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Service

Workshop Manual
Golf 2004
Golf 2009
General body repairs, interior
Edition 05.2010

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Service Department. Technical Information


Service
List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups

Repair Group
68 - Interior equipment
69 - Passenger protection
70 - Trim, insulation
72 - Seat frames AG. Volkswagen AG d
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.


No reproduction without prior agreement from publisher.

Copyright 2010 Volkswagen AG, Wolfsburg K0058990720


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Contents

68 - Interior equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Automatic anti-dazzle interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Removing and installing interior mirror with rain sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Bonding on retaining plate for interior mirror with rain sensor . . . . . . . . . . . . . . . . . . . . . . 2
1.5 Removing and installing interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Bonding on retaining plate for interior mirror without rain sensor . . . . . . . . . . . . . . . . . . . . 4
2 Compartments, covers and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Removing and installing basic version centre console (Golf 2004 ) . . . . . . . . . . . . . . . . . . 6
2.3 Removing and installing basic version centre console (Golf 2009 ) . . . . . . . . . . . . . . . . . . 10
2.4 Removing and installing Highline centre console (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . . . 15
2.5 Removing and installing Highline centre console (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . 24
2.6 Removing and installing mounting bracket for centre console (Golf 2004 ) . . . . . . . . . . . . 34
2.7 Removing and installing mounting bracket for centre console and mounting bracket for
footwell trim (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.8 Removing and installing cup holder in centre console, Highline . . . . . . . . . . . . . . . . . . . . 43
2.9 Repairing cup holder in centre console, Highline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.10 Removing and installing storage compartment / ashtray unit (Golf 2004 ) . . . . . . . . . . . . 47
2.11 Removing and installing storage compartment / Gashtray . Volkswaunit
gen A(Golf 2009 ) . . . . . . . . . . . . 48
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2.12 Removing and installing dash panel centre olks vents (vehicles with no
w a e s nClimatronic)
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2.13 Removing and installing dashthpanel or centre vents (vehicles with Climatronic) e o(Golf 2004 )
. . . . . . . . . . . . . . . . . . . . . s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .r a.c . . . . . . . . . .
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2.14 Removing and installing centre compartment in dash panel (Golf 2009 ) . . . . . . . . . . . . 53

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2.15 Removing and installing spectacles holder in moulded headliner . . . . . . . . . . . . . . . . . . . . 54

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2.16 Removing and installing frame in moulded headliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
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2.17 Removing and installing dash panel centre vent (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . 56
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2.18 Removing and installing dash panel centre trim (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . . . 58

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2.19 Removing and installing dash panel centre trim (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . 59
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2.20 Removing and installing air conditioner controls unit / heater controls unit (Golf 2009 ) . . spec 59
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2.21 Removing and installing dash panel end trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.22 Removing and installing steering column trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.23 Removing and installing left trim panel on driver side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
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2.24 Removing and installing right trim panel on driver side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64


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2.25 Removing and installing centre cover (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68


2.26 Removing and installing centre cover (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
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2.27 Removing and installing glove compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69


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2.28 Removing and installing glove compartment lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 73


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2.29 Removing and installing footwell cover on driver side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74


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2.30 Removing and installing decorative trim on dash panel (Golf 2004 ) . . . . . . . . . . . . . . . . 75
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2.31 Removing and installing decorative trim on dash panel (Golf 2009 ) . . . . . . . . . . . . . . . . 76
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2.32 Removing and installing sun visor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77


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3 Sill panel trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3.1 Removing and installing sill panel mouldings (2-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
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3.2 Removing and installing sill panel mouldings (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
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3.3 Removing and installing wheel housing trim (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
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3.4 Removing and installing wheel housing trim (4-door), without rear side airbag 06/2005
........................................................................ 85
4 Grab handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.1 Removing and installing roof grab handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

69 - Passenger protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Contents i
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
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1 Seat belts . . . . . . . . . . . . . . . . . . .ed. . . . . . . . . . . . . . . . . . . . . . . . . . . . u.a.ra.n . . . . . . . . . . . .
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1.1 General safety regulations when ut
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1.2 Special instructions for belt tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

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1.3 Storage, transportation and disposal of airbag, belt tensioner and battery isolator units

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(pyrotechnic components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

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1.4 Removing and installing front seat belt (2-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

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1.5 Removing and installing front seat belt (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

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1.6 Removing and installing front belt height adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
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1.7 Removing and installing front seat belt buckle (2-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
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1.8 Removing and installing front seat belt buckle (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
1.9 Removing and installing rear outer seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
1.10 Removing and installing middle rear 3-point seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

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1.11 Removing and installing middle rear seat lap belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
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1.12 Removing and installing rear double belt buckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107


2 Inspecting seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

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2.1 Points to check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

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3 Checking child seat anchors (ISOFIX) after an accident . . . . . . . . . . . . . . . . . . . . . . . . . . 112
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3.1 Points to check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112


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4 Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

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4.1 Overview of locations - airbag systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
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4.2 General safety regulations when working on airbag, belt tensioner and battery isolator units
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(pyrotechnic components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
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4.3 Special instructions for driver and front passenger airbag . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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4.4 Special instructions for curtain airbag modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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4.5 Storage, transportation and disposal of airbag, belt tensioner and battery isolator units
(pyrotechnic components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.6 Deactivating the airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.7 Renewing airbag units following an accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.8 Removing and installing airbag control unit J234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4.9 Removing and installing driver side airbag unit (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . . . 120
4.10 Removing and installing driver side airbag unit (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . 123
4.11 Removing and installing airbag coil connector and return spring with slip ring F138 . . . . 127
4.12 Removing and installing key operated switch to deactivate front passenger airbag E224
........................................................................ 127
4.13 Removing and installing knee airbag (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
4.14 Removing and installing knee airbag bracket (Golf 2009 ) LHD models . . . . . . . . . . . . . . 130
4.15 Removing and installing knee airbag bracket (Golf 2009 ) RHD models . . . . . . . . . . . . . . 132
4.16 Removing and installing front passenger airbag unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
4.17 Removing and installing driver and front passenger side airbag . . . . . . . . . . . . . . . . . . . . 139
4.18 Removing and installing rear side airbag (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.19 Removing and installing curtain airbag on driver and passenger side . . . . . . . . . . . . . . . . 142
4.20 Removing and installing curtain airbag on driver and passenger side (Golf 2009 ) . . . . . . 145
4.21 Removing and installing seat occupied sensor, front passenger side G128 . . . . . . . . . . . . 149
4.22 Adapting components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
5 Seat occupied recognition (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
5.1 Safety precautions for when working on seat occupied recognition . . . . . . . . . . . . . . . . . . 154
5.2 Procedure for seat belt tensioner after an accident and /or triggering of airbag . . . . . . . . 154
5.3 Assembly overview - seat occupancy detection (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
5.4 Components of repair kit for seat occupied recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
5.5 Removing components of seat occupied recognition (vehicles with manually operated
seats) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
5.6 Installing repair kit for seat occupied recognition (vehicles with manually operated seats)
........................................................................ 163
5.7 Removing components of seat occupied recognition (vehicles with electrically operated
seats) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

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Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

5.8 Installing repair kit for seat occupied recognition (vehicles with electrically operated seats)
........................................................................ 172
5.9 Importers reporting obligation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
6 Crash sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
6.1 Removing and installing front door crash sensors (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . 176
6.2 Removing and installing side airbag crash sensor on driver side G179 (Golf 2009 ) . . . . 177
6.3 Removing and installing side airbag crash sensor on front passenger side G180 (Golf
2009 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
6.4 Removing and installing rear wheel housing crash sensors (2-door) . . . . . . . . . . . . . . . . . . 179
6.5 Removing and installing rear wheel housing crash sensors (4-door) . . . . . . . . . . . . . . . . . . 181

70 - Trim, insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183


1 Dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
1.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
1.2 Removing and installing dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
1.3 Removing and installing dash panel cross member (RHD models) . . . . . . . . . . . . . . . . . . 189
1.4 Removing and installing dash panel cross member (LHD models) . . . . . . . . . . . . . . . . . . 195
1.5 Aligning dash panel in vehicle (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
2 Door trim (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
2.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
2.2 Removing and installing front door trim on driver side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
2.3 Removing and installing front door trim on passenger side . . . . . . . . . . . . . . . . . . . . . . . . 206
2.4 Removing and installing door lining trim strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
2.5 Removing and installing rear door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
2.6 Removing and installing window crank handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
3 Door trim (Golf 2009 ) . . . . w. a. g.e.n .AG . .. V.o.lk.sw
. .ag. e.n.A.G.d.oe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
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3.2 Removing and installing oris front door trim (2-door vehicles) . . . n. te.e. . . . . . . . . . . . . . . . . . . . .
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3.3 Removing and installing
au front door trim (4-door vehicles) . . . . . . r.ac. . . . . . . . . . . . . . . . . . . 215
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3.4 Removing and installing rear door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
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3.5 Removing and installing trim strip and door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
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3.6 Removing and installing front door trim cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222


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4 Pillar and side trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223


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4.1 Removing and installing upper A-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223


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4.2 Removing and installing middle A-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224


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4.3 Removing and installing lower A-pillar trim, driver side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
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4.4 Removing and installing lower A-pillar trim, front passenger side . . . . . . . . . . . . . . . . . . . . 227
4.5 Removing and installing upper B-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
4.6 Removing and installing lower B-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
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4.7 Removing and installing C-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232


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4.8 Removing and installing sill panel moulding (2-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233


5 Rear lid trim (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
nform
ercia

5.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235


m

at

5.2 Removing and installing rear lid trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235


om

ion
c

5.3 Removing and installing window frame trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236


in t
or

his
te

6 Rear lid trim (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238


a

do
priv

6.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238


um
for

en
g

6.2 Removing and installing rear lid trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238


n

t.
yi Co
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6.3 Removing and installing window frame trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
C py
t. rig
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7 Luggage compartment trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
p by
co Vo
by lksw
7.1 Removing and installing luggage compartment cover side cover . . . . . . . . . . . . . . . . . . . . cted
241
agen
Prote AG.
7.2 Removing and installing luggage compartment side trim panel . . . . . . . . . . . . . . . . . . . . . . 242
7.3 Removing and installing rear lock carrier cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
8 Roof trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
8.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

Contents iii
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

8.2 Removing and installing roof frame trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246


8.3 Removing and installing moulded headlining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
8.4 Removing and installing roof insulation/reinforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
9 Floor covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
9.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
9.2 Removing and installing floor covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

72 - Seat frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258


1 Front seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
1.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
1.2 Removing and installing front seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
1.3 Removing and installing left side trim on seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
1.4 Removing and installing left bucket seat trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AG. Volkswagen AG d
265
1.5 Removing Vand s agen
winstalling backrest trimoeof s nofront bucket seat . . . . . . . . . . . . . . . . . . . . . . . . 266
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1.6 Removing
ir se
d b and installing trims on left side of aelectrically
ran adjustable seat . . . . . . . . . . . . . . 267
tee
1.7 Removing
utho and installing left side trim on seat (seat orawith through-loading function) . . . . . . 268
1.8 sa
sRemoving and installing right side trim on seat (seatc with through-loading function) . . . . . . 269

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1.9 Removing and installing slider (2 door models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271


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1.10 Removing and installing seat drawer mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
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1.11 Removing and installing front seat bar and operating lever . . . . . . . . . . . . . . . . . . . . . . . . 272

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1.12 Removing and installing front bucket seat bar and operating lever . . . . . . . . . . . . . . . . . . 273
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1.13 Removing and installing bar and operating lever on electrically adjustable seat . . . . . . . . 275
hole

1.14 spec
Removing and installing right side trim on seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
es, in part or in w

1.15 Removing and installing right side trim on bucket seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
t to the co

1.16 Removing and installing lumbar support adjustment (Golf 2009 ) . . . . . . . . . . . . . . . . . . 278
1.17 Removing head restraint guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
rrectness of i

1.18 Removing and installing front seat backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281


1.19 Removing and installing front bucket seat backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
l purpos

1.20 Removing and installing front bucket seat base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284


1.21 Removing and installing backrest release Bowden cable on bucket seat . . . . . . . . . . . . . . 285
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1.22 Removing and installing Bowden cable of backrest release (seat with through-loading
rm
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atio

function) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
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1.23 Removing and installing backrest release Bowden cable (2-door) . . . . . . . . . . . . . . . . . . 288
or c

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1.24 Removing and installing manually adjusted lumbar support (Golf 2004 ) . . . . . . . . . . . . 290
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1.25 Removing and installing manually adjusted lumbar support (Golf 2009 ) . . . . . . . . . . . . 291
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rp

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1.26 Removing and installing Easy Entry unit Bowden cable . . . . . . . . . . . . . . . . . . . . . . . . . . 293
en
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1.27 Removing and installing electric longitudinal seat adjustment . . . . . . . . . . . . . . . . . . . . . .
t. Cop py
rig 294
1.28 Removing and installing seat (electric) base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
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1.29 Removing and installing seat (electric) tilt angle adjustment . . . . . . . . . . . . . . . . . . . . . . . . 298
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1.30 Removing and installing seat (electric) height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 299
AG.

1.31 Removing and installing (electric) lumbar support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301


1.32 Removing and installing drive for (electric) backrest adjustment . . . . . . . . . . . . . . . . . . . . 303
2 Rear seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
2.1 Removing and installing bench seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
2.2 Removing and installing backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
2.3 Removing and installing side padding with side airbag (4-door) . . . . . . . . . . . . . . . . . . . . 306
2.4 Removing and installing side padding (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

74 - Seat - padding, covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309


1 Front seat covers and padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
1.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
1.2 Removing and installing front seat cushion cover and padding . . . . . . . . . . . . . . . . . . . . . . 309
1.3 Removing and installing front bucket seat cushion cover and padding . . . . . . . . . . . . . . . . 312
1.4 Removing and installing front seat backrest cover and padding . . . . . . . . . . . . . . . . . . . . 315
1.5 Removing and installing front bucket seat backrest cover and padding . . . . . . . . . . . . . . 320
2 Rear seat covers and padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

iv Contents
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2.1 Removing and installing bench seat cover and padding . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Volkswagen AG
2.2 Removing and sinstalling
agen
AG. backrest cover
doeand
s no padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
lk w
2.3 Removing
db
and
y V installing through loading unit
o t guwith centre armrest . . . . . . . . . . . . . . . . . . . . 327
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Contents v
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

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vi Contents
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

68 Interior equipmentagen AG. Volkswagen AG do


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1 Interior mirror tho
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1.1.1 Required special tools, workshop equip

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ment, test and measuring devices and
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auxiliary items
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Removal wedge -3409-

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1.2 Automatic anti-dazzle interior mirror
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The automatic anti-dazzle interior mirror darkens continuously
by lksw
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when the driver is blinded from behind.
AG.

It consists of a mirror element and electrics with two photo sen


sors.
The photo sensors of the electronics detect the light incidence
from the front and the rear.
If the light incidence is greater from the rear than from the front,
the electronics apply voltage to the conductive coating.
The applied voltage changes the colour of the electrolyte. The
greater the voltage, the darker the electrolyte. Therefore, the in
cident light is reflected to a lesser degree.
Selecting reverse gear switches off the anti-dazzle function. Con
sequently, one can, for example, reverse out of a dark garage with
the aid of the interior mirror.

1.3 Removing and installing interior mirror


with rain sensor

1.3.1 Removing
If vehicle is equipped with a rain sensor, switch off ignition.
Using removal wedge -3409- , release fastener -1- of right
cover cap -2-.
Release left -3- and right cover caps -2- from mirror base.
Separate connector -4-.
Slide interior mirror along windscreen and then downwards out
of mounting.

1. Interior mirror 1
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
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Install in reverse order of removal. yri
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1.4 Bonding on retaining plate for interior
Prote AG.

mirror with rain sensor


The following repair procedure avoids the old procedure, renew
ing the windscreen.
At the same time, it is also possible to reuse the old mirror base
which has fallen off.

1.4.1 Preparing windscreen


All adhesive and primer residue must be removed from the
ceramic pre-coating.
Clean adhesive surface with cleaning solution D 009 401 04.
Adhere to flash-off period of at least 10 minutes.
Apply glass/paint primer D 009 200 02.
Flash-off period up to bonding: minimum of 10 minutes to
maximum of 1 hour.

2 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.4.2 Preparing detached or new mirror base


Mechanically remove adhesive remains (applies only for a
mirror base which has become detached).
Prepare adhesive surface by sanding down with wet fine em
ery paper (800-1200 grade) until water does not run off surface
to be bonded.
Then clean with cleaning solution D 009 401 04.. Volkswage
AG n AG d
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1.4.3 Bonding mirror base db
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Apply 2K polyurethane adhesive
tho D 180 KD2 A1 directly to eo
au ra
prepared and cleaned mirror
ss base bonding surface. c

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Adhesive bead diameter: Approx. 2.5...3 mm.

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Press mirror base into position on prepared windscreen im
erm

ab
mediately after applying adhesive to base.

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Align mirror base in position on ceramic pre-coat surface and

h re
secure with adhesive tape.
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es, in part or in w

1.4.4 Cleaning and removing excessive ad

t to the co
hesive

rrectness of i
Carefully remove adhesive tape 30 - 60 minutes after attach
ing mirror base.
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Carefully remove the excessive but still soft adhesive with aid
of a spatula.

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Then remove the excessive adhesive completely using a cloth

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or primer applicator soaked in cleaning solution.
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1.4.5 Installing rain sensor and mirror


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Mirror can be fitted 2.5 hours after attaching mirror base.
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1. Interior mirror 3
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.5 Removing and installing interior mirror


AG. Volkswagen AG d
agen oes
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1.5.1 Removing ol not
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Turn interior mirror -1- anti-clockwise through 90au-arrow-
th and eo
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release it from adhesive plate -2-. ss c

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1.5.2 Installing
Install in reverse order of removal.

1.6 Bonding on retaining plate for interior


mirror without rain sensor

1.6.1 Materials
Glass-metal adhesive kit D 000 703 A1

4 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.6.2 Tools
1 - Glass scraper (commercially available)
2 - Blade (commercially available)
Remove retaining plate from mirror base.
Remove PUR adhesive from mirror base using a wire brush.
Grind off the three spacer protrusions on bonding surface. To
do this, use sandpaper (360/400 grain) laid ongeflat
n AGsurface.
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Keep sanded surface clean and freedof
by grease.
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Scrape down PUR adhesive material
tho and primer down to ce eo
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ramic layer on windscreen using
s
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Clean bonding area with adhesive remover D 002 000 10 or


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cleaning solution D 009 401 04.


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Caution

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Do not damage ceramic coating. Scratches will remain per

spec
manently visible.
es, in part or in w

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Cut nylon mesh fabric exactly to size of mirror base.

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Wear hand protection (rubber gloves).


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Apply adhesive evenly and smoothly to base of mirror.

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Fit nylon mesh fabric onto base of mirror.
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Apply further adhesive to nylon mesh fabric by dabbing with
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After adhesive has been applied to nylon mesh fabric, base of
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mirror must be pressed onto windscreen within 30 seconds. py by
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Press base of mirror firmly (do not use force) against wind Prote AG.
screen for 15 seconds.
Remove excess adhesive with a cloth.

Note

Interior mirror can be installed after 15 minutes.

1. Interior mirror 5
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2 Compartments, covers and trims

2.1 Tools

2.1.1 Required special tools, workshop equip


ment, test and measuring devices and
auxiliary items

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Release lever -T10039 - ir se tee
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2.2 Removing and installing basic version

s
centre console (Golf 2004 )

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2.2.1 Removing
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Switch off ignition.


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Vehicles with automatic gearbox


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Release selector lever boot from cover Rep. Gr. 37 .


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Vehicles with manual or direct shift gearbox
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Release selector lever boot from cover Rep. Gr. 34 .
by lksw
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Prote AG.
All vehicles
Remove handbrake lever trim Rep. Gr. 46 .
Remove the two trim lining mats -1- from the extension -3-.
Remove the three bolts -2- (1.5 Nm).
Release extension from mountings.
Pull extension forwards through opening for handbrake lever.

6 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
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Release selector insulation -1- from centre console.

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Remove the two bolts -2- (1.5 Nm).
Release storage compartments -3- from centre console and
l purpos

disconnect wiring harness (dependent on vehicle equipment).


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An ashtray may be installed instead of a storage compartment -3-, but the removal is identical.
or

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Prote AG.

2. Compartments, covers and trims 7


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
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t.
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Cop py
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Using a small screwdriver, unclip cover -1- from trim. by c lksw
cted agen
Prote AG.
Remove bolt -2- (1.5 Nm).
Pull left footwell trim -3- out of mountings.

Note

Removal of right footwell trim is identical.

Unclip both side trims -4- from centre console by releasing


fasteners with a removal wedge -3409- .

8 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
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sd
a

Remove the two bolts respectively -1- and -2- (1.5 Nm).
iv

o
pr

cum
r
fo

Remove the two bolts respectively -3- and -4- (1.5 Nm).
en
ng

t.
yi Co
op
Remove bolt -5- (1.5 Nm).
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Note
Prote AG.

During installation, bolts must be installed in the sequence -1-, -2-, -3-, -4- and -5-.

Remove centre console from vehicle.

2. Compartments, covers and trims 9


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
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un

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d
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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

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pr

cum
r
fo

en
ng

t.
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op
2.2.2 Installing
C py
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Install in reverse order of removal.
c by lksw
cted agen
Prote AG.

2.3 Removing and installing basic version


centre console (Golf 2009 )

2.3.1 Removing
Switch off ignition.
Vehicles with automatic gearbox
Loosen gear lever boot from cover Rep. Gr. 37
Vehicles with manual or direct shift gearbox
Loosen gear lever boot from cover Rep. Gr. 34
All vehicles
Remove handbrake lever trim Rep. Gr. 46 .
Remove centre dash panel trim (Golf 2009 ) page 59
Remove air conditioner/heater control panel trim (Golf 2009 )
page 59

10 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove centre cover (Golf 2009 ) page 68


Remove the two trim lining mats -2- from the extension -4-.
Remove lining mat -5- from centre console.
If fitted, remove AUX IN socket -1- Communication; Rep.
Gr. 91 ; Removing and installing connection for external audio
sources -R199- .
Remove the three bolts -3- (1.5 Nm).
Release extension from mountings.
Pull extension forwards through opening for handbrake lever.

