250 MW Unit No.

# ___
Date:-
Boiler Cold / Warm Startup checklist
S No. Activity Description Time Yes/No Value
A ACTIVITY BEFORE LIGHT UP
1 All / Required permits to work (PTW) have been received
2 At least one CW pump & one condenser pass in service
3 ACW pumps in service
4 DMWST, CST, Dearator levels are normal
5 DMCW pumps & heat exchangers are in service
6 DMCW Booster pump in service
7 Scaffold & Access doors DMCW water flow established
8 I A & Service air available. Pressure normal.
9 Bottom ash hopper refractory cooling established
10 Seal trough of bottom ash hopper over flow optimized
11 All oil guns are clean
12 Scanner & oil gun cooling hose are connected.
13 Bottom ash handling system ready and available
14 Atlease one ESP pass available
15 Fly ash & silo available
16 Boiler drum level normal
17 Boiler drum vents, SH vents are in open condition(Cold startup)
18 Drain before Main Stop Valve (MS101 & 104) is open
19 S/H drains are open & header drain also open
20 Eco-bottom ring header recirculation valve open (E024)
21 Furnace probe available
22 All soot blowers are in home position
23 Burner Tilts at horizontal condition
24 Stack path available
25 All manholes & peep holes are in close condition
26 Drum level normal & check with local gauge glass
B ACTIVITY FOR BOILER LIGHT UP (WITH AB ELEVATION GUN)
1 Before lit up enssure TG rotor on Barring (TG check list)
2 AC scanner fan in service & DC Scanner fan is healthy
3 Start Air Pre-Heater & check availability of Air Motor
4 One ID Fan in service
5 One FD fans in service
6 Establish air flow between 340 to 380ton/Hrs and draft -8mmWC
7 Purge permissive satisfied
8 Purge start
9 Purge completed
LDO Pump Discharge Pressure control on manual & recirculation valve
10
is >50% open
Start one LDO pump & put pump dis. Pressure control in auto with set
11
point of 18 kg/cm2.
12 Open LOTV after >1 Minute of Purge completion to reset SADC
13 Maintain LDO pressure as required >14Kg/cm2 after LOFCV
14 Take guns in service as required
15 Establish oil guns and regulate LDO pressure around 7Kg/cm2
16 Regulate startup vent as required to raise steam pressure
17 Close drum vent at Drum Pr > 2 kg/cm2
18 Close SH drain and vents at drum Pr > 5Kg/cm2
19 Open Main Steam Strainer Drain (MS105,106,109)
20 Raise drum pressure up to 15 kg/cm2
C MAIN STEAM LINE CHARGING
1 Open S110, 111, 120, 121 Valves for MS line heating
2 Slowly open S109, 119 after heating
3 Close drain (MS101 & 104) before Main Steam Stop Valve
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D APRDS CHARGING
1 Open all drains in APRDS line
2 Ensure sealing steam line valve (AS 09) at APRDS is close
3 Ensure manual isolation valve before gland steam supply vavle is close
4 Ensure bypass valve of gland steam supply valve is close
Ensure spray control valve is lined up and in auto with set poing 320
5
deg.c
6 Open APRDS motorised valve ( )
7 Open APRDS pressure control valve ( ) gradually
8 Put APRDS pressure control valve in auto with set point of 8 kg/cm2
E TAKING CD ELEVATION GUN
1 Ensure HFO Tank heating in service through other unit
2 Ensure / charge the steam tracing line.
HFO Pump Dischasrge Pressure control on manual & recirculation valve
3
is >50% open
4 Open long recirculation vavle (HORV)
5 Line up one HFO heater from HFO side.
Start one HFO Pump & put pump dis. Pressure control in auto with set
6
point of 18 kg/cm2.
Charge steam to HFO Heater & put steam control valve in auto with HFO
7
temp. set poing 110 deg.c
8 Ensure HFO temp. at firing floor is 100 deg.c
9 Charge steam automising line & maintain header pressure 7.0 kg/cm2
10 Close HORV before taking gun in service.
11 Take gun in CD elevation as per requirement
F STARTING OF MILLS
1 Complete vacuum pulling (TG check list)
2 Take HP/LP BP in service (TG check list)
3 Start One PA Fan & establish PA header pressure >850mmWC
4 Ensure atleast one seal air fan is in service
5 Coal available in bunkers
6 Ensure all permissives of mill is available and start mill
7 Open hot air gate & coal air gate
Open HAD & CAD to eastablish mill air flow 60 ton/hr and mill outlet
8
temp. 70 deg.c
9 Start coal feeder.
10 Close Recirculation valve of ECO- bottom Ring Header
11 Regulate HPBP to control MS pressure
12 Take other mills in service as required
After eastablishing steam flow the drum level control tranfer to 3-element
13
control

