Zxun Uspp

ZXUN USPP
Universal Subscriber Profile Platform

Hardware Installation Guide
Version: V4.11.10
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2011 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
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are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
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covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
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Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No. Revision Date Revision Reason
R1.1 2011-05-30 Added the hardware installation relating to a B608022 cabinet.
R1.0 2011-04-15 First edition.
Serial Number: SJ-20110105143446-002
Publishing Date: 2011-05-30(R1.1)

Contents
About This Manual ......................................................................................... I
Declaration of RoHS Compliance ................................................................. I
Chapter 1 Safety Instructions.................................................................... 1-1
1.1 Safety Declaration .............................................................................................. 1-1
1.2 Safety Signs ...................................................................................................... 1-3
Chapter 2 Introduction to Hardware Installation ..................................... 2-1

2.1 Equipment Commissioning Flow.......................................................................... 2-1
2.2 Hardware Installation Flow .................................................................................. 2-6
2.3 Hardware Installation Precautions ....................................................................... 2-9
2.4 Hardware Composition ..................................................................................... 2-10
Chapter 3 Installation Preparation ............................................................ 3-1

3.1 Installation Environment Check ........................................................................... 3-1
3.1.1 Equipment Room Construction.................................................................. 3-1
3.1.2 Equipment Room Environment Check ....................................................... 3-4
3.1.3 Equipment Room Power Supply ................................................................ 3-8
3.1.4 Equipment Room Grounding ................................................................... 3-10
3.2 Auxiliary Equipment Preparation........................................................................ 3-13
3.3 Tools and Meters Preparation............................................................................ 3-14
3.4 Technical Documents Preparation ..................................................................... 3-15
Chapter 4 Unpacking and Acceptance ..................................................... 4-1

4.1 Unpacking Preparation ....................................................................................... 4-1
4.2 Unpacking Procedures ....................................................................................... 4-2
4.2.1 Unpacking Wooden Case ......................................................................... 4-2
4.2.2 Unpacking Carton .................................................................................... 4-5
4.3 Goods Inspection and Handover ......................................................................... 4-7
4.3.1 Inspecting Goods ..................................................................................... 4-7
4.3.2 Handing Over Goods................................................................................ 4-7
Chapter 5 B6080-22 Cabinet Installation .................................................. 5-1

5.1 Installation Overview .......................................................................................... 5-1
5.1.1 Installation Specifications.......................................................................... 5-1
5.1.2 Cabinet Installation Flow........................................................................... 5-2
5.2 Base Installation Mode ....................................................................................... 5-3
I
5.2.1 Installation Flow ....................................................................................... 5-3
5.2.2 Introduction to Adjustable Base ................................................................. 5-4
5.2.3 Positioning Adjustable Base...................................................................... 5-6
5.2.4 Mounting an Adjustable Base.................................................................... 5-8
5.2.5 Testing Insulation ................................................................................... 5-10
5.2.6 Installing a Cabinet..................................................................................5-11
5.3 Direct Installation Mode .................................................................................... 5-13
5.3.1 Installation Flow ..................................................................................... 5-13
5.3.2 Installing Expansion Anchor Bolts............................................................ 5-13
5.3.3 Fixing a Cabinet ..................................................................................... 5-15
5.4 Jointing Neighboring Cabinets........................................................................... 5-18
5.5 Securing Cabinet from the Top .......................................................................... 5-19
Chapter 6 B6080-20 Cabinet Installation .................................................. 6-1

6.1 Installation Overview .......................................................................................... 6-1
6.1.1 Installation Principle ................................................................................. 6-1
6.1.2 Cabinet Installation Flow........................................................................... 6-2
6.1.3 Accessories ............................................................................................. 6-3
6.2 Base Installation Mode ....................................................................................... 6-5
6.2.1 Installation Flow ....................................................................................... 6-5
6.2.2 Adjustable Base Introduction..................................................................... 6-6
6.2.3 Adjusting Base Height .............................................................................. 6-9
6.2.4 Positioning Adjustable Base.................................................................... 6-10
6.2.5 Mounting an Adjustable Base ................................................................. 6-13
6.2.6 Installing a Cabinet................................................................................. 6-14
6.3 Direct Installation Mode .................................................................................... 6-18
6.3.1 Installation Flow ..................................................................................... 6-18
6.3.2 Installing Expansion Bolts ....................................................................... 6-19
6.3.3 Installing a Cabinet................................................................................. 6-22
6.4 Connecting Neighboring B6080-20 Cabinets ...................................................... 6-25
6.5 Cabinet Accessories Installation ........................................................................ 6-26
6.5.1 Installing Cable Troughs ......................................................................... 6-26
6.5.2 Installing Decorative Panels for a Cabinet ................................................ 6-27
6.5.3 Disassembling Front and Rear Doors ...................................................... 6-28
6.5.4 Assembling Front and Rear Doors........................................................... 6-30
II
6.5.5 Installing Top and Top-Side Panels .......................................................... 6-30
6.5.6 Installing Side Doors............................................................................... 6-33
6.5.7 Cabinet Labels ....................................................................................... 6-35
6.5.8 Installing Antistatic Floor Brackets ........................................................... 6-36
Chapter 7 Equipment Installation Inside a Cabinet................................. 7-1

7.1 Installation Flow ................................................................................................. 7-1
7.2 Equipment Requirements.................................................................................... 7-2
7.3 Equipment Layout .............................................................................................. 7-3
7.4 Installation Preparation ....................................................................................... 7-3
7.4.1 Hardware Installation Precautions ............................................................. 7-3
7.4.2 Pre-Installation Check............................................................................... 7-3
7.4.3 Wearing an Antistatic Wrist Strap .............................................................. 7-4
7.5 Installing a Shelf................................................................................................. 7-5
7.6 Installing Boards ................................................................................................ 7-6
7.7 Other Device Installation..................................................................................... 7-7
Chapter 8 Cable Installation ...................................................................... 8-1

8.1 Cable Description............................................................................................... 8-1
8.2 Cabling Requirements ........................................................................................ 8-5
8.3 Installation of Power Cables and Grounding Cables.............................................. 8-6
8.3.1 Regulations for the Installation of Power Cables and Ground Cables ........... 8-6
8.3.2 Installing Power Cables and Protective Ground Cables Between an
Equipment Cabinet and a DC Power Distribution Cabinet .......................... 8-7
8.3.3 Installing Power Cables and Protective Ground Cables Inside a Cabinet...... 8-9
Chapter 9 Alarm System Installation ........................................................ 9-1

9.1 Alarm System Overview...................................................................................... 9-1
9.2 Alarm Box Introduction ....................................................................................... 9-2
9.3 Alarm Box Installation ......................................................................................... 9-3
9.3.1 Installing an Alarm Box ............................................................................. 9-3
9.3.2 Installing Alarm Box Cables ...................................................................... 9-5
Chapter 10 Hardware Installation Check................................................ 10-1

10.1 Overview ....................................................................................................... 10-1
10.2 On-Site Environment Check ............................................................................ 10-1
10.3 Cabinet Installation Check............................................................................... 10-2
10.4 Shelf Installation Check .................................................................................. 10-2
10.5 Check of Power Cable and Ground Cable Wiring.............................................. 10-2
10.6 Cable Layout Check ....................................................................................... 10-3
10.7 Alarm Box Installation Check........................................................................... 10-3
III
10.8 Other Check Items ......................................................................................... 10-3
Chapter 11 Power-On and Power-Off...................................................... 11-1

11.1 Checks Before Power-On.................................................................................11-1
11.2 Powering-On ...................................................................................................11-2
11.3 Powering-Off ...................................................................................................11-3
Appendix A Packing, Storage and Transportation................................. A-1

A.1 Packing ............................................................................................................. A-1
A.2 Storage ............................................................................................................. A-2
A.3 Transportation ................................................................................................... A-2
Appendix B List of Checks Before Power-On......................................... B-1

Figures............................................................................................................. I
Tables .............................................................................................................V
Glossary .......................................................................................................VII
IV
About This Manual
Introduction
This manual introduces the ZXUN USPP hardware installation procedure. Specifically,
it introduces the installation preparation, unpacking and acceptance, cabinet installation,
equipment installation inside a cabinet, cable installation, alarm system installation, and
the self-check after the installation is complete. With this manual, builders can get familiar
with the features of the hardware installation so that can install the equipment securely,
properly, abiding by the specifications. Additionally, special descriptions for difficulties,
personnel and equipment security are provided.
Intended Audience
This manual is intended for engineers and technicians who perform hardware installation
of ZXUN USPP.
Prerequisite Skill
To use this manual effectively, users should have a general understanding of wireless
telecommunications technology. Familiarity with the following is helpful:
l The ZXUN USPP system and its various components
l The ZXUN USPP hardware structure
What Is in This Manual

This manual contains the following chapters:
Chapter Summary
Chapter 1, Safety Instructions Introduces the security statement and security symbols you
need to know during the installation.
Chapter 2, Installation to Hardware Introduces the equipment commissioning flow, the hardware
Installation installation flow, hardware installation precautions, and
hardware composition.
Chapter 3, Installation Preparation Introduces the preparation for the hardware installation.
Chapter 4, Unpacking and Introduces the unpacking and acceptance flow after the
Acceptance hardware reaches.
Chapter 5, B6080-22 Cabinet Introduces how to install a B6080-22 cabinet.

Installation
Chapter 6, B6080-20 Cabinet Introduces how to install a B6080-20 cabinet.

Installation
I
Chapter Summary
Chapter 7, Equipment Installation Introduces the devices internal a cabinet and how to install
Inside a Cabinet the devices.
Chapter 8, Cable Installation Introduces how to install cables.
Chapter 9, Alarm System Installation Introduces how to install the alarm system.
Chapter 10, Hardware Installation Introduces the check items after the hardware installation
Check is complete.
Chapter 11, Power-On and Power-Off Introduces how to power on or power off the system.
Appendix A, Packing, Storage, and Introduces how to pack, store, and transport the product.
Transportation
Appendix B, List of Checks Before Provides the form of checks before power-on.
Power-On
FCC Compliance Statement

This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions.
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may
cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance
could void the users authority to operate the equipment.
Conventions
ZTE documents employ the following typographical conventions.
Typeface Meaning
Italics References to other manuals or documents.
Quotes Links on screens.
Bold Menus, menu options, function names, input fields, radio button
names, check boxes, dropdown lists, dialog box names, window
names.
CAPS Keys on the keyboard and buttons on screens and company name.
Note: Provides additional information about a certain topic.
Checkpoint: Indicates that a particular step needs to be checked

before proceeding further.
Tip: Indicates a suggestion or hint to make things easier or more

productive for the reader.
II
Declaration of RoHS
Compliance
To minimize environmental impacts and take more responsibilities to the earth we live
on, this document shall serve as a formal declaration that ZXUN USPP manufactured
by ZTE CORPORATION is in compliance with the Directive 2002/95/EC of the European
Parliament - RoHS (Restriction of Hazardous Substances) with respect to the following
substances:
l Lead (Pb)
l Mercury (Hg)
l Cadmium (Cd)
l Hexavalent Chromium (Cr (VI))
l PolyBrominated Biphenyls (PBBs)
l PolyBrominated Diphenyl Ethers (PBDEs)
ZXUN USPP manufactured by ZTE CORPORATION meets the requirements of EU 2002/95/EC;

however, some assemblies are customized to client specifications. Addition of specialized,
customer-specified materials or processes which do not meet the requirements of EU 2002/95/EC
may negate RoHS compliance of the assembly. To guarantee compliance of the assembly, the need
for compliant product must be communicated to ZTE CORPORATION in written form.
This declaration is issued based on our current level of knowledge. Since conditions of use are
outside our control, ZTE CORPORATION makes no warranties, express or implied, and assumes no
liability in connection with the use of this information.
I
II
Chapter 1
Safety Instructions
Table of Contents
Safety Declaration ......................................................................................................1-1
Safety Signs ...............................................................................................................1-3
1.1 Safety Declaration

Description
Some installation operations are performed in the dangerous working environment, so the
operator must abide by the safety regulations in the whole process of hardware installation.
This equipment can only be installed, operated and maintained by qualified professionals.
Please observe the local safety codes and relevant operating procedures in equipment
installation, operation and maintenance. Otherwise, personal injury or equipment
damage may be caused. ZTE does not bear any liabilities incurred by violation of the
universal safety operation requirements, or violation of the safety standards for designing,
manufacturing and using the equipment.
Precautions
The safety precautions introduced below are only supplementary to the local safety codes.
l Electric shock danger
Electric cables and electric equipment are usually most dangerous.
During installation, remember to wear rubber shoes. Do not intentionally expose to
electric shock or touch the terminal with bare hands to check whether the device is
electrified.
l Lightning strike danger
Do not rely on the lightning protection system all the time, especially during
overhauling. At that time the lightning protection system may be damaged or its
construction may not be completed yet.
Be careful about lightning when working on indoor cables that are connected with
outdoor cables during lightning storm.
l Raised floor danger
The raised floor is a part of the HVAC system. After removing the floor, dust under
the floor flies up in the air. It is required to wear safety glasses and dust-proof masks.
1-1
SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

ZXUN USPP Hardware Installation Guide
The floor base is made of metal. Before removing the floor, mark the mounting location
and directions on the floor for easy restoration.
l Overhead passage danger
Do not creep or walk on the beam or rack. Wear safety protection devices when
working on the overhead passage.
Do not throw any things down from the overhead passage. Use fishing strings or bags
to carry things up and down when they cannot be reached.
l Creeping space danger
Telecommunication cables are laid on the ceiling or under the raised floor. These
places are called creeping space.
Wear a hard hat to prevent your head from being injured by hard or sharp things in the
creeping passage. Make sure there is sufficient illumination in the creeping passage.
Use the electric torch or other illuminating devices if necessary.
Wear a dustproof mask to prevent dust, fiber insulated things and other things that
may result in respiratory trouble.
When moving in the creeping space, only choose surfaces or support racks suitable
for creeping or walking.
When working on the ceiling, do not throw any things down. Use fishing strings or
bags to carry the things up and down when they cannot be reached. Do not put any
things on the ceiling.
l Antistatic precautions
Static electricity is an electric charge built up on persons or objects through friction. It
may damage device components.
Make sure to wear the antistatic wrist strap shown in Figure 1-1 when
inserting/extracting a board, holding a board or touching device components during
maintenance. The antistatic wrist strap must be connected to the corresponding
jack in the cabinet.
Figure 1-1 Antistatic Wrist Strap
1-2

Chapter 1 Safety Instructions
1.2 Safety Signs

Description
Symbols with related instructions are used for some points that need special attention
in this manual. At the same time, the corresponding safety signs are posted on the
equipment. The safety signs and their meanings are described in Table 1-1.
Table 1-1 Safety Signs Descriptions
Safety Signs Meaning
Caution sign
Antistatic sign
Electric shock sign
The safety signs in the above table conform to the national standard GB 2894-1996 Safety
Signs.
Precautions
The precautions in this manual are divided into four safety levels, which are descried below.
Danger!
Indicates a potentially hazardous situation that, if not avoided, will result in serious injuries
or death, or equipment damages and breakdown.
Warning!
Indicates a potentially hazardous situation that, if not avoided, could result in major or
serious injuries, equipment damages or interruption of major services.
Caution!
Indicates a potentially hazardous situation that, if not avoided, could result in serious
injuries, equipment damages or interruption of part of services.
1-3

Tip:
Indicates a potentially hazardous situation that, if not avoided, could result in injuries,
equipment damages or interruption of part of services.
1-4

Chapter 2
Introduction to Hardware
Installation
Table of Contents
Equipment Commissioning Flow.................................................................................2-1
Hardware Installation Flow .........................................................................................2-6
Hardware Installation Precautions ..............................................................................2-9
Hardware Composition .............................................................................................2-10
2.1 Equipment Commissioning Flow

Description
The running status of the equipment is closely related to installation quality. To effectively
reduce the uncertain factors of improper installation and to improve the equipment
operational reliability, it is necessary to standardize the equipment installation flow.
Commissioning Flow
Figure 2-1 shows the equipment installation and commissioning flow. This is a general
flow from the beginning to the end (final acceptance) of the engineering, which is helpful
for the field engineering personnel to have an overall understanding of the whole hardware
installation process. This manual describes one part of the overall flow in the equipment
installation, that is, hardware installation.
2-1

Figure 2-1 Commissioning Flow
Flow Description
Each installation phase is described as follows:
1. Engineering survey (including first environment acceptance)
Before site survey, the engineers must get familiar with contents of the contract and the
technical proposal, know the configuration and technical requirements of the contract,
and understand terms and conditions of the project and the schedule in order to make
full preparations. After arriving at the site, designers communicate with the equipment
operator and the sales representative to devise a plan. With the help of customer
representatives, designers conduct site survey and record information.
2-2

Chapter 2 Introduction to Hardware Installation
In project survey, the survey engineers understand the current communication

network structure, collect necessary data for equipment configuration and installation,
and check the running equipment environment for the first time.
After the survey, collect the survey data, work out the engineering interface diagram,
and carefully fill in the Project Survey Report and Environment Acceptance Report
(first acceptance).
If anything is found inconsistent with the actual situations, negotiate with the operator
and ask for its opinions to reach an agreement. Important issues can be recorded in
the particular memos. If the survey results do not comply with the contract, contact
the local ZTE office in time so that the representative office can communicate with the
operator to sign a supplementary contract.
2. Engineering installation design
Based on contents of the Project Survey Report and with reference to the Installation
Design Specifications and related industrial design specifications, the engineering
designers make engineering installation design, draw normalized installation drawings
and produce an Engineering Design Document in both text and electronic versions.
The Engineering Design Document includes:
l Design basis, existing equipment overview and present project overview
l Network organizational structure and implementation of services
l Detailed equipment configuration list
l System data and subscriber data
Engineering installation drawings includes site survey diagram and system
configuration, network diagram, electric wiring diagram and layout chart.
3. Second environment acceptance
The Engineering Supervisor conducts the second check for running equipment
environment according to the items specified in Environment Acceptance Report.
Forward the environment requirements for the equipment installation and require the
operator to meet conditions for a guaranteed project. If conditions are not satisfied,
the project supervisor advises the operator for rectification as soon as possible.
After environment acceptance check, perform the unpacking inspection. If conditions
are not satisfied, the project supervisor fills in the Construction Suspension and
Resumption Report and explains the reasons. The project supervisor should negotiate
with the carrier, requesting the carrier to improve the commissioning environment as
soon as possible and agreeing on the commissioning time.
If only several items do not meet the installation conditions in the equipment installation
environment, on the precondition that the installation is not affected, installation can
be implemented first after friendly negotiation of both parties. However, in this case,
related matters must be included into the acceptance conclusions of the Environment
Acceptance Report.
2-3

During the engineering suspension, if the equipment commissioning conditions are

satisfied, the engineering supervisor fills in a Work Suspension/Restoration Report.
After both parties sign the report, the installation can be restored.
4. Unpacking inspection
The unpacking inspection must be performed with reference to the Unpacking
Inspection Guide, when both the engineering supervisor and the carrier's personnel
are on site. During the unpacking inspection, antistatic measures should be taken
for unpacking the circuit boards. The environment for storing them should meet the
requirements.
Upon unpacking inspection, open the first case and take out the packing list delivered
with the equipment. Check the total number of goods according to the packing list.
Then open each packing case in turn and check if the goods in the case are in
compliance with the packing list. In case any mistaken delivery, missing delivery or
loss of goods is found during the inspection, fill in the Supplementation Application
and contact ZTE timely for supplementation.
After the unpacking inspection, fill in the Unpacking Inspection Report, and both parties
must sign the report to confirm the inspection. If the carrier does not participate in the
unpacking inspection, the equipment must be kept well according to the delivery list,
and should be delivered completely to the carrier when the project is completed.
5. Hardware installation
The equipment installation personnel together with the related personnel from
the carrier must perform hardware installation according to the Installation Design
Specifications, Installation Debugging Specifications and this manual. The engineers
must prepare the corresponding tools, instruments & meters, related technical
manuals and tables.
If any equipment fault is detected, an Equipment Deployment Fault Report must be
filled in.
6. Power-on
After the installation and before the power-on, check the equipment thoroughly. The
checked items include: whether the cable connection is correct, whether the size and
color of the power cable comply with the specifications, whether the ground resistance
meets the standard, whether the voltage value is within the allowed voltage range, and
whether the switches of each board and power module are in OFF state. The system
debugging can only be carried out successfully when the hardware has been correctly
installed.
Strictly follow the equipment power-on procedure and wear an antistatic wrist strap to
power on the equipment.
7. Software installation
If software has been already installed in the equipment in the factory, check the
software to make sure it has been correctly installed, all the patches have been
installed and the software versions meet the requirements.
2-4

