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UPS Catalogue
Important note!
Person to contact
The technical data enclosed is for general information.
Please note the operating instructions and the references
indicated on the products are for installation, operation and
maintenance.
Product designations
System Description 2
General Requirements 3
Device Description 3
Battery Management 7
Mechanical Data 8
Options 15
Parallel Configuration 17
Special Versions 18
01 MKA4CAT0UKC/Rev. 4-07/2008/UK
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
1. Scope
The following specification describes a within defined limits and without battery system for the autonomy time
continuous duty three phase, static, interruption, upon failure or period; the battery system will be
IGBT Uninterruptible Power System degradation of the commercial AC automatically recharged by the UPS
(UPS). The UPS shall automatically source. The continuity of conditioned upon restoration of the commercial AC
provide continuity of electrical power, electric power shall be defined by the source.
2. System Description
Series C is an intelligent double 2.1 The system The UPS shall automatically provide
conversion UPS, as shown in Figure 1. continuity of electrical power, within
The systems shall operate on a DSP- The UPS shall provide high quality AC the defined limits and without
based IGBT inverter. Through Vector power for electronic equipment loads interruption, upon failure or
Control technology, the performance and shall offer the following benefits: degradation of the commercial AC
of the inverter shall be enhanced and source. The length of the backup time,
shall be capable of providing reliable, Increased power quality, for optimal i.e. autonomy time in the event of
high quality AC power. In order to and safe operation of loads. network failure, shall be determined by
increase system redundancy, an Full noise rejection, for complete the battery capacity.
independent electronic static bypass load protection against upstream
shall be integrated into the UPS. network disturbances
By adding system components, such Full compatibility with all types of
as parallel kits, safety and loads, including heavily non-linear ones
disconnecting devices, system bypass Power blackout protection in case
switches, as well as software and of power outages
communications solutions, it shall be Full battery care, to preserve the
possible to set up elaborate systems useful life of the battery system
ensuring the complete protection of Transformer-less design, allowing
the supplied loads. reduced footprint and weight
(galvanic isolation transformers are
available as standard options)
Maintenance Bypass
Electronic
Reserve Bypass switch
Mains
Reserve
switch
Regular
Load
Mains
Switch Fuse Output switch
Rectifier Booster Inverter
Battery
Charger
Battery Fuse
Battery System
MKA4CAT0UKC/Rev. 4-07/2008/UK 02
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
2. System Description
2.2 Models Available MODEL Rating (kVA) MODEL Rating (kVA)
The Series C range shall include three Series C/10 10 Series C/40 40
phase input/output models as Series C/15 15 Series C/50 50
specified in the following table: Series C/20 20 Series C/60 60
Series C/30 30
3. General Requirements
3.1 Applied Standards 3.3 Neutral/Earth
IEC/EN 62040-1-1 General and safety
MASTERGUARD is certified by the requirements Series C neutral output shall be
British Standard Institution (BSl), as a EN 50091-2 EMC requirements electrically isolated from the UPS
company with a quality and IEC/EN 62040-3 Performance and chassis. Series C shall not modify the
environmental system in accordance Operating requirements neutral state. Therefore, the downstream
with the ISO 9001 and ISO 14001. Series distribution shall be of the same type as
C shall carry the CE mark in accordance 3.2 Components and materials the input distribution whilst the upstream
with the Safety and EMC Directives neutral is connected to the UPS.
