I LINE V Series Catalogue 2014-2015 (2015.08.18)

Schneider Electric busway
I-LINE V
Medium-high power busway trunking system
Dedicated solution for high-rise building
(400A-3200A)
Transformer/Switchboard connection
(40006300A)
Catalogue
2016
Consistent Quality, Competitive Price
Up to 20% space saving

Better use of space
High investment efficiency
Long-life expectance
No repetitive investment
Green
Energy saving, recyclable product
Flexible & Simple

Simple design, installation and maintenance
Cost Saving
Well balance of budget and quality,
performance, reliability
Contents
Company Introduction 1
Presentation 4
Description 6
Application 10
Characteristics 11
Design Guide 12
Catalogue Number Coding 14
Common Catalogue Number 17
Physical Data 20
Transformer/Switchboard connection 36
Temperature wireless monitoring 56

Make the most of your energy
SM
4
Schneider Electrics profile
The global specialist in energy management
As a global specialist in energy management with operations in more than 100 countries, Schneider
Electric offers integrated solutions across multiple market segments, including leadership positions
in Utilities & Infrastructure, Industries & Machines Manufacturers, Non-residential Building, and Data
Centers & Networks and in Residential. Focusing on making energy safe, reliable, efficient, productive and
green, the Group's 140,000 plus employees achieved sales of 24 billion euros in 2012, through an active
commitment to help individuals and organizations make the most of their energy.
Schneider Busway Guangzhou

Trustworthy Manufacturer
25+ Factory is established in Guangzhou, China to

serve the Asia Pacific and Middle East market,
supplying to more than 25 countries since 1999
2,000+
More than 1500 busway installations are in operation
in Asia Pacific and more than 500 in Middle East, best
evidence to prove its quality
The only busway manufacturer in Asia Pacific

under UL, KEMA KEUR, ASTA Diamond listing and
follow-up service on busway product
ISO ISO OHSA

9001 14001 18001
More than 70,000 km of Schneider busbar

trunking has been sold around the world.
1
Reliable quality with complete certification
The whole busway range (400A3200A) tested in an independent IEC accredited lab according
to the IEC 61439-6.
10.2.2 Resistance to corrosion

10.2.3.1 Thermal stability
10.2.3.2 Resistance to abnormal heat and fire due to internal electric effects
10.2.5 Lifting
10.2.6 Mechanical impact
10.2.7 Marking
10.2.101 Ability to withstand mechanical loads
10.2.102 Thermal cycling test
10.3 Degree of protection of assembly
10.4 Clearances distances
10.4 Creepage distances
10.5.2 Effective continuity between the exposed conductive parts of the BTS and
the protective circuit
10.5.3 Short-circuit withstand strength of the protective circuit
10.6 Incorporation of switching devices and components
10.7 Internal electrical circuits and connections
10.8 Terminals for external conductors
10.9.2 Power-frequency withstand voltage
10.9.3 Impulse withstand voltage
10.10 Temperature-rise limits
10.11 Short-circuit withstand strength
10.12 Electromagnetic compatibility (EMC)
10.13 Mechanical operation
10.101 Resistance to flame propagation
10.102 Fire resistance in building penetration
1 Full verifications for all ratings

Whole product range (400A-3200A) was certified; KEMA-KURE certification mark guarantee product range
and production line in compliance with latest IEC 61439
2 Excellent integration between Schneider busway and PIU

Schneider breaker Tap-off unit was tested as Excellent integration
incorporated inside per IEC61439-6 separately between busway and PIU
tap-off unit
3 Prevent the spread of fire through building penetration for 240 min
10.102 Fire resistance in building penetration
Resist the smoke spread and penetration; Prevent the further spread of fire, save time for people to run
away from the fire
2
Advantages of busway system
Busway is an innovative pre-fabricated and pre-tested solution to transport and distribute power,
compared with conventional cable power distribution, busway solution has below advantages:
cable busway
Safety
It is mandatory to verify the design of busway and test the busway
as per latest IEC 61439-6 standard (25 design verifications) and
routine tests need to be done before ex-factory. Hence the quality of
busway is guaranteed and the electrical characteristic is known
cable
Flexibility
Very easy to remove, re-allocate, and expand the loads
Easier design, not require detailed layout of each load
Compactness
Busway occupies much less space than that in cable of same rating
busway
Performance
Thanks to the compact sandwich design, busway has better heat
dissipation, less voltage drop, longer life expectancy than that of
cable
Installation
Busway installation is easier and faster, requiring less labor than
cable
cable busway
Green
Busway is recyclable, environmentally friendly
Consume less natural resource
No toxic emission in case of fire
3
Presentation
2 1 3
1 2 3
Straight Length Feed Units Elbow Fittings
Available from 600-4000mm, 10mm Supply connections to allow the Standard elbow
increment busbar trunking to be connected to Flatwise elbow
the switchboards busbar or to the Edgewise elbow
transformer Non-standard elbow
Flanged end Double elbow
End cable tap box Offset elbow
4
5 4 6
4 5 6
Fixing Supports Tap-off Unit End Closure
Vertical support All I-LINE V tap-off units are The end closure protects and insulates
Fixed hanger compatible with I-LINE V busbar the conductor ends and is fitted to the
Spring hanger trunking system last section.
Horizontal support Category:
Flatwise hanger Plug-in unit with Schneider breaker,
Edgewise hanger ampere rating from 16A to 250A
Bolt-on unit with Schneider breaker,
ampere rating from 400A to 1000A
5
Description
Straight length
9 ratings available from 400A to 3200A
Available polarities: 3L +PE, 3L +N+PE
Maximum rated voltage: 1000 Volts
Earth option: Internal 50% capacity aluminum earth or Internal 50% capacity copper
earth
Insulation voltage: 1000 Volts
The neutral conductor has the same cross-section and capacity as the phase
conductor
Compact size, Sandwich structure, totally

enclosed housing
Universal Installation, no need to consider de-rating factor, regardless of the
mounting position
The accumulation of dirt on exposed busbars and possibility of accidental contact
of busbars are greatly reduced
No Chimney effect: Continuous air spaces inside I-LINE V busway housing are
closed off with special barriers to help prevent the spread of smoke and gases in the
event of a fire in the area of the busway installation. This standard internal barrier
allows busway to extend through wall or floors without creating open space for a
Chimney effect fire path
Improve systems ventilation, satisfy higher ampere rating
Less space required for installation, investment saving
Free of orientation
3500V AC testing for every piece before ex-factory
High quality conductor

99.97% purity of copper
Silver plated copper in full length
Minimize surface oxygenation, ensure low surface contact resistance and low
voltage drop
Reliable insulation
Two layers surrounding each bus bar, 4 layers between phases
Class B, 130C, Vendor certified polyester film (DuPont Mylar)
Excellent dielectric performance
Over 40 years of application record without failure
Halogen free, no toxic emission, safe in the event of fire
Housing
Galvanized steel, better anti-corrosion, stronger, more durable and rigid enclosure,
higher mechanical strength
Paint: Epoxy electrostatic powder finish
Color: ANSI 49 gray, special color is optional upon customers request
No deformation, cracking on enclosure during transportation, handling and
installation
6
Description
Safety of life and property
With Schneider Busway, no toxic emission in case of fire
The busbar trunking has a low combustible load. Its construction uses very little
consumable material and is halogen free.
In the event of a fire, the busbar trunking does not emit any gas or toxic smoke.
The busbar trunking helps prevent the propagation of a fire through partition walls
and floors.
Halogen-sensitive applications
Public buildings (infrastructures, hospitals, schools, etc.)
Buildings with evacuation difficulties (high-rises, ships, etc.) and service-activity
buildings
Sensitive processes (production of electronic components, etc.)
Schneider Busway contains no PVCs
When PVCs burn, they produce large amounts of smoke that can be a serious safety
Example: hazard.
Consequences of a fire in a 100 m2 office with electrical Reduced visibility:
distribution by cables. risk of panic
200 kg of cables (i.e. 20 kg of PVC) produces: complicates rescue work
4400 m3 of smoke Smoke toxicity:
7.5 m3 of hydrochloric acid hydrogen chloride gas (highly toxic)
3.7 kg of corroded steel carbon monoxide (danger of asphyxiation)
Complete safety
Busbar trunking temperature rise and short-circuit withstand are known and
independent of the installation. Coordination of the Schneider Electric system results
in complete control of the electrical network
Installation standards IEC 60 364 chapter 5.523.6 stipulate that above 4 parallel
cables, it is preferable to use busbar trunking. Paralleling many cables leads to
uneven distribution of currents and the risk of abnormal temperature rise
The busbar trunking and tap-off units are designed to guarantee the safety of
personnel and equipment:
fully silver-plated copper contact solution
bolted connections with tightening torque guaranteed by torque nuts
foolproof system to avoid the risk of assembly errors
Its metal enclosure and high protection degree protect the busbar trunking from all
external aggressions (corrosion, rodents, etc).
7
Description
Innovative technology
Integrate the tap-off opening and joint unit
into one component; provide better electrical
characteristics by increasing the connection area
and reduce malfunction risk. Three types of joint
pak are available for extension.
General
Joint pak allows for quick removal of lengths from the busbar trunking runs for load
shifting or maintenance. It also can be removed and relocated on the opposite end of
the length for the last minute job change.
Belleville washer provides equal pressure over the complete joint contact area to
ensure proper electrical contact
Double, silver plated surface contact ensure a good current continuity
Standard joint pak Adjustable range: +/- 5mm
Standard Joint Pak

