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MN FUEL SOLUTIONS SDN BHD

KLEEN DIESEL :
TOYOTA HILUX ENGINE OVERHAUL COMPARISON
REPORT

REPORT BY-
MNFS

6,KomplekKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com



ENGINEOVERHAULREPORT

SUBJECT:ENGINEOVERHAULCOMPARISONBETWEENDIESEL&KLEENDIESEL
APPLICATION

INTRODUCTION:

Thevehiclewassenttothe3rdpartyworkshopinSriDamansara(PusatTayar&Servis;PTSD)
tocarryouttheoverhaul.Reasonfortheoverhaulistoinspectandtocomparetheeffectof
KleenDieselusageoverdieseltothevehicleengine.

BelowaretheToyotaHiluxdetails:
Vehicle: ToyotaHiluxSurf
Capacity: 2.982litre
EngineNo: IKZO2971471
ChassisNo: LN1300032110
Make: 1990

Dieseltestingdetails;
DateofInspection: 29th October2015
ApplicationPeriod: 23rd April2015~29th October2015
Duration: 189 Days
Odometer: 431,667~442,652
Mileage: 10,985km

KleenDieseltestingdetails;
DateofInspection: 1st June 2016
ApplicationPeriod: 21st November2015~1st June 2016
Duration: 193 Days
Odometer: 444,496~455,564
Mileage: 11,068km

ACTIONTAKEN:

1) The Engine head was dismantled to inspect the injector seats, camshaft and valve
assembly.
2) Inspectiononthemainengineparts(cylinderhead,cylinderliningandpistoncrown).
3) Inspectionontheenginefuellinesystem.

6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com

FINDING:

1) Theenginevehiclebehavesandrunssimilarforbothfuel.
2) Nosignofcorrosionatfuelinjectionport,valveseats,mainenginepartsandfuelline
system.
3) Thickcarbondepositlayerobservedonpistoncrown,pistonheadandvalvesfordiesel
whileforKleenDieselonlythincarbondepositwereobserved.
4) Nosignofabnormalwearonthepistonwallforbothfuel.

CONCLUSIONS&RECOMMENDATIONS:

1) Nosignofcorrosioninenginepartsindicatethatnofreewaterarepresenceinthe
combustionchamber.
2) Thincarbondepositslayeronpistoncrown,pistonheadandvalvesmayindicatethe
bettercombustionofKleenDiesel.
3) TheusageofKleenDieseldoesnotharmtheenginevehicle.






















6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com



PHOTOATTACHMENT

A.Photooftheworkshop.


Figure1:PusatTayar&Service(PTSD)

6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com

B.Photoofenginepartswithdieselusage.


Figure2:Thickcarbondepositonpistoncrownandlining


Figure3:Thickcarbondepositonpistoncrown

6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com


Figure4:Camshaftshowsnodamage


Figure5:Nosignofcorrosionordamageonthefuelpump

6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com


Figure6:Nosignofcorrosionordamageonthefuelinjector

6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com

C.PhotoofenginepartswithKleenDieselusage.


Figure7:Nosignofcorrosiononcylinderheadandcylinderlining


Figure8:Camshaftshowsnowear

6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com


Figure9:Thincarbondepositonpistoncrown


Figure10:Thincarbondepositoncylinderhead

6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com

Outletfuel
pump

Inletfuel
pump


Figure10:Nosignofcorrosiononthefuelpump


Figure11:Nosignofcorrosionontheinjectors

6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com


Figure12:90minjectornozzleshowsnosignofcorrosion

6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com

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