AG. Volkswagen AG d
agen oes
olksw not
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or eo
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ce
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un

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wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

Release gearstick insulation -3- from centre console (only ve


um
r
fo

en
ng

hicles with a gearstick).


t.
yi Co
op py
Remove the two bolts -2- (1.5 Nm).
t. C rig
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pyri by
Vo
o
Release ashtray unit -1- from centre console and disconnect by c lksw
cted agen
wiring harness (dependent on vehicle equipment). Prote AG.

2. Compartments, covers and trims 11


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Note

A storage compartment may be installed instead of an ashtray -1-, but the removal is identical.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
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aut ra
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ce
le
un

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ility
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spec

Remove bolt -1- (1.5 Nm).


es, in part or in w

t to the co

Pull left footwell trim -2- out of mountings.


rrectness of i

Note
l purpos

Removal of right footwell trim is identical.


When installing, first insert footwell trim -2- into mounting -3-.
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
cted agen
Prote
12
AG.
Rep. Gr.68 - Interior equipment
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
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aut ra
ss c

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le
un

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d
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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

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pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Remove the two bolts -4- (1.5 Nm).


Remove bolt -3- (1.5 Nm).
Remove the two bolts -2- (1.5 Nm).
Pull centre console cover -1- out in direction of -arrow-.

Note

When installing, bolts must be installed in sequence -2-, -3- and -4-.

2. Compartments, covers and trims 13


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

Remove centre console -1- from vehicle.


pt
du

an
itte

y li
erm

ab
ility
ot p

Note
wit
, is n

h re

When installing, ensure centre console locks into mountings -arrows- of dash panel.
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

14 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
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ce
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un

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an
d
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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
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fo

en
ng

t.
yi Co
Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.3.2 Installing
Install in reverse order of removal.

2.4 Removing and installing Highline centre


console (Golf 2004 )

2.4.1 Removing
Switch off ignition.
Vehicles with automatic gearbox
Release selector lever boot from cover Rep. Gr. 37 .
Vehicles with manual or direct shift gearbox
Release selector lever boot from cover Rep. Gr. 34 .
All vehicles
Remove handbrake lever trim Rep. Gr. 46 .
Vehicles with a CD changer
Remove CD changer -1- Rep. Gr. 91 .

2. Compartments, covers and trims 15


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove lining mat -2- from storage compartment.


Remove bolt -3- (1.5 Nm).

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
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aut ra
ss c

ce
le
un

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an
d
itte

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ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Vehicles with a cooled storage compartment


Remove lining mat -1- from storage compartment.
Pull cover -2- out of mountings in storage compartment.
Remove bolt -3- (1.5 Nm).

16 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in

All vehicles
r
te o

thi
s

Open cup holder -1- and remove the two bolts -2- (1.5 Nm).
iva

do
r
rp

cum

Pull cup holder out of centre console.


fo

en
ng

t.
yi Co
Cop py
ht. rig
Note
rig ht
py by
co Vo
by lksw
cted agen
Prote
When installing, close cup holder and insert cup holder bottom first into centre console. Then open cup holder
AG.

and install the two bolts -2-.

2. Compartments, covers and trims 17


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
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aut ra
ss c

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un

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d
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ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
Pull lower section of trim -1- out of mountings -arrow-. rrectne

Take upper section of trim out of mountings in centre console.


ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

18 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
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cu
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m
f

en
ng

t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Remove bolts -1- and -2- (1.5 Nm).


Release lower end of extension -3- from fastenings.

2. Compartments, covers and trims 19


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
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aut ra
ss c

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le
un

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an
d
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ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

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rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Release selector insulation -1- from centre console.


Remove the two bolts -2- (1.5 Nm).
Release storage compartments -3- from centre console and
disconnect wiring harness (dependent on vehicle equipment).

Note

An ashtray may be installed instead of a storage compartment -3-, but the removal is identical.

20 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
ageGeneral
n AG. Volksbody
wagenrepairs,
AG do interior - Edition
05.2010
lksw es n
Vo ot g
by ua
ed ran
oris tee
th or
au ac
ss

ce
e
nl

pt
du

an
itte

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Using a small screwdriver, unclip cover -1- from trim.


Remove bolt -2- (1.5 Nm).
Pull left footwell trim -3- out of mountings.

Note

Removal of right footwell trim is identical.

Unclip both side trims -4- from centre console by releasing


fasteners with a removal wedge -3409- .

2. Compartments, covers and trims 21


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
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erm

ab
ility
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wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

Remove lining mat -1- from storage compartment.


atio
m

Remove the two bolts respectively -2- and -3- (1.5 Nm).
o

n
c

i
or

n thi

Remove the two bolts respectively -4- and -5- (1.5 Nm).
te

sd
iva

o
pr

Remove bolt -6- (1.5 Nm).


um
r
fo

en
ng

t.
yi Co
Cop py
.
Note
t rig
gh ht
pyri by
Vo
co lksw
by
cted
During installation, bolts must be installed in the sequence -2-, -3-, -4-, -5- and -6-.
agen
Prote AG.

Remove centre console from vehicle.

22 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

Remove bolts -1-, -2-, -3- and -4- (1.5 Nm).


ab
pe

ility
ot

Remove centre console trim carrier -5- from vehicle.


wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Compartments, covers and trims 23


Golf 2004 , Golf 2009agen AG. Volkswagen AG do
es
ksw
General body repairs,
by
Vol interior - Edition 05.2010not gu
ara
ed nte
oris e
th or
au ac
ss

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le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2.4.2 Installing
Install in reverse order of removal.

2.5 Removing and installing Highline centre


console (Golf 2009 )

2.5.1 Removing
Switch off ignition.
Vehicles with automatic gearbox
Loosen gear lever boot from cover Rep. Gr. 37 .
Vehicles with manual or direct shift gearbox
Loosen gear lever boot from cover Rep. Gr. 34 .
All vehicles
Remove handbrake lever trim Rep. Gr. 46 .
Remove dash panel central trim (Golf 2009 ) page 59
Remove air conditioner/heater control panel trim (Golf 2009 )
page 59

24 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove centre cover (Golf 2009 ) page 68


Vehicles without CD changer
Remove lining mat -1- from storage compartment.
If fitted, remove AUX IN socket -2- Communication; Rep.
Gr. 91 ; Removing and installing connection for external audio
sources -R199- .
Unclip cover -4- from fasteners in storage compartment.
Remove bolt -3- (1.5 Nm).

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
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tho
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a ac
ss
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e
nl

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ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

Vehicles with a CD changer


l purpos

Remove CD changer -1- Communication; Rep. Gr. 91 ;


Removing and installing CD changer .
nf
ercia

or

Remove lining mat -2- from storage compartment.


m
m

atio
om

Remove bolt -3- (1.5 Nm).


n in
or c

thi
te

sd
iva

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r
rp

cu
o

m
f

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen

25
Prote AG.
2. Compartments, covers and trims
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
All vehicles aut ra
ss c
ce

Open cup holder -1- and remove the two bolts -2- (1.5 Nm).
le
un

pt
an
d
itte

Pull cup holder out of centre console.


y li
erm

ab
ility
ot p

wit
is n

Note
h re
ole,

spec
urposes, in part or in wh

When installing, close cup holder and insert cup holder bottom first into centre console. Then open the cup
t to the co

holder and install the two bolts -2-.


rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
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fo

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw

26
cted agen
Prote
Rep. Gr.68 - Interior equipment
AG.
agen
AG. Volkswagen AG d
oes Golf 2004 , Golf 2009
ksw
y Vol General
not
gua body repairs, interior - Edition 05.2010
db ran
rise te
tho eo
s au ra
c
s

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un

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an
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itte

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ility
ot

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, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Pull lower section of trim -1- out of mountings -arrow-.


Take upper section of trim out of mountings in centre console.

2. Compartments, covers and trims 27


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted
If fitted, remove AUX IN socket -1- Communication; Rep.
agen
Prote AG.
Gr. 91 ; Removing and installing connection for external audio
sources -R199- .
Remove bolts -2- and -3- (1.5 Nm).
Release lower end of extension -4- from fastenings.

28 Rep. Gr.68 - Interior equipment


n AG. Volkswagen AG do
lkswage es n
d byV
o
Golf
ot g
ua 2004 , Golf 2009
ran
ho
ir se General body repairs, interior
tee - Edition 05.2010
ut or
a ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Release gearstick insulation -3- from centre console (only ve


hicles with a gearstick).
Remove the two bolts -2- (1.5 Nm).
Release ashtray unit -1- from centre console and disconnect
wiring harness (dependent on vehicle equipment).

Note

A storage compartment may be installed instead of an ashtray -1-, but the removal is identical.

2. Compartments, covers and trims 29


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his

Remove bolt -1- (1.5 Nm).


ate

do
priv

Pull left footwell trim -2- out of mountings.


um
for

en
ng

t.
yi Co
Cop py
t.
Note
rig
gh ht
pyri by
Vo
o
by c lksw
cted
Removal of right footwell trim is identical.
agen
Prote AG.

When installing, insert footwell trim -2- first into mounting -3-.

30 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
Remove lining mat -4- from storage compartment.
ce
le
un

pt
an
d

Remove bolt -5- (1.5 Nm).


itte

y li
erm

ab

Remove the two bolts -3- (1.5 Nm).


ility
ot p

wit
is n

Remove the two bolts -2- (1.5 Nm).


h re
ole,

spec

Pull centre console cover -1- out in direction of -arrow-.


urposes, in part or in wh

t to the co

Note
rrectne

When installing, bolts must be installed in sequence -2-, -5- and -3-.
ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Compartments, covers and trims 31


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Remove centre console -1- from vehicle.

Note

When installing, ensure centre console -1- locks into mountings -arrows- of dash panel.

32 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
s c
Remove bolts -1-, -2-, -3- and -4- (1.5 Nm). s
ce
e
nl

pt
du

Remove centre console trim carrier -5- from vehicle.


an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
33
AG.
2. Compartments, covers and trims
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
2.6 Removing and installing mounting ss aut ra
c
bracket for centre console (Golf 2004 )
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility

2.6.1 Removing on vehicles with front centre


ot p

wit
, is n

armrest and 2 air vents in centre console


h re
hole

spec

Switch off ignition.


es, in part or in w

t to the co

Remove centre console page 15 .


Remove both nuts -1- (8 Nm) and remove mounting bracket
rrectness of i

-2-.
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo

34
by lksw
cted agen
Rep. Gr.68 - Interior equipment Prote AG.
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

2.6.2 Removing on vehicles without front cen


wit
is n

h re

tre armrest and without air vents in cen


ole,

spec

tre console
urposes, in part or in wh

t to the co

Vehicles with automatic gearbox


Release selector lever boot from cover Rep. Gr. 37 .
rrectne

Vehicles with manual or dual clutch gearbox


ss

Release selector lever boot from cover Rep. Gr. 34 .


o
cial p

f in

Removing storage compartment / ashtray unit (Golf 2004 )


form
mer

page 47
atio
om

Unclip cover -1- from trim using a small screwdriver.


n
c

i
or

n thi
e

Remove bolt -2- (1.5 Nm).


t

sd
iva

o
pr

Pull left footwell trim -3- out of mountings.


um
r
fo

en
ng

t.
yi
Detach right footwell trim, removal is identical.
Co
Cop py
ht. rig
It is not necessary to remove trim -4- on both sides.
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Compartments, covers and trims 35


Golf 2004 , Golf 2009
General body repairs, interior - Edition
wage05.2010
n AG. Volkswagen AG do
e ks s no
Vol t gu
d by ara
e nte
ris
utho eo
ra
a c
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Remove two bolts each -3- and -4- (1.5 Nm).


To remove securing bracket of centre console, it is not necessary
to remove bolts -1-, -2- and -5-.

36 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

Remove the two nuts -1- (8 Nm) and remove securing bracket
um
r
fo

en
ng

-2-.
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Compartments, covers and trims 37


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.6.3 Installing
In each case, install in reverse order of removal.

2.7 Removing and installing mounting


bracket for centre console and mounting
bracket for footwell trim (Golf 2009 )

2.7.1 Removing on vehicles with front centre


armrest and 2 air vents in centre console
Switch off ignition.
Remove centre console page 24 .
Remove the two nuts -3- (8 Nm) and remove mounting bracket
-2- for centre console.
Remove nuts -4- (2.5 Nm) and remove mounting bracket -1-
for footwell trim.

38 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Note

Removal of mounting bracket for right footwell trim is identical.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

2.7.2 Removing on vehicles without front cen


t to the co

tre armrest and without air vents in cen


tre console
rrectne

Switch off ignition.


ss

Vehicles with automatic gearbox


o
cial p

f inform

Loosen gearstick boot from cover Rep. Gr. 37 .


mer

atio

Vehicles with manual or dual clutch gearbox


om

n
c

i
or

Loosen gearstick boot from cover Rep. Gr. 34 .


thi
te

sd
va

Release gearstick insulation -3- from centre console (only ve


i

o
pr

cum
r

hicles with a gearstick).


fo

en
ng

t.
yi Co
Remove the two bolts -2- (1.5 Nm). t. Cop py
rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2. Compartments, covers and trims 39


AG. Volkswagen AG d
agen oes
olksw not
yV gu
Golf 2004 , Golf 2009 isedb ara
nte
r
General body repairs,
ut interior - Edition 05.2010
ho eo
ra
s a c
s
Release ashtray unit -1- from centre console and disconnect

ce
le
un

pt
wiring harness (dependent on vehicle equipment).

an
d
itte

y li
erm

ab
ility
ot p
Note

wit
is n

h re
ole,

A storage compartment may be installed instead of an ashtray -1-, but the removal is identical.

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Remove bolt -1- (1.5 Nm).


Pull left footwell trim -2- out of mountings.

Note

Removal of right footwell trim is identical.


When installing, first insert footwell trim -2- into mounting -3-.

40 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

Remove the two bolts -3- (1.5 Nm).


l purpos

To remove securing bracket, it is not necessary to remove bolts


-2- and -5-.
nf
ercia

It is also not necessary to remove lining mat -4-. The -arrow- in


orm

the illustration is of no importance.


m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Compartments, covers and trims 41


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
Remove the two nuts -3- (8 Nm) and remove mounting bracket
urposes, in part or in wh

-2- for centre console.

t to the co
Remove nuts -4- (2.5 Nm) and remove mounting bracket -1-
for footwell trim. rrectnes

Note
s o
cial p

f in

Removal of mounting bracket for right footwell trim is identical.


form
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

42 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2.7.3 Installing
In each case, install in reverse order of removal.

2.8 Removing and installing cup holder in


centre console, Highline
Switch off ignition.

2.8.1 Removing
All vehicles
Open cup holder -1- and remove the two bolts -2- (1.5 Nm).
Pull cup holder out of centre console.

2. Compartments, covers and trims 43


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Note

When installing, close cup holder and insert cup holder bottom first into centre console. Then open cup holder
and install the two bolts -2-.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2.8.2 Installing
Install in reverse order of removal.

2.9 Repairing cup holder in centre console,


Highline
A loose cup holder or one that is falling apart does not necessarily
have to be replaced. It could possibly be repaired.

2.9.1 Checking for possible repair


Part renewal should only be carried out if repair is impossible,
because e.g. components are severely deformed, broken, broken
off or otherwise damaged and the flawless function of the cup
holder is therefore no longer guaranteed.
Remove cup holder in centre console, Highline page 43 .

44 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Loosen cover -1- from cup holder -arrow-.

Check all four attachments -1- of cup holder for damage.


If an attachment -2- is severely deformed, the cup holder must
be renewed.

Note

The cup holder must also be renewed if other components are damaged which normally ensure that the cup
holder can function as designed.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Compartments, covers and trims 45


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen
2.9.2 Repairing cup holder
by
Vol
ksw
oes
not
gu
ara
ed nte
Place lower cover -1- over outer
thoris mounting pins -2- and -3- in eo
cup holder. au ra
c
ss

ce
le
Position mounting pin -4- in front of mounting -5-.
un

pt
an
d
itte
Place upper part -6- over pin -7- and mounting pins -8- in cup

y li
rm

ab
holder.
pe

ility
ot

wit
The mounting -9- is placed in front of pin -10-.
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Close cup holder; mountings -1- and -3- engage with corre
sponding pins -2- and -4-.
Open cup holder and insert cover.

46 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.9.3 Installing cup holder


Installation is carried out in reverse order of removal.

2.10 Removing and installing storage com


partment / ashtray unit (Golf 2004 )

2.10.1 Removing
Switch off ignition.
Vehicles with automatic gearbox
Release selector lever boot from cover Rep. Gr. 37 .
Vehicles with manual or direct shift gearbox
Release selector lever boot from cover Rep. Gr. 34 .

2. Compartments, covers and trims 47


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove the two bolts -1- (1.5 Nm).


Release storage compartments -2- from centre console and
disconnect wiring harness (dependent on vehicle equipment).

Note

An ashtray may be installed instead of a storage compartment,


but the removal is identical.

2.10.2 Installing
Install in reverse order of removal.

2.11 Removing and installing storage com


partment / ashtray unit (Golf 2009 )

2.11.1 Removing
Switch off ignition.
Vehicles with automatic gearbox
Loosen gear lever boot from cover Rep. Gr. 37
Vehicles with manual or direct shift gearbox
Loosen gear lever boot from cover Rep. Gr. 34
All vehicles
Remove the two bolts -1- (1.5 Nm).
Release ashtray unit -2- from centre . console
Volkswageand disconnect
wiring harness (dependentlkon gen AG n AG
swavehicle equipment).does n o ot g
yV ua
db ran
ir se tee
ho
Note aut or
ac
ss
ce
le

A storage compartment may be installed instead of an ashtray,


un

pt
an
d

but removal is identical.


itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

2.11.2 Installing
t to the co

Install in reverse order of removal.


rrectne

2.12 Removing and installing dash panel


centre vents (vehicles with no Clima
ss

tronic) (Golf 2004 )


o
cial p

f inform
mer

atio

Note
om

n
c

i
or

n thi
e

For greater clarity, the components in the following illustrations


t

sd
va

are shown removed.


i

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by

48
cted agen
Prote AG.
Rep. Gr.68 - Interior equipment
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2.12.1 Removing
Remove lining mat -1- from storage compartment.
Remove the two bolts -2- (1.5 Nm).
Remove storage compartment -3- from vent -4-.
Vehicles with Climatronic
The positions -5-, -6-, -7-, -8- and -9- are exclusively for vehicles
with Climatronic.
Remove dash panel centre vents (vehicles with Climatronic)
page 50 .

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
e

Note
at

do
priv

cum
or

Vehicles with no Climatronic, two templates -1- have already been removed at this point.
f

en
ng

t.
yi Co
Cop py
t. rig
Insert two wedges -3409- into lower joint of vent -arrows- and yri
gh by
ht
press vent upwards out of mounting in dash panel.
op Vo
by c lksw
cted agen
Prote AG.

2. Compartments, covers and trims 49


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Operate the respective locking devices and separate the wir


ing harnesses for hazard warning lights switch and front pas
senger airbag warning lamp.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do

2.12.2 Installing
r
rp

cum
fo

en
ng

t.
Install in reverse order of removal.
yi Co
Cop py
t. rig
2.13 Removing and installing dash panel
gh ht
pyri by
Vo
co
centre vents (vehicles with Climatronic)
by lksw
cted agen
Prote AG.

(Golf 2004 )

2.13.1 Removing
Switch off ignition.

50 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Using wedge -3409- , lever sun light sensor -1- out of mounting
in indirect ventilation system -2-.
Disconnect wiring harness from photo sensor.
Remove bolt -3- (1.5 Nm).

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
Note
es, in part or in w

t to the co
For greater clarity, the components in the following illustrations are shown removed.

rrectness of i
Insert two wedges -3409- , as shown, into joint between indi
rect ventilation system -1- and vent -2-.
l purpos

Using wedge -3409- press metal clips -3- and -4- to rear and
pull indirect ventilation upwards and out of mountings in vent

nform
ercia

-arrow-.
m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Compartments, covers and trims 51


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
Remove the two bolts -1- (1.5 Nm).
pr

cum
r
fo

en
ng

Release vent -2- in forward area from mountings.


t.
yi Co
Cop py
Insert two wedges -3409- into lower joint of vent -arrows- and
t. rig
gh ht
yri by
press vent upwards out of mounting in dash panel. op Vo
by c lksw
cted agen
Prote
Operate the respective locking devices and separate the wir
AG.

ing harnesses for hazard warning lights switch and front pas
senger airbag warning lamp.

52 Rep. Gr.68 - Interior equipment


n AG. Volkswagen AG do
lkswage es n
uaGolf 2004 , Golf 2009
o ot g
byV
d ran
ho
ir se General body repairs, interior
tee - Edition 05.2010
ut or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.13.2 Installing
Install in reverse order of removal.

2.14 Removing and installing centre com


partment in dash panel (Golf 2009 )

2.14.1 Removing
Switch off ignition.
Remove dash panel central trim (Golf 2009 ) page 59 .
If fitted, remove radio Communication; Rep. Gr. 91 ; Re
moving and installing radio and radio navigation system .
Remove the four bolts -2- (1.5 Nm).
Pull storage compartment -1- out of dash panel.

2. Compartments, covers and trims 53


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
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tho
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itte

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ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co

2.14.2 Installing
rrectne

Install in reverse order of removal.


ss o
cial p

2.15 Removing and installing spectacles


f inform

holder in moulded headliner


mer

atio
om

Removing
n
c

i
or

n thi
te

sd
iva

o
pr

Note
um
r
fo

en
ng

t.
yi Co
For reasons of clarity, spectacles holder is shown removed. Cop py
t. rig
gh ht
yri
To remove spectacles holder, 4 locking tabs must be unlocked
p by
co Vo
lksw
simultaneously.
by
cted agen
Prote AG.

Open spectacles holder.


Two slots -arrows- are located on top side of spectacles holder.
In the left slot, unlock locking tabs -1- and -2-.
In the right slot, unlock locking tabs -3- and -4-.
Remove spectacles holder from console in moulded headliner.

54 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
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byV gu
ara
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ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Installing
Insert spectacles holder into console and engage.

2.16 Removing and installing frame in moul


ded headliner

Note

Frame is installed between sun visors.