If the software isnt installed in the equipment, the site installation personnel must install
the software properly conforming to the corresponding software installation manual.
Strictly comply with the requirements during the installation.
8. System test
The system test personnel should prepare appropriate (software and hardware) tools,
technical manuals, forms and office data.
The test personnel should perform the corresponding data configuration according
to the requirements of corresponding data configuration manual and practical onsite
condition. Ask the carrier to communicate with the peer-end office if necessary.
If any equipment fault is detected, an Equipment Deployment Fault Report must be

filled in and faxed to ZTE for assistance.
Upon completion of the test, the test personnel should complete the Test Records form
for the product.
9. Preliminary acceptance
The test personnel should first submit an Application for Preliminary Acceptance to the
carrier, and then negotiate the acceptance time and personnel.
The acceptance personnel should perform acceptance tests as specified in the

Installation Acceptance Report and Acceptance Records form and according to
the carrier's requirements, and complete the Installation Acceptance Report and
Acceptance Records form to be signed by the carrier who should then issue a
Preliminary Acceptance Certificate.
If the equipment fails to meet some major requirements or performance specifications,
the acceptance personnel should perform the system debugging and test.
10. Equipment handover
After the preliminary acceptance test is qualified, the acceptance personnel hand over
the project to the carrier. The acceptance personnel fill in the Handover Report of this
project according to the contents of Handover Report Template, and hand over the
equipment and related engineering documents to the carrier.
11. Cutover
Upon completion of the preliminary acceptance, ZTE personnel should work together
with the carrier to perform cutover on the equipment according to the cutover plan
prepared by the carrier. ZTE Corporation is responsible for ensuring the normal
operation of the equipment during the cutover.
Preparations for the cutover, maintenance and management should be made.
The acceptance test engineers should work together with the equipment maintenance
engineers from the local representative office to hand over related documents and
electronic documents to the carrier.
12. Trial run
2-5

During the trial run, unless the carrier has special requirements, the installation
personnel should observe the equipment that has gone through the cutover, for one
to three days before leaving the site to make sure it operates normally.
The local representative office of ZTE Corporation should periodically inquire the
carrier about the equipment operation. During the trial run, the carrier should complete
and archive the Operation Records form. If some major specifications are not up to
requirements, the local representative office should solve the problem as soon as
possible and negotiate with the carrier over the time when the equipment will be put
into official operation.
13. Final acceptance

Upon completion of the 3-month trial run, the local representative office of ZTE
Corporation should, according to the equipment operation, submit an Application
for Final Acceptance and Operation Records to the carrier and negotiate the final
acceptance time.
Personnel from related departments of the carrier should work together with the
personnel from the local representative office of ZTE Corporation to perform final
acceptance tests.
Upon completion of the final acceptance, the carrier should complete the User Report
and issue a Final Acceptance Certificate.
2.2 Hardware Installation Flow

Description
During the equipment hardware installation, you should install the cabinet, chassis, boards,
power systems, and grounding systems and connection cables. After the installation and
connection, you should make engineering labels, affix labels on cables and equipment,
and make an engineering record.
After hardware installation, you should power on the equipment. Before the equipment
is powered on, the engineer should check the internal and external conditions of the
equipment to avoid possible damage caused by faults.
Installation Flow
Figure 2-2 and Figure 2-3 show the hardware installation flow, which is helpful for the field
engineering personnel to have an overall understanding of the whole hardware installation
process.
2-6

Figure 2-2 Hardware Installation Flow Chart 1
2-7

Figure 2-3 Hardware Installation Flow Chart 2
Flow Description
Each installation phase is described as follows:
l Installation Preparation
Before the installation, the engineers should get familiar with the equipment room,
equipment configurations and composition, and prepare the engineering design
documents, installation guide documents, installation tools and equipment carrying
implements that are required in hardware installation.
l Cabinet Installation
2-8

If the equipment room is equipped with antistatic floor, the cabinet should be secured
on a base which is installed on the floor first. If the equipment room is equipped with
cement floor, the cabinet can be installed directly on the ground. If multiple cabinets
are installed, the cabinets should be installed firstly before being connected with each
other. The shelf and other accessories should be installed after cabinet installation.
l Power/Grounding Cable Installation
Before connection of the power and grounding cables, the equipment cabinet, primary
power supply and the grounding system should be installed in position. The cable
binding should be done after installation of all the power cables and grounding cables.
l Internal Cable Installation
The internal cables include clock cables, RS485 cables and monitoring cables. The
internal cable installation is usually finished before product delivery. The user can
refer to related contents in this manual for equipment check and maintenance.
l External Cable Layout
All the external cables are installed on site, which include transmission system cables,
IP access cables and E1/T1 trunk cables.
l Alarm System Installation
The alarm system is composed of an alarm box.
l Board Installation
The boards are installed after shelf installation. If the shelves and boards are generally
packed separately, it is required to install them on site. During the installation, make
sure the cable connection and the installation position is correct and the installation
operation must strictly conform to the installation flow. If the shelves and boards are
packed along with the cabinet, you only need to check the fixation of the shelves and
boards to see whether there is any loose connection.
l Hardware Installation Check
A comprehensive check is needed after hardware installation so that the equipment
can be powered on successfully. The hardware installation check includes the
checking of cabinet installation, cable connection and layout, auxiliary devices, and
other items.
l Power-On and Power-Off
The power-on and power-off operations mainly include procedures of checking before
equipment power-on and equipment power-on/power-off.
2.3 Hardware Installation Precautions

Description
Hardware installation should be performed by ZTE engineers, assisted by technical
personnel from the carrier. The normal running and maintenance of the equipment needs
2-9

active cooperation of the technical personnel from the carrier. They should learn the
structure, installation, cable layout and debugging procedures of the equipment so as to
properly maintain the equipment in the future. ZTE engineers should check the equipment
room environment under the cooperation of the technical personnel from the carrier, learn
the carrier's communication networking, system data configuration, equipment running
status, transmission device interfaces and the lengths of various kinds of cables involved
so that the project commissioning can be implemented smoothly.
Precautions
l Prior to the installation, carefully read this manual and related manuals, and strictly
follow the installation flow and requirements mentioned in this manual during the
installation.
l The equipment hardware should be installed by those who have attended trainings
on the communication equipment installation and have adequate installation skills.
l During the installation, be conscious of personal safety, and avoid electrical shock and
personal injury.
l The installation technicians should wear insulation shoes during the installation.
l The installation technicians should wear antistatic wrist strap in plugging/unplugging
boards. In a dry environment, the static electricity accumulated on the human body
can produce high-voltage static electricity. When the operators with static electricity
touch electronic components, the discharge of the electricity can damage electronic
components. Antistatic wrist strap can release the electrostatic charges in the human
body and thereby avoid damage to the components.
l The power cable layout must conform to the related requirements, with -48 V power
cable using the blue wire and -48 V power ground cable using the black wire. Do not
connect them reversely. Before powering on the equipment, use the multimeter to
measure the voltage to see whether the reading is normal. The power cable must be
able to bear the power supply for the whole cabinet with full configuration and also
make allowance based on it.
l Keep the boards at least 10 cm away from strong DC magnetic field or the cathode-ray
tube of the monitor of the maintenance console.
l To prevent pins on the board from being bent, do not force the board into the slot.
Plug the boards along the slots, and avoid contact between parallel boards to avoid
any short circuit.
l Hold the circuit boards at the edges and do not contact the circuits, components or
connectors of the board. Handle with care, and be careful of hand injury.
l Both ends of each cable should be labelled for convenient maintenance in the future.
2.4 Hardware Composition

Hardware of the ZXUN USPP includes:
l Cabinet, whose hardware composition is as listed in Table 2-1.
2-10

Note:
13U ETCA shelf is a shelf with a height of 13U (1U=44.45 millimeters) and satisfying
the ATCA specifications; in this manual, it is abbreviated as a 13U shelf.
Table 2-1 Hardware Composition of the Cabinet
Cabinet Components Remarks
13U Boards Front Rear Board -

ETCA Board
Shelf
DPBA2 DPI1 Mandatory, used to install the modules or units as follows:
the Front End (FE) subsystem (including the OMP, the

CMP, the SMP, the signaling processing unit (SIPI) in
case of the IP access mode
the DBIO and the interface processor of the PROVISION

subsystem
the DST and DSA of the UDS subsystem
When ZXUN USPP uses the DRSync disaster tolerance

mode, it can be used to configure the DRSync module.
When ZXUN USPP supports the third-party FEs or ex-

ternal databases, it can be used to configure the UAGW
module, which is used to provide an external interface.
DPBX0 Mandatory, used to install the OMM server.
OPBA1 Optional, used to install the EMS server in the distributed

networking solution.
SLB SLI Optional, used for signaling processing during TDM access
or ATM over E1 access.
SWBB1 SWI2 Mandatory, switching board of the shelf
Shelf man- CMM - Mandatory

agement
module
Shelf data CDM - Mandatory,

module
Fan - - Mandatory
subrack
Power - - Mandatory
module
2-11

Cabinet Components Remarks
13U shelf - - Mandatory

backplane
13U shelf - - Mandatory

mechani-
cal parts
Power - - - Mandatory
Distribu-
tion Box
Other - - - Configure it as required, including disk arrays, switches,

Pur- and KVM.
chased
Parts
l Purchased PC. Configure it as required. Usually it is used to install the Agent, the
NMS client, and so on.
l Purchasd HSM. Configure it as required.
2-12

Chapter 3
Installation Preparation
Table of Contents
Installation Environment Check ..................................................................................3-1
Auxiliary Equipment Preparation...............................................................................3-13
Tools and Meters Preparation...................................................................................3-14
Technical Documents Preparation ............................................................................3-15
3.1 Installation Environment Check

3.1.1 Equipment Room Construction
Purpose
To make sure the installation work goes smoothly and the equipment running environment
satisfies the requirements, the engineer must check the items of the equipment room
construction including the layout, area, height, floor, walls, doors, and windows of
the equipment room, load-bearing of the floor, quakeproof and lightning protection
requirements and the cabling troughs and openings of the equipment room. If any item is
found unqualified, you should rectify and improve it to eliminate any hidden troubles that
may occur during equipment installation and maintenance.
Check Items
The check items of equipment room construction are described as follows:
1. Equipment room layout
Generally, the equipment room is divided into main equipment room and auxiliary
equipment room. The main equipment room is used to install the principal equipment
of the system, while the auxiliary equipment room is used to install such auxiliary
equipment as the operation and maintenance equipment, Uninterrupted Power
Supply (UPS), and accumulator batteries. To make the main equipment run in an
independent environment and be maintained and managed conveniently, the main
and auxiliary equipment rooms must be separated yet not far from each other to make
the connecting lines between them as short as possible.
The operation and maintenance console should be so arranged as to allow the
operation and maintenance personnel face the front side of the main equipment.
Generally, the main equipment room and the operation and maintenance room are
separated with a glass wall. Principal equipment and the primary power supply should
not be installed in the same room.
3-1

2. Equipment room area

The equipment rooms should be large enough to accommodate the main and auxiliary
equipment configured to their full capacities for the switching system. Generally, if
there are multiple rows of cabinets, the spacing between one row and another should
not be less than 1.2 m. The spacing between the rear/front of the cabinet and the wall
should not be less than 1 m. The spacing between the left (or right) side of each row
and the wall should not be less than 0.8 m. Figure 3-1 shows the details.
Figure 3-1 Equipment Room Plane Layout Schematic Diagram (Unit: mm)
3. Equipment room height
The height of an equipment room indicates the net height from the undersurface of the
beam or the ventilation pipe to the surface of floor.
In the case of overhead cabling, the height of the equipment room must not be less than
3 m. In the case of underfloor cabling, the height of the equipment room must not be
less than 2.7 m. The engineering design document must contain special instructions
covering the cable routing methods.
4. Floor bearing capacity
The bearing capacity of the floor in the main equipment room should be no less than
450 kg/m2. The bearing capacity of the floor in the auxiliary equipment room should
be no less than 300 kg/m2.
5. Passage
3-2

Chapter 3 Installation Preparation
The door, corridor, elevator or stair must be of appropriate size to let the equipments
pass if they are required to be moved. Doors should be at least 1.8 m wide and 2.2 m
high, and installed with locks for security proposes.
6. Cabling rack, groove and hole
The grooves and cabling racks are used to lay out various cables.
When overhead cabling mode is employed, the cabling racks must be 2.5 m to 3 m high
above the ground, and cabling racks of different heights can be connected through
ladders. When the underground cabling mode is employed, hidden pipes, ground slots
and openings shall be reserved under the floorboard, and their quantities, locations
and sizes shall meet the cabling requirements, with the convenience considered for
maintenance and cabling in future capacity expansion.
Various grooves shall have damp-proof measures taken, the margins and corners of
which shall be level and regular. The gap between the floor and the cover boards shall
be closed. The lighting and power lines shall be laid in a hidden way.
Warning!
Be careful in the construction if there are power cables in the grooves or holes.
7. Equipment room floor

The floor should be either antistatic raised floor or antistatic terrazzo floor. The
floorboards must be grounded electrostatically by connecting them with the grounding
device by a good conductor through 1 M current-limited resistor.
The equipment floor must look neat without fancy design. The wall and roof must be
painted in light and simple colors with flat varnish or paint without silicides.
The raised floor must be 300 or 330 mm in height. The floor blocks must be laid tightly
to the ground with an allowable horizontal gap between each block of no more than
2mm/m2. The floor must be damp-proof, rodent-proof and mothproof.
If the raised floor is not used, the static conductive floor must be laid with volume
resistivity between 1.0107~1.01010. And electrostatistic grounding must be
applied for it.
8. Quakeproof capability
The equipment installation must adopt quakeproof measures according to locally
presumed earthquake intensity. The equipment room must be equipped with
quakeproof facilities so that it can resist magnitude 7 earthquakes.
9. Lightning protection
When the equipment room main building itself or auxiliary facilities (such as chimneys,
antennas, towers, etc.) are over a height of 15 m, effective lightning protection
measures must be taken in light of the lightening protection requirements for the Class
3-3

II civil buildings and constructions. In addition, measures to protect the equipment

from direct lightning strike and lightning current incursion must be taken during
lightening-proof design.
Measures are to be taken to protect against flank lightning when a high-rise building
serves as the equipment room. Lightning that strikes the side of a building occurs in
lightning strokes areas. Therefore, protective measures against such lightning takes
in line with the specific conditions, for example, connecting the metal window frame of
building to the lightning protection lead wire, or installing horizontal lightning-protection
metal straps on the external surface of walls at certain places along the height of the
building.
The following lightning protection measures should be taken for the main building of
the equipment room.
l Install the lightning protection grid or lightning protection straps on the parts of the
building that are subject to frequent lightning attacks.
l Protruding objects such as the chimney, antenna, water tower, etc., should be
equipped with overhead conductor or arrestor.
l The cross section area of the leading wire of the lightning protection device should
be no less than 200 mm2, at an inter-space not greater than 30 m, and the impulse
grounding resistance of the protective grounding device against lightning for the
building should be no greater than 10 .
l Outdoor cables and metal pipes should be grounded before entering the building,
and lightning arrestors should be fixed at the place where outdoor overhead
cables enter the equipment room.
l It is advisable to use the metal parts (for example, the reinforcing steel bars inside
pillars and walls) of the building itself as the down-leads for the grounding entities.
And these down-leads should be electrically connected with each other to balance
the electric potential inside the building.
l In addition, proper lightning-proof devices for power supply must be installed onto
the input lines of the mains supply before entering the equipment room.
3.1.2 Equipment Room Environment Check

Purpose
For a smooth installation work, you should make sure the equipment running environment
conforms to the related requirements. Therefore, you should check the temperature
and humidity, anti-electromagnetic interference, antistatic electricity, fire prevention,
illumination, water supply and drainage, heating and related facilities and other related
items. If any item is found unqualified, you should rectify and improve it to prevent any
hidden troubles that may occur during equipment installation and maintenance.
Check Items
The equipment room environment checking items are described as follows:
1. ElectroMagnetic Interference (EMI)
3-4

The equipment room should be located far away from high-power radio transmitting
stations, radar stations, and high-frequency large-current equipment. The radiate
electric field strength in the equipment room should be less than 300 mv/m, and the
magnetic field strength should be less than 11 Gs.
Generally, you can take the following measures to prevent EMI:
l The equipment room or the specific EMI source must be shielded.
l The barrier shield must be placed between the primary device and the device
featuring high-frequency radiation such as transmitters, and different power
supply circuits are provided for each device.
l The cables or conducting wires laid in the pipe must be properly grounded and
the shielding of all the cables must be grounded.
l The signal cable should be the twisted-pair cable to enable the voltage induced
by circuit radiation on both lines to counteract each other.
l The power cable layout must be separated from signal cable layout.
l The grounding cables of the DC power supply must be separated from the one of
the AC power supply in the equipment room.
2. Static Electricity
The static electricity will damage devices and its harm to the devices is persistent
and potential. The accumulated harm will cause intermittent failure and performance
deterioration of the equipment. The static electricity also causes software failure,
resulting in malfunction or even misoperation of electronic switches and control circuits.
The static induction is generated from outside electric fields such as high-voltage
transmission line and lightning or from internal systems such as indoor environment,
flooring materials, integral equipment structure etc. In addition, the operation and
maintenance personnel may discharge static electricity through the body when
touching the equipment.
In order to eliminate the harm of static electricity discharge, you should take the
following measures:
l The equipment must be well grounded. The equipment should be grounded with
copper foils at several points. (The copper foils between the cement ground and
the semi-conductive floor are connected with the grounding cables.)
l The operation and maintenance personnel should wear antistatic wrist strap when
working. The antistatic wrist strap must be connected to the static electricity
discharge hole on the equipment cabinet.
l The ground material, fabric walls and ceiling materials must comply with the
antistatic requirements. Table 3-1 shows the details.
Table 3-1 Anti-Static Requirements for Indoor Materials
Item Anti-Static Requirements
Use electrostatic-conductive floor with good grounding. Do not use wood

Floor material
floor or plastic floor, or lay woolen, flax or chemical fiber carpet.
3-5

Item Anti-Static Requirements
Ceiling Use antistatic products. Usually gypsum board is used. It's prohibited
material to use common plastic materials.
Wall surface Use antistatic wallpaper. Usually the wall is painted with gypsum coating or
material lime coating. It is prohibited to use common wallpaper or plastic wallpaper.
3. Dustproof
Dust on the equipment can cause electrostatic adsorption, which may result in bad
contact. As a result, the equipment running may be seriously affected. In order for
normal equipment running, the dustproof requirements for the equipment room are as
follows:
l The concentration of dust that is more than 5 m in diameter should be less than
18,000 grains/cm3.
l There must be no explosive, conductivity, magnetic and corrosive dust in the
room. There must be no harmful and corrosive gases or gases that damage the
insulation properties of equipment, such as SO2, H2S and NH3, NO2, etc.
Suggested dustproof measures:
l Use the double-layer glass for the external windows and dustproof sealing strip
for the door. It is better to use the skylight airproof room equipped with dustproof
devices if conditions are available.
l Keep lab coat and slippers clean and replace them regularly.
l Put the operating equipment in the outer room. The equipment room must avoid
regular visit and door opening and closing.
l Paint the wall surface and the ceiling of the equipment room with anti-adsorption,
anti-fire, and the moisture-proof coating, or apply wallpaper onto the wall surface
or the ceiling. Use lusterless paint for the coating.
l Coating on the roof and wall, doors, windows and the ground must adhere to
the surfaces tightly and not come off easily. The coating should provide good
protection against sand and dust intrusion.
l The relative humidity in the equipment room must be high enough to reduce
electrostatic adsorption of the dust.
4. Illumination
Install incandescent lights (or emergency lights) at the proper locations between racks.
Avoid long-time exposure to light or sunlight to prevent aging or distortion of circuit
boards or components caused by high temperature.
It is recommended to use color glasses, and dark non-transparent curtains for
windows. The major illuminators in the equipment room must be fluorescent lamps
on the ceiling, with an average illumination intensity of 300 ~ 450 lx.
5. Fire Prevention
The main building for the equipment room must meet the requirements defined in the
national standard GBJ 16-87 Code for Design of Building Fire Protection or the related
3-6

standards made in local areas. The equipment room must be equipped with sufficient
fire-fighting equipment and reserved fire control passages according to the local fire
prevention laws. Do not store any flammable or explosive articles in the main or
auxiliary equipment room, and signs bearing No Smoking or No Open Flames shall
be posted at conspicuous places. Fire protection equipment must be easily accessible
and no fire hydrant is needed in the equipment room.
It is recommended to install alarm devices for smoke and high temperature and inspect
them frequently.
6. Water Supply and Drainage
To prevent any water from coming in the equipment room, no water pipes or drain
pipes should run through the equipment room.
7. Heating Facilities
The heating facilities should have no valve or bulkhead in the equipment room and
must not leak.
8. Temperature and Humidity

