Académique Documents
Professionnel Documents
Culture Documents
Table of contents ~
Transport 1
Maintenance 1
Electrical connections 1
General 2
Technical data 3
Standard and special accessories 3
View of the 05-10/ item 501 4
Electrical diaqram 5
How to set the grinding wheel, very important! 6
How to set the grinding angles 6
How to clamp the drill and how to set it to
length 6
How to g rind the drill 7
How to dress the grinding wheel 8
How to balance the grinding wheel 8
Size of grain of grinding wheel 8
The four-facet grinding method 9
Grinding errors 9
Corrections of grinding errors 9
Centring of the 05-10 10, 11
Grinding wheels' list 12
Spare parts 13, 14, 15, 16, 17, 18
Special accessories
-Point thinninqattachment, item 506
General 19
Grinding procedure 2O
Grinding wheels 21
Dressing of grinding wheel 21
Standard- and speqial accessories 21
Grinding wheels' list 22
Spare parts 2 3, 24 25
Range of application 26
Assembly 26
Handling 27
r-1icroscope 27
Grinding wheelsf list 27
Spare parts 28
~
1
Machine number:
Transport
The CHRISTLN 05-10 drill grinding machine is delivered as an entirely
assembled unit, with the exception of segment 45C and its associated
magnifying glass holder which is sent separately. After unpacking the
machine, make certain that all accessories are accounted for and
clean all parts to which a protective grease coating has been appli-
ed. When cleaning the machine, take care that neither oil nor grease
reaches the grinding wheel.
Thereupon mount segment 45C with associated magnifying glass holder,
pivoting fork leA and chuck on the pivoting drum and clamp it into
position by means of lever 49.
Maintenance
Remove with a dry brush the abrasive dust produced by grinding. The
filling of grease inserted at the factory into the bearings of the
pivoting device and of the motor suffices for 5000 to 10000 working
hours, during which time no refilling will be necessary.
The guides (for example that of adjusting segment 45C, pivoting fork
18A, chuck and chuckholder) should be cleaned according to the fre-
quency of their use and lubricated slightly with a fine machinery
oil. When the machine is not in use, it should be covered with a
plastic cloth.
Power requi,;:~d-:
for three-phase A-C connection 0.092 k~v
for single-phase current connection 0.092 k~v
General
On the base is mounted the housing 63, which supports the horizon-
tally fitted motor 69/70 with built-on switch 71, as well as the pi-
voting device 46C. The setting drum 39A for setting the clearance
angles and the setting segment 45C for the point angle are mounted
in the support of the pivoting device 46C. The tumbler switch 68,
socket 66 for the 6 V illumination and the security holder 67 with
bajon~t joint are located sidewise on the plate. The filament lamp
can be exchanged by means of releasing the screw 64 and draw out the
holder 51.
Abov~al1, the brake handle and the flange cover have to be removed.
3
T E C H N I CAl OA ! A
ApJ)lication range
Four-fatet grinding method for two-lip left- and righthand twist and flat drills within the diameter range of
.020" to .394" (0,5-10 mIl). The basic machine allOtls to grind drills lith diameters from .020" to .250" (0,5-6,35 mm).
Clamping of drill
one chuck with 4 interchangeable collets is available for clamping drills .ith diameters from .020" to .250" (0,5-6,35 mm).
Clamping ranges:
.020" -.059" (0,5-1,5 mm), .059" -.118" (1,5-3,0 mm), .118" -.177" (3,0-4,5 mm), .177" -.25" {4,5-6,35 mm).
Orills with diameters from .236" to .394" are clamped by means of a chuck with 2 toIlets delivered with special clamping
Setting ranQe
Point angle for drill dia. .020" -.236" (0,5-6,0 mm) 60 to 180
Point angle for drill dia. .236" -.394" {6,0-10,0 mm) 100 to 180
Angle of the secondary relief-ground facet by means of fixed st9p uniformly adjusted to approximately 30
~
Three-phase A.C. flange-motJnted motor with -Power 0,1 kW at 50 cycles 0,1 kW at 60 cycles
Single-phase A.C. flange-rnounted motor for 110 volts ~ Power 0,1 kW at 50 cyc;les 0,1 kW at 60 cycles
or 220 volts respectively with built-on switch: -Speed 2780 rJ)m at 50 cycles 3300 rpm at 60 cycles
Oimensions of machine without point thinninQ attachment with point thinning attach~ent
overall dimensions: 12" x 16" x 11" /300 X 400 X 280 mm 19" x 121" x 11" /480 x 320 x 280 mm
Standard accessories for machine item 501 item 505 clamping unit for dritls with MT 1
1 item 500 wooden box comprising: - itel!! 509 ctamping unit for drills dia. .236" ..39lt"
!