Provide mechanical and electrical connection, ensure earth continuity
Plug-in joint pak
Plug-in Joint Pak

Besides the basic functions of standard joint pak, it also can be connected to the
tap-off unit directly to feed power; plug and play
Auto shutter design in the tap-off opening, provide high degree of protection
Fixed Joint Pak

Besides the basic functions of standard joint pak, it also can be connected to the
tap-off unit directly to feed power
Fixed joint pak
VISI-TITE Bolt
The double head design, allows customers to tighten the joint to the proper torque
using a standard spanner. The outer head will break off when the correct torque
is achieved. A second bolt head remains to allow for joint maintenance or busbar
relocation. No need to purchase a replacement bolt. For maintenance of the joint or
when busway is relocated, the VISI-TITE Bolt should be tightened to 37 lb-ft (50Nm)
VISI-TITE Bolt with a torque wrench.
8
Description
Tap-off Units
Plug-in type:
Rating: 16A to 250A
Connect with busway through spring jaws
Bolt-on type:
Rating: 400A to 1000A
Connect with busway through busbars and bolts
Spring jaw design

The spring jaw is composed of different metalcopper and steel
The spring design ensures the plug-in jaw always has firm and tight contact with
the busbar regardless of hundreds of times of operation and temperature fluctuation
Safe protection
All tap-off units equipped with Schneider circuit breaker only, fully compatible with
busway system
Schneider circuit breaker can provide complete overload, short-circuit and earthing
malfunction protection
Transparent shield inside the PIU can prevent direct contact with live part
Protection
IP rating up to 54, excellent resistance to water and dust
Triple interlock mechanism

Tap-off unit cannot be switched ON until installed in the right position
When the unit is switched ON, the door cannot be opened or removed from the
busway
When the door is open, the unit cannot be switched ON
Earthing
Earthing establishes at first and switches off at last as to protect workers against
electrical contact shock
9
Application I-LINE V series medium-high power busway
trunking system
(400A - 3200A)
Application
1. Transformer/ Switchboard connection
2. Horizontal distribution, from the substation to the loads in workshop
3. Vertical distribution, from the substation to the loads of each high rise floor
4. Lighting application, in garage, supermarket, exhibition center, metro, etc.
10
Characteristics I-LINE V series medium-high power busway
trunking system
(400A - 3200A)
Rated Current A 400 630 800 1000 1250 1600 2000 2500 3200
Compliance with standards IEC/EN 61439-6
Rated Operating Voltage Ue V 1000 1000 1000 1000 1000 1000 1000 1000 1000
Rated Insulation Voltage Ui V 1000 1000 1000 1000 1000 1000 1000 1000 1000
Operating Frequency f Hz 50 50 50 50 50 50 50 50 50
IP rating IP 54/55/65
Allowable rated short-time withstand current (t=1s) lcw kA 22 27 30 45 50 65 65 65 100
Allowable rated peak current lpk kA 46.2 56.7 63 94.5 105 143 143 143 220
Resistance
Average resistance at an ambient temperature R20 10-3 /m 0.130 0.105 0.081 0.065 0.046 0.039 0.032 0.021 0.017
Average resistance at Inc R1 10-3 /m 0.155 0.138 0.104 0.083 0.058 0.050 0.042 0.028 0.020
Average reactance at Inc and at 50Hz X1 10-3 /m 0.027 0.022 0.010 0.007 0.012 0.003 0.003 0.004 0.006
Average impedance at Inc and at 50Hz Z1 10-3 /m 0.157 0.140 0.104 0.084 0.059 0.050 0.042 0.028 0.021
Protective conductor (PE)
Average resistance at an ambient temperature 10-3 /m 0.663 0.565 0.422 0.338 0.285 0.254 0.161 0.110 0.115
Voltage drop (the load distribution factor=1)
Line-to-line voltage drop, in volts (V) per metre at 50 Hz with concentrated load. For the case of loads distributed over the run, the voltage drops
need times the load distribution factor.
For a cosine of 1 V/m 0.107 0.150 0.144 0.144 0.126 0.139 0.145 0.121 0.111
0.95 0.108 0.151 0.141 0.141 0.128 0.135 0.141 0.121 0.116
0.9 0.105 0.146 0.136 0.135 0.125 0.129 0.135 0.117 0.114
0.85 0.101 0.141 0.130 0.129 0.121 0.123 0.128 0.113 0.112
0.8 0.097 0.135 0.123 0.123 0.116 0.116 0.122 0.108 0.109
formula The load distribution factor k

u = k x 3 x (R1 cos + X1 sin ) x Ib x L
where
u the composite voltage drop of the system (V)
R1 and X1 the mean resistance and reactance values
of the system (10-3/m)
Ib the current of the circuit being considered (A)
L the length of the system being considered (M)
cos the load power factor being considered
k the load distribution factor
P:Power L,L1,L2,L3,L4: Loads
11
Design Guide I-LINE V series medium-high power busway
trunking system
(400A - 3200A)
Determining the current rating (lb)

Determined by the transformer capacity:
Usc:400/230V Usc:690/400V
P (kVA) In (A) Usc (%) Isc (KA) Ib (A) P (kVA) In (A) Usc (%) Isc (KA) Ib (A)
50 72 4 2 400 50 42 4 1 400
100 144 4 4 400 100 84 4 2 400
160 231 4 6 400 160 133 4 3 400
250 361 4 9 400 250 210 4 5 400
400 577 4 14 630 400 336 4 8 400
630 909 4 23 1000 630 526 4 13 630
800 1155 6 19 1250 800 672 6 11 800
1000 1443 6 24 1600 1000 840 6 14 1000
1250 1804 6 30 2000 1250 1050 6 17 1250
1600 2309 6 38 2500 1600 1330 6 22 1600
2000 2886 6 48 3200 2000 1680 6 28 2000
2500 3608 6 60 4000 2500 2094 6 35 2500
3150 4545 6 76 5000 3150 2635 6 44 3200
Determined by the equipment loads:

Calculation of the total current (Ib) absorbed by a run is equal to the sums of the
currents absorbed by all of the loads.
The loads do not all operate at the same time and, as they are not continuously at
full load, a stacking or simultaneity factor Ks has to be taken into account:
Ib = Ib load x Ks
Application Number of loads Ks coefficient
Lighting, Heating - 1
Distribution of main circuits 23 0.9
45 0.8
69 0.7
1040 0.6
40 and over 0.5
Caution: for industrial installations, remember to take into account future increases in the number
Horizontal layout of machines. A 20 % reserve is recommended.
Determined by the floor loads:

Calculation of the total current (Ib) absorbed of one building is equal to the sums of
the currents absorbed by all of the load of all floors.
The floors do not all operate at the same time and, as they are not continuously at
full loads, a stacking or simultaneity factor Ks and Kf has to be taken into account:
Ib floor= Ib load x Ks (as above)
Ib = Ib floor x Kf
Application Kf coefficient
Apartments 1
Lighting for commercial using 0.9
Elevators and general service 0.7
Conference rooms 0.6
Small office 0.5
Large office 0.4
Vertical layout
12
Design Guide I-LINE V series medium-high power busway
trunking system
(400A - 3200A)
Determined by the application place:
Application Rating Range (A)
Production line 630-1250
Process equipment 1000-1600
Load center 800-1000
Transformer/ Switchboard connection 1250-3200
High-rise building power supply 400-6300
Identifying the IPxx protection
DD210006
DD210014
DD210531
DD210007
DD210532
DD210008
DD210017
DD210009
DD210018
DD210010
DD210019
DD210011
DD210012
DD210013
Choosing the busbar trunking rating according to ambient

temperature
Ambient Temperature Multiplying Factor
55C 1
60C 0.95
65C 0.90
70C 0.85
75C 0.80
13
Catalogue Number Coding I-LINE V series medium-high power busway
trunking system
(400A - 3200A)
Catalogue-number composition (I-LINE V Busway)
One letter designating the application. C FV 4 5 2

0 G FE M 54
Busbar material Code

Copper C
Type Code
Feeder F
Series Code
I-LINE V V
Polarity Code
3L+N+PE (Internal Copper earth) 6
3L+N+PE (Internal Aluminium earth) 5
3L+PE 3
Rating Code
400A 04
630A 06
800A 08
1000A 10
1250A 12
1600A 16
2000A 20
2500A 25
3200A 32
Type of PE Code
50% capacity of PE G
100% capacity of PE GG
Type
Generic Code Code
Feeder --
Elbow EL
Flanged End FE
Flat Tee T
End Tap Box ETB
Discrete Code Code
Straight Length ST
Edgewise Elbow LE
Flatwise Elbow LF
Edgewise Offset Elbow OE
Flatwise Offset Elbow OF
Double Left Elbow DL
Double Right Elbow DR
Degree of protection Code
IP54 54
IP55 55
IP65 65
Generic catalogue # describes all the features of busway (e.g. copper, ampere rating, IP rating, 3/4 poles except length. Hence it is not for describing
individual pieces of busway but rather for quotation/contract/invoicing purposes. The unit is 1 piece (for fittings) or 1 meter (for straights).
Discrete catalogue # describes all the features of busway including length of the individual pieces. With the discrete catalogue number itself,
it tells the detailed length of busway and is sufficient for production purposes. We also call this as BOM(Bill of Materials).
Generic Discrete
Example1 EQV
CFV4620GM54 Qty=1000mm CFV4620G1000STM54 QTY=1
Example2
CFV4610GEL Qty=1
+ CFV4610G0500LEIS0250B0250M54 QTY=1
CFV4610G Qty=500 mm
14
trunking system
(400A - 3200A)
Joint Pak
C JPN 3 10 V M
Conductor Code
Copper C
Type Code
Standard joint pak JPN
Plug-in type joint pak JPP
Fixed type joint pak JPF
Polarity Code
3L+N+PE 4
3L+PE 3
Rating Code
400A 04
630A 06
800A 08
1000A 10
1250A 12
1600A 16
2000A 20
2500A 25
3200A 32
15
trunking system
(400A - 3200A)
Tap-off unit with Schneider circuit breaker (16A-1000A)
P1 V 5 CVS F 4 160 G 1 V M 54
Type Code
Plug-in (16-250A) P1
Bolt-on (400-1000A) P2
Series Code
I-LINE V V
Polarity Code
3L+N+PE 5
3L+PE 3
Type of Breaker Code
CVS CVS
NSX NSX
Interrupting Current Code
36KA F
50KA N
70KA H
Breaker Polarity Code
3 poles 3
4 poles 4
Rated Current (16A-1000A) Code
160A 160
Earthing Code
With earth G
Type of Trip Unit Code
Thermal magnetic 1
Micrologic 2
ETS 2.0 3
Vigi Option Code
Without Vigi -
With Vigi V
Code
IP rating 54
16
Common Catalogue Number I-LINE V series medium-high power busway
trunking system
(400A - 3200A)
Below Sheets just list products of IP54 and 50% capacity Copper earth.
Feed Unit Rated Current (A) Cat. No. Connection

End Tap Box 400 CFV4604GETBM54 Cable
630 CFV4606GETBM54 Cable
Flanged End Rated Current (A) Cat. No. Connection
Standard 400 CFV4604GFEM54 Transformer/ Switchboard
630 CFV4606GFEM54 Transformer/ Switchboard
Elbow Rated Dimension Dimension Cat. No. Direction
Current (A) (Standard Edgewise (Standard Flatwise
Elbow, mm) Elbow, mm)
L Type 400 250 230 CFV4604GELM54 Alternative
630 250 230 CFV4606GELM54 Alternative
Flatwise Tee 400 230 CFV4604GTM54 Alternative
630 230 CFV4606GTM54 Alternative
Joint Pak Rated Current (A) Cat. No.
Plug-in Type 400 CJPP404VM
630 CJPP406VM
800 CJPP408VM
1000 CJPP410VM
1250 CJPP412VM
1600 CJPP416VM
2000 CJPP420VM
2500 CJPP425VM
3200 CJPP432VM
Fixed Type 400 CJPF404VM
630 CJPF406VM
800 CJPF408VM
1000 CJPF410VM
1250 CJPF412VM
1600 CJPF416VM
2000 CJPF420VM
2500 CJPF425VM
3200 CJPF432VM
17
Common Catalogue Number I-LINE V series medium-high power busway
trunking system
(400A - 3200A)
Below Sheets list accessories which are available for 3L+N+PE and 3L+N products.
Hanger Rated Current (A) Cat. No. Remarks

Flatwise Horizontal Hanger 400 CFV501HF Horizontally indoor
630 CFV501HF installation: The maximum
800 CFV502HF distance between hangers
1000 CFV503HF shall be less than 2m.
1250 CFV503HF
1600 CFV504HF
2000 CFV505HF
2500 CFV505HF
3200 CFV506HF
Edgewise Horizontal Hanger 400 CFV501HE
630 CFV501HE
800 CFV502HE
1000 CFV503HE
1250 CFV503HE
1600 CFV504HE
2000 CFV505HE
2500 CFV505HE
3200 CFV506HE
Vertical Fixed Hanger 400 CFV503V Vertically indoor installation:
630 CFV503V The maximum distance
800 CFV503V between hangers shall be
1000 CFV503V less than 4m.
1250 CFV503V
1600 CFV505V
2000 CFV505V
2500 CFV505V
3200 CFV505V
Vertical Spring Hanger 400 CFV503VS
630 CFV503VS
800 CFV503VS
1000 CFV503VS
1250 CFV503VS
1600 CFV505VS
2000 CFV505VS
2500 CFV505VS
3200 CFV505VS
End Closure Rated Current (A) Cat. No.
400 CFV501ECM54
630 CFV501ECM54
800 CFV502ECM54
1000 CFV503ECM54
1250 CFV503ECM54
1600 CFV504ECM54
2000 CFV505ECM54
2500 CFV505ECM54
3200 CFV506ECM54
Wall Flange Rated Current (A) Cat. No.
400 CFV501WF
630 CFV501WF
800 CFV502WF
1000 CFV503WF
1250 CFV503WF
1600 CFV504WF
2000 CFV505WF
2500 CFV505WF
3200 CFV506WF
18
Tap-off Unit Number Coding Schneider circuit breaker Tap-off unit
(16A - 1000A)
CVS breaker Plug-in Tap-off unit with Thermal magnetic trip unit
CVSF
Rated Interrupting Polarity of Cat. No. Rated Interrupting Polarity of Cat. No.
Current (A) Current kA breaker Current (A) Current kA breaker
(380V/415V) (380V/415V)
16 36 3,4 P1V5CVSF3016G1M54 80 36 3,4 P1V5CVSF3080G1M54
CVSN
(380V/415V) (380V/415V)
16 50 3,4 P1V5CVSN3016G1M54 80 50 3,4 P1V5CVSN3080G1M54
CVSH
(380V/415V) (380V/415V)
16 70 3,4 P1V5CVSH3016G1M54 80 70 3,4 P1V5CVSH3080G1M54
Note: For 3 poles Tap-off unit, please replace the V5 with V3.
CVS breaker Bolt-on Tap-off unit with ETS2.0 trip unit