To ensure proper operational conditions of the equipment, the temperature and
humidity in the equipment room must be maintained in a certain range. Too high or
too low a temperature or humidity may bring negative impact on the equipment quality
and life. Table 3-2 states the temperature and humidity requirements, wherein the
short-term working conditions mean that the successive operating time is not more
than 96 hours and the accumulated operating time per year is not more than 15 days.
Table 3-2 Temperature And Humidity Requirements
Temperature Relative Humidity
Long-term Long-term Short-term

Item Short-term working
working working working
conditions
conditions conditions conditions
Range +5 ~ +40 5 ~ +50 5% ~ 85% 5% ~ 90%
Note:
The temperature and humidity of the operating environment inside the equipment room
are measured at the spot that is 1.5 m above the floor and 0.4 m before the rack when
there is no protective plate in front or at the back of the equipment rack.
To keep the temperature and humidity in the equipment room matching the
above-mentioned conditions during equipment running, the equipment room must be
equipped with air-conditioners and ventilation facilities. Generally, the main equipment
room is provided with air-conditioning equipment, and other auxiliary equipment
rooms are provided with the air-conditioning equipment that runs seasonally as
required (based on the climates and economic capability of operator).
3-7

9. Ventilation Facility
The equipment room should be properly ventilated. The content ratio of fresh air
delivered to the equipment room is not less than 5%, to guarantee the appropriate
air freshness inside the room and prevent dust.
10. Air-Conditioning
The capacity of the air-conditioning system shall be calculated on the quantities of the
heat produced by the principal equipment of the system and external heat sources.
The heat produced by external heat sources includes that radiated by the sun to the
equipment room through windows or walls and that brought and produced by the
maintenance personnel who enter and stay inside the equipment room.
As the hot air flow features upward movement and the cooling system of the main
equipment adopts up-draught mode, when installing a centralized air-conditioning
system, it is better to use the ventilation mode of "inlet down, outlet up". The air inlet
should be under the movable floor, helping heat dissipation for equipment.
The air-conditioning equipment should be dual systems as backups of each other
especially in the main equipment room in order for system running safety and
reliability. The capacity of each system should be greater than half of the total
required air-conditioning capacity at least.
3.1.3 Equipment Room Power Supply

Purpose
It is necessary to check the power supply of the equipment room in order to keep the
equipment running in normal status when emergency occurs. And it is also easy to
maintain the equipment after the power check.
Danger!
Make sure the operator and equipment is safe when checking power supply. Be careful to
use correct measurement range when using the multimeter.
Check Items
The check items of equipment room power supply are described as follows:
1. Power supplies should be led into the equipment room to meet the engineering
requirements.
2. There must be clear symbols to identify power sockets of different voltages in the
equipment room.
3-8

3. The AC power supply devices must contain not only mains lead-in but also UPS or
inverter as well as generating equipment.
4. The indices of DC, AC power and UPS are as follows:
l DC power requirements
Voltage amplitude: The nominal voltage of the power supply provided by the
power equipment in the equipment room is -48 V. Its fluctuation range is -40 V~57
V.
The noise level indexes of DC power supply voltages shall meet the general
technical specifications of the Ministry of Posts and Telecommunications (MPT).
DC power must have power-surge protection and indication.
l AC power requirements
Three-phase power supply: 380 V10%, 50 Hz5%, waveform distortion 5%
Single-phase power supply: 220 V10%, 50 Hz5%, waveform distortion5%
The requirement for voltage frequency of the standby generator is the same as
above, with a waveform distortion of 5%~10%.
l UPS requirements
Input voltage: 220 V10%
Input frequency: 50 Hz5%
Power factor: 0.95
Output voltage: 220 V3%~220 V5%
Output frequency: 50 Hz~60 Hz
Harmonic distortion: 5%
Output waveform: sine wave
Work mode: online
Dynamic latency: 2 ms
5. Power consumption
System power consumption is related to the power supply capacity of the equipment
room. Table 3-3 states the actual configuration and power consumption details.
Table 3-3 Subrack Power Consumption
Subrack Power Consumption
BUSN Maximum power consumption of a single subrack:

11VTCD+2UIMT+4ESDT=691 W, value< 700 W
BCTC Maximum power consumption of a single subrack:

14SMP+2UIMC+1SPB=878 W, value< 1000 W
BCSN Maximum power consumption of a single subrack:

8TFI+2STSN+2UIMC+2CLKG=392 W, value< 400 W
3-9

Subrack Power Consumption
BPSN Maximum power consumption of a single subrack: 12GLI+2PSN+2UIMC=834

W, value< 900 W
Power Subrack 30W
Fan Subrack 160W
3.1.4 Equipment Room Grounding

Purpose
The equipment is grounded to run safely and normally and withstand external
electromagnetic interference. As testified by practice, equipment failure in many cases
results from bad grounding, which will cause great damage to the equipment when
suffering the lightening attack. Therefore, the installation personnel must check the
grounding of the equipment room and the grounding conditions that the equipment room
provides to the equipment before the equipment is installed.
Ground System
The grounding system comprises of ground cables, ground bus-bars, ground in-lead
cables and ground body. Figure 3-2 shows the ground system cabling.
Figure 3-2 Ground System Cabling
3-10

l Grounding body: the conductor that is buried underneath the ground and in contact
with the earth.
l Ground bus-bar: the common grounding bus bar of the grounding cable that are led
out from the equipment room and the power supply room.
l Ground lead-in cable: the connecting line between the grounding busbar and the
grounding body.
l Ground cable: the connecting line between the communication equipment and the
grounding busbar.
Equipment Ground System

1. An improper design of the grounding system in the equipment room will cause the
following impact on the equipment:
As the transient voltage surge due to lightning or other reasons cannot be released
properly, the relative high level formed accordingly will damage the equipment.
The metal enclosure that bears electricity due to insulation fault or other power fault
inside the equipment will cause damage to human body.
The accumulation of the electrostatic of the equipment will cause damage to the
components.
In addition, the improper working ground of the equipment will increase the interference
signals in the signal loop of the equipment, which leads to the abnormal operation of
the equipment.
2. Joint grounding system
The joint grounding mode is recommended for designing the grounding system.
l Lightning protection ground: It refers to the lightning protection of the construction
facilities, which consists of lightning arrester, grounding conductor, and
connectors that connect with the ground system.
l Working ground: It refers to the common potential reference formed by the
connected component loop inside the equipment.
l Protection ground: It refers to the ground that is led from the protection end or
the outer enclosure of the equipment. Its purpose is to prevent the metal outer
enclosure of the equipment from bearing electricity due to power supply faults or
other reasons of the equipment.
l The joint ground refers to the method that the working ground and protection
ground of the equipment, and the lightning ground of the building are all connected
together to form one set of grounding body. It can be several ground grids, for
example, equipment room ground grid, power room ground grid, and iron tower
ground grid.
The reason why joint grounding is adopted is to prevent ground level breakdown
effect. When the lightning strikes a building having communication equipment,
electromagnetic induction will increase the level of the communication equipment.
If the grounding body of the equipment is separate from the grounding body of
the building, the level of the equipment is zero, a huge potential occurs between
3-11

the circuits and components of the equipment and the ground. In this case, the
components and the circuits are very likely to break down. This is called ground
level breakdown effect.
If the working ground, the protection ground, and the lightning protection ground of
the building are connected to one grounding body, the electromagnetic induction
will increase both the level of the circuits of the communication equipment and
the ground level when a lightning strikes at the building. In this case, there is no
sharp potential between the components and the circuits of the equipment and
the ground, which means that they are not likely to be damaged.
3. Grounding system design
The interrelationship between the lightning protection ground, protection ground and
working ground must be rational in the ground system design. Each potential is same
and does not interfere with one another, and also can resist external interference.
To meet different grounding requirements, there are three kinds of grounding systems,
which are described as follows:
l Star distribution system
In this kind of system, the working ground cables and protection ground cables
at different ground points are separated from each other. The advantage of star
distribution system is that the loop current influence is lessened.
l Net distribution system
In this kind of system, the working ground cables and protection ground cables
are connected with each other at several points, forming a grounding net.
The advantage of net distribution system is that the effective cross-sectional area
of the ground conductor conducting the ground current is increased to reduce the
voltage drop on the ground conductor. In case of partial ground cable failure, the
grounding system is still able to protect the operators and the equipment. This
kind of system may cause interference to some sensitive devices and affect their
normal running. Therefore it is not suitable for sensitive devices sometimes.
l Star-Net hybrid distribution system
The advantage of this kind of system is that a part of grounds can adopt net
distribution systems while some devices sensitive to hum or noise can adopt star
distribution systems, and each system does its best without interfering with one
another.
4. Common grounding system
The user should choose the ground distribution system according to the actual
situations and the equipment requirements. There are two kinds of common
grounding systems:
l Typical grounding system for single-story building equipment room
In the power room, there is a common ground bus (grounding busbar), on
which bolt ground terminals are provided. All the devices to be grounded are
3-12

connected to the common ground bus. If the length in any horizontal direction
of the building exceeds 60 m, the second common ground bus is needed. The
maximum distance between the two grounding systems should not exceed 60 m.
The large-diameter insulated strand cable are used to connect the two grounding
systems.
l Typical grounding system for multi-story building equipment room
The ground cable led from the backbone is an insulated strand cable. It is led from
the common ground bus (grounding busbar) at the ground floor and led upward to
connect the grounding cable buses on each floor of the building. The connection
can adopt either brazing or fusing to ensure the electric continuity. The equipment
on each floor must be connected to each grounding cable bus on the same floor
with the equipment.
5. Ground resistance requirements
The resistance for the equipment room in joint grounding mode should be less than 1
.
3.2 Auxiliary Equipment Preparation

Purpose
Before the installation of the equipment, it is necessary to check related auxiliary
equipments to see whether they are in place or applicable to avoid the potential delay
when the system is undergoing trial test after the installation.
Check Items
l Power supply
Check whether the external power cable and the one connecting cabinet are prepared
properly and sufficiently for the project. There must be clear symbols to identify power
sockets of different voltages.
l Transmission equipment
Check whether the transmission equipment is ready.
l Distribution shelf
The Optical Distribution Shelf (ODF) and the Digital Distribution Shelf (DDF) are
installed or have ports in reservation.
l Other facilities
A special terminal console should be equipped for the terminal equipment, and it
should be installed in a proper position, in accordance with the requirements for the
equipment room floor layout plan.
3-13

3.3 Tools and Meters Preparation

Purpose
To ensure smooth installation, the required tools and meters should be completely
prepared before construction so as to avoid any delay on site.
Tools and Meters List

The installation and test of the equipment and its maintenance background console need
different instruments and meters at different stages. Please prepare them according to the
requirements listed in Table 3-4.
Table 3-4 Tools and Meters List
Name Model and Specifications Remarks
Steel measuring tape
Marking pen Or other tools that can mark.
Straight screwdriver M3~M6
Cross screwdriver M3~M6
Nail hammer
Rubber hammer
Diagonal pliers
Pliers
Paper knife
Crowbar
Monkey wrench
Torque spanner 45Nm
Punch drill With 14 drill bit
Electric drill
Electric saw
Vacuum cleaner
Ladder
Hacksaw
Plumb
Electric iron 40W
Including two-phase and

Wiring board
three-phase sockets
Network cable crimping plier
3-14

Name Model and Specifications Remarks
Clamping pincers
Wire stripper Prepared by the customer
Horizontal ruler
Multimeter
Ground resistance tester
Network tester
Lineation template Provided with delivery
Caution!
The meters cannot be used unless they are strictly calibrated and proven qualified.
3.4 Technical Documents Preparation

Purpose
To ensure smooth installation, the required technical documents should be prepared before
construction.
Technical Document List

The technical documents include various design drawings, installation manuals and
acceptance manuals.
l Engineering Design and Construction Drawings, Engineering Survey Report, and
Environment Acceptance Report
The Engineering Design and Construction Drawings should be implemented by the
institute entrusted by the carrier, whose copy should be provided by the carrier to the
equipment manufacturer before equipment delivery.
The Engineering Survey Report should be filled in by the technical persons of the
equipment manufacturer. If the engineering survey cannot be completed in time, the
survey should be implemented by the carrier under entrustment and then the report is
mailed to the manufacturer. It is used for the preparation of the engineering auxiliary
materials.
The Environment Acceptance Report is used for the first inspection on the
equipment operation environment, checking whether the environment complies with
the installation requirements. If not, ask the carrier to improve the environment
conditions. The second environment acceptance is performed in the construction
implementation phase.
3-15

l Related documents that come with the product.

l Installation Acceptance Report and Test Acceptance Report
The Installation Acceptance Report and Test Acceptance Report are the engineering
documents for the final acceptance after the equipment commissioning, which should
be provided by the equipment manufacturer to the carrier in the equipment delivery.
3-16

Chapter 4
Unpacking and Acceptance
Table of Contents
Unpacking Preparation ...............................................................................................4-1
Unpacking Procedures ...............................................................................................4-2
Goods Inspection and Handover ................................................................................4-7
4.1 Unpacking Preparation

Purpose
Before unpacking the equipment, the operator should learn the unpacking procedure and
precautions.
Unpacking Flow
The unpacking flow is described as follows:
1. Preliminary work
l The environmental conditions are accepted as qualified.
l Determine involved personnel of both parties. Both the customer representatives
and the supplier representatives must be involved in the acceptance.
l Determine the goods storage site and the custody method.
l Count the articles to see whether the total pieces of the goods match the quantity
in the packing list. Check if the packing case is damaged and if the delivery
destination is correct.
l Prepare corresponding tools, including a nail hammer, a crowbar, a paper knife
and a straight screwdriver.
2. Check the total amount of the articles.
The Equipment Acceptance List and Unpacking Acceptance Report are placed in
package #1. Open package #1 and take out the Unpacking Acceptance Report.
Check whether the total pieces of the goods match the quantity in the Acceptance
List and then archive the report.
3. Unpacking inspection
The unpacking acceptance is implemented by the engineering supervisor jointly with

the equipment carrier representative.
The packages can be opened if they are not damaged. Each package includes a
Packing List. The engineering supervisor must check item by item according to the
Packing List.
4-1

During the unpacking check, if any item is missing, lacked, in error, excessive
or damaged, the reason must be found and the Unpacking Acceptance Return
Notification must be filled by the engineering supervisor, and must be fed back to
ZTE in time.
The goods of ZTE may be packed in wooden case or carton. Different tools are
required to open them on site.
Caution!
ZTE does not assume any responsibility for any missing or damaged parts occurred
during unpacking unilaterally performed by the customer.
4. Acceptance and handover

After unpacking acceptance, both parties sign on the Report of Unpacking and
Inspection for acknowledgment and complete handover.
Precautions
Pay attention to the following aspects during the unpacking inspection:
l Use professional tools to open cases and do not operate wildly lest the devices in the
case should be damaged.
l Movement should be tender during unpacking. The coatings of the goods should
be protected. Please specially pay attention to the antistatic requirements for circuit
boards.
l Recycle the packing materials as much as possible. The waste should be dealt with
collectively and should not be discarded or burned randomly.
l Check the fittings and accessories according to the packing list after unpacking the
cases. If any item is lost, lacked, in error, excessive or damaged, contact ZTE office
immediately.
4.2 Unpacking Procedures

4.2.1 Unpacking Wooden Case
Abstract
This topic describes the procedure to unpack a wooden case.
Context
To unpack the wooden case smoothly without damaging the cabinet, the operator should
open the case according to the related specifications.
4-2

Chapter 4 Unpacking and Acceptance
The wooden case packaging for the cabinet is made up of a case, foam plate, pearl cotton,
plastic cover, inner package etc. The appearance of the wooden case and its internal
packing are shown in Figure 4-1 and Figure 4-2.
Figure 4-1 Wooden Case Appearance
Figure 4-2 Wooden Case Packaging
1. Cabinet 3. Upper pillow 1 5. Lower pillow 1

2. Upper pillow 2 4. Lower pillow 2
Steps
1. Move the packing case to or near the equipment room before unpacking, so as to
avoid damage of the cabinet while moving the case.
4-3

2. Use such tools as nail hammers, pliers, straight screwdrivers and crowbars to open
the top cover of the case (as indicated by the arrow on the case). The unpacking
schematic diagrams are shown in Figure 4-3.
Figure 4-3 Cabinet Unpacking Schematic Diagram
3. Lift the wooden case upright.
Make its legs downward.
4. Pull the cabinet out of the wooden case.
Do not remove the plastic film for packing the cabinet before pulling it out.
5. Remove the plastic film.
End of Steps
4-4

4.2.2 Unpacking Carton

Abstract
This topic describes the procedure to unpack a carton.
Context
To unpack the carton smoothly without damaging the goods in it, the operator should open
the carton according to the related specifications.
Cartons are usually used to hold electronic components, parts, terminal equipment and
auxiliary materials. The carton packaging is shown in Figure 4-4 and Figure 4-5.
Figure 4-4 Carton Appearance
1. Packing tape 2. Adhesive tape 3. Carton
4-5

Figure 4-5 Carton Packaging
1. Board protecting cushion
Steps
1. Use diagonal pliers to cut the packing tape.
2. Use a paper knife to rip the adhesive tape along the seam on the carton cover.
Do not insert the knife too deep to avoid scratching boards in the carton.
3. Open the carton and take out the foam boards.
4. Check the amount of boards inside to see whether it matches the packing list, and
take out the boards together with the packing bags.
5. Open the antistatic packing bag and take out the circuit boards.
When taking the circuit board out of the antistatic bag, wear antistatic wrist straps so
that static electricity does not damage the circuit board. Take notice of the influence
of environmental temperature and humidity. Usually desiccants are placed in each
antistatic bag to absorb the moisture inside the bag to keep it dry.
Caution!
When the equipment is moved to a hotter and damper place, wait for at least 30
minutes before unpacking it so as to avoid damages to the device caused by the
moisture accumulated on the equipment surface.
4-6

Note:
Generally the terminal devices are out-purchased. The packing carton specifications
are usually different with one of the board packing cartons. Unpack them according to
practical requirements of the equipment.
End of Steps
4.3 Goods Inspection and Handover

4.3.1 Inspecting Goods
Abstract
This topic describes the procedure to perform goods inspection.
To ensure smooth installation work and normal equipment running, the operator should
check the cabinets, shelves and boards after unpacking the equipment. If any thing is
found unqualified or faulty, handle it in time.
Steps
1. Take the cabinet out of the wooden case and make sure it is placed on a solid ground
without inclination.
2. Check for any concave, protrusion, scratch, peeling, blistering or filthy mark on the
equipment surface.
3. Make sure fastening screws are not loosening, coming off or dislocating.
4. Check if all the auxiliary parts and accessories are completely provided.
5. Check if all the required boards are provided.
6. Check if the boards or the components on the boards are distorted, damaged or
missed.
7. Check if the board No. and the version No. are consistent with that provided on the
packing list.
End of Steps
4.3.2 Handing Over Goods

Abstract
This topic describes the procedure to hand over goods.
4-7

After equipment inspection and acceptance, the equipment can be handed over to the
carrier if it needs to be kept by the carrier.
Steps
1. After the unpacking acceptance, both parties sign on the Report of Unpacking and
Inspection.
2. According to the contract, if the goods are to be kept by the carrier after the unpacking
acceptance, the equipment carrier is responsible for goods safekeeping after the
signature and handover.
3. Each party holds one copy of the Report of Unpacking and Inspection. The engineering
supervisor returns the acceptance conclusion in the report within seven days to the
equipment supplier for archiving.
End of Steps
4-8

