Dynamic Testing Procedure & Test Sheet

Procedure for 133MW Generator OCC and SCC Test

Approx Time Schedule:
SCC & Stability test - approx: 2Hr
Over Current & Differential Protection Test :30Mints

95%& 100% SEF Protection test: 30 Mints

OCC Test : 2hr

Over voltage / Under Voltage: 30 Mints

Over frequency / Under Frequency: 30 Mints

Normalization of all Relay settings and field clearance: 1Hr

TEST TO BE CARRIED OUT DURING DYNAMIC TESTING:

1. GENERATOR SCC AND DIFFERENTIAL STABILITY:

Phase shorting to be done between TBC side isolator 89T and GCB. with shorting conductors capable of 500 A.

Switch ON the excitation & note down readings as per prescribed format.

2. Definite time O/C Protection Test and Differential Protection Test

After finishing differential Stability test .Reduce excitation to 60% of rated current and O/C Setting to be reduced to

get desired tripping , for checking differential protection CT Polarity to be revered at GRP and increase the

excitation to check tripping of generator on differential protection

3. GENERATOR 95% STATOR EARTH FAULT

R-phase to earth shorting to be done by earthling rod at LASCPT panel and relay operation to be ensured.

4. AVR VOLTAGE BUILDUP TEST

Voltage build-up test to be carried out first in Manual and then in Auto channel, change over of channel and tuning

of PID.

5. GENERATOR OCC TEST:

Switch ON excitation & increase the voltage note down the readings as per OCC format at Various locations.

6. Generator Over voltage and under voltage Protection checking as per format

7. Generator Over frequency and under frequency protection checking as per format

8. GENERATOR 100% EARTH FAULT: 20HZ SEF

Shorting to be done at NGT to earth and 100% Stator Earth Fault relay operation to be ensured with actual settings

9. Actual Reverse Power protection to be checked, when shut the turbine on the same day

Note: Generator Commissioning Procedure, safety, testing parameters, Load and no load Curves to be
followed as per approved Siemens generator Commissioning manual.

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Dynamic Testing Procedure & Test Sheet

Following precautions to be ensured prior to commencement of test:

1. Ensure 89T earth switch in open position.

2. By-pass LBB/Back-up impedance protection in both relays in GRP.
3. Ensure 5th and 8th Bay Bus Isolators are open.
4. Ensure UAT Incomer to be open and breaker racked out.
5. Ensure UAT RTCC should be in manual.
6. Ensure GT and UAT tap position is at normal tap.
7. Ensure UAT and GT cooler control cubicle supply should be ON and pumps and fans are in service.
8. Ensure GT and UAT Emulsifier (fire fighting) system should be in charged condition.
9. Block auto channel at AVR panel.
10. By-pass generator trip to turbine trip and HP By-pass fast opening

Note: Discuss with turbine operator, during dynamic test the following points are bypass the
electrical protection.

S.No Signals Bypassed in GRP 1& 2 TB Details at GRP panel 1 & 2

01 86 A1 Relay feedback to TCC ARST -3&4

02 86 B1 Relay feedback to TCC ARST- 27&28

03 GRP-A relay (7UM) trip status to TCC ROT-9,10 ( Simulation to be done in the Turbine PLC )

04 86 A2 Relay feedback to TCC BRST-3&4

05 86 B2 Relay Feed back to TCC BRST-27 &28

06 GRP-B Relay (7UM) trip status to TCC ROT-11&12 ( Simulation to be done in the Turbine PLC )

LBB protection trip from switch yard R5B

07 Put in Bypass mode
to GRP through R5A

11. Ensure deployment of identified manpower at generator, transformer yard and switchyard.
12. Ensure Generator cooling system is in service (WLD Healthiness to be ensured before SCC Test)

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Dynamic Testing Procedure & Test Sheet

Stability Readings

GRP 1 (MCR) GENERATOR DYNAMIC TESTING

GENERATOR SCC & DIFFERNTIAL STABILITY TEST

Relay T.B. Details & 10% (573 A) 50% (2868 A) 100%(5736A)

CT details Purpose Display Relay backside
Path ferrule details
Expected Actual Expected Actual Expected Actual

81.85
ARCT:1 (C110) 0.40 A 0.819 A
mA

81.85
ARCT:2 (C130) 0.40 A 0.819 A
Generator mA
Generator Line
Protection
Side CT: Core 1
GRP-1 81.85
ARCT:3 (C150) 0.40 A 0.819 A
mA

