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85
86
HARNESS N 87
42 Page,
HARNESS MC
CONN 20 CONN 10
27 2
24 38 56 45 57 94
23
CONN 4 CONN 11 77
121 90
33
CONN 3 1
41
47
CONN 2
44
347
58 CONN 16 109
CONN 21
20 21
HARNESS M
62
HARNESS FH
63 Resistor Specifications Related Electrical Service Manuals
Part No. Component Description Resistance (Ohms)
Title Form Number
A TO C : 2 0.1
Cross Reference for Electrical Connectors: REHS0970
125-9740 Resistor Blower B TO C : 1 0.05
Advisor Display Module: KENR9022
61 C TO D : 0.36 0.018
CAN A Data Link Transmission Control: KENR8394
CAN B Data Link Chassis Control: KENR8396
134-2540 Resistor 120 12
CAN E Data Link Brake Control: KENR8395
60 VIMS Application VIMS Main Control: KENR9023
286-9022 Resistor LH/RH Turn 300 15 VIMS Application Module: KENR9023
At room temperature unless otherwise noted.
28 348
CONN 12
CONN 5
29
120
30 CONN 1 89
CONN 15 37
CONN 22 110
CONN 14
22
CONN 13
CIRCUIT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
SPLICE
COLOR ABBREVIATIONS
ABBREV COLOR
RD RED
WH WHITE
OR ORANGE
YL YELLOW
PK PINK
BK BLACK
GY GRAY
PU PURPLE
BR BROWN
GN GREEN
BU BLUE
251
245 CONN 35
CONN 31 CONN 65
165 242
346 170
CONN 53 257 237
227
CONN 30 151
CONN 54 CONN 57
CONN 56 197
247
186
262 147
215 148 793F Off-Highway Truck
185 145
CONN 48 144 205
168 217 Electrical System
150 CONN 39
CONN 66 SSP205-508
CONN 64 CONN 40 RIGHT SIDE
327 206
201
157 220
328
344
(Dimensions: 56 inches x 35 inches)
143
240 239
228 231 236 230 229 LEFT SIDE
345
142
42 Page,
337 CONN 2
339 335
336 CONN 5 Volume 2 of 4: Chassis
341
329
2016 Caterpillar, All Rights Reserved Printed in U.S.A.
233
334 195
194 189
265 196
219
235 141
CONN 81
259 CONN 1
263 CONN 36
158
261
140
CONN 24
338
210
A 340
330
138
SYMBOL DESCRIPTION
CIRCUIT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
SPLICE
COLOR ABBREVIATIONS
ABBREV COLOR
RD RED
WH WHITE
OR ORANGE
YL YELLOW
THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK ELECTRICAL SYSTEM
PK PINK
BK BLACK VOLUME 2 of 4: CHASSIS
GY GRAY MEDIA NUMBER: UENR1743-05
PU PURPLE
SCHEMATIC PART NUMBER: 289-6289, CHANGE: 02, VERSION: -
BR BROWN Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
GN GREEN in neutral and with parking brake set.
BU BLUE Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
Component Identifiers (CID) Event Codes
Module Identifier (MID) Transmission Control
UENR1743-05 Harness And Wire Electrical Schematic Symbols
Transmission Control Event Code Condition
March 2016
Symbols
(MID No. 081) E0047 "Abuse Shift" Warning
CID Component E0049 "Coasting in Neutral" Warning
CID 0041 Sensor (Supply Voltage)
E0084 "Machine Overspeed" Warning
CID 0168 Electrical System Voltage T
E0108 Upshift The Machine To Prevent Engine Overspeed
CID 0177 Sensor (Transmission Oil Temperature) Pressure Temperature Level Flow Circuit Breaker
E0113 High Transmission Oil Pressure
CID 0190 Speed Sensor (Engine) Symbol Symbol Symbol Symbol Symbol
E0153 High Speed Directional Shift
CID 0533 Brake Control
CID 0585 Speed Sensor (No. 1) (Transmission Output) E0155 High Torque Converter Oil Temperature Symbols and Definitions
CID 0590 Engine Control Module E0330 Transmission Output Speed Mismatch
CID 0669 Speed Sensor (Transmission Input) Fuse: A component in an electrical circuit that will open the circuit if too much current flows
E0531 Low Transmission Oil Level
through it.
