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12, 2015
DOI: 10.1007/s11837-015-1522-5
2015 The Minerals, Metals & Materials Society
nanotubes (DWCNTs), and multiwalled carbon graphene and a theoretical nonmagnetic semicon-
nanotubes (MWCNTs).1921 There are mainly three ductor with an energy gap formed by hydrogena-
types of graphene sheets: single layer, bilayer, and tion. Graphane is extended 2D polymer of carbon. It
few layers (<10). Kuilla et al.25 reported about sin- is newly invented hydrocarbon with stoichiometry
gle-layer graphene sheets and other 2-D crystals. formula unit of CH as shown in Fig. 2a. Graphane
Graphene is considered as a conducting nanofiller adds wealth to the carbon-based materials, showing
with a one-atom-thick planar sheet of sp2 bonded its great potential in nanoelectronics and hydrogen
carbon atoms packed in a honeycomb crystal lat- storage applications. The hydrogen atoms alternate
tice.29 Graphene has been researched due to its directions along with the graphane sheet and
exceptional physical properties, chemical tenability, transform the carbon lattice from sp2 to sp3
and potential for various applications.30 hybridization. Graphane can also be converted back
into a graphene sheet through an annealing pro-
cess. Florographene is another important structural
Types of Graphene-Related Nanomaterials
derivative of graphene with a stoichiometric for-
Graphene-related carbon nanomaterials28,31,32 mula unit of CF. Florographene has a similar geo-
are (I) doped graphene and derived graphene metric structure and sp3 bonding configuration to
nanoribbons (GNRs), (II) graphene oxide (GO), (III) graphane with each carbon bonded to one fluorine
graphane, (IV) florographene, (V) graphyne and atom. Florographene can be used as a superior solid
graphdiyne, (VI) graphone, and (VII) porous gra- lubricant for batteries under extreme conditions.
phene. Graphene is characterized as a zero band Graphyne and graphdiyne (Fig. 2b and c) are new
gap semimetal in which conduction and valence forms of non-natural carbon allotropes. These
bands meet at the Dirac point. The band gap can be nanocarbon allotropes have shown interest better
tuned by doping and cutting the 2-D graphene into than graphene due to their unique structures, and
one-dimensional GNRs.20,33 GO is an oxide-func- electronic and intriguing properties. Graphyne is a
tionalized derivative of graphene, which has re- one-atom-thick planar sheet of sp and sp2 bonded
ceived tremendous interest of scientists. GO is a carbon atoms arranged in a crystal lattice. Gra-
hydrophilic material because it possesses excellent phyne is another form of graphene, and it has
water dispersity. It can adhere to interfaces because acetylenic linkages connecting the hexagons of
of lower interfacial energy. GO is used as a surfac- graphene. Graphone (Fig. 2d) is predicted as a
tant for the emulsification of organic solvents in semihydrogenated (50%) derivative of graphene
water. It can be used for the dispersion of insoluble with C2H as stoichiometric formula.32 Hydrogen
graphite and CNTs in water. This ability opens atoms are attached to one side of the carbon sheet. It
opportunities for developing functional hybrid is also a mixture of hybridized sp2 and sp3 carbon
materials of graphene and other P-conjugated sys- atoms. Porous graphene is a new class of light-
tems.33,34 Graphane is hydrogenated derivative of weight material. It can be described as a distributed
Fig. 1. (a) Graphene as honeycomb lattice of carbon atoms. (b) Graphite as a stack of graphene layers. (c) Fullerene (C60) molecules of wrapped
graphene through the introduction of pentagons on the hexagonal lattice. (d) CNTs as rolled-up cylinders of graphene sheets. (e) DWCNT as two
concentric nanotubes. (f) MWCNTs as multiconcentric nanotubes. [Images (a, cf) reproduced with permission of Shigeo Maruyama, University
of Tokyo (http://www.photon.t.u-tokyo.ac.jp/maruyama/agallery/agallery.html). Image (b) was reproduced with permission of Dmitri Kope-
liovich, SubsTech (Substaces Technologies, http://www.substech.com)].