Chapter 5
B6080-22 Cabinet Installation
Table of Contents
Installation Overview ..................................................................................................5-1
Base Installation Mode ...............................................................................................5-3
Direct Installation Mode ............................................................................................5-13
Jointing Neighboring Cabinets..................................................................................5-18
Securing Cabinet from the Top .................................................................................5-19
5.1 Installation Overview

5.1.1 Installation Specifications
Description
To ensure smooth installation and future maintenance, install the cabinet according to the
specifications.
Installation Specifications
1. Cabinet layout requirement
l Easy for installation
l Easy for routine maintenance
l Easy for future expansion of the system.
l Safe bearing capacity of the floor, even distribution of load
l The arrangement mode of the cabinet is designed and determined in light of
the system configuration by both the customers and the technical personnel of
the suppliers. The installation position and direction must match the engineering
design drawing.
l The distance between each horizontal row of the cabinets and the distance
between the cabinet and the wall:
The distance between the cabinet side and the wall should be 800 mm.
The distance between the front side and the wall should be 1,000 mm.
The distance between cabinet rows should be 1,200 mm.
2. Cabinet installation requirement

l The cabinet must be installed upright. After installation is completed, the
horizontal or vertical deviation must not be more than 3 mm.
5-1

l Cabinet layout must conform to the engineering design requirement. The side of
each row of the cabinets, which is close to the major walkway, must be aligned in
line with the minimum deviation not more than 5 mm.
l When installing combined cabinets, the neighboring cabinets must close tightly to
each other and the front plane and the rear plane of each row of the cabinet must
be aligned. The top edge of the cabinets must be on the same plane.
l Combining the features of the equipment room, the cabinet fixation mode adopts
base installation and direct installation. Each captive screw must be tightened
and the exposure length (height) of the same kind of screws must be same.
l Every kind of components must not come off or be damaged. The coating must
not flake off or be scratched. If any flake appears, supplement coating would be
applied.
l All kinds of labels must be clear and complete.
l Shock-proof measures must be taken during the fixation and installation of the
cabinet.
5.1.2 Cabinet Installation Flow

Description
The mode for installing the cabinet base depends on the environment of the equipment
room. There are three modes, height-regulating base (also called adjustable base)
installation mode, direct installation mode, and fixed base installation mode.
The fixed installation mode refers to an installation mode that the base is designed and
installed by the customer, or the base is already installed in the equipment room. The
carrier can design and install the base according to the base structure and size provided
by ZTE Corporation. This manual will not introduce this installation mode.
Installation Flow
The following figure shows the cabinet installation flow.
5-2

Chapter 5 B6080-22 Cabinet Installation
Figure 5-1 Cabinet Installation Flow
5.2 Base Installation Mode

5.2.1 Installation Flow
Description
The height-regulating base provided by ZTE can be used to install the cabinet in the
equipment room covered with an antistatic floor. The height-regulating base is installed
on the ground, and the cabinet is fixed on the height-regulating base.
Flow
The following figure shows the flow of installing the adjustable base.
5-3

Figure 5-2 Adjustable Base Installation Flow
5.2.2 Introduction to Adjustable Base

Description
The cabinet is installed on the ground through the adjustable base. Adjust the cabinet and
the base height to make the cabinet bottom on the same plane with the antistatic floor.
Category
The height-regulating base falls into type A, type B, and type C according to different
height-regulating ranges. The applicable range for each base type is shown in the following
table.
Table 5-1 Base Application Range
Type Applicability
A Antistatic floor height: 160 mm 240 mm
B Antistatic floor height: 240 mm 390 mm
C Antistatic floor height: 390 mm 690 mm
The above-mentioned height-regulating ranges refer to the distance between the cabinet
bottom and the ground after the cabinet is installed, as shown in the following figure. Select
the suitable base according to actual conditions.
5-4

Figure 5-3 Adjustable Base Installation Diagram (Front View)
1. Ground sill 3. Floor

2. Adjustable base 4. Cabinet
Appearance
A cabinet needs two bases for fixation. Taking type A as an example, the base appearance
is shown in the following figure.
Figure 5-4 Adjustable Base of Type A (unit: mm)
Structure
Taking a base of type A as an example, the structure of the adjustable base used by
B6080-22 cabinet is shown in the following figure.
5-5

Figure 5-5 Adjustable Base Structure Exploded View Type A
1. Height locking bolt M1225 3. Spring washer 5. Fixed support

2. Plain washer 4. Movable support
5.2.3 Positioning Adjustable Base

Prerequisites
l Tools and meters are ready.
l The Engineering Design and Construction Drawings are ready.
Context
This topic describes the procedure to determine the installation position of the adjustable
base for the marking and drilling operations before the base is installed.
Steps
1. If the equipment room ground is not measured, measure the level of the equipment
room with a level instrument to make sure that the cabinet will not incline after
installation.
2. Use one of the following methods to decide the position of expansion anchor bolts that
are used to mount a base.
l Based on the cabinet position, place the scoring template on the ground, and
mark the installation holes for the expansion anchor bolts.
l Measure a few marking points with a tape measure to decide the position of the
expansion anchor bolts. The hole pattern diagrams of the single cabinet and the
multi-cabinet are respectively shown in Figure 5-6 and Figure 5-7.
5-6

Figure 5-6 Hole Pattern For Installing A Single Cabinet (unit: mm)
1. Equipment room M12 expansion 4. Cabinet front

wall anchor bolt door
2. Installation 3. Adjustable base
hole for an
Figure 5-7 Hole Pattern For Installing Multi-Cabinets (unit: mm)
1. Equipment room 2. Installation M12 expansion

wall hole for an anchor bolt
3. Adjustable base
5-7

4. Cabinet side door

5. Cabinet front
door
Caution!
The mounting position of the base does not conflict with that of the antistatic floor
framework. Keep the integrity of the floor framework as possible. If collision is
unavoidable, remove the floor framework of the colliding position.
3. At each marked place of the expansion anchor bolt, use both hands to hold the drill
handle tightly and straightly to keep the bit vertical to the cement ground. Drill four
80~85mm-deep 20mm holes at each marked place of the expansion anchor bolt.
If the cement ground is too slippery to position the bit, drill a depression at the position
for the hole to help position the bit.
4. Use a vacuum cleaner to remove the dust inside and outside the holes.
5. Measure the spacing between holes, or lay down the adjustable bases, and see
whether the holes match the base.
If the deviation is a big one, reposition and re-drill the holes before installing the
expansion anchor bolts.
6. Clean the ground.

End of Steps
Result
The position and diameter of the holes meet the requirements.
5.2.4 Mounting an Adjustable Base

Prerequisites
l Installation holes for the adjustable base are made.
l The expansion anchor bolts AN01 (including M12X90 expansion nuts with bolts,
spring washer, insulating washer and big gasket) are ready.
l The insulating gaskets and the adjustable gaskets are ready.
l The height of the adjustable base is adjusted according to the measured floor height.
Context
This topic describes the procedure to mount an adjustable base.
5-8

Steps
1. Slightly tighten the bolts of expansion nuts, and put the expansion anchor bolts
(including expansion tubes and bolts) vertically into holes.
2. Knock the bolt with a rubber hammer until the expansion tube of the expansion anchor
bolt is fully knocked into the floor.
3. Screw off the bolts, washers and big gaskets.
4. Clean the floor and the surface of the base.
5. Place in turn the insulating gasket and the adjustable bases at the places of the
6. Fix the base to the ground with bolts, spring washers, big gaskets and insulating
washers. The fastening torque should reach 75 Nm.
The connection between the base and the floor is shown in the following figure.
Figure 5-8 Connection Between Base And Floor
1. Insulating washer 5. Adjustable base 8. Expansion anchor bolt

2. Big gasket 6. Insulating gasket AN01
3. Spring washer 7. Adjusting gasket 9. Ground
4. Bolt M12X90 (optional)
7. Measure the verticality of the height-regulating base with a level instrument.

The verticality error of a base or between two adjacent bases must not exceed 1 mm.
If the base is not level, put the adjusting gasket that ZTE provides under the bases as
required.
End of Steps
Result
The adjustable base installed is shown in the following figure.
5-9

Figure 5-9 Adjustable Base Installed
Follow-Up Action
Perform insulation test on the adjustable base.
Note:
In order to avoid re-installing the cabinet due to unqualified insulation, perform insulation
test when an adjustable base is secured.
5.2.5 Testing Insulation

Prerequisites
l The adjustable base installation is completed.
Context
This topic describes the procedure to check whether the cabinet is in disconnected status
with a multimeter, thus to avoid the static electrostatic discharge generated between the
cabinet and the floor affects the equipment safety.
Steps
1. Set the multimeter to the resistor side.
2. Use two measure probes of the multimeter to respectively contact the metal part of the
adjustable base and the expansion anchor bolt to measure the resistance.
5-10

If Then
If the circuit is in the disconnected status The insulation test is complete.
If the circuit is in the connected status Go to Step 3.
3. Check whether the insulating washer is installed. Rectify those noncompliant parts
according to the actual conditions.
4. Go to Step 2 and start the insulation test again.
End of Steps
5.2.6 Installing a Cabinet

Prerequisites
l The adjustable base is mounted.
l Bolts M1230 are ready, with spring washers and big gaskets.
l In case of combined installation of multiple cabinets, side doors of the cabinets except
the two side doors at the both side of the cabinet row should be removed.
Context
This topic describes the procedure to fix a cabinet on the adjustable base.
Steps
1. Lift the cabinet onto the two outmost bases manually or with a lifter.
Make sure that the front/rear/left/right sides of the cabinet are parallel to the walls of
the equipment room.
2. Fix the cabinet to the adjustable base with bolts M1230, spring washers and big
gaskets. The fastening torque should reach 75 Nm, as shown in the following figure.
5-11

Figure 5-10 Fixing a Cabinet
1. Bolt M12X90 3. Big gasket 5. Adjustable base

2. Spring washer 4. Cabinet 6. Ground
Note:
The cabinet has four angles at the bottom, each having an oval hole for securing
purpose.
3. Clean the floor.

End of Steps
Follow-Up Action
To fix multiple cabinets in a row:
1. After the positioning of cabinets in a row is completed, adjust and secure the out-most
cabinet first.
2. Adjust other cabinets in turn with the first cabinet as the reference.
3. Joint adjacent cabinets.
4. Adjust other cabinets with bolts, spring washers and big gaskets.
5-12

5.3 Direct Installation Mode

Description
For the equipment room without antistatic floor, fix the cabinet on the hard ground.
Flow
The flow of installing a cabinet in the direct-to-ground installation mode is shown in the
following figure.
Figure 5-11 Direct-to-Ground Installation Flow
5.3.2 Installing Expansion Anchor Bolts

Prerequisites
l Tools, meters and installation parts are ready.
5-13

l The expansion anchor bolts AN01 (including M12X90 expansion nuts with bolts,
spring washer, insulating washer and big gasket) are ready.
Context
This topic describes the procedure to fixi the expansion anchor bolts for the cabinet
installation of the direct-to-ground installation mode.
Steps
1. If the equipment room floor is not measured, measure the level of the equipment room
with a level instrument to make sure that the cabinet will not incline after installation.
2. Measure a few marking points with a tape measure to determine the position of the
The marking line diagrams of the single cabinet and the multi-cabinet are respectively
shown in Figure 5-12 and Figure 5-13.
Figure 5-12 Marking Lines For Installing A Single Cabinet (unit: mm)
1. Equipment room wall 2. Installation hole for an 3. Cabinet front door

expansion anchor bolt
5-14

Figure 5-13 Marking Lines For Installing Multi-Cabinets (unit: mm)
1. Equipment room wall 2. Installation hole for an 3. Cabinet front door

expansion anchor bolt
3. At each marked place of the expansion anchor bolt, use both hands to hold the drill
handle tightly and straightly to keep the bit vertical to the cement floor. Drill four
80~85mm-deep 20 holes at each marked place of the expansion anchor bolt.
If the cement floor is too slippery to position the bit, drill a depression at the position
5. Measure the hole distance.
If the deviation is large, reposition and re-drill the holes before installing the expansion
anchor bolts.
6. Slightly tighten the nuts and bolts, and put the expansion tubes and bolts vertically into
holes.
7. Knock the expansion anchor bolt with a rubber hammer until the expansion tube of the
expansion anchor bolt is fully knocked into the floor.
8. Screw off the bolts, washers and gaskets.
9. Clean the floor.
End of Steps
5.3.3 Fixing a Cabinet

Prerequisites
l Bolts M1230 are ready, with spring washers, insulating washers and big gaskets.
5-15

l Insulating gaskets are ready.

l In case of combined installation of multiple cabinets, side doors of the cabinets except
the two side doors at the both side of the cabinet row should be removed.
Context
This topic describes the procedure to fix a cabinet in the direct-to-ground installation mode.
Steps
1. Place the insulating gaskets on the cabinet installing holes in the ground.
2. Lift the cabinet onto the outmost group of expansion anchor bolts on the equipment
room ground manually or with a lifter.
the equipment room.
3. Fix the cabinet to the ground with bolts M1230, spring washers, insulating washer
and big gaskets. The fastening torque should reach 75 Nm, as shown in the following
figure.
Figure 5-14 Fixing a Cabinet
1. Bolt M12X90 4. Insulating washer 6. Expansion anchor bot

2. Spring washer 5. Cabinet AN01
3. Big gasket 7. Ground
5-16

Note:
The cabinet has four angles at the bottom, each having an oval hole for securing
purpose.
In order to avoid re-installing the cabinet due to unqualified insulation, perform
insulation test after a cabinet is fixed.
4. Place a level ruler on the cabinet top where two directions are mutually vertical. Adjust
the horizon and the verticality of the cabinet with the height-regulating nuts under the
cabinet. The level and verticality errors should not be greater than 3 mm.
5. Clean the floor.
End of Steps
Follow-Up Action
To fix multiple cabinets in a row:
1. After the positioning of cabinets in a row is completed, adjust and secure the out-most
cabinet first.
2. Adjust other cabinets in turn with the first cabinet as the reference.
3. Joint adjacent cabinets.
4. Adjust other cabinets with bolts, spring washers and big gaskets.

Prerequisites
l The cabinet installation is completed.
Context
This topic describes the procedure to check whether the adjustable base is in disconnected
status with a multimeter, thus to avoid the static electrostatic discharge generated between
the cabinet and the floor affects the equipment safety.
Steps
adjustable base and the expansion anchor bolt to measure the resistance.
5-17

If Then
3. Check whether the insulating washer is installed. Rectify those noncompliant parts

End of Steps
5.4 Jointing Neighboring Cabinets

Prerequisites
l Placement of all cabinets is completed.
Context
This topic describes the procedure to joint two adjacent cabinets.
Steps
1. Loosen the M4X12 bolts and remove the cabinet jointing part on the cabinet top.
2. Fix the cabinet jointing part as shown in the following figure to joint the cabinets
together.
Figure 5-15 Jointing Cabinets
1. Cabinet jointing part 2. Bolt M4X12 3. Cabinet
End of Steps
5-18

5.5 Securing Cabinet from the Top

Prerequisites
l The cabinet installation is completed.
l The length of the vertical plates and the length of horizontal plates are approximately
determined.
Context
Besides the securing measures taken at the cabinet bottom, for a cabinet higher than 2
meters should also be secured from the top.
l If the holes on the cabinet top for securing purpose are just under the cable rack in
the equipment room, the cabinet may be secured directly to the cable rack with the
vertical plates.
l If the vertical plates can not reach the cable rack even when they are adjusted, the
horizontal plates should also be used to secure the cabinet to the cable rack.
Steps
1. Fix the vertical plates to the cabinet top at the holes for securing.
2. Adjust the vertical plates to make them nearest to the cable rack.
l If the vertical plates may reach the cable rack, secure them to the cable rack with
locking bars, as shown in the following figure.
5-19

Figure 5-16 Securing Cabinet from the Top (1)
1. Vertical plate 6. Horizontal plate 10. Spring washer

2. Locking bar 7. Cable rack 11. Gasket
3. Gasket 8. Vertical plate 12. Insulating washer
4. Spring washer 9. M12*25/M8*25 13. Insulating gasket
5. M6 hexagon nut bolt 14. Cabinet
l If the vertical plates can not reach the cable rack, use the horizontal plate to joint
the vertical plates and the cable rack, as shown in the following figure.
5-20

Figure 5-17 Securing Cabinet from the Top (2)
1. Vertical plate 3. Horizontal plate

2. Cable rack 4. Cabinet
End of Steps
Follow-Up Action
Cut off the superfluous parts of vertical plates and horizontal plates to make a good
appearance.
5-21

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5-22

Chapter 6
B6080-20 Cabinet Installation
Table of Contents
Installation Overview ..................................................................................................6-1
Base Installation Mode ...............................................................................................6-5
Direct Installation Mode ............................................................................................6-18
Connecting Neighboring B6080-20 Cabinets ............................................................6-25
Cabinet Accessories Installation ...............................................................................6-26
6.1 Installation Overview

6.1.1 Installation Principle
Description
To ensure smooth installation and future maintenance, install the cabinet according to the
specifications.
Installation Specification
1. Cabinet layout requirement
l Easy for installation.
l Easy for routine maintenance.
l Easy for future expansion of the system.
l Safe bearing capacity of the floor, even distribution of load.
l The arrangement mode of the cabinet is designed and determined in light of
the system configuration by both the customers and the technical personnel of
the suppliers. The installation position and direction must match the engineering
design drawing.
l The distance between each horizontal row of the cabinets and the distance
between the cabinet and the wall:
The distance between the cabinet side and the wall should be 800 mm.
The distance between the front side and the wall should be 1,000 mm.
The distance between cabinet rows should be 1,200 mm.
2. Cabinet installation requirement

l The cabinet must be installed upright. After installation is completed, the
horizontal or vertical deviation must not be more than 3 mm.
6-1

l Cabinet layout must conform to the engineering design requirement. The side of
each row of the cabinets, which is close to the major walkway, must be aligned in
line with the minimum deviation not more than 5 mm.
l When installing combined cabinets, the neighboring cabinets must close tightly to
each other and the front plane and the rear plane of each row of the cabinet must
be aligned. The top edge of the cabinets must be on the same plane.
l Combining the features of the equipment room, the cabinet fixation mode adopts
base installation and direct installation. Each captive screw must be tightened
and the exposure length (height) of the same kind of screws must be same.
l Every kind of components must not come off or be damaged. The coating must
not flake off or be scratched. If any flake appears, supplement coating would be
applied.
l All kinds of labels must be clear and complete.
l Shock-proof measures must be taken during the fixation and installation of the
cabinet.
6.1.2 Cabinet Installation Flow

Description
The mode for installing the cabinet base depends on the environment of the equipment
room. There are three modes, height-regulating base (also called adjustable base)
installation mode, direct installation mode, and fixed base installation mode.
The fixed installation mode refers to an installation mode that the base is designed and
installed by the customer, or the base is already installed in the equipment room. The
carrier can design and install the base according to the base structure and size provided
by ZTE Corporation. This manual will not introduce this installation mode.
Installation Flow
Figure 6-1 shows the cabinet installation flow.
6-2

Figure 6-1 Cabinet Installation Flow
6.1.3 Accessories
Cabinet Leg
Before delivery, the cabinet bottom is installed with four legs. Figure 6-2 shows the leg
structure.
6-3

Figure 6-2 Leg Structure Diagram
1. M16 bolt 3. Height-adjusting nut

2. Locking nut 4. Insulating washer
l Locking nut: fasten the locking nuts upward to lock the connection between the legs
and the cabinet.
l Height-adjusting nut: loosen the locking nut first, and then adjust the height of the
cabinet with a wrench.
l Maximum regulating height: 25mm.
Anchor Plate Kit

The anchor plate kit is used to fix the cabinet legs. The appearances of the anchor plate
and insulating washers are shown in Figure 6-3, wherein the anchor plate is pre-attached
with the insulating washers.
Figure 6-3 Anchor Plate And Insulating Washer Appearances
1. Anchor plate 2. Insulating pad 3. Insulating washer
Adjusting Washer
The adjusting washer is used to adjust the height of the cabinet or height-regulating base.
There are two heights of gaskets: 1 mm and 2 mm, as shown in Figure 6-4.
6-4