CVSF
(380V/415V). (380V/415V).
CVSN
(380V/415V). (380V/415V).
CVSH
(380V/415V). (380V/415V).
Note: 1) For 3 poles Tap-off unit, please replace the V5 with V3.
2) For 1000A Tap-off unit, please contact Schneider local representative.
19
Physical Data I-LINE V series medium-high power busway
trunking system
(400A - 3200A)
Straight Length
Note: Joint Pak and Straight Length are packed and dispatched separately.
N L3 L2 L1 PE Dimension
Rated Current (A) W (mm) G (kg/m) G (kg/m) Figure
3L+N+PE 3L+PE
N L3 L2 L1 PE
400A 80 11.5 10.0 A
W
630A 80 12.5 11.0 A
W 800A 123 16.0 14.0 A
1000A 150 19.0 16.5 A
1250A 150 23.0 19.0 A
98mm 98mm 1600A 283 29.0 25.0 B
2000A 337 35.0 30.0 B
Figure A Figure B
2500A 337 44.0 36.5 B
3200A 423 56.5 46.0 B
Ordering
Complete the catalogue number by replacing by
Type Length Cat. No.
the rating, length and IP rating.
3L+PE 3L+N+PE 3L+N+PE
Example:
(Internal Al earth) (Internal Copper earth)
Generic catalogue number of 1000A straight feeder,
3L+N+PE, IP rating 54: Standard 1500mm, CFV43GSTM CFV45GSTM CFV46GSTM
CFV4610GM54 2000mm,
3000mm,
rating IP rating 4000mm
Discrete catalogue number of 1000A straight feeder, Special 600mm - CFV43GSTM CFV45GSTM CFV46GSTM
3L+N+PE, 2500mm, IP rating 54: 4000mm
CFV4610G2500STM54
rating length IP rating

(1) We supply 4 kinds of standard lengths, 1500mm,
2000mm, 3000mm and 4000mm, other lengths are
special orders.
20
trunking system
(400A - 3200A)
Plug-in Joint Pak
W 60
160
Fixed Joint Pak
W 102
160
Note: The width of Joint Pak is same as Straight Length of corresponding rating. (Figure A, B)
Rated Current (A) Standard Type Plug-in Type Fixed Type

3L+PE 3L+N+PE 3L+PE 3L+N+PE 3L+PE 3L+N+PE
400 CJPN304VM CJPN404VM CJPP304VM CJPP404VM CJPF304VM CJPF404VM
21
trunking system
(400A - 3200A)
Feed Units
End Tap Box
A
541
450
Rated Current (A) A (mm) Cat. No.

3L+N+PE 3L+N+PE
400 200 CFV4504GETBM54 CFV4604GETBM54
End Closure
106
23 B
Rated Current (A) B (mm) Cat. No.

3L+N+PE
400 96 CFV501ECM54
630 96 CFV501ECM54
800 139 CFV502ECM54
1000 166 CFV503ECM54
1250 166 CFV503ECM54
1600 299 CFV504ECM54
2000 353 CFV505ECM54
2500 353 CFV505ECM54
3200 439 CFV506ECM54
22
trunking system
(400A - 3200A)
Flanged End
Standard Flanged End
L
Flanged Collar and Cutout Dimensions
Ordering Type Rated L (mm) Cat. No.

Complete the catalogue number by replacing by Current (A) 3L+N+PE 3L+N+PE
the rating and IP rating.
Example:
Standard All ratings 200mm CFV45GFE*M54 CFV46GFE*M54
Generic catalogue number of 1000 A flanged end,
3L+N+PE: 400 CFV4504GFE*M54 CFV4604GFE*M54
CFV4610GFEM54 630 CFV4506GFE*M54 CFV4606GFE*M54
800 CFV4508GFE*M54 CFV4608GFE*M54
Rating IP rating 1000 CFV4510GFE*M54 CFV4610GFE*M54
Discrete catalogue number of 1000A flanged end, Made to 200mm -
3L+N+PE, 400mm, IP rating 54: measure 600mm
CFV4610G0400FEBM54
Rating * IP rating 2500 CFV4525GFE*M54 CFV4625GFE*M54
- the length of the straight feeder of flanged end 3200 CFV4532GFE*M54 CFV4632GFE*M54
* = B or S. B - with joint pak, S - without joint pak
Flanged Collar and Cutout Dimensions
Rated Current (A) H (mm) G (mm) W (mm) J (mm)
400 190 140 440 370
630 190 140 440 370
800 260 210 440 370
1000 260 210 440 370
1250 260 210 440 370
1600 447 397 440 370
2000 447 397 440 370
2500 447 397 440 370
3200 533 485 440 370
Flanged Collar Hole Location and Spacing

Rated Current (A) N Holes Hole Location and Spacing
A (mm) B (mm) C (mm) D (mm) E (mm)
400 10 171 86 60 174 408
630 10 171 86 60 174 408
800 10 241 121 60 174 408
1000 10 241 121 60 174 408
1250 10 241 121 60 174 408
1600 12 428 143 60 174 408
2000 12 428 143 60 174 408
2500 12 428 143 60 174 408
3200 12 514 171 60 174 408
23
trunking system
(400A - 3200A)
Flanged End Termination Details
N L3 L2 L1 PE
S S S S
Rated Current (A) S (mm)

400 70
630 70
800 70
1000 70
1250 70
1600 70
2000 70
2500 70
3200 70
Flanged End Outline Figures
Figure 1 Figure 2 Figure 3
Rated Current (A) A (mm) Figure Cat. No.

3L+N+PE 3L+N+PE
400 1 CFV4504GFEM54 CFV4604GFEM54
630 1 CFV4506GFEM54 CFV4606GFEM54
800 50 2 CFV4508GFEM54 CFV4608GFEM54
1000 70 2 CFV4510GFEM54 CFV4610GFEM54
1250 70 2 CFV4512GFEM54 CFV4612GFEM54
1600 50 3 CFV4516GFEM54 CFV4616GFEM54
2000 70 3 CFV4520GFEM54 CFV4620GFEM54
2500 70 3 CFV4525GFEM54 CFV4625GFEM54
3200 90 3 CFV4532GFEM54 CFV4632GFEM54
24
trunking system
(400A - 3200A)
Flatwise Tee Rated Current (A) L (mm) Cat. No.

3L+N+PE
L
400 230 CFV4604G0690TFS0230B0230S0230M54
L
630 230 CFV4606G0690TFS0230B0230S0230M54
L
800 250 CFV4608G0750TFS0250B0250S0250M54
1000 260 CFV4610G0780TFS0260B0260S0260M54
1250 260 CFV4612G0780TFS0260B0260S0260M54
1600 330 CFV4616G0990TFS0330B0330S0330M54
2000 360 CFV4620G1080TFS0360B0360S0360M54
2500 360 CFV4625G1080TFS0360B0360S0360M54
3200 400 CFV4632G1200TFS0400B0400S0400M54
Note: Internal Aluminum earth is available.
Flatwise Elbow Type Rated A B Cat. No.
Current (A) (mm) (mm) 3L+N+PE (1a) 3L+N+PE (1b)
A 400 230 230 CFV4604G0460LFIS0230B0230M54 CFV4604G0460LFOS0230B0230M54
630 230 230 CFV4606G0460LFIS0230B0230M54 CFV4606G0460LFOS0230B0230M54
Standard
(min)
B
Type Rated Current (A) Dimension (mm)

A B
Made to measure All min ~ 600 min ~ 600
1a 1b
Type Rated A B Cat. No.

