CAPACITOR BANK SIZING ACROSS MOTOR TERMINAL

MAIN PUMPS FOR CLEAR WATER PUMPING

STATIONS

sr.no. Item Description Rating Formulas

1 Motor rating(KW) 280 To be considered for further
2 Motor rating after 90% load factor(KW) 252 calculations
3 Supply voltage(V) 3300
4 Motor powerfactor (P.F 1) 0.85 Based on actual values
5 Motor efficiency(Eff.) 0.946 Based on actual values
6 Power factor to be improved(P.F2) 0.98
7 No load P.F(P.Fnl) 0.1 Assumption
(KW*1000)/(1.7321*V*P.F
8 Motor full load current in amps(FLC) 54.82815 1*Eff.)
9 No load current in amps(Inlc) 19.18985 35% of FLC
10 Motor magnetising currents in amps 19.09366 (Inlc*sin(ACOS(P.Fnl)))
Capacitor current(Ic) Shall be 90% of motor
11 17.1843 magnetising current
Max. KVAR that can be connected across
12 motor terminal 98.22423 (1.7321*V*Ic)/1000
Total KVAR that can be connected across KW[ tan(ACOS(P.F 1))-
13 motor terminal 105.0048 tan(ACOS(P.F 2))]
Negative values indicate
Excess KVAR to be connected across the capacitor bank is not required
14 switchgear bus bars(13-12) 6.780562 across the bus
 9441_L01 0,433kV PCC01, Mainstation / +94MSER12

1 Formula used:
D.F=Diversity Factor
1.1 working load in KVA= [Working 1,175.51 L.F=Load Factor
load(KW)*L.F]/[D.F*P.F*Eff.]

1.2 System P.F = Total working 0.85 P.F= Motor PF

load(KW)/Total Working
Load(KVA)

1.3 Working load in KW 1,000.09 Eff.=Motor efficiency

FORMULAS
3 Considering 20% 1410.613951 [1.2*Working load(KVA)]
contingency(KVA):
4 System P.F: 0.85

5 Calculation to check the starting of the largest size motor:

5.1 Rating of the transformer assumed(KVA): 2000.00 Nearest standard size(Config.
6.6/0.433 KV, Dyn 11,delta-
star)

5.2 % Impedance of transformer assumed: 6.25 From IS 2026

5.3 Rating of the largest size motor(KW): 112.25 From Energy balance table

5.4 Supply Voltage(KV): 0.43 System voltage

5.5 P.F of largest size Motor: 0.85 From Energy balance table
5.6 Efficiency of largest size Motor: 0.93 From Energy balance table

5.7 FLC of motor(A): 189.34 [KW*1000]/[1.732*V*P.F*Eff.]

5.8 Rating of largest size motor in KVA: 1265.14 [Kw]/[P.F*Eff]
5.9 Base load on transformer before starting second largest 1042.07 Considering all motors are
motor (KVA): working except the highest
rated motor

5.10 Motor starting KVA with DOL starter: 852.04 [6*1.7321*KV*Iflc]

5.11 Motor starting KVA with soft starter: 497.02 [3.5*1.7321*KV*Iflc]
5.12 Fault level at transformer secondary side(MVA): 32.00 [Rating of transformer in
KVA]/[1000*Impedance of
transformer in %]
5.13 Fault current for transformer secondary side(Isc)(KA): 42.67 [Fault level in MVA]/
[1.7321*KV]
5.14 S.C Capacity of transformer(KVA): 32000.00 [1.7321*KV*Isc]
5.15 Voltage drop at transformer terminal when largest 5.92 [Motor starting KVA(DOL)
motor is started with DOL starting(%): +Base load KVA]*100/[S.C
capacity of transformer]

5.16 Voltage drop at transformer terminal when largest 4.81 [Motor starting KVA(Soft
motor is started with star delta starting(%): starter)+Base load
KVA]*100/[S.C capacity of
transformer]

Prep By : Indrajit Bose Checked by : Mr. Arunava Basak

Debojyoti Mukherjee
SIEMENS
 KVA Ratings-KVA ratings for 3 phase transformers are given in below table:

Table 1-KVA ratings for 3 phase transformers

KVA IS:2026(Part 1)-1977

5
6.3
8
10
12.5
16
20
25
31.5
40
50
63
80
100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000

Prep By : Indrajit Bose

Debojyoti Mukherjee Checked by : Mr. Arunava Basak
SIEMENS
 KVA Ratings-KVA ratings for 3 phase transformers are given in below table:

Prep By : Indrajit Bose

Debojyoti Mukherjee Checked by : Mr. Arunava Basak
SIEMENS
 TYPICAL VALUES OF IMPEDANCE VOLTAGE FOR TRANSFORMERS WITH TWO SEPARATE WINDINGS

Rated power(1) KVA Impedance voltage(2)(%)

Up to 630 4.5
63 to 1250 5
1251 to 3150 6.25
3151 to 6300 7.15
6301 to 12500 8.35
12501 to 25000 10
25001 to 200000 12.5

Prep By : Indrajit Bose

Debojyoti Mukherjee Checked by : Mr. Arunava Basak
SIEMENS
 Operational Demand
Rev. Device Identification Component Function Installation Power(KW) System
No. Active
Sim. Load Effic. Cos
power
FACT FACT ETA phi
[kW]

=Sheet1!A19441_L01
0,433kV PCC01,
Mainstation /
+94MSER12
=214F1 -TAF01 1 Comb. air fan 1, Pow. supply to VVVF-Conv. 200.000 9441_L01 1.0 0.91 0.890 0.86 204.49

Comb. air fan 2, Pow. supply to VVVF-Conv.

=214F2 -TAF01 1 200.000 9441_L01 0.0
(standby)
=931_L01 2 I-MCC01 Sintering process 407.100 9441_L01 0.83 275.48
=931_L03 2 C-MCC03 Sintering process 377.500 9441_L01 0.86 281.31
01 =931_L051 -UC001 1 I-MCP051 Sintering process 112.250 9441_L01 0.83 97.89
=9441_L01 -TA001 T Control Voltage Transformer 1 2.150 9441_L01 1.0 0.45 0.950 0.90 1.02
=9441_L01 -TA002 T Control Voltage Transformer 2 2.150 9441_L01 1.0 0.45 0.950 0.90 1.02
1 Spare Feeder 1 9441_L01
1 Spare Feeder 2 9441_L01
SUM 9 PCC01, Mainstation 1,301.15 0.93 0.85 861.22
d Maximum Demand

Apparent Active Apparent

Sim. Load
power power power
FACT FACT
[kVA] [kW] [kVA]

237.78 1.0 0.91 204.49 237.78

330.47 330.86 395.84

325.76 349.74 403.92
117.83 110.92 133.44
1.13 1.0 0.90 2.04 2.26
1.13 1.0 0.90 2.04 2.26

1,014.10 1,000.09 1,175.51