Removing
Switch off ignition.
Remove front interior light -W1- , Electrical system; Rep.
Gr. 96 ; Lights and switches in roof trim .
Remove spectacles holder in moulded headlining
page 54 .
Remove the two bolts -4- (2 Nm).
It is not necessary to remove sun visor -1-, and grab handles
-2- and -3-.

2. Compartments, covers and trims 55


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

In installation area of spectacles holder, remove 2 more bolts


(2 Nm) and remove frame from mountings.

AG. Volkswagen AG d
agen oes
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le
un

pt
an
d
itte

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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do

Installing
r
rp

cum
fo

Install in reverse order of removal.


en
ng

t.
yi Co
op py
2.17 Removing and installing dash panel
t. C rig
gh ht
yri by
centre vent (Golf 2009 )
cop Vo
by lksw
cted agen
Prote AG.

2.17.1 Removing
Switch off ignition.
Remove dash panel central trim (Golf 2009 ) page 59
Vehicles with storage compartment in centre of dash panel
If fitted, remove radio Communication; Rep. Gr. 91 ; Re
moving and installing radio and radio navigation system .
Remove storage compartment in centre of dash panel (Golf
2009 ) page 53

56 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Vehicles with radio navigation system


Remove radio navigation system Communication; Rep. Gr.
91 ; Removing and installing radio and radio navigation sys
tem .
All vehicles
Remove the two bolts -2- (1.5 Nm).
Using removal wedge -3409- , release the four clips -arrows-
and pull out centre vent -1- in dash panel.
Disconnect wiring to hazard warning light switch -E3- and re
move dash panel centre vent.

AG. Volkswagen AG d
agen oes
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nl

pt
du

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

2.17.2 Installing
on
c

in t
or

his
e

Install in reverse order of removal.


at

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Compartments, covers and trims 57


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2.18 Removing and installing dash panel agen


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centre trim (Golf 2004 ) d by Vol not
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2.18.1 Removing

ce
e
nl

pt
du

an
Remove dash panel centre vent.

itte

y li
erm

ab
Vehicles with no Climatronic (Golf 2004 ) page 48

ility
ot p

wit
, is n

Vehicles with Climatronic (Golf 2004 ) page 50

h re
hole

spec
Remove the two bolts -1- (1.5 Nm).
es, in part or in w

t to the co
Using removal wedge -3409- , prise trim out of fasteners in
dash panel (insert wedge close to fastener).

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.18.2 Installing
Install in reverse order of removal.

58 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2.19 Removing and installing dash panel


centre trim (Golf 2009 )

2.19.1 Removing
Using removal wedge -3409- , prise dash panel centre trim out
of fasteners in dash panel (insert wedge close to fastener).
AG. Volkswagen AG d
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an
d
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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.19.2 Installing
Install in reverse order of removal.

2.20 Removing and installing air conditioner


controls unit / heater controls unit (Golf
2009 )

2.20.1 Removing
Remove dash panel central trim (Golf 2009 ) page 59

2. Compartments, covers and trims 59


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Using removal wedge -3409- , prise trim -1- out of fasteners in


dash panel (insert wedge close to fastener).
Disconnect wiring harness to front passenger side airbag de
activated warning lamp -K145- -2- and remove trim.

AG. Volkswagen AG d
agen oes
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nl

pt
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itte

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec

2.20.2 Installing
es, in part or in w

t to the co

Install in reverse order of removal.

2.21 Removing and installing dash panel end


rrectness of i

trims
l purpos

nf
ercia

2.21.1 Removing
orm
m

atio
m

Lever right dash panel end trim -1- out of fasteners using re
o

n in
c

moval wedge -3409- .


or

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

60 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Lever left dash panel end trim -2- out of fasteners using re
moval wedge -3409- .

AG. Volkswagen AG d
agen oes
olksw not
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ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2.21.2 Installing
Install in reverse order of removal.

2.22 Removing and installing steering col


umn trim

2.22.1 Removing

Note

For greater clarity the steering wheel is not shown in figure, there
is no requirement to remove the steering wheel.

Detach gap cover -1- and upper steering column trim -2- from
mountings.
Remove bolt -3- (1.5 Nm).

2. Compartments, covers and trims 61


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove the two bolts -4- (1.5 Nm).


Detach lower steering column trim -5- from mountings.

AG. Volkswagen AG d
agen oes
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le
un

pt
an
d
itte

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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectnes

2.22.2 Installing
s o
cial p

f inform

Install in reverse order of removal.


mer

atio

2.23 Removing and installing left trim panel


om

n
c

i
or

on driver side
thi
te

sd
iva

o
pr

cum
r
fo

en
ng

2.23.1 Removing
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co
Note
by lksw
cted agen
Prote AG.

For greater clarity the steering wheel is not shown in figure, there
is no requirement to remove the steering wheel.

Switch off ignition.


Remove dash panel end trim on driver side page 60 .

62 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Press light switch forwards, turn it to the right (until it is verti


cal), then pull it out and disconnect the wiring harness.
Detach steering column gap cover from dash panel
page 61 . There is no need to remove the complete steering
column trim.
Golf 2009
Remove dash panel insert Electrical system; Rep. Gr. 90 ;
Renewing dash panel insert . No need to disconnect wiring
harness.
All vehicles
Pull storage compartment -1- out of mountings.
Remove the two bolts -2- (1.5 Nm).
Remove the two bolts -3- (1.5 Nm).
Remove bolt -4- (1.5 Nm).
. Volkswagen AG
wa gen AG d
Release trim from dash panel and Vdisconnect
olks wiring harnessoes not g
from headlight range control regulator.
ed
by ua
ran
ris tee
ho
aut or
ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Compartments, covers and trims 63


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2.23.2 Installing
Installation is carried out in reverse order of removal.

Note

During installation, bolts must be installed in the sequence -2-, -3- and -4- (1.5 Nm).

AG. Volkswagen AG d
agen oes
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an
d
itte

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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

2.24 Removing and installing right trim panel


a
com

tion in

on driver side
r
te o

thi
s
iva

do
r
rp

cum
fo

2.24.1 Removing
en
ng

t.
yi Co
Cop py
Switch off ignition.
t. rig
gh ht
pyri by
Vo
o
Remove dash panel end trim on driver side page 60 .
c by lksw
cted agen
Prote AG.
Remove left trim on driver side page 62 .
Golf 2004
Remove centre cover (Golf 2004 ) page 68

64 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Golf 2009 agen


AG. Volkswagen AG d
oes
olksw not
V gu
Remove dash panel central ed trim (Golf 2009 ) page 59
by ara
nte
ris
o eo
Remove air conditioner
aut controls unit / heater controls unit trim
h
ra
(Golf 2009 ) page
ss 59 c

ce
e
nl

pt
Remove centre cover (Golf 2009 ) page 68 du

an
itte

y li
erm

Vehicles with automatic gearbox

ab
ility
ot p

Loosen gear lever boot from cover Rep. Gr. 37 .

wit
, is n

h re
Vehicles with manual or direct shift gearbox
hole

spec
es, in part or in w

Loosen gear lever boot from cover Rep. Gr. 34 .

t to the co
Remove storage compartment or ashtray unit (Golf 2009 )
page 48

rrectness of i
Remove centre console cover (no need to dismantle centre
l purpos

console completely):
Base version page 10

nform
ercia

Highline version page 24


m

at
om

i
All vehicles

on
c

in t
or

Remove bolts -1-, -2-, -3- and -4- (1.5 Nm).

his
ate

do
riv

Using removal wedge -3409- , release trim from mountings.


p

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Compartments, covers and trims 65


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

2.24.2 Installing
l purpos

Installation is carried out in reverse order of removal.


nf
ercia

orm

Note
m

atio
om

n in
c

During installation, bolts must be installed in the sequence -1-, -2-, -3- and -4- (1.5 Nm).
or

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

66 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
ageGeneral
n AG. Volksbody
wagenrepairs,
AG do interior - Edition
05.2010
lksw es n
Vo ot g
by ua
ed ran
oris tee
th or
au ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Compartments, covers and trims 67


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2.25 Removing and installing centre cover


(Golf 2004 )

2.25.1 Removing
Lever cover -1- out of mounting using removal wedge -3409- .

AG. Volkswagen AG d
agen oes
olksw not
byV gu
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un

pt
an
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itte

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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

2.25.2 Installing
nform
ercia

Install in reverse order of removal.


m

2.26 Removing and installing centre cover


com

tion in

(Golf 2009 )
r
te o

thi
s
iva

do
r
rp

cum
fo

en
g

2.26.1 Removing
n

t.
yi Co
Cop py
ht. rig
Remove dash panel central trim (Golf 2009 ) page 59 rig ht
py by
co Vo
by lksw
Remove air conditioner controls unit / heater controls unit trim cted agen
Prote AG.
(Golf 2009 ) page 59

68 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Using removal wedge -3409- , prise trim out of rear fasteners


in dash panel (insert wedge close to fastener).
Pull trim out of front fasteners, in direction of -arrow-, in dash
panel.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.26.2 Installing
Install in reverse order of removal.

2.27 Removing and installing glove compart


ment

2.27.1 Removing
Switch off ignition.
Remove dash panel end trim on front passenger side
page 60 .
Remove A-pillar middle trim on front passenger side
page 224
Remove lower A-pillar trim on front passenger side
page 227 .

2. Compartments, covers and trims 69


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Golf 2004
Remove centre cover (Golf 2004 ) page 68
Golf 2009
Remove dash panel central trim page 59
Remove air conditioner controls unit / heater controls unit trim
page 59 .
Remove centre cover (Golf 2009 ) page 68
Vehicles with automatic gearbox
Loosen gear lever boot from cover Rep. Gr. 37 .
Vehicles with manual or direct shift gearbox
Loosen gear lever boot from cover Rep. Gr. 34 .
Remove storage compartment or ashtray unit (Golf 2009 )
page 48 wage
n AG. Volkswagen AG do
es ks not
Vol gu
On Golf 2009 , unscrew
ed
by two bolts -2- (1.5 Nm). ara
nte
is
or eo
Pull centre console
au
th cover -1- out in direction of -arrow-. ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

70 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

On vehicles with control unit for headlight range control -J431-


or control unit for cornering light and headlight range control -
J745- , unscrew bolt -1- (1.5 Nm).

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

All vehicles

pt
du

an
itte

y li
Remove the seven bolts -1-, -2- and -3- (1.5 Nm).
erm

ab
ility
ot p

Slide glove compartment outwards onto limit stop -arrow A-.

wit
, is n

h re
Detach glove compartment -arrow B- from dash panel.
hole

spec
Disconnect wiring harness from light and contact switch.
es, in part or in w

t to the co
If vehicle is equipped with front passenger airbag disabling,
disconnect wiring harness from key switch.

rrectness of i
If vehicle is equipped with glove compartment cooling, dis
connect air conditioning duct from glove compartment.
l purpos

If vehicle is equipped with a footwell light, disconnect wiring


harness from light.

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Compartments, covers and trims 71


Golf 2004 , Golf 2009 AG. Volkswagen AG d
agen oes
General body repairs, interior - Edition 05.2010 Volksw not
gu
by ara
d
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.27.2 Installing
Install in reverse order of removal.

2.27.3 Retrofitting cover for storage compart


ment
The glove compartment for vehicle wallet is not suitable for storing
small parts, due to its design. Small parts can be stored in the
vehicle wallet compartment if the cover for storage compartment
is retrofitted.
Glove compartment removed.

72 Rep. Gr.68 - Interior equipment


AG. Volkswagen AG d
agen oes
ksw
by
Vol Golf 2004
not
gu , Golf 2009
d ara
orise General body repairs, interior - Edition
nte 05.2010
h eo
aut ra
c
Insert cover for glove compartment -1-s in rear section of ve
s

ce
e
hicle wallet compartment.

nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

2.28 Removing and installing glove compart

nform
ercia

ment lock cylinder


m

at
om

ion
c

in t
r

2.28.1 Removing
o

his
ate

do
riv

Open glove compartment.


p

cum
for

en
ng

t.
yi Co
Cop py
Note
t. rig
gh ht
pyri by
Vo
o
by c lksw
A separate removal of the lock cylinder -1- is not possible, the release button -2- must be renewed.
cted agen
Prote AG.

Remove bolt -3- and pull release button -2- out of glove com
partment lid.

2. Compartments, covers and trims 73


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

io
2.28.2 Installing n
c

in t
or

his
ate

Install in reverse order of removal.


do
priv

cum
or

2.29 Removing and installing footwell cover


f

en
ng

t.
yi Co
on driver side Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2.29.1 Removing
Switch off ignition.
Remove the two bolts -1- (1.5 Nm).
Detach cover from mountings and disconnect wiring harness
from footwell light.
Operate the two locking devices -arrows- and pull diagnostic
connector out of cover.

74 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

2.29.2 Installing
nf
ercia

Install in reverse order of removal.


rm
m

atio
m

2.30 Removing and installing decorative trim


o

n in
or c

on dash panel (Golf 2004 )


thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

Note
t.
yi Co
Cop py
t. rig
gh
The trims are only installed in Highline versions.
ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2.30.1 Removing
Using removal wedge -3409- , lever trims -1- and -2- out of
dash panel on driver side.

2. Compartments, covers and trims 75


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Using removal wedge -3409- , lever trim -3- out of mountings


on front passenger side.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

2.30.2 Installing
rrectness of i

Install in reverse order of removal.


l purpos

2.31 Removing and installing decorative trim


nf
ercia

on dash panel (Golf 2009 )


orm
m

atio
om

n in
or c

2.31.1 Removing
thi
te

sd
iva

o
r

Driver side
rp

cu
o

m
f

en
ng

t.
Using removal wedge -3409- , lever trims -1- and -2- out of op
yi Co
dash panel on driver side.
C py
t. rig
gh ht
yri by
Passenger side cop Vo
by lksw
cted agen
Prote
Using removal wedge -3409- and starting on outer side of ve
AG.

hicle, prise trim -4- out of mountings -arrow A- on front pas


senger side.

76 Rep. Gr.68 - Interior equipment


n AG. Volkswagen AGGolf 2004 , Golf 2009
wage does
Vo General body repairs, interior
lks not - Edition 05.2010
gu
d by ara
e nte
ris
Release strap clips -3- and -5- -arrow uB-th on glove compart
o eo
ra
ment. ss
a c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.31.2 Installing
Install in reverse order of removal.

2.32 Removing and installing sun visor

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

2.32.1 Removing
Switch off ignition.

Note

If the sun visor only requires removal then bolt -3- and sun visor mounting -6- need not be removed.

2. Compartments, covers and trims 77


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Using a small screwdriver, open cover caps -1- and -2-. n AG. Volkswagen A
age G do
ksw es n
Remove bolts -3- and -4- (2 Nm). by Vol ot g
ua
ed ran
oris tee
th or
au ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Carefully pull sun visor bearing -1- out of mounting.

Caution

Hold sun visor. Allowing the sun visor to hang on the wiring
harness is not permitted!

Grasp into opening in moulded headliner for sun visor wiring


harness -1- using thumb and index finger as shown.

78 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
AG. Volkswagen AG d
lksw
agen Generaloebody
s no repairs, interior - Edition 05.2010
Vo t gu
d by ara
rise nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Caution

When pulling the connector out of the retaining clip there is a


risk of damage to the wiring harness! This occurs if the con
nector becomes dislodged abruptly from the retaining clip. For
this reason, very carefully pull on wiring harness by hand, sup
port palm of hand on vehicle for this. Force applied on wiring
harness can be controlled, thus preventing an abrupt separa
tion of wiring connections.

Hold onto the roof hand rail with one hand and gently pull on
the wiring harness (towards windscreen) until the connector
slips out of its retaining clip in the moulded headlining.
Carefully pull connector -1- out through opening in moulded
headlining; only pull until connector is just beneath moulded
headlining.

2. Compartments, covers and trims 79


Golf 2004 , Golf 2009
. Volkswagen AG
General body repairs, interior - Edition 05.2010
swa
gen AG does
k not
Vol gu
d by ara
e nte
ris
Caution utho eo
ra
a c
ss

ce
le
Do not pull connector out any further as the flat cable -2-

un

pt
an
only has a limited amount of spare length and could break.

d
itte

y li
erm

ab
The flat cable may only be pulled out from the opening in

ility
ot p
the moulded headliner to a length of 1 cm.

wit
is n

h re
ole,

spec
urposes, in part or in wh

Carefully disconnect connector, without pulling on flat cable.

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.32.2 Installing

Note

When sun visor is installed, a foam tube (part number:


533.863.288.A) must be pushed over the connector.

Install in reverse order of removal.

80 Rep. Gr.68 - Interior equipment


AG. Volkswagen AG d
lksw
agen Golf 2004oes , Golf 2009
not
o
d bGeneral
yV body repairs, interior - Edition
gu
ara 05.2010
ise nte
or eo
h
aut ra
3 Sill panel trims ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
3.1 Removing and installing sill panel

ility
ot p

wit
mouldings (2-door)

is n

h re
ole,

spec
urposes, in part or in wh

t to the co
Note

Removal and installation is described for the right vehicle side.

rrectne
Follow same instructions for the left side as appropriate.

s
3.1.1 Removing

s o
cial p

f inform
Pull rear bench seat out of front anchor positions
mer

page 304 .

atio
om

n
c

i
or

n thi
e

Note
t

sd
iva

o
pr

cum
r
fo

Removing rear bench seat completely is not necessary.

en
ng

t.
yi Co
Cop py
t.
Pull sill panel moulding -1- out of mountings in sill, the side
rig
gh ht
yri by
panel and beading in door seal. op Vo
by c lksw
cted agen
Prote AG.

Note

Before installing, check the seven fasteners for damage and renew if necessary.

3. Sill panel trims 81


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3.1.2 Installing
Install in reverse order of removal.

3.2 Removing and installing sill panel


mouldings (4-door)

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

3.2.1 Removing
Pull rear bench seat out of front anchor positions
page 304 .

Note

Removing rear bench seat completely is not necessary.

82 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Pull 4-door wheel housing trim out of mountings in transition


area to sill panel moulding. wage
n AG. Volkswagen AG do
es ks not
Vol gu
Pull sill panel moulding out of front area of sill and beading
db
y of ara
se nte
door seal. thori
eo
au ra
Detach guide -1- from lower B-pillar trim. ss c

ce
le
un

pt
Pull sill panel moulding out of rear area of sill and beading of

an
d
itte
door seal.

y li
rm

ab
pe

ility
Detach guide -2- from lower B-pillar trim.

ot

wit
, is n
Open tab -3- and guide seat belt out through.

h re
hole

spec
es, in part or in w

t to the co
Note

Before installing, check 6 securing clips for damage and renew if necessary.

rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3.2.2 Installing
Install in reverse order of removal.

3. Sill panel trims 83


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
olkswagen AG
en AG. V
3.3 Removing and installing wheel housing
yV
olks
wag does
not
gu
trim (4-door) d b ara
ise nte
or th eo
au ra
c
ss

ce
le
Note

un

pt
an
d
itte

y li
Removal and installation is described for the left vehicle side.

erm

ab
ility
Follow same instructions for the right side as appropriate.

ot p

wit
is n

h re
ole,
3.3.1 Removing

spec
urposes, in part or in wh

Remove rear bench seat page 304 .

t to the co
Remove side padding (4-door):

rrectne
With rear side airbags page 306
Without rear side airbag, 06/2005 page 307 .

ss o
Remove the two bolts -1- (1.2 Nm).
cial p

f inform
Detach clips -2- from body flange.
mer

atio
m

Pull trim -3- out from beading of door seal -4-.


o

n
c

i
or

n thi
Pull moulding out of mountings in sill panel moulding -5-.
te

sd
iva

o
pr

c
Pull trim out forwards under C-pillar trim.

um
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

84 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

3.3.2 Installing
l purpos

Install in reverse order of removal.


nform
ercia

3.4 Removing and installing wheel housing


m

a
com

trim (4-door), without rear side airbag


ion in
r

06/2005
te o

thi
s
iva

do
r
rp

cum
fo

en
g

Note
n

t.
yi Co
Cop py
t. rig
gh
Removal and installation is described for the right vehicle side.
ht
pyri by
Vo
Follow same instructions for the left side as appropriate.
co lksw
by
cted agen
Prote AG.

3.4.1 Removing
Remove bench seat page 304 .
Fold backrest forwards.

3. Sill panel trims 85


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove cover cap -1- from wheel housing trim -2-.

Remove the two bolts -1- (1.5 Nm).

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
Remove nut -1- (3.5 Nm).
, is n

h re
hole

Release trim in centre from door seal beading -arrow A-.

spec
es, in part or in w

Release trim from mounting in upper area -arrow B-.

t to the co
Pull trim from body flange -2-.

rrectness of i
Release trim from retainers in lower area -arrow C-.
l purpos

Release trim from pin -3-.

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

86 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3.4.2 Installing
Install in reverse order of removal.