Edgewise Elbow
Current (A) (mm) (mm) 3L+N+PE (2a) 3L+N+PE (2b)
400 250 250 CFV4604G0500LEIS0250B0250M54 CFV4604G0500LEOS0250B0250M54
A 800 250 250 CFV4608G0500LEIS0250B0250M54 CFV4608G0500LEOS0250B0250M54
Standard
(min)
B

A B
Made to measure All min ~ 600 min ~ 600
2a 2b
25
trunking system
(400A - 3200A)
Double Right Elbow

A Rated Cat.ANo.
Current (A) 3L+N+PE (3a) 3L+N+PE (3b)
400 CFV4604G0600DRIB0250C0120S0230M54 CFV4604G0600DROB0250C0120S0230M54
C C
B
B
DR Note: Internal Aluminum

DL
earth is available.
Type Rating (A) Dimension (mm)

A B C
400 230 250 120
A
630 230 250 120

800 250 250 140
C
1000 260 250 160
Standard (min) 1250 260 250 160
1600 330 250 220
2000 360 250 250
A
2500 360 250 250

C
3200 360 250 290

B
Made to measure All min~600 min~600 min~600

OF OE
B
B
C C A
A
3a 3b
26
trunking system
(400A - 3200A)
Double Left Elbow

A Rated Cat. No.
400 CFV4604G0600DLIB0250C0120S0230M54 CFV4625G0860DLOB0250C0250S0360M54
C 1600 CFV4616G0800DLIB0250C0220S0330M54 CFV4616G0800DLOB0250C0220S0330M54
B

DL

A B C
400 230 250 120
A
630 230 250 120

800 250 250 140
C 1000 260 250 160
Standard (min) 1250 260 250 160
1600 330 250 220
2000 360 250 250
2500 360 250 250
C
3200 360 250 290

B
OE
B B
C C
A
A
4a 4b
27
A A
Physical Data C C I-LINE V series medium-high power busway

trunking system
B
B
DR DL
(400A - 3200A)
Flatwise Offset Elbow
A
Rated Cat. No.
Current
C
(A) 3L+N+PE (5a) 3L+N+PE (5b)
400 CFV4604G0590OFIS0230O0130B0230M54 CFV4604G0590OFOS0230O0130B0230M54
A

B

OF OE
OF 1250 CFV4612G0720OFIS0260O0200B0260M54 CFV4612G0720OFOS0260O0200B0260M54

A B C
400 230 230 130
630 230 230 130
800 250 250 170
1000 260 260 200
Standard (min) 1250 260 260 200
1600 330 330 330
2000 360 360 380
2500 360 360 380
3200 360 360 470
A A
C C
B B
5a 5b
28
C

B
trunking system
DL (400A - 3200A)
Edgewise Offset Elbow
Rated Cat. No.
A

400 CFV4604G0650OEIS0250O0150B0250M54 CFV4604G0650OEOS0250O0150B0250M54
C 630 CFV4606G0650OEIS0250O0150B0250M54 CFV4606G0650OEOS0250O0150B0250M54
B

OE 3200 CFV4632G0650OEIS0250O0150B0250M54 CFV4632G0650OEOS0250O0150B0250M54

A B C
400 250 250 150
630 250 250 150
800 250 250 150
1000 250 250 150
Standard (min) 1250 250 250 150
1600 250 250 150
2000 250 250 150
2500 250 250 150
3200 250 250 150
A A
B
B
6a 6b
29
trunking system
(400A - 3200A)
Wall and Floor Flange (WF)

400 192 CFV501WF
630 192 CFV501WF
800 235 CFV502WF
1000 262 CFV503WF
1250 262 CFV503WF
1600 395 CFV504WF
2000 449 CFV505WF
2500 449 CFV505WF
3200 535 CFV506WF
Rated Current (A) Straight Flanged Flatwise Elbow/Wall Thickness Edgewise Elbow/Wall Thickness
Lengths End 100 200 300 400 500 600 100 200 300 400 500 600
Y W Y W W Y Y W
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
400 130 148 240 490 148 300 350 400 450 500 550 130 279 329 379 429 479 529
630 130 148 240 490 148 300 350 400 450 500 550 130 279 329 379 429 479 529
800 173 148 310 490 148 342 392 442 492 542 592 173 279 329 379 429 479 529
1000 200 148 310 490 148 365 415 465 515 565 615 200 279 329 379 429 479 529
1250 200 148 310 490 148 365 415 465 515 565 615 200 279 329 379 429 479 529
1600 333 148 497 490 148 502 552 602 652 702 752 333 279 329 379 429 479 529
2000 387 148 497 490 148 559 609 659 709 759 809 387 279 329 379 429 479 529
2500 387 148 497 490 148 559 609 659 709 759 809 387 279 329 379 429 479 529
30
trunking system
(400A - 3200A)
Hanger Installation Rated Current (A) A (mm) B (mm) Cat. No.

Flatwise Horizontal Hanger 400 186 148 CFV501HF
630 186 148 CFV501HF
800 229 191 CFV502HF
1000 256 218 CFV503HF
1250 256 218 CFV503HF
1600 389 351 CFV504HF
2000 443 405 CFV505HF
2500 443 405 CFV505HF
3200 521 483 CFV506HF
not supplied.
not supplied.
Edgewise Horizontal Hanger Rated Current (A) A (mm) Cat. No.

400 183 CFV501HE
630 183 CFV501HE
not supplied.
800 226 CFV502HE
1000 253 CFV503HE
1250 253 CFV503HE
1600 386 CFV504HE
2000 440 CFV505HE
2500 440 CFV505HE
3200 526 CFV506HE
31
trunking system
(400A - 3200A)
Vertical Fixed Hanger
not supplied.
2. The recommended maximum distance

between fixed hangers is 4 meter.

Rated Current (A) Cat. No.
400 CFV503V
630 CFV503V
800 CFV503V
1000 CFV503V
1250 CFV503V
1600 CFV505V
2000 CFV505V
2500 CFV505V
3200 CFV505V
32
trunking system
(400A - 3200A)
Vertical Spring Hanger
not supplied.
Spring Hanger
400 CFV503VS
630 CFV503VS
800 CFV503VS
1000 CFV503VS
1250 CFV503VS
1600 CFV505VS
2000 CFV505VS
2500 CFV505VS
3200 CFV505VS
33
Physical Data I-LINE V Tap-off Unit
Plug-in Tap-off Unit (16A-250A)
117
217
248
566 22 269 44
109
Cat. No. of Plug-in Tap-off UnitP1V5 pppp 3 ppp G 3 V M54
Type of Rated
breaker and current
interrupting
current
Bolt-on Tap-off Unit (400A-500A)

156
318
745 247 44
794
128
Cat. No. of Bolt-on Tap-off UnitP2V5 pppp 4 ppp G 1 V M54
Type of Rated
breaker and current
interrupting
current
34
Physical Data I-LINE V Tap-off Unit
Required Clearances for Tap-off Unit Mounting (Check these dimensions carefully
before installing busway lengths)
Housing Width
B
50mm
Min
N L3 L2 L1 PE
Tap-off Unit Rated Current (A) A (mm) B (mm) H (mm)

Plug-in type 16-250 150 240 550
Bolt-on type 400-500 200 350 600
Note: Take care of installation orientation of Tap-off Unit. The dimension of B shown
above is the open direction of cover.
35
Solution Transformer/Switchboard connection
I-Line II busway (4000A-6300A) is the solution for connection between transformer and
switchboard.
36
Feeder
3 ratings available: 4000A, 5000A, 6300A
Available polarities: 3L +PE, 3L +N+PE
Earthing
I-Line II busway is furnished with the integral earthing as standard. The earthing
is the busway housing itself and completely encloses the busbars. It is rated at 50%
capacity. The earthing is continuous bonding between top and bottom plates.
Internal Aluminum/Copper earthing is optional.
Ingegral Earth Bus Ingegral Earth Bus
Connection to switchboard and transformer

Flanged end can connect to a switchboards busbar, or to the terminals of an
transformer, generator set, etc.
Coming complete with a mounting plate fitted:

directly to the roof of the switchboard
via the intermediary of a protective cover
Standard flanged end Edgewise elbow flanged end Flatwise elbow flanged end
Feed Unit for Dry Type Transformer - type FET
FET can connect to the terminals of dry type transformer:

Saving copper materials in connection bar
Decreasing difficulty of site installation
37
C F D 2 G FE M
Busbar material Code

