SITE TEST REPORT Date :

Contractors name: Advance Energy

Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 1 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

GENERAL INFORMATION. (More details see the attachment of name plate detail)

Make
Manufacturer
:Serial No
:Model No

MECHANICAL CHECK AND VISUAL INSPECTION.

ITEM DESCRIPTION DONE REMARKS

1 Check the impact Recorder for any abnormal impact during transportation
2 Check all components are installed.
Check quality of paint, lifting lugs, quality of weld areas rust spots and wheel
3
stoppers.
4 Check nameplates information ( visible place )as per contract specifications
5 Check tightness of all bolts (torque wrench method).
Check that all groundings are securely connected.
6 ( at least two grounding connections to main tank are available)
7 Check that the piping to Buchholz relay has proper slope.
8 Check that the tank pressure is positive.(if applicable )
9 Check that the valves between the main tank and radiators are open.
Check the HV LV and Tertiary (if applicable) bushing for any damage and
10
completeness.
Check the color (to be blue) and quantity of silica gel in breather and oil pot
11
level.
12 Check heaters and humidity meters in local panel are at correct settings.
13 Check phase marking in cable box and it should match with GIS and cables.
14 Check all pipes hoses and fan protection (not rubber or plastic).
Check the vertical horizontal clearances of live parts to adjacent grounded
15
point to conform standard.
16 Check integrity of diaphragm / air bag in the conservator.
17 Perform all of the manufacturers specific checks.
18 Check labeling of all auxiliary devices as per approved drawing.
19 Check proper operation of all auxiliary devices as follows :
a. Cooling fans/pumps (for all settings).
b. Tap changer (upper lower out of step and interlock).
c. Oil level gauges.
d. Top oil temperature gauges.

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 2 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

ITEM DESCRIPTION DONE REMARKS

e. Buchholz relay by gas injection.
f. Winding temperature gauges.
g. OLTC Oil / Gas surge (pressure) relay.
h. Ensure correct operation of the Pressure relief device micro switch.
i. Push buttons and indicators.
j. Oil sampling port (main tank & OLTC).
k. Upper and lower main tank valves.
l. Tap changer diverter switch compartment, oil filtering pumps and filter
in good condition (if available).
m. Check on line insulating oil dissolved gas and moisture monitoring
system (if applicable)
20 Check Oil leakage by applying 0.35kpa over pressure for 24 hrs.
21 Check that the oil sampling devices are reachable from ground level.
Check oil level in main tank, conservator, tap changer tank and bushing etc. test
22
the oil level gauges and their alarms.
23 Bleed trapped air at the bushing turrets and tank top.
Check flow of oil in flow meter in correct direction and proper rate (if
24
applicable )
25 Check all external wiring for correctness and tightness.
Check on line insulating oil dissolved gas and ,moisture monitoring system
26
(if installed )
27 Check that the temperature sensors oil well is two thirds filled with oil.
33KV Load Break Switch Panel with HRC fuses for 33 KV Station
28
Transformer.
29 Neutral grounding transformer or Reactor.
Check that the each optical feed through unit is properly connected to the ports
30
of Hot spot temperature measuring device.
Internal inspection of the transformer before installation of the high side bushing
31 of new transformer in order to inspect the upper yoke for any bents on the core
and paint particles found.

ELECTRICAL TESTS:

