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Received 1 February 2002; received in revised form 7 June 2002; accepted 7 June 2002
Abstract
The importance of welded connections on the behaviour of beam-to-column joints in steel moment resisting frames was the
reason to develop an experimental programme focused on the behaviour of welding details. A number of 54 T assembly specimens
that reproduce the beam-to-column welded joints have been tested. The experimental programme considered the following para-
meters: steel grade, strain rate, welding type (fillet weld, double bevel butt weld, and single bevel butt weld), and type of loading
(monotonic and cyclic pulsating). The behaviour of the different types of welds have been evaluated and compared in terms of
both performance and economical aspects. 2002 Elsevier Science Ltd. All rights reserved.
Keywords: Beam-to-column joints; Welded connections; Fillet weld; Butt weld; Cyclic loading; Strain rate
0141-0296/02/$ - see front matter 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 1 4 1 - 0 2 9 6 ( 0 2 ) 0 0 0 9 1 - 3
1432 D. Dubina, A. Stratan / Engineering Structures 24 (2002) 14311440
toward developing new connection geometries [3]. In the An excellent historical review of strain rate effect
same study the welding procedures in the US (flux core studies is presented in [8], and summarised hereafter.
metal arc weldingFCAW) and Japan (gas shielded The loading-rate effect during an earthquake was con-
metal arc weldingGMAW) are compared. It suggests sidered negligible, especially for earthquakes that
that that GMAW is more costly, but it may provide occurred before the Northridge and Kobe events, where
greater toughness. Nakashima et al. [4] tested 86 full moderate velocities were recorded. However, after these
scale beam-column subassemblies, with the type of con- very important and special earthquakes, when the
nection, type of weld access holes, type of run-off tabs, recorded velocities have been very high, many special-
and type of loading as major variables. The results of ists consider that the loading-rate may be a possible
40 specimens applied to shop-welding connection were cause of the unexpected poor behaviour of steel struc-
summarized, and the primary findings indicated that the tures. The first research work concerning the effect of
type of run-off tabs affected significantly the ductility strain rate on the behaviour of metals was performed by
capacity, and dynamic loading showed no detrimental Morrison [9], Quinney [10] and Manjoine [11]. Man-
effect on ductility compared to quasi-static loading. joines tests were conducted at room temperature for
El-Tawil et al. [5] studied the effect of local geometric strain rates ranging from 9.5 10-7/sec till 3 102/sec,
details and yield-to-ultimate stress ratio on the inelastic with testing duration between 24 h till a fraction of sec.
behaviour of the pre-Northridge connections through These results indicated a very important increasing of
finite-element analysis. Results highlighted the detrimen- the yield stress with an increase of strain-rate, especially
tal effect of using steel with high yield-to-ultimate stress for strain-rate greater than 101/sec. The increase of ulti-
ratio and showed that enlarging the size of the access mate tensile strength is moderate, the influence of strain
hole to facilitate welding increases the potential for duc- rate being less important than the yield stress. Conse-
tile fracture at the root of the access hole. quently, the yield ratio defined by the ratio between yield
The experimental programme of Dexter et al. [6] stress and tensile strength, increases as far as the strain-
focused mainly on the through-thickness strength and rate increases, with the tendency to reach the value of
ductility of the column flanges. Forty tee-joints were one. A reduction of material ductility occurs, especially
tested. The results have shown that, despite the high for strain-rate greater than 101/sec. More recent results
strain rate, high heat-input welds and several details have confirmed the previous results of Manjoine. More
designed to trigger fractures, the through-thickness detailed research works have shown that the modulus of
strength or ductility of the column flanges is not a poten- elasticity is not influenced by the strain-rate variation
tial failure mode for welded moment connections. and the upper yield stress is more strain-rate sensitive
Mao et al. [7] studied the inelastic behaviour of unre- than the lower stress.