2006/95 (superseding the 72/23 and All materials and parts contained
successive amendments), 89/336, 92/31 within the UPS shall be new and in Series C must be used in installations
and 93/68. Series C is designed and current production and, to ensure with grounded neutral; for further
manufactured in accordance with the maximum reliability, they shall be details please contact
following international standards: used well within the parameters MASTERGUARD Technical Support
recommended by the supplier. (special versions may be used - see
4. Device Description
In this section the main functional Control of the power electronics modules
blocks of Series C and operating Static bypass with separate input will be optimised in order to provide:
modes of this UPS are described. feeder. The electronic static switch
on the reserve supply shall be An optimum three-phase supply of
4.1 Functional blocks capable of switching the load from the load
the inverter line to the direct line, Controlled charging of the battery
The UPS shall consist of the following and vice-versa, with a Make Before Minimum phase effects upon the
major functional blocks (refer also to Break (MBB) transition, either upon upstream supply network
Figure 1): manual or automatic command
(see section 4.4 for details) 4.2.1 Redundancy, preventative
AC/DC converter. The rectifier shall Manual maintenance bypass switch. monitoring
be capable of delivering the This manual switch shall allow
necessary power to the DC bus to complete internal maintenance of In order to maximise the reliability of
drive the inverter, absorbing the unit without interruptions to the the system, the control unit shall monitor
virtually only active power from the load power supply a wide number of operating parameters
upstream network (Power Factor Integrated batteries into the UPS of the rectifier, inverter and battery. All
Correction) cabinet (10 - 40 kVA range) for basic the important operating parameters,
Battery Charger. This device shall autonomies such as temperature, frequency and
be able to completely recharge the Matching battery cubicles for voltage stability at the system output,
battery bank, by delivering DC extended battery autonomies as well as all the load parameters and
power to the batteries with a very internal system values shall be
low voltage and residual current 4.2 Microprocessor diagnostics and continuously monitored and controlled
ripple control for irregularities. The system shall react
Booster. This DC/DC converter will automatically prior to a critical
boost the rectifier/battery DC Operation and control of the UPS situation for the UPS or the load, in
voltage, creating a split DC bus, shall be provided through the use order to ensure the supply of the load
which will allow the inverter to of microprocessor controlled logic. even in the most critical situations.
recreate the AC nominal voltage Indications, measurements and alarms
without the need for an output together with battery autonomy shall be 4.2.2 Remote diagnosis and control
transformer shown on a back-illuminated graphical
DC/AC converter. The IGBT LCD display. The procedures for start up, Using an advanced remote diagnosis and
transformer-less inverter shall be shut down and manual transfer of the control system, it shall be possible to
controlled by a Digital Signal load to bypass and return from bypass remotely monitor and control the UPS
Processor (DSP), see section 4.3 shall be described by clear step-by-step from a location such as a service centre
for details actions, reported on the user manual and in order to maintain the reliability of
assisted through the LCD display. the system at optimal levels.
03 MKA4CAT0UKC/Rev. 4-07/2008/UK
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
4. Device Description
4.3 Digital Vector Control System 4.4.1.2 Overload On the basis of the analysis performed, it
shall decide whether to supply the
By using digital signal processors If the inverter stops, via operator load through direct line or conditioned
(DSP), Series C shall implement the intervention or due to an overload, line. This operational mode, which allows
most advanced Digital Vector Control the UPS automatically transfers to significant energy savings by increasing
system. Special arithmetic algorithms the direct line (if available) without overall UPS AC/AC efficiency, is primarily
shall be implemented to ensure quick interruption. When the overload ceases, intended for general purpose ICT
and flexible processing of measuring return to the inverter is automatic. applications. However, it does not provide
data. As a result, controlled variables This enables Series C to handle the the same output power quality as
shall be rapidly generated and inrush current of the load without the when the UPS is operated in Double
transferred to the IGBT drivers in need to over-size the UPS. The transfer to Conversion mode. Therefore, it shall be
PWM mode (Pulse Width Modulation). direct line is only allowed when voltage necessary to verify whether this mode
Thus, real time control of inverter and frequency of the mains power is appropriate for special applications.
electronics shall be possible. supply are within limits. In the event of Digital Interactive mode shall not be
This results in advantages concerning an overload with an unsuitable mains available for parallel systems.
the performance of power components. supply, Series C prevents the transfer
Advantages involved shall include: and the inverter continues to supply 4.4.2.1 Normal
the load for a period, depending on the
Improved short circuit behaviour, degree of overload. Appropriate visual The operating mode will depend on
since the individual phases can be and audible alarms inform the user of the the quality of the mains during the
quickly and individually controlled particular abnormal operating condition. recent past. If the line quality has
Synchronism or phase angle precision remained within permitted tolerance
between UPS output and reserve 4.4.1.3 Emergency levels, the direct line continuously
supply even in the event of a supplies the critical AC load through
distorted mains voltage If the mains supply has failed or is the static switch. Control of the IGBT
High flexibility and reliability in outside tolerance limits, the batteries inverter constantly operates and is
parallel operations. Furthermore, are used to power the load. The user is synchronised with the direct line. In
parallel blocks can be placed in alerted to the battery discharge through the event of any deviation from the
different rooms visual and audible alarms and the battery selected input power tolerance levels,
capacity is displayed on the graphical this ensures that the load can be
4.4 Intelligent Double Conversion display. It is possible to extend the transferred to the conditioned line
operating modes autonomy remaining by turning OFF without any break in supply. If the
non-essential loads. The warning indicator direct line failure rate has reached
Series C adopts Intelligent Double on Series C will display battery operation. outside permitted parameters, Series C
Conversion technology which allows shall supply the load from the
UPS to operate in double conversion 4.4.1.4 Return to normal conditions conditioned line. The battery charger
or digital interactive mode according to supplies the energy necessary to
the selected priority. The UPS will When the mains power supply returns maintain the optimal charging level to
operate as follows: within tolerance limits, Series C resumes the battery.