Graphite to Graphene via Graphene Oxide: An Overview on Synthesis, Properties, and Applications 2857
Fig. 2. Structure of (a) graphene [Reproduced by permission from Ref. 60. 2014 IOP Publishing], (b) graphyne [extracted from http://forum.
nasaspaceflight.com/index.php?topic=28157.0], (c) graphdiyne [Reproduced with permission from Ref. 61. Royal Society of Chemistry 2014],
and (d) graphone.
inherent structure within the covalent p-electronic ous flowing medium for uniform dispersion of gra-
framework of graphene. phitic nanostructured sheets. An ice-bath was used
for cooling purpose. Hydrochloric acid (HCl) was
Present Scenario of Graphene-Related Carbon received from S.D. Fine-Chem Limited (Mumbai,
Materials India) and used as such for purification of graphene
sheets.
The focus of scientists has moved toward more
complex systems like modified graphene and 3-D
Synthesis Method
systems based on the assembly of graphene sheets.
Graphene is the latest sensation with unusual Graphene has been synthesized by various meth-
properties such as the half-integer quantum Hall ods like (I) catalytic chemical vapor deposition
effect and ballistic electron transport.19 This 2-D (CCVD) or microwave CVD,2025,2830,33,3539 (II) arc-
material is expected to consist of single layer, but discharge method,20,28,29 (III) micromechanical exfo-
considerable interest has been observed in investi- liation,19,20,23,25,29,30,33,37,4043 (IV) epitaxial growth
gating two-layer and few-layer graphenes. The re- on SiC,2025,28,29,33,37,39 (V) chemical reduc-
search has led to next-generation graphene-based tion,20,25,33,34,37,41,43,44 (VI) thermal reduction,20,22,28
nanomaterials. These next-generation graphene (VII) liquid phase exfoliation,20,22,29,30,4043 and (VIII)
nanomaterials include modified graphene (carbon unzipping of CNTs,38 and (IX) gas phase microwave
atoms replaced by N, B, S, or P) and architectures of plasma reactor.20
3-D graphenes (e.g., nanospheres, nanocapsules, GO can be synthesized from oxidation of graphite
nanopapers, and nanolayers).24,29 Graphene has by various methods like Brodie, Staudenmaier, and
attracted both academic and industrial interests Hummers. The Brodie and Staudenmaier methods
because it can improve properties of composites at involve combining the oxidants like KClO3 with
low filler content. HNO3, whereas the Hummers method involves
In this article, we describe the continuous syn- combination of KMnO4 and H2SO4. GO was pre-
thesis of graphene from graphitemetal electrodes pared by a chemical reduction method using
by arc-discharge method carried out in continuous reducing agents like hydrazine, hydroquinone, so-
flow of water. These graphene sheets were purified dium borohydride, and ascorbic acid.30,31,34,44 Gra-
before their characterization and testing. This arti- phyne was synthesized using dehydrobenzo
cle also reviews about types of graphene-related annulene and graphdyne (graphyne with acetylene
nanomaterials, various synthesis methods, func- group) was synthesized on copper substrates via a
tionalization, properties and applications of gra- cross-coupling reaction using hexaethynyl benzene.
phene, and its derivatives. Graphone was synthesized by applying pressure on
to boron, nitrogen and hydrogenated graphene
EXPERIMENTAL sheets so that nitrogen could pick hydrogen from
graphene sheet. On releasing of pressure, the
Materials
dehydrogenated graphene sheet was formed with all
Research-grade (turbostratic and pyrolytic grade) hydrogen atoms on the one side. Graphane was
graphite electrodes with high orientation and car- synthesized for the first time by annealing of gra-
bon electrodes were purchased from M/s Schurtz phene crystals at 573 K in an argon atmosphere for
Carbon Electrodes Pvt. Ltd. (Gandhinagar, Gujarat, duration of 4 h. These crystals were exposed to cold
India). Different metal (tungsten, carbon, and cop- hydrogen plasma and then a hydrogen and argon
per) electrodes were used from scrap materials. mixture was allowed to pass at low pressure for 2 h.
Demineralized (DM) water was used as a continu- A scalable method for hydrogenation of graphene is
2858 Hansora, Shimpi, and Mishra
also reported.32 This method includes thermal potential for large scale production of graphene at
exfoliation of GO without a plasma source and in an affordable cost.36
the presence of hydrogen atmosphere at 493823 K The state-of-the-art technique for the production
and 600015,000 kPa pressure. This process pro- of graphene nanosheets is described in this article.
duced quantity in gram of graphane. Thus, it can be Graphene sheets were developed by a continuous
a potential candidate for mass production.31,32,45 arc-discharge method in flowing water, which is
Figure 3 shows synthesis methods of graphene shown in Fig. 5ad.
and their derivatives along with their applications.