3. Sill panel trims 87


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4 Grab handles

n AG. Volkswagen A
4.1 Removing and installing Volks roof grab han
wage
G do
es n
ot g
dles by ua
ed ran
is te
or th eo
au ra
c
ss

ce
Note
le
un

pt
an
d
itte

y li
The figure shows the front right grab handle, the removal and in
rm

ab
pe

stallation of the remaining grab handles is identical.

ility
ot

wit
, is n

h re
4.1.1 Removing
hole

spec
es, in part or in w

Fold down grab handle and open the two cover caps -1- and

t to the co
-2- using a small screwdriver.
Remove the two bolts -3- (2 Nm) and remove grab handle.

rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

4.1.2 Installing
Install in reverse order of removal.

88 Rep. Gr.68 - Interior equipment


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

69 Passenger protection
1 Seat belts

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Seat belts 89
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.1 General safety regulations when work


ing on airbag, belt tensioner and battery
isolator units (pyrotechnic components)

WARNING

Pyrotechnic components always contain a propellant that


generates a gas during combustion. On some versions, a
separate compressed gas reservoir is available to gener
ate the gas.
This compressed gas is stored under high pressure in a
compressed gas tank.
Ignition of the pyrotechnic components is by means of an
electric/mechanical igniter.
Testing, removing, installing and repair work may only be
performed by qualified personnel.
For airbag units, there are no exchange intervals.
Under no circumstances should checks be carried out with
a test lamp, voltmeter or ohmmeter.
Pyrotechnic components may only be checked in installed
state and with vehicle diagnosis, testing and information
systems approved by the manufacturer.
When working on pyrotechnic components and airbag
control unit -J234-, the battery earth strap must be dis
connected with the ignition switched on. Then cover neg
ative terminal.
A waiting time of 10 seconds is necessary after discon
necting the battery.
The battery must be connected with the ignition SWITCH
ED ON. When doing this, there should be no-one inside
the vehicle. Exception: Vehicles with battery inside pas AG. Volkswagen
senger compartment. In this case do not stay anywherelksw
agen AG do
es n
near the effective range of the airbags and seat
db
y Vobelts. ot g
ua
ran
ise
Wash hands after coming into contact with ho triggered py
r tee
ut or
rotechnic components of restraint system.
ss
a ac
ce
e

Pyrotechnic components must not be opened or repaired;


nl

pt
du

an

always use new parts (risk of injury).


itte

y li
erm

ab

Pyrotechnic components that have been dropped onto a


ility
ot p

hard surface or show signs of damage must not be instal


wit
, is n

led in a vehicle.
h re
hole

spec

Before handling pyrotechnic components of the restraint


es, in part or in w

system, for example before separating an electrical con


t to the co

nection, the mechanic must electrostatically discharge


himself/herself. Electrostatic discharge is achieved by
touching earthed metallic parts, such as the door striker
rrectness of i

plate.
l purpos

Pyrotechnic components must be installed immediately


after they have been removed from their packaging.
nf
ercia

If work is interrupted, the pyrotechnic component must be


orm

stored back in its packaging.


m

atio
om

n in

Leaving the pyrotechnic component unattended is pro


or c

thi

hibited.
te

sd
iva

o
r

Pyrotechnic components must not come into contact with


rp

cu
o

grease, cleaning solution or similar.


f

en
ng

t.
yi Co
op
Pyrotechnic components must not be subjected to tem
C py
t. rig
gh
peratures above 100 C even for short periods.
ht
pyri by
Vo
o
90
by c lksw
cted
Rep. Gr.69 - Passenger protection
agen
Prote AG.
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.2 Special instructions for belt tensioners

WARNING

Never point open end of belt tensioner at another person.


Belt tensioner units must be handled with extreme caution
during removal and installation. If handled incorrectly,
there is a high risk of injury and damage in relation to the
belt tensioner units.
When connecting the belt tensioner unit, all mechanical
parts (including those of the 3-point seat belt) must be
properly attached. If connection of the belt tensioner unit
is hindered due to tight conditions, the belt strap must be
rolled up completely before connecting. In this case there
is no heightened risk of safety as long as the additional
safety instructions are heeded. Essentially this is aimed at
battery disconnection and electrostatic discharge of the
fitter prior to connection of the belt tensioner unit.
Depending on the crash intensity, it is possible that the belt
tensioner was triggered but the belt force limiter did NOT
ignite. These parts are to be treated as unignited compo
nents!

1.3 Storage, transportation and disposal of


airbag, belt tensioner and battery isola
tor units (pyrotechnic components)

WARNING

Storage must comply with the relevant national legislation.


Transportation is subject to national and international reg
ulations that govern packaging,n AGmarking, labelling
. Volkswagen AG d and
freight documentation oin wage
lksdetail.
oes
not
V gu
by a
Untriggered pyrotechnic
ris
ed components must be disposed of ran
tee
correctly in the
aut original packaging in accordance with na
ho
or
ac
tional legislation.
ss Contact your importer if in any doubt.
ce
e
nl

Only completely ignited pyrotechnic components may be


pt
du

an
itte

disposed of through the commercial waste system.


y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

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Cop py
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91
c by lksw
cted agen
Prote AG. 1. Seat belts
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.4 Removing and installing front seat belt


(2-door)

1.4.1 Assembly overview

1 - Bolt
20 Nm
2 - Bolt
40 Nm
3 - Washer
4 - Anchor rail
5 - Bolt
40 Nm
6 - Belt inertia reel, B-pillar
7 - Wiring harness
8 - Bolts
Qty. 2
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9 - Belt guide d by V gu
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10 - Bolt utho eo
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40 Nm ss

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11 - Belt guide fitting

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itte

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12 - Belt buckle

ility
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Removing page 98

wit
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hole

spec
es, in part or in w

t to the co
rrectness of i
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nf
ercia

orm
m

atio
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1.4.2 Removing
o

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or c

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Removal and installation are described for the left vehicle side. C py
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Follow same instructions for the right side as appropriate.
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

92 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

WARNING

Observe the general safety regulations when working on


airbag, belt tensioner and battery isolator units (pyrotech
nic components) page 90
Follow the special instructions for belt tensioners
page 91 .

Disconnect vehicle battery Rep. Gr. 27 .


Remove B-pillar upper trim page 228 .
Remove bench seat page 304 .
Remove backrest page 305 .
Remove sill panel moulding (2-door) page 81 .
Remove side panel trim page 233 .
n AG. Volkswagen AG do
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Unscrew bolt -2- (40 Nm) and remove washer hor -3-.
is tee
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Pull guide bar -4- through loop in belt strap.
ss

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pt
Remove bolt -5- (40 Nm) and remove belt inertia reel -6- from
du

an
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B-pillar.

y li
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ab
ility
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WARNING

wit
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hole

spec
Electrostatic discharges may result in unintentional triggering
es, in part or in w

of belt tensioner. Therefore, the mechanic must electrostati

t to the co
cally discharge him/herself before disconnecting the igniter
and earth wires. This can be done by briefly touching the body
or striker plate of the door.

rrectness of i
l purpos

Disconnect connector -7-.

nform
Remove bolts -8- (4.5 Nm) and remove belt guide -9-.
mercia

Remove bolt -10- (40 Nm) and remove belt guide fitting -11-
at
om

from belt height adjuster. ion


c

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or

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ate

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Cop py
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by
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Prote AG.

1. Seat belts 93
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
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hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

io

1.4.3 Installing
n
c

in t
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his
ate

Install in reverse order of removal.


do
priv

cum
or

Reconnect vehicle battery Rep. Gr. 27 .


f

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t.
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Cop py
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gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

94 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.5 Removing and installing front seat belt


(4-door)

1.5.1 Assembly overview

1 - Bolt
40 Nm
Micro-encapsulated
2 - Belt end anchor
3 - Bolt
40 Nm
4 - Belt inertia reel, B-pillar
5 - Wiring harness
6 - Bolts
Qty. 2
4.5 Nm
7 - Belt guide
8 - Bolt agen
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9 - Belt guide fitting ut
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10 - Belt buckle s

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Removing page 100

an
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ab
pe

ility
ot

wit
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h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tio

1.5.2 Removing
n in
r
te o

thi
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iva

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cum

Note
fo

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op
Removal and installation are described for the left vehicle side.
C py
ht. rig
Follow same instructions for the right side as appropriate.
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

1. Seat belts 95
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

WARNING

Observe the general safety regulations when working on


airbag, belt tensioner and battery isolator units (pyrotech
nic components) page 90
Follow the special instructions for belt tensioners
page 91 .

Disconnect vehicle battery Rep. Gr. 27 .


Remove B-pillar upper trim page 228 .
Remove B-pillar lower trim page 230 .
Remove bolt -1- (40 Nm) and remove belt end anchor -2- from
body.

Caution

Bolt -1- may be microencapsulated. For this reason, the bolt


has to be heated with a hot air blower before it can be loosened.
The neighbouring seat belt must be protected against the heat
with a damp cloth when doing this.

Note

If the bolt is microencapsulated, it must be renewed if loosened.


AG. Volkswagen A
Before a new bolt is installed, the thread of thelksnut
wagmust
en be cleanedGand
doesrecut as necessary.
no o t gu
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Remove bolt -3- (40 Nm) and removethobelt reel -4- from eo
B-pillar. au ra
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nl

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WARNING
an
itte

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ab
ility

Electrostatic discharges may result in unintentional triggering


ot p

of belt tensioner. Therefore, the mechanic must electrostati


wit
, is n

h re

cally discharge him/herself before disconnecting the igniter


hole

and earth wires. This can be done by briefly touching the body
spec

or striker plate of the door.


es, in part or in w

t to the co

Disconnect wiring harness -5-.


rrectness of i

Remove bolts -6- (2 Nm) and remove belt guide -7-.


l purpos

Remove bolt -8- (40 Nm) and remove belt guide fitting -9- from
belt height adjuster.
nform
mercia

at
om

ion
c

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or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

96 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
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un

pt
an
d
itte

y li
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ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

1.5.3 Installing
Install in reverse order of removal.
Reconnect vehicle battery Rep. Gr. 27 .

1.6 Removing and installing front belt height


adjuster

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

1.6.1 Removing
Remove B-pillar upper trim page 228 .

Note

There is no need to remove the belt end anchor or anchor rail from
front seat belt .

1. Seat belts 97
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove bolt -1- (40 Nm) and remove belt guide fitting -2- from
belt height adjuster.
Remove bolt -3- (20 Nm) and remove belt height adjuster -4-
from mountings in support bracket.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
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tho eo
au ra
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nl

pt
du

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ab
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wit
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es, in part or in w

t to the co
rrectness of i
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nf
ercia

orm
m

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om

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or c

thi
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sd
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t.
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Cop py
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Prote AG.

1.6.2 Installing
Install in reverse order of removal.

1.7 Removing and installing front seat belt


buckle (2-door)

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for removal and installation of the belt
buckle on the right side as appropriate.

1.7.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .

98 Rep. Gr.69 - Passenger protection


AG. Volkswagen AG d
agen oes
ksw not
by Vol
Golf 2004 , Golf gu2009
ara
d
oGeneral
rise body repairs, interior - Edition 05.2010
nte
eo
th
au ra
s c
Remove front seat page 260 . s

ce
e
nl

pt
du
Secure seat to seat repair stand -VAS 6136- .

an
itte

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ab
Move seat to forwardmost position.

ility
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wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Disconnect wiring harness -1- from seat frame, if part of orig


inal equipment.
Remove bolt -2- (20 Nm).

Note

The bolt is microencapsulated and must be renewed each time it is loosened.


Before a new bolt is installed, the thread of the corresponding nut must be cleaned.

Turn belt buckle 90 clockwise -arrow A-.


Swing belt buckle outwards -arrow B-.
Pull belt buckle out of mounting in seat rail -arrow C-.

1.7.2 Installing
Install in reverse order of removal.

1. Seat belts 99
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.8 Removing and installing front seat belt


buckle (4-door)

Note
. Volkswagen AG
gen AG does
Removal and installation is described for the oleft
lksw vehicle side.
a
not
yV
Follow same instructions for removal and ed binstallation of the belt gu
ara
buckle on the right side as appropriate.
thoris nte
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au ra
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1.8.1 Removing

ce
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nl

pt
du

an
itte

y li
Attach seat repair stand -VAS 6136- to engine and gearbox
erm

ab
support -VAS 6095- .

ility
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wit
, is n

Remove front seat page 260 .

h re
hole

Secure seat to seat repair stand -VAS 6136- .

spec
es, in part or in w

t to the co
Move seat to frontmost position.
Disconnect wiring harness from seat frame, if part of original
equipment.

rrectness of i
Remove bolt -1- (20 Nm).
l purpos

nf
ercia

Note

orm
m

atio
m

The bolt is microencapsulated and must be renewed each time it is loosened.


o

n in
or c

Before a new bolt is installed, the thread of the corresponding nut must be cleaned.

thi
te

sd
iva

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r
rp

Pull belt buckle -2- out of mounting in seat rail -arrow-. cu


o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.

100 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
1.8.2 Installing or eo
h
aut ra
ss c
Install in reverse order of removal.
ce
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un

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an
d
itte

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ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
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cum
r
fo

en
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t.
yi Co
Cop py
t. rig
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yri by

101
op Vo
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Prote
cted AG.
agen 1. Seat belts
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.9 Removing and installing rear outer seat


belts

1.9.1 Assembly overview

1 - Bolt
40 Nm
2 - Belt end anchor
3 - Wiring harness
n AG. Volkswagen AG do
4 - Bolt lkswage es n
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40 Nm ir se
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tee
tho
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5 - Belt inertia reel with belt au ac
ss
tensioner

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pt
6 - Bolt

an
d
itte

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40 Nm

ab
ility
ot p

7 - Belt inertia reel with no belt

wit
is n

tensioner

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
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cum
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fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1.9.2 Removing

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

2-door
Remove B-pillar upper trim page 228 .
Remove bench seat page 304 .
Remove backrest page 305 .
Remove side panel trim page 233 .

102 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove luggage compartment cover side support


page 241 .
Volkswagen AG
Remove roof frame trim page
swa
246
gen AG. . does
k not
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Remove C-pillar trimsedbypage 232 . ara
nte
ri
ho eo
4-door, vehicles 06/2005
aut ra
c
ss
Remove bench seat page 304 .

ce
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pt
an
d
itte

Remove side padding (4-door):

y li
erm

ab
With rear side airbags page 306

ility
ot p

wit
is n

with no rear side airbags page 307

h re
ole,

spec
Remove wheel housing trim (4-door) page 84
urposes, in part or in wh

t to the co
4-door, vehicles with rear side airbag, 06/2005
Remove side padding (4-door):

rrectne
With rear side airbags page 306
Remove wheel housing trim (4-door) page 84

ss o
cial p

f
4-door, vehicles without rear side airbag, 06/2005

inform
mer

Remove wheel housing trim, 4-door, without rear side airbag

atio
m

page 85 .
o

n
c

i
or

n
Remove luggage compartment cover side support

thi
te

sd
a

page 241 .
iv

o
pr

cum
r
fo

Remove roof end strip page 246 .


en
ng

t.
yi Co
op
Remove C-pillar trim page 232 . C py
t. rig
gh ht
yri
Remove bolt -1- (40 Nm) and remove belt guide fitting -2- from
p by
co Vo
by lksw
body. Prote
cted AG.
agen

Vehicles with belt tensioner

WARNING

Observe the general safety regulations when working on


airbag, belt tensioner and battery isolator units (pyrotech
nic components) page 90
Follow the special instructions for belt tensioners
page 91 .

Disconnect vehicle battery Rep. Gr. 27 .

WARNING

Electrostatic discharges may result in unintentional triggering


of airbag. Therefore, the mechanic must electrostatically dis
charge him/herself before disconnecting the igniter and earth
wires. This can be done by briefly touching the body or striker
plate of the door.

Disconnect wiring harness -3-.


Remove bolt -4- (40 Nm) and remove belt inertia reel -5- from
body -arrow A-.
Vehicles with no belt tensioner
Remove bolt -6- (40 Nm) and remove belt inertia reel -7- from
body -arrow B-.

1. Seat belts 103


AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
Golf 2004 , Golf 2009 orise nte
h eo
General body repairs, interior - Edition 05.2010
aut ra
c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

1.9.3 Installing
Install in reverse order of removal.

104 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.10 Removing and installing middle rear 3-


point seat belt

1.10.1 Assembly overview


n AG. Volkswagen AG do
1 - Bolt lkswage es n
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40 Nm ir se
d b ran
o tee
h
2 - Belt buckle aut or
ac
ss
3 - Hexagon nut

ce
e
nl

pt
du

an
40 Nm
itte

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erm

ab
4 - Belt inertia reel

ility
ot p

wit
, is n

5 - Console

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

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rp

cu
o

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f

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1.10.2 Removing
Remove bench seat page 304 .
Remove backrest page 305 .
Remove cover and padding from seat backrest page 325 .
Remove bolt -1- (40 Nm) and remove belt buckle -2- from
body.
Remove hexagon nut -3- (40 Nm) and remove belt inertia reel
-4- from console -5-.
Guide belt buckle -2- through console -5-.

1. Seat belts 105


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
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un

pt
an
d
itte

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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
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rp

cum
fo

en
ng

t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

1.10.3 Installing
Install in reverse order of removal.

1.11 Removing and installing middle rear


seat lap belt

1.11.1 Removing
Remove bench seat page 304 .
Remove backrest page 305 .
Remove bolt -1- (40 Nm) and remove lap belt -2- from body.

106 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

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or c

thi
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sd
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cu
1.11.2 Installing
o

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ng

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Install in reverse order of removal. C py
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rig ht
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1.12 Removing and installing rear double belt copy Vo
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cted agen
buckle
Prote AG.

1.12.1 Removing
Remove bench seat page 304 .
Remove backrest page 305 .
Remove bolt -1- (40 Nm) and remove double belt buckle -2-
from body.

1. Seat belts 107


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
1.12.2 Installing
hole

spec
es, in part or in w

Install in reverse order of removal.

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
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rp

cu
o

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f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

108 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2 Inspecting seat belts

WARNING

The seat belt system must be inspected systematically after


every accident! If damage is determined at any of the points to
be checked, customer must be informed regarding necessity
of changing belts.
AG. Volkswagen AG d
agen oes
olksw not
Check points: byV gu
ara
ed
ris nte
o eo
Checking belt awebbing
ut
h
ra
ss c
Checking inertia reel (locking mechanism)

ce
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un

pt
an
d

Visually checking belt buckle


itte

y li
rm

ab
Checking operation of belt buckle
pe

ility
ot

wit
, is n

Checking belt guide fittings and latch plate

h re
hole

spec
Checking securing parts and anchorage points
es, in part or in w

t to the co
2.1 Points to check

rrectness of i
2.1.1 Checking belt webbing
l purpos

Pull belt completely out of inertia reel or lap belt adjustment


plate.
nform
ercia

Inspect belt straps for soiling and, if necessary, wash with mild
m

a
com

soap solution also refer to Owner's Manual.


ion in
r
te o

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rp

cum
fo

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ng

t.
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Cop py
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rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Inspecting seat belts 109


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

If either of the following illustrated damage examples (1 and


2) are found on accident vehicle - renew seat belt complete
with belt buckle and belt height adjustment.
If damage as illustrated under points 1, 2, 3 and/or 4 is deter
mined on a vehicle which has not been involved in an accident,
it is sufficient to renew damaged belt only.
Belt webbing cut, torn or chafed.
Torn webbing loops on edge belt.
Burn marks from cigarettes or similar.
One edge of belt deformed or wavy. agen AG. Volkswagen AG doe
lksw sn o ot g
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db ran
2.1.2 Checking inertia reel (locking mecha ut
ho
ir se tee
or
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a ac
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un

pt

The inertia reel has two locking functions.


an
d
itte

y li
erm

The first locking function is triggered by the belt being jerked


ab
ility

out of reel (belt extraction acceleration).


ot p

wit
is n

Checking
h re
ole,

spec

Pull belt out of inertia reel with firm jerk.


urposes, in part or in wh

t to the co

No locking effect - renew seat belt complete with buckle.


If difficulties are experienced when belt is extended or retrac
rrectne

ted, first check whether position of inertia reel has been al


tered.
s

The second locking function is triggered by a change in vehicle


s o
cial p

speed (vehicle-dependent locking function). Vehicle must be


inform

moved over a flat level surface for this.


mer

atio

Checking
om

n
c

i
or

Put on seat belt.


thi
te

sd
va

Accelerate vehicle to 20 km/h and then carry out emergency


i

o
pr

cum
r

braking with foot brake.


fo

en
ng

t.
yi Co
If seat belt is not locked by locking mechanism during braking . Cop py
procedure, renew seat belt complete with buckle.
t rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
WARNING
AG.

For safety reasons, the road test should be carried out on a


traffic-free stretch to ensure that other road users are not en
dangered.

110 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2.1.3 Visually checking belt buckle


Inspect belt buckle for cracks and chips.
. Volkswagen AG
a gen AG does
If damage is determined, renew seat belt complete
Vol
ksw with belt not
gu
buckle. ed
by ara
nte
ris
ho eo
2.1.4 Checking operation of belt buckle ss
aut ra
c

ce
e
Checking buckle:

nl

pt
du

an
itte

y li
Push latch plate into belt buckle until it engages audibly. Check
erm

ab
whether locking mechanism is properly engaged by pulling

ility
ot p
firmly on belt webbing.

wit
, is n

h re
If latch plate fails even once to engage properly in belt buckle
hole

spec
during at least 5 tests, renew seat belt complete with belt
es, in part or in w

buckle.

t to the co
Checking release mechanism:
Release seat belt by pressing button on belt buckle with finger

rrectness of i
pressure.
l purpos

When belt is slack, latch plate must spring out of belt buckle
on its own.

nf
ercia

o
Carry out test at least 5 times. If latch plate fails even once to

rm
m

atio
spring out of buckle, renew seat belt complete with belt buckle.
om

n in
or c

thi
e

WARNING
t

sd
iva

o
r
rp

cu
o

m
Under no circumstances whatsoever may lubricant be used to
f

en
ng

t.
yi
eliminate noise or stiffness in belt buckle buttons.
Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
2.1.5 Checking belt guide fittings and latch cted agen
Prote AG.

plate
Plastic-coated hardware show fine, parallel scoring after stress
on belt system (when belt was fastened during accident). (On the
other hand, wear caused by frequent belt use can be recognized
by smooth wear, free of lines).
Inspect for deformation, fracturing and cracks in plastic.
If scoring and/or damage is determined, renew seat belt com
plete with belt latch.

2.1.6 Checking securing parts and anchorage


points
Latch plate deformed (stretched)
Height adjuster non-functional
Anchorage points (seat, pillars, vehicle floor) distorted or
thread damaged
If damage is determined on these parts, renew seat belt com
plete with belt buckle.
Renew anchorage points.

Note

In case of damage resulting not from an accident, but for example,


from wear, only the part which is actually damaged need be re
newed.

2. Inspecting seat belts 111


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

3 Checking child seat anchors (ISO


FIX) after an accident
gen AG
. Volkswagen AG
d wa oes
olks not
byV gu
ara
ed nte
ris
3.1 Points to check au
tho eo
ra
ss c
Child seat anchors must be checked for damage and defor

ce
le
un

pt
mation after an accident.

an
d
itte

y li
erm

Child seat anchors welded to body must not be repaired or

ab
ility
straightened.
ot p

wit
is n

If child seat anchors bolted to body are damaged or deformed,

h re
ole,

they must be renewed.