normal operation. The battery charger
4.4.1 Double Conversion Mode automatically recharges the battery to 4.4.2.2 Inverter stop or overload
ensure maximum autonomy in the
4.4.1.1 Normal shortest possible timeframe. If the Inverter is stopped either by the
operator or due to an overload, there is no
The IGBT inverter continuously supplies 4.4.1.5 Recharge transfer to the conditioned line and the
the load. The rectifier derives power load continues to be supplied by the direct
from the mains supply and converts it Even if batteries are completely line. Mains voltage and frequency values
into DC power for the inverter. The discharged, the rectifier/charger shall must remain within the specified
AC/DC rectifier corrects the load automatically restart upon restoration of tolerance limits. In the event of an
power factor to a value of >0.95 and, the commercial AC source and shall take overload lasting more than the maximum
for the 10 - 40 kVA range, also reduces over the inverter after a programmable specified capacity, the load is transferred
the input current total harmonic delay. This shall be a fully automatic to the conditioned line, which will supply it
distortion (THDI) to a value of less than function and shall cause no interruption for a specific time depending on the level
8% (at POUT = PNOM). The battery charger to the critical load. of overload. In the event of an overload
automatically maintains the battery in and an unsuitable mains supply, Series C
a fully charged and optimum operational 4.4.2 Digital interactive mode transfers the load from the direct line to
condition. The IGBT inverter is constantly the conditioned line (assuming Series C
synchronised to the direct input line, If priority has been set to digital interactive was operating from direct line) and the
thus allowing load transfer from the mode, intelligent double conversion inverter continues to supply the critical
inverter to the direct bypass line technology shall allow Series C to load for a time that depends on the
without any interruption in power to continuously monitor the condition of degree of the overload and the UPS
the load in the event of overload or the input supply to ensure maximum features. Visual and audible alarms alert
inverter stop. reliability for critical users. the user to the problem.
MKA4CAT0UKC/Rev. 4-07/2008/UK 04
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
4. Device Description
4.4.2.3 Emergency (the mains supply a period of time dependant upon the from the rectifier by means of battery
has failed or is outside tolerance limits) direct line failure rate (the conditioned line switches provided in the UPS or in the
draws power from the mains not the external battery cabinet. During the
If Series C supplies the load via direct battery). When the direct line has maintenance, the UPS will continue to
line and the mains supply reaches stabilised, Series C returns to normal operate and meet the performance
outside the tolerance levels (adjustable by operation. The battery charger criteria specified, with the exception of
software), the load will be transferred automatically begins to recharge the back-up capability.
from the direct line to the conditioned line. battery. Consequently, maximum autonomy
The load is powered from the mains is guaranteed in the shortest possible time. 4.5 Backfeed protection (from
via the rectifier and inverter, provided November 2005)
the input mains remains within its 4.4.3 Maintenance bypass
nominal tolerance. If the input mains is This feature shall prevent any potential
outside these limits, batteries are used If for any reason the UPS has to be taken risk from electric shock on the UPS
to power the load via the inverter. The out of service for maintenance or repair, bypass input AC terminals in the event of
user is alerted to the battery discharge by the UPS shall be provided with an internal failure of the bypass static switch SCR.