CID 0673 Speed Sensor (No. 2) (Transmission Output) E0762 Machine Driven with a Cold Transmission
CID 0709 Modulating Valve (Lockup Clutch)
E0765 Transmission Charge Filter Plugged Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CID 0718 Transmission System circle indicates that the component has screw terminals and a wire can be disconnected from it.
E0766 Torque Converter Filter Plugged
CID 0800 VIMS Main Module
E0877 High Transmission Oil Temperature
CID 0826 Temperature Sensor (Torque Converter Oil) Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CID 0967 Machine Application Event Codes No circle indicates that the wire cannot be disconnected from the component.
CID 1273 Chassis Control Chassis Control
CID 1326 ECM Location Code Event Code Condition Ground (Wired): This indicates that the component is connected to a grounded wire. The
CID 1401 Solenoid Valve (Forward High) (Transmission) grounded wire is fastened to the machine.
E0085 Engine shutdown overridden
CID 1402 Solenoid Valve (Forward Low) (Transmission)
E0119 Low fuel level Ground (Case): This indicates that the component does not have a wire connected to ground.
CID 1403 Solenoid Valve (Reverse) (Transmission)
E0179 Alternator not charging It is grounded by being fastened to the machine.
CID 1404 Solenoid Valve (Speed Clutch 2) (Transmission)
E0334 Low auto lube pressure
CID 1405 Solenoid Valve (Speed Clutch 3) (Transmission)
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
CID 1406 Solenoid Valve (Speed Clutch 1) (Transmission) E0521 Auto lube pressure after cycle
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CID 1428 Requested Gear Command E0541 Low steering accumulator pressure
CID 1674 Solenoid Return (No. 1) E0542 Low steering pump pressure Sender: A component that is used with a temperature or pressure gauge. The sender
CID 1675 Solenoid Return (No. 2) E0595 Case drain hydraulic oil filter plugged
793F Off-Highway Truck measures the temperature or pressure. Its resistance changes to give an indication to
T
CID 1676 Solenoid Return (No. 3) the gauge of the temperature or pressure.
E0617 Machine lockout active
CID 1960 Ignition Key Reader
E0620 Starter lockout active
CID 2448 Graphical Display
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
E0621 Body up It has a coil that makes an electromagnet when current flows through it. The
Chassis Control electromagnet can open or close the switch part of the relay.
E0627 Parking brake applied in motion SSP205-508
(MID No. 087)
E0663 Body up while moving
CID Component Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
E0664 Low differential oil level coil that makes an electromagnet when current flows through it. The electromagnet
CID 0041 8 VDC Sensor Power Supply
CID 0075 Steering Oil Temperature Sensor E0665 Hydraulic hoist screen filter plugged can open or close a valve or move a piece of metal that can do work.
CID 0096 Fuel Level Sensor E0680 Ladder down while gear not in neutral
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
CID 0144 Backup Alarm Relay E0875 Low system voltage
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
CID 0168 Electrical System Voltage E0876 High system voltage that make electromagnet when current flows through them. It also has an internal switch that places
CID 0296 Transmission Control the latch coil circuit open at the time the coil latches.
E2141 Low steering oil level
CID 0378 Machine Autolube
E2142 High steering oil temperature
CID 0379 Autolube Pressure Sensor Harness and Wire Symbols
CID 0429 Steering Pump Oil Pressure Sensor Event Codes
Wire, Cable, or Harness Harness Identification Letter(s):
CID 0444 Starter Motor Relay Brake Control Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
CID 0533 Brake ECM Event Code Condition Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
CID 0590 Engine ECM E0086 High Left Front Brake Oil Temperature The "C" stands for "Connector" and the
Codes (see sample).
CID 0702 Shift Lever number indicates which connector in the
E0087 High Right Front Brake Oil Temperature L-C12 harness (C1, C2, C3, ...).
