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1
Chapter 11
Process
Chapter 11
K1 K2
X (s) =
X1 ( s ) + W2 ( s ) (11-1)
s + 1 s + 1
where
V w1 1 x
= , K1 = , and K2 = (11-2)
w w w
3
Chapter 11
4
Composition Sensor-Transmitter (Analyzer)
We assume that the dynamic behavior of the composition sensor-
transmitter can be approximated by a first-order transfer function:
X m ( s ) Km
= (11-3)
X ( s ) m s + 1
Chapter 11
5
Chapter 11
6
Controller
Suppose that an electronic proportional plus integral controller is
used. From Chapter 8, the controller transfer function is
P ( s ) 1
= K c 1 + (11-4)
E (s)
Chapter 11
s
I
E ( s ) = X% sp
( s ) X m ( s ) (11-6)
7
The symbol x%sp ( t ) denotes the internal set-point composition
expressed as an equivalent electrical current signal. This signal
( t ) is related to the actual
is used internally by the controller. x%sp
composition set point xsp ( t ) by the composition sensor-
transmitter gain Km:
Chapter 11
( t ) = K m xsp
x%sp (t ) (11-7)
Thus
X% sp
(s)
= Km (11-8)
(s)
X sp
8
Chapter 11
9
Current-to-Pressure (I/P) Transducer
Because transducers are usually designed to have linear
characteristics and negligible (fast) dynamics, we assume that the
transducer transfer function merely consists of a steady-state gain
KIP:
Pt( s )
Chapter 11
= K IP (11-9)
P ( s )
Control Valve
As discussed in Section 9.2, control valves are usually designed so
that the flow rate through the valve is a nearly linear function of
the signal to the valve actuator. Therefore, a first-order transfer
function usually provides an adequate model for operation of an
installed valve in the vicinity of a nominal steady state. Thus, we
assume that the control valve can be modeled as
W2 ( s ) Kv
= (11-10)
Pt( s ) v s + 1 10
Figure 11.6 Block diagram for the control valve.
Chapter 11
11
Chapter 11
12
Closed-Loop Transfer Functions
The block diagrams considered so far have been specifically
developed for the stirred-tank blending system. The more general
block diagram in Fig. 11.8 contains the standard notation:
Chapter 11
Y = controlled variable
U = manipulated variable
D = disturbance variable (also referred to as load
variable)
P = controller output
E = error signal
Ym = measured value of Y
Ysp = set point
Y%sp = internal set point (used by the controller)
13
Chapter 11
X1 = G1U
X 2 = G2 X1 (11-11)
X 3 = G3 X 2
By successive substitution,
X 3 = G3G2G1U (11-12)
or
X 3 = GU (11-13)
where G G3G2G1.
15
Figure 11.10 Three blocks in series.
Chapter 11
16
Set-Point Changes
Next we derive the closed-loop transfer function for set-point
changes. The closed-loop system behavior for set-point changes is
also referred to as the servomechanism (servo) problem in the
control literature.
Chapter 11
Y = Yd + Yu (11-14)
Yd = Gd D = 0 (because D = 0) (11-15)
Yu = G pU (11-16)
Combining gives
Y = G pU (11-17)
17
Figure 11.8 also indicates the following input/output relations for
the individual blocks:
U = Gv P (11-18)
P = Gc E (11-19)
E = Y% Y
sp m (11-20)
Chapter 11
Y = G p Gv P = G p GvGc E
(
= G p GvGc Y%sp Ym )
= G p GvGc ( K mYsp GmY )
18
Rearranging gives the desired closed-loop transfer function,
Y K mGcGvG p
= (11-26)
Ysp 1 + GcGvG p Gm
Disturbance Changes
Chapter 11
Y = Yd + Yu = Gd D + G pU (11-27)
(
Y = Gd D + G pU = G p Gv Gc K mYsp GmY ) (11-28)
19
Because Ysp = 0 we can arrange (11-28) to give the closed-loop
transfer function for disturbance changes:
Y Gd
= (11-29)
D 1 + GcGvG p Gm
Chapter 11
21
General Expression for Feedback Control Systems
Closed-loop transfer functions for more complicated block
diagrams can be written in the general form:
Z f
Chapter 11
= (11-31)
Zi 1 + e
where:
Z is the output variable or any internal variable within the
control loop
Zi is an input variable (e.g., Ysp or D)
f = product of the transfer functions in the forward path from
Zi to Z
e = product of every transfer function in the feedback loop
22
Example 11.1
Find the closed-loop transfer function Y/Ysp for the complex
control system in Figure 11.12. Notice that this block diagram has
two feedback loops and two disturbance variables. This
configuration arises when the cascade control scheme of Chapter
Chapter 11
16 is employed.