ITEM DESCRIPTION DONE REMARKS

1. Core insulation resistance test at 1KV DC .
2. Winding insulation resistance test and Polarization Index test at 5 kV DC.
Winding resistance test (at all taps) , winding temperature shall be recorded,
3.
winding resistance shall be referred to 75C.
Excitation current measurements from primary side at each tap by applying 220
4.
or 380 V AC on the HV terminal keeping the LV winding open.
5. Insulation power factor test for oil and bushing test at 10 kV AC.
6. Polarity, Vector relationship and % impedance test at normal tap.
TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 3 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
Winding temperature indicator to be calibrated by heating the sensor in oil
bath and check against standard thermometer. Also check by current injection,
7. check pick up/ drop off of contacts:
Fan, oil pump, alarm, trip contacts.
Proper Setting as per drawing to be applied and tested.
Oil temperature indicator to be calibrated by heating the sensor in oil bath and
8. check against standard thermometer. Setting as per drawing to be applied and
tested.
Percentage Impedance (Short circuit impedance) test at lower tap, normal tap
9.
and higher tap.
10. Turn Ratio (all taps).
Check for current and voltage ratings of all motors for tap changer, oil
11. filtering unit and fans match to SEC standard supply. Check that MCBs for
protection are set at proper overload settings.
Fan motor currents (starting, running, one phase removal and locked rotor)
12. shall be measured and checked against rating. Check wiring size is adequate
to carry the current.
Check fan running direction to get air flow towards radiator and phase
13.
sequence of supply voltage to fan motors circuit is correct.
MCBs in marshaling kiosk to be checked by current injection for alarm and
14.
trip.
On load Tap changer tests :
a. Check current and voltage ratings of Tap changer motor.
b. Raise/Lower control (Local remote) and indication.
c. End of tap travel control.
d. End of winding travel control (both ends).
e. Check that the windings are not open circuited during tap changing.
This should be done during the winding resistance test.
f. Check OLTC manual operation by hand crank.
g. Check insertion of hand crank automatically prevent electrical motor
drive operation.
15.
h. Check OLTC tap position indicator & operation counter.
i. OLTC motor load current to be measured for future reference
purposes.
j. Check all transmitters.
k. AVR setting of bandwidth, midpoint, and time delay, etc., and adjust
as per approved setting.
l. Master/ Slave check out of step blocking alarm.
m. Master/ Slave control check either transformer as master.
n. Parallel operation Disturbed check alarm.

16. Bushing current transformer tests :

a. Polarity test.
b. Insulation resistance test.
c. Secondary winding resistance (all windings and all taps).
d. Current Ratio test.
TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 4 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
e. Magnetization Characteristics (Minimum five points below and two
Points above the knee point).
f. Verify secondary circuits, terminal to terminal.
g. Burden test.
h. Demagnetize CT cores after all tests.
i. Ensure that no open circuit at secondary side.

ITEM DESCRIPTION DONE REMARKS

Functional checks for the following :
a. Liquid level indicator (alarm and trip) as applicable.
b. Oil temperature device: fans/pumps (stop, start alarm and trip).
c. Winding temperature Device (alarm / trip).
d. Buchholz Relay (alarm / trip).
e. Oil/ Gas surge (pressure) relay (alarm / trip).
17.
f. Pressure Relief Device (alarm / trip).
g. Rapid pressure (Rise) Relay as per manufacturer testing procedure (if
applicable).
h. On line insulating oil dissolved gas and moisture monitoring system.
i. Humidity / thermo meters for the heater of local panel are at correct
settings.
Insulating Oil Tests : per 54-TMSS-01
Prior to energization , the contractor shall submit test report for insulation
sample tested in an independent lab , for the following :
a. Dielectric strength
1. ASTM D 877 (2.5 mm gap) for unprocessed oil and for OLTC oil.
2. ASTM D 1816 (1.0 mm gap) for oil in Main tank.
b Neutralization Number (ASTM D 974).
c. Interfacial Tension (ASTM D 971).
d. Color (ASTM D 1500).
18. e. Moisture content (ASTM D 1533 A).
f. Power Factor Test (ASTM D 924).
g. Dissolved gas in oil Analysis (ASTM D3612).
H. (Dielectric dissipation factor, resistivity, sediment and /or Perceptible
sludge.)
i. For transformer with Cellulosic insulating material, perform sulfuric
contents detection test as per ASTMD1275 method B.
Another Oil sample shall be given to SEC transmission for their own
analysis and comparison purposes. The oil sample should be taken by
contractor using syringe from the oil valve.
A Main tank insulation Oil sample for dissolved gas analysis shall be taken
19. immediately prior to first energizing a power transformer and another sample
three days after continuous energization.
20 Frequency responses test if the transformer has been severely shocked during

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 5 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
shipping. For all transformer frequency response and inrush current test.
21 Zero sequence impedance test.
22 Insulation resistance of control wire ( 1000VDC for one minute)
23 Magnetic balance test.
Oil dielectric test at site:
Five samples shall be taken as following; top of main tank, bottom of main tank,
24
OLTC tank, main tank conservator and OLTC conservator, the average result
shall not be less than 50 KV at 2.5 mm gap.