Graphene sheets are classified according to the
Construction and Working of Arc-Discharge
synthesis techniques used as per the available data
Setup
of patents filed, published, and granted.36 Figure 4
illustrates a pie chart that shows emerging tech- The arc-discharge setup was designed using var-
niques such as ion implantation, electrochemical ious parts with provision of continuous flow of
deposition, arc-discharge, self-assembly, and laser water.35,36,4042 These parts include a sealed cham-
irradiation. Based on this analysis, it can be said ber of a horizontal tubular reactor, an ice-cooling
that substantial patenting steps have been directed bath, a direct current (DC) dual-power supply cir-
toward the development of various methods. These cuit, cathodeanode electrodes, a cathodeanode
methods include CVD, mechanical, and liquid phase junction, and an interelectrode gap variation
exfoliation of graphite and chemical exfoliation of assembly. A cylindrical graphite rod was used as a
GO. Other dominant techniques are epitaxial cathode, while metal (carbon, copper, and tungsten)
growth, chemical synthesis and unzipping of CNTs. rods were used as an anode individually. The
All above mentioned methods have significant diameter and length measurements of anodecathode
Fig. 3. Synthesis methods of graphene and their derivatives along with their applications (Reproduced from Ref. 36 with permission from
CKMNT.
Graphite to Graphene via Graphene Oxide: An Overview on Synthesis, Properties, and Applications 2859
Fig. 4. Segmentation of graphene synthesis methods (Reproduced from Ref. 36 with permission from CKMNT.
electrodes were kept to be (0.01 m 9 0.005 m). These central region during the arc-discharge process.
anodecathodes were connected to DC power supply. Initial values of current and voltage were kept same
A DC power supply was designed with current throughout experiment. The time of soot generation
range of 0150 A and voltage range of 040 V. This was kept at 2 h. This can also be made continuous
range was sufficient for continuous arc-struck with for 24 h production in a single day. The water level
inter electrode gap of 13 mm between the anode was maintained (2 L) by controlling the inlet and
and cathode. A horizontal tubular reactor was made outlet flow of water. The arc-discharge setup was
from transparent acrylic tube to visualize the actual positioned accurately to keep a steady and contin-
arc-struck process between electrodes. This tube uous flow of water at rate of 1 mL min1. The
has dimensions of 0.3 m diameter and 1.2 m length. temperature of the viscous carbon clustered solution
A provision of inlet and outlet was kept for water was controlled using a cooling bath. There is less
circulation. Figure 5a shows a schematic diagram of damage in liquid environments owing to the better
arc-discharge setup. Figure 5b shows arc-struck cooling capacity of water.46,47
process and carbon deposition between cathode and The carbon powder was developed continuously
anode. Figure 5c shows photographic image of during the arc-struck process, which gets dispersed
interelectrode gap assembly and ice bath, while in flowing water. After completion of the arc-dis-
Fig. 5d shows a photograph of an actual arc-struck charge process, carbon nanostructured materials
process, graphene deposition, and a DC supply were collected three ways: (I) soot was dissolved in
machine. crude continuously coming out from reactor, (II)
from the cathode surface, and (III) most of the soot
was observed to be settled down and deposited in
the inner wall of tubular reactor. After the comple-
Synthesis Procedure tion of arc-discharge, most of the soot was con-
As mentioned above, Fig. 5d shows an arc-struck densed near the wall of chamber. The settled and
process between anodecathode with the interelec- deposited soot was in the form of a continuous,
trode gap of 13 mm. The cathode was kept sta- thick, cloth-like film. The discharge produced in
tionary, whereas the anode was adjustable and kept cake-shape graphitic carbonaceous material de-
moving toward the cathode by adjusting slide of posited on the cathode surface.48 The crude was
interelectrode gap variation assembly. The elec- collected continuously from the outlet flow of water.
trodes were brought continuously into contact by It took 1 h to spend a 0.05 m anode rod to yield
maintaining gaps of 13 mm during the arc-dis- 0.002 kg of soot, so 0.048 kg of soot can be produced
charge process. The intensity of the arc was stable in 1 day. The crude sample containing graphitic
and no twinkling was observed. The temperature at carbon nanostructured material and metallic
the electrodes edge was higher than that in the impurities was subjected to purification steps.