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Date:-

Initials

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Page 4 of 8
 250 MW Unit No. # ___
Date:-
Turbine Startup checklist
S No. Activity Description Time Yes/No Value Initials
A Normalisation of TG lub oil system
1 Ensure all permit returned
2 Normalise power supply of all pumps.
3 Check atleast one lube oil cooler in service
4 Start DC EOP & check the oil circuit for any oil leakage
Start one AOP & Pump Disc. pr. >7.5Kg/cm2 & Lub oil
5
header pr. >3.5 Kg/cm2
6 Make SLC AOP,EOP,OIL TEMP. CONTROL "ON"
7 Start AC JOP , Lift oil pressure >155kg/cm2
8 Make SLC JOP "ON"
B TG Lub oil System Testing & Barring Gear
1 Stop AC LOP & Check AC & DC LOP start
2 Stop Ac LOP & then DC LOP
Drain Lub oil Pr. Switch, Check AC & DC EOP start on low
3
lub oil pressure
4 Normalise and take Pr. Switch in service
5 Stop AC & DC EOP
6 Keep DC JOP SLC "ON" & AC JOP SLC "OFF"
7 Stop AC JOP. DC JOP will took start.
8 Keep AC JOP SLC "ON" & DC JOP SLC "OFF"
9 Stop DC JOP. AC JOP will took start.
10 Keep all SLC "ON"
11 Start OVEF. Ensure the availability of standby fan
12 Put TG Set on barring gear by opening barring gear solenoid.
C Generator H2 & Seal Oil System
1 Start one Seal Oil Pump.
2 Ensure the availability of standby pump
3 Take trial of DC Seal Oil Pump
4 Ensure the power supply of both vacuum pump
Start one BC Exhauster Fan and ensure the availability of
5
standby fan
6 Ensure H2 pressure up to 3.0kg/cm2 and purity > 99%
7 Ensure Seal Oil System maintaining DP 1.75 Kg/cm2
Ensure manual isolation valve of Generator & Excitor cooler
8
open

D Main Steam/ APRDS Line Charging (Boiler check list)