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

112 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4 Airbag

4.1 Overview of locations - airbag systems

1 - Driver side airbag unit


Removing page 120
2 - Airbag warning lamp (K75)
3 - Front passenger side airbag
unit
Removing page 134
4 - Side airbag, driver side
Removing page 139
5 - Side airbag, front passen
ger side
Removing page 139
6 - Side airbag, driver side
Only 4-door.
Removing page 140
7 - Rear side airbag, front pas
senger side
AG. Volkswagen AG d
Only 4-door. ksw
agen oes
not
ol
Removing epage by V 140 gu
ara
d
is nte
or
8 - Airbag control
au unit (J234)
th eo
ra
ss c
Removing page 118
ce
le
un

pt

Adapting components
an
d
itte

(coding) page 153


y li
erm

ab
ility

9 - Diagnosis connector
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

4. Airbag 113
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

10 - Curtain airbag, front pas


senger side
Removing page 142
11 - Curtain airbag, driver side
Removing page 142

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

114 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.2 General safety regulations when work


ing on airbag, belt tensioner and battery
isolator units (pyrotechnic components)

WARNING

Pyrotechnic components always contain a propellant that


generates a gas during combustion. On some versions, a
separate compressed gas reservoir is available to gener
ate the gas.
This compressed gas is stored under high pressure in a
compressed gas tank.
Ignition of the pyrotechnic components is by means of an
electric/mechanical igniter.
Testing, removing, installing and repair work may only be
performed by qualified personnel.
. Volkswag
For airbag units,
ksw
agenthere
AG are noeexchange
n AG d
oes intervals.
n
Vol ot
Under by circumstances should checks begucarried
dno
nte out with
ara
ise
athtest
or lamp, voltmeter or ohmmeter. eo
au ra
c
s Pyrotechnic components may only be checked in installed
s
ce
e

state and with vehicle diagnosis, testing and information


nl

pt
du

an

systems approved by the manufacturer.


itte

y li
erm

ab

When working on pyrotechnic components and airbag


ility
ot p

control unit -J234-, the battery earth strap must be dis


wit
, is n

connected with the ignition switched on. Then cover neg


h re

ative terminal.
hole

spec
es, in part or in w

A waiting time of 10 seconds is necessary after discon


t to the co

necting the battery.


The battery must be connected with the ignition SWITCH
rrectness of i

ED ON. When doing this, there should be no-one inside


the vehicle. Exception: Vehicles with battery inside pas
l purpos

senger compartment. In this case do not stay anywhere


near the effective range of the airbags and seat belts.
nf
ercia

Wash hands after coming into contact with triggered py


orm

rotechnic components of restraint system.


m

atio
om

n in

Pyrotechnic components must not be opened or repaired;


or c

always use new parts (risk of injury).


thi
te

sd
iva

o
r

Pyrotechnic components that have been dropped onto a


rp

cu
o

hard surface or show signs of damage must not be instal


f

en
ng

t.
yi
led in a vehicle.
Co
Cop py
t. rig
Before handling pyrotechnic components of the restraint
gh ht
pyri by
system, for example before separating an electrical con
o Vo
by c lksw
cted
nection, the mechanic must electrostatically discharge
agen
Prote AG.
himself/herself. Electrostatic discharge is achieved by
touching earthed metallic parts, such as the door striker
plate.
Pyrotechnic components must be installed immediately
after they have been removed from their packaging.
If work is interrupted, the pyrotechnic component must be
stored back in its packaging.
Leaving the pyrotechnic component unattended is pro
hibited.
Pyrotechnic components must not come into contact with
grease, cleaning solution or similar.
Pyrotechnic components must not be subjected to tem
peratures above 100 C even for short periods.
4. Airbag 115
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.3 Special instructions for driver and front


passenger airbag

WARNING

Removed driver and front passenger airbag units must be


stored with padded side upwards.

4.4 Special instructions for curtain airbag


modules

WARNING

Place removed curtain airbag modules in packaging or on


a clean, flat surface on a cover.
Folding is acceptable as long as no damage is caused (in
particular to the protective sleeve).
To prevent any potential damage during removal and in
stallation, curtain airbags must be handled with extreme
caution.
Until the gas generator is screwed in place, always hold it
firmly by hand when handling (transportation, removal and
installation, etc.).

4.5 Storage, transportation and disposal of


airbag, belt tensioner and battery isola
tor units (pyrotechnic components)

WARNING agen
AG. Volkswagen AG d
oes
olksw not
y V gu
b ara
Storage must comply iswith the relevant national legislation.
ed
r nte
tho eo
u ra
Transportation is
ss asubject to national and international reg c
ulations that govern packaging, marking, labelling and
ce
e
nl

pt

freight documentation in detail.


du

an
itte

y li

Untriggered pyrotechnic components must be disposed of


erm

ab
ility

correctly in the original packaging in accordance with na


ot p

tional legislation. Contact your importer if in any doubt.


wit
, is n

h re
hole

Only completely ignited pyrotechnic components may be


spec

disposed of through the commercial waste system.


es, in part or in w

t to the co

4.6 Deactivating the airbag


rrectness of i
l purpos

WARNING
nform
ercia

The prerequisites for deactivating one or more airbag units


have been published in the Technical Service Handbook.
m

at
om

ion
c

in t
or

his
e

In the Technical service handbook, the Process ID or the TPI


at

do
riv

number for deactivation of the airbag units is 2000987.


p

cum
for

ElsaWin
en
ng

t.
yi Co
op py
Technical Service Handbook t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
116
Prote AG.
Rep. Gr.69 - Passenger protection
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Technical product information


Vehicle electrics
Function
Passenger protection
Deactivation of airbag units
Systems

4.7 Renewing airbag units following an ac


cident

4.7.1 Accident involving triggering of airbag


Following the renewal of airbag units or the airbag control unit,
the labels (only tear-off strips) of the new components must be
stuck onto the Registry note 2 for Airbag Systems. For registra
tion, the Registry note 2 for Airbag Systems must be sent on to
the responsible distribution centre or importer.
The Registry note 2 for Airbag Systems can be printed out of
the Technical Service Handbook:
ElsaWin AG. Volkswagen AG d
agen oes
Technical Service Handbook olksw not
V gu
d by ara
e nte
Technical product information horis
eo
aut ra
Vehicle electrics ss c

ce
le
un

pt
Function

an
d
itte

y li
erm

Passenger protection

ab
ility
ot p

Deactivation of airbag units

wit
is n

h re
ole,

Systems

spec
urposes, in part or in wh

In the Technical service handbook, the Process ID or the TPI

t to the co
number for this procedure is 2000987.
As a matter of rule, the following components will have to be re

rrectne
newed following an accident where the airbag has been triggered:
All triggered airbag units.

ss o
Supports and retainer for front passenger module if front pas
cial p

f in
senger airbag was triggered.
form
mer

Coil connector with slip ring, when driver airbag has triggered.
atio
om

n
c

All seat belts with triggered belt tensioners.


i
or

n thi
te

sd
a

In addition, the following must also be replaced if necessary


iv

o
pr

(visual check): all damaged components.


um
r
fo

en
ng

t.
yi
4.7.2 Accident not involving triggering of air
Co
Cop py
t. rig
bag
gh ht
pyri by
Vo
o
by c lksw
cted agen
If the airbag warning lamp (K 75) does not indicate a fault, it is Prote AG.
not necessary to replace the airbag components. The seat
belts should be checked separately.

4. Airbag 117
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.8 Removing and installing airbag control


unit -J234-

WARNING

When working on airbag control unit -J234- , observe the gen


eral safety regulations for work on airbag, belt tensioner and
battery isolator units (pyrotechnic components) page 90 .

4.8.1 Removing agen


AG. Volkswagen AG d
oes
olksw not
Disconnect vehicle battery ed byRep.
V
Gr. 27 . gu
ara
ris nte
o
Remove left and right afootwell
ut
h trim from centre console, (other eo
ra
parts of centre console
ss need not be removed): c

ce
le
un

pt
Base version page 6

an
d
itte

y li
Highline version page 15
erm

ab
ility
ot p

wit
is n

h re
Note
ole,

spec
urposes, in part or in wh

For greater clarity, centre console is not shown in figure.

t to the co
Operate release lever of connector -1- and separate wiring

rrectne
harness from control unit -2-.
Remove the three nuts -3- (9 Nm).

ss o
Remove control unit from vehicle.
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

118 Rep. Gr.69 - Passenger protection


AG. Volkswagen AG d
agen Golf 2004 o,esGolf
olksw not 2009
yV gu
General
ed b body repairs, interior - Edition 05.2010
ara
nte
ris
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

4.8.2 Installing
Installation is carried out in reverse order of removal.
Switch ignition on.

WARNING

Ensure that nobody is in the vehicle.

Reconnect vehicle battery Rep. Gr. 27 .


If control unit was renewed, it must be coded. Adapting com
ponents (coding) page 153 .

4. Airbag 119
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.9 Removing and installing driver side air


bag unit (Golf 2004 )

Note

Removal and installation of the airbag unit is described for the


multi-function steering wheel.
The screwdriver mentioned in the following activities should
be about 175 mm long and have a blade width of about 7 mm.

4.9.1 Removing
AG. Volkswagen AG d
agen oes
olksw not
WARNING d byV gu
ara
ise nte
or eo
th
Observess the general safety regulations when working on r ac
a u
airbag, belt tensioner and battery isolator units (pyrotech

ce
e
nl

nic components) page 90

pt
du

an
itte

y li
Observe the special instructions for driver and front pas
erm

ab
senger airbags page 116 .

ility
ot p

wit
, is n

h re
hole

Disconnect vehicle battery Rep. Gr. 27 .


spec
es, in part or in w

Move steering wheel to highest position. t to the co

Extend steering wheel as far as possible into passenger com


partment.
rrectness of i

Turn steering wheel to position in illustration.


l purpos

Insert a screwdriver into hole in back of steering wheel to stop


(approx. 8 mm).
nf
ercia

orm

Turn screwdriver towards driver's door -arrow-. This releases


m

atio
m

airbag unit fastener on right side of steering wheel.


o

n in
or c

Turn steering wheel 180 and release airbag unit fastener on


thi
te

sd
a

left side of steering wheel as described.


iv

o
r
rp

cu
o

Turn steering wheel back through 90 to middle position.


f

en
ng

t.
yi Co
op
Remove airbag unit from steering wheel. C py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

120 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

WARNING
nform
mercia

Electrostatic discharges may result in unintentional triggering


com

tion in

of airbag. Therefore, the mechanic must electrostatically dis


r
te o

charge him/herself before disconnecting the igniter and earth


thi
s
iva

wires. This can be done by briefly touching the body or striker


do
r
rp

plate of the door.


um
fo

en
ng

t.
yi Co
Cop py
. rig
Operate connector locking device and pull connector -1- off.
t
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note

This connector is only installed on vehicles with a multi-function steering wheel.

Operate connector locking device -in direction of arrow- and


pull airbag connector -2- off.

4. Airbag 121
Golf 2004 , Golf 2009
General body repairs, interior - Edition
gen AG
. Volkswa05.2010
gen AG
d wa oes
olks not
byV gu
ara
ed nte
ris
tho eo
au ra
c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4.9.2 Installing
Check that wiring harness -3- is routed as shown in figure.
Insert airbag connector -2- into connector coupling. The airbag
connector must audibly engage.
Insert connector -1- into connector coupling.
Press airbag unit into steering wheel.

122 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Check that airbag unit is engaged on left and right sides in


steering wheel.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
erm

ab

Switch ignition on.


ility
ot p

wit
is n

h re

WARNING
ole,

spec
urposes, in part or in wh

Ensure that nobody is in the vehicle.


t to the co

Reconnect vehicle battery Rep. Gr. 27 .


rrectne

4.10 Removing and installing driver side air


ss

bag unit (Golf 2009 )


o
cial p

f inform
mer

atio
m

Note
o

n
c

i
or

n thi
e

Removal and installation of the airbag unit is described for the


t

sd
va

multi-function steering wheel.


i

o
pr

cum
r
fo

The screwdriver mentioned in the following activities should


en
ng

t.
yi Co
be about 175 mm long and have a blade width of about 7 mm. ht. Cop py
rig
rig ht
py by
co Vo
by lksw
cted agen

123
Prote AG.
4. Airbag
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Removing

WARNING

Observe the general safety regulations when working on


airbag, belt tensioner and battery isolator units (pyrotech
nic components) page 90
Observe the special instructions for driver and front pas
senger airbags page 116 . en AG. Volkswagen AG
ag does
ksw not
y Vol gu
db ara
ise
Disconnect vehiclethbattery Electrical system; Rep. Gr. 27 ; ntee o
or
Disconnecting and au reconnecting battery . ra
c
ss

ce
le

Move steering wheel to lowest position.


un

pt
an
d
itte

Extend steering wheel as far as possible into passenger com

y li
erm

ab
partment.

ility
ot p

wit
Turn steering wheel to position in illustration.
is n

h re
ole,

Insert a screwdriver into hole in back of steering wheel to stop

spec
urposes, in part or in wh

(approx. 8 mm).

t to the co
Turn screwdriver towards driver's door -arrow-. This releases
airbag unit fastener on right side of steering wheel.

rrectne
Note

ss o
cial p

When a multifunction steering wheel is not fitted, once fasteners have been operated pull upper edge of airbag f inform
out of steering wheel.
mer

atio
om

Turn steering wheel 180 and release airbag unit fastener on


c

i
or

left side of steering wheel as described.


thi
te

sd
iva

o
pr

cum
r
fo

en
ng

Note
t.
yi Co
Cop py
t. rig
When a multifunction steering wheel is not fitted, once fasteners have been operated pull upper edge of airbag
gh ht
pyri by
out of steering wheel.
co Vo
by lksw
cted agen
Prote AG.

Turn steering wheel back through 90 to middle position.


Remove airbag unit from steering wheel.

124 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

WARNING

Electrostatic discharges may result in unintentional triggering


of airbag. Therefore, the mechanic must electrostatically dis
charge him/herself before disconnecting the igniter and earth
wires. This can be done by briefly touching the body or striker
plate of the door.

Release connector locking device and pull off airbag connec


tor -2-.
Operate connector locking device and pull connector -1- off.
This procedure is only necessary on multifunction steering
wheels.

4. Airbag 125
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Installing
Insert airbag connector -2- into connector coupling. The airbag
connector must audibly engage.
Insert connector -1- into connector coupling. This procedure
is only necessary on multifunction steering wheels.
Press airbag unit into steering wheel.
Check that airbag unit is engaged on left and right sides in
steering wheel.

126 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

Switch ignition on.


rrectness of i

WARNING
l purpos

Ensure that nobody is in the vehicle.


nform
ercia

Reconnect vehicle battery Electrical system; Rep. Gr. 27 ;


m

Disconnecting and reconnecting battery .


com

tion in
r

4.11 Removing and installing airbag coil con


te o

thi
s
iva

do

nector and return spring with slip ring -


r
rp

cum
fo

F138-
en
ng

t.
yi Co
Cop py
By virtue of its design, the airbag coil connector and return spring
t. rig
gh ht
yri
with slip ring is part of the steering column switch. p by
co Vo
by lksw
cted agen
Electrical system; Rep. Gr. 94 ; Steering column switch . Prote AG.

4.12 Removing and installing key operated


switch to deactivate front passenger air
bag -E224-
Removal and installation is described in repair group 96.

4. Airbag 127
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Electrical system; Rep. Gr. 96

4.13 Removing and installing knee airbag


(Golf 2009 )

Note

Knee airbag is installed above pedal cluster.

Removing

WARNING
n AG. Volkswagen AG do
wage es n
Observe the general safety regulations when Voworking
lks on air ot g
by ua
bag, belt tensioner and battery isolator units
ris
ed (pyrotechnic com ran
ponents) page 90
tee
tho or
u a ac
ss

ce
le
un

pt
Switch ignition on.

an
d
itte

y li
rm

ab
Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;
pe

ility
Disconnecting and reconnecting battery .
ot

wit
, is n

h re
hole

WARNING

spec
es, in part or in w

t to the co
Electrostatic discharges may result in unintentional triggering
of airbag. Therefore, the mechanic must electrostatically dis
charge him/herself before disconnecting the igniter and earth

rrectness of i
wires. This can be done by briefly touching the body or striker
plate of the door.
l purpos

nform
ercia

Disconnect wiring connector from knee airbag.


m

a
com

tion in

Note
r
te o

thi
s
iva

do

The connector is located on the tunnel side (in the direction of normal travel).
r
rp

cum
fo

en
ng

t.
yi
Remove two nuts each -1- and -3- (9 Nm).
Co
Cop py
t. rig
gh
Remove knee airbag -2- from bracket -4-.
ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

128 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Installing
Install in reverse order of removal.

WARNING

Ensure airbag connector engages audibly.

Switch ignition on.

WARNING

Ensure that nobody is in the vehicle.

Reconnect vehicle battery Electrical system; Rep. Gr. 27 ;


Disconnecting and reconnecting battery .

4. Airbag 129
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
Golf 2004 , Golf 2009 ris
ed
nte
o eo
General body repairs,
aut interior - Edition 05.2010
h
ra
ss c

ce
le
4.14 Removing and installing knee airbag

un

pt
an
d
itte
bracket (Golf 2009 ) LHD models

y li
erm

ab
ility
Removing ot p

wit
is n

h re
ole,

spec
WARNING
urposes, in part or in wh

t to the co
Observe the general safety regulations when working on air
bag, belt tensioner and battery isolator units (pyrotechnic com
ponents) page 90

rrectness
Switch ignition on.

o
cial p

f in
Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;

form
mer

Disconnecting and reconnecting battery .

atio
om

Remove knee airbag (Golf 2009 ) page 128

n
c

i
or

n thi
e

Remove dash panel end trim on driver side page 60 .


t

sd
iva

o
pr

cum
Press light switch forwards, turn it to the right (until it is verti
r
fo

en
ng

cal), then pull it out and disconnect wiring harness.


t.
yi Co
Cop py
Release steering column gap cover from dash panel ht. rig
rig ht
page 61 . There is no need to remove the complete steering
py by
co Vo
by lksw
column trim. Prote
cted AG.
agen

Remove dash panel insert Electrical system; Rep. Gr. 90 ;


Renewing dash panel insert . No need to disconnect wiring
harness.
Remove left trim on driver side page 62 .
Remove dash panel middle trim (Golf 2009 ) page 59
Remove air conditioner controls unit / heater controls unit trim
(Golf 2009 ) page 59
Remove centre cover (Golf 2009 ) page 68
Vehicles with automatic gearbox
Loosen gearstick boot from cover Rep. Gr. 37 .
Vehicles with manual or dual clutch gearbox
Loosen gearstick boot from cover Rep. Gr. 34 .
Remove storage compartment or ashtray unit (Golf 2009 )
page 48
Remove centre console cover (no need to dismantle centre
console completely):
Basic version page 10
Highline version page 24
Remove right trim on driver side page 64 .
Remove footwell vent on driver side Heater, air conditioning
system; Rep. Gr. 80 ; Repairing heater, passenger compart
ment; Removing and installing vents; Removing footwell vent
on driver side .
Remove screw -9- (1.5 Nm) and bracket -8-.
Remove bolts -3- and -4- (1.5 Nm).
Remove bolts -1-, -2-, -6- and-7- and remove bracket -5-.

130 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
Installing
ce
le
un

pt
an
d
itte

y li
rm

WARNING
ab
pe

ility
ot

wit
, is n

If a knee airbag bracket is renewed, the paint in the area of the


h re

threaded stud and on the contact surfaces of the cross member


hole

spec

must be removed. This is absolutely essential to ensure an ef


es, in part or in w

fective earth connection.


t to the co
rrectness of i

Caution
l purpos

Adhere to bolting sequence -2-, -6-, -1- and -7- to assure cor
rect installation.
nform
mercia

a
com

tio

Secure knee airbag bracket with bolts -2-, -6-, -1- and -7- (9
n in
r

Nm).
te o

thi
s
iva

do

Further installation is performed in the reverse order of re


r
rp

cum

moval.
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Airbag 131
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec

4.15 Removing and installing knee airbag


es, in part or in w

t to the co

bracket (Golf 2009 ) RHD models


Removing
rrectness of i

Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;


l purpos

Disconnecting and reconnecting battery .


Remove dash panel page 183 .
nf
ercia

Remove footwell vent on driver side Heater, air conditioning


rm
m

system; Rep. Gr. 80 ; Repairing heater, passenger compart


atio
m

ment; Removing and installing vents; Removing footwell vent


o

n in
or c

on driver side .
thi
te

sd
iva

Remove screw -1- (1.5 Nm) and bracket -2-.


o
r
rp

cu
o

m
f

en

Release wiring harness -3- from bracket.


ng

t.
yi Co
op py
Unscrew bolts -arrows A- and -arrows B- and remove bracket. t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

132 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Installing
nf
ercia

WARNING
orm
m

atio
m

If a knee airbag bracket is renewed, the paint in the area of the


o

n in
c

threaded stud and on the contact surfaces of the cross member


or

thi

must be removed. This is absolutely essential to ensure an ef


te

sd
a

fective earth connection.


iv

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
Caution
gh ht
pyri by
Vo
co lksw
by
cted agen
To ensure trouble-free installation, screw in the bolts in the or
Prote AG.

der specified: -arrows A- and -arrows B-.

Secure knee airbag bracket with bolts -arrows A- (9 Nm).


Secure knee airbag bracket with bolts -arrows B- (9 Nm).
Further installation is performed in reverse order of removal.

4. Airbag 133
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne
4.16 Removing and installing front passenger

ss
airbag unit
o
cial p

f inform
mer

atio
m

4.16.1 Removing
o

n
c

i
or

n thi
te

sd
va

WARNING
i

o
pr

cum
r
fo

en
ng

t.
Observe the general safety regulations when working on
yi Co
op py
airbag, belt tensioner and battery isolator units (pyrotech t. C rig
gh ht
nic components) page 90 yri
p by
o Vo
by c lksw
cted
Observe the special instructions for driver and front pas
agen
Prote AG.
senger airbags page 116 .

Disconnect vehicle battery Rep. Gr. 27 .


Remove dash panel end trim page 60 .
Remove centre cover page 68 .
Remove glove compartment page 69 .

134 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

WARNING

Electrostatic discharges may result in unintentional triggering


of airbag. Therefore, the mechanic must electrostatically dis
charge him/herself before disconnecting the igniter and earth
wires. This can be done by briefly touching the body or striker
plate of the door.

Disconnect wiring harness from front passenger airbag.