ARCT:4 (C170) 0 mA 0A 0A

81.85
ARCT:5 (C210) 0.40 A 0.819 A
mA

81.85
ARCT:6 (C230) 0.40 A 0.819 A
Generator Generator mA
Neutral Side Protection
CT: Core1 GRP-1 81.85
ARCT:7 (C250) 0.40 A 0.819 A
mA

ARCT:8 (C270) 0 mA 0A 0A

ARCT:9 (C310)
Neutral CT at 95% stator
NGT earth fault
ARCT:10 (C370)

Remarks

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Dynamic Testing Procedure & Test Sheet

GRP 2 (MCR) GENERATOR DYNAMIC TESTING

GENERATOR SCC & DIFFERNTIAL STABILITY TEST

Relay T.B. Details & 10% (573 A) 50% (2868 A) 100% (5736 A)
CT details Purpose Display Relay backside
Path ferrule details
Expected Actual Expected Actual Expected Actual

81.85
BRCT:1 (C410) 0.40 A 0.819 A
mA

81.85
Generator Line Generator BRCT:2 (C430) 0.40 A 0.819 A
mA
Side CT: Core 2 Protection
(700/1A) GRP-2 81.85
BRCT:3 (C450) 0.40 A 0.819 A
mA

BRCT:4 (C470) 0 mA 0A 0A

81.85
BRCT:5 (C510) 0.40 A 0.819 A
mA

81.85
Generator Generator BRCT:6 (C530) 0.40 A 0.819 A
mA
Neutral Side Protection
CT: Core 2 GRP-2 81.85
BRCT:7 (C550) 0.40 A 0.819 A
mA

BRCT:8 (C570) 0 mA 0A 0A

BRCT:9 (C610)
Neutral at NGT 95% Stator
CT core 2 earth fault
BRCT:10 (C670)

20-CT1 (C410)
Miniature CT at 100 % Stator
NGT earth fault
20-CT2 (C470)

Remarks

Stability reading

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Dynamic Testing Procedure & Test Sheet

R5APanel (MCR) GENERATOR DYNAMIC TESTING

GENERATOR SCC & DIFFERNTIAL STABILITY TEST

10% (573 A) 50% (2868 A) 100% (5736 A)

T.B. Details &
CT details Purpose Relay backside
Relay ferrule details
Display Expected Actual Expected Actual Expected Actual
Path
81.85
TB1- 24 0.40 A 0.819 A
mA
Generator 81.85
Overall Diff TB1- 26 0.40 A 0.819 A
Neutral Side CT: mA
Protection 81.85
Core 3 TB1- 28 0.40 A 0.819 A
mA
TB1- 30 0 mA 0A 0A
220 KV Swyd 78.57
TB1- 8 0.39 A 0.786 A
Side CT mA
Core 1 CTR 78.57
TB1- 10 0.39 A 0.786 A
500/1 A mA
Overall Diff
Protection 78.57
TB1- 12 0.39 A 0.786 A
mA

TB1- 14 0 mA 0A 0A

78.57
GT HV Side CT TB1- 33 0.39 A 0.786 A
mA

Core 2 TB1- 35 78.57mA 0.39 A 0.786 A

GT Diff
Protection 78.57
CTR 500/1 A TB1- 37 0.39 A 0.786 A
mA

TB1- 39 0 mA 0A 0A

TB1- 45 95.6 mA 0.47 A 0.96A

GT Diff
GT LV Side CT TB1- 43 95.6 mA 0.47 A 0.96 A
Protection
6000/1
TB1- 41 95.6 mA 0.47 A 0.96 A
TB1- 47 0A 0A 0A

GT HV CT TB1- 53
HV Side REF
TB1-55
CTR 450/1 A

Remarks

R5B Panel GENERATOR DYNAMIC TESTING

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Dynamic Testing Procedure & Test Sheet

Switchyard

GENERATOR SCC & DIFFERNTIAL STABILITY TEST

10% (573 A) 50% (2868 A) 100% (5736 A)

T.B. Details &
CT details Purpose Relay backside
Relay ferrule details
Display Expected Actual Expected Actual Expected Actual
Path
82.09
TB1 -16 0.41 A 0.821 A
mA
82.09
TB1 -18 0.41 A 0.821 A
220 KV Swyd mA
Side CT CTR BCU 82.09
TB1 -20 0.41 A 0.821 A
500/1 A mA