2860 Hansora, Shimpi, and Mishra
Fig. 5. (a) Schematic view of experimental arc-discharge setup technique. Photographic representation of (b) batch and (c) continuous process.
(d) Magnified view of arc struck and carbon soot deposition.
Fig. 9. FE-SEM micrographs of graphene sheets synthesized by arc-struck (a) carboncarbon, (b) carboncopper, and (c) carbontungsten
electrodes.
networks or highly complex nano-objects. Graphene hydrophilic character of GO, e.g., chitosan function-
sheets can be functionalized by chemical and elec- alized GO and CNT33,54,55 for biological and medical
trochemical surface modification,25,29,53 which give applications. GO nanoplatelets also can be function-
CMG and 3DG nanomaterials. alized by polysodium styrene sulfonate, which is an
example of noncovalent functionalization.33,45
Chemical Modification of Surface Amine-modified GO is an example of nucleophilic
substitution. GO can be reduced by hydrazine and
Pristine graphene materials are unsuitable for
treated by aryl diazonium salts, which is example of
intercalation with polymer chains because bulk gra-
di-azonium salt coupling. Atoms of transition metals
phene has a pronounced tendency to agglomerate in
like Ti and Fe can be anchored to adsorb on the
a polymer matrix. Chemical functionalization of
surface of GO. Derivatives of graphane can be fab-
graphene related nanomaterial is an attractive tar-
ricated by changing the substrate atoms (C, Si, Ge,
get because it can tune its stability, electronic, and
and P) and the surface atoms (H, OH, NH2, He, Li,
magnetic properties, and it can improve the solubil-
Fe, Mn, all VII A group elements).45
ity, processibility, and interactions with organic
polymers. Doping of graphene-related nanomaterial
Electrochemical Modification of Surface
is done for tuning their different properties. Doping
can be done by various techniques.31 Graphene can A colloidal suspension of graphene can be pre-
be organochemically modified by different ap- pared from electrochemically modified graphite.25
proaches25,28,29,45 such as the reduction of GO, In this 30-min electrochemical reaction, a commer-
covalent modification of graphene, noncovalent cial graphite electrode was used as a cathode and
functionalization of graphene, nucleophilic substitu- immersed in a phase-separated mixture of water
tion, diazonium salt coupling, and adsorption of me- and imidazolium-based ionic liquids. A constant
tal. The reduction of GO is carried in a stabilized potential of 1020 V was applied across the elec-
medium; e.g., KOH-treated GO can be modified with trodes so ionic liquid functionalized graphene sheets
hydroxyl, epoxy, or carboxylic acid groups. Covalent can be precipitated from the anode. A homogeneous
modification of graphene is done by using lithium dispersion of 1 mg mL1 was prepared by ultra-
reagents, isocynates, and di-isocynates to reduce sonication process using functionalized and dried
2864 Hansora, Shimpi, and Mishra
Fig. 10. TEM micrographs of overlapped multilayer graphene nanosheets at resolution of (a) 500, (b) 200, and (c) 100 nm, respectively and
wrinkled graphene nanosheets at resolution of (d) 200, (e) 100, and (f) 50 nm, respectively.
graphene sheets in DMF. These types of graphene cells. Graphene sheets have shown characteristic
dispersions show a Tyndall effect.41 properties, which are listed in the next sections.
pp Interaction
Morphology and Structure
It is reported that graphene can be modified by
The graphene honeycomb lattice is composed of
considering the pp interaction between the p orbi-
two equivalent sublattices of carbon atoms bonded
tals of graphene and poly (iso-propyl acrylamide) in
together with r-bonds. Each carbon atom in the
the presence of water.25 Water-dispersible graphene
lattice has p orbital that contributes to a delocalized
can be produced by ultrasonication in an ice bath.
network of electrons. Apart from intrinsic corru-
Another example of an pp interaction is graphene
gations, graphene in real 3-D space can have de-
with pyrene derivative soluble in DMF.29 Graphene
fects like topological shapes (pentagons, heptagons,
can be incorporated with metals nanoparticles. This
or their combination), vacancies, adatoms, edges,
may keep graphene sheets in deaggregated form
cracks, and adsorbed impurities.30 It is reported
during the reduction of GO.29
that when half of the carbon atoms are hydro-
genated to form graphone, strong r bonds are
VARIOUS CHARACTERISTIC PROPERTIES
formed between the carbon and hydrogen atoms.