Remove the two bolts -1- (9 Nm).
Remove the two bolts respectively -2- and -3- (9 Nm).
. Volkswagen AG
gen AG d
Remove front passenger
Vol
ksw airbag and brackets e-4-
a o s
noand
t gu -5- from
mountings. ed by ara
ris nte
utho eo
ra
a c
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4.16.2 Installing
Installation is carried out in reverse order of removal.

4. Airbag 135
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
Note ir se
d ran
tee
tho
u or
a ac
If the airbag housing is made of plastic, the bolts -2- and -3- (9 Nm) must be secured using locking fluid D 197
ss

ce
le
300 A2.

un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Check whether an additional earth cable needs to be fitted in the


vehicle:

WARNING

If a front passenger airbag is renewed, an additional earth ca


ble may have to be fitted to the vehicle.

Note

The concept is presented using the example of a one-level airbag module. For the two-level airbag module,
the process of determining whether an additional earth cable must be fitted in the vehicle is carried out at the
same time.

136 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Check whether an earth cable is attached to the front passen


ger airbag housing:
On a front passenger airbag with earth cable -1-, the wiring
harness -2- is three-conductor, an additional cable -3- is also
attached to the stud -4-.
On a front passenger airbag without earth cable -5- the wiring
harness -6- is two-conductor, there is no additional cable at
tached to the stud -7-.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

Routing an additional earth wire in the vehicle if the front passen


ger airbag does not have an earth cable
l purpos

nform
ercia

Note
m

a
com

ti

For the following work use a cable (wire cross section 1 mm, length 600 mm) from the Wiring harness repair
on in

set -VAS 1978- or Wiring harness repair set -VAS 1978A- .


r
te o

thi
s
iva

do
r

Secure one end of the earth cable with the bolt -1- on the right
rp

cum
fo

hand side of the front passenger airbag.


en
ng

t.
yi Co
op
Fit the earth cable properly up to the right-hand side of the front
C py
t. rig
gh
passenger footwell.
ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Airbag 137
Golf 2004 , Golf 2009
General body repairs, interior
wage
n AG- .Edition
Volkswag05.2010
en AG
doe
ks s no
Vol t gu
d by ara
e nte
ris
tho eo
Note au ra
c
ss

ce
le
un

If needed, extend the earth cable with the appropriate materials from Wiring harness repair set -VAS 1978- or

pt
an
d

Wiring harness repair set -VAS 1978A- .


itte

y li
rm

ab
pe

ility
Connect the other end of the earth cable to the earth bolt -2-.
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Switch ignition on.

WARNING

Ensure that nobody is in the vehicle.

Reconnect vehicle battery Rep. Gr. 27 .

138 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.17 Removing and installing driver and front


passenger side airbag

Note
olkswagen AG
en AG. V
Removal and installation
olks
wag is described for the
does
left
not vehicle side.
Follow sameeinstructions
d byV for the right side as appropriate.
gu
ara
ris nte
ho eo
ut ra
4.17.1 Removing
a c
ss

ce
le
un

pt
an
d
itte

y li
WARNING
erm

ab
ility
ot p

Observe the general safety regulations when working on air

wit
is n

bag, belt tensioner and battery isolator units (pyrotechnic com

h re
ole,

ponents) page 90

spec
urposes, in part or in wh

t to the co
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .

rrectne
Remove front seat page 260 .

s
Secure seat to seat repair stand -VAS 6136- .

s o
cial p

f i
Remove right side trim on seat page 276 .
nform
mer

Vehicles with manually adjustable seat


atio
om

n
c

Remove left side trim on seat page 263 .


i
or

n thi
te

sd
a

Vehicles with electrically adjustable seat


iv

o
pr

cum
r
fo

Remove left side trim on electrically adjustable seat


en
ng

t.
page 267 .
yi Co
Cop py
ht. rig
All vehicles rig ht
py by
co Vo
by lksw
Remove front seat backrest page 281 .
Prote
cted AG.
agen

Remove cover and padding from front seat backrest


page 315 .
Disconnect wiring harness -1- from seat frame.
Remove bolt -2- (9 Nm).
Remove side airbag -3- from mounting in backrest frame.

4. Airbag 139
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio

4.17.2 Installing
om

n
c

i
or

Install in reverse order of removal.


thi
te

sd
iva

o
r

Switch ignition on.


p

cum
r
fo

en
ng

t.
yi Co
op
WARNING C py
t. rig
gh ht
pyri by
Vo
o
Ensure that nobody is in the vehicle.
c by lksw
cted agen
Prote AG.

Reconnect vehicle battery Rep. Gr. 27 .

4.18 Removing and installing rear side airbag


(4-door)

Note

Removal and installation is described for the right vehicle side.


Follow same instructions for the left side as appropriate.

140 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.18.1 Removing

WARNING

Observe the general safety regulations when working on air


bag, belt tensioner and battery isolator units (pyrotechnic com
ponents) page 90

Disconnect vehicle battery Rep. Gr. 27 .


Remove bench seat page 304 .
Remove side padding with side airbag -1- (4-door )
page 306 .
Remove the two bolts -2- (9 Nm).

Note

The bolts are microencapsulated and must be renewed each time they are loosened.
Before new bolts are installed, the threads of the corresponding holes must be cleaned.

Disconnect rear side airbag connector coupling -3- from


mounting in side padding -1-. en AG. V
olkswagen AG
ag does
lksw not
Remove rear side airbag -3-
db
y Vfrom side padding.
o gu
ara
e nte
ris
utho eo
ra
a c
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Airbag 141
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl

4.18.2 Installing
pt
du

an
itte

y li
erm

ab

Install in reverse order of removal.


ility
ot p

wit

Switch ignition on.


, is n

h re
hole

spec

WARNING
es, in part or in w

t to the co

Ensure that nobody is in the vehicle.


rrectness of i

Reconnect vehicle battery Rep. Gr. 27 .


l purpos

4.19 Removing and installing curtain airbag


nform
ercia

on driver and passenger side


m

at
om

ion
c

in t
r

Note
o

his
ate

do
priv

Removal and installation is described for the right vehicle side.


um
for

Follow same instructions for the left side as appropriate.


en
ng

t.
yi Co
op py
Removal and installation is described for a 4-door vehicle. Re
. C rig
ht ht
moval and installation for 2-door vehicle is identical.
rig by
copy Vo
by lksw
cted agen
Prote AG.

142 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.19.1 Removing

WARNING

Observe the general safety regulations when working on


airbag, belt tensioner and battery isolator units (pyrotech
nic components) page 90
Observe the special instructions for curtain airbag mod
ules page 116 .

Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;


Disconnecting and reconnecting battery .
Remove moulded headliner page 247 .

WARNING agen
AG. Volkswagen AG d
oes
olksw not
y V gu
Electrostatic discharges may ise result in unintentional triggering
d b ara
r nte
of airbag. Therefore, the uthomechanic must electrostatically dis eo
ra
charge him/herself before
ss a disconnecting the igniter and earth c
wires. This can be done by briefly touching the body or striker

ce
e
nl

pt
plate of the door.
du

an
itte

y li
erm

ab
ility
ot p

Separate wiring harness from curtain airbag.

wit
, is n

h re
Remove the four bolts -1- (4.5 Nm).
hole

spec
es, in part or in w

t to the co
Note

The four bolts -1- must be renewed. rrectness of i


l purpos

Remove the two cap nuts -2- (9 Nm).


Separate all curtain airbag fastenings from body.
nf
ercia

orm

Pull gas generator -3- off studs -4- on body.


m

atio
om

Remove curtain airbag from vehicle through rear lid.


n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Airbag 143
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
Golf 2004 , Golf 2009 ho
ir se tee
t or
General body repairs, interior - Edition 05.2010
au ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4.19.2 Installing
Installation is carried out in reverse order of removal.
After completing work on curtain airbag, check that wiring har
ness -1- is routed as shown in figure.
Wiring harness -1- must be secured by cable guide -2- in area
of C-pillar.

144 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Switch ignition on.

WARNING

Ensure that nobody is in the vehicle.

Reconnect vehicle battery Rep. Gr. 27 .

4.20 Removing and installing curtain airbag


on driver and passenger side (Golf 2009
)

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

4. Airbag 145
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Removing

WARNING

Observe the general safety regulations when working on


airbag, belt tensioner and battery isolator units (pyrotech
nic components) page 90
Observe the special instructions for curtain airbag mod
ules page 116 .

Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;


Disconnecting and reconnecting battery .
Remove moulded headliner page 247 .
Position straight O-ring pliers in openings of clip -1-, pressApli olkswagen AG
ers together and carefully release clip from opening w en G. V
inagbody. does
olks no t gu
yV
db ara
rise nte
Note tho eo
au ra
c
ss

ce
e
nl

The clips are concealed by tabs. Before removing the clips, fold up the tabs.

pt
du

an
itte

y li
erm

ab
Release clips -2-, -3- and -4- from body as described.

ility
ot p

wit
, is n

h re
WARNING
hole

spec
es, in part or in w

If one of the four clips is damaged on removal, the curtain air

t to the co
bag must be renewed!

rrectness of i
l purpos

WARNING

Electrostatic discharges may result in unintentional triggering

nf
ercia

o
of airbag. Therefore, the mechanic must electrostatically dis
rm
m

charge him/herself before disconnecting the igniter and earth atio


m

wires. This can be done by briefly touching the body or striker


o

n in
or c

plate of the door.


thi
te

sd
iva

o
r
rp

cu
o

Release connector locking device and pull connector -5- off


f

en
ng

t.
yi
curtain airbag
Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

146 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Remove bolt -1- (4.5 Nm). Alternatively curtain airbag can be


secured at this position using a metal eye and a locking pin.
Remove bolts -2- and -3- (3 Nm).
Detach curtain airbag from mountings in vehicle body.

4. Airbag 147
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
Installing
yi Co
Cop py
t. rig
gh ht
yri by
Caution
cop Vo
by lksw
cted agen
Prote AG.
A visible line is located on the curtain airbag, this line must be
straight once bag is installed. Twisting is not permissible.

Install in reverse order of removal.


Switch ignition on.

WARNING

Ensure that nobody is in the vehicle.

Reconnect vehicle battery Electrical system; Rep. Gr. 27 ;


Disconnecting and reconnecting battery .

148 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.21 Removing and installing seat occupied


sensor, front passenger side -G128-

WARNING

If the seat occupied sensor, front passenger side -G128- is re


newed, the front seat cushion padding must also always be
renewed!

4.21.1 Removing n AG. Volkswagen AG do


lkswage es n
o ot g
Attach seat repair stand -VAS 6136- by V to engine and gearbox ua
ed ran
support -VAS 6095- . horis tee
ut or
a ac
Remove front seat page ss 260 .

ce
e
nl

Secure seat to seat repair stand -VAS 6136- .

pt
du

an
itte

y li
Remove right front seat trim page 276 .
erm

ab
ility
ot p

Vehicles with manually adjustable seat

wit
, is n

h re
Remove left side trim on seat page 263 .
hole

spec
Remove bar and operating lever for front seat page 272 .
es, in part or in w

t to the co
Vehicles with electrically adjustable seat
Remove left side trim on electrically adjustable seat

rrectness of i
page 267 .
l purpos

Remove bar and operating lever for front seat page 275 .
All vehicles

nform
ercia

Remove front seat drawer mounting page 271 .


m

at
om

ion
c

in t
or

his
e

Note
at

do
priv

cum
or

In vehicles fitted with a through-loading aperture, it is sufficient to


f

en
ng

t.
fold the backrest forwards. It is not necessary to remove the
yi Co
op
backrest.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
Remove front seat backrest page 281 . Prote
cted AG.
agen

Remove cover and padding, front seat cushion page 309 .

WARNING

Seat occupied sensor, front passenger side -G128- -1- is bon


ded firmly to the padding of the seat cushion. Isolated removal
and installation is not permissible; the sensor must always be
renewed with the padding.

4. Airbag 149
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

4.21.2 Installing
his
ate

do
priv

In the area of the positioning aids -1-, push the wiring harness
um
for

in the rear channel of the cushion.


en
ng

t.
yi Co
op py
Push the wiring harness in the area of -the arrows A and B- . C rig
ht ht
into the cushion recess.
rig by
copy Vo
by lksw
cted
Set the sensor -3- positioning aid to the positioning aid of the
agen
Prote AG.
cushion -2-.

150 Rep. Gr.69 - Passenger protection


agen
AG. Volkswagen AG d
oes Golf 2004 , Golf 2009
ksw
y Vol General
not
gua body repairs, interior - Edition 05.2010
db ran
rise te
tho eo
au ra
Caution
ss c

ce
e
nl

pt
du

an
You must ensure that the distance of the sensor to the posi itte

y li
tioning aids -2- remains constant -arrows-.
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Fix the set sensor -1- with the right hand, pull the adhesive
strip -2- off and attach the sensor to the cushion.
Push the wiring harness, at the rear, into the cushion recess
-arrow-.
Connect the wiring harness to the vehicle electrics.

4. Airbag 151
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Installation of the other components is carried out in reverse order Prote AG.
of removal.
After installation, carry out a function check with ignition
switched on.

152 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.22 Adapting components


Vehicle diagnostic, testing and information system -VAS 5051-
Diagnosis lead -VAS 5051/1- or -VAS 5051/3-
Select guided fault finding in vehicle diagnostic, testing and in
formation system -VAS 5051- .
Once all control units have been read:
Press GoTo button.
Select Function/component selection.
Select Body.
General body repairs
Select 01 Systems capable of self-diagnosis
Select Airbag.
Select Functions.
Select Action.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

4. Airbag 153
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

5 Seat occupied recognition (USA)


The seat occupied recognition controls the automatic deactivation
of the front passenger airbag.
This feature is only installed in models which are initially regis
tered in the USA.

5.1 Safety precautions for when working on


seat occupied recognition
Basic settings of seat occupied recognition control unit -J706-
must be performed after each repair to front passenger seat
in which the seat and/or the backrest was detached. Carry
out the basic settings using a diagnostic tester using Guided
functions.
The mat of the seat recognition sensor must not be kinked.
A leaky mat must be renewed (repair kit).
The pressure hose of the mat must not be kinked.
The components of the seat recognition (repair kit) must not
fall on hard surfaces.
The components of the seat recognition must not come into
AG. Volkswagen AG d
agen
contact with grease. Volksw
oes
not
g y ua
db ran
There is always a danger that the components
ris
e
of the seat rec tee
ho
ognition may be damaged by pointed/sharp
aut objects when or
ac
working on the seat. This danger must
ss be prevented.

ce
e
nl

pt
The mat, the felt and all other covers must have no folds/crea
du

an
itte

ses.

y li
erm

ab
ility
Ensure when installing that the seat padding and cover are
ot p

wit
correctly installed.
, is n

h re
hole

Renew all padding clips and clip connections on cover, ensure

spec
they are positioned correctly on the seat.
es, in part or in w

The basic setting of the system is only possible between tem t to the co
peratures of 0 Celsius and +40 Celsius.
rrectness of i

Ensure that no object is on the seat before and/or during the


basic settings.
l purpos

The use of additional seat covers, such as cushions or similar,


effects the function of the seat recognition and therefore the
nform
ercia

function of the airbag.


m

at
om

5.2 Procedure for seat belt tensioner after


ion
c

in t
or

an accident and /or triggering of airbag


his
ate

do
priv

Basic settings of seat occupied recognition control unit -J706-


um
for

must be performed after each triggering of front passenger


en
ng

t.
yi Co
airbag and/or seat belt tensioner on front passenger side. Car Cop py
ry out the basic settings using a diagnostic tester using Gui
t. rig
gh ht
yri
ded functions.
p by
o Vo
by c lksw
cted agen
When a seat rail and/or seat base require replacing, due to
Prote AG.

deformation, after an accident then the seat recognition must


also be replaced using a seat recognition repair kit. Finally
carry out basic settings of seat occupied recognition control
unit -J706- . Carry out the basic settings using a diagnostic
tester using Guided functions.

154 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

5.3 Assembly overview - seat occupancy detection (USA)

1 - Wiring harness for front seat


2 - Seat frame
3 - Seat occupied recognition
control unit -J706-
n AG. Volkswagen AG do
4 - Front seat cushion padding ksw
age es n
y Vol ot g
Must not be separated se
db ua
ran
from mat for seat occu thori tee
or
pied recognition ss
au ac

ce
le

5 - Mat for seat occupied rec


un

pt
an
ognition
d
itte

y li
rm

ab
Must not be separated
pe

ility
from pressure hose and
ot

wit
padding for front seat
, is n

h re
cushion
hole

spec
6 - Insert profile
es, in part or in w

t to the co
Observe installation po
sition.

rrectness of i
7 - Bracket
White
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

5.4 Components of repair kit for seat occupied recognition


If a component of the system is faulty it must be replaced using
repair kit. The repair kit is specially designed for the respective
vehicle and comprises the following components.

5. Seat occupied recognition (USA) 155


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

WARNING

Never use components of the repair kit separately.

1 - Front seat cushion padding


2 - Pressure hose
3 - Mat for seat occupied rec
ognition
4 - Pressure sensor for seat
occupied recognition -G452-
5 - Seat occupied recognition
control unit -J706-
6 - Wiring harness for front seat
7 - Bracket
White

WARNING
Read and follow the in
structions for use on the
packaging of the repair
kit. Faulty installation/
use may cause the sys
tem to malfunction.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

5.5 Removing components of seat occupied


spec
es, in part or in w

recognition (vehicles with manually op


t to the co

erated seats)
rrectness of i

WARNING
l purpos

Observe safety precautions when working on seat occupied


recognition page 154 .
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw

156
cted agen
Prote
Rep. Gr.69 - Passenger protection
AG.
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Note

Seat padding, mat for seat occupied recognition, control unit


and pressure sensor should only be renewed as one unit. The
components are adapted to each other and should not be
separated!
Only the wiring harnesses described as follows should be
separated!

Attach seat repair stand -VAS 6136- to engine and gearbox


support -VAS 6095- . AG. Volkswagen
gen AG do
swa es n
Remove front
by
Voseat
lk page 260 . ot g
ua
ed ran
Secure ris
tho seat to seat repair stand -VAS 6136- . tee
or
au ac
Remove
ss front belt buckle:

ce
e
nl

pt
Two-door page 98
du

an
itte

y li
erm

Four-door page 100

ab
ility
ot p

Remove right trim on seat.

wit
, is n

h re
Seat with no through-loading function page 276
hole

spec
es, in part or in w

Seat with through-loading function page 269


Remove left trim on seat. t to the co

Seat with no through-loading function page 263


rrectness of i

Seat with through-loading function page 268


l purpos

Remove bar and operating lever for front seat page 272 .
nform
ercia

Remove seat drawer mounting, if part of original equipment


page 271 .
m

at
om

ion
c

Disconnect connector -1- of heated front passenger seat con


in t
or

trol unit -J132- , if part of original equipment.


his
ate

do
riv

Remove retaining clip -2-, if fitted.


p

cum
for

en
ng

Remove retaining clip -3-.


t.
yi Co
Cop py
t. rig
Disconnect connector -4- and remove connector from seat
yri
gh by
ht
frame, if fitted.
op Vo
by c lksw
cted agen
Prote
Disconnect connector -5- for side airbag and remove connec
AG.

tor from seat frame.


Remove wiring harness clips -6- and disconnect backrest wir
ing harness from seat frame.

5. Seat occupied recognition (USA) 157


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
Remove front seat backrest page 281 .
es, in part or in w

t to the co
Remove cover from front seat cushion, the front seat padding
is not removed page 309 .
Unclip pressure hose -6- from retainers.
rrectness of i

Unclip pressure sensor for seat occupied recognition -G452-


l purpos

-5- from retainer, when doing this do not disconnect connec


tors -3- or -4- on pressure sensor for seat occupied recognition
nform
ercia

-G452- or on seat occupied recognition control unit -J706-


-2-.
m

a
com

tio

Remove bolts -1- (1.5 Nm).


n in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

158 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
erm

Disconnect connector -3- for front seat heating, if fitted.


ab
ility
ot p

Disconnect black connector -5- for seat belt force sensor for
wit
is n

seat occupied recognition -G453- .


h re
ole,

spec

Disconnect yellow connector -4- for front passenger side belt


urposes, in part or in wh

switch -E25- .
t to the co

Disconnect connector -6- for front seat backrest heating, if fit


ted.
rrectne

Cut open cable ties for wiring harness -2-.


s

Slide white retainer -1- to left and release retainer from seat
s o
cial p

frame.
inform
mer

Remove all connectors from retainer.


atio
om

n
c

i
or

Caution
thi
te

sd
iva

o
r

Connector must not be removed from seat occupied recogni


p

cum
r
fo

tion control unit -J706- .


en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

5. Seat occupied recognition (USA) 159


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
Lift front seat cushion padding -1- slightly, front seat cushion
itte

y li
padding may not be disconnected from seat occupied recog
erm

ab
ility
nition mat -4- when doing this.
ot p

wit
, is n

Remove clips -2- from seat frame -5-, do not remove clip -3-.
h re
hole

spec
es, in part or in w

WARNING t to the co

Official seals must not be damaged during dismantling


and assembling procedures.
rrectness of i

The seat padding, the mat for the seat occupied recogni
l purpos

tion, the pressure hose, the pressure sensor for seat


occupied recognition -G452- and the seat occupied rec
nf
ercia

ognition control unit -J706- may not be disconnected.


orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

160 Rep. Gr.69 - Passenger protection


AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
orise nte
eo
Golf 2004 , Golf 2009
h
aut
General bodyr a repairs, interior - Edition 05.2010
c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Remove bolts -1- (2.5 Nm) and remove seat occupied recog
nition control unit -J706- retainer.

5. Seat occupied recognition (USA) 161


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an

Remove front seat cushion padding -1- together with mat for
itte

y li

seat occupied recognition -4-.


erm

ab
ility
ot p

Guide pressure hose -6-, the pressure sensor for seat occu
wit
, is n

pied recognition -G452- -7-, the seat occupied recognition


h re

control unit -J706- -9- and seat wiring harness -8- through
hole

spec

opening -arrow- in seat frame -5-.


es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

162 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

5.6 Installing repair kit for seat occupied rec


ognition (vehicles with manually operat
nform
ercia

ed seats)
m

at
om

ion
c

in t
or

his
e

Note
at

do
priv

cum
or

When installing, ensure that no wiring harness from the seat


f

en
ng

t.
yi
heating system is located between the padding and mat for
Co
op py
seat occupied recognition. t. C rig
gh ht
pyri by
The pressure hose should be routed without kinks.
o Vo
by c lksw
cted agen
Prote AG.
Adhesive labels on connectors should not be damaged.
Once vehicle has been reconnected to onboard electrical sys
tem, check for clearance of components that have been re
newed by moving seat position.