AG-C4 L-C12
CID 0724 Hoist Raise Solenoid
E0088 High Left Rear Brake Oil Temperature 111-7898 3E-5179
CID 0725 Hoist Lower Solenoid 3E-5179
E0089 High Right Rear Brake Oil Temperature Part Number: for Connector Plug 1
CID 0773 Hoist Lever Sensor Part Number: for Connector Receptacle
E0090 High Differential (Axle) Oil Temperature
CID 0800 VIMSTM Main 2
CID 0849 System Air Pressure Sensor E0239 Left Rear Parking Brake Dragging
CID 0967 Machine Application E0525 High Brake Pump Pressure Plug Receptacle
Pin or Socket Number
CID 1175 Body Position Sensor E0526 Brake Pump Pressure Not Responding to Command 5A
CID 1326 ECM Location Code 1 Deutsch connector: Typical representation Component
E0527 High Brake Pump Command of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
CID 1428 Requested Gear Command E0528 Service Brake Accumulator Pressure Not Responding 2 sockets and the receptacle contains all pins.
CID 1494 Steering Accumulator Oil Pressure Sensor 325-AG135 PK-14
E0582 Low Differential (Axle) Lube Pressure
CID 1960 Ignition Key Reader 1 Sure-Seal connector: Typical representation Harness identification code:
E0645 Differential (Axle) Filter Plugged of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
CID 2249 Steering Accumulator Bleed 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
CID 2250 Brake Accumulator Bleed E0646 Differential (Final Drive) Filter Plugged Volume 3 of 4: Cab and CIODS
CID 2448 Graphical Display E0647 Right Brake Cooling Filter Plugged
CID 2851 Idle Shutdown Timer E0648 Left Brake Cooling Filter Plugged
Brake Control E0649 Engine Cooling Fan Drive Oil Filter Plugged
2016 Caterpillar All Rights Reserved Printed in U.S.A.
(MID No. 116) E0650 High Differential (Axle) Lube Pressure
CID Component E0651 Low Differential (Final Drive) Lube Pressure
CID 0041 8 Volt DC Supply E0652 Low Service Brake Accumulator Pressure
CID 0168 Electrical System Voltage
E0653 Low Secondary Brake Accumulator Pressure
CID 0190 Engine Speed Sensor
E0660 Secondary Brake Accumulator Pressure Not Responding
CID 0291 Engine Cooling Fan Solenoid
E0661 High Brake Cooling Pump Speed
CID 0296 Transmission Control
CID 0544 Engine Cooling Fan Speed Sensor E0662 High Engine Cooling Fan Speed
CID 0590 Engine Control Module E1004 Brake Oil Filter Plugged
CID 0607 Left Rear Wheel Speed Sensor
CID 0608 Right Rear Wheel Speed Sensor
CID 0681 Parking Brake Solenoid
CID 0689 Left Brake Solenoid
CID 0690 Right Brake Solenoid
355
CID 0713 Auto Retarder ON/OFF Switch
CID 0719 TCS Proportional Solenoid
CID 0742 Service Brake Lamp/Relay
CID 0766 Differential (Axle) Lube Pressure Sensor CONN 8
CID 0779 Cab Air Temperature Sensor
CID 0796 Differential (Axle) High Speed Fan Solenoid
CID 0800 VIMS Main
CID 0835 Differential (Axle) Oil Temperature CONN 7
CID 0852 Brake Oil Temperature Sensor (Right Front)
CID 0853 Brake Oil Temperature Sensor (Left Front)
CID 0854 Brake Oil Temperature Sensor (Right Rear)
CID 0855 Brake Oil Temperature Sensor (Left Rear) CONN 6
CID 0967 Machine Application
CID 1225 Park Brake Oil Pressure (LR)
CID 1226 Park Brake Oil Pressure (RR)
CID 1227 Retarder Lever (Switch) CONN 9
CID 1229 Brake Cooling Pump Speed Sensor
CID 1230 Brake Cooling Pump Drive Solenoid
CID 1232 Final Drive Oil Bypass Solenoid
CID 1273 Chassis Control Module
CID 1326 ECM Location Code
CID 1437 Rear Axle Pump Drive Oil Divert Solenoid
CID 1607 Front ARC Control Solenoid 353
CID 1608 Rear ARC Control Solenoid
CID 1961 Service Brake Accumulator Pressure Sensor
CID 1962 Brake Pump Pressure Sensor
