Académique Documents
Professionnel Documents
Culture Documents
September 2012
64 58 7
KENR8379-03 VOL 1 of 3
COMPONENT LOCATIONS
Machine Schematic
Steering and
Fan Pump
1
Description Part Number
Location Location
6
36 Page,
VALVE GP - SOL (VOL. 1) 288-4351 6 H-11
VALVE GP - STEERING (VOL. 1) 151-5933 1 I-3
YY
PRESSURE AND FLOW
COMPENSATOR VALVES
Volume 1 of 3: Steering
STEERING and FAN PUMP STEERING CONTROL VALVE and RELIEF VALVE MANIFOLD 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
MAIN AUX
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
STEERING POSITION SENSOR
Sensor Head VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT
Magnet COMPENSATED)
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
4 Rod
AB
CONTROL VALVES
A B
CHECK VALVES
COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL
58 SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
75
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
60
UNIDIRECTIONAL UNIDIRECTIONAL
CHASSIS VIEW
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Hydraulic Tank, Right Side (FLUID) (GAS / AIR)
Fan Section 94
WIRE NUMBER IDENTIFICATION CODES
PREVIOUS STANDARD
325-PK-14 B A
HYDRAULIC TANK
14 13 12 11 10 9 8 7 6 5 4 3 2 1
J J
(71) SENSOR GP-PRESS
221-3405
(Dimensions: 48 inches x 35 inches)
L
I PP P L I
T R
LS
36 Page,
CL
(6) VALVE GP-SOL
HP
288-4351
H H
LS
STEERING POSITION
SENSOR
(70) SENSOR GP-SPEED
186-0131 (4) PUMP GP-METERING
192-3897
F F
E E
A M G T1 L1 L1 T1 G1 MA A B MB G2 T1A
(46) FILTER-HYDRAULIC
4T-6788
D Vg MIN Vg MAX
DRIVE Vg MAX Vg MIN
Vg MIN Vg MAX D
BOX
(94) SWITCH AS
172-8660
(54) PUMP GP - STEERING and FAN (60) PUMP GP - STEERING and FAN
(SHALLOW GRADE) (STEEP GRADE)
(62) PUMP GP - BRAKE COOLING 301-4678 284-9631
STEEP GRADE ONLY 281-8284
B B
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SUPPLY LINE
DRAIN / RETURN LINE
(137) MOTOR GP - TBD 2 PUMP OUTPUT
BRAKE COOLING CON 021
Part #: N/A
LINE PATTERNS
AA
Pressure Line
Component Group
CALLOUTS
BB YY Taps (Pressure, Sampling, Sensor - by letter)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
KNER8379-03
COMPONENT LOCATIONS September 2012
Machine Schematic Hoist Screens - Internal
Description Part Number
Location Location
ACCUMULATOR GP - BRAKE PRECHARGE (VOL. 2) 286-0796 27 G-8
ACCUMULATOR GP - BRAKE PRECHARGE (VOL. 2) 286-0796 29 F-6
17 33
ADJUSTER GP (VOL. 2) 205-0560 42 I-11
KENR8379-03 VOL 2 of 3
ADJUSTER GP (VOL. 2) 205-0560 43 I-1
CONNECTOR AS - ORIFICE (VOL. 2) 311-6676 10 D-7
CONNECTOR AS - ORIFICE (VOL. 2) 311-6676 11 D-7
CONT GP - SERVICE BRAKE (VOL. 2) 321-5086 35 E-5 TANK
I-8
TANK 22
36 Page,
SENSOR GP - PARKE BRAKE PRESSURE (VOL. 2) 221-3410 81
ARC Solenoid Rear Brake
SENSOR GP - PRESSURE (VOL. 2) 221-3405 75 F-8/F-7 ARC Solenoid
SENSOR GP - PRESSURE (VOL. 2) 221-3405 76 F-5 BACK FRONT
SENSOR GP - PRESSURE (VOL. 2) 221-3405 77 D-6
SENSOR GP - PRESSURE (VOL. 2) 221-3415 105 G-13
SENSOR GP - TEMP (VOL. 2) 134-2252 87 J-11 Accumulator
SENSOR GP - TEMP (VOL. 2) 134-2252 86 F-11 Purge Solenoid
SENSOR GP - TEMP (VOL. 2) 134-2252 92 J-1 LL Parking Brake