Figure 6-4 Gasket Specifications
1. 1 mm gasket 2. 2 mm gasket
6.2 Base Installation Mode

Description
The height-regulating base provided by ZTE can be used to install the cabinet in the
equipment room covered with antistatic floor. The height-regulating base is installed on
the floor, and the legs of the cabinet are fixed on the height-regulating base with anchor
plate kits.
Flow
Figure 6-5 shows the flow of installing the adjustable base.
6-5

Figure 6-5 Adjustable Base Installation Flow
6.2.2 Adjustable Base Introduction

Description
The cabinet is installed on the floor through the adjustable base. Adjust the cabinet legs
and the base height to make the cabinet bottom on the same plane with the antistatic floor.
Category
The height-regulating base falls into type A, type B, and type C according to different
height-regulating ranges. The applicable range for each base type is shown in Table 6-1.
Table 6-1 Base Application Range
Type Applicability
A Antistatic floor height: 160 mm ~ 210 mm
B Antistatic floor height: 210 mm ~ 310 mm
C Antistatic floor height: 310 mm ~ 510 mm
The above-mentioned height-regulating ranges refer to the distance between the cabinet
bottom and the floor after the cabinet is installed, as shown in Figure 6-6. Select the
suitable base according to actual conditions.
6-6

Figure 6-6 Adjustable Base Installation Diagram (Front View)
1. Cabinet 3. Adjustable base 5. Antistatic floor

2. Anchor plate 4. Groundsill
Appearance
A cabinet needs two bases for fixation. The base appearance is shown in Figure 6-7,
Figure 6-8 and Figure 6-9.
Figure 6-7 Adjustable Base A
Figure 6-8 Adjustable Base B
6-7

Figure 6-9 Adjustable Base C
Structure
The structure of the adjustable base used by B6080-20 cabinet is shown in Figure 6-10,
taking the adjustable base B for example.
Figure 6-10 Adjustable Base Structure Exploded View 1
1. Movable Support 3. Height locking bolt M1225, 5. Spring washer 12

2. Fixed Support plain washer 12, spring 6. Plain washer 12
washer 12 7. Expansion bolt M1280
4. Nut M12
6-8

6.2.3 Adjusting Base Height

Abstract
This topic describes the procedure to adjust all the bases to the desired height according
to the measured height of the raised floor.
Steps
1. Measure the height of the antistatic floor.
2. Loose the base height locking bolts, adjust the movable brackets up or down according
to the arrow direction indicated in Figure 6-11.
Figure 6-11 Schematic Diagram of Base Height Adjustment
1. Movable Bracket 2. Height Locking Bolt 3. Fixed Bracket
3. Determine the holes for connecting the movable bracket to the fixed bracket of the
adjustable base. The hole positions corresponding to the floor heights are described
in Table 6-2.
Table 6-2 Antistatic Floor Height(mm)- Adjustable Base Bracket Hole Cross-Reference
Antistatic Floor
160H185 185H210 210H235 235H260 260H285
Height (H)
Adjustable Base First Level on Second Level First Level on Second Level Third Level on
Fixed Bracket Hole Type A on Type A Type B on Type B Type B
Antistatic Floor
285H310 310H335 335H360 360H385 385H410
Height (H)
6-9

Adjustable Base Fourth Level on First Level on Second Level Third Level on Fourth Level on
Fixed Bracket Hole Type B Type C on Type C Type C Type C
Antistatic Floor
410H435 435H460 460H485 485H510
Height (H)
Adjustable Base Fifth Level on Sixth Level on Seventh Level Eighth Level on

Fixed Bracket Hole Type C Type C on Type C Type C
4. Connect the movable bracket to the fixed bracket with the height locking bolts that
come with the adjustable base and then use a torque spanner to tighten the bolts and
lock the height to 45 Nm (Newton Metre).
When tightening the bolts for base heights, follow the principle first the middle, next the
two sides to ensure the movable bracket is reliably connected with the fixed bracket.
When connecting the brackets of the type A or B bases, use 3 height locking bolts for
each joint. When connecting the brackets of the type C base, use 4 height locking
bolts for each joint so as to enhance security of the connection as the base is higher
than type A and B bases.
End of Steps
Example
If the antistatic floor height is 380 mm, the mounting hole position should be the third level
on Type C base, as referred in Table 6-2. Specifically, the mounting hole refers to the fixed
bracket holes on the third level from the bottom up, as marked with "A" in Figure 6-11.
6.2.4 Positioning Adjustable Base

Abstract
This topic describes the procedure to determine the installation position of the adjustable
base for the marking and drilling operations before the base is installed.
Prerequisites
l Four M1280 expansion bolts are ready, with flat washers and spring washers that
come with the base.
Steps
2. Use one of the following methods to decide the position of expansion bolts that are
used to mount a base.
6-10

l Based on the cabinet position, place the scoring template on the floor, and mark
the installation holes for the expansion bolts.
l Measure a few marking points with a tape measure to decide the position
of the expansion bolts. The hole pattern diagrams of the single cabinet and
the multi-cabinet are respectively shown in Figure 6-12 and Figure 6-13. The
numerical values are shown in Table 6-3.
Figure 6-12 Hole Pattern For Installing A Single Cabinet
1. Equipment room 2. Installation hole 4. Cabinet side door

wall for an M12 5. Cabinet front/rear
expansion bolt door
3. Adjustable base
6-11

Figure 6-13 Hole Pattern For Installing Multi-Cabinets
1. Equipment room 2. Installation hole 4. Cabinet side door

wall for an M12 5. Cabinet front/rear
expansion bolt door
3. Adjustable base
Table 6-3 Base Installation Lineation Dimensions (Unit: mm)
Cabinet A B C D E F G
B6080-20 800 650 (single cabinet) / 625 666 464 L1+93 L2+67 136
Cabinet (multi-cabinet)
L1 is the distance between the side door and the equipment room wall. L1800 mm
L2 is the distance between the front door and the equipment room wall. L21,000 mm
Caution!
The mounting position of the base does not conflict with that of the antistatic floor
framework. Keep the integrity of the floor framework as possible. If collision is
unavoidable, remove the floor framework of the colliding position.
3. At each marked place of the expansion bolt, use both hands to hold the drill handle
tightly and straightly to keep the bit vertical to the cement floor. Drill four 90mm-deep
14 holes at each marked place of the expansion bolt.
6-12

5. Measure the spacing between holes, or lay down the adjustable bases, and see
whether the holes match the base.
If the deviation is a big one, reposition and re-drill the holes before installing the
expansion bolts.
6. Clean the floor.
End of Steps
Result
The position and diameter of the holes meet the requirements.
6.2.5 Mounting an Adjustable Base

Abstract
This topic describes the procedure to mount an adjustable base.
Prerequisites
l Installation holes for the adjustable base are made.
l The height of the adjustable base is adjusted according to the measured floor height.
For details, refer to topic 6.2.3 Adjusting Base Height.
Steps
1. Remove washers and nuts from expansion bolts, and put the expansion tubes and
bolts vertically into holes.
2. Knock the expansion bolt with a rubber hammer until the expansion tube of the
expansion bolt is fully knocked into the floor.
3. Clean the floor and the surface of the base.

4. Place the adjustable base at the corresponding expansion bolt position.
5. Place the plain washer and the spring washer on the expansion bolt. Fix the base to
the ground with nuts. The fastening torque should reach 45 Nm.
The connection between the base and the floor is shown in Figure 6-14.
6-13

Figure 6-14 Connection Between Base And Floor
1. Adjustable base 3. Nut 6. Adjusting washer

2. Expansion bolt 4. Spring washer
M1280 5. Plain washer
6. Measure the verticality of the height-regulating base with a level instrument.

The verticality error of a base or between two adjacent bases must not exceed 1 mm.
If the base is not level, put ZTE-provided pads under the bases as required.
End of Steps

Abstract
This topic describes the procedure to fix a cabinet on the adjustable base.
Prerequisites
l The adjustable base is mounted.
l Anchor plate kit is ready, including anchor plates and insulating washers. Bolts
(M1230) are ready, with flat washers and spring washers.
Steps
1. Loosen the locking nuts at the cabinet legs.
6-14

2. Lift the cabinet onto the two outmost bases manually or with a lifter.
the equipment room.
3. Adjust the cabinet height through the height-regulating nuts.
Leave a space (less than 10 mm) between the cabinet bottom and the antistatic floor,
for opening and closing the front and back doors, as shown in Figure 6-15.
Figure 6-15 Space Between Cabinet Bottom And Antistatic Floor
1. Antistatic floor
the horizon and the verticality of the cabinet with the height-regulating nuts. The level
and verticality errors should not be greater than 3 mm.
5. Fasten the locking nuts upward to lock the connection between the legs and the cabinet
by increasing the fastening torque to 45 Nm.
6. Press the cabinet legs with anchor plates, and then put on the insulating washers.
If Then
Installing a single cabinet Go to Step 7
Installing multiple cabinets Go to Step 8
7. Fix the cabinet with plain washers, spring washers, and bolts by increasing the
fastening torque to 45 Nm, as shown in Figure 6-16.
Note:
The insulation test should be conducted each time after the legs of one cabinet are
fixed. The workload will multiply if the insulation test is conducted only at a later stage
of the installation and find most cabinets have to be reinstalled again.
6-15

Figure 6-16 Cabinet Fixation Schematic Diagram
1. Cabinet 4. Bolts M1230 (with flat 6. Anchor plate

2. Adjustable base washers and spring 7. Insulating pad
3. Groundsill washers) 8. Leg
5. Insulating washer
8. Install multiple cabinets:
a. Regulate and fasten the outmost cabinet after a row of cabinets are positioned.
b. Regulate and fasten other cabinets one by one by taking it as reference, and so
forth.
c. Connect two adjacent cabinets.
d. Fix the cabinet with plain washers, spring washers, and bolts.
e. Repeat Steps i~iv to install cabinets in other rows.
9. Clean the floor.
End of Steps
Result
Figure 6-17 shows the single cabinet installed on the adjustable base.
6-16

Figure 6-17 Completed Single-Cabinet Installation
1. Cabinet 2. Anchor plate 3. Adjustable base

Abstract
This topic describes the procedure to check whether the cabinet legs are in disconnected
the cabinet legs and the floor affects the equipment safety.
Prerequisites
l Cabinet installation is completed.
Steps
6-17

cabinet leg and the expansion bolt to measure the resistance.
If Then
3. Check whether the insulating washer is installed, and whether the insulating rubber
cushions of the cabinet legs and the insulating anchor plates are damaged. Rectify
those noncompliant parts according to the actual conditions.
End of Steps
6.3 Direct Installation Mode

Description
For the equipment room without antistatic floor, fix the cabinet legs (self-contained on the
cabinet) on the hard ground through the anchor plate kit to fix the cabinet.
Flow
The flow of installing a cabinet with the direct-to-ground installation mode is shown in Figure
6-18.
6-18

Figure 6-18 Direct-To-Ground Installation Flow
6.3.2 Installing Expansion Bolts

Abstract
This topic describes the procedure to position the cabinet with the direct-to-ground
installation mode.
Prerequisites
l Tools, meters and installation parts are ready.
Steps
2. Use one of the following methods to decide the hole-position of expansion bolts.
l Based on the cabinet position, place the scoring template on the floor, and mark
the installation holes for the expansion bolts.
l Measure a few marking points with a tape measure to decide the position of
the expansion bolts. The marking line diagrams of the single cabinet and the
multi-cabinet are respectively shown in Figure 6-19 and Figure 6-20.
6-19

Figure 6-19 Marking Lines For Installing A Single Cabinet
1. Equipment room 2. Installation hole 3. Cabinet profile

wall for an M12 4. Cabinet front
expansion bolt door
Figure 6-20 Marking Lines For Installing Multi-Cabinets
1. Equipment room 2. Installation hole 3. Cabinet profile

wall for an M12 4. Cabinet front
expansion bolt door
The values of L1, L2, A, B, C, D, E, and F in the figure are shown in Table 6-4.
6-20

Table 6-4 Sizes of Marking Lines For Direct Cabinet Installation (Unit: mm)
Cabinet A B C D E F
B6080-20 Cabinet 800 666 648 (single cabinet)/ L2+67 L1+65 520
623(multi-cabinet)
L1 is the distance between the side door and the equipment room wall. It must be equal to or greater than 800 mm.
L2 is distance between the front door and the equipment room wall. It must be equal to or greater than 1000 mm.
3. At each marked place of the expansion bolt, use both hands to hold the drill handle
tightly and straightly to keep the bit vertical to the cement floor. Drill four 90mm-deep
14 holes at each marked place of the expansion bolt.
5. Measure the hole distance.

If the deviation is large, reposition and re-drill the holes before installing the expansion
bolts.
6. Remove washers and nuts from expansion bolts, and put the expansion tubes and
bolts vertically into holes.
7. Knock the expansion bolt with a rubber hammer until the expansion tube of the
expansion bolt is fully knocked into the floor.
End of Steps
Result
Figure 6-21 shows the installed expansion bolts in the case of single cabinet installation.
Figure 6-21 Completing Installing Expansion Bolts of A Single Cabinet (Unit: mm)
1. Equipment room floor 2. Expansion bolt
6-21


Abstract
This topic describes the procedure to fix a cabinet with the direct-to-ground installation
mode.
Prerequisites
l Anchor plate kit is ready, including pressure plates and insulating washers.
l The washers and nuts on the bolts are removed.
Steps
1. Loosen the locking nuts at the cabinet legs.
2. Lift the cabinet onto the outmost group of expansion bolts on the equipment room
ground manually or with a lifter.
the equipment room.
3. Adjust the height of the cabinet above the ground through the height-adjusting nuts of
the cabinet legs.
The height of the cabinet should leave a space between the bottom of the decorative
panel and the ground, after the cabinet is installed with the decorative panel. For
example, if there is a space of 2 mm, the height A of the cabinet bottom above the
ground is about 88 mm. Figure 6-22 shows the distance between the bottom of the
cabinet and the ground.
Figure 6-22 Space Between Cabinet Bottom and Ground
1. Cabinet 2. Decorative panel 3. Foundation
6-22

the horizon and the verticality of the cabinet with the height-regulating nuts. The level
and verticality errors should not be greater than 3 mm.
5. Fasten the locking nuts upward to lock the connection between the legs and the cabinet
by increasing the fastening torque to 45 Nm.
6. Press the cabinet legs with anchor plates, and then put on the insulating washers.
If Then
Installing a single cabinet Go to Step 7
Installing multiple cabinets Go to Step 8
7. Fix the cabinet with plain washers, spring washers, and nuts by increasing the
fastening torque to 45 Nm, as shown in Figure 6-23.
Note:
The insulation test should be conducted each time after the legs of one cabinet are
fixed. The workload will multiply if the insulation test is conducted only at a later stage
of the installation and find most cabinets have to be reinstalled again.
Figure 6-23 Cabinet Fixation Schematic Diagram
1. Cabinet 4. Plain washer 7. Leg

2. Nut M12 5. Insulating washer 8. Washer
3. Spring washer 6. Anchor plate 9. Expansion bolt
8. Install multiple cabinets:

6-23

a. Regulate and fasten the outmost cabinet after a row of cabinets are positioned.
b. Regulate and fasten other cabinets one by one by taking it as reference, and so
forth.
c. Connect two adjacent cabinets.
d. Fix the cabinet with plain washers, spring washers, and bolts.
e. Repeat Step i~iv to install cabinets in other rows.

9. Clean the floor.
End of Steps
Result
The single cabinet being fixed is shown in Figure 6-24.
Figure 6-24 Single Cabinet Being Fixed

Abstract
This topic describes the procedure to check whether the cabinet legs are in disconnected
the cabinet legs and the floor affects the equipment safety.
Prerequisites
Steps
cabinet leg and the expansion bolt to measure the resistance.
6-24

If Then
3. Check whether the insulating washer is installed, and whether the insulating rubber
cushions of the cabinet legs and the insulating anchor plates are damaged. Rectify
those noncompliant parts according to the actual conditions.
End of Steps
6.4 Connecting Neighboring B6080-20 Cabinets

Abstract
This topic describes the procedure to connect several B6080-20 cabinets. The advantages
are as follows:
l It is convenient for equipment maintenance.
l It is helpful for the safety of the cabinet installation.
Prerequisites
l Placement of all cabinets is completed.
l Anchor plate kit including pressure plates and insulating washers, the hexagonal bolts
and the screw assemblies are ready.
Steps
1. After a row of cabinets are in position, face to the front of the cabinet, and adjust the
height-adjusting nuts of the cabinet legs from the first cabinet from left to right to make
the cabinets in one row stand at the same height.
Make sure that the horizontal and vertical deviations are not greater than 3 mm.
2. Fasten each locking nut M16 on the legs upward from left to right to fix the nut tightly
to the legs.
Make sure that the connection between the legs and the cabinet is firm and reliable.
3. The top/bottom shelves of the cabinet all have two junction plates. Fix the adjacent
junction plates together with hexagonal bolts (M516), plain washers, spring washers
and nuts to connect two cabinets tightly, as shown in Figure 6-25.
6-25

Figure 6-25 Connecting B6080-20 Cabinets
1. Nut M5 4. Hexagonal bolt M516 7. Rear column

2. Spring washer 5. Junction plate
3. Plain washer 6. M512 screw assembly
4. The top/bottom rear columns of the cabinet all have two installation holes. The left
rear column has been installed with nuts M5. Fix the two cabinets tightly with M512
screw assemblies. Figure 6-25 shows the connection of bottom rear columns.
End of Steps
6.5 Cabinet Accessories Installation

6.5.1 Installing Cable Troughs
Abstract
This topic describes the procedure to install cable troughs by following the requirements
for a pleasant outlook and cable protection.
Prerequisites
l Engineering installation and construction design drawings are present.
Steps
1. Install the horizontal troughs, which should be parallel to the cabinet row or intersected
with it in a right angle.
2. Install the vertical troughs, which should be strictly vertical to the ground.
6-26

3. Install the hangers for cable chutes/racks, which should be installed firmly, neatly, and
vertically without tilt.
4. Use the sub-cover for protection where the cable trough passes a floor hole or the wall
hole.
After the cables are laid and bound, cover plates should be used to seal the holes. Both
the sub-cover and the cover plates should be made from fireproof materials whose
paint is better in the same color of the floor or walls.
5. Install the unilateral or bilateral cable troughs along the wall. The supports in the wall
should be firm and reliable, evenly spaced in the horizontal direction. After installation,
the troughs should look neat in line and in order.
End of Steps
Result
The installed cable trough should meet the following requirements:
l It should be reliably and correctly installed and vertical to the cabinet row; Inter-row
chutes/racks should run straight;
l There should be no dust in the cable chutes/racks;
l Chutes/racks for high-current cables and low-current ones must be separated from
one another;
l Shielding measures should be taken if high-current cables run in a cable chute/rack
for low-current cables.
6.5.2 Installing Decorative Panels for a Cabinet

Abstract
This topic describes the procedure to install decorative panels for the cabinet that is
installed in the direct-to-ground mode, for keeping the floor under the cabinet bottom
clean and having a pleasant outlook.
Note:
The decorative panels are only installed for the cabinet installed in direct-to-ground mode.
The cabinet installed on the adjustable base does not need them. For multiple cabinets
in a single row, just install the front/rear decorative panels for each cabinet, and the side
decorative panels for a row.
Prerequisites
6-27

l Installation assemblies including front and rear decorative panels, side decorative
panels junction plate and screws are ready.
Steps
1. Align the connecting holes of the front and rear decorative panels with the connecting
holes of the bottom beam of the cabinet. Fasten the front and rear decorative panels
with screws.
2. For multiple cabinets in a single row, just install the front/rear decorative panels for
each cabinet, and the side decorative panels for a row.
3. Align the connecting holes of the side decorative conversion plate with the connecting
holes of the front and rear decorative panels. Tighten them with screws.
4. Align the connecting holes of the side decorative panels with the connecting holes of
the side decorative conversion plate. Tighten them with screws, as shown in Figure
6-26.
Figure 6-26 Fixing Side Decorative Panels for the Cabinet
1. Combination screw 2. Side decorative 3. Side decorative panel

conversion plate 4. Front decorative panel
End of Steps
6.5.3 Disassembling Front and Rear Doors

Abstract
This topic describes the procedure to disassemble front and rear doors. Front and rear
doors of the cabinet are installed before delivery. Prior to the equipment commissioning,
if the front and rear doors affect the construction, they should be disassembled.
6-28