I precision chuck holder (6-tO mm)
1 collet for dia. .020" -.059" (0~5-1,5 mm) item 513 pivoting unit for 2, 3 or 6 divisions for
I collet for dla. .059" ~ .118" (1,5-3,0 mm) drilts dia. .236" ..39411 (6.to mm)
I collet for dia. .118" -.177" (3,0-4,5 mm)
.Supplementary grinding attachments
I collet for dia. .177" -.250" (4,5-6,35 mm)
item 506 point thinnIng attachment comptete
t dIamond dresser
(see page t9)
lsetting gauge
item 507 speciat grinding attachment for
r grjndln9 wheel dla. 4.92" (125 mm) 18O-G-15 If, on flange
small dritts additionat
I sing)e-o'. th,.ee-phase motor with switch and cable see
508 special grinding attachment for
I magnifying )ens, illuminated (6 volt, with transformer) page 26
small dritts mounted on machine
4 kaysfor socket cap screws .078", .098" , .118" and .157"
instead of standard attachment
{2/2,5!3!4 mm)
dia. .019" -.250" {0,5-6 mm) Supplementary grinding wheels dia. 2.95" (~ 75 mm)
item504 pivoting unit for 3 or 5 divisions for drills for item 506 see page 22.
A FIG.1 6 FIG. 1a
y w '/v'
LIghting
~ 6V/l.2\~
~ BA Js
Plug
x v
v w
L
~z
6V/2.1VA
~I. !
-~
QC I Q
-0>
tc:
black
~
--0;,-
>0'
E R IsL -Q)
Q)
>-0-
1,.
ID
FIG. 2
Q) 0.
Single-phase - -
.-
Current motor :I:
~ ..
1/8 HP' 2p
Terminal board
Q) "i:)
::J (13
-
u IW
.0 :;
Lighting
IV
6V/l.2w
--ir
u Capacitor
220 V = 6 uF
110 V =20 uF , ,,'J Pl ug
Fuse m O.SA
~ Sx20 w
! r-.~ 6V/2.1VA
~o c:1
0>, --
IR I s'"i>- ~lE
Before ever ut tin the machine into o eration and after each truin
up of the grinding wheel ~ith the diamond dresser 30, set the c
5. Swing drill from under the magnifying glass and place it into the
.
center1.ng tongs 6A. Provided that the points 2 and 4 have been pro-
perly carried out, the land of the drill will come to rest on the
drill support l5A/16A.
6. Lightly clamp drill in the centering tongs 6A by means of clamping
nut 7.
Having carried out the indexing motion, the chuck holder will click
back through the action of a return spring. Now swing the drill back
so as to place it into the centering tongs 6A and lock it lightly by
means of clamping nut 7. Thereupon, grind the second cutting lip.
During the indexing motion, keep the drill absolutely out of reach
of the centering tongs. If the drill is turned in the tongs, this will
cause the clamping places to be damaged so much that precise grinding
\vill very soon be qui te impossible .
To feed the drill against the grinding wheel, turn feed nut 8 wJhd;bh
is provided with a scale. To do this, the centering tongs 6A must be
open. It is important that the removal of chips takes place regular-
ly for both cutting edges alike. A too great chip removal during the
grinding 9f the second lip could draw the drill's temper or produce
cracks. One graduation line of the feed nut represents a drill feed
of .002". The feed range is limited; therefore, if the feed nut is
in its final position, screw it back before grinding another dri1l.
When grinding drills with acutangular points, adjust nut l6A so that
the po~ition of drill support lSA is set in such a way that the land
of thedrLll comes to rest on the support lSA. While turning the nut
l6A qlockwise,the drill support lSA moves consequently into thecente-
ringt:ongs 6A. The nut l6A can be adjusted by means of swinging the
drills~pport lSA outwards.