SENSOR GP - TEMP (VOL. 2) 134-2252 93 F-13 FF KK JJ HH GG Solenoid
SENSOR GP - TEMP (VOL. 2) 288-8390 100 H-13
SWITCH AS - LEVEL (VOL. 2) 172-8660 96 B-9
SWITCH AS - PRESSURE (VOL. 2) 130-7459 102 I-13
Rear Service Brake RIGHT SIDE
SWITCH GP - FILTER BYPASS (VOL. 2) 164-7577 122 G-13 27 29 42 Shuttle Valve Front Service Brake
Relief Valve Shuttle Valve
SWITCH GP - FILTER BYPASS (VOL. 2) 164-7577 123 I-12
TANK GP - HYDRAULIC (VOL. 2) 280-1634 59 B-5 Volume 2 of 3: Shallow Grade - Braking and Cooling
VALVE - CHECK (VOL. 2) 123-4750 51 E-4
VALVE - CHECK (VOL. 2) 123-4750 52 F-7 CHASSIS VIEW BRAKE CHASSIS VALVE BRAKE SYSTEM FILTER
VALVE - CHECK (VOL. 2) 123-4750 53 F-8 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
VALVE GP - RELIEF (VOL. 2) 346-4815 69 C-7
VALVE GP - CONT (VOL. 2) 293-4974 19 H-4
VALVE GP - DIVERTER (VOL. 2) 168-7859 111 H-12
VALVE GP - MANUAL BYPASS CONTROL (VOL. 2) 336-0978 126 D-13
VALVE GP - MTG (VOL. 2) 285-5630 33 D-8
VALVE GP - MTG (VOL. 3) 285-5630 32 E-8
VALVE GP - RELIEF (VOL. 2) 172-5381 107 H-13
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
RAXL DRIVE PUMP PRESSURE J D-11 81 H CC 31 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
REAR BRAKE SLACK ADJUSTER
RIGHT BRAKE PRESSURE
A
CC
H-11
I-7
35 55
RIGHT FRONT BRAKE COOLING IN U F-2 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
RIGHT FRONT BRAKE COOLING OUT V F-1 SUPPLY PRESSURE
RIGHT FRONT SERVICE BRAKE O G-2 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
RIGHT REAR PARK BRAKE F F-10
RIGHT REAR SERVICE BRAKE
TCS PILOT
L
H
G-10
T-7
21 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
UNIDIRECTIONAL UNIDIRECTIONAL
SERVICE BRAKE CONTROL VALVE TRACTION CONTROL SYSTEM VALVE BRAKE COOLING and CHARGE BRAKE COOLING SCREENS
DIRECTION
93 G
87 M
86
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Hoist Screens (FLUID) (GAS / AIR)
Return Screens
Brake Actuation
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Section
CURRENT STANDARD CURRENT STANDARD
PREVIOUS STANDARD
Hoist Screens
WIRE WIRE COLOR
325-PK-14 B A
D
PUMP TO CYLINDER
(123) SWITCH GP
ROD END (LOWER)
FILTER BYPASS
1647577
(31) CONTROL GPHYD
2224744 HH
(17) CYL GPTEL
(118) FILTER GP
TRANS: 3340572
2898616
I I
RIGHT BRAKE PRESSURE
R TCS BYPASS TO REAR
BRAKE COOLING PUMP TO CYLINDER
(115) PLUG AS HEAD END (RAISE)
2427114 (42) ADJUSTER GP
2050560 (43) ADJUSTER GP
(110) VALVE GPDIVERTER
1687859
JJ 2050560
KK
H H
LL
(107) VALVE GP
RELIEF: 1725381
BANJOHOUSING
OIL SUMP
(105) SENSOR GP
PRESS: 2213415
(122) SWITCH GP
FILTER BYPASS (19) VALVE GPCONT
1647577 2934974
G G
(119) FILTER GP
TRANS: 3340572
BRAKE
CONTROL
MODULE (93) SENSOR GP
(27) ACCUM GP TEMP: 1342252
2860796
(29) ACCUMULATOR GP
2860796 O
(53) VALVECHECK
(109) SCREEN AS 1234750
1726104
(99) SCREEN AS
9P9555
(52) VALVECHECK
F (75) SENSOR GP 1234750
(76) SENSOR GPPRESS F
PRESS: 2213405 2213405
(86) SENSOR GPTEMP
1342252
RIGHT REAR (35) CONT GP
RIGHT FRONT
ACC1 PS1 SUPPLY PS2 TCS HOIST BCD ACC2 SERVICE BRAKE
RV1
3215086
SQ1 SV3
LE1 PS3
T2 SV2
(51) VALVECHECK
PR2
1234750
PR1 FL1