Prerequisites
Tools are ready.
Steps
1. Unlock and open the door.
2. Screw off the screws at both ends of the ground wire (yellow and green), and remove
the ground wire at the lower part of the doors.
3. Pull down the pin roll of the door on the direction of the arrow shown in Figure 6-27 to
detach the pin roll from the hinge on the door.
Support the door with hands to prevent it from falling.
Figure 6-27 Door Assembling Schematic Diagram
1. Upper hinge of the 4. Door 7. Lower hinge of the

door 5. Cross pan combination door
2. Pin roll of the door screw M816
3. Cabinet 6. Ground wire
4. Lift the door slightly upwards, and move the door outwards.
6-29

5. Put the door at a safe place for reassembling.

End of Steps
6.5.4 Assembling Front and Rear Doors

Abstract
This topic describes the procedure to install the doors that were disassembled during
construction. Before the installation, check whether all influenced components are
installed.
Prerequisites
l Related components are installed completely before assembling of doors.
l The front and rear doors are ready for installation.
Steps
1. Align the lower-left pivot hole of the door to the axis of the lower hinge of the door, and
install the lower part of the door.
2. Pull down the pin roll of the door to align it with the hole of the upper hinge of the door.
Loosen the pin roll, and install the upper part of the door.
3. Connect the ground wire (yellow and green) between the lower part of the door and
the rack with the cross pan combination screws M816.
End of Steps
Result
Open and close the door to make sure that it can be opened flexibly.
6.5.5 Installing Top and Top-Side Panels

Abstract
This topic describes the procedure to install the top and top-side panels for customer
requirements or a pleasant outlook. For multiple cabinets in a row, just install the top
panels for each cabinet, and the top-side panels at both sides of the row.
Prerequisites
l The installation parts including M512 combination screws and the top and top-side
panels.
6-30

Steps
1. Connect the front and rear top panels to the cabinet top with M512 combination
screws, as shown in Figure 6-28.
Figure 6-28 Top Panel Installation Schematic Diagram
1. M512 screw 2. Cabinet

assembly 3. Top panel
2. Select the related operation step according to different types of cabinet installation.
If Then
To install panels for multiple cabinets in a row Go to Step 3
To install panels for a cabinet in a row Go to Step 5
3. Install the front and rear top panels of other cabinets one by one after fixing the front
and rear top panels of the first one.
4. Connect the side installation holes of neighboring top panels to the long round hole of
the junction plate.
Figure 6-29 shows the structure of the junction plate.
Figure 6-29 Junction Plate
5. Remove the angle on one side of the cabinet top.
6-31

6. Fix the angle with the top-side panel on the cabinet top.
7. Fasten the top-side panel and the top panel with M512 combination screws.
8. Repeat Steps 4~6 to install another top-side panel.
Note:
For multiple cabinets in a single row, just install the top-side panels at both sides of
the row.
Figure 6-30 shows the installation of the top-side panel.
Figure 6-30 Top-Side Panel Installation Schematic Diagram
1. Top-side panel 3. Angle

2. M512 screw 4. Top panel
assembly 5. Cabinet
End of Steps
Result
A row of cabinets is installed with top and top-side panels, as shown in Figure 6-31.
6-32

Figure 6-31 Cabinets Installed With Top and Top-Side Panels
6.5.6 Installing Side Doors

Abstract
This topic describes the procedure to install side doors at both sides of a single cabinet
or a row of cabinets for keeping the cabinet interior safe and clean. This topic only holds
good for the B6080-20 cabinet.
Prerequisites
l Installation parts including side doors and M512 combination screws are ready.
Steps
1. Take out the side doors from the package box.
Handle with care lest the doors should be damaged.
2. Hang the side door onto the column of the cabinet by using the hook plate on the back
of the side door. Adjust the position of the side door to align the connecting hole of the
side door with that of the cabinet.
6-33

3. Inside the cabinet, connect the side door with the junction plate on the upper and lower
frames of the cabinet with M512 combination screws.
4. Use the M512 combination screws to go through the rear column inside the cabinet
to connect with the installation hole of the side door.
Figure 6-32 shows the installation of a side door.
Figure 6-32 Side Door Installation Schematic Diagram
1. Cabinet 3. Hook plate 5. Rear column

2. Column 4. Side panel 6. Junction plate
6-34

End of Steps
6.5.7 Cabinet Labels

Purpose
The cabinet labels are used to indicate the equipment location information for the O&M
personnel to easily locate the equipment of their concern. The label number should
correspond to the location description in the equipment configuration data.
Label Position
Besides the product nameplate, a cabinet is attached with the customer information
label and the cabinet serial number label. These two labels are usually attached to a
conspicuous place on the upper right corner of the cabinet.
Figure 6-33 shows the position of the label to be attached. To attach a label, stick the label
120 mm away from the frame.
Figure 6-33 Label Position
1. Carrier information label 3. Product nameplate

2. Row/column code label 4. Cabinet
l Carrier information label
It shows the shipment information of the cabinet for unpacking inspection easily, such
as product name, shipment number, and receiver address.
l Row/column label
It refers to the row and column where the cabinet is located in an equipment room.
6-35

6.5.8 Installing Antistatic Floor Brackets

Abstract
This topic describes the procedure to install the antistatic floor brackets. Each antistatic
floor bracket is installed at the left and right sides of the height-regulating base to support
the antistatic floor around the cabinet.
Prerequisites
l The cable wiring is complete.
Context
The appearance of the antistatic floor bracket is shown in Figure 6-34.
Figure 6-34 Bracket Appearance
Note:
The bracket height can be regulated, ranging from 37 mm to 93 mm, which is determined
based on the specific site conditions.
Steps
1. Place the antistatic floor brackets on the installation position shown in Figure 6-35.
6-36

Figure 6-35 Bracket Installation Schematic Diagram
1. Rack 3. Bracket 5. Spring washer

2. Adjustable base 4. Bolt M8X30 6. Washer
2. Put the spring washer and the washer on the bolt.

3. Screw the bolt into the bolt hole.
End of Steps
6-37

6-38

Chapter 7
Equipment Installation Inside
a Cabinet
Table of Contents
Installation Flow .........................................................................................................7-1
Equipment Requirements ...........................................................................................7-2
Equipment Layout ......................................................................................................7-3
Installation Preparation...............................................................................................7-3
Installing a Shelf.........................................................................................................7-5
Installing Boards.........................................................................................................7-6
Other Device Installation ............................................................................................7-7
7.1 Installation Flow

Description
The stability of the equipment running is closely related with the installation work quality.
The operator must carry on the installation by strictly following the installation flow and
engineering specifications so as to enhance the reliability of the equipment running.
Flow
The installation flow is shown in Figure 7-1.
7-1

Figure 7-1 Installation Flow
7.2 Equipment Requirements

Corollary Equipment
The equipment inside the cabinet varies with different services applied. The detailed
configurations are determined according to actual requirements.
Generally, a DC power distribution box, a shelf, and a 4-in-1 kit (KVM and switch) are
contained in the cabinet. In addition, disk arrays, the FC switch and the Ethernet switch
could also be contained in it.
Requirements
The equipment installed in the cabinet such as the disk array or Ethernet switch etc. should
not only satisfy the functional and electrical requirements but also conform to the following
rackmount requirements:
l As for the outsourcing device of 19 inch structure with self-contained rackmount kit,
such as disk array, both the device and the rackmount kit should satisfy the rackmount
requirements on size. Apart from the self-contained rackmount kit, the bracket made
by ZTE is also provided.
l As for the outsourcing device of 19 inch structure without self-contained rackmount
kit, such as switch, the device should satisfy the rackmount requirements on size. The
bracket made by ZTE is provided for device installation.
l If the outsourcing device is not of 19 inch structure, the mechanical part is necessary
to assist in rack-mounting.
7-2

Chapter 7 Equipment Installation Inside a Cabinet
7.3 Equipment Layout

The equipment installing location is determined according to the actual networking
configuration. The equipment layout can be arranged flexibly on site based on the
following principles:
l Layout should be rational and even, and looks beautiful and harmonious
l If the switch and other network devices need to be installed in the cabinet, install them
in the upper part or lower part of the cabinet according to the cable routing mode
applied.
l The KVM switch should be installed in a place where it is easy to use it to do operations
on other products.
l The remaining space in the cabinet can be used for placing disk arrays. And blank
panels should be also installed at free space of the cabinet so as to prevent dust
coming into the cabinet.
7.4 Installation Preparation

7.4.1 Hardware Installation Precautions
Before installing boards or other devices inside a cabinet, be cautious to the following.
l After you take a board from the anti-statics bag, install it immediately. If you have to
put it down, put it back into the anti-statics bag, and should not place it on a shelf or
cabinet.
l Wear an antistatic wrist strap before the installation.
l Avoid your clothes or other objects touching the board. To avoid statics on the clothes
the antistatic clothes are recommended.
l Hold the boards by the edges and do not contact the circuits, components or
connectors of the board.
l When inserting a board, do not overexert. If the board is not aligned with the interface,
overexerting may damage the board or the pins on the backplane.
l When pulling out a board, make sure that you have raised the sliders of the ejector
levers. Otherwise, you might damage the board.
l Before installing a blade, install the rear board in the corresponding slot. Install the
blade after fastening the captive screws of the rear board; otherwise, the rear board
cannot be powered on properly.
l Since the chassis data module does not support hot swap, install the chassis data
module first and then tighten the captive fastener before installing the chassis
management module and powering on.
7.4.2 Pre-Installation Check

Before installation, the operator should learn the equipment dimension, remaining space of
the cabinet, equipment installing locations and sequence. Pre-installation checking items
are described below:
7-3

l You have read the content of Chapter 3 and have confirmed that all the requirements
are satisfied.
l The cabinet installation is completed and satisfies relating requirements.
l The equipment to be installed has been unpacked and handed over to the operator
after check and acceptance.
l The equipment to be installed has been placed near the cabinet and is easy to be
moved.
l Make sure the input power switch and other power switches of all devices are in off
status.
l All external cables including power cables should be removed.
l Do not install the shelf containing too many boards when it is installed in the cabinet.
Otherwise the equipment may be broken due to the failure of balancing the shelf
containing too many boards.
7.4.3 Wearing an Antistatic Wrist Strap

Abstract
Before installing a board, you should wear the an antistatic wrist strap to reduce the
affection of static to human and equipment.
Note:
The antistatic wrist strap may only help avoid the static on your body damaging the board,
but can not prevent the static on your clothes from doing so. So an antistatic coat is
recommended for you.
Prerequisites
The cabinet and shelves are installed and properly grounded.
Steps
1. Put the antistatic wrist strap on one of your wrist, and then tighten the latch.
Make sure that the strap contacts well with your skin.
2. Insert the grounding terminal of the antistatic wrist strap into the ESD socket on the
cabinet or a shelf.
A shelf has two ESD interfaces, one on the front panel and the other on the back panel,
both marked with .
End of Steps
7-4

7.5 Installing a Shelf

Abstract
This topic describes the procedure to install a shelf in the corresponding location of the
cabinet according to the equipment configuration planning.
Note:
Keep balance of the equipment during installation.
Prerequisites
l Determine the shelf installing location according to the engineering planning.
l Make sure there is no blocker inside or around the cabinet.
l Tools and instruments are ready.
Steps
1. Install the left rail bracket and right rail bracket of the cabinet respectively on the front
and rear rack columns. Keep level of the height of both brackets. The operator can
use the fixation holes at the same height.
2. Fix four floating nuts respectively on the front rack columns on the left and right sides
over the rail brackets. They match with the installation holes on the front-end flange
on both sides of the shelf.
3. Hold up the shelf bottom and the handles on both sides and move the shelf in front
of the cabinet. The placing direction of the cabinet and the shelf should be consistent
with each other.
Note:
Do not hold the handles of the fan subrack and the power module, the chute or other
module components in the shelf to lift the shelf.
4. Lift the shelf and put it on the left and right rail brackets and then push it along the
rails brackets into the rack until both sides of the flanges at the front part of the cabinet
contact the rack columns.
5. Insert the combination screws into the floating nuts previously fixed on the front rack
columns through the flange holes and then tighten each screw to secure the shelf.
End of Steps
7-5

Follow-Up Action
Check the following items:
l Move the shelf to see whether it is secured in the cabinet.

l Observe the shelf to see whether it is levelly installed.
l Observe the left and right rail brackets to see whether they are distorted and if they
can support the shelfs weight.
7.6 Installing Boards

Abstract
This topic describes the procedure to install boards.
Prerequisites
l The board to install is ready.
l Tools and instruments (including a Phillips screwdriver) are ready.
l You have worn an antistatic wrist strap.
Context
The chassis management module and the chassis data module are generally installed in
the factory. You may just need to install the processing blades (including data processing
blades, OSS processing blades and signaling link blades) and switching boards according
to the actual configuration.
l The processing blades should be installed in front slots 16 and 914, and their rear
boards should be installed in the corresponding rear slots.
l The switching boards should be installed in front slots 7 and 8, and their rear boards
should be installed in the corresponding rear slots.
Note:
Because the rear boards do not support hot swap, you should install a rear board first and
then install its front board.
Steps
1. If blank planes have been installed in slots, unscrew the captive screws of the false
planes and dismount false planes.
2. Use the Phillips screwdriver to remove the breakwind plate on the installation girder
over the backplate.
3. Take out the board from the ESD package according to ESD protection regulations.
7-6

4. Hold the board panel and open the extractors to the maximum extent possible.
5. Hold the board plane and wrenches, and insert the board smoothly into the guiding
rail of the slot until it cannot move forward.
6. Hold both extractors on the board, and push the board into the slot until the gliding
blocks on the extractors are clasped onto the shelf.
7. Tighten the captive screw on the panel in the clockwise direction with a screwdriver.
8. Repeat Steps 1-7 to install the other boards.
9. Check and make sure that a false plane is installed in each blank slot of the shelf to
ensure ventilation, heat dispersion, electromagnet screen and dustproof.
Figure 7-2 demonstrates how to install a processing blade.
Figure 7-2 Board Installation
1. Shelf 3. Panel 5. Captive screw

2. Gliding block 4. Wrench
End of Steps
7.7 Other Device Installation

Generally, the product should be used with the KVM switch, disk arrays, switch and other
devices. The corollary equipment may vary with different services applied.
l Determine the corollary equipment to be used and the installation locations according
to the networking configuration requirements.
l Refer to documentation of related products for descriptions of corollary equipment
installation procedures.
7-7

7-8

Chapter 8
Cable Installation
Table of Contents
Cable Description .......................................................................................................8-1
Cabling Requirements ................................................................................................8-5
Installation of Power Cables and Grounding Cables ...................................................8-6
8.1 Cable Description

Introduction to Cables
The cables used in ZXUN USPP depend on the actual hardware used. This manual
takes two typical hardware configurations for example to introduce the cables used in
ZXUN USPP. Refer to 2.4 Hardware Composition for descriptions of typical hardware
configurations.
Note:
The cable configurations are subject to the actual situations.
l Typical configuration 1: Refer to the following table for cable descriptions.
Table 8-1 Cable Description for Typical Configuration 1
Cable Usage Model Remarks
Cabinet external -48V power cable from - A blue single-core

power and a DC power distribution fireproof cable, with a
ground cables cabinet to a unified PDU cross-sectional area of
25 mm2.
In actual situations, you
need to crimp the two
ends of the cable with
OT terminals (M6).
-48VRTN power cable - A black single-core

from a DC power fireproof cable, with a
distribution cabinet to cross-sectional area of
a unified PDU 25 mm2.
8-1


OT terminals (M6).
Protective earth cable of a - A green-yellow

B6080-22 cabinet single-core fireproof
cable, with a
cross-sectional area
of 35 mm2.
OT terminals (M6).
Cabinet internal -48 V power cable from a PWR-20952-002 -

power and unified PDU to an NPEM
ground cables
-48VRTN power cable PWR-91237-102 -
from a unified PDU to an
NPEM
Protective earth cable of a PE-29913-001 -

shelf
Monitor cables Environment monitoring H-MON-025 -

transit cable
Access control sensor H-MON-024 -
485 communication DS-G0505-002 -

monitoring cable of a
unified PDU
485 Communication cable H-ETH-009 -

between inter-cabinet
unified PDUs
Communication Common crossover H-ETH-004 -

cables network cable
Common straight-through H-ETH-009 -

network cable
68-Core E1/T1 75 E1 trunk cable H-DT-036 -

transmission
120 E1 trunk cable H-E1-015 -
cables
100 T1 trunk cable H-T1-006 -
100 T1 trunk cable with H-T1-008 -

a full color code
8-2

Chapter 8 Cable Installation
Clock cables 75 coaxial clock cable SE1-120870060240 -
Debugging Serial port cable DS-29913-003 -

cables DS-29913-003
Serial port cable DS-29913-004 -

DS-29913-004
l Typical Configuration 2: Refer to the following table for cable descriptions.
Table 8-2 Cable Description for Typical Configuration 2
Cabinet external -48V power cable from a - A blue single-core

power and DC power distribution fireproof cable, with a
ground cables cabinet to a dual cross-sectional area of
9channel DC power 25 mm2.
distribution box In actual situations, you
OT terminals (M6).
-48VRTN power cable - A black single-core

from a DC power fireproof cable, with a
distribution cabinet to cross-sectional area of
a dual 9channel DC 25 mm2.
power distribution box In actual situations, you
OT terminals (M6).
Protective earth cable of a - A green-yellow

B6080-20 cabinet single-core fireproof
cable, with a
cross-sectional area
of 35 mm2.
OT terminals (M6).
8-3

Cabinet internal -48V power cable from a PWR-H0101-028 -

power and dual 9-channel DC power
ground cables distribution box to a PEM
-48VRTN power cable PWR-H0101-029 -

from a dual 9-channel DC
power distribution box to
a PEM
Protective earth cable of a PE-29913-001 -

shelf
Communication Common crossover H-ETH-004 -

cables network cable
Common straight-through H-ETH-009 -

network cable
68-Core E1/T1 75 E1 trunk cable H-DT-036 -

transmission
120 E1 trunk cable H-E1-015 -
cables
100 T1 trunk cable H-T1-006 -
100 T1 trunk cable with H-T1008 -

a full color code
Clock cables 75 coaxial clock cable SE1-120870060240 -
Debugging Serial port cable DS-29913-002 -

cables DS-29913-002

DS-29913-003

DS-29913-004
Introduction to Cable Installation

All other cables except power cables and ground cables should be selected and installed
l This chapter takes Typical Configuration 1 for example to introduce the installation of
power cables and ground cables. For the case of Typical Configuration 2, you can
refer to this chapter.
l The following may be help references for you to install the cables.
For the cable installation directions, refer to Chapter 6, Cables of ZXUN USPP
(V4.11.10) Universal Subscriber Profile Platform Hardware Description.
For the cabling requirements, refer to 8.2 Cabling Requirements.
8-4

8.2 Cabling Requirements

Overview
The cable led out of the equipment front and rear boards should be led in the shelf chute
first. Then they are routed top and down through the vertical chutes at both sides of the
cabinet after they are sorted and bundled.
Requirements
Cable layout requirements are described as follows:
l The cable layout should conform to the requirements defined in cabling-related

technical documents. All the cable terminals should be bundled and a consistent
radian should be kept at the root parts of the cables.
l The signal wire and the intense current cable should be laid separately to prevent any
interference in signal transfer.
l The power cables of PEMs on both sides should be laid at both sides of the cabinet
and bundled onto the vertical chute on the cabinet.
l The routing of service data wire is determined according to the actual situation in the
users equipment room.
l It is recommended that the KVM cabling sequence on the switch should correspond to
the board slots so as to prevent cable crossing and provide easy recognition of ports
and easy plugging/unplugging of the board.
l Both ends of the cable should be marked obviously to prevent wrong or missed
plugging.
Optical Fiber Layout