CID 1963 Brake Pump Unloader Solenoid
CID 2448 Graphical Display Module
CID 2659 Cab Air Temperature Control Switch
CID 2661 Cab Air Temperature Control
CID 2663 Cab Ventilation Duct Temperature Sensor
CID 2683 Secondary Brake Pedal Position Sensor 34
CID 2813 Secondary Brake Accumulator Pressure Sensor
18
(Dimensions: 34 inches x 28 inches)
31
16
26
15
25
24 Page,
CONN 82
HARNESS N
CONN 22
354
UENR1743-05 VOL 3 of 4
F F
E E
D D
SYMBOL DESCRIPTION
WIRE GROUP COLOR DESCRIPTIONS
CIRCUIT CONNECTED
GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
CIRCUIT NOT CONNECTED
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
ELECTRICAL CONNECTION TO
VOLTAGE CONVERTER OUTPUT CIRCUIT MACHINE STRUCTURE
STARTING CIRCUIT INTERNAL ELECTRICAL CONNECTION
START AID CIRCUIT TO SURFACE OF COMPONENT
UENR1743-05 VOL 3 of 4
A A
7 6 5 4 3 2 1
UENR1743-05 Harness And Wire Electrical Schematic Symbols
March 2016
Symbols
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
793F Off-Highway Truck measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
SSP205-508
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
The connectors shown in this chart are for harness to harness 1834 Ignition Key Switch
E0586 High Air Inlet #4 Differential Pressure
connectors. Connectors that join a harness to a component are 2131 5 Volt Sensor DC Power Supply #2
generally located at or near the component. See the E0678 Ground Level Shutdown 2247 Fuel Transfer Pump Inlet Pressure Sensor
Component Location Chart. E0770 High Fuel Rail Temperature
2302 Engine Coolant Pump Outlet Pressure Sensor
E1044 High Intake Manifold Pressure
2323 Fuel Rail Temperature Sensor
E1106 High Fuel Rail Pump Flow
2348 SAE J1939 Data Link #2
E2089 Oil Renewal System Cannot Operate 2349 Engine Coolant Pump Outlet Temperature Sensor
E2112 Low Engine Coolant Pressure
2417 Start Aid Injection Control Solenoid
E2143 Low Engine Coolant Level
2493 Cylinder #17 Injector
E2172 Low Fuel Transfer Pump Inlet Pressure 2494 Cylinder #18 Injector
2495 Cylinder #19 Injector
2496 Cylinder #20 Injector
2710 Engine Tertiary Speed Sensor
2738 Turbocharger #1 Compressor Inlet Pressure Sensor
2739 Turbocharger #2 Compressor Inlet Pressure Sensor
2740 Turbocharger #3 Compressor Inlet Pressure Sensor
2741 Turbocharger #4 Compressor Inlet Pressure Sensor
2854 Coolant Temperature Control Module
3031 Intake Manifold #2 Pressure Sensor
The CID is a diagnostic code that indicates which circuit is faulty.
The MID is a diagnostic code that indicates which electronic control module
Off-Machine Switch Specification Resistor Specifications Related Electrical Service Manuals diagnosed the fault.
Part No. Function Actuate Deactuate Contact Position Part No. Component Description Resistance (Ohms)
275 to 1750 kPa - Engine CAN Data Link Title Form Number
114-5333 AC High/Low Pressure Normally Open 174-3016 Resistor 120 10%
(39.9 to 253.8 psi) - CAN A Data Link Cross Reference for Electrical Connectors: REHS0970
103.4 13.8 kPa 34.5 7 kPa At room temperature unless otherwise noted. Engine Control: KENR5398
149-6371 AC Low Side Pressure Normally Open
(14.9 2 psi) (5 1 psi)
With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
Contact position at the contacts of the harness connector.
8 7 6 5 4 3 2 1
F F
E E
D D
C C
SYMBOL DESCRIPTION
CIRCUIT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
SPLICE
COLOR ABBREVIATIONS
ABBREV COLOR
30 Page,
BR BROWN
GN GREEN
BU BLUE
UENR1743-05 VOL 4 of 4
HARNESS AS.
P 247-1880 03 E-6 thru E-7 & C-7 UNIT INJECTORS (LEFT AND RIGHT)
8 7 6 5 4 3 2 1