To t~ue the grinding Vfheel, set segment 45C at 180. Following this
adjustment, insert the diamond dresser 30 in the chuck holder 2 and
set the point of the diamond on to the angular rest situated under-
neath the centering tongs 6A. Turn feed screw 8 to make the diamond
dresse~touch the cutting surface of the grinding wheel. Now the
grind;ing wheel can be trued by the regular to and fro movement of
the pivoting device.
Fi.2. 6 :2rr.!ctly~::o~nd
The brake lines between the primary and se-
condary relief-ground facets touch each other
Fig.6 in the centre of the drill or are slightly
off centre.
Excellentdr!l!ing co2di~!ons.
~rinding,f~~!~s
~~0~~~dingsto~orr~~~2~i!!~!!!2f~~1.!;;
Should the exact setting of the grinding wheel not correct the gr1nding
fault, the state of the centering tongs has to be verified. In order
to do this the following sequence of operations has to be observed:
10
o
Set the adjusting segment 45B at 120 .Clamp the 4 mm dia. test pin,
set toolength and prepare for grinding as described above. Then, using
the 30 left-hand and right-hand final positions of the setting drum
39A, grind first one and then the other
facet 8n the pin. Then index the chuck
by 180 and repeat the grinding operation.
If the result corresponds to Fi9. 10 the
centering tongs 6A have been correctly
fitted. If there are divergences, then
the centering tongs must be at fault and
Fig. 10
have to be replaced.
Should there still be divergences from Fig. 6 after this, then the
machine has to be newly centered.
Cente+ingProced!!re
"
True ~~ grinding wheeL wi th
. Fig.11
dJ.amonddresser and set the
wheel $n.ugly with the help of
the setting ga~ge 34. Wben
truing),sets ad)usting s~gment
45C at; 180 .
Fig. 12 a
~
If there are divergences the grinding plane must be either behind or
in front of the pivoting axis. Correct the grinding plane by adjusting
the setting surfaces on the centering tongs holder, which forms the
stop for the grinding plane adjustment, in conjunction with the
setting gauge 34.
Conversely if they fall short of the centre as in Fig. l3a this can
be corrected by screwing back the same screw.
,"'-
Fig. 13 a
Carry out the final centering test with right and left-hand 4 mm
(.16") drills.
-.,
.p. - - 0
- - - - .,
0 0 0 i9
E E ~ "'
n Ct) ~ b, ~ ~ .!.. a
- - - ~
~
~ ~ ~ c.
s:
0>
o O 0 (J")
- - N - c
-J C.-J - U'I 0 N 0:. N 0') 3. :r
o O c..n O 0 O O C c <
~
-
=c 0
c-> n n 0) .,
Q o o .,
~ ~ ~ ~ 0..
Q c;) (;') G") c
n ... n ~
CD CD co ~ J.
~ :3 ~ 0 -
- ,0 -
., .., ,
CJ OJ ~
-
= = "' ~
Q 0 0 ~
~ :) ~ ,
- ..., """ c ~
C"") ("') n c... (') ~
'-11 <.11 -h --- -+. c
O 0 c:> ,
(1) ~
n
::3"
~
<
* -C-') OQ.C-') .,~ .':!:j -'~C'"'o~
c: -..,"0 ~(O ~(O QO CD I -nCD n
(01) ~ --.CD ~ n :)n ~(') -- :I:
10 -.-(') oQo \Co 100 O Q> ~
~ (/) (') --. (!) I (0 ~ CDee e --.
.,
= (/) 0. ""
0. CDC: - o m o ~ 0 CD S -< -t
(tI 0- A> ~S &- -+-:) -+-=' -~ -CD ro,
~ ., I -- Q. Q.. Q. "'- z
s. ,... 0. (') n - ~ m ~ m Q>CD '<:
- 0.
., .,
a-o-0. ::r
~= 'QQ.. 'QC. 'C Q. Ne
QJ ~ Q.) '0 'Q 'C -.n ~
c:r n .,-+- .'- -S ...a. 0
n CD 0 0 0 0 00 =~Q> .!..
