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Speaker
Glen Wallis
Senior Field Application Engineer
1
Agenda
- What is EMC?
- Component Solutions
- Design Guides
2
What is EMC?
EMC Standards and tests are seen by customers as
HUGE PROBLEMS
EMC Effect
Cost
6
Magnetic and Material Basics
EMC Electromagnetic Wave
Electromagnetic Wave
Mai 10 AR 9
EMC Electromagnetic Wave
Electric field
1 cycle = 0o to 360o
Magnetic field
current I
Magnetic field H
Right Hand Rule
12
13
Magnetic field H
N
S
O
O
R
U
T
T
H
H
Current I
16
Straight wire I
H ( A / m)
2 R
R
I = Current
N = Number of turns
N I R = Radius
Toroidal H ( A / m)
R 2 R L= Length
Toroidal N I
R H ( A / m) =10 x 5 / 2 x 3.14 x 0.2
2 R
=39.78 A/m
The magnetic field strength is depending from:
Geometries
No. of turns
Current
But NOT MATERIAL
The magnetic field
Raverage
Raverage
Current I
H1
H2
I
H1 H 2 H B1 ? B2
2 Raverage
19
What is permeability?
Relative permeability
describe the capacity of concentration of the
magnetic flux in the material.
it is a energy factor to magnetize the material
Ferrite material Permanent magnet
Temperature influnce
- The magnetization depends from the temperature
Alignment of
T therm. movement Alignment
elementary magnets
r
1000
Ferromagnetic change
to Paramagnetic
+15 %
770
Point reached at
670
-20 %
540
500 Curie-temperature
r = ? 1
XL(NiZn)
R(NiZn)
=1 turn
Core material-Parameter
Replacement circuit
2 2 R
Z R X_
_ L Z
X L
22
Core material Inductors (Storage)
100%
90%
80%
70%
Impedance
60%
XL(Fe) XL(MnZn) XL(NiZn)
50%
40%
30%
20%
10%
0% f/MHz
0,01 0,1 1 10 100 1000
23
Core material Choke (Filter)
100%
90%
80%
70%
Impedance
60%
50%
40%
R (Fe) R (MnZn) R (NiZn)
30%
20%
10%
0% f/MHz
0,01 0,1 1 10 100 1000
Core Losses
the core losses from ferrite transform the noise energy into heat
Transmission Modes
&
Filter Topologies
Transmission modes
signals on a
line(s) with a return path Neutral (Return)
Cs
Common Mode
Earth (Ground)
Primary procedure
to aim at source a low noise
Secondary procedure
eliminate the noise thru interrupting the coupling way
Tertiary procedure
increase the noise immunity at load
Coupling way
EMC - Coupling
Capacitive coupling
Effects are dominant when the dimensions are 10% below the wave length (l < /10)
Inductive coupling
Effects are dominant when the PCB traces are ca. 25% from the noise wave length (l < /4)
c f
Reduction? - Increase the distance
H field E field
Frequency Wavelength
1/4 wavelength 1/10 wavelength
(MHz) (m)
(m) (m)
30 10 2.5 1
100 3 0.75 0.3
500 0.6 0.15 0.06
1000 0.3 0.075 0.03
2500 0.12 0.03 0.012
3000 0.1 0.025 0.01
6000 0.05 0.0125 0.005
Recognizing the coupling mode
if noise is reduced or
noise immunity increase
If not
ZA ZF
U0 U1 U2 ZB
System attenuation
Z A ZF ZB
A 20 log in (dB)
Z A ZB
Impedance
20A
Z F 10 Z A Z B Z A Z B in ()
Insertion loss recommended filter topology
Source Impedance Load Impedance
high
C high
high or high or
unknow C L C unknow
n n
Choose ferrite bead or
low L inductors L which
low
= build no resonance with C
= broadband filter
L L
low or low or
unknow unknow Pay attention to:
C
n n
SRF of used
components
35
Filter design
How to?:
defined filter using 2 components
at least 1 component must be frequency dependant
U E
Z 2
U A
U E 1 U A
f ZC
C
LPF 2. rank
L
f ZL
U E 1 U A
C f ZC
Filter topologies L-Filter
L-Filter
-15
-25
-30
-35
Simulated Measured
-40
1 10 100 1000
Frequenz [MHz]
Filter topologies Parallel-C-Filter
Parallel-C-Filter
Resonant freq.
-9
-18
-27
-36
-45
-54
-63
-72
-81
-90
1 10 100 1000
Frequenz [MHz]
Filter topologies LC-Filter
LC-Filter
C=100nF -9
-18
-27
-36
-45
-54
-63
-72
-81
Simulated Measured
-90
1 10 100 1000
Frequenz [MHz]
Filter topologies LC-Filter
Design-Tip: avoid over current (load dump)
SMD/Ferrite
+
Uin
e.g. 12V DC
U(t)
Umax
I(t)
2 3 4 5
Imax
2 3 4 5
Filter topologies LC-Filter
Design-Tip: avoid over load of bead ferrite!