After seat occupied recognition has been renewed, a diagnosis


tester must be used that has function Guided fault finding to
carry out basic settings of seat occupied recognition system.

5. Seat occupied recognition (USA) 163


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

WARNING

Basic setting must be carried out with seat unoccupied.

Installation is basically carried out in the reverse sequence, when


doing this note the following:
Secure insert profile -2- using double-sided adhesive tape
-3- to seat frame -1- as shown. . Volkswage AG n AG d
agen oes
olksw not
yV gu
db ara
rise nte
tho eo
s au ra
c
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

Clip pressure hose -6- into retainer. Start by clipping into re

t to the co
tainer nearest to pressure sensor for seat occupied recogni
tion -G452- -5- and end by clipping into retainer nearest to the
connector -3-.

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

164 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Switch ignition on.

WARNING

Ensure that nobody is in the vehicle.


Official seals must not be damaged during dismantling
and assembling procedures.

Reconnect vehicle battery Rep. Gr. 27 .

5.7 Removing components of seat occupied


recognition (vehicles with electrically op
erated seats)

WARNING

Observe safety precautions when working on seat occupied


recognition page 154 .

5. Seat occupied recognition (USA) 165


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Note

Seat padding, mat for seat occupied recognition, control unit


and pressure sensor should only be renewed as one unit. The
components are adapted to each other and should not be
separated!
Only the wiring harnesses described as follows ashould
gen AG be
. Volkswagen AG
d
separated! Vol
ksw
oes
not
gu
d by ara
e nte
ris
Attach seat repair stand -VAS 6136- tho to engine and gearbox eo
au ra
support -VAS 6095- . ss c

ce
e
nl

Remove front seat page 260 .

pt
du

an
itte

y li
Secure seat to seat repair stand -VAS 6136- .
erm

ab
ility
ot p

Remove front belt buckle:

wit
, is n

h re
Two-door page 98
hole

spec
Four-door page 100
es, in part or in w

t to the co
Remove right trim on seat page 276 .
Remove left trim on electrically adjustable seat page 267 .

rrectness of i
Remove front seat drawer mounting, if part of original equip
l purpos

ment page 271 .


Remove bar and operating lever for front seat page 275 .

nform
ercia

Disconnect connector -1- for backrest adjustment motor.


m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Disconnect connector -1- for seat adjustment motors.


Remove cable retainers -2- and -3-.
Disconnect connector -4- for backrest adjustment and remove
connector from seat frame.
Remove cable retainer -5-.
Disconnect connector -6- of heated front passenger seat con
trol unit -J132- , if part of original equipment.
Remove retaining clip -7-, if fitted.
Disconnect connector -8- for side airbag.
Remove cable retainer -9-.
Disconnect connector -10- for front seat backrest heating and
remove yellow connector, if fitted.

Note

Do not remove white retainer.

166 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
AG. Volkswagen AG d
lksw
agen General body
oes repairs, interior
not - Edition 05.2010
Vo gu
d by ara
e
Remove cable retainer -11-. horis nte
eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Remove front seat backrest page 281 .


Remove cover from front seat cushion, the front seat padding
is not removed page 309 .

Caution

Connector must not be removed from seat occupied recogni


tion control unit -J706- .

Unclip pressure hose -6- from retainers.


Unclip pressure sensor for seat occupied recognition -G452-
-5- from retainer, when doing this do not disconnect connec
tors -3- or -4- on pressure sensor for seat occupied recognition
-G452- or on seat occupied recognition control unit -J706-
-2-.
Remove bolts -1- (1.5 Nm).

5. Seat occupied recognition (USA) 167


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Disconnect black connector -1- for seat belt force sensor for
seat occupied recognition -G453- .
Disconnect yellow connector -2- for front passenger side belt
switch -E25- .
Remove white retainer -3- from seat frame.

168 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Disconnect connector -3- for front seat heating, if fitted.
Disconnect connector -4- for front seat backrest heating, if fit
ted.
Cut open cable ties for wiring harness -2-.
Slide white retainer -1- to left and release retainer from seat
frame.
Remove all connectors from retainer.

5. Seat occupied recognition (USA) 169


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
ut ra
Lift front seat
ss acushion padding -1- slightly, front seat cushion c
padding may not be disconnected from seat occupied recog
ce
e
nl

pt

nition mat -4- when doing this.


du

an
itte

y li

Remove clips -2- from seat frame -5-, do not remove clip -3-.
erm

ab
ility
ot p

wit
, is n

WARNING
h re
hole

spec

The seat padding, the mat for the seat occupied recognition,
es, in part or in w

t to the co

the pressure hose, the pressure sensor for seat occupied rec
ognition -G452- and the seat occupied recognition control unit
-J706- may not be disconnected.
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw

170
cted agen
Prote AG.
Rep. Gr.69 - Passenger protection
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

Remove front seat cushion padding -1- together with mat for t to the co
seat occupied recognition -4-.
Guide pressure hose -6-, the pressure sensor for seat occu
rrectne

pied recognition -G452- -7-, the seat occupied recognition


control unit -J706- -9- and seat wiring harness -8- through
ss

opening -arrow- in seat frame -5-.


o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

5. Seat occupied recognition (USA) 171


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

5.8 Installing repair kit for seat occupied rec


ognition (vehicles with electrically oper
nform
ercia

ated seats)
m

at
om

ion
c

in t
or

Note
his
ate

do
priv

When installing, ensure that no wiring harness from the seat


um
for

en
g

heating system is located between the padding and mat for


n

t.
yi Co
seat occupied recognition. Cop py
ht. rig
rig ht
The pressure hose should be routed without kinks.
py by
co Vo
by lksw
cted agen
Adhesive labels on connectors should not be damaged.
Prote AG.

Once vehicle has been reconnected to onboard electrical sys


tem, check for clearance of components that have been re
newed by moving seat position.

After seat occupied recognition has been renewed, a diagnosis


tester must be used that has function Guided fault finding to
carry out basic settings of seat occupied recognition system.

172 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

WARNING

Basic setting must be carried out with seat unoccupied.

Installation is basically carried out in the reverse sequence, when


doing this note the following:
Secure insert profile -2- using double-sided adhesive tape
-3- to seat frame -1- as shown.

G. Volkswagen
Install pressure hose -6-. The retainers ksmust
wage be installed start
nA AG do
es n
ing at pressure sensor for seat occupied
y Vol recognition -G452- ot g
ua
b
-5- and continuing towards wiring
or
ised
harness connector -3-. ran
te
th eo
s au ra
c
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

5. Seat occupied recognition (USA) 173


AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
Golf 2004 aut, Golf 2009 ra
c
s
General body
s repairs, interior - Edition 05.2010

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Switch ignition on.

WARNING

Official seals must not be damaged during dismantling


and assembling procedures.
Ensure that nobody is in the vehicle.

Reconnect vehicle battery Rep. Gr. 27 .

5.9 Importers reporting obligation


Following the installation of repair kit for seat occupied recogni
tion and/or belt force sensor, the labels (only tear-off strips) of
the new components must be stuck onto the Registry note 2 for
Airbag Systems. For registration, the Registry note 2 for Airbag
Systems must be sent on to the importer.
The Registry note 2 for Airbag Systems can be printed out of
the Technical Service Handbook:
ElsaWin
Technical Service Handbook

174 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Technical product information


Vehicle electrics n AG. Volkswagen AG do
lkswage es n
Function d byV
o ot g
ua
ran
ir se tee
Passenger protection utho
or
a ac
ss
Deactivation of airbag units

ce
le
un

pt
Systems

an
d
itte

y li
erm

ab
In the Technical service handbook, the Process ID or the TPI

ility
ot p

number for this procedure is 2000987.

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

5. Seat occupied recognition (USA) 175


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

6 Crash sensors

6.1 Removing and installing front door crash


sensors (Golf 2004 ) swage
n AG. Volkswagen AG do
es n
olk ot g
byV ua
d ran
ir se tee
o
Note auth or
ac
ss

ce
le
Removal and installation are described for the right vehicle side.

un

pt
Follow same instructions for the left side as appropriate.

an
d
itte

y li
erm

ab
ility
ot p
6.1.1 Removing

wit
is n

h re
ole,

spec
WARNING
urposes, in part or in wh

t to the co
Observe the general safety regulations when working on air
bag, belt tensioner and battery isolator units (pyrotechnic com
ponents) page 90

rrectness
Disconnect vehicle battery Rep. Gr. 27 .

o
cial p

f inform
Remove door outer panel Rep. Gr. 57 .
mer

atio
Disconnect wiring harness -1- from crash sensor -3-.
om

n
c

i
or

n
Remove the two bolts -2- (2.5 Nm).

thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

176 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum

6.1.2 Installing
for

en
ng

t.
yi Co
op
Install in reverse order of removal. C py
t. rig
gh ht
yri by
Switch ignition on. cop Vo
by lksw
cted agen
Prote AG.

WARNING

Ensure that nobody is in the vehicle.

Reconnect vehicle battery Rep. Gr. 27 .

6.2 Removing and installing side airbag


crash sensor on driver side -G179- (Golf
2009 )

Note

The side airbag crash sensor on driver side -G179- is installed on


the front door assembly carrier.

6. Crash sensors 177


AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
Golf 2004 , Golf 2009 oris e nte
h eo
General body repairs, interior
aut - Edition 05.2010 ra
c
ss

ce
e
nl
Removing

pt
du

an
itte

y li
erm

ab
WARNING

ility
ot p

wit
, is n

h re
Observe the general safety regulations when working on air hole
bag, belt tensioner and battery isolator units (pyrotechnic com

spec
ponents) page 90
es, in part or in w

t to the co
Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;

rrectness of i
Disconnecting and reconnecting battery .
l purpos

Remove front door trim:


Vehicles with 2 doors: page 212

nf
ercia

or
Vehicles with 4 doors: page 215

m
m

atio
m

Disconnect wiring harness -1- from side airbag crash sensor


o

n in
or c

on driver side -G179- -2-.

thi
te

sd
iva

Press fastener -arrow- upwards using a screwdriver and re

o
r
rp

cu
lease crash sensor from assembly carrier, arrows -A- and
o

m
f

en
ng

-B-.
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

178 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Installing
Install in reverse order of .removal.
Volkswage n AG n AG d
wage oes
Switch ignition
yV
oon.
lks not
gu
b ara
ed nte
oris eo
th
au WARNING ra
c
ss

ce
e
nl

Ensure that nobody is in the vehicle.

pt
du

an
itte

y li
erm

ab
ility
ot p

Reconnect vehicle battery Electrical system; Rep. Gr. 27 ;

wit
, is n

Disconnecting and reconnecting battery .

h re
hole

spec
6.3 Removing and installing side airbag
es, in part or in w

crash sensor on front passenger side -

t to the co
G180- (Golf 2009 )

rrectness of i
l purpos

Note

The side airbag crash sensor on front passenger side -G180- is

nf
ercia

o
installed on the front door assembly carrier.

rm
m

atio
om

n in
or c

thi
WARNING
te

sd
iva

o
r
rp

cu

Observe the general safety regulations when working on air


o

m
f

en
ng

bag, belt tensioner and battery isolator units (pyrotechnic com


t.
yi Co
op
ponents) page 90 C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;
Prote AG.
Disconnecting and reconnecting battery .
Remove front door trim:
Vehicles with 2 doors: page 212
Vehicles with 4 doors: page 215
Removal and installation of the side airbag crash sensor on front
passenger side -G180- is similar to removal and installation of the
side airbag crash sensor on driver side -G179- and the same in
structions can therefore be derived from these:
Removing and installing side airbag crash sensor on driver
side -G179- (Golf 2009 ) page 177

6.4 Removing and installing rear wheel


housing crash sensors (2-door)

Note

Removal and installation is described for the right vehicle side.


Follow same instructions for the left side as appropriate.

6. Crash sensors 179


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

6.4.1 Removing

WARNING

Observe the general safety regulations when working on air


bag, belt tensioner and battery isolator units (pyrotechnic com
ponents) page 90

Disconnect vehicle battery Rep. Gr. 27 .


Remove bench seat page 304 .
Remove backrest page 305 .
Remove B-pillar upper trim page 228 . agen
AG. Volkswagen AG d
oes
olksw not
Remove side panel trim page 233e.d by V gu
ara
ris nte
o
Press connector securing device aut -1- to rear -arrow- and pull
h eo
ra
connector -2- off crash sensors -4-.
s c

ce
e
nl

pt
Remove the two bolts -3- (9 Nm).
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

180 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

6.4.2 Installing
Install in reverse order of removal.
Switch ignition on.

WARNING

Ensure that nobody is in the vehicle.

Reconnect vehicle battery Rep. Gr. 27 .

6.5 Removing and installing rear wheel


housing crash sensors (4-door)

Note

Removal and installation is described for the right vehicle side.


Follow same instructions for the left side as appropriate.

6.5.1 Removing

WARNING

Observe the general safety regulations when working on air


bag, belt tensioner and battery isolator units (pyrotechnic com
ponents) page 90

Disconnect vehicle battery Rep. Gr. 27 .


Remove bench seat pagelk304
sw
.
AG. Vo
agen AG
agen does
Vehicles 06/2005
Vol
ksw not
gu
y
db ara
Remove oris side padding (4-door):
e nte
eo
h
ut ra
With
ss a
rear side airbags page 306 c
ce
e
nl

with no rear side airbags page 307


pt
du

an
itte

y li

Remove wheel housing trim (4-door) page 84


erm

ab
ility
ot p

Vehicles with rear side airbag, 06/2005


wit
, is n

h re

Remove side padding (4-door):


hole

spec

with rear side airbags page 306


es, in part or in w

t to the co

Remove wheel housing trim (4-door) page 84


Vehicles without rear side airbag, 06/2005
rrectness of i

Remove wheel housing trim, 4-door, without rear side airbag


l purpos

page 85 .
Press connector securing device -1- to rear -arrow- and pull
nf
ercia

connector -2- off crash sensor -4-.


rm
m

atio
m

Remove the two bolts -3- (9 Nm).


o

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

6. Crash sensors 181


Golf 2004 , Golf 2009 AG. Volkswagen AG d
General body repairs, interior agen
ks-w Edition 05.2010
oes
ol not
V gu
by ara
ed nte
oris eo
th
au ra
c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

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6.5.2 Installing
Install in reverse order of removal.
Switch ignition on.

WARNING

Ensure that nobody is in the vehicle.

Reconnect vehicle battery Rep. Gr. 27 .

182 Rep. Gr.69 - Passenger protection


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

70 Trim, insulation
1 Dash panel

1.1 Tools

1.1.1 Required special tools, workshop equip


ment, test and measuring devices and
auxiliary items
Removal wedge -3409-

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spec
urposes, in part or in wh

1.2 Removing and installing dash panel


t to the co

1.2.1 Removing
rrectne

Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;


s

Disconnecting and reconnecting battery .


s o
cial p

f in

Remove driver side airbag page 120 .


form
mer

Remove steering wheel Running gear, axles, steering; Rep.


atio
m

Gr. 48 ; Removing and installing steering wheel .


o

n
c

i
or

n thi
e

Remove dash panel end trim page 60 .


t

sd
iva

o
pr

Remove A-pillar centre trims page 224


um
r
fo

en
ng

t.
yi
Remove upper A-pillar trims page 223 .
Co
Cop py
t. rig
gh
Release sill panel mouldings from body in transition to bottom
ht
pyri by
Vo
A-pillar trim:
co lksw
by
cted agen
Prote AG.
Two-door page 81
Four-door page 82
Remove lower A-pillar trim on front passenger side
page 227 .
Remove bonnet release lever Rep. Gr. 55
Remove lower A-pillar trim on driver side page 225 .
Golf 2004
Remove centre cover (Golf 2004 ) page 68
Remove centre console:
Basic (Golf 2004 ) page 6
Highline (Golf 2004 ) page 15

1. Dash panel 183


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove dash panel centre vent.


Vehicles with no Climatronic page 48
Vehicles with Climatronic page 50
Remove dash panel centre trim page 58 .
Golf 2009
Remove dash panel central trim (Golf 2009 ) page 59
Remove air conditioner controls unit / heater controls unit trim
(Golf 2009 ) page 59
Remove centre cover (Golf 2009 ) page 68
Remove centre console:
Basic (Golf 2009 ) page 10
Highline (Golf 2009 ) page 24
All vehicles agen
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Remove glove compartment
ed by
V
page 69 . gu
ara
ris nte
Vehicles with radio
aut
ho
system eo
ra
ss c
Remove radio Communication; Rep. Gr. 91 ; Removing
ce
e
nl

and installing radio unit and radio navigation system .


pt
du

an
itte

y li

Golf 2009
erm

ab
ility
ot p

Remove storage compartment in centre of dash panel (Golf


wit
, is n

2009 ) page 53
h re
hole

spec

All vehicles
es, in part or in w

t to the co

Vehicles with navigation


Remove display and controls unit for navigation system
Communication; Rep. Gr. 91 ; Removing and installing radio
rrectness of i

and radio navigation system .


l purpos

Vehicles with Climatic or Climatronic


Remove controls for Climatic or Climatronic Heating, air
nform
ercia

conditioning system; Rep. Gr. 87 .


m

at
om

Vehicles with Climatic, disconnect connector on centre vent


on
c

in t

temperature sender -G191- or on vehicles with Climatronic,


or

his
e

disconnect left vent temperature sender -G150- and right vent


at

do
riv

temperature sender -G151- Heater, air conditioning system;


p

cum
or

Rep. Gr. 87
f

en
ng

t.
yi Co
Vehicles with heating Cop py
t. rig
gh ht
yri
Remove heater controls Heater, air conditioning system; p by
o Vo
by c lksw
Rep. Gr. 80 ; Repairing heater; Removing and installing reg Prote
cted agen
ulation for hot air and fresh air .
AG.

Golf 2009
Remove vent in middle of dash panel (Golf 2009 )
page 56
All vehicles
Remove steering column trim page 61 .
Remove steering column electronics control unit -J527-
Electrical system; Rep. Gr. 94 ; Steering column switch; Re
moving and installing steering column electronics control unit
-J527- .
Remove airbag coil connector and return ring with slip ring -
F138- Electrical system; Rep. Gr. 94 ; Steering column

184 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

switch; Removing and installing airbag coil connector and re


turn ring with slip ring -F138- .
Remove steering angle sender -G85- Electrical system;
Rep. Gr. 94 ; Steering column switch; Removing and installing
steering angle sender -G85- .
Remove turn signal switch -E2- Electrical system; Rep. Gr.
94 ; Steering column switch; Removing and installing turn sig
nal switch .
Remove windscreen wiper switch -E- Electrical system;
Rep. Gr. 94 ; Steering column switch; Removing and installing
windscreen wiper switch -E- .
Remove dash panel insert Electrical system; Rep. Gr. 90 ;
Renewing dash panel insert .
Remove left trim on driver side page 62 . AG. Volkswagen AG d
agen oes
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Remove right trim on driver side page 64by.V ol not
gu
ara
ed
is nte
Remove footwell cover on driver sideth o page 74 (if fitted).
r eo
au ra
c
Vehicles with mobile telephone holders on dash panel
s

ce
e
nl

pt
du

Disconnect wiring harness to mobile telephone holder Com

an
itte

y li
munication; Rep. Gr. 91 ; Telephone systems; Preparation for
erm

ab
telephone system/universal telephone system; Removing and

ility
ot p

installing telephone holder

wit
, is n

h re
All vehicles
hole

spec
Remove lower bolt from fuse holder in dash panel on driver
es, in part or in w

t to the co
side Rep. Gr. 97
If sunlight penetration photosensor -G107- or sunlight pene
tration photosensor 2 -G134- is fitted, remove it Heating, air

rrectness of i
conditioning; Rep. Gr. 87 ; Climatronic - air conditioning with
l purpos

automatic regulation; Removing sunlight penetration photo


sensor -G107- or sunlight penetration photosensor 2 -G134- .

nf
ercia

Golf 2009

orm
m

Remove knee airbag (Golf 2009 ) page 128


atio
om

n in
c

Remove the two bolts -arrows- (1.5 Nm).


or

thi
te

sd
iva

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r
rp

cu
o

m
f

en
ng

t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
cted agen
Prote AG.

All vehicles
Remove the two bolts -1- (9 Nm) from front passenger airbag.
Disconnect wiring harness from front passenger airbag.
Remove bolt -2- (3 Nm).
Remove bolts -3- and -4- (3 Nm).

1. Dash panel 185


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

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ility
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wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Remove bolt -1- (3 Nm).


Remove the two bolts -2- (8 Nm) above the tunnel.

186 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
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byV gu
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ility
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spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

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or c

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Remove bolts -1-, -2- and -3- (3 Nm).


te

sd
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rp

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f

en
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t.
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Cop py
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rig ht
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Prote AG.

1. Dash panel 187


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
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byV gu
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erm

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ility
ot p

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hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

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Cop py
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rig ht
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Prote AG.

Pull dash panel out of mountings -1- in area of transition to


windscreen.
Release respective wiring harnesses (dependent on vehicle
equipment) and take dash panel out of vehicle with assistance
of a second mechanic.

Note

When installing dash panel, ensure that dash panel is positioned exactly in mountings -1-.

188 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
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V gu
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1.2.2 Installing
ility
ot p

wit
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h re

Install in reverse order of removal.


hole

spec

1.3 Removing and installing dash panel


es, in part or in w

t to the co

cross member (RHD models)


rrectness of i

1.3.1 Removing
l purpos

If you release or remove and install electrical cables, produce


sketches or take photos. This guarantees installation in the orig
nform
ercia

inal position.
m

at
om

Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;


on
c

in t

Disconnecting and reconnecting battery .


or

his
ate

Remove dash panel page 183 .


do
priv

cum
for

Golf 2009
en
ng

t.
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op
Remove footwell vent on driver side Heater, air conditioning
C py
t. rig
gh
system; Rep. Gr. 80 ; Repairing heater, passenger compart
ht
pyri by
Vo
o
ment; Removing and installing vents; Removing footwell vent by c lksw
cted agen
on driver side . Prote AG.