inforced, flange-welded moment connections in steel
seismic moment resisting frames by 3D finite-element
analysis. Several issues were addressed in this study: (1) 2. Tests on beam-to-column joints
geometry and size of weld access hole, (2) control of
inelastic panel zone deformation, and (3) benefit of a In order to study the seismic performance of beam-to-
welded beam web. The recommendations include using column joints in steel moment-resisting frames, several
a groove welded beam web attachment with supplemen- series of experimental tests on frame sub-assemblies
tal fillet welds along the edges of the shear tab and a have been conducted at the laboratory of the Faculty of
modified weld access hole geometry. The results indicate Civil Engineering and Architecture of the Politehnica
that a strong panel zone enhances inelastic connection University of Timisoara, Research Centre for Mechanics
performance, suggesting that they be used in design. of Materials and Structural ReliabilityCEMSIG
D. Dubina, A. Stratan / Engineering Structures 24 (2002) 14311440 1433
http://ceft.utt.ro/cemsig (see Fig. 2). The tests were per- observation was confirmed by the tests, the bottom
formed under monotonic and cyclic loading, which was flange weld being the one to crack first (see Fig. 3a). In
applied symmetrically (gravitational loading) and anti- the case of the upper beam flange, detailing of the weld
symmetrically (seismic loading). access hole is more important, the most common type
The experimental tests showed the importance of the of failure here being rupture of the upper beam flange
type of loading on the performance of beam-to-column at the corner of the weld access hole.
joints. The joint component that affects most the behav- The fillet welds used in the second series of tests [13]
iour of the joints is the panel zone, which behaves differ- behaved very poorly, being the weakest component in
ently under symmetrical and anti-symmetrical loading. the case of cyclically loaded specimens (see Fig. 3b).
The most important consequences of anti-symmetrical This fact has led to a detailed investigation of the failures
loading of the beam-to-column joints are reduced initial in these welds. Tensile tests and chemical analysis of
stiffness and moment capacity, and increased ductility specimens extracted from the end plate material revealed
with respect to the same joints under symmetrical load- a different steel quality than the one required to the
ing. manufacturer (S275 instead of S235, according to SR
X-shaped columns (see Fig. 2) make possible a con- EN10025). Macroscopic observations showed in general
venient design of spatial moment-resisting frames. Also, a lack of fusion of the weld into the base metal,
the cruciform cross-section improves the performance of especially into the end plate (see Fig. 3c). The micro-
anti-symmetrically loaded joints, with respect to joints scopic examination of the end plate material showed a
with I-shaped columns. The column flanges parallel to reduced degree of purity, some non-metallic inclusions
the sheared panel zone contribute to its shear resistance, being observed in the middle of the end plate cross-sec-
reducing the drop in moment capacity and stiffness due tion. These inclusions have led, in several cases, to fail-
to anti-symmetrical loading. At the same time, ductility ures by lamellar tearing, but which initiated from cracks
of X-shaped column joints is relatively high. in the fillet welds.
The cyclic loading of the beam-to-column joints
affects their failure mode. The monotonically loaded
joints failed mainly by bolt failure and excessive defor-
3. Experimental programme on welded joints
mation of the end plate and column flange, while the
cyclically loaded specimens failed by brittle rupture of
the beam-to-end plate welds. 3.1. The programme purpose and presentation
Two types of welds have been used for two series of
joints: fillet and bevel-1/2V (see Fig. 2). It was not poss- The importance of welded connections on the behav-
ible to make a direct comparison between the two types iour of beam-to-column joints led to a new experimental
of welds, due to global differences between the two programme focused on the detailed behaviour of some
series of tests (materials, cross-sections, etc.) However, common types of welds. A number of 54 specimens have
important differences have been observed between the been prepared, that would simulate as closely as possible
two types of welds. conditions met in beam-to-column welded joints. The
The 1/2V bevel welding was done in a downward pos- specimen represents a T assembly, and is composed of
ition, simulating site welding. The root of the bottom an end plate (t=20 mm) and two flanges (t=12 mm). The
beam flange weld is thus prone to cracking, due to high dimensions of the welded specimens are presented in
stresses in a zone with possible weld defects [12]. This Fig. 4a.
The following parameters were to be studied in this bevel because it is commonly used for site welding
experimental programme: as it can be realised from one side only.
Type of loading (monotonic and cyclic pulsating).