The requirements on optical fiber layout are described below:
l The routing path and used structural components should not affect normal operation
and maintenance.
l Avoid the fiber to directly contact the sharp edge of the cabinet so as to prevent
the fiber being damaged. The actual distance between the cables and the structural
components should be more then 10mm. Otherwise, the protective jacket should be
used.
l Provide support for fibers as mush as possible. Do not have them pressed by other
cables.
l A few number of fibers laid with signal cables can be protected with wrapped tubes.
They must be protected with corrugated pipes at the outlet of the cabinet so as to
prevent extrusion.
l The fiber should be laid in pairs and can not be bended into a right angle. The minimum
semi-diameter of the bended arc must be more than 30mm.
l When laying cables on the vertical chute of the cabinet, bind the cable every 300mm
with magic tapes to fix them into the chute. The fiber bundles should look tidy without
any obvious cross, wrapping and redundancy.
8-5

l The fibers should be sorted in order before they are bound. Do not forcibly pull the
fibers during binding.
l The labels on both ends of the fiber should be clear, where the content should reflects
the corresponding relations between each layer or each rack.
l The fibers that are not used currently should be covered with protective jackets, and
also coiled around, bound and fixed in order.
8.3 Installation of Power Cables and Grounding Cables

8.3.1 Regulations for the Installation of Power Cables and Ground
Cables
Precautions
Note the following when you are installing power cables and ground cables:
l For safety of the operating personnel and the equipment, be cautious in the
operations.
l The power cables must be properly connected according to their types and usages
as indicated by their colors and wire sizes.
l Before installing the power cables, label both ends of each cable to prevent
misconnection.
Cabling Principles
l Keep the power cables and the ground cables straight, and bend the cables in a
smooth arc when necessary. Cables of different colors must be separated and neatly
arranged without crossing one another. The cables should be bound into bundles.
l Before the cabling of power cables and ground cables, measure the accurate distance
between the DC power distribution cabinet and the wiring terminal of the equipment
cabinet, and then reserve sufficient lengths of cables for the cabling. If the cables
are found short, the whole cabling process has to be reworked with longer cables
(connector or welding joint not allowed for extension).
l Cut off the excessive cables and do not coil them.
l Power cables and ground cables should be routed separately from other cables.
When power cables or ground cables are routed parallel to signal cables, they must
not be bound together with the signal cables. An enough space of at least 100 mm
is required.
l The both ends of the cables are labeled clearly. The connection places are secure
and in good contact. The cable bending positions are not sharp, so that the cables
are not over stretched at the root and connectors.
l While fixing the lugs of the cables, if two or more cables are to be connected to the
binding post, the lugs should be installed in a crossing angle or back-to-back rather
than overlapping each other. If the lugs have to be overlapped, they should be bent
to an angle of 45 or 90 before installation. It is necessary to install the smaller one
8-6

above the bigger one. This principle is also recommended for any other cases where
lugs should be fixed.
l If the cables must be bent, the radius of the bend should be at least five times larger
than the diameter of the cable.
l After cabling, the cables should have no crossing or twists and be properly stretched.
Binding Principles
l Power cables and ground cables should be bond separately from signal cables and
should not be bond together in the same bundle with signal cables.
l The distance between two cable tis should be about 200 mm.
l Do not stretch the cables when installing and routing the cables. No binding should
be made at bends.
l Select and use proper cable ties (150 mm or 300 mm) according to the size and
quantity of cables.
l The cable ties should be placed in the same direction. The extra parts of the cable
ties should be cut off, free of burrs.
8.3.2 Installing Power Cables and Protective Ground Cables

Between an Equipment Cabinet and a DC Power Distribution
Cabinet
Abstract
If a DC power distribution cabinet is used in the equipment room to provide power supply
to the equipment cabinets, power cables and protective ground cables should be installed
between the DC power distribution cabinet and the equipment cabinets.
Cabinet power cables lead the -48V power supply into equipment cabinets from the
DC power distribution cabinet or other DC power supply equipment. The unified power
distribution unit (PDU) divides the -48V DC power supply into multiple channels and
provides power for multiple devices in the cabinet.
The unified PDU is installed on the top of the cabinet and supports dual 3-channel -48V
inputs. The maximum rated input current of a single channel is 100 A.
If there is no DC power distribution cabinet on the site,
l The power cables from the 48V terminals of the unified PDU are respectively
connected to the 48V DC negative bus bar of the DC distribution board or the DC
power supply.
l The power cables from the 48V RTN terminals of the unified PDU are respectively
connected to the positive bus bar of the DC distribution board or the DC power supply.
l The connection of the protective ground (PGND) of an equipment cabinet is the same
as the case where a DC distribution cabinet is available.
8-7

Prerequisites
l The cabinet and the devices inside the cabinet are installed.
l The power cables and the protective ground cables are made according to their wiring
mode and routes.
l Every power switch is in OFF position.
l Necessary tools and meters are ready.
l Before operating with the power on, make sure you have done all necessary insulation
operations.
Steps
1. Do the following according to their wiring mode and routes of the power cables and
the protective ground cables.
If Then
Upward wiring is used, i. Paste a temporary label at each end of a cable, so that you can
identify the cable easily when you are routing the cable. The con-
tents on the label may be the same as the corresponding formal
label.
ii. Lead the power cables and the protective ground cables out from
the DC distribution cabinet to the cable rack, and lead the cables
along the cable rack to the top of each equipment cabinet.
Downward wiring is i. Paste a temporary label at each end of a cable, so that you can
used, identify the cable easily when you are routing the cable. The con-
tents on the label may be the same as the corresponding formal
label.
ii. Lead the power cables and the protective ground cables out from
the DC distribution cabinet, through antistatic floor, and to under
each equipment cabinet. Then lead the cables to the top of each
equipment cabinet along the central post.
2. Fix the cabinet power cables and the protective ground cables.
Note:
The unified PDU supports dual 3-channel -48V inputs and maximum 6 -48V power
cables and 6 -48V RTN power cables.
a. Connect the green-yellow protective ground cable to the M8 ground terminal on

the top of the cabinet, and tighten the screw.
8-8

b. Lead out the blue -48V power cable from the hole (for the power cable) on the top
of the cabinet into the cabinet. Connect the power cable to the 48V input terminal
of the unified PDU, and tighten the screw.
c. Lead out the black -48V RTN power cable from the hole (for the power cable) on
the top of the cabinet into the cabinet. Connect the power cable to the 48V RTN
input terminal of the unified PDU, and tighten the screw.
3. Check the installation: Set the multimeter to the resistance function. Fix the two pens
respectively to the 48V terminal and the 48V RTN terminal of the unified PDU or the
distribution cabinet. If the multimeter makes no noise, there is no short circuit.
4. Clean the site.
a. Put the tools at the specified place.
b. Retrieve the surplus materials.
c. Clear the garbage and keep the site clean.
End of Steps
8.3.3 Installing Power Cables and Protective Ground Cables Inside

a Cabinet
Abstract
To properly and safely provide power for the devices inside a cabinet, the power cables
and the protective ground cables inside the cabinet should be correctly connected.
According to your requirements, a cabinet may enclose shelves, a KVM assembly,
switches, disk arrays, and other devices. This topic introduce the installation of power
cables and protective ground cables to an E4140 shelf only.
The power input terminals of an E4140 shelf is on the NPEM that is on the lower part of
the back of the shelf. An E4140 shelf uses two power supplies working in active/standby
redundancy mode. Each power supply has two channels, and totally the 2 power supplies
have 4 channels.
The following table shows the routing of the power cables and the ground cables to an
E4140 shelf.
Table 8-3 Routing of Power Cables to an E4140 Shelf
SN Input Terminal of E4140 Shelf Output Terminal of Unified PDU
1 Left NPEM: -48V A -48V B 1
2 Left NPEM: -48V B -48V B 2
3 Left NPEM: RTN A -48VRTN(B) 1
4 Left NPEM: RTN B -48VRTN(B) 2
5 Right NPEM: -48V A -48V A 1
8-9

SN Input Terminal of E4140 Shelf Output Terminal of Unified PDU
6 Right NPEM: -48V B -48V A 2
7 Right NPEM: RTN A -48VRTN(A) 1
8 Right NPEM: RTN B -48VRTN(A) 2
Prerequisites
l The power cables and the ground cables to the cabinet are installed.
l The devices inside the cabinet are installed.
l Every air switch of the unified PDU is in OFF position.
l Necessary tools and meters are ready.
Steps
1. Wear an antistatic wrist strap (or antistatic gloves) with the ground terminal inserted in
the ESD socket of the cabinet.
2. Install the ground cable of the shelf.

a. Use a Phillips screwdriver to remove the combination screw of the ground terminal
in the bottom right corner of the back of the shelf.
Note:
There 2 ground terminals on the back of a shelf, one in the bottom right corner,
the other in the bottom left corner. You need only to connect the ground cable to
either of the terminals.
b. Connect one end of the ground cable to the ground terminal, and tighten the
combination screw.
c. Connect the other end of the ground cable to the nearest ground terminal inside
the cabinet, and tighten the connection.
3. Connect the power cables to the shelf.
Caution!
Ensure that the power cables (if connected) will not block the way in which the NCDM
board may be removed.
a. Find the specific power cable to be connected to the shelf according to the label
on the cable.
8-10

Note:
Power cables coming from Area A (at the right side) of the unified PDU should be
routed along the vertical cable rack at the right side. Power cables coming from
Area B (at the left side) of the unified PDU should be routed along the vertical
cable rack at the left side.
b. Use a Phillips screwdriver to remove the screws of the protective cover of the
NPEM and remove the NPEM.
c. Use a Phillips screwdriver to remove the screws of terminals 48V and RTN.
d. Connect one end (the OT terminal) of a blue DC power cable to a 48V terminal
of the NPEM, and tighten the screw.
Note:
A shelf has two NPEMs. Each NPEM has 2 48V terminals, -48V A and -48V B.
So totally four blue DC power cables should be connected.
e. Connect one end (the OT terminal) of a black DC power cable to an RTN terminal
of the NPEM, and tighten the screw.
Note:
A shelf has two NPEMs. Each NPEM has 2 RTN terminals, RTN A and RTN B.
So totally four black DC power cables should be connected.
f. Install the protective cover of the NPEM, and tighten the screws.
4. Bind the power cables in a bundle, bend the bundle in a proper arc, and then route the
cables upward along the vertical cable rack.
5. Connect the power cables to the unified PDU.
a. Connect one end (the OT terminal) of each blue DC power cable to a 48V terminal
of the unified PDU.
b. Connect one end (the OT terminal) of each black DC power cable to a -48VRTN
terminal of the unified PDU.
6. Clean the site.
a. Put the tools at the specified place.
8-11

b. Retrieve the surplus materials.
c. Clear the garbage and keep the site clean.

End of Steps
8-12

Chapter 9
Alarm System Installation
Table of Contents
Alarm System Overview .............................................................................................9-1
Alarm Box Introduction ...............................................................................................9-2
Alarm Box Installation.................................................................................................9-3
9.1 Alarm System Overview

Purpose
The alarm system monitors equipment exceptions. When an exception occurs in the
communication equipment, or the system is in the abnormal status for some reasons,
the equipment sends the alarm information to the alarm server for the engineer to view
current or history alarms. Meanwhile, the server sends the alarm information to the alarm
box. The alarm box gives audible and visual alarms according to different severities, and
sends the alarm message to specified mobile phones.
Composition
The alarm system consists of the alarm server (usually the NMS server) and the alarm
box, as shown in Figure 9-1.
Figure 9-1 Alarm System
l The alarm server can specify the alarm levels of the alarm short message to the alarm
box, and the mobile number for receiving the short message.
l The alarm server sends the alarm message to the alarm box through the TCP/IP
protocol, and then the MS module in the alarm box sends the short message to the
specified number.
l The alarm information is displayed on the screen, accompanied by the alarm indicator
and the alert tone.
9-1

9.2 Alarm Box Introduction

Description
Connecting to the alarm server through the HUB for network connection, the alarm box
receives alarm data from the server. It also gives audible and visual alarms according to
different severities, and displays the alarm information through the LCD screen.
Function
The alarm box has the following functions:
l Sending alarm short messages: The alarm box sends the current alarm information
to the mobile phone of the specified carrier personnel.
l Alarm tone: The alarm box uses Chinese/English voice or buzz for alarm. When using
the sound of a buzzer for alarm, the alarm level of the current alarm is indicated by
alarm tone with different durations.
l Alarm indicator: The alarm box lightens different indicators (red, blue, yellow, and
green) according to different alarm levels.
l LCD display: After the alarm box receives alarm information from the alarm server, you
can view the history alarms by pressing buttons or from the display screen (at most 10
pieces of alarm information can be reserved), and configure the working parameters
for the alarm box.
l Transferring early warning information: the alarm box transfers the data (such as
alarm data, early warning data) from the alarm server to the early warning center,
thus the maintenance personnel can know, analyze and troubleshoot the foreground
faults.
l Remote access function: The alarm server can access not only the near-end alarm
boxes (in the same network section with the alarm server) but also the remote alarm
boxes in different network sections by adding routes on the alarm box. In this way,
the alarm box can be placed in the office room, which is more flexible.
l Multi-office-in-one: One alarm box can simultaneously connect with up to five alarms
servers that usually are not within the same network section. Therefore, this function
needs to coordinate with the extension function.
l Detecting and reporting network storm: the engineer sets the threshold for the network
storm according to actual network status, thus to avoid network congestion caused
by the data broadcast.
Technical Parameter
The technical parameters of the alarm box are shown in Table 9-1.
Table 9-1 Alarm Box Technical Parameters
Item Parameter
Dimension 310 mm220 mm58 mm (Length Width Thickness)
Power Supply -48 V DC power
9-2

Chapter 9 Alarm System Installation
Item Parameter
Power 25 W
Interface 1 RJ-45 network interface and 1 standard 9-line serial port
9.3 Alarm Box Installation

9.3.1 Installing an Alarm Box
Abstract
This topic describes the procedure to install an alarm box.
Prerequisites
l The position for installing the alarm box is determined.
l The hook board is removed from the back of the alarm box.
Context
The alarm box is installed in a control room or an office room for providing alarm information
with different severities.
The alarm box should be installed in an outstanding location, so that alarms can be seen
or heard easily. It should be mounted on the wall about 1.5 m above the ground to facilitate
operations on it.
Steps
1. Mark installation holes on the wall with the hook board, or mark lines according to the
dimensions shown in Figure 9-2.
The alarm box should be installed about 1,500 mm above the ground, and the lines
should be parallel to the ground surface or wall surface.
9-3

Figure 9-2 Mounting A Hook Plate
1. 8 hole 3. Hook plate 4. Sunk head wood

2. Plastic expansion bolts screws M5
2. Drill four 40mm-deep 8 holes at marked places.

3. Insert the plastic expansion bolts into the holes, and hammer them fully into the holes
with proper force.
4. Fix the hook plate to the wall with four M5 sunk head wood screws, as shown in Figure
9-2.
5. Align the hook holes at the back of the alarm box with the hangers of the hook plate
and hang the alarm box onto the hangers.
Figure 9-3 and Figure 9-4 show the alarm box installation.
9-4

Chapter 9 Alarm System Installation
Figure 9-3 Installing an Alarm Box 1
1. Hook holes on the

alarm box
Figure 9-4 Installing an Alarm Box 2
1. Hook plate of the alarm 2. Alarm Box

box
6. Lock the alarm box so that it cannot be taken down from the hook plate.
End of Steps
9.3.2 Installing Alarm Box Cables

Abstract
This topic describes the procedure to install the alarm box cables.
Prerequisites
l The alarm box is installed completely.
l Both power cable and signal cable are installed completely based on the equipment
layout.
9-5

Context
The power cable and signal cable should have a jacket before they are fixed on the wall.
The cable layout should be neat and regular. The cable should be bent smoothly at the
turning point. To avoid damage, do not strain the cable.
Steps
1. One end of the direct-connecting network cable with RJ-45 connectors is plugged into
the network interface on the alarm box. The other end is connected with the network
interface of the alarm server or the LAN HUB port where the alarm server is located.
2. One end of the power cable with an aviation socket male connector is plugged into the
alarm box. The other end of it is connected to the -48 V DC power supply of the DC
power distribution cabinet or the service cabinet.
The alarm box power cable is shown in Figure 9-5.
Figure 9-5 Power Cable of an Alarm Box
1. Three-core aviation 2. Blue cable 4. Label

plug 3. Blue cable
3. Install the PVC wiring trough based on the installation position and cabling of the alarm
box.
l If the cables go to the same destination (such as in a cabinet) at the other end,
install the PVC wiring trough along the wall to the cable ladder, and then run the
cables from the cable ladder into the cabinet (cabling in cable racks), or install the
PVC cable chute along the wall to the ground, and then run the cables through
the cable trough under the raised floor into the cabinet (cabling under the raised
floor, in which case the cable trough is optional).
l If the other ends of these cables are not at the same position, divide these cables
at proper location and enclose them in independent narrower PVC cable trough,
and then lay them along the cable troughs along the wall or under the floor.
4. Install the power cable and network cable in the PVC wiring trough, and then cover
the trough.
End of Steps
9-6

Chapter 10
Hardware Installation Check
Table of Contents
Overview ..................................................................................................................10-1
On-Site Environment Check .....................................................................................10-1
Cabinet Installation Check........................................................................................10-2
Shelf Installation Check ............................................................................................10-2
Check of Power Cable and Ground Cable Wiring .....................................................10-2
Cable Layout Check .................................................................................................10-3
Alarm Box Installation Check....................................................................................10-3
Other Check Items ...................................................................................................10-3
10.1 Overview
The operator should check the on-site environment of the equipment room, installation of
the cabinet, cables and other auxiliary devices before equipment power-on procedures.
The operator can make rectification if any problem is found so that the equipment power-on
and system running are normal.
The hardware installation check includes the following items:
l On-site environment
l Cabinet installation
l Shelf installation
l Power and ground cables wiring
l Internal cable wiring
l Alarm box installation
l Other installation
Caution!
Switch off the power before checking the correctness of the equipment and cable
installations so as to prevent body injury or damage to the equipment due to wrong or
loose cable connection.
10.2 On-Site Environment Check

Check the on-site environment of the equipment room to ensure the normal power-on and
running of the equipment.
10-1

l There should be no cable ties, wire ends and desiccant and other unwanted objects
in the cable chutes, inside/outside the cabinets or under the raised floor around the
cabinets.
l Articles that are not useful in the equipment room should be cleared and required
articles should be placed in order in the equipment room.
l The operator console should be neat and tidy and the raised floor should look clean
and smooth.
10.3 Cabinet Installation Check

The operator should check cabinet installation according to the following criteria:
l The cabinet layout meets the design requirements.
l The sides of the cabinet rows that form the main aisle are in line, with an error of less
than 5 mm. The cabinets within the same row are placed side by side against each
other with an open space of less than 3 mm. The fronts of the cabinets in the same
row form a uniform vertical plane without unevenness. The cabinets of the same type
are at about the same height, with an error of less than 3 mm.
l After installation, neither the level nor the verticality error of any cabinet exceeds 3
mm.
l No components of the cabinet are slack or damaged. No paint peels off or any
scratches on the components. Repaint damaged parts if necessary.
l Bolts are fastened and the exposed nuts of the same type are at about the same
length (height).
l The insulation washer must be mounted where it is necessary during installation.
l The cabinet installation should be reinforced for quakeproof purposes. If necessary,
use expansion bolts to fix the cabinets to the ground.
l The surface of the cabinet front, rear and side doors must be clean.
10.4 Shelf Installation Check

Check the following to see whether the shelf is correctly installed according to the
installation sequence.
l The shelf installation direction should be correct without any inclining and loose
symptom.
l The rail brackets of the shelf do not become deformed.
l The extractor of the board is closely engaged with the faceplate closely touch the
upper and lower grooves.
l The board does not deviate from the slot guide on the shelf.
l The KVM switch operation is smooth and the switch display is normal.
l All the free slots are covered with blank panels.
10.5 Check of Power Cable and Ground Cable Wiring

Check the wiring of power cables and ground cables according to the following items:
10-2

Chapter 10 Hardware Installation Check
l To connect the power cables or ground cables to the connection terminals, use the
pliers to shape the cables as wiring. The wiring should be flat and straight.
l In cabling, the cable connected to the connection terminal farther from the cabling end
should be deployed at the outer side. The cable connected to the connection terminal
nearer to the cabling end should be deployed at the inner side.
l The cables in rack should be bound separately without being mixed with other cables.
The same rule also applies to the cables in troughs or ditches.
l The power cables and grounding cables should go through the racks on two sides
of the cabinet and be fixed on the inner sides of the racks. The cable ties should be
located outside the racks.
l The contact surface of the power cable lug should closely fit the cabinet connector
board smoothly and tightly.
l No splice or welding joint is allowed on the cable.
10.6 Cable Layout Check