CD <D CD Q.Q. -I ..., ..., ..-S -.-, 0
!1! CD(1) = .. .I ::3(It
-t. cr !1! CD.' \C \C
O 0 O Q.05 0. -., 0., c.J1'5?s 1
., :3 -S ., =- Q.-. J -.~ -. I-' =
0- -.(1) -.~ '""=' '-"::1 00:;, CD-,
IC <D ;' -CD ~CD c. I c. Q. O "' ;:0
0- !1! --51Q. a -.0'> -. 3 -.~Q.-. 0)
J. (/) CD a:) =' e = -.~ a
= CII E 10 "'CD "'
Q. c: CD::r -SQ. ..,
-.., (1) 7': I': .0 ::3 CD ~
= -CD 0.,.. --+- 0; (/)
IC ~ .,- '"" . c.c CD:;s-
~Q. Oc. U"lQ. ..'CD
O ~ cv. =.., m
-t. CD 00., -, ..,-
CDro I=~-- ~~ I -QOv.
(') -::3
C C) QQ ~"' I "' ."' 10.,
= ., -51 ..., cm
\0 e -e .E -E n
"' IQ ~CD c:c -.N -. ..,.-. -0
., ,;,~ -~= (.0)
0'>:.- ~ .'3
CD -"oQ. -::r oe
= = .,ro -.: -. -, sm
Q. Qc. =' -::1 = :;,
n -.)C ",Q.
QJ 00
= C) 'Cm
., :r ::s- ~ 'CQ.
0" ., ~ (0 m -,
Q 0-
Q. IQ Q. c. Q. ..0
(\) ,
J. ~ ~ "'
Q. = a 8 e 10
Q. m (!) CD ..,
J.
~ ~ ~ m ~
IC ., ., -, Q.
(tI
O :;,
10
If":;~
~
cMRisrE8I
CHRISTEN & CO. AG., BERN 13
Item 2/4/8/l7/l8A/35
Chuck holder complete
Item 2/8/17
Bush for chuck holder, graduated
nut and chuck holder assembled
Item 3A
Length stop complete
Item 4 I
6A
r 1\", , , Item 6A
Centering tongs compl.consist.of:
6A-1 6A-2 6A-3 6A-l Centering tongs
6A-2 Pin
( .--rf/e-
~
80 (3.15#) I tem 7
Item 118
1"" .
Holder for centering tongscomp1
:=0
Item lSA/16A
Drill stop
Item l8A
Cone for pivotin9 fork with
sprin9 loaded nut
Item 19A
I~ Item 21
0 ~
(W) Flange for grinding wheel
-
Item 23
Balancing weight for Item 21
&nl~
I~' = 25 {.9~
-- 10 Item 27
(.39")'...
Key for motor shaft
12.5
I (. ~~
, Item 28
-L.
, Spring for key Item 27
51 (2.0111)
,.,...
~ ~
li)
'.
Item 29
Clamping screw for motor shaft
"-
Item 30
Diamond wheel dresser
..f 140 /5.51")
Item 31A
Item 34
Setting gauge
Item 35
Spring for clamping nut Item 4
Item 39A
setting drum for backing-off
ang1e
~
,II RISTEtl
CHRISTEN & CO. AG., BERN 15
Item 45C
Segment for point angle setting
600- 180
Item 46C
Pivoting casting
Item 48
Locking pin for segment
Item 49
Item 51
Microscope light holder
Item 52
Filament lamp 6 volts, 1,2 wattr
Ba 7s
Item 53
Holder for filament lamp
MFG 035.2502
Item 54
Magnifying glass with frame
(magnification 12 x)
cMRisrE~
CHRISTEN & CO. AG., BERN 16
l Item 55-1
6 volts transformer for 110,125,
145, 220,240 v., 50 or 60 cycles
l Item 55-2
6 volts transformer for 380, 400,
420, 440, 500 v., 50 or 60 cycles
-~ 61 (2.40"b'
ft
l Item 57 B
lItem 58
Item 59
Wooden box for chuck holder and
collets
Item 60
-116 { /f.S7") -
Chuck holder compl. consisting of
Item 60-1 chuck holder
Item 60-2 knurled chuck clamping
~ nut
u~~
Item 61-2
Co11et for dia. .059-.118.
(1,5-3,0 mm)
Item 61-3
Co11et for dia. .118.-.177g
(3,0-4,5 mm)
~
fq
Item 61-4
..e
~ Co11et for dia. .177"-.25.