Electrical Tests:

1. Core Insulation Resistance Test:

Instrument : Insulation Resistance Tester

Make :

Model No. / Sl. No. :

Voltage applied : 1000 /2000 V DC (As per manufacturer

Recommendations)

Applied points : Between core frame to tank

CORE TO GROUND.

Acceptable Value: - Comparison with Previous Values. Temperature:-

MEASURED Site Values Criteria

1-Between Core Earthlings to Tank Comparison

with FAT
Comparison
2-Between Core of Lamination to Tank with FAT
Comparison
3-Between Core Earthlings to Core of Lamination with FAT

2. Insulation Resistance & Polarization Index Test for Winding:

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 6 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
Instrument : Insulation Resistance Tester

Make :

Model No. / Sl. No. :

Voltage Applied : 5000 V

OTI Temp : C

Amb. Temp : C
Acceptable Value: - Comparison with
FAT (IEEE std. 62-1995)

MEASURED INSULATION RESISTANCE VALUE (M )

HV-Earth 10 (min.) Polarization
1 (min.) 5 (min.)
(LV Guarded) Index
LV- Earth
(HV Guarded)
HV-LV
(Tank Guarded)

Acceptable Value for Polarization Index = Not less than 1.25

0
For Oil Temperature R20 C = (Oil Temperature C) Correction Factor of Oil Temperature

3. Winding resistance measurement: (a) HV WINDING RESISTANCE MEASUREMENT:

Transformer Oil Temperature C
WINDING RESISTANCE (HV)
Tap PHASE- CAL: at PHASE- CAL: at PHASE- CAL: at
FACT: FACT: FACT:
Position A 75 C B 75 C C 75 C

1
2
3
4
5
6
7
8

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 7 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

(b) LV WINDING RESISTANCE MEASUREMENT.

Transformer Oil Temperature C

TEST WINDING RESISTANCE (LV)
TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 8 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
CAL: at CAL: at CAL: at
X1-X0 FACT: X1-X0 FACT: X1-X0 FACT:
75 C 75 C 75 C

1

Formula to convert winding resistance to reference temperature at 75 C for copper winding.

NOTE: 1

Rc = Calculated value at 75 C
Rm = Measurement value which contained a measurement cable.

NOTE: 2

Calculated 75 C Rc = (Rm-Rx) x (234.5+75)

(234.5+Ta)

Rx = Resistance value of the measurement cable.

Ta = Ambient Temperature C

NOTE: 3

Resistance value of measurement cable Rx = _______

4. WINDING EXCITATION CURRENT TEST.

Note: Transformer excitation current test can be performed with the PF test equipment.

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 9 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

Measurement of Ie in a Wye-Connected Transformer Winding (Routine Method)

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 10 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

Measurement of Ie in a Delta-Connected Transformer Winding

(Routine Method)

Tap Measurement Energized UST Grounded Floated Test Voltage Reading Reading Multiplier mA
.Pos (KV)

KV 10

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 11 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

10

Criteria: Comparison with FAT

Or: Two similar high readings on the outer phases and one lower value reading on the center phase. (IEEE std. 62-1995)
5. INSULATION POWER FACTOR TEST AT 10KV

OTI = ______ C Ambient Temperature = ________ C Humidity = _______%

Test connection Equivalent 10 kv Reading

P.F
Milli Amps Watts Capacita
Winding @20
Test Type No: Winding Winding Test kv nce
Energize C
Ground Guard Meter Reading Meter Reading
d

CH+CHL 1 HV LV+ TANK --

CH 2 HV TANK LV
CL+CHL 3 LV HV+ Tank --
CL 4 LV HV
CHL
Test 1minus Test 2
5
CLH 6 Test 3minus Test 4

Note: Test connection may be done as per available test set and above table may be modified accordingly with GST and UST
mode.
Apply temperature correction factor for conversion @20C for mineral oil transformer.

Refer to graph shown in the operating manual of test kit for watt loss calculation.
Power factor should not exceed 0.5% at 20 C (IEEE std. 62-1995)

INSULATION DISSIPATION FACTOR AND CAPACITANCE TEST OF HV BUSHING (DOBLES TEST AT 10KV)

OTI = ______ C Ambient Temperature = ________ C Humidity = _______%

Equivalent 10 kv Reading P.F

Test Milli Amps Milli Amps @20 Capacitance
S.No: Bushing Serial No:
kv C pf
Meter Reading Meter Reading
1
2

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 12 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

6. POLARITY AND VECTOR RELATIONSHIP TEST.

VECTOR DIAGRAM PLOT.