(13) PUMP GPELEC DR
5T1060
POWER TRAIN
(REAR AXLE) 1
SH1 SH2
(39) PUMP GPREAR AXLE LUBE
3242716
PS5 FSB
PB R PS4 F
J
D D
RAISE
(37) MOTOR GP
LOWER REAR AXLE LUBE (84) CORE ASFRONT REAR
2965306 BRAKE COOLER: 2850255
14 13 12 11 10 9 8 7 6 5 4 3 2 1
KENR8379-03
COMPONENT LOCATIONS September 2012
Machine Schematic
Description Part Number
Location Location
ACCUMULATOR GP - BRAKE PRECHARGE (VOL. 3) 286-0796 26 G-9
ACCUMULATOR GP - BRAKE PRECHARGE (VOL. 3) 286-0796 28 F-6
KENR8379-03 VOL 3 of 3
ADJUSTER GP (VOL. 3) 205-0560 40 I-11
ADJUSTER GP (VOL. 3) 205-0560 41 I-1
CONNECTOR AS - ORIFICE (VOL. 3) 311-6676 8 E-7
CONNECTOR AS - ORIFICE (VOL. 3) 311-6676 9 E-7 TANK 41
CONT GP - BRAKE (VOL. 3) 321-5086 34 F-6 32
36 Page,
SCREEN AS (VOL. 3) 9P-9555 98 F-13
SCREEN AS (VOL. 3) 172-6104 108 F-13
SCREEN GP - BYPASS SWITCH (VOL. 3) 172-2395 20 C-10
SCREENS - BRAKE COOLING (VOL. 3) N/A 132 B-5 79 H CC 30
SENSOR GP - PARKE BRAKE PRESSURE (VOL. 3) 221-3410 78 J-8
TANK
SENSOR GP - PARKE BRAKE PRESSURE (VOL. 3) 221-3410 79 H-8
SENSOR GP - PRESSURE (VOL. 3) 221-3405 72 F-8/F-7
SENSOR GP - PRESSURE (VOL. 3) 221-3405 73 E-7 26 28 40
SENSOR GP - PRESSURE (VOL. 3) 221-3405 74 F-6
SENSOR GP - PRESSURE (VOL. 3) 221-3415 104 G-13
SENSOR GP - TEMP (VOL. 3) 134-2252 88 F-1
SENSOR GP - TEMP (VOL. 3) 134-2252 89 J-1
SENSOR GP - TEMP (VOL. 3) 134-2252 90 J-11
SENSOR GP - TEMP (VOL. 3) 134-2252 91 F-11 Volume 3 of 3: Steep Grade - Brake and Cooling
SENSOR GP - TEMP (VOL. 3) 288-8390 103 H-13
SWITCH AS - LEVEL (VOL. 3)
SWITCH AS - PRESSURE (VOL. 3)
172-8660
130-7459
95
101
B-9
I-13
TRACTION CONTROL SYSTEM VALVE BRAKE SYSTEM FILTER
2012 Caterpillar, All Rights Reserved Printed in U.S.A.
SWITCH GP - FILTER BYPASS (VOL. 3) 164-7577 120 G-13
SWITCH GP - FILTER BYPASS (VOL. 3) 164-7577 121 I-12
TANK GP - HYDRAULIC (VOL. 3) 280-2090 65 B-6
VALVE - CHECK (VOL. 3) 123-4750 48 F-7
VALVE - CHECK (VOL. 3) 123-4750 49 G-8
VALVE - CHECK (VOL. 3) 123-4750 50 C-4
VALVE GP - RELIEF (VOL. 3) 346-4815 68 C-7 Hoist Screens - Internal
VALVE GP - CONT (VOL. 3) 293-4974 18 H-4 FLUID POWER SYMBOLS
VALVE GP - DIVERTER (VOL. 3) 168-7859 110 H-12 BASIC COMPONENT SYMBOLS
VALVE GP - MANUAL BYPASS CONTROL (VOL. 3) 336-0978 127 C-13 32 MAIN AUX
COMPENSATED)
Machine Schematic
Description
Location Location TANK 23
VALVE ENVELOPES VALVES VALVE PORTS
HOIST CYLINDER HEAD END PRESSURE LL H-4 34 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
LEFT FRONT BRAKE COOLING OUT T J-1 Pressure Reducing Valve SERVICE BRAKE CONTROL VALVE MEASUREMENT ROTATING SHAFTS
LEFT FRONT SERVICE BRAKE N I-4
Q J-10
LEFT REAR BRAKE COOLING IN
LEFT REAR PARK BRAKE G J-10 18 38 Front Brake Relay Valve
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
PILOT PRESSURE - PUMP to ROD END (Lower) HH I-5 Parking Brake Relay Valve LEFT SIDE MANUAL CONTROL SYMBOLS
Screen
PILOT PRESSURE - ROD END to TANK (Raise) GG J-4
RAXL DRIVE PUMP PRESSURE J D-12
REAR BRAKE COOLING SUPPLY AA B-5 Front Brake PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
REAR BRAKE SLACK ADJUSTER A H-11 ARC Solenoid Rear Brake
