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Lighting &
Materials
Corning Incorporated
Lighting & Materials
Houghton Park CB-08
Corning, New York 14831
tel: 607-974-4331
fax: 607-974-7618
Properties
MACOR Machinable Glass Ceramic has a continuous use temperature
of 800C and a peak temperature of 1000C. Its coefficient of thermal
expansion readily matches most metals and sealing glasses. It is
nonwetting, exhibits zero porosity, and unlike ductile materials, wont
deform. It is an excellent insulator at high voltages, various frequencies,
and high temperatures. When properly baked out, it wont outgas in
vacuum environments.
Machining
Machining tolerances are surprisingly tight, up to .0005". It can be
machined to a surface finish of less than 20in. and polished to a
smoothness of 0.5in.-AA. Configurations are limited only by available
With MACOR Machinable Glass Ceramic
(MGC), fabrication is fast because it can
be machined into complicated shapes
and precision parts with ordinary metal
working tools, quickly and inexpensively,
and it requires no post firing after
machining. That means no frustrating
delays, no expensive hardware, no post
fabrication shrinkage, and no costly
diamond tools to meet specifications.
Applications
Ultra-High Vacuum Environments
MACOR Machinable Glass Ceramic is used as an insulator
or coil support and for vacuum feed-throughs. In these applications,
the conductive materials are supported by the MACOR MGC part
and a compatible sealing glass is used to produce a vacuum-tight,
hermetic seal.
Aerospace Industry
Over 200 distinctly shaped MACOR MGC parts can be found on
Americas reusable Space Shuttle Orbiter. Retaining rings of MACOR
MGC are used at all hinge points, windows and doors.
Nuclear-Related Experiments
Since MACOR MGC is not dimensionally affected by irradiation,
small cubes of the material are machined to a tolerance of one
equipment and the experience of the machinist. micron and used as a reference piece to measure dimensional change
in other materials.
Sealing, Joining and Metalizing
MACOR MGC can also be joined or sealed - both to itself and to other Welding Nozzles
materials - in a number of ways: metalized parts can be soldered Welding equipment manufacturers are using MACOR MGC
together and brazing has proven an effective method of joining the as a nozzle on the tips of oxyacetylene torches. The materials
material to various metals; epoxy produces a strong joint, and sealing nonwetting characteristic means molten particles wont adhere
glass creates a vacuum tight seal. Even a straight-forward mechanical to and decrease the effectiveness of the nozzle.
joint is possible. The Point is this:
It can be thick film metalized using metal inks, Fixtures When you need the performance of a
technical ceramic (high use temperature,
or thin film metalized by sputtering. MACOR MGC is used as an electrode support and burner block in electrical resistivity, zero porosity) and
several industrial high heat, electrical cutting operations due to its low your application demands the ready
thermal conductivity and excellent electrical properties. fabrication of a complicated shape
(quickly, precisely, privately), look at
Medical Equipment MACOR MGC. It will lower costs and
substantially reduce the time between
Producers of medical components are intrigued by MACOR MGCs
design and actual use.
inertness, precise machinability and dimensional stability.
MACOR 2 Applications 3
Properties Technical Data Modulus of Rupture
Strength, MPa
Strength, psi
15,000 103.4
SI/Metric English SI/Metric English Corning from time to time on sample - - - 13.600 - - - - - - - - - - - -
Minimum specified average value
Coefficient of Expansion
quantities. Actual characteristics of
Density 2.52 g/cm3 157 lbs/ft3 10,000 68.9
-200 - 25C -7
74x10 /C -7
41x10 /F
production lots may vary.
Porosity 0% 0%
25 - 300C 93x10-7/C 52x10-7/F
Youngs Modulus, 25C 66.9 GPa 9.7x106psi 5,000 34.5
25 - 600C 114x10-7/C 63x10-7/F (Modulus of Elasticity)
25 - 800C 126x10-7/C 70x10-7/F Poissons Ratio 0.29 0.29 0.0
0 200 400 600 800 1000
Specific Heat, 25C .79 KJ/kgC 0.19 Btu/lbF 6
Shear Modulus, 25C 25.5GPa 3.7x10 psi Temperature, C
Btu in Hardness, Knopp, 100g 250 250
Thermal Conductivity, 25C 1.46 W/mC 10.16
hr ft2F Thermal Expansion DC Volume Resistivity
-7 2
Rockwell A 48 48 12000 17
Thermal Diffusivity, 25C 7.3x10 m /s 0.028 ft2/hr 16
Modulus of Rupture, 25C 94 MPa 13,600 psi 10000
Continuous Operating Temperature 800C 1472F (Flexural Strength) (minimum specified average value) 15
Log p, ohm-cm
Fracture Toughness 1.53 MPa m0.5 1,390 psi in0.5 6000
12
4000 11
10
III. Electrical IV. Chemical 2000 9
8
0
SI/Metric English Tests Results 7
-2000 6
Dielectric Constant, 25C Weight Loss -200 -100 0 100 200 300 400 500 600 700 800 0 50 100 150 200 250 300 350 400 450 500
1 KHz 6.03 6.03 (mg/cm2) Temperature, C Temperature, C
8.5 GHz 5.67 5.67 Solution pH Time Temp. Gravimetric
5% HCL 0.1 24 hrs. 95C ~ 100
Loss Tangent, 25C (Hydrochloric Acid)
1 KHz 4.7x10-3 4.7x10-3 Thermal Conductivity Dielectric Constant
0.002 N HNO3 2.8 24 hrs. 95C ~ 0.6 2.0
8.5 GHz 7.1x10-3 7.1x10-3 (Nitric Acid)
50
100 Hz 1 KHz
Dielectric Strength (AC) avg. 0.1 N NaHCO3 8.4 24 hrs. 95C ~ 0.3 1.8
Dielectric Constant
Dielectric Strength (DC) avg. (Sodium Carbonate) 1.6
30
(at 12 mil thickness and 25C) 62.4 KV/mm 5206 V/mil 5% NaOH 13.2 6 hrs. 95C ~ 10
(Sodium Hydroxide) 1.4 10 KHz
DC Volume Resistivity, 25C >1016 ohm-cm >1016 ohm-cm 20
Resistance to water over time
H2O 7.6 1 day* 95C 0.01 1.2
10
3 days* 95C 0.07 100 KHz
9.8 67.6
1
Loss Tangent
E, Gpa
10-1
9.4 64.8
10-2
9.2 63.4
9.0 10-3
0 100 200 300 400 500 100 200 300 400 500
Temperature, C Temperature, C
Tapping
Make clearance holes one size larger than
those recommended for metals. Chamfer
both ends of the hole to reduce chipping.
Run the tap in one direction only. (Turning
the tap back and forth can cause chipping.)
Continuously flush with water or coolant
to clear chips and dust from the tap. Microstructure of MACOR MGC 5000X magnification.
Machining 6 Composition 7