7. WINDING TEMPERATURE GAUGES.

Make : Type:

FUNCTIONAL TEST

OPERATION
DEVICE FUNCTION SETTING REMARKS
PICK UP DROP OUT
Start Air Fan 70 C
WTI Alarm 90 C
Tripping 105 C

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 13 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

CALIBRATION TEST.

TEMPERATURE SETTING

Increase
Temp:
Gauge C
Decrease

NOTE:-
1) Setting shall be as per manufacturer recommendation.
2) Reading shall be taken at an interval of approximately 40 C to 130 C.
3) Alarm and trip should operate at set temperature 3 C.

WINDING TEMPERATURE GAUGE (HV) (CONT :)

Resistance measurement of adjustable resistor, C.T and thermometer

(Disconnect CT secondary)

DESCRIPTION RESISTANCE TEMPERATURE C REMARKS.

Adjustable resistor
Current Transformer
Heater in Temperature Indicator
Total resistance across heater and
adjustable resistor.

(Connect CT secondary after Test

C.T RATIO TEST.

RATED RATIO MEASURED RATIO ERROR

PRI: SEC: PRI: SEC:

RATIO RATIO
CURRENT CURRENT CURRENT CURRENT

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 14 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

ADJUSTMENT OF WINDING TEMPERATURE INDICATION.

DESCRIPTION MEASURED REMARKS.

Injected full load current
Initial temperature reading
Read temperature after 40 minutes
The temperature increment
Stipulated increment

WINDING TEMPERATURE GAUGE (LV)

Make : Type:
Range :

FUNCTIONAL TEST

OPERATION
DEVICE FUNCTION SETTING REMARKS
PICK UP DROP OUT
Start Air Fan 70 C
WTI Alarm 90 C
Tripping 105 C

CALIBRATION TEST.

0 5 10 15 20 30 40
TEMPERATURE SETTING

Increase
Temp:
Gauge C
Decrease

Resistance measurement of adjustable resistor, C.T and thermometer (Disconnect CT secondary)

DESCRIPTION RESISTANCE TEMPERATURE C REMARKS.

Adjustable resistor
Current Transformer
Heater in Temperature Indicator
Total resistance across heater and
adjustable resistor.

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 15 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

(Connect CT secondary after Test)

8. OIL TEMPERATURE GAUGES.

Make : Type:

FUNCTIONAL TEST

OPERATION
DEVICE FUNCTION SETTING REMARKS
PICK UP DROP OUT
Start Air Fan 70 C
OTI Alarm 90 C
Tripping 105 C

Criteria : Pickup & Dropout values shall be within 1%

CALIBRATION TEST.

TEMPERATURE SETTING

Increase
Temp:
Gauge C
Decrease

9. Percentage Impedance Test:

3 phase 380V AC is applied on the H.V winding and shorted the L.V side and measure the current in the HV .

Ambient Temp:

# TAP Rated Rated Applied voltage(V) Measured short circuit current Calculated
SR POSITION current(A) voltage(V) in primary (A) %
Impedance
H1-H2 H2-H3 H3-H1 Mean 1U 1V 1W Mean
1 1
2 11
3 27

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 16 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

% Impedance =* Rated Ct.Meas.Voltage 100 (*At Corresponding Tap)

--------------------------------
*Rated voltageMeas.Ct

Criteria: When the impedance value is > 10% + 7.5% of the declared values at principle tap.
When the impedance value is <10% + 10 % of the declared values at principle tap.
When the impedance value is > 10%, + 10% of the declared values at other tap, When the impedance value is <10%, + 15% of the
declared values at other tap. (IEC60076-1)

10 TURN RATIO TEST. Criteria +0.5% (IEC60076-1)

TAP RATED %age %age %age

H3-H1/X0-X1 H1-H2/ X0-X2 H2-H3/X0-X3
POSITION RATIO ERROR ERROR ERROR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 17 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
27

11. Measurement of Current for Fans:

Meter used :

Range : Current (0 - 10A)

Make :
Model / Sl.No. :