Copper C
Standard Code
IEC D
I-LINE II 2
Polarity Code
3L+PE 3
3L+N+PE (integral earth) 5
3L+N+PE (internal earth) 6
Rating Code
4000 40
5000 50
6300 63
Type of PE Code
AL G
CU GG
Catalogue Numbering System - Generic v Discrete
Type
Generic Code Code Generic catalogue # describes all the features of busway (e.g. copper, ampere
Straight Length -- rating, IP rating, 3/4 poles etc except length. Hence it is not for describing
Elbow EL individual pieces of busway but rather for quotation/contract/invoicing
Flanged End FE purposes. The unit is 1 piece (for fittings) or 1 feet (straights).
Discrete Code Code Discrete catalogue # describes all the features of busway including length
Edgewise Elbow LE of the individual pieces. With the discrete catalogue number itself, it tells
Flatwise Elbow LF the detailed length of busway and is sufficient enough for production
Edgewise Offset Elbow OE
purposes. We also call this as BOM(Bill of Materials).
Flatwise Offset Elbow OF
Double Left Elbow DL
Generic Discrete
Double Right Elbow DR
Straight Length ST Example1
Degree of protection Code CFD2508G Qty=10 feet CFD2508G10ST Qty=1
IP54 54 EQV
IP55 55 Example2
IP65 65 CFD2508GEL Qty=1 plece CFD2508GLFM11 Qty=1
+
CFD2508G Qty=1.83 feet
Rated Current A 4000 5000 6300

Compliance with standards IEC/EN 61439-6
Rated Operating Voltage Ue V 1000 1000 1000
Rated Insulation Voltage Ui V 1000 1000 1000
Operating Frequency f Hz 50 50 50
IP rating IP 54/55/65
Allowable rated short-time withstand current (t=1s) lcw kA 100 120 120
Allowable rated peak current lpk kA 220 264 264
Resistance
Average resistance at an ambient temperature R20 10-3 /m 0.009 0.008 0.008
Average resistance at Inc R1 10-3 /m 0.013 0.012 0.009
Average reactance at Inc and at 50Hz X1 10-3 /m 0.007 0.006 0.005
Average impedance at Inc and at 50Hz Z1 10-3 /m 0.015 0.013 0.010
Protective conductor (PE)
Average resistance at an ambient temperature 10-3 /m 0.112 0.095 0.055
Voltage drop (the load distribution factor=1)
Line-to-line voltage drop, in volts (V) per metre at 50 Hz with concentrated load. For the case of loads distributed over the run, the voltage drops
need times the load distribution factor.
For a cosine of 1 V/m 0.090 0.104 0.098
0.95 0.101 0.115 0.110
0.9 0.102 0.116 0.112
0.85 0.102 0.116 0.112
0.8 0.101 0.114 0.111
38
Straight Length
3048
Ordering
Dimension
Rated Current (A) W (mm) G (kg/m)
Example: 3L+N+PE (integral) 3L+N+PE (internal) 3L+PE
Generic catalogue number of 4000A straight feeder, 4000 412 87.6 95.6 70.3
3L+N+PE, IP rating 54: 5000 599 108.0 116.9 87.9
CFD2640GGM54 6300 638 134.8 146.7 108.9
Rating IP rating
Discrete catalogue number of 4000A straight feeder,
3L+N+PE, 10 feet, IP rating 54:
CFD2640GG10STM54
Rating IP rating
= the length of the straight feeder. If the number is
larger than 10, the unit is inch, otherwise the unit is
feet.
Type Length Cat. No.

3L+N+PE (integral) 3L+N+PE (internal) 3L+PE
Standard 10 Feet CFD25G10STM CFD26GG10STM CFD23G10STM
Special 16 inches ~ 119 inches CFD25GSTM CFD26GGSTM CFD23GSTM
End Closure

3L+N+PE 3L+PE
4000 417 ACD17EC5M ACD17EC3M
5000 604 ACD24EC5M ACD24EC3M
157 6300 643 ACD25EC5M ACD25EC3M
Note: Protection degree
39
Wall and Floor Flange (WF)
Wall and Floor Flange Required Wall and Floor Openings
Rated Current (A) A (mm) Straight Length Flanged End Cat. No.
Y (mm) W (mm) Y (mm) W (mm)
4000 526 457 203 584 533 ACF17WF
5000 713 660 203 813 533 ACF24WF
6300 751 686 203 813 533 ACF25WF
Rated Current (A) W (mm) Flatwise Elbow/Wall Thickness (mm)

100 200 300 400 500 600
Y (mm)
4000 203 686 737 788 839 890 941
5000 203 940 991 1042 1093 1144 1195
6300 203 1016 1067 1118 1169 1220 1271
Rated Current (A) W (mm) Edgewise Elbow/Wall Thickness (mm)

100 200 300 400 500 600
Y (mm)
4000 457 305 356 406 457 509 559
5000 660 305 356 406 457 509 559
6300 686 305 356 406 457 509 559
40
Flatwise Elbow
A
B Type Rated Current (A) Cat. No.
3L+PE 3L+N+PE (integral)
4000 CFD2340GLFM17M CFD2540GLFM17M
Standard 5000 CFD2350GLFM21M CFD2550GLFM21M
6300 CFD2363GLFM21M CFD2563GLFM21M
Dimension
A B
4000 432 432
Standard (min) 5000 533 533
6300 533 533
Made to measure All min~1219 min~1219
Flatwise Elbow (Internal Earth)
Type Rated Current (A) Cat. No.

1a 1b
4000 CFD2640GG34LFIS17B17M CFD2640GG34LFOS17B17M
Standard 5000 CFD2650GG42LFIS21B21M CFD2650GG42LFOS21B21M
6300 CFD2663GG42LFIS21B21M CFD2663GG42LFOS21B21M
Dimension
A B
4000 432 432
6300 533 533
41
Edgewise Elbow

B 3L+PE 3L+N+PE (integral)
4000 CFD2340GLEM11M CFD2540GLEM11M
Standard 5000 CFD2350GLEM11M CFD2550GLEM11M
6300 CFD2363GLEM11M CFD2563GLEM11M
A
Dimension
A B
4000 279 279
6300 279 279
Edgewise Elbow (Internal Earth)

2a 2b
4000 CFD2640GG22LEIS11B11M CFD2640GG22LEOS11B11M
Standard 5000 CFD2650GG22LEIS11B11M CFD2650GG22LEOS11B11M
6300 CFD2663GG22LEIS11B11M CFD2663GG22LEOS11B11M
Dimension
A B
4000 279 279
6300 279 279
42
Double Left Elbow
A Type Rated Current (A) Cat. No.

4000 CFD2340GDLBCSM CFD2540GDLBCSM
Made to measure 5000 CFD2350GDLBCSM CFD2550GDLBCSM
6300 CFD2363GDLBCSM CFD2563GDLBCSM
C Dimension
A B C
B
4000 432 279 330
Standard (min) 5000 533 279 457
6300 533 279 457
Double Left Elbow (Internal Earth)

3a 3b
4000 CFD2640GGDLIBCSM CFD2640GGDLOBCSM
Standard 5000 CFD2650GGDLIBCSM CFD2650GGDLOBCSM
6300 CFD2663GGDLIBCSM CFD2663GGDLOBCSM
Dimension
A B C
4000 432 279 330
Standard (min) 5000 533 279 457
6300 533 279 457
43
Double Right Elbow
A Type Rated Current (A) Cat. No.

4000 CFD2340GDRBCSM CFD2540GDRBCSM
Made to measure 5000 CFD2350GDRBCSM CFD2550GDRBCSM
6300 CFD2363GDRBCSM CFD2563GDRBCSM
C
Dimension
A B C
B
4000 432 279 330
Standard (min) 5000 533 279 457
6300 533 279 457
Double Right Elbow (Internal Earth)

3a 3b
4000 CFD2640GGDRIBCSM CFD2640GGDROBCSM
Standard 5000 CFD2650GGDRIBCSM CFD2650GGDROBCSM
6300 CFD2663GGDRIBCSM CFD2663GGDROBCSM
Dimension
A B C
4000 432 279 330
Standard (min) 5000 533 279 457
6300 533 279 457
44
Flatwise Offset Elbow

A
B
4000 CFD2340GOFSOBM CFD2540GOFSOBM
C Made to measure 5000 CFD2350GOFSOBM CFD2550GOFSOBM
6300 CFD2363GOFSOBM CFD2563GOFSOBM
Dimension
A B C
4000 432 432 406
Standard (min) 5000 533 533 584
6300 533 533 635
Flatwise Offset Elbow (Internal Earth)