visual and audible alarms and the maintenance bypass switch which The control circuit shall include a contact
autonomy remaining is displayed on the enables a load transfer to reserve supply (available for the user) which activates an
graphical display. At this time, it is possible with no interruption in power to the critical external isolating device, such as an
to extend the autonomy remaining by load. Bypass isolation shall be complete, electromechanical relay or a tripping coil,
turning off non-essential loads. all serviceable components such as fuses, upon backfeed detection. The external
power modules etc. shall be isolated. isolating device is not included in the
4.4.2.4 Return to normal conditions UPS, in compliance with IEC/EN 62040-1.
4.4.4 Operation Without Battery The external isolating device shall be an
When the mains supply returns to within air gap isolator, and shall be defined
tolerance limits, Series C continues to If the battery is taken out of service for according to clause 5.1.4 of the
supply the load via the conditioned line for maintenance, it shall be disconnected previously cited standard.
05 MKA4CAT0UKC/Rev. 4-07/2008/UK
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
MKA4CAT0UKC/Rev. 4-07/2008/UK 06
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
6. Battery Management
Using Advanced Battery Care (ABC) 6.2 Automatic Battery Test 6.3 Ambient Temperature Compensated
Series C series shall preserve the Battery Charger
design battery life. By following The operating condition of the
environmental recommendations batteries shall be automatically tested The float voltage shall be automatically
given by battery manufacturers, ABC by the control unit at selectable adjusted as a function of the
means batteries meet or exceed the intervals, e.g. weekly, fortnightly or temperature in the battery compartment
declared design life. The main battery monthly. A short-time discharge of the (see technical tables for details) to
care features are described below. battery will be made to confirm that all maximise battery operating life.
battery blocks and connecting elements
6.1 Operating Parameters are in good working order. In order to 6.4 Time Compensated End Of
preclude a faulty diagnosis, the test Discharge Voltage
When operating with maintenance will be launched, at the earliest, 24
free, valve regulated lead acid batteries hours after the last battery discharge. When the discharge time becomes
(VRLA), the default parameters per cell The battery test will be performed longer than 1 hour, the shutdown voltage
shall be as follows: without any risk to the user, even if the shall be automatically increased, to
battery is completely defective. A avoid deep discharge to the battery
End of discharge voltage (V) 1.65 detected battery fault shall be alerted due to a light load. The adjustment of
Shutdown imminent alarm: to the user. The battery test shall not the EOD voltage shall be controlled by
Controlled by dedicated algorithm cause any degradation in terms of a dedicated algorithm; it shall be also
Nominal voltage (V) 2.0 expected life of the battery system. possible to modify the algorithm
Battery discharging The automatic battery test parameters parameters using PPVis connectivity
alarm (V) 2.20 @ 20C (e.g. activation, time interval etc.) shall tool (see section 10.12).
Float voltage (V) 2.27 @ 20C be settable through the graphical LCD
High voltage alarm (V) 2.4 display (see section 5.2); also, it shall
be possible to initiate a manual battery
test using the same interface.
07 MKA4CAT0UKC/Rev. 4-07/2008/UK
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
7. Mechanical Data
7.1 Enclosure For 10 40 kVA range the cooling air 7.5 Access to integrated subassemblies
entry shall be in the front panel and the
The UPS shall be housed in a space- air exit in the rear panel; clearance For 50 - 60 kVA range, all internal
saving modular enclosure with front required in the rear of the unit shall be subassemblies shall be accessible,
doors and removable panels (protection at least 100mm for ventilation reasons. for typical and most frequent
as standard to IP 21 for 10 - 40 kVA maintenance, from the front of the unit
range, IP 20 for 50 - 60 kVA). The 7.3 Cable entry via hinged doors. Rear access shall not
enclosure shall be made of zintec be required for installation or servicing.
coated sheet steel. The doors shall be Cable entry shall be from the The UPS shall be fork-liftable from the
lockable. bottom or bottom-side of the cabinet. front after the removal of the bottom
Top cable entry shall be available trim panel.
7.2 Ventilation as standard for 50 - 60 kVA range For 10 - 40 kVA range, the UPS will be
(not valid for special versions). movable on casters.
Forced air cooling will ensure that all the
components are operated within their 7.4 Enclosure design
specification. For 50 60 kVA range, the
cooling air entry shall be in the base All the surfaces of the enclosure shall
and the air exit at the top of the device. be finished with an electrostatically
The enclosure shall be installed with at applied epoxy coat. The coating shall
least 400 mm of free space between have a thickness of at least 60 microns.
device and ceiling at the top in order to Standard colour of the enclosure shall
allow an unhindered cooling air exit. be RAL 7035 (light grey).