~
:
(4,5-6,35 mm)
Item 62
Stop for pivoting unit
~
cHRisrE~
CHRISTEN & CO. LTD., BERNE 17
Item 65
Plug for illumination
S lO2.AO5l
Item 66
Socket for illumination
D lO2.AOSl
Item 67
Security holder with bajonet
joint
FEI031.1431
Item 68
Tumbler switch for illumination
2036.5
~
I I
~ ]~
Item 69
Single-phase
Item 70
motor with switch
R ~I
~
~ Three-phase motor with switch
!'t~
'tj~
~ ~"
Item 71
Switch for motor
cHRisrEtl
CHRISTEN & CO. AG., BERN 18
Item 116A
Item 117
Item 118A
Item 119
Item 121
V-seal
Special accessory Point thinning Attac~e!:!tItero506
General
The drill I, whilst held in the chuck, is removed together with the
collet 60 and the pivoting fork 18A after loosening the spring loaded
nut, from the front pivoting device and placed on the point thinning
attachment. The position of the main cutting edge adjusted for the
grinding of the drill point remains unchanged relative to the pivot-
ing fork. After the point thinning operation, it is therefore possi-
ble to regrind the drill point without any further adjustment of the
position of the drill. The length of the drill must however, protrude
rather more from the chuck, according to the drill support of the at-
tachment.
To allow rapid changing of the chuck with pivoting fork from one bear-
ing, to the other, we recommend operation without the spring loaded
nut, which keeps the cone of the pivoting fork in the bearing. Always
ensure that the cone lies concentric in the bearing, by careful hold-
ing of the collet.
20
,
~!:!n.q.ing Erocedure
Move the drill by means of pivoting part 84 to the grinding wheel.
The p;voting movement is fixed by means of an adjustable stop 85.
After thinning the first cutting edge, remove from grinding wheel
and rotate the drill (together with chuck and collet) around 1800
Grind the second cutting edge in the same way as the first one.
Cylindrical wheels (type Al) and cup wheels (type Dl) are available
in various hardnesses and grits (see grinding wheels'list page 22).
1 saucer grinding wheel, dia. 2.953" x .394" x .630" {~ 75 x 10 x 16 mm), shape Dl, grain 80 , hardness J,
with flange
1 cylindrical grinding wheel, dia. 2.953" x .236" x .630" {~ 75 x 6 x 16 mm), shape A , grain 80, hardness J,
without flange
1 dressing stick
1 magnifying glass, magnification 2,5, complete with handle and adjustable support
1 spanner 22 mm
1 Allan key s = 4 mm
If >
-.,
0
,
a
"'
0>
:0
C-
= ~ CXI =
~ -.J -.3 = = = ~
. -..3 -.3 -.J -.3 -.J rl-
, I I
lO ... - - I !.. .!- .!... tD
'-" <"") =. > ~ '""' s
- - - "' 0. n c:r
~ ~ CXI
.0 = .0
N =
~ O 0 - N
-- 0) ~ = 0 N J.
'"" -.J ..., 0 = 0 O -
O 0 0
0
= n C"')
E("")
C- < C- ~
:3
CD
"'
=
00
..,
o c 0 "' 0-
~ :3 ~ I
n n n
"' (0 (1)
~ :3 ~
r+- - U)
, , -. -
"' w "' , 0>
r+- "" w c
~ -. "
o c 0 ..+0 0>
~ :3 ~ c (")
, ~
n C"') ("") (0 e
(!>
'-" ton '-" :0
0 O 0
U>
> 9 :;,- 0
9 9 -
~
(1) 0
,
. tn -~ n (/) ("") =
- cr V) O 0> ~ "0 c
0) ., , :00- "0 CD "0 :l
0
" 0 c: ., x- G) = ::s
, :3 CD ::I
~. "0 - e ~. e
VJ tD 10 "Q Q. \0 0 ;::;: ~ ::I" ~
"' tn G) ::.- CD ~ ." ::s
0> "' ~. .-+ -, ::s = ~ ~
:3 CD ~ CD Q. '<
0. :. :3 \0 3
0> 00 cr G) gl - 0>
, n 0 n J. ::r ::sI 0 = -h (")
0. "' 0) :3 n =0 -0. , :I c ::r-
::r CD ,
r+- "'5 0- Ct> ::s =
0> o ~ "' tn
S: ::s 0. "0 ::s
n ~ ~ 0- tn =0 ('I "0 C!)
