FORM NO.11.

20(DQM) F-11 REV-0

CONTRACTOR QUALITY ASSURANCE PLAN PROJECT

ORDER NO. & DATE FOR PACKAGE NO.
SUB - CONTRACTOR REFRACTORY MATERIALS PACKAGE NAME
ORDER NO. & DATE
INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS :

1 QAP shall be submitted for each of the equipment separately with break Code Description Code Description DOCUMENTS :
up of assembly / sub-assembly & part/component or for group of equip-
ment having same specification. 1. Visual 18. Drying & firing shrinkage D1. Laboratory test report
2. Dimensions and geometry 19. Sieve analysis D2. Dimensional drgs. showing
2 Use numerical codes as indicated for extent of inspection & tests and 3. Chemical composition 20. Warpage plan, elevation, side view
submission of test certificates & documents. Additional codes & des- 4. Apparent porosity 21. Drip slag test & cross sectional view duly
cription for extent of inspection & tests may be added as applicable for 5. True specific gravity 22. Permeability test approved.
the plant and equipment. 6. Bulk density/true density 23. Hydration resistance test D3. Copies of sub P.O. &
7. Cold crushing strength 24. Lap joint strength Technical Specification.
3 Separate identification number with quantity for equipment shall be 8. Pyrometric cone equivalent 25. Abrasion resistance D4. Calibration Certificate of all
indicated wherever equipment having same specification belonging to 9. Refractoriness under load 26. Cold bonding strength measuring instruments and
different facilities are grouped together. 10. Spalling resistance 27. Oxidation resistance gauges.
11. Permanent linear change 28. Workability
4 Weight in tonnes (T) must be indicated under column 5 for each item. after heating 29. Surface area
Estimated weights may be indicated wherever actual weights are not 12. Modulus of Rupture/ 30. Corrosion resistance
available. Flexural strength 31. Consistency
13. Reversible thermal expansion 32. Internal Inspection Report
ABBREVIATIONS USED : 14. Resistance to dis-integration effect 33.Safe working temp.
of carbon monoxide gas. 34. Lot sampling
CONTR : CONTRACTOR 15. Water absorption 35. Part assembly
16. Acid resistance 36.Control assembly.
MFR : MANUFACTURER 17. Thermal conductivity

E Q U I P M E N T D E T A I L S INSPECTION AND TESTS

Raw Material and Inprocess Test Certificates & Acceptance Criteria
Sl. Description (with equipment Identification Quantity Manufacturer's Expected Sche- stage Inspection Final Inspection / Test by documents to be Standards/IS/BS/ REMARKS/
No. heading,place of use and No. No / M T Name and Address dule of Final submitted to MECON ASME/Norms and SAMPLING PLAN
brief specification) Inspn MFR CONTR MECON MFR CONTR MECON Documents
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

( Q . A . P . NO. TO BE ALLOTTED BY MECON )

For CONTRACTOR / SUB - CONTRACTOR NO. / / / R- REV.
for MECON ( Stamp & Signature ) (Stamp & Signature ) SHEET : 1 OF 2
CONTINUATION SHEET FORM NO.11.20(DQM) F-11 REV-0
E Q U I P M E N T D E T A I L S INSPECTION AND TESTS
Raw Material and Inprocess Test Certificates & Acceptance Criteria
Sl. Description (with equipment Identification Quantity Manufacturer's Expected Sche- stage Inspection Final Inspection / Test by documents to be Standards/IS/BS/ REMARKS/
No. heading,place of use and No. No / M T Name and Address dule of Final submitted to MECON ASME/Norms and SAMPLING PLAN
brief specification) Inspn MFR CONTR MECON MFR CONTR MECON Documents
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

( Q . A . P . NO. TO BE ALLOTTED BY MECON )

For CONTRACTOR / SUB - CONTRACTOR NO. / / / R- REV.
for MECON ( Stamp & Signature ) (Stamp & Signature ) SHEET : 2 OF 2