Fan Motor Rating : 3Ph, 380V, 60Hz, 0.4KW, Rated Current=0.87A,

Starting Current=4.5A GROUP 1

GROUP -1

Current ( A )
Fan
Serial no Volt Direction of
No. Starting Running Sound
Rotation
A B C A B C
1
2
3
4
5
6
7
8

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 18 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

GROUP :2

Current ( A )
Fan
Serial no Volt Direction of
No. Starting Running Sound
Rotation
A B C A B C
9
10
11
12
13
14
15
16

12.WIRING CHECK :

13.PHASE TEST:

14 .MCBs test:

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 19 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

15. Tests on On Load Tap Changer

NAME PLATE DETAILS:

Make :

No of Taps : Type :

Sl.No : Year :

ON LOAD TAP CHANGER OPERATION CHECK AT LOCAL CONTROL CABINET

ITEM DESCRIPTION REMARKS

1 Perform adjustment of OLTC as per manufacturer's Instruction below.
In every operating position the position indicator of motor drive and tap changer read the same
i
position.
ii Check that both end position the electrical and mechanical limits functions automatically.
iii Check oil level in tap changer diverter conservator.
v Check condition of silica gel in tap changer breather.
vi Check tightness of ground connection of the tap changer.
vii Check tightness of ground connection for motor drive housing.
Ensure that drive mechanism bevel gears and other parts of the drive mechanism are properly
viii
lubricated.
2 Check stop valves between oil conservator and tap changer are open.
3 Check manual crank position. Check that insertion of crank interlocks prevents electrical operation.
4 Ensure heater is connected note heater current.
5 Check that drive mechanism and tap changer turn in the same direction.
Using crank carry out a few steps in one direction till the diverter switch operation takes place (a
6
distinct sound is heard). Note the number of crank turns.
7 Check supply voltage for motor, control and auxiliary circuit.
8 Check phase sequence of motor supply voltage and conformed the direction of rotation is correct.
With selector in 'LOCAL ' operate 'LOWER' push button and keep it in pushed condition till the
motor stops. Make sure that driving motor is automatically switched off when the tap changer has
9
performed one switching operation.
Check operation counter.
10 Repeat the item 9 with push button 'RAISE' kept in pushed condition.
11 Check operation counter.
Operate to the end position and check that the operation of push button in the same direction does not
12 function any more. Ensure that while hand cranking the termination gear will get blocked after 2-3
revolution of the crank.
13 Put the selector in REMOTE and conformed NO OPERATION from local control.
14 Check the running current and voltage of drive motor.
TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 20 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
15 Check OLTC tap incomplete alarm.
16. BUSHING CURRENT TRANSFORMER:

TEST PROCEDURE FOR CLAUSE C.3

PROCEDURE FOR CHECKING WINDING CONTINUITY DURING TAP CHANGING

OPERATION:

Test Procedure:

CHECK THAT WINDINGS ARE NOT OPEN CIRCUITED

1. Make connections as per the diagram.

2. Use only Analog Ammeters.
3. Apply a 3 voltage to the primary of the Trf.
4. Observe Ammeters.
5. Change Tap position from 1 to 27 and reverse. Observe the Ammeters, if a sudden break down (to
zero Amps) of the current during switching occurs.

Result:

Windings are not open circuited during Tap changing operations.

Electrical Test on Bushing Current Transformers:

Name Plate Details

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 21 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

BCT. INSULATION RESISTANCE.

Instrument : Insulation Resistance Tester

Make : Megger

Model / Sl. No. :

Applied Voltage : 5000 V DC for Primary - Secondary / Earth

1000 V DC for Secondary - Earth

Ambient Temperature = ________ C Humidity = _______% Acceptable 1000 M

IR Value
Phase Applied between BCT 1 BCT2 BCT3 BCT 4 Remarks
Primary - Secondary/Earth
A Secondary - Earth
Primary - Secondary/Earth
Secondary - Earth
B
Primary - Secondary/Earth
C Secondary - Earth

Polarity Test for Bushing CT:

Instrument : 1. Multimeter = 2 Nos.

2. Battery
Procedure :

Battery is connected with a switch between the HV terminals and a Multimeter set at load Current range is
connected to the secondary terminals of CT as shown in the diagram. When the current pulse enters 1U, the current
output of secondary is checked by the positive deflection of Multimeter. The test repeated for other phases.