RIGHT BRAKE PRESSURE CC I-8 ARC Solenoid RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
93 G
M
87 REAR
86 FRONT
Brake Actuation TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Section Filler Tube (FLUID) (GAS / AIR)
Brake Actuation
Section PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
132
97 (ADJUSTABLE) SWITCH
Z Return Screens
ELECTRICAL SYMBOLS (ELECTRICAL)
132 VIEW A
WIRE NUMBER IDENTIFICATION CODES
CIRCUIT NUMBER
92 Hoist Valve Port
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
PREVIOUS STANDARD
Front Pumps
WIRE WIRE COLOR
325-PK-14 B A
BYPASS TO FRONT
(101) SWITCH AS (112) CORE AS BRAKE COOLING GG
PRESSURE: 1307459 2993290
P L
LEFT BRAKE PRESSURE
PUMP TO CYLINDER
ROD END (LOWER)
(121) SWITCH GP
FILTER BYPASS
(89) SENSOR GP
1647577 D HH TEMP: 1342252
(16) CYL GPTEL
(30) CONTROL GPHYD 2898616
2224744
(116) FILTER GP
TRANS: 3340572
I BYPASS TO REAR
I
BRAKE COOLING PUMP TO CYLINDER
HEAD END (RAISE)
(114) PLUG AS
2427114
(40) ADJUSTER GP R RIGHT BRAKE PRESSURE
TCS JJ (41) ADJUSTER GP
(110) VALVE GP DIVERTER 2050560 2050560
1687859
(103) SENSOR GP
TEMP: 2888390 PILOT
36 Page,
(106) VALVE GP
RELIEF: 1725381 HOIST PILOT DRAIN
FROM FILTER
BANJOHOUSING
OIL SUMP
(104) SENSOR GP (18) VALVE GPCONT
PRESS: 2213415 2934974
(120) SWITCH GP
FILTER BYPASS
1647577
(49) VALVECHECK
G 1234750 G
(117) FILTER GP
TRANS: 3340572
BRAKE
CONTROL (26) ACCUM GP
(48) VALVECHECK (88) SENSOR GP
MODULE 2860796 (72) SENSOR GP 1234750 TEMP: 1342252
(91) SENSOR GP PRESS 2213405
TEMP: 1342252 (74) SENSOR GPPRESS
(28) ACCUMULATOR GP 2213405 O
2860796
(108) SCREEN AS
1726104 ACC1 PS1 SUPPLY PS2 TCS HOIST BCD ACC2
RV1
SQ1 SV3
(98) SCREEN AS
9P9555
LE1 PS3
(34) CONT GPBRAKE
F 3215086
F
T2
SV2
PR2
PR1 FL1
RIGHT FRONT
RIGHT REAR
CV1 CV2
TSB
P A
T T1 T
HF1 PD2 HF2 PD3 PLUG HF3
PD1 SV1
1
PS5 SH1 SH2
D D
RAISE
LOWER
(47) FILTER
(50) VALVECHECK
HYDRAULIC
1234750
4T6788
(67) VALVE GP MANUAL (36) MOTOR GP P
BYPASS CONTROL: 3360978 REAR AXLE LUBE
2 1 2965306 S (12) PUMP GPELEC DR
5T1060
(68) VALVE GPMTG
3464815
M
(130) ORIFICE (20) SCREEN GP
1722395
C T F C
(124) MANIFOLD GP
POWER ACCESS
LINE RELIEF: 3360981
TO CYLINDER TO CYLINDER
HEAD END ROD END (23) PUMP GP
2818288
(66) MOTOR GP
C2 C1 REAR AXLE FAN (83) CORE AS FRONT REAR HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
2576844 BRAKE COOLER 2850255 PILOT PUMP OUTPUT
POWER ACCESS
(95) SWITCH AS PUMP GP - HOIST CIRCUIT
1728660 SUPPLY LINE
BRAKE ADJUSTER CUIRCUIT
MOTOR GP - REAR AXLE LUBE CIRCUIT
DRAIN / RETURN LINE
PUMP GP - REAR AXLE LUBE CIRCUIT
(132) SCREEN GP PUMP GP - BRAKE CHARGE CIRCUIT
B BRAKE COOLER BRAKE COOLING B
ELECTRICAL CIRCUITS
LINE PATTERNS
PUMP
Pressure Line
DRIVE
Pilot / Load Sensing Pressure
BOX Drain / Return Lines
(65) TANK GP HYD 1435
2802090
(61) PUMP GP (136) MOTOR GP Component Group
M BRAKE CHARGE BRAKE COOLING
CALLOUTS
3149248 PUMP DRIVE
BB
1711881 YY Taps (Pressure, Sampling, Sensor - by letter)
See Volume 1
A-2 Callout Number Component
FILL (Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name
14 13 12 11 10 9 8 7 6 5 4 3 2 1