1. Dash panel 189


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove knee airbag bracket (Golf 2009 ) RHD models


page 132 .
All vehicles
Remove wiper arms Electrical system; Rep. Gr. 92 ; Wind
screen wiper system; Removing and installing windscreen
wiper system; Removing wiper arms .
Remove plenum chamber cover General body repairs, ex
terior; Rep. Gr. 50 ; Plenum chamber cover; Removing ple
num chamber cover .
Loosen bolt -1- in plenum chamber by 5 to 6 rotations (20 Nm).

Press out the two spreader pins -3- upwards.


Pull out both spreader rivets -2-.
Remove intermediate pieces -1- and -4- from heater and air
conditioning unit.

AG. Volkswagen AG d
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erm

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ility
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hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw

190
cted agen
Prote AG.
Rep. Gr.70 - Trim, insulation
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
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y V gu
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ility
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is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f i
Note

nform
mer

atio
When removing cross member, note position of electrical lines
om

and their attachment; produce sketches or take photos if neces n


c

i
or

n
sary!
thi
te

sd
iva

o
pr

cum
r

Disconnect wiring harness -1- from immobiliser reader coil -


fo

en
ng

D2- .
t.
yi Co
Cop py
t. rig
Disconnect steering column from cross member Running yri
gh by
ht
gear, axles, steering; Rep. Gr. 48 ; Steering column and cop Vo
by lksw
steering wheel; Assembly overview - steering column, left- cted agen
Prote AG.
hand drive vehicles .
Depending on equipment installed in vehicle, loosen electrical
wiring from cross member.

Note

Note position of electrical wiring and their attachment; produce


sketches or take photos if necessary!

1. Dash panel 191


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Unscrew 2 bolts each on left and right -1- and -2- (20 Nm).

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Remove bolt -1- (20 Nm) above d brake pedal and remove strut
by ua
ran
-2-. ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
Remove bolts -1- and -2- (4.5 Nm).
l purpos

Remove both bolts -3- and -4- (9 Nm).


Remove bolts -5- and -6- (4.5 Nm). nform
ercia

Remove both bolts -7- and -8- (9 Nm).


m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

192 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
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aut ra
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ce
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nl

pt
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itte

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Remove both bolts -1- and -2- (20 Nm).


Remove bolt -3- (20 Nm).

1. Dash panel 193


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
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d
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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Note

In area of nuts -1- and -2-, use a scriber to mark vertical and hor
izontal position of cross member in vehicle.

Unscrew nuts -1- and -2- on driver side (20 Nm).

Note

In area of nut -1-, use a scriber to mark vertical and horizontal


position of cross member in vehicle.

194 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Unscrew nut -1- on front passenger side (20 Nm).


Release wiring harness fasteners, depending on vehicle
equipment level, from cross member.
With aid of second mechanic, carefully lift cross member -2-
out of vehicle.

1.3.2 Installing
Install in reverse order of removal.

Note

Before securing cross member, align member using marks made


during removal.

1.4 Removing and installing dash panel


cross member (LHD models)
If you release or remove and install electrical cables, produce
sketches or take photos. This guarantees installation in the orig
inal position.

1.4.1 Removing
Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;
Disconnecting and reconnecting battery .
Remove dash panel gpage
en AG.183
Volks.wagen AG
d a oes
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Golf 2009 y Vol gu
b ara
ed nte
ris
Removeutknee
ho airbag bracket (Golf 2009 ) RHD models eo
ra
page
ss a
132 c
ce
le

All vehicles
un

pt
an
d
itte

y li

Remove wiper arms Electrical system; Rep. Gr. 92 ; Wind


rm

ab

screen wiper system; Removing and installing windscreen


pe

ility
ot

wiper system; Removing wiper arms .


wit
, is n

h re

Remove plenum chamber cover General body repairs, ex


hole

spec

terior; Rep. Gr. 50 ; Plenum chamber cover; Removing ple


es, in part or in w

num chamber cover .


t to the co

Unscrew bolt -1- in plenum chamber (20 Nm).


rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
op py
Press out the two spreader pins -3- upwards.
t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
195
Prote AG.
1. Dash panel
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Pull out both spreader rivets -2-.


Remove intermediate pieces -1- and -4- from heater and air
conditioning unit.

AG. Volkswagen AG d
agen oes
olksw not
V gu
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ise nte
or eo
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ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Note

When removing cross member, note position of electrical lines


and their attachment; produce sketches or take photos if neces
sary!

196 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Disconnect wiring harness -1- from immobiliser reader coil - gen AG. Volkswagen AG d
a
D2- . Vol
ksw
oes
not
g y ua
db ran
Disconnect steering column from cross member ris Running
e
tee
ho
gear, axles, steering; Rep. Gr. 48 ; Steering column
au
t and or
ac
steering wheel; Assembly overview - steeringss column, left-

ce
le
hand drive vehicles .

un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
Release wiring harnesses from cross member -arrows-.

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
op py
Separate wiring retainer -1- from cross member on both sides t. C rig
gh ht
of vehicle -arrow-. yri
p by
o Vo
by c lksw
cted agen
Prote AG.

Unscrew two bolts each on left and right -1- and -2- (20 Nm).

Remove bolts -1- and -2- (4.5 Nm).


Unscrew the two nuts -3- and -4- (9 Nm).
Remove bolts -5- and -6- (4.5 Nm).
Unscrew the two nuts -7- and -8- (8 Nm).

1. Dash panel 197


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
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ir se tee
tho
u or
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ss

ce
e
nl

pt
du

an
itte

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erm

ab
ility
ot p

Note
wit
, is n

h re
hole

In area of nuts -1- and -2-, use a scriber to mark vertical and hor spec
es, in part or in w

izontal position of cross member in vehicle. t to the co

Unscrew the two nuts -1- and -2- on driver side (20 Nm).
rrectness of i
l purpos

Note

In area of nut -2-, use a scriber to mark vertical and horizontal


nf
ercia

position of cross member in vehicle.


rm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

198 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Unscrew nut -2- on front passenger side (20 Nm).


Release wiring harness fasteners, depending on vehicle
equipment level, from cross member.
Pull cross member -1- about 2 cm to the rear.

AG. Volkswagen AG d
agen oes
olksw not
Remove bolts -1- and -2- (9 Nm). d by V gu
ara
rise nte
o
Remove support plate -3- from cross member
auth -4-. eo
ra
ss c

ce
le
un

pt
Note

an
d
itte

y li
erm

ab
ility
When removing cross member, note position of electrical lines
ot p

and their attachment; produce sketches or take photos if neces

wit
is n

h re
sary!
ole,

spec
urposes, in part or in wh

With aid of second mechanic, carefully lift cross member -4-

t to the co
out of vehicle.

rrectne
1.4.2 Installing
Install in reverse order of removal.

ss o
cial p

f inform
mer

Note

atio
om

n
Before securing cross member, align member using marks made
c

i
or

n thi
during removal.
te

sd
iva

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pr

cum
r
fo

1.5 Aligning dash panel in vehicle (Golf


en
ng

t.
yi Co
2004 ) Cop py
t. rig
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yri by
The height of the dash panel is set correctly when no offset exists cop Vo
by lksw
between the gap of the door trim -arrow A- and dash panel
cted agen
Prote AG.
-arrow B-.
The difference in height between the upper edge of the door trim
-1- and the upper edge of the dash panel -2- is 3 mm 1 mm.
There is no requirement to adjust the position of the dash panel
to increase the gap between the door trim and the dash panel
-arrow C-.

1. Dash panel 199


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Open door and remove bolt -1- (2 Nm).


Hold a respectively thick cloth on the left side of the dash panel
and close the door.
This action pushes the door trim closer to the door and the gap
between the door trim and the dash panel increases respectively.
A realignment of the dash panel is therefore not necessary.

Note

Apply the same procedures for the front passenger side.

Aligning dash panel


The dash panel can be aligned in the vertical and transverse
plains.
Remove wiper arms Rep. Gr. 92 .
Remove plenum chamber cover Rep. Gr. 64 .
Remove dash panel end trim page 60 .

Lever cover -1- out of mounting using removal wedge -3409- .

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le

Using a small screwdriver, unclip cover -1- from trim.


un

pt
an
d
itte

y li

Remove bolt -2- (1.5 Nm).


erm

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ility
ot p

Pull left footwell trim -3- out of mountings.


wit
is n

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ole,

spec

Note
urposes, in part or in wh

t to the co

Removal of right footwell trim is identical.


rrectness o
cial p

f inform
mer

atio
om

n
c

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or

n thi
te

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pr

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Prote AG.

200 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
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ab
pe

ility
ot

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h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

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cum
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ng

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cted agen
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Loosen bolt -1- in plenum chamber by 2-3 rotations.

Loosen the two bolts under the heating/air conditioning con


trols -1- 2 to 3 turns (9 Nm).

Note

Other bolts in this area need not be loosened.

Loosen the four bolts -2- in the area of the tunnel 2 to 3 turns
(20 Nm).

1. Dash panel 201


AG. Volkswagen AG d
agen oes
Golf 2004 , Golf 2009 Volksw not
gu
y
General body repairs, interior - Edition 05.2010 rise
d b ara
nte
tho eo
au ra
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nl

pt
du

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itte

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erm

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ility
ot p

wit
, is n

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hole

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es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

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or c

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On the right side loosen the nut -1- 2 to 3 turns (18 Nm).
On the left side loosen the fuse holder securing bolt -3- (2 Nm).
Loosen the two nuts -4- 2 to 3 turns (18 Nm).
Aligning height of dash panel

Note

The height of the dash panel is set using eccentric bolts -2- and -5-.
In the default position the longer surface of the eccentric faces the outside of the vehicle.
The eccentric must not be turned further than 90 from the default position.

Set the required height of the dash panel using eccentric bolts
-2- and -5-.
Aligning dash panel horizontally
Slide dash panel to desired position.

202 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
. Volkswage
AG n AG d
agen oes
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ility
ot

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hole

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es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
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cum
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ng

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Cop py
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Tighten dash panel securing bolts to prescribed torque after


aligning within vehicle.
Installation of removed components is basically the reverse of re
moval.

1. Dash panel 203


Golf 2004 , Golf 2009 n AG. Volkswagen AG do
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General body repairs, interior - Edition 05.2010 d byV
o ot g
ua
ran
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2 Door trim (Golf 2004 ) ss

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2.1 Tools

ility
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hole

spec
2.1.1 Required special tools, workshop equip

es, in part or in w

t to the co
ment, test and measuring devices and
auxiliary items

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
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Cop py
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pyri by
Vo
co lksw
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cted agen
Prote AG.

Removal wedge -3409-


Removal pliers -3392-
Release tool -T10236-

2.2 Removing and installing front door trim


on driver side

2.2.1 Removing
Switch off ignition.
Using a removal wedge -3409- , lever upper part of door han
dle recess -1- upwards out of mountings in door.

204 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Depending on vehicle equipment, disconnect wiring harness


es from upper part of door handle recess.
Remove the two bolts -2- in area of grip moulding (4 Nm).
Remove bolt -3- and the three bolts -4- (2 Nm).
Using removal pliers -3392- , release bottom section of door
trim from mountings.
Using removal pliers -3392- , release sides of door trim from
mountings.
Pull door trim upwards vertically out of window slot.
If vehicle is equipped with a radio system, disconnect wiring
harness from loudspeaker.
Disconnect wiring harness of door trim from door control unit.
Detach Bowden cable -5- from interior door handle mecha n AG. Volkswagen AG do
nism -6-. lkswage es n
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Remove bolt -7- (2 Nm) and lever triangular mirror cover
ise -8-
d
nte
or
out of fasteners using removal wedge -3409- . au th eo
ra
ss c
If vehicle is equipped with a radio system, disconnect loud

ce
le
un

speaker wiring harness from cover.

pt
an
d
itte

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rm

ab
pe

ility
ot

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, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
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Cop py
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pyri by
Vo
co lksw
by
cted agen
Prote AG.

2. Door trim (Golf 2004 ) 205


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2.2.2 Installing
Install in reverse order of removal.
AG. Volkswagen AG d
agen oes
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Note d by V gu
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Before installing,scheck
sa
u
securing clips for damage and renew if ra
c
necessary.

ce
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nl

pt
du

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itte

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2.3 Removing and installing front door trim
erm

ab
ility
on passenger side
ot p

wit
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hole

spec
2.3.1 Removing
es, in part or in w

t to the co
Switch off ignition.
Using a removal wedge -3409- , lever upper part of handle

rrectness of i
recess -1- out of door handle in door trim.
l purpos

Remove bolts -2- and -3- (4 Nm).


Remove bolt -4- and the three bolts -5- (2 Nm).

nform
ercia

Using removal pliers -3392- , release bottom section of door


m

at
om

i
trim from mountings.
on
c

in t
or

Using removal pliers -3392- , release sides of door trim from


his
ate

mountings.
do
priv

cum
or

Pull door trim upwards vertically out of window slot.


f

en
ng

t.
yi Co
op
If vehicle is equipped with a radio system, disconnect wiring
C py
t. rig
gh
harness from loudspeaker.
ht
pyri by
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Disconnect wiring harness of door trim from door control unit.
cted agen
Prote AG.

Detach Bowden cable -6- from interior door handle mecha


nism -7-.
Remove bolt -8- (2 Nm) and lever triangular mirror cover -9-
out of fasteners using wedge -3409- .
If vehicle is equipped with a radio system, disconnect loud
speaker wiring harness from cover.

206 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
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erm

ab
ility
ot p

wit
is n

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spec
urposes, in part or in wh

t to the co
rrectne

2.3.2 Installing
ss

Install in reverse order of removal.


o
cial p

f inform
mer

atio

Note
om

n
c

i
or

n thi

Before installing, check securing clips for damage and renew if


te

sd
a

necessary.
iv

o
pr

cum
r
fo

en
ng

t.
2.4 Removing and installing door lining trim
yi Co
Cop py

strip
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Prote AG.

2.4.1 Removing

Note

Levering out the trim strip must be started in the front area of the door lining.

2. Door trim (Golf 2004 ) 207


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Carefully lever trim strip -1- out of mountings 24 mm from front


edge -dimension a- using release tool -T10236- .

AG. Volkswagen AG d
agen oes
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Lever trim strip out of remaining mountings as described. Di


erm

ab

mensions:
ility
ot p

wit
, is n

-Dimension b = 120 mm-


h re
hole

spec

-Dimension c = 230 mm-


es, in part or in w

t to the co

-Dimension d = 338 mm-


-Dimension e = 445 mm-
rrectness of i

Pull trim strip out of door lining in direction of travel.


l purpos

2.4.2 Installing
Install in reverse order of removal.
nform
mercia

2.5 Removing and installing rear door trim


at
om

ion
c

in t
or

his
ate

Note
do
priv

cum
for

en
g

Removal and installation of trim is described for the right rear


n

t.
yi Co
op
door. Follow same instructions for trim on left side door as ap C py
t. rig
propriate.
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2.5.1 Removing
AG.

Switch off ignition.


Only vehicles with manual window regulators
Remove window crank handle page 210 .
Using a removal wedge -3409- , lever upper part of handle
recess -1- out of door handle in door trim.

208 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove bolts -2- and -3- (4 Nm).


Remove bolt -4- (2 Nm).
Using removal pliers -3392- , release bottom section of door
trim from mountings.
Using removal pliers -3392- , release sides of door trim from
mountings.
Pull door trim upwards vertically out of window slot.
Depending on vehicle equipment, disconnect wiring harness
es from door trim.
Detach Bowden cable -5- from interior door handle mecha
nism -6-.

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.5.2 Installing
Install in reverse order of removal.

2. Door trim (Golf 2004 ) 209


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

If door trim is renewed on vehicles with manual window regulator,


it is necessary to adjust the new door trim using workshop equip
ment. To do this, a hole must be made in the door trim for the
window regulator shaft.

Note

Before installing, check fasteners for damage and renew if nec


AG. Volkswagen AG d
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2.6 Removing and installing window crank tho
ris tee
or
au
handle
ac
ss

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un

pt
an
d
itte

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erm

2.6.1 Removing

ab
ility
ot p

wit
is n

Press retaining clip -1- forward in direction of travel -arrow- and

h re
pull window crank -2- from shaft -3-.
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2.6.2 Installing
Installation is carried out in reverse order of removal.

210 Rep. Gr.70 - Trim, insulation


AG. Volkswagen AG d
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agen oes
not
Golf 2004 , Golf 2009
ol
byV General body gu repairs, interior - Edition 05.2010
a
ed ran
ris tee
tho or
au ac
ss
Note

ce
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un

pt
an
d
itte

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After reinstallation, the window crank handle on the right side must be positioned at 5 o'clock when window
erm

ab
is closed.

ility
ot p

wit
is n

After reinstallation, the window crank handle on the left side must be positioned at 7 o'clock when window

h re
is closed.
ole,

spec
urposes, in part or in wh

This equates to an installation angle of 30 -angle -.

t to the co
Deviation between window cranks must be no more than 6.

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Door trim (Golf 2004 ) 211


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

3 Door trim (Golf 2009 )

3.1 Tools
AG. Volkswagen AG d
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olksw not
V gu
by
3.1.1 Required special tools, workshop equip
d ara
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or eo
h
ss aut
ment, test and measuring devices and ra
c
auxiliary items

ce
e
nl

pt
du

an
itte

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Wedges -T10383-
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm

3.2 Removing and installing front door trim


m

atio
om

(2-door vehicles)
n in
or c

thi
te

sd
iva

o
r
rp

cu

Note
o

m
f

en
ng

t.
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op
Removal and installation are described for the right vehicle side.
C py
t. rig
gh
Follow same instructions for the left side as appropriate.
ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
Removing
Switch off ignition.
Prise trim -1- out of door trim using wedge -T10383/1- .

212 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove bolts -1- and -2- (4.5 Nm).

Remove bolt -1- on underside (4.5 Nm).

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
s c
Caution s

ce
le
un

pt
an
d

When the door trim is separated, there is a risk that fastening


itte

y li
rm

elements may be damaged. To avoid this, always follow the

ab
pe

ility
specified order and positions of clips when removing the door
ot

wit
trim.
, is n

h re
hole

spec
es, in part or in w

Release door trim from clips in -specified sequence- using

t to the co
wedges -T10383- .

rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Door trim (Golf 2009 ) 213


AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
Golf 2004 , Golf
oris 2009 nte
eo
th
General body
s aurepairs, interior - Edition 05.2010 ra
c
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Pull door trim upwards vertically out of window slot.


Now unhook Bowden cable -1- from interior door handle on
inside of door trim.
Depending on vehicle equipment, disconnect wiring harness
es from door trim.
Installing
Install in reverse order of removal.

Note

Before installing, check fasteners for damage and renew if nec


essary.

214 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Caution

Before installing door trim, ensure that the locking mechanisms


of all clips are in -position 1-.
It is not possible to install the door trim without problem if clips
are in -position 2-!

n AG. Volkswagen AG do
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an
d
itte

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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3.3 Removing and installing front door trim


(4-door vehicles)

Note

Removal and installation are described for the right vehicle side.
Follow same instructions for the left side as appropriate.

Removing
Switch off ignition.
Prise trim -1- out of door trim using wedge -T10383/1- .

3. Door trim (Golf 2009 ) 215


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
lksw not
Remove the three bolts -arrows- (4.5 Nm). d by
Vo gu
ara
ise nte
r
Remove bolt -2- on underside (4.5 Nm). ut ho eo
ra
s a c
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Caution

When the door trim is separated, there is a risk that fastening


elements may be damaged. To avoid this, always follow the
specified order and positions of clips when removing the door
trim.

Release door trim from clips in -specified sequence- using


wedges -T10383- .

216 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
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tho
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un

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an
d
itte

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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Pull door trim upwards vertically out of window slot.


Now unhook Bowden cable -1- from interior door handle on
inside of door trim.
Depending on vehicle equipment, disconnect wiring harness
es from door trim.
Installing
Install in reverse order of removal.

Note

Before installing, check fasteners for damage and renew if nec


essary.

3. Door trim (Golf 2009 ) 217


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Caution

Before installing door trim, ensure that the locking mechanisms


of all clips are in -position 1-.
It is not possible to install the door trim without problem if clips
are in -position 2-!

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
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aut ra
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un

pt
an
d
itte

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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

3.4 Removing and installing rear door trim


do
r
rp

cum
fo

en
ng

t.
yi Co
op
Note C py
ht. rig
rig ht
py by
o Vo
Removal and installation are described for the right vehicle side.
by c lksw
cted agen
Follow same instructions for the left side as appropriate.
Prote AG.

Removing
Switch off ignition.

218 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Prise trim -1- out of door trim using wedge -T10383/1- .

Remove bolts -1- and -2- (4.5 Nm).

n AG. Volkswagen AG do
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o ot g
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ir se tee
tho
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a ac
ss

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e
nl

pt
du

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itte

y li
Remove bolt -1- on underside (4.5 Nm).
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
m

Caution
o

n in
or c

thi
e

When the door trim is separated, there is a risk that fastening


t

sd
iva

elements may be damaged. To avoid this, always follow the


r
rp

cu
o

specified order and positions of clips when removing the door


f

en
ng

t.
trim.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
Release door trim from clips in -specified sequence- using
by
cted agen
Prote
wedges -T10383- .
AG.

3. Door trim (Golf 2009 ) 219


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
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aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Pull door trim upwards vertically out of window slot.


Now unhook Bowden cable -1- from interior door handle on
nf
ercia

inside of door trim.


orm
m

atio

Depending on vehicle equipment, disconnect wiring harness


om

es from door trim.


n in
or c

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e

Installing
t

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Install in reverse order of removal.


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If door trim is renewed on vehicles with manual window regulator,
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it is necessary to adjust the new door trim using workshop equip
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window regulator shaft.
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Prote AG.

Note

Before installing, check fasteners for damage and renew if nec


essary.

220 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Caution

Before installing door trim, ensure that the locking mechanisms


of all clips are in -position 1-.
It is not possible to install the door trim without problem if clips
are in -position 2-!

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mer

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3.5 Removing and installing trim strip and
Prote AG.

door trim

Note

Trim strips are welded to door trims, it is therefore necessary to


remove each door trim.

Removing
Switch off ignition.
Remove front door trim:

3. Door trim (Golf 2009 ) 221