E Vacuum Pulling & Steam Dumping
1 GS supply control control valve I/L man. Isol. Valve closed
GS supply control control valve bypass motorised valve
2
closed
3 Ensure Gland steam drain valves AS 139 open to Atm F/T
4 Ensure bypass line of AS139 through orifice is open
5 Ensure Mal-81 Gland steam header drain open
6 Open AS-20 at APRDS gradually for heating
7 Ensure Gland steam temperature before CV > 180 deg.c
8 Seal water to vacuum braker eastablished
9 Seal water to LP Valves eastablished
10 Vacuum braker valve closed
11 Seal water level & flow in vacuum pump eastablished
12 Start both vacuum pump.
13 Vacuum > -0.4kg/cm2
14 Start one Gland steam exaust fan
15 Open manual valve before gland steam supply CV
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 Open Gland steam supply control valve gradually till gland
16
steam header pressure reaches to 350 mmwc
Put the gland steam control in Auto mode with set poing 350
17
mmwc
18 Ensure Vacuum >-0.9 Kg/cm2
19 Open HPBP warm up line drain (Open BP-5,6,7,8)
20 Open LPBP drains (Open HRH- 103 & 104)
21 LPBP Trip reset at vacuum > -0.6 kg/cm2
22 HPBP Trip reset at vacuum > -0.6 kg/cm2
23 Check CRH pot drain manual isolation for open
24 Check CRH pot Motorised drains for open
25 MAL-11 Drain before HPCV-1 open for warm-up
26 MAL-12 Drain before HPCV-2 open for warm-up
27 MAL-22 HP Casing drain open for warm-up
28 MAL-26 Drain before INPT CV-1 open for warm-up
29 MAL-27 Drain before INPT CV-2 open for warm-up
30 MAL-31 Drain after INPT CV-1 open for warm-up
31 MAL-32 Drain after INPT CV-2 open for warm-up
32 MAL-66 drain before CRH NRV open
33 MAL-47 Drain of Extraction A5
34 MAL-51 Drain of Extraction A4
35 MAL-54 Drain of Extraction A3
36 MAL-55 Drain of Extraction A2
Open HPBP warm-up valve manual & Motorised valve (BP-
37
3,9,4,10)
38 HPBP warm-up completed (T>200Deg.C)
39 LP Bypass CVs & Spray CVs in Auto mode
40 LPBP Fixed set point 6Kg/cm2
41 HPBP Pressure set point 25Kg/cm2
42 HPBP open by 2% & BD opened in auto mode
43 Keep Temp. control BPE in auto with set point 320 Deg.C
44 Gradually open HPBP & closed startup vent
Close startup vent
45 Keep MS & HRH temp < 370 deg C (Cold start up only)
F Rolling of Turbine with EHC control
1 MS Temp & Turbine Criteria achieved
2 RH Temperature & Turbine criteria fulfilled
3 Take the mill as per requirement of Temperature
4 Put drains in auto mode
5 Check local position of all drains
6 Turbine Stress Evaluator Influence ON
7 Frequency influence OFF
8 Co-Ordinated control OFF
9 HP Exaust pressure control on auto
10 HP & IP CV Limiter set as per requirement
Increase firing so as to achieve steam dumping at least
11 100MT/Hr and hold MS & HRH Temp <375degreeC to avoid
turbine tripping on High temp.
12 Close MS line drain to IBD tank
13 Check Criteria fulfilled
Ensure Speed Reference & Load Reference '0'. PR Max. 50
14
MW
15 Close MAL - 11 & 12 before opening of stop valve
If ATRS is not available, Turbine started manually
16 Raise Speeder Gear to 100% and Lower Starting device to 0
%

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 Ensure Sec. Oil
Pr. - HPCV - 0.27 kg/cm2 Sec.
Oil Pr. - IPCV - 0.23 kg/cm2
17
Sec. Aux. Oil Pr. - 0.1 kg/cm2
Aux. Start up oil Pr. - 5.9 kg/cm2
Trip oil Pr. - 5.02 kg/cm2
18 Close MAL - 11 & 12 before opening of stop valve
19 Raise Starting Device to > 22 % to open HPSV
Ensure Sec. Oil
Pr. - HPCV - 0.27 kg/cm2 Sec.
Oil Pr. - IPCV - 0.23 kg/cm2
20 Sec. Aux. Oil Pr. - 0.1 kg/cm2
Aux. Start up oil Pr. - 1.52 kg/cm2
Trip oil Pr. - 5.13 kg/cm2

21 Raise Starting Device to > 26 % to open IPSV

Ensure Sec. Oil
Pr. - HPCV - 0.27 kg/cm2 Sec.
Oil Pr. - IPCV - 0.23 kg/cm2
22 Sec. Aux. Oil Pr. - 0.1 kg/cm2
Aux. Start up oil Pr. - 0.23 kg/cm2
Trip oil Pr. - 5.51 kg/cm2