6a 6b
4000 CFD2640GGOFISOBM CFD2640GGOFOSOBM
Standard 5000 CFD2650GGOFISOBM CFD2650GGOFOSOBM
6300 CFD2663GGOFISOBM CFD2663GGOFOSOBM
Dimension
A B C
4000 432 432 406
Standard (min) 5000 533 533 584
6300 533 533 635
45
Edgewise Offset Elbow

A
C 4000 CFD2340GOESOBM CFD2540GOESOBM
Made to measure 5000 CFD2350GOESOBM CFD2550GOESOBM
6300 CFD2363GOESOBM CFD2563GOESOBM
Dimension
B
A B C
4000 279 279 152
Standard (min) 5000 279 279 152
6300 279 279 152
Edgewise Offset Elbow (Internal Earth)

6a 6b
4000 CFD2640GGOEISOBM CFD2640GGOEOSOBM
Standard 5000 CFD2650GGOEISOBM CFD2650GGOEOSOBM
6300 CFD2663GGOEISOBM CFD2663GGOEOSOBM
Dimension
A B C
4000 279 279 152
Standard (min) 5000 279 279 152
6300 279 279 152
46
Flanged End

3L+PE 3L+N+PE (integral) 3L+N+PE (internal)
Standard all CFD23 G10FE*M CFD25 G10FE*M CFD26 GG10FE*M
Made to 4000 CFD2340GFE*M CFD2540GFE*M CFD2640GGFE*M
measure 5000 CFD2350GFE*M CFD2550GFE*M CFD2650GGFE*M
A 6300 CFD2363GFE*M CFD2563GFE*M CFD2663GGFE*M
Dimension
Ordering Type Rated Current (A) Dimension (mm)
A
4000 254
Example:
Generic catalogue number of 4000A flanged end, Standard (min) 5000 254
3L+N+PE, IP rating 54: 6300 254
CFD2640GGFEM54 Made to measure All min~1219
Rating IP rating
Discrete catalogue number of 4000A flanged end,
3L+N+PE, 12 inch, IP rating 54:
CFD2640GG12FEBM54
Rating * IP rating
= the length of the straight feeder of flanged end
Flanged
*= B or S. B with joint pak, S without joint pak Cutout
Collar
8 Dia.
(Holes)
Flanged
Collar
Flanged Collar
Flanged Collar and Cutout and Drilling Template 4000A-6300A Feeder
Rated Current (A) Dimension (mm)

A B C D
4000 480 121 119 -
5000 705 117 118 118
6300 705 117 118 118
4-pole with Earth Bus

Rated Current (A) N Holes Dimension (mm)
(Boltom View)
E F G H J K W
4000 18 88 87 448 505 406 451 487
5000 22 88 87 673 730 406 451 487
6300 22 88 87 673 730 406 451 487
Physical Data
S U
4000 127 173
5000 127 173
6300 127 173
4-pole with Earth Bus
47
Flanged end termination details

Busbar Trunking
Flanged End or Quick Flange
Tie Connector
Grade 8.8 Hardware
Large Belleville Washers
Switchboard Bussing
Rated Current (A) Figure Dimension (mm)

A B C
4000 1 152 378 73
5000 2 114 565 111
A C A A C A C A
B B
6300 2 152 604 73
Figure 1 Figure 2
Flexible Link
15.75
44.45 184.15 44.45
95.25 95.25 Rated Current (A) Cat. No. No. of pieces required per phase & neutral
38.10
4000 FLEX540 10
19.05
5000 FLEX550 13
14.23 DIA
304.80 6.35
6300 FLEX563 16
TL type feed unit for dry type transformer

3L+N+PE (integral) 3L+N+PE (internal)
4000 CFD2540GFETM CFD2640GGFETM
Notes: Flexible links and Adapter box are not included. Please contact Schneider
local office to order.

S Xp W1 W2
4000 S10 203 412 385
5000 S12 254 600 573
6300 S16 305 638 611
Notes: array of holes on each single tap
C
L 150 Overall Dimensions
254
W2
W1
280 M N min L E S
150
M
N
E E
4000 160 to 300 55 1500 to 2600 375 to 728 40
5000 160 to 300 55 1500 to 2600 375 to 728 40
6300 160 to 300 55 1500 to 2600 375 to 728 40
30X14 Notes: Dimension E is based on the clearance of phase tap of transformer
80
1
150
44.5
108
4
48
114
25.4
S
Xp
Phase Tap Earth
48
TT type feed unit for dry type transformer

Notes: Flexible links and Adapter box are not included. Please contact Schneider
local office to order.

S Xp W1 W2
4000 S8 203 412 385
L
5000 S12 254 600 573
150
W1
L/2 F 6300 S16 305 638 611
Notes: array of holes on each single tap.
254
W2
280 280 Overall Dimensions

150
N Rated Current (A) Dimension (mm)

E E
F N min L E S
4000 160 to 300 55 1380 to 2600 375 to 728 40
30X14
5000 160 to 300 55 1380 to 2600 375 to 728 40
80
150
1
108
44.5
4
48
6300 160 to 300 55 1380 to 2600 375 to 728 40
114
25.4
S
Notes: Dimension E is based on the clearance of phase tap of transformer.
Xp
Earth
Phase Tap
Angle bracket for TL & TT feed unit

Notes: For dimension, please refer to TL or TT type.
14X23
150
44.5
150
40
25.4
160
Xp
49
Flatwise Horizontal Hanger

Rated Current (A) Dimension
A (mm) B (mm) Cat. No.
4000 501 463 HF16F
5000 688 650 HF24F
6300 726 688 HF25F
Nuts and 13 mm drop rods not supplied.
Edgewise Horizontal Hanger

Nuts and 13 mm drop rods not supplied. Rated Current (A) Dimension
A (mm) Cat. No.
4000 527 HF16E
5000 714 HF24E
6300 752 HF26E
Channel,
Hardware to
secure channel to
floor and hanger
to channel not
suppled.
Catalog Number HFV

28 Housing 28
width
51 Note: Allow 13.25 inches (337 mm) above curb or floor to of

joint for proper installation of tie channel cover.
Dimensions: Millimeters
Finished floor or curb

4000 HFV
5000 HFV
6300 HFV
50
Vertical Spring Hanger
Channel,
Hardware to
secure channel to
floor and hanger
to channel not
supplled.
Square hole, 14 mm
Housing
HFVS8 28 28
width
Note: Allow 21 inches (533 mm) above curb or floor to

of joint for proper installation of tie channel cover. 51
Dimensions: Millimeters
51
Finished
floor or curb

4000 HFVS8
5000 HFVS8
6300 HFVS8
51
Solution Temperature wireless monitoring
Requirement of Clients
With the continuous development of busway
application, quality of busway is increasingly
highly requested by clients, especially
reliability of busway. I-Line V temperature
wireless monitoring system is developed by
Schneider for satisfying reliability, economy
and convenience requested by different
industries.
Concern of different industries

Stability Delivery Installation Maintenance Price
Construction ** ***** ***** **** *****
Industry *** ** ** ** **
Resource **** ***** ***** ***** ****
Health care ***** ** ***** **** ***
Data center ***** ***** ***** ***** *
Benefits to clients
Stability
1. Monitor parameter of crucial position
2. Real-time monitoring and timely alert for identifying
potential fault
3. High precision and stable transmission
Economy
1. Low cost in one-time procurement
2. Low cost in installation and commission
3. Low cost in maintenance
Convenience
1. Convenient installation, no extra wiring
2. Simple system, conveniently getting parameter
3. High scalability, simple operation and maintenance
52
Solution Temperature wireless monitoring
1 key point
Increase
of contact
resistance
In busway system, connection point is the most

important and weakest point at which 36% of wiring Increase
Decline of
of loop
faults happen, so the temperature of connection point insulation
resistance
can reflect the working status of electric system,
ensuring stability of busway system.
Temperature
rise
Tips
Joint Pak of I-Line V offer

combine connection and
plug-in opening into one
point, decreasing 50% of Increase of
fault points. operating
loads
2 key technologies
Temperature sensing technology Wireless Wireless Wireless Wireless Wireless Wireless
1. 7*24 non-stop digital output, resolution ratio up to 12 bits Terminal Terminal Terminal Terminal Terminal Terminal
2. Simultaneous monitoring of ambient and conductor temperature