TB1 -22 0 mA 0A 0A

220 KV Swyd
TB1 -8 20.5 mA 102 mA 205 mA
Side CT

CTR 2000/1 A Bus-Bar TB1 -10 20.5 mA 102 mA 205 mA

Differential
TB1 -12 20.5 mA 102 mA 205 mA

TB1 -14 0mA 0mA 0 mA

10% (573 A) 50% (2868 A) 100% (5736 A)

T.B. Details & Relay
CT details Purpose
backside ferrule details
Relay
Expected Actual Expected Actual Expected Actual
Display Path

TB5M-1 78.57ma 0.392A 0.786A

M
E
T TB5M-3 78.57ma 0.392A 0.786A
Metering
E
Panel
R
Switchyard
I TB5M-5 78.57ma 0.392A 0.786A
N
G
TB5M-7 0ma 0ma 0.786A

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Dynamic Testing Procedure & Test Sheet

GT MB
GENERATOR DYNAMIC TESTING
Transformer
Please Ensure fan & pump should running condition
Yard

GENERATOR SCC & DIFFERNTIAL STABILITY TEST

10% (573 A) 50% (2868 A) 100% (5736 A)

Relay T.B. Details & Relay
CT details Purpose Display backside ferrule
Path details
Expected Actual Expected Actual Expected Actual

HV Side WTI
T277 0.184 A 0.924 A 1.84 A
CT
WTI NA
(CTR 425/2A) T278 0.184 A 0.924 A 1.84 A

LV Side WTI

T279 0.195 A 0.976A 1.95 A

CT
WTI NA

(CTR5
T280 0.195 A 0.976A 1.95 A
875/2A)

LV Side HV
GT WTI
Temp Side

GT OTI

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Dynamic Testing Procedure & Test Sheet

Metering Panel GENERATOR DYNAMIC TESTING

MCR GENERATOR SCC & DIFFERNTIAL STABILITY TEST

10% (573 A) 50% (2868 A) 100% (5736 A)

T.B. Details & Relay
CT details Purpose backside ferrule
Relay details
Display Expected Actual Expected Actual Expected Actual
Path
81.85
MCT-1 (D10) 0.40 A 0.819 A
mA

81.85
MCT-2 (D30) 0.40 A 0.819 A
Generator Line mA
Metering
Side CT: Core 2 81.85
MCT-3 (D50) 0.40 A 0.819 A
mA

MCT-4 (D70) 0 mA 0A 0A

R 573.6 A 2868 A 5736 A

M5 A-Meter
Metering Y 573.6 A 2868 A 5736 A
Display
B 573.6 A 2868 A 5736 A

Stability reading AVR

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Dynamic Testing Procedure & Test Sheet

AVR Panel GENERATOR DYNAMIC TESTING

GENERATOR SCC & DIFFERNTIAL STABILITY TEST

10% (573 A) 50% (2868 A) 100% (5736 A)

T.B. Details &
Relay
CT details Purpose Relay backside
Display
ferrule details
Path Expected Actual Expected Actual Expected Actual

81.85
X11-01 0.40 A 0.819 A
mA
81.85
X11-03 0.40 A 0.819 A
Generator Line For AVR mA
Side CT: Core 3 Channel 1 81.85
X11-05 0.40 A 0.819 A
mA

X11-06 0 mA 0A 0A

81.85
X21-01 0.40 A 0.819 A
mA
81.85
Generator Line For AVR X21-03 0.40 A 0.819 A
mA
Side CT: Core 3 Channel 2 81.85
X21-05 0.40 A 0.819 A
mA
X21-06 0 mA 0A 0A
R 573.6 A 2868 A 5736 A

AVR HMI Channel 1 Y 573.6 A 2868 A 5736 A

B 573.6 A 2868 A 5736 A

R 573.6 A 2868 A 5736 A

AVR HMI Channel 2 Y 573.6 A 2868 A 5736 A

B 573.6 A 2868 A 5736 A

AVR Panel Readings and Stator Terminal Voltage

10 % 50 % 100%
Generator Stator Current
573 A 2868 A 5736 A

Field Current

Field Voltage

Stator Voltage- in GRP-1 Relay

Stator Voltage- in GRP-2 Relay

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Dynamic Testing Procedure & Test Sheet

Stability reading

TCC CJJ30 GENERATOR DYNAMIC TESTING

GENERATOR SCC & DIFFERNTIAL STABILITY TEST

10% 50% 100%

T.B. Details & Relay
CT details Purpose backside ferrule
Relay details
Display Expected Actual Expected Actual Expected Actual
Path