Steel grade: S235 and S355. Cyclic loading was considered in order to study the
Strain rate: e1=0.0001 s1; e2=0.03 s1; e3=0.06 s1. low-cycle fatigue phenomenon. Alternating pulses
The first value represents a quasi-statical loading, were not possible to apply due to the grips of the
while the other two strain rates are characteristic for testing machine.
steel elements under seismic conditions.
Welding type: fillet weld, double bevel butt weld Metal active gas (MAG) welding was used, reference
K type, and single bevel butt weld1/2V type, see number 135 according to ISO 4063-92 [14]. The welding
Fig. 4b. The three types of welds have been chosen equipment was a MIG-MAG type GLC 450-C, produced
from the following points of view: the fillet weld is by CLOOS. The welding wire was of type G3Si1, mark
the simplest and cheapest one, the double bevel was IS-10, and protection gas type M21, mark CORGON 18.
considered to be the most reliable one, and the single The welding procedure has been verified for the three
D. Dubina, A. Stratan / Engineering Structures 24 (2002) 14311440 1435
Table 1
Experimental programme on welded specimens
types of welds and two types of base metal, using the to the S355 steel (570 N/mm2), but a higher yield
same welding material, in order to qualify the welding strength (469 N/mm2).
procedure. The upper yield strength (ReH) increases for higher
Tensile tests were performed on base metal (flanges strain rates (535% for e2) and (1024% for e3). The
and end plate), and deposited metal (see Table 1). A maximum increase in the upper yield strength was found
global view of the experimental programme could be fol- out for the mild steel (S235). The ultimate tensile
lowed in the same table. strength (Rm) increases too for higher strain rates (08%
Testing was performed on a 250kN universal testing for e2) and (58% for e3). The maximum influence is
machine UTS RSA 250 (see Fig. 5). The universal test- again observed for the mild steel (S235). Variation of
ing machine built-in transducers, as well as external these two parameters can be observed in Fig. 6, where
transducers were used for data acquisition. on the ordinate are presented normalised values of the
parameters with respect to the quasi-static loading. Typi-
3.2. Tensile tests on component materials cal values of the ratio between the tensile strength and
the yield strength (SGV=Rm/ReH) are 1.21.55, and the
Tensile tests were performed on the base metal and ratio is decreasing for higher strain rates (220% for
on the deposited metal in order to determine the charac- e2) and (013% for e3). The total elongation at rupture
teristics of the materials. It was found that the flange (Lar) is not influenced by strain rate, implying that strain
material (steel plate of nominal thickness of 12 mm) was rates of the magnitude of 0.030.06 s1 does not reduce
not delivered according to the specifications (grades the ductility of the base and deposited metals.
S235 and S355). Instead, the flange material turned out
to be of S275 steel grade, according to SR EN10025. 3.3. Tests on welded specimens
Only the end plate material (t=20 mm) was delivered as
required. The deposited metal showed a resistance close The parameters used to evaluate the behaviour of
welded specimens were basically the same used for
analysis of component materials, with small exceptions.
The upper yield strength (ReH) has been replaced by the
conventional yield strength (Rp02), determined according
to [15] for an offset elongation of 0.2%, and the total
elongation at rupture (Lar)by the total deformation at
rupture (Der).
It was not possible to analyse in the intended extent
the influence of the steel grade, due to delivery of differ-
ent base metal grades than the required ones (S275
instead of S235 and S355 for flanges). The differen-
tiation of the steel grades was only in the steel grade of
the end plate.
High strain rate caused an increase of the conven-
tional yield strength (Rp02) of about 618% for e2 and
1019% for e3 (see Fig. 7). It can be observed that the
yield strength of welded specimens is less sensitive to
the influence of high strain rate than is the yield strength
of component materials. The ultimate strength of the
welded specimens (Rm) increases slightly with higher
strain rate for the monotonically loaded specimens (4
Fig. 5. The test set-up. 8% for e2 and 610% for e3). An exception is the 5VM
1436 D. Dubina, A. Stratan / Engineering Structures 24 (2002) 14311440
Fig. 6. Variation of upper yield strength (ReH) and ultimate tensile strength (Rm) for the component materials (note: MDdeposited metal).