3. Monitoring range: -55C~+125C, Accuracy tolerance: 1
Wireless transmission technology Data Collection
1. Zigbee wireless transmission technology which transmission

distance is up to 2000 m and can penetrate through 3 floors
2. AES128 coding technology, strong interference-killing feature,
satisfying EMC standard
3. Self-healing technology, MANET, convenient maintenance and
stable transmission Real-time monitor
3 physical hierarchy
Sensor hierarchy
Collect data at the terminals of system and
transfer to digital signals then output
Data transmission hierarchy

Upload signal immediately through
wireless transmission technology
Interface hierarchy
Display data through HMI
53
Suggested Specifications I-LINE V series medium-high power busway
trunking system
(400A - 3200A)
A. Manufactures
All busbar trunking shall be I-LINE V busbar trunking manufactured by Schneider Electric.
B. Manufactured Units
1. General
a) The busbar trunking system shall be sandwich construction. All busbar trunking products and fittings (straight length,
elbow, flanged ends, cable tap box and tap-off unit, etc.) shall be in accordance with IEC 61439:2012 and from the same
manufacturer as the busbar trunking system. The degree of protection of the busbar trunking system should be IP54 for
vertical run and IP65 for horizontal run in accordance with IEC 60529.
b) Rated operation voltage of the busbar trunking is 1000V. 3 Phase, 4 or 5 Wire with 50% capacity earth busbar. The
neutral conductor should have the same cross-sectional area as the phase conductor.
c) The ampere ratings, approximate footage, fitting, tap-off units etc. are shown on the plan. The electrical contractor shall be
responsible for routing the busbar trunking to coordinate with the other trades. Final field measurements shall be made by
the contractor prior to release of the busbar trunking for fabrication by the manufacturer.
2. Certificate
a) The busbar, of full range and each rating, should pass full type tests specified in IEC 61439:2012. The certificate shall be
issued by an international independent testing authority (e.g. DEKRA, INTERTEK).
b) A product safety mark (e.g. KEMA-KEUR, ASTA DIAMOND) should be on the product offering a visible assurance to all of
full product safety testing, factory inspection and ongoing surveillance under independent authority to ensure the ongoing
safety of product.
3. Short Circuit Ratings and Tests
The whole busbar trunking system shall be capable of withstanding the short circuit of the electrical installation without
damaging the electrical, mechanical and thermal stress under fault condition at a service voltage of 1000V 50Hz. The
minimum rated insulation voltage shall be 1000V.
C. Basic Construction
1. Housing
a) The busbar trunking housing shall be constructed of code gauge steel to reduce hysteresis and eddy current loses and
shall be provided with a suitable protective finish of ANSI 49 grey epoxy paint.
b) The busbar trunking housing shall be totally enclosed non-ventilated for protection against mechanical damage and dust
accumulation. And it shall pass at least 500 hours salt spray test to ensure the anticorrosion ability.
c) The totally enclosed housing shall be manufactured by the busbar trunking manufacturer. Modifications of busbar trunking
to make it totally enclosed by other than the busbar trunking manufacturer voids the manufacturers warranty. Busbar
trunking so modified is unacceptable without the written consent of the manufacturer.
2. Busbars
a) Busbars shall be of hard drawn sliver-plated high conductivity copper of 99.97% purity.
b) There shall be no bolts passing through the busbars of the busway.
c) Each busbar shall be insulated with Class B (130C DuPont Mylar). Epoxy insulation is not allowed.
d) The temperature rise at any point of the busbar trunking enclosure shall not exceed 55K above ambient temperature when
operation at rated current.
54
Suggested Specifications I-LINE V series medium-high power busway
trunking system
(400A - 3200A)
3. Joint
a) The busbar trunking joint shall be of the bolt type which utilizes a high strength steel bolt(s) and Belleville washers to
maintain proper pressure over a large contact surface area.
b) The bolt shall be torque indicating and at earth potential.
c) The bolt shall be two-headed design to indicate when proper torque has been applied and require only a standard long
handle wrench to be properly activated.
d) Access shall be required to only one side of the busbar trunking for tightening joint bolts.
e) It shall be possible to remove any joint connection assembly to allow electrical isolation or physical removal of a busbar
trunking length without disturbing adjacent busbar trunking lengths.
D. Support of Busbar Trunking

1. Hanger spacing shall be noted on layout drawings and shall not exceed manufacturers recommendations.
2. Indoor busbar trunking shall be approved for hanger spacing of up to 2 meters for horizontally mounted runs and 4 meters for
vertically mounted runs.
E. Voltage Drop
The voltage drop (input voltage minus output voltage) specified shall be based on the busway operating at full rated current and
at stabilized operating temperature.
F. Tap-off Units
1. The tap-off units shall be type tested according to IEC61439:6 from an independent lab and the certificate shall be issued by
an international independent certification authority (e.g. DEKRA, INTERTEK).
2. The plug-in jaw shall be spring design composed of different metal to ensure the firm and tight contact with the busbar.
3. The earthing contact of the tap-off unit shall always be made before that of the live conductors and the last to break during
removal. And it must connect to the earth bar of busway to ensure the safety.
4. Covers of all tap-off units must have interlocks to prevent the cover from being opened when the switch is in the ON position.
5. Presence of transparent shield shall be inside to avoid direct contact of human
6. The MCCB used inside the tap-off unit shall be from the same manufacturer.
55
ART.858523 2015 - Schneider Electric - All rights reserved.
Schneider Busway (Guangzhou) Limited As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.
Postal address
85 Jun Ye Lu, Northern Part of Eastern Section This document has been printed on ecological paper
of Guangzhou Economic & Technological
Development District, Guangzhou
510530, PR China
Tel: (86) 20 2820 2828

Fax: (86) 20 2820 2884
Http://www.schneider-electric.com SBG-I-14-V04

I LINE V Series Catalogue 2014-2015 (2015.08.18)

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Schneider Electric busway

Up to 20% space saving

Flexible & Simple

Catalogue Number Coding 14

Common Catalogue Number 17

Temperature wireless monitoring 56

Schneider Busway Guangzhou

25+ Factory is established in Guangzhou, China to

The only busway manufacturer in Asia Pacific

ISO ISO OHSA

More than 70,000 km of Schneider busbar

10.2.2 Resistance to corrosion

1 Full verifications for all ratings

2 Excellent integration between Schneider busway and PIU

Compact size, Sandwich structure, totally

High quality conductor

Standard Joint Pak

Plug-in joint pak

Plug-in Joint Pak

Fixed Joint Pak

Spring jaw design

Triple interlock mechanism

formula The load distribution factor k

P:Power L,L1,L2,L3,L4: Loads

Determining the current rating (lb)

Determined by the equipment loads:

Determined by the floor loads:

Identifying the IPxx protection

Choosing the busbar trunking rating according to ambient

Catalogue-number composition (I-LINE V Busway)

One letter designating the application. C FV 4 5 2

Busbar material Code

Tap-off unit with Schneider circuit breaker (16A-1000A)

Feed Unit Rated Current (A) Cat. No. Connection

Hanger Rated Current (A) Cat. No. Remarks

CVS breaker Bolt-on Tap-off unit with ETS2.0 trip unit

rating length IP rating

Plug-in Joint Pak

Rated Current (A) Standard Type Plug-in Type Fixed Type

Rated Current (A) A (mm) Cat. No.

Rated Current (A) B (mm) Cat. No.

Flanged Collar and Cutout Dimensions

Ordering Type Rated L (mm) Cat. No.

Flanged Collar Hole Location and Spacing

Flanged End Termination Details

Rated Current (A) S (mm)

Flanged End Outline Figures

Figure 1 Figure 2 Figure 3

Rated Current (A) A (mm) Figure Cat. No.

Flatwise Tee Rated Current (A) L (mm) Cat. No.

Type Rated Current (A) Dimension (mm)

Type Rated A B Cat. No.

Type Rated Current (A) Dimension (mm)

Double Right Elbow

3200 CFV4632G0900DRIB0250C0290S0360M54 CFV4632G0900DROB0250C0290S0360M54

DR Note: Internal Aluminum

Type Rating (A) Dimension (mm)

630 230 250 120

2500 360 250 250

3200 360 250 290

Made to measure All min~600 min~600 min~600

Double Left Elbow

Note: Internal Aluminum earth is available.