81.85
B50.X3 101 0.40 A 0.819 A
mA

81.85
NA B50.X3 102 0.40 A 0.819 A
mA
Generator Line Turbine
side CT: Core 2 control 81.85
B50.X3 103 0.40 A 0.819 A
mA

81.85
B50.X3 104 0.40 A 0.819 A
mA

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Dynamic Testing Procedure & Test Sheet

2. Definite time over current protection checking:

(Reduce the setting of both the relays to 60 %)

Function Set current OPTD Current (A) Relay operated Annunciation/LED

I> (50/51) GRP-1: 0.26 86 B1

GRP-2: 0.26 86 B2
I>> (50/51/67) GRP-1: 0.6 86 A1
GRP-2: 0.6 86 A2

3. INSTANTANEOUS DIFFERENTIAL PROTECTION: Id>> ( 87 )

Excitation should be zero when the polarity, At this test swap R & B on secondary side of the CT in both the Relays

FAULTY PHASE DIFF.CURRENT SETTING Amps. RELAY OPERATED ANN/LED

GRP-1 : 86 A1
0.05 I/I Nominal GRP-2 : 86 A2
L1 & L2 Relay should be operated value (286.8A)

Generator Open Circuit Curve Test (OCC Test)

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Dynamic Testing Procedure & Test Sheet

Open isolator of TBC ( 2-5-89C) and ensure all relevant isolator status in
Switch yard for start OCC Test
NGR, LA, SC&PT, IBPD Inspection door to be closed and same to be ensured
After getting clearance for OCC Test, close the Field Breaker and Note down the reading below formats

AVR Panel Readings

10 % 20 % 30 % 40 % 50 % 60 % 70 % 80 % 90 % 100 %
Generator Voltage
1.575 kV 3.15 kV 4.725 kV 6.30 kV 7.875 kV 9.45 kV 11.025 kV 12.60 kV 14.175 kV 15.75 kV
Field Current
Field Voltage

Expected Voltage Measured Voltage

TB No. HMI Display Phase Sequence check

X10 1-2 110V

Channel-1
X10 2-3 110V
X10 3-1 110V
X20 1-4 63.5V

Channel-2
X20 2-4 63.5V
X20 3-4 63.5V

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Dynamic Testing Procedure & Test Sheet

Readings During OCC Test at GRP-1

20% 50% 70% 100

Ph Phase
TB . Rela Rela Rela seque
Relay
No. Se Expect Measur Expe Measu y Expect Measu y Expec Measu y nce
displ
q. ed ed cted red displ ed red displ ted red displ check
ay
ay ay ay
ARP
T 1- 22 V 55 V 77 V 110 V
2
ARP
T 2- 22 V 55 V 77 V 110 V
3
ARP
T 3- 22 V 55 V 77 V 110 V
1
ARP
31.7
T 1- 12.7 V 44.4 V 63.5 V
5V
4
ARP
31.7
T 2- 12.7 V 44.4 V 63.5V
5V
4
ARP
31.7
T 3- 12.7 V 44.4V 63.5V
5V
4

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Dynamic Testing Procedure & Test Sheet

Readings During OCC Test at GRP-2

20 % 50 % 70 % 100 %
M
e
a Rela Rela Rela
TB Ph. Relay Phase
Expect s y Expec Meas Expec Measu y Expect Meas y
No. Seq. displ sequenc
ed u displ ted ured ted red disp ed ured disp
ay e check
r ay lay lay
e
d
BRPT
22 V 55 V 77 V 110 V
1-2

BRPT
22 V 55 V 77 V 110 V
2-3

BRPT
22 V 55 V 77 V 110 V
3-1

BRPT 12.70 31.75

44.4V 63.5VV
1-4 V V

BRPT 12.70 31.75

44.4V 63.5VV
2-4 V V
BRPT 31.75
12.70V 44.4V 63.5VV
3-4 V

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Dynamic Testing Procedure & Test Sheet

Readings During OCC Test at Metering Panel

Expected Voltage Measured Voltage Phase

TB No. Sequence

MPT 1-2 110V

MPT 2-3 110V

MPT 3-1 110V

MPT 1-4 63.5V

MPT 2-4 63.5V

MPT 3-4 63.5V

Readings During OCC Test at R5B BCU / Synch.

TB No. Expected Voltage Measured Voltage

TB1-25
R5B (BCU) 63.5V

TB1-26

TB1-27
R5B (Synch.) 63.5V

TB1-28

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Dynamic Testing Procedure & Test Sheet

Readings During OCC Test at TCC Panel CJJ30

Expected Voltage Measured Voltage Phase sequence

TB No.