The operator should check the cable layout according to the following criteria:
l Each cable connects to the right position specified on its label. The cabling is even,
without any crossings. The cables are bound neatly with cable ties.
l Both ends of the cables are labeled clearly. The connection places should be secure
and in good contact. The cable bending positions are not sharp, so that the cables
are not over stretched at the root and connectors.
l The non-shielded network cables are separated from the power cables. The network
cables are not bound too tightly or bent too sharply.
l All the network cable connectors (RJ-45 connector) accord to the same specification,
568B recommended.
l Waterproof and sun-proof measures are required and all the holes where the cables
goes in and out must be sealed.
10.7 Alarm Box Installation Check

The installed alarm box should conform to the following criteria:
l The alarm box is installed in a visible location, so that alarms can be seen or heard
easily.
l It is installed at a proper height for the convenience of the operations on it.
l The power cables and network cables connecting the alarm box are laid in the cable
trough, without any cable outside.
l Every alarm box is clearly labeled to indicate which is for which equipment when
multiple alarm boxes are installed side by side in line.
10.8 Other Check Items

Other hardware installation check items should conform to the following criteria:
l Labels are complete, correct and clear.
10-3

l The circuit boards should be installed in the correct positions and none should be
missing.
l All the select switches and control switches of the equipment should be in their speci-
fied initial positions.
l Working ground, protection ground and lightning protection ground of the cabinet
equipment are grounded all right, and the ground resistance meets the technical
requirement.
l Fuses meet the nominal requirements.
l No short-circuit exists between the positive and negative power supplies.
10-4

Chapter 11
Power-On and Power-Off
Table of Contents
Checks Before Power-On.........................................................................................11-1
Powering-On ............................................................................................................11-2
Powering-Off ............................................................................................................11-3
11.1 Checks Before Power-On

Description
In order to ensure the equipment safety, check every part of the equipment carefully before
power-on the system to prevent any faults occurring during the equipment power-on.
Check Items
Note:
While checking before power-on, carefully check and fill in the check list prior to power-on
included in Appendix B, List of Checks Before Power-On.
Check items are as follows:

l Measure the voltage value of the input DC power to see whether it is within the defined
range.
l Check the power polarity connection to see whether there exists short-circuit between
the positive and negative poles.
l Check the correctness and reliability of the power cable and ground cable connections.
l Check whether the switches of the active and standby PEMs are in OFF position.
l Check whether the jumpers and Double In-line Package (DIP) switches in boards are
in proper positions if there are any.
l Check the board quantity according to the system configuration list and check whether
the board installation is correct.
l Make sure the shelf is well grounded and the ground resistance meets the related
technical requirements.
l Check whether the fan sub-rack and the active and standby PEMs/NPEMs are
installed in position and whether the screws on them are tightened.
11-1

l The rear boards are plugged in position and the screws on the panels are tightened.
In addition, the board extractors are closely properly.
l The CMM/NCMM and blades are plugged in position, and the screws on the faceplates
are tightened. In addition, the board extractors are opened.
11.2 Powering-On
Abstract
This topic describes the procedure to power on ETCA shelf.
Prerequisites
Checking before power-on is already made.
Context
Check the hardware running status following the powering on sequence and make sure
the hardware platform is running in good condition.
The CMM/NCMM is powered on firstly and then it detects all FRUs in turn. If the FRU
meets the power-on requirement, it will be powered on and controlled by the CMM/NCMM.
Steps
1. Turn on the -48V power switch outside the cabinet to provide power supply to the
cabinet.
2. Turn on the power to the DC power distribution box in the cabinet.
3. Power on the corollary equipment.
4. Turn the power switch of the KVM switch to the "ON" position and turn on the KVM
switch's input power switch.
5. Turn the four switches of the active and standby PEMs to the "ON" position orderly
from left to right.
Note:
There are two sets of power supply systems on the shelf. Each set can provide power
for the whole shelf.
6. Close the CMM/NCMM board extractor to power on the CMM/NCMM.
7. Close the extractors of other boards to power on the other boards.
End of Steps
11-2

Chapter 11 Power-On and Power-Off
Result
Check for exceptions of the equipment and handle them referring to the corresponding
indicator status.
l After the system is powered on, all the fans start rotating from full speed to constant
speed without abnormal sound.
l The H/S blue indicators of the CMM/NCMM, processing blades and switching boards
are off and the health indicator starts green flashes. Other indicators are also in normal
status.
l The indicators of the shelf and modules are in normal status.
11.3 Powering-Off
Abstract
This topic describes the procedure to power off the ETCA shelf, including the cabinet and
the boards inside it etc.
Note:
All parts of the ETCA shelf should be powered off in sequence so as to ensure the
equipment safety.
Prerequisites
l All services running on the blades are stopped.
l All the processing blades, switching boards and CMMs/NCMMs are in power-off
status.
Steps
1. Turn off the power supplies of the corollary equipment.
2. Turn off the KVM switch power.
3. Turn the four switches of the active and standby PEMs/NPEMs to the "OFF" position
orderly from left to right.
4. Turn off the power of the DC power distribution box in the cabinet.
5. Turn off the -48V power switch outside the cabinet.
End of Steps
11-3

11-4

Appendix A
Packing, Storage and
Transportation
Table of Contents
Packing .................................................................................................................. A-1
Storage................................................................................................................... A-2
Transportation ........................................................................................................ A-2
A.1 Packing
The equipment adopts the integral packing mode. Except the heavy parts, the equipment
is packed in wooden case integrally.
When packing the equipment, the cabinet is first covered with an antistatic plastic bag
before being packed in the wooden case. And some foam plastics and damp proof bags
are placed around it. The cabinet can be packed vertically or laid down in the case with its
front door facing upwards, as shown in Figure A-1.
Figure A-1 Cabinet Packing Schematic Diagram
Some parts are packed separately in the cartons. When packing them, they are first
covered with an antistatic bag, and some foam plastics are placed around them before
they are packed in the carton. Then some damp proof bags are placed on them.
A-1

Usually the equipment is transported by truck or train.
A.2 Storage
The equipment storage should conform to the following requirements:
l The storage place requires damp-proof, dustproof, shockproof and anticorrosion
facilities, with air conditioners and illuminating facilities. Keep the goods away from
direct sunlight or other heat sources. Do not open the windows and curtains at
random. Record the indoor temperature and humidity on a daily basis. Take antistatic
measures for the static-sensitive products.
l Arrange the goods orderly. Keep the shelves clean and in order. Organize the storage
area into sections and set up plates to mark the sections.
l Maintain a complete, clear and timely updated storage records using a computer or a
book. Assign location numbers or necessary identifiers to all the stored goods.
l Check the condition of the stock regularly. If the goods are damp or damaged, report it
to the supervisor-in-charge. Check the inventory monthly to ensure that the accounts,
goods and cards are in consistency.
l Install antistatic floor at the entrance of the warehouses.
l Distribute all the materials in all the warehouses based on the First-in-First-Out
principle.
l If the equipment is stored for half a year, it should be unpacked for inspection
and powered on for more than 2 hours. After that resume packing and storing the
equipment.
A.3 Transportation
Take the following precautions when transporting the equipment:
l Operate according to the transportation marks on the containers.
l When loaded, the heavier or bigger containers are arranged at the bottom. Keep the
bar center height less than 2 m. Pile the containers regularly and securely. Do not
overload the truck.
l Follow the relevant height limits when loading. Load the containers into the truck such
that they are balanced. Deflection to the sides is not allowed.
l On road, the speed of the truck must be 25 km/h to 45 km/h based on the actual road
conditions.
l Never load flammables, explosives and corrosives on the same truck that carries the
equipment.
l Rain-proof, dustproof, sun-proof and anti-impact measures are necessary in
transporting the equipment. For open truck transportation, cover the goods with
tarpaulin.
l In rail transport, use vans.
l The trailer or other vehicles loaded with the communication equipment can be carried
by open wagons by rail transport.
A-2

Appendix A Packing, Storage and Transportation
l If some equipment is damaged during transportation or handling, notify the relevant

department.
l Ensure personal safety in handling. The handling tools must be operated by skilled
workers. Work collaboratively and on regulations during handling and placement.
Take care to prevent the goods from being crushed or scratched. Protect the product
identifiers and the relevant inspection and test labels from being lost or erased.
l For the precise instruments, gauges, computers and other equipment, operate
according to the storage and transportation signs. Always keep the goods upright.
A-3

A-4

Appendix B
List of Checks Before
Power-On
Table B-1 List of Checks Before Power-On
Office Name Date (Y/M/D):
Check Item Result Checker Check

Time
Measure the voltage value of the input DC power to see whether it is

within the defined range.
Check the power polarity connection to see whether there exists

short-circuit between the positive and negative poles.
Check the correctness and reliability of the power cable and ground
cable connections.
Check whether the switches of the active and standby PEMs are in
OFF position.
Check if the jumpers and Double In-line Package (DIP) switches in

boards are in proper positions if there are any.
Check the number of the boards according to the system configuration

list, and check whether they are installed properly.
Make sure the shelf is well grounded and the ground resistance meets
the related technical requirements.
Check whether the fan sub-rack and the active and standby
PEMs/NPEMs are installed in position and if the screws on them are
tightened.
The rear boards matched with the processing blades and the switching
boards are plugged in position and the screws on the panels are
tightened. In addition, the board extractors are closely properly.
The CMM/NCMM boards, processing blades and switching boards are

plugged in position and the screws on the faceplates are tightened. In
addition, the board extractors are opened.
B-1

Office Name Date (Y/M/D):
Problems and Handling Result
Problems Left Over
B-2

Figures
Figure 1-1 Antistatic Wrist Strap................................................................................ 1-2
Figure 2-1 Commissioning Flow................................................................................ 2-2
Figure 2-2 Hardware Installation Flow Chart 1 .......................................................... 2-7
Figure 2-3 Hardware Installation Flow Chart 2 .......................................................... 2-8
Figure 3-1 Equipment Room Plane Layout Schematic Diagram (Unit: mm) .............. 3-2
Figure 3-2 Ground System Cabling ......................................................................... 3-10
Figure 4-1 Wooden Case Appearance ...................................................................... 4-3
Figure 4-2 Wooden Case Packaging......................................................................... 4-3
Figure 4-3 Cabinet Unpacking Schematic Diagram ................................................... 4-4
Figure 4-4 Carton Appearance.................................................................................. 4-5
Figure 4-5 Carton Packaging .................................................................................... 4-6
Figure 5-1 Cabinet Installation Flow .......................................................................... 5-3
Figure 5-2 Adjustable Base Installation Flow............................................................. 5-4
Figure 5-3 Adjustable Base Installation Diagram (Front View) ................................... 5-5
Figure 5-4 Adjustable Base of Type A (unit: mm) ...................................................... 5-5
Figure 5-5 Adjustable Base Structure Exploded View Type A ............................... 5-6
Figure 5-6 Hole Pattern For Installing A Single Cabinet (unit: mm)............................ 5-7
Figure 5-7 Hole Pattern For Installing Multi-Cabinets (unit: mm) ............................... 5-7
Figure 5-8 Connection Between Base And Floor....................................................... 5-9
Figure 5-9 Adjustable Base Installed....................................................................... 5-10
Figure 5-10 Fixing a Cabinet................................................................................... 5-12
Figure 5-11 Direct-to-Ground Installation Flow ........................................................ 5-13
Figure 5-12 Marking Lines For Installing A Single Cabinet (unit: mm) ..................... 5-14
Figure 5-13 Marking Lines For Installing Multi-Cabinets (unit: mm) ......................... 5-15
Figure 5-14 Fixing a Cabinet................................................................................... 5-16
Figure 5-15 Jointing Cabinets ................................................................................. 5-18
Figure 5-16 Securing Cabinet from the Top (1)........................................................ 5-20
Figure 5-17 Securing Cabinet from the Top (2)........................................................ 5-21
Figure 6-1 Cabinet Installation Flow .......................................................................... 6-3
Figure 6-2 Leg Structure Diagram............................................................................. 6-4
Figure 6-3 Anchor Plate And Insulating Washer Appearances ................................. 6-4
Figure 6-4 Gasket Specifications .............................................................................. 6-5
I
Figure 6-5 Adjustable Base Installation Flow............................................................. 6-6

Figure 6-6 Adjustable Base Installation Diagram (Front View) ................................... 6-7
Figure 6-7 Adjustable Base A ................................................................................... 6-7
Figure 6-8 Adjustable Base B ................................................................................... 6-7
Figure 6-9 Adjustable Base C ................................................................................... 6-8
Figure 6-10 Adjustable Base Structure Exploded View 1........................................... 6-8
Figure 6-11 Schematic Diagram of Base Height Adjustment ..................................... 6-9
Figure 6-12 Hole Pattern For Installing A Single Cabinet......................................... 6-11
Figure 6-13 Hole Pattern For Installing Multi-Cabinets ............................................ 6-12
Figure 6-14 Connection Between Base And Floor................................................... 6-14
Figure 6-15 Space Between Cabinet Bottom And Antistatic Floor ........................... 6-15
Figure 6-16 Cabinet Fixation Schematic Diagram ................................................... 6-16
Figure 6-17 Completed Single-Cabinet Installation.................................................. 6-17
Figure 6-18 Direct-To-Ground Installation Flow ....................................................... 6-19
Figure 6-19 Marking Lines For Installing A Single Cabinet ...................................... 6-20
Figure 6-20 Marking Lines For Installing Multi-Cabinets .......................................... 6-20
Figure 6-21 Completing Installing Expansion Bolts of A Single Cabinet (Unit:
mm) ...................................................................................................... 6-21
Figure 6-22 Space Between Cabinet Bottom and Ground ....................................... 6-22
Figure 6-23 Cabinet Fixation Schematic Diagram ................................................... 6-23
Figure 6-24 Single Cabinet Being Fixed .................................................................. 6-24
Figure 6-25 Connecting B6080-20 Cabinets ........................................................... 6-26
Figure 6-26 Fixing Side Decorative Panels for the Cabinet ..................................... 6-28
Figure 6-27 Door Assembling Schematic Diagram .................................................. 6-29
Figure 6-28 Top Panel Installation Schematic Diagram ........................................... 6-31
Figure 6-29 Junction Plate ...................................................................................... 6-31
Figure 6-30 Top-Side Panel Installation Schematic Diagram ................................... 6-32
Figure 6-31 Cabinets Installed With Top and Top-Side Panels ................................ 6-33
Figure 6-32 Side Door Installation Schematic Diagram ........................................... 6-34
Figure 6-33 Label Position ...................................................................................... 6-35
Figure 6-34 Bracket Appearance ............................................................................ 6-36
Figure 6-35 Bracket Installation Schematic Diagram ............................................... 6-37
Figure 7-1 Installation Flow ...................................................................................... 7-2
Figure 7-2 Board Installation .................................................................................... 7-7
Figure 9-1 Alarm System .......................................................................................... 9-1
Figure 9-2 Mounting A Hook Plate ............................................................................ 9-4
II
Figures
Figure 9-3 Installing an Alarm Box 1 ......................................................................... 9-5

Figure 9-4 Installing an Alarm Box 2 ......................................................................... 9-5
Figure 9-5 Power Cable of an Alarm Box .................................................................. 9-6
Figure A-1 Cabinet Packing Schematic Diagram.......................................................A-1
III
Figures

Tables
Table 1-1 Safety Signs Descriptions.......................................................................... 1-3
Table 2-1 Hardware Composition of the Cabinet ..................................................... 2-11
Table 3-1 Anti-Static Requirements for Indoor Materials............................................ 3-5
Table 3-2 Temperature And Humidity Requirements ................................................. 3-7
Table 3-3 Subrack Power Consumption .................................................................... 3-9
Table 3-4 Tools and Meters List............................................................................... 3-14
Table 5-1 Base Application Range ............................................................................ 5-4
Table 6-1 Base Application Range ............................................................................ 6-6
Table 6-2 Antistatic Floor Height(mm)- Adjustable Base Bracket Hole
Cross-Reference...................................................................................... 6-9
Table 6-3 Base Installation Lineation Dimensions (Unit: mm) .................................. 6-12
Table 6-4 Sizes of Marking Lines For Direct Cabinet Installation (Unit: mm)............ 6-21
Table 8-1 Cable Description for Typical Configuration 1 ............................................ 8-1
Table 8-2 Cable Description for Typical Configuration 2 ............................................ 8-3
Table 8-3 Routing of Power Cables to an E4140 Shelf .............................................. 8-9
Table 9-1 Alarm Box Technical Parameters............................................................... 9-2
Table B-1 List of Checks Before Power-On ...............................................................B-1
V
Tables

Glossary
ATCA
- Advanced Telecommunications Computing Architecture
ATM
- Asynchronous Transfer Mode
CDM
- Chassis Data Module
CMM
- Chassis Management Module
CMP
- Calling Main Processor
DC
- Direct Current
DRSync
- Disaster Reserved Sync
ESD
- Electrostatic Discharge
ETCA
- Enhanced ATCA
FE
- Front End
FRU
- Field Replaceable Unit
HVAC
- Heating Ventilation and Air Conditioning
KVM
- Keyboard, Video and Mouse
NCMM
- New Chassis Management Module
NMS
- Network element Management System
NPEM
- New Power Entry Module
VII
OMM
- Operation & Maintenance Module
OMP
- Operation & maintenance Main Processer
PC
- Personal Computer
PDU
- Power Distribution Unit
PEM
- Power Entry Module
PVC
- Polyvinyl Chloride
SIPI
- Signaling IP bearer Interface
SMP
- Signal Main Processor
TDM
- Time Division Multiplexing
UAGW
- Universal Access Gateway
ZTE
- Zhongxing Telecommunications Equipment
VIII

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ZXUN USPP

Universal Subscriber Profile Platform

Revision No. Revision Date Revision Reason

R1.1 2011-05-30 Added the hardware installation relating to a B608022 cabinet.

R1.0 2011-04-15 First edition.

Serial Number: SJ-20110105143446-002

Publishing Date: 2011-05-30(R1.1)

Chapter 2 Introduction to Hardware Installation ..................................... 2-1

Chapter 3 Installation Preparation ............................................................ 3-1

Chapter 4 Unpacking and Acceptance ..................................................... 4-1

Chapter 5 B6080-22 Cabinet Installation .................................................. 5-1

Chapter 6 B6080-20 Cabinet Installation .................................................. 6-1

Chapter 7 Equipment Installation Inside a Cabinet................................. 7-1

Chapter 8 Cable Installation ...................................................................... 8-1

Chapter 9 Alarm System Installation ........................................................ 9-1

Chapter 10 Hardware Installation Check................................................ 10-1

Chapter 11 Power-On and Power-Off...................................................... 11-1

Appendix A Packing, Storage and Transportation................................. A-1

Appendix B List of Checks Before Power-On......................................... B-1

What Is in This Manual

Chapter 5, B6080-22 Cabinet Introduces how to install a B6080-22 cabinet.

Chapter 6, B6080-20 Cabinet Introduces how to install a B6080-20 cabinet.

Chapter 8, Cable Installation Introduces how to install cables.

FCC Compliance Statement

Italics References to other manuals or documents.

Quotes Links on screens.

Note: Provides additional information about a certain topic.

Checkpoint: Indicates that a particular step needs to be checked

Tip: Indicates a suggestion or hint to make things easier or more

ZXUN USPP manufactured by ZTE CORPORATION meets the requirements of EU 2002/95/EC;

1.1 Safety Declaration

l Lightning strike danger

l Raised floor danger

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

Figure 1-1 Antistatic Wrist Strap

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

1.2 Safety Signs

Table 1-1 Safety Signs Descriptions

Safety Signs Meaning

Electric shock sign

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

2.1 Equipment Commissioning Flow

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

Figure 2-1 Commissioning Flow

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

In project survey, the survey engineers understand the current communication

2. Engineering installation design

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

During the engineering suspension, if the equipment commissioning conditions are

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

If any equipment fault is detected, an Equipment Deployment Fault Report must be

The acceptance personnel should perform acceptance tests as specified in the

Preparations for the cutover, maintenance and management should be made.

12. Trial run

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

13. Final acceptance

2.2 Hardware Installation Flow

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

Figure 2-2 Hardware Installation Flow Chart 1

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential

Figure 2-3 Hardware Installation Flow Chart 2

SJ-20110105143446-002|2011-05-30(R1.1) ZTE Proprietary and Confidential