MKA4CAT0UKC/Rev. 4-07/2008/UK 08
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
09 MKA4CAT0UKC/Rev. 4-07/2008/UK
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
MKA4CAT0UKC/Rev. 4-07/2008/UK 10
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
Note: The data shown are typical and are not specifically defined; furthermore the data refer to 25 C ambient temperature and PF = 1 where not specified.
Not all data shown apply simultaneously and are subject to change without notice. If options described in chapter 10 are added, data shown in chapter 8
Technical data (10 - 40 kVA range) may be affected.
11 MKA4CAT0UKC/Rev. 4-07/2008/UK
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
MKA4CAT0UKC/Rev. 4-07/2008/UK 12
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
13 MKA4CAT0UKC/Rev. 4-07/2008/UK
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
Note: The data shown are typical and are not specifically defined; furthermore the data refer to 25 C ambient temperature and PF = 1 where not specified.
Not all data shown apply simultaneously and are subject to change without notice. If options described in chapter 10 are added, data shown in chapter 9
Technical data (50 - 60 kVA range) may be affected.
MKA4CAT0UKC/Rev. 4-07/2008/UK 14
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
10. Options
10.1 Remote alarm unit 10.6 Input low THDi option (50 - 60 10.10 MopUPS Shutdown and
kVA only) monitoring software
A remote alarm panel shall be available
to display individual important Series C features active input The main function of the MopUPS
messages from UPS. Upon request, harmonic reduction as standard in the software shall be the safe shutdown
it shall be possible to connect up to 10 - 40 kVA range. For 50- 60 kVA UPS, of the operating system in the event of
4 UPS systems to one alarm unit. a low input current distortion option a power failure. Other functions include:
The length of the connecting cable shall be available, which shall reduce
must not exceed 300 m. the THDi to less than 10%, without 1. Automatic actions for events-email,
significantly affecting AC/AC efficiency. messages, etc.
10.2 Extended battery charger The option will be housed inside the 2. Recording of event log and status
UPS cubicle. information on files
It shall be possible to increase the 3. Viewing and monitoring of UPS in
UPS battery recharging capacity 10.7 Empty battery cubicle real time
by adding one additional battery 4. Programmed system shutdown
charger to the standard one. Matching empty battery cubicles shall 5. Remote monitoring of UPS
This additional board shall be housed be available and shall include the connected to network server using
inside the UPS cabinet. following: Named Pipes or TCP/IP
15 MKA4CAT0UKC/Rev. 4-07/2008/UK
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
10. Options
10.12 PPVIS surveys Monitoring The oscilloscope - measuring of Battery display - Recognizing of
Software network or load conditions parasitic effects in the early stages (for
single block monitoring, BMM option
The survey images displayed below is needed, see 10.3)
supply the user with essential
information on the connected UPS:
The following table displays ManageUPSNET Internal slot-in card(*) or external (box)
network adapter (uses one serial port)
connectivity solutions which can be PROFESSIONAL
used in association with Series C. MopUPS Standard serial port (both can be used)
For further details, please refer to PPVis Serial Port #1 and #2 can be used
the MASTERGUARD Connectivity
Solutions specifications. LIFE.net Only Serial Port #1 can be used
MKA4CAT0UKC/Rev. 4-07/2008/UK 16
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
Power
It shall be possible to increase the
power of the system using a non-
redundant parallel configuration
(redundancy coefficient = 0). In this
case, all connected UPS units shall
deliver the rated power, and in the
event of a unit failure or overload the
system shall transfer the load to
reserve.
17 MKA4CAT0UKC/Rev. 4-07/2008/UK
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
MKA4CAT0UKC/Rev. 4-07/2008/UK 18
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
19 MKA4CAT0UKC/Rev. 4-07/2008/UK
MASTERGUARD Series C
UPS Systems from 10 to 60 kVA
Notes
MKA4CAT0UKC/Rev. 4-07/2008/UK 20
Chloride Systems
WORLD HEADQUARTERS
Via Fornace 30
40023 Castel Guelfo (BO)
Italy
www.chloridepower.com
MKA4CAT0UKC