23 Make Tracking Device 'ON'

Raise Starting Device to > 42 % to raise sec. oil pr. To HPCv
24
& IPCV
Ensure Sec. Oil
Pr. - HPCV - 2.16 kg/cm2 Sec.
Oil Pr. - IPCV - 0.66 kg/cm2
25 Sec. Aux. Oil Pr. - 2.23 kg/cm2
Aux. Start up oil Pr. - 0.0 kg/cm2
Trip oil Pr. - 5.64 kg/cm2

26 Raise Starting Device to 100 %

Ensure Sec. Oil
Pr. - HPCV - 2.44 kg/cm2 Sec.
Oil Pr. - IPCV - 1.53 kg/cm2
27 Sec. Aux. Oil Pr. - 4.18 kg/cm2
Aux. Start up oil Pr. - 0.0 kg/cm2
Trip oil Pr. - 5.70 kg/cm2

28 Wait toFulFill the criteria X1 to X3

29 Raise the speed refeance to 600RPM
30 JOP will stop at 540 RPM

Ensure Sec. Oil

Pr. - HPCV - Sec. Oil Pr. -
31 IPCV - Sec. Aux. Oil Pr. -
Aux. Start up oil Pr. -
Trip oil Pr. -

32 Check CRH NRVs are open

33 Wait toFulFill the criteria X4 to X6
34 Check for HP (Ti - Tm) = or < 10 deg C
35 Reset Generator protection
For rolling full speed raise the speed referance to 3000
rpm.Check all turbine and Generator parameter in range.
36
Observe vibration at every bearing at critical speeds.(1255,
2418)
37 MOP will take over & AOP will stop at 2850 RPM
38 Speed 3000rpm

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 Ensure HPCV
Opening - IPCV
Opening - Sec. Oil
39 Pr. - HPCV - Sec. Oil Pr. -
IPCV - Sec. Aux. Oil Pr. -
Aux. Start up oil Pr. -
Trip oil Pr. -

G Synchronisation of Unit
Check Generator air cooler charged by opening temp. control
1
valve.
2 Wait toFulFill the criteria X7
3 Close generator field braker & Excitation ON
Match speed and voltage manually and switch on Auto-
4
synchroniser
As soon as unit synchronised give pulse commond to speed
5
referance to raise load up to 25 MW.
Make Load Gradient & Load Control ON. Load Gradient 8.6
6
MW/min.
Increase the Load refeance 5 MW above the actual load.
'Load control O/P' will become more than 'Speed control O/P'
7
and Load control will tranfer from 'Speed control' to 'Load
control'
8 Close strainer drains (MS & HRH)
9 Gradually Increase the load.
10 MAL-11 Drain warm control in auto deending on flange temp

11 MAL-12 Drain warm control in auto deending on flange temp

12 MAL-26 Drain before INPT CV-1 close
13 MAL-27 Drain before INPT CV-2 close
14 MAL-31 Drain after INPT CV-1 close
15 MAL-32 Drain after INPT CV-2 close
16 Check closing of HPBP warmup
H Loading of Turbine
1 Raise the load above 50MW
2 HPBP / LPBP will close as per logic
3 Check all the drains and close
4 Check SLC Drain on Auto
5 Take LPH-1,2 & 3 in service at 50 MW load
6 Check MAL 54 Extraction drain closed after LPH-2 cutin
7 Check MAL 55 Extraction drain closed after LPH-3 cutin
Withdraw any dearator auxiliary pegging and Charge Ext-4
8
to dearator
9 Check for self gland sealing if load is 120MW

Tranfer HPBP CV in auto mode & pressure set point in sliding

mode
Enssure followings
10
-HPBP pressure set point shell be greater than the actual
pressure by 5Kg/cm2
-Auto infuence in LPBP shall be kept OFF unless specified

11 Take HPH-5 & 6 in service after 150 MW load

Enssure MAL-47 & 51Ext-drain close after taking HPH-5 & 6
12
in service
13 Raised the Load as per Requirement

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