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12/9/2017 Marine Survey Practice: Notes Relative to Shell and Deck Plate Repairs

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Marine Survey Practice


This blog intended to provide information and experience to professionals who work in the difficult
career of Marine Surveyor.

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Notes Relative to Shell and Deck Plate Repairs 435,630


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1. Recommendations for renewals should be decided on a reasonable and practical basis; that is only what
is necessary to place the vessel in serviceable condition fit lo proceed. Appearance as original is not Harry Gonzlez
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2. To avoid combining the shrinkage stresses of several welds in close proximity in restrained surrounding
structures, it is best to avoid too-small insert plates, these are prone to fracture. if possible, renew full width,
but in any case not less than 450 mm width, and at least three frame spaces in length (the transversely-
framed vessels), or for a length at least as great as the strake width.
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3. Always note in the survey report accurately on whether existing butts are utilized or new butts
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established. This becomes very important in assessing future gauging.
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4. Avoid use of a replacement insert plate more than about two millimeters or 10% t under or over original
thickness in order to minimize stress concentration effect of abrupt change of section.
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5. Avoid fitting plates transversely: that is make sure direction of rolling is fore and aft. 2013 (50)
January (50)
6. Whenever plates are cut out for renewal, always check the four edges of surrounding plating to make Code of Ethics.
sure there is sufficient remaining thickness for proper attachment.
The Underwriter's Surveyor

7. Small damage areas, say under 450 mm diameter. may satisfactorily be repaired by use of a circular Salvage Surveys
insert plate, but since a small closed circle of weld is prone to cracking, the weld should be made alternating Guidelines on survey for Marine
from one side lo the other (back-step) and closely checked for cracks. Surveyor.
Preparation for Survey
8. Adhere to the general rules of plate renewals such as to release seams beyond new butts before welding Hull Survey Methods
the butts, weld internals to renewal plate before welding plate joints, weld plate butt before the seams, weld
Failure and Damage
seams toward free end, and not welding seams across an unwelded butt, etc.
Notes Relative to Shell and Deck Plate
Repairs
9. Small, single or relatively straight cracks in plating may frequently be satisfactorily welded, but first
carefully locate end of crack and vee-out as required. Do not attempt to weld up multiple branching or star- What to look for?
shaped fractures indicative of fatigue. Renew the detective area Surveyor Guide Notes for Weld
Inspection and Repai...
10. On steel repair Jobs it is particularly important to check fit-up and back chipping. UT or Radiograph Repair Quality Standard for Existing
finished welding if practicable. Ships
Surveyor Guide Notes for Coating
11. Where extensive plating renewals are made, extreme care must be taken with the welding sequence to Condition Survey
prevent compressive buckling of the existing plating on the opposite side of the hull girder, and to minimize Initial Survey of Hull
hull distortion (and consequent effect on machinery alignment).
Annual Survey of Hull

12. Where extensive renewals are made lo bottom shell plating in way of machinery, steps must be taken to Surveyor Guide Notes for Outside
Inspection of the...
insure the maintenance of machinery and shafting alignment. Afloat alignment checks and gear tooth
contact records should be made before and after repairs Surveyor Guide Notes for Anchors and
Chains Survey...
13. Doublers or strength straps should normally not be thicker than the plating on which they are fitted. Surveyor Guide Notes for Bilge Keels
Local doublers on side shell, deck or bottom shell are allowed as a temporary repair only, except as original Survey
compensation for openings. Any such doublers over damage or wastage must be removed before crediting Surveyor Guide Notes for Doors Survey
the Special Survey. Surveyor Guide Notes for Rudder,
Rudder Stock and ...
14. Longitudinal reinforcement straps should have width tapered down al ends to minimize the possibility of
Surveyor Guide Notes for Propeller
fracturing at the toe of the end-fillet welding, a possible result where a fillet weld is perpendicular to the Surveys
direction of fatigue loading. They should also be edge-welded and plug welded on about 300 mm centers if
Intermediate and Periodical Survey
over 600 mm width, and where possible, in-line with internal longitudinal girders or bulkheads to obtain the
maximum effect. The welding size should be the minimum required for strength, especially the plug-welds. Renewal Survey
Welding sequence should be from the middle towards the free ends. Surveyor Guide Notes for Additional
Surveys

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12/9/2017 Marine Survey Practice: Notes Relative to Shell and Deck Plate Repairs

Surveyor Guide Notes for Reporting


15, Make certain that replacement plating material and welding electrodes used are the correct grade or
Surveyor Guide Notes for General Cargo
type. If the proper Class Society steel is not available, clear identification against the mill sheet and possibly
Ships Surve...
confirmatory tests may be required for equivalent substitutes certified by another society. Change of steel
grade or substitution of welded joints for riveting must have prior to your Office approval. Surveyor Guide Notes for Hatch Covers
of Dry Cargo...

16. No attempt should be made to heat and fair sharp indents or creases, part crop and renew. Surveyor Guide Notes for Bulk Carriers
Survey

17. Smooth shallow indents are better left alone unless the attached internals are significantly affected. If Surveyor Guide Notes for Oil Tankers
Survey
extensive in a transverse direction however (say, more than two strake widths), they may require repair or
reinforcement in order to preserve longitudinal or local structural strength. Surveyor Guide Notes for Container Ship
Survey
18. The primary factors to be considered in assessing the harmful effect of indents are as follows: Surveyor Guide Notes for Sailing Yachts
Survey.
Distance from neutral axis (which is usually about 4D from bottom).
Surveyor Guide Notes for Boat Marine
Probable sectional area of bottom already lost due lo wastage. Survey
Transverse extent of indent; i.e., percent of width of hull girder affected. Surveyor Guide Notes for Wooden
Whether internal structural members in way. Vessels Survey
Whether internals in way are significantly affected i.e. tripped or adrift from bottom plating. Surveyor Guide Notes for Draft Survey
Sharpness of indent, i.e., susceptibility to fracture or hinging. Vernier Caliper.
The type and size of vessel relative lo expected stress levels and direction of stress (hogging Surveyor Guide Notes for Towing
or sagging) in area affected. In vessels with machinery amidships for instance, critical bottom Arrangement Survey...
stresses may be compressive whereas in machinery-aft vessels such as tankers, ore carriers Surveyor Guide Notes for MODU Towing
and bulkers, critical bottom stresses may be in tension. Arrangements....
Depth of indents is less important except for appearance and only rarely for docking blocking, Surveyor Guide Notes for Bollard Pull
scattered smooth indents up to 75 mm (3 in.) depth usually do not require action unless internals Tests.
in way are damaged. Surveyor Guide Notes for Ship Stability,
Inclining...
Surveyor Guide Notes for P&I insurance
Surveys
Surveyor Guide Notes on Tailshaft
Survey
Posted by Harry Gonzlez at 00:30 Surveyor Guide Notes on
Tailshaft/Propeller Assemb...
Surveyor Guide Notes for Boiler Survey
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Surveyor Guide Notes for Marine Diesel
Engine Surv...
Surveyor Guide Notes for Prepurchase
Condition Sur...
Surveyor Guide Notes on Safety
Construction Certif...
Surveyor Guide Notes on Safety
Equipment Certifica...
Surveyor Guide Notes on Loadline
Certificate Defic...
Surveyor Guide Notes on Marpol
Certificate Deficie...
Surveyor Guideline Note on Hull Coating
Inspection...
On/Off Hire Condition Survey

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12/9/2017 Marine Survey Practice: Notes Relative to Shell and Deck Plate Repairs
Estudios de Nutica
European Maritime Safety Agency (EMSA)
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