Graphene is preferable as conductive nanofiller These r bonds disrupt the usual p bonding network
owing to remarkable and excellent properties. These of metallic and nonmagnetic 2-D graphene sheets
characteristic properties include high surface area, and cause the electrons on the unbonded carbon-
aspect ratio, tensile strength, thermal conductivity hydrogen atoms, which make it localized and un-
and electrical conductivity, EMI shielding ability, paired.32
flexibility, transparency, and low coefficient of
thermal expansion. These intrinsic properties have
generated enormous interest for the preparation of Electronic
graphenium devices such as high speed and radio Graphene is a zero band gap 2-D semiconductor
frequency logic devices, thermally and electrically material. As a consequence of the graphenes
conducting nanocomposite materials, ultrathin car- structure, the first Brillouin zone has two equiva-
bon films, electronic circuits, sensors, and trans- lent points known as Dirac points where a band
parent and flexible electrodes for displays and solar crossing occurs. A tight-binding interaction with a
Graphite to Graphene via Graphene Oxide: An Overview on Synthesis, Properties, and Applications 2865
Thermal
conductivity Electrical
(W m21 K21) at room conductivity
Materials Tensile strength temperature (S m21)
Graphene 130 10 GPa (4.84 0.44) 9 103 to (5.30 0.48) 9 103 7200
CNT 60150 GPa 3500 30004000
Nanosized steel 1769 MPa 56 1.35 9 106
Plastic (HDPE) 1820 MPa 0.460.52 Insulator
Rubber (Natural rubber) 2030 MPa 0.460.142 Insulator
Fiber (Kevlar) 3620 MPa 0.04 Insulator
Reproduced with permission from Ref. 25. Elsevier Science Ltd., U.K.
Table II. Various applications of graphene sheet based on its resistance range
adsorption of different gas molecules such as CO, catalysis, electrochemical sensing, and surface-en-
CO2, NO, NO2, O2, N2, and NH3.29,45,55 hanced Raman scattering. Graphene-based tem-
plates have been synthesized using various kinds of
Toxicity semiconductor nanomaterials such as ZnO, NiO,
Cu2O, TiO2, SnO2, MnO2, RuO2, Fe2O3, Fe3O4,
A toxicological effect of CNTs and graphene
Co3O4, CdS, and CdSe. These graphene nanocom-
nanomaterial is discussed in terms of cytotoxicity on
posites can be useful in energy, electronics, and
the basis of their size.22,54 Table I shows a chart on
optics applications as Li-ion batteries, supercapaci-
the mechanical, thermal, and electrical properties of
tors, and solar cells.22,28,33
graphene compared with CNT, steel, plastic, rubber,
and fiber. The tensile strength of graphene is ob-
served to be the same or slightly more than CNT but Field-Effect Transistors (FETs)
it is still much higher than steel, Kevlar, HDPE, Graphene is a suitable material for metallic
and natural rubber. It is clearly seen from Table I
transistor applications. The graphene carriers are
that the thermal and electrical conductivity of gra-
bipolar with electrons and holes that can be tuned
phene sheets are higher than all these materials. by a gate electrical field due to a unique band
Polymer and graphene nanocomposites showed
structure. A graphene quantum-dots-based single-
superior mechanical, thermal, gas barrier, electri-
electron transistor was made using the electron
cal, and flame-retardant properties compared with beam lithography technique. GNRs prepared from
the neat polymer. unzipped CNTs by plasma etching and chemical
oxidization methods are potential production tech-
VARIOUS APPLICATIONS
niques for future graphene FET devices. Graphene
As illustrated in Table II, the fascinating of prop- derivatives are better materials, which can be used
erties graphene and their derivatives enable them to as super capacitors than silicon-based ones because
be used in many potential applications, which are graphene derivatives possess band gap and semi-
shown below based on their electrical resistance. conductor properties.19,23,28,30,32,33,45,57,58
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