n r& 0. =. O \0 ::s U) S. C
(0 CD ~ \C , ~ -0 ~. n
"' - 10 J. & ,=: :J :0:1 ~
"' 0 0. Ct> ::.- O 0> E "' ;0:)
O , "'5 0 "' CJ) --. ::r 3
, \C CD "' V)
"'
~ U) ::r ::I" , ~
~ ~ ~ m
(0 "C w
a
"' CO tn :J (/) =
n 0 -10 :.
, ~ 0 :. 0
-~. \0 , :J ..."
~ -0 o.::s 10 I
-0
-
~ ~. g; O
0 =0 -::s ~
, -10 :I
a U) -
"' - e
::r -
Q)
:: =
:. =0 CD
::
c.. :I
=.
, =0 =.
C> \0 :I
c..
.0
c:
"'
~
cMRisrEtl
CHRISTEN & CO. AG., BERN
Item 74
Angle adjustment segment
Item 76
Main clamping lever
port(.02"-.314"} port(.02.'-.39")
c
Item 82-1 I tern c82~lA'
Axle for item 'C',.
Axle ,forcitem
, "
81 81A
Item 82-2
Item 83
Locking bo1 t
Item 85
Item 88
Allen screw M SxlS
Item 89
Grinding wheel flange without
wheel
Item 92
iiasher for wheel flange
Item 96A
Holder for V-support
.02" to .315" (0,5...8 mm)
Item 96C
Holder for V-support
.02" to .39" (0,5...10 mm)
Item 97
Special screw with pin
Item 98
Clamping lever for Item 74
Item 99
Mounting flange for
Z.lagnetic-motor
Item 101
Clamping bolt for magnifying
glass
Item 102
Adjustable support for magnify-
ing glass complete
Item 103
Magnifying glass with handle
(2,5 x)
Item 103-1
Magnifying glass with frame
(2,5 x)
Item 103-2
Handle for magnifying glass
~
cHRisrE~
CHRISTEN & COo AG., BERN 25
Item 109
Turn-axle adjustment unit comp1.
26
6A 507-1 507-7
507- 8 = item 65
Ran lication
Q~~~n,a
Oper!tjon
-~l?!2B:-2.f-!~!-~!!!
The drill is clamped in a special precision chuck holder with collets
type SchKublin B8/Art." 95, clamping range 0,3...4 mm. The collets
are available in steps of 0,1 mm. The drills are to clamp as short
as possible according to the point angle. The standard accessories of
this attachment include one collet ~ 1 mm.
After having clamped the drill, loosen the chuck clamping nut 502-2
for chuck 507-1 and swivel the whole unit under the length stop
507-7. Thereby the front end of the clamping chuck rests against
the stop of the plate 507-6 for drill setting. The clamping chucl{
with the drill is now to set to length by means of the down pushed
length stop 507-7 and the clamping nut 502-2 slightly tightened so
that the clamping chuck can yet be turned.
Swivel afterwards the clamping chucl{ under the microscope. Thereby
the plate 507-6 centers the chuclt according to the reticule in the
microscope. The drill cutting edge is now to set parallel to the
vertical line in the reticule. Depending on the expected quantity
of material to grind off and the ascent of the flute, the grinding-
reserve is to consider on setting the drill.
After setting, the clamping nut 502-2 is to tighten, the clamping
chuck back-moved and the drill put on the drill stop in the cent-
ring tongs. On tightening the friction nut (7A) for centring tongs
the drill will be properly centered.
-~!!~~!!:~.2~::!!!
According to instructions given on page 7.
M!roscope
Grinding wh2els
Item 502-1
Bush for chuck holder, graduated nut,
chuclt holder, assembled
Item 502-2
ChQck clamping nut without spring
Item 502-3
Item 502-4
Item 7A
Friction nut for centring tongs
Item 507-1
Chuck without col1ets
Item 507-2
Collets B8, Art. 95
f!!i
Item 507-5
min. 59
Eye-piece complete
r Item 507-6
-35
LI)