Fig. 7. Variation of conventional yield strength (Rp02) and of the ultimate strength (Rm) for the monotonically loaded specimens. Denomination
of welded specimens is as follows: 3OL37, 5OL52; Cfillet weld, Vsingle bevel weld, Kdouble bevel weld; Mmonotonic loading,
Ccyclic loading.
specimen, which failed by brittle fracture in the weld welding, due to certain defects of the welds (the fillet
and is characterised by an important increase of Rm (40% weld size was smaller than the specified one5.5 mm
for e3). In the case of cyclically loaded specimens, the instead of 8.0 mm, while the single bevel weld was
ultimate strength is less sensitive to the strain rate (1 to characterised by incomplete penetration at the root of the
+5%). Strain rate affects the ultimate strength of welded weld). It could be observed that generally, double bevel
specimens approximately in the same extent as observed weld specimens were characterised by higher values of
in case of component materials. The ratio of ultimate strength (see Fig. 9) and ductility, in compari-
Rm/ReH=SGV is characterised by values of 1.51.6 for son with fillet and single bevel welds.
e1, and decreases for higher strain rates (111% for e2 Two failure types were observed for the welded speci-
and 410% for e3), with the exception of 5VM specimen. mens: rupture in the base metal and rupture in the weld.
The total deformation at rupture (Der) diminishes for Generally, rupture occurred in the base metal (BM); the
higher strain rates (exception 5CM). Contrary to compo- overview of failure types could be observed in Table 2.
nent materials, a higher strain rate does imply a reduction Failure of double bevel weld specimens was located
of the ductility for monotonically loaded welded speci- in the base metal of the flanges (see Fig. 10), for both
mens (see Fig. 8). In the case of cyclic loading, high types of loading, and for all three strain rates. Ruptures
strain rate leads generally to an increase in the connec- in the base metal were accompanied with substantial
tion ductility, but also a decrease of Der was observed plastic elongation and necking. They were ductile, pro-
in several cases. The results are rather scattered. The duced by sliding in planes at 45 with respect to speci-
trend of increase of ductility under high strain rates in men faces, typical for ductile ruptures of usual carbon
cyclic loading could be attributed to the specimen heat- steel used in constructions. Detachments in planes paral-
ing, as noted elsewhere [16]. Scattered results have been lel to the plate faces have been identified in the ruptured
obtained for the ductility of welded specimens monoton- cross-sections. These detachments are due to structural
ically tested by Beg et al. [17]. However, the problem non-homogeneities of the hot-rolled plates, resulting
is a matter of controversy and further research seems to from stratification of non-metallic inclusions (sulphides,
be necessary. silicates, oxides), that can occur on hot-rolling of low
It is not possible to make a direct comparison of the carbon steels. Tests showed detachments of the
three types of welds from the point of view of type of deposited metal from the base metal at the weld corners
D. Dubina, A. Stratan / Engineering Structures 24 (2002) 14311440 1437
Fig. 8. Variation of ductility (elongation at rupture) with strain rate for the component materials (a) and monotonically loaded welded speci-
mens (b).
Fig. 9. Influence of the weld type on the ultimate strength of the welded specimens.
Table 2
Failure type of welded specimensa
a
Note: BMfailure in base metal; Wfailure in connection (weld or Heat Affected ZoneHAZ); N/Atest was stopped before specimen
failure due to problem at the grips
as well, and growth of some weld defects, such as lack superior properties of the deposited weld metal, so that
of fusion between beds, observed on the lateral faces of final rupture occurred in the base metal.
the welded connections. It is estimated that growth of Rupture of all monotonically loaded fillet weld speci-
weld defects in double bevel welds was inhibited by the mens occurred in the flange base metal (see Fig. 11a),
1438 D. Dubina, A. Stratan / Engineering Structures 24 (2002) 14311440
Fig. 11. Failure of fillet weld specimens: in the base metal (a), and in the weld (b).
D. Dubina, A. Stratan / Engineering Structures 24 (2002) 14311440 1439
Fig. 12. Failure of single bevel weld specimens: in the base metal (a), in the weld (b), types of observed defects (c). Note: LTSlack of fusion
between beds, Saoblong sulphides, PIincomplete penetration.