Polarity checked and found okay

.CT Ref
A B C

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 22 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

RATIO TEST AND WINDING RESISTANCE TEST Acceptable 5% at rated current

FAT INJ:
RATE MEAS:
CT WIND: RESU INJ: PRIMAR MEAS:
D PHAS SECOND: %AGE
CT NO: TAP RESIS T at VOLT Y ACTUAL
RATI E CURRENT ERROR
S : () 75 C S (V) CURREN RATIO
O (A)
() T (V)

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 23 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

Magnetization Curve Measurement - CT

Instruments

Make :
Model / Sl. No. :

NOTE: CT ANALYSER RESULTS WILL BE ATTACHED.

1. Criteria : The % Error for Magnetizing current shall be

within + 5% of the factory test report

2. Procedure : Voltage has to be applied to secondary of CT

keeping Primary Open. The voltage shall be
increased gradually and every time the
magnetization (excitation) current measured and
recorded.

Measurement shall be carried out along the

magnetization curve at 3 points below and 3
points above knee point voltage at max. Tap.
This measurement values shall be plotted on a
graph sheet.

Note: All CT cores shall be demagnetized after the tests are carried.
CT Analyser test results will be attached.

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 24 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

Magnetization Curve Measurement - CT

Measured Values
Phase CT & Description
Terminal
No.
1 2 3 4 5 6 7

A Voltage V
Current mA

Current from
magnetizing
Curve (mA)

Voltage V
B Current mA

Current from
magnetizing
Curve (mA)

Voltage V
Current mA

Current from
magnetizing
Curve (mA)

C Voltage V
Current mA

Current from
magnetizing
Curve (mA)

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 25 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

Verification of CT Secondary Circuits

Bushing CTs No. :

Terminal
Phase Transformer Control / Relay Purpose Result
Control cubicle Panel

Note: After completion of all tests, the CT secondary terminals shall be inspected to ensure that no
current transformer circuits are open.

BurdenTest:

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

Test Results
TESTING ENGINEER CSD- Engineer

Injected Current :
Signature: ________________ Signature: ________________
Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 26 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
Phase Description BCT No. BCT No. BCT No. BCT No. Remarks
Terminal No.
Ratio
A Measured Voltage (V)
Calculated Burden (VA)
Design Burden (VA)
Terminal No.
Ratio
B Measured Voltage (V)
Calculated Burden (VA)
Design Burden (VA)
Terminal No.
Ratio
C Measured Voltage (V)
Calculated Burden (VA)
Design Burden (VA)

17. FUNCTIONAL CHECK AT LOCAL CONTROL CABINET

ITEM DESCRIPTION REMARKS

1 Winding temperature device for HV winding (Alarm & Trip)

2. Winding temperature device for LV winding (Alarm & Trip)
3 Pressure relief device for main tank (Alarm & Trip).
4 Pressure relief device for OLTC (Alarm & Trip).

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 27 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
5 Buchholz relay (Alarm & Trip)
6 Top oil temperature device. (Fan. Start. Stop. Alarm & Trip)
7 Oil level gauge for main tank (Alarm).
8 Oil level gauge for OLTC (Alarm) .
9 Cooling fans failure.
10 Cooling control failure.
11 Trip isolation switch checked.
12 Power supply failure.
13 OLTC Protective relay (Trip)
14 Gas detector relay (Alarm & Trip)
15 OLTC Tap incomplete (Alarm)
16 OLTC failure alarm and trip circuit off.
17 C.T wiring for correctness, Tightness & for ring type lugs & no spade lugs type limited.
18 C.Ts terminal block for shorting facilities.
19 Make sure unused C.Ts full tap are shorted.

18. INSULATING OIL SEE LABORATORY TEST FROM

SEC APPROVED LAB

ITEM RESULT REMARKS

DESCRIPTION
Dielectric Breakdown Voltage
a) Oil in Transformer main tank (ASTM D1816) Gap 1.0 mm gap
1
b) Oil in OLTC Tank (ASTM D 877) Gap 2.5mm

2 Acid Neutralization Number (ASTM D 974)

3 Interfacial Tension (ASTM D 971)
4 Color (ASTM D 1500)
5 Moisture content (ASTM D 1533)
6 Power Factor Test (ASTM D 924)
7 Dissolved Gas in oil Analysis for oil in Main Tank (ASTM D3 612)
a) After oil filling
8 b) Prior to first energization
c) Three days after Continuous energization
9 Dissolved Gas in oil analysis for oil in OLTC tank(after oil filling)

Dielectric Breakdown Test for Oil

Test Instrument :

Make :

Model / Sl. No. :

The transformer insulating oil was tested for Dielectric strength using oil tester (ASTM Std.)