24
Chapter 11
25
Solution
Using the general rule in (11-31), we first reduce the inner loop to
a single block as shown in Fig. 11.13. To solve the servo problem,
set D1 = D2 = 0. Because Fig. 11.13 contains a single feedback
loop, use (11-31) to obtain Fig. 11.14a. The final block diagram is
shown in Fig. 11.14b with Y/Ysp = Km1G5. Substitution for G4 and
Chapter 11
Y K m1Gc1Gc 2G1G2G3
=
Ysp 1 + Gc 2G1Gm 2 + Gc1G2G3Gm1Gc 2G1
adjusting volumetric flow rate q2. A second inlet flow rate q1 is the
disturbance variable. Assume:
28
Derivation of the process and disturbance transfer functions
directly follows Example 4.4. Consider the unsteady-state mass
balance for the tank contents:
dh
A = q1 + q2 q3 (11-32)
dt
Chapter 11
dh h
A = q1 + q2 (11-33)
dt R
Thus, we obtain the transfer functions
H (s) Kp
= Gp ( s) = (11-34)
Q2 ( s ) s + 1
29
H (s) Kp
= Gd ( s ) = (11-35)
Q1 ( s ) s + 1
where Kp = R and = RA. Note that Gp(s) and Gd(s) are identical
because q1 and q2 are both inlet flow rates and thus have the same
effect on h.
Chapter 11
H (s) K c K v K p K m / ( s + 1)
= (11-36)
( s ) 1 + K c K v K p K m / ( s + 1)
H sp
30
Chapter 11
31
This relation can be rearranged in the standard form for a first-
order transfer function,
H (s) K1
= (11-37)
( s ) 1s + 1
H sp
where:
Chapter 11
KOL
K1 = (11-38)
1 + KOL
1 = (11-39)
1 + KOL
KOL = K c K v K p K m (11-40)
32
From Eq. 11-37 it follows that the closed-loop response to a unit
step change of magnitude M in set point is given by
(
h ( t ) = K1M 1 e t / 1 ) (11-41)
offset ( ) h ( )
hsp (11-42)
M
offset = M K1M = (11-43)
1 + KOL
33
Chapter 11
34
Proportional Control and Disturbance Changes
From Fig. 11.16 and Eq. 11-29 the closed-loop transfer function
for disturbance changes with proportional control is
H ( s ) K p / ( s + 1)
= (11-53)
Q1 ( s ) 1 + KOL / ( s + 1)
Chapter 11
Rearranging gives
H ( s ) K2
= (11-54)
Q1 ( s ) 1s + 1
where 1 is defined in (11-39) and K2 is given by
Kp
K2 = (11-55)
1 + KOL
35
A comparison of (11-54) and (11-37) indicates that both closed-
loop transfer functions are first-order and have the same time
constant.
However, the steady-state gains, K1 and K2, are different.
From Eq. 11-54 it follows that the closed-loop response to a
Chapter 11
(
h ( t ) = K 2 M 1 et / 1 ) (11-56)
37
Chapter 11
38
PI Control and Disturbance Changes
For PI control, Gc ( s ) = K c (1 + 1/ I s ) . The closed-loop transfer
function for disturbance changes can then be derived from Fig.
11.16:
H ( s ) K p / ( s + 1)
= (11-58)
Chapter 11
Q1 ( s ) 1 + KOL (1 + 1/ I s ) / ( s + 1)
3 = I / KOL (11-63)