B-50.X3 109-110 110V

B-50.X3 110-111 110V

B-50.X3 111-109 110V

B-50.X3 109-112 63.5V

B-50.X3 110-112 63.5V

B-50.X3 111-112 63.5V

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Dynamic Testing Procedure & Test Sheet

1. over Voltage Protection Trip: (59U/V)

Actual Overvoltage settings to be decreased to below values for checking O/V Settings
Decrease overvoltage Alarm stage-1: 113V
Decrease over voltage setting Stage-2: 115V (16.46KV)

Set Voltage (V) Relay Operated Annunciation /LED

GRP-1: 115 GRP-1 86 A1

GRP-2: 115 GRP-2 86 A2

2. under Voltage Protection Trip: (27)

Simulate GCB On feedback by shorting ARIT TB:1,2 & BRIT TB 1,2

Reduce the terminal voltage to below under voltage alarm (99V) Stage-1 first ,
after ensure Stage-1 operation further reduce voltage to trip value and check the
Relay operation.

Set Voltage (V) Relay operated Annunciation/LED

GRP-1:93V GRP-1: 86 B1
GRP-2-:93V GRP-2:86 B2

3. over Frequency Protection Trip: (81 O/U)

Turbine Speed to be adjusted to check over frequency stage -1 & 2

Normalize the setting after completion of below test
Reduce the setting of over frequency alarm Stage-1: 50.5HZ (Turbine
RPM: 3030 RPM) and check the relay operation.
Increase the setting further to 51Hz (Turbine Rpm: 3060) for check
The over frequency trip Stage-2

Set Frequency (Hz) Relay operated Annunciation/LED

GRP-1:51 GRP-1 :86 A1 6
GRP-2:51 GRP-2 :86 A2

4. under Frequency Protection Trip: (81 O/U)

a. Simulate the GCB and UAT on Feedback to both relays ,Shorting to be done at TB:ARIT-1,2 &BRIT-1,2 .
b. Increase under frequency actual setting Stage 1- 49.5Hz (2970RPM) and under
frequency trip Stage -2 to 49Hz(2940Hz)
c. Reduce the turbine speed to check above under frequency protection Stag-1&2

Normalize the setting after completion of test

Set Frequency (Hz) Relay operated Annunciation/LED

GRP-1:49hz GRP-1 :86 A1 5
GRP-2:49hz GRP-2 :86 A2

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Dynamic Testing Procedure & Test Sheet

5. SEF 95% Test: ( 50 N/ 51G)

Excitation should be off ,before making earth rod between R Phase and earth
Now Increase the Excitation set point up to relay operating
Relay operation should be checked for actual value.

Set Current Relay operated Annunciation/LED

( mA)
200 mA GRP-1 :86 A1
GRP-2 :86 A2

6. SEF 100% Test(Open Delta):

Reduce the excitation set point to zero, then shorting to be done at NGT and ensure the relay operation.

Set Voltage(v) Relay operated Annunciation/LED

6V 86 A1

7. SEF 20 HZ: ( 59/67 )

Set Current Relay operated Annunciation/LED

( mA)
Phase Side GRP-2 :86 A2

Neutral Side GRP-2 :86 A2

Normalize all the protection & proceed for dead bus synchronization as per formulated procedure.

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Dynamic Testing Procedure & Test Sheet

After dead bus synchronization following readings to be taken at Bus Coupler Panel for ensuring correct phase sequence.

Bus 1 CVT (Generator) Bus -2 CVT (Line)

T.B No. Voltage Measured T.B No Voltage Measured
TB-1 56-59 TB-2 21-24
TB-1 57-59 TB-2 22-24
TB-1 58-59 TB-2 23-24
Phase Sequence (use Ph seq meter) Clockwise/Anticlockwise Phase Sequence (use Ph seq meter) Clockwise/Anticlockwise

Phasing Out

T.B No Voltage Measured T.B No Voltage Measured T.B No Voltage

Measured
TB-1 56 TB-2 21 TB-1 57 TB-2 22 TB-1 58 TB-2 23

TB-1 56 TB-2 22 TB-1 57 TB-2 23 TB-1 58 TB-2 24

TB-1 56 TB-2 23 TB-1 57 TB-2 24 TB-1 58 TB-2 21

TB-1 56 TB-2 24 TB-1 57 TB-2 21 TB-1 58 TB-2 22

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