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 28 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

1. Test before filling :

Dielectric strength required : 30 kV or above

Oil Temp. In deg. C :

Dielectric Strength ( kV ) Electrode

No Test Points Number of Tests Average Gap Result

MAIN TANK
OLTC CHAMBER
OIL IN THE DRUMS

2. Test after filling :

Dielectric strength required : 50 kV or above

Oil Temp. in deg. :

Elect
Dielectric Strength ( kV )
rode
No Test Points Average Gap Result
Number of Tests
(mm)

MAIN TANK

OLTC CHAMBER

NOTE: Applicable Standard For Main tank: ASTM D 1816

For OLTC : ASTM D 877

Characteristics of Insulating Oil

Items Permissible value Measured value

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 29 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

D.2.a Acid Neutralization number mg KOH/g 0.03

(max)
(STD. ASTM D 974 )

D.2.b. Interfacial tension DYNES/cm (min) 40

(STD. ASTM D 971 )

D.2.c. Colour 0.5

(STD. ASTM D 1500 )

D.2.d. Moisture content - PPM water (max) 15

(STD. ASTM D 1533 )

GAS CHROMATOGRAPHY

DGA Test result before energization:

Sl.no. Kind of gas Gas content ( ppm )

1. CO2
2. CO
3. H2
4. CH4
5. C2H4
6. C2H6
7. C2H2
8. Total gas

Note:
The tests for characteristics of oil as above will be carried out in an independent laboratory and test results will be
Submitted.

DGA Test results three days after continuous energisation:

Sl.no. Kind of gas Gas content ( ppm )

1. CO2

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 30 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
2. CO
3. H2
4. CH4
5. C2H4
6. C2H6
7. C2H2
8. Total gas

Power factor test for oil

Test instrument :

Make : Model / Sl. No. :

Insulation power factor measured at 10kV, 60 Hz.

Power Factor Oil Temp.

Terminals Result
measured ( % ) ( Deg. C)

OIL

19. A Main tank insulation Oil sample for dissolved gas analysis shall be taken immediately prior to first energizing a power
transformer and another sample three days after continuous energization

20. Frequency responses test if the transformer has been severely shocked during shipping. For T/F 500 MVA and above
frequency response and inrush current test.

21. Zero Sequence Impedance Measurement:

Tap No Zero Sequence Impedance Measurement Z0% FACTORY Z0% %ERROR

Applied voltage(v) Applied current(A)

Z% =3[ I rated V measurement ] 100 (for / connection T/F )

------------ --------------------
I measurement V rated /phase

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 31 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

Z0= 3*U0 / I /Phase

22. Insulation Resistance Check for Control Circuit:

Instrument : Insulation Resistance Tester Make :

Model No. / Sl. No. : Voltage applied : 500 V DC

Applied Points : Between terminals block (with all terminals

Shorted) and ground
Criteria : > 5 M Ohms.

Equipment Measured Value Remarks

OLTC Drive Cabinet

Marshalling Box / Fan Control
Cubicle

Continuity Check for Wiring:

Instrument : Continuity Tester

Reference Document : Approved drawing

Equipment Continuity Check Result

Wiring in fan Control cabinet

.Wiring continuity as per scheme drg
Marshalling box

Wiring in OLTC Drive cabinet - do -

Wiring between Transformer
- do -
accessories

23 . MAGNETIC BALANCE:

TAP (On Ist, principal and last tap)

APPLY H1-H2 H2-H3 H1-H3 X1-X0 X2-X0 X3-X0

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 32 of 32
OIL FILLED POWER TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
VOLTGAGE
H1-H2
H2-H3
H1-H3

24. OIL DIELECTRIC TEST AT SITE:

Five samples shall be taken as following; top of main tank, bottom of main tank, OLTC tank, main tank conservator and OLTC
conservator, the average result shall not be less than 50 KV at 2.5 mm gap.

TEST EQUIPMENT USED:

Item Description Make Equipment Sl. No Calibration Date Calibration Due Date

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________