SMD/Ferrite
+
Uin
e.g. 12V DC
-Filter
C1=1nF -9
C2=100nF -18
-27
-36
-45
-54
-63
-72
-81
Simulated Measured
-90
1 10 100 1000
Frequenz [MHz]
Filter topologies T-Filter
T-Filter
-27
-36
-45
-54
-63
-72
-81
Simulated Measured
-90
1 10 100 1000
Frequenz [MHz]
44
Common Mode Filter Signal theories
Noise mode:
e.g.: USB
Transmitter/ Receiver/
Source Load
differential
common
D+
D-
Data lines
It is a Bi-directional filter
From device to outside environment
From outside environment to inside
device
Conclusion:
almost no affect the signal - Differential mode
e.g.: USB
Filtering
VCC
Common mode
D+
D-
GND
D+ D+
USB1.0 USB1.0
IC D- D-
IC
Data source
Spektrum
-10
-20
-30
Leistung in dBm
-40
-50
-60
-70
-80
0 500 1000 1500
Frequenz in MHz
2000 2500 3000 RF-Generator
CM 32 Ohm CM 41 Ohm
DM 0.7 Ohm @ 12 MHz Common Mode Choke DM 0.7 Ohm @ 12 MHz
D+ D+
D- D-
CM 363 Ohm CM 77 Ohm
DM 1 Ohm @ 12 MHz DM 1 Ohm @ 12 MHz
Increase Z
2 x SMD-Ferrit
Fail rate: 4.4% D+ D+
Fail rate: 7.5%
D- D-
DM 35 Ohm @ 12 MHz
DM 110 Ohm @ 12 MHz
Fail rate: 0
Component Solutions
How to resolve EMI using EMC counter measures
52
PCB mounted EMC ferrites
Why?
Applications
- DC power line filtering
- Low voltage AC power line filtering
- Data/Signal line filtering
EMC Phenomena
Radiated Emission
Radiated Immunity
Conducted Emissions
Conducted Immunity
Electro Static Discharge (ESD)
Electric Fast Transients (EFT)
PCB mounted EMC ferrites
WE-CBF WE-CBF HF
WE-CBF WE-CBF HF
Retro fit EMC ferrites - Key points
Applications
- AC power line filtering
- DC power line filtering
- Data/Signal line filtering
EMC Phenomena
Radiated Emission
Radiated Immunity
Conducted Emissions
Conducted Immunity
Electric Fast Transients (EFT)
Retro fit EMC ferrites
These are all Split ferrites. Design for quick application to the cable
Mai 10 AR 61
Retro fit EMC ferrites Number of turns
12 1
2000 10
23 100
1800 2 turns
1600
1400
MnZn NiZn
1200
1000
800
600
400
200
0 f/MHz
1 10 100 1000
Retro fit EMC ferrites
WE-SFA
WE-FLAT
WE-FAP
WE-FLAT (Flexible PCB)
WE-TOF
WE-AFB
WE-AFB LFS
WE-SAFB
Mutli-Aperture ferrite
Design:
As close as possible to the
source of the noise
Ideally 20mm to 50mm from the
point of cable connectivity
Recognizing the coupling mode
if noise is reduced or
noise immunity increase
If not
ZA ZF
U0 U1 U2 ZB
Z A ZF ZB
System attenuation A 20 log in (dB)
Z A ZB
20A
Impedance
ZF 10 Z A Z
B Z A Z B in ()
System Impedances
10
>90
System Impedances
10
50 - 90
The problem
1. 1.Require 20dB of
attenuation at 125 MHz
impedance
Result is a minimum
impedance of 180
180
Impedance of ferrite ()
Mai 10 AR 71
The result
WE-CPU Plate
Current compensated common mode chokes -
Key points
Applications Power line
EMC Phenomena
Radiated Emission
Radiated Immunity
Conducted Emissions
Discontinuous Conducted Emissions
Conducted Immunity
Common mode choke - construction
bifilar sectional
Data/Signal lines Common mode chokes
P/N:
EP-CBF-0805 SMD Ferrite 0805
EP-CBF-1206 SMD Ferrite 1206
EP-STROKO WE-SLxy Series SMD common mode chokes
VPE 12 pcs. Price 20 inclusive P&P
Common mode chokes Power lines
WE-CMB
WE-CMB HC
WE-CMB NiZn*
WE-LF
WE-LF SMD
WE-FC Mini
WE-FC
WE-TFC
Used for low frequency suppression in the frequency range of 150KHz to 30MHz.
* 30MHz to 300MHz due to NiZn core
Common mode chokes line card
70
14 H
30 H
60
47 H
100 H
50
1 mH
5 mH
attenuation [dB]
40 10 mH
20 mH
30 39 mH
20
10
0
0,1 1 10 100 1000
frequency [MHz]
Nano Crystalline WE-CMBNC
80
Internal structure
81
WE-CMB Impedance vs Temperature
10000
1000
Impedance (Ohm)
CMB @ -40
100 CMB @ 80
CMB @ 120
CMB @ 150
CMB @ 180
10
1
100 1000 10000 100000
f (kHz)
2014-02-24 / IMA 82
WE-CMBNC Impedance vs Temperature
10000
1000
Impedance (Ohm)
CMBNC @ -40
100 CMBNC @ 80
CMBNC @ 120
CMBNC @ 150
CMBNC @ 180
10
1
100 1000 10000 100000
f (kHz)
2014-02-24 / IMA 83
Cost saving?
30 H
60
47 H
100 H
50
1 mH
5 mH
attenuation [dB]
40 10 mH
20 mH
30 39 mH
20
10
0
0,1 1 10 100 1000
frequency [MHz]
CMB NC
Circuit Protection Key points
Applications
- AC power line (14 to 1000Vac rms) protection
- DC power line (18 to 1465Vdc) protection
- Signal/Data line protection
EMC Phenomena
Electro Static Discharge (ESD)
Electrical Fast Transients (EFT)
High Energy Surges (HES)
Mai 10 AR 86
Circuit Protection
WE-VE
WE-VE ULC
WE-VEA
WE-VEA ULC
WE-VS
WE-VD
Circuit Protection ESD/EFT
These devices can be used to protect the DC power and also the signal lines
in one package
Waveshape - ESD
ESD
Mai 10 AR 90
Waveshape - EFT
FTB/EFT
Mai 10 AR 91
Circuit Protection - TVS
Mai 10 AR 93
USB 2 Port solution (ESD/EFT-EMI solution)
Mai 10 AR 94
LAN ESD/EFT-solution
Mai 10 AR 95
Circuit Protection - ESD
The WE-VE series of components are suited for the ultra fast voltage pulses
caused by Electro Static Discharge
WE-VE
WE-VEA
These devices are applied to the DC power and also signal/data lines
Circuit Protection - ESD
Mai 10 AR 98
USB 2.0 filter dongle
Mai 10 AR 99
WE-USBH Connector with Integrated EMI & ESD function
P/N 8492121
Full Speed 480MHz
Mai 10 AR 100
WE-USBH Connector with Integrated EMI & ESD function
Mai 10 AR 101
Circuit Protection - HES
WE-VS
Application
- AC power line (4 to 40Vac rms) protection
- DC power line (5.5 to 56Vdc) protection
WE-VD
Application
- AC power line (14 to 1000Vac rms) protection
- DC power line (18 to 1465Vdc) protection
What size of varistor to select?
Parameters to consider:
Open Circuit
Short Circuit
Rise Time : 8 s
Duration : 20 s
Mai 10 AR 104
Varistor Characteristics V I Curve
max. Current 7
IMax
6
Current [mA]
Ic
4
0,1mA or 1mA 2
Leakage Current 1
IVar 0
30 40 50 60 70
IL Voltage [V]
+U
VM VVar VC
Clamping Voltage
L1
L2
L3
EUT
Common Mode Z = 12
Differential Mode Z = 2
Signal lines Z = 42
Calculation of the current: Ic
Surge Voltage
We can make an approximation, in
considering rectangular wave.
Surge Current
V = Vclamp (just calculated before)
I = Ic ( just calculated) 50s
T = 20S ( time duration of the surge current)
20s
Method 2
Number of surges
Temperature (C)
Time (s)
Layout of varistor for surge protection
Also the product likely to fail the Hi-pot, earth leakage test
FAE Dez. 2011
UL 1449 3rd Edition
RF transparent materials
EMI Shielding material Key points
Applications
Shielding of non metallic enclosures
Bonding of metallic enclosures
Absorbing (Attenuating)
EMC Phenomena
Radiated Emissions
Radiated Immunity
WE-LT- RF gasket
Earthing belts
WE-FAS EMI
WE-FAS RFID
WE-FSFS
WE-SECF
WE-SHC
EMI Shielding material
Surface resistance
EMI Shielding material
WE-LS
WE-FAS EMI
Ethernet EMI solution
Ethernet EMI solution: WE-RJ45 HPLE
Leakage inductance shielded vs. unshielded
Radiation by inductor
WE - PD2 unshielded
10H, 2MHz clock, 1A
Radiation by inductor
WE PD shielded
10H, 2MHz clock, 1A
19dBm
improvement
Self sheilding
EMC Components
Power Magnetics
Three sections:-
Magnetic basics
Components
Application notes
Filtering
DC/DC PSU design
Design Tools
LT Spice Simulator
WE Component Selector
Inductor Selector
WE-Flex transformer designer
RF inductor Selector
Chip Bead Ferrite Selector
Lab rack/design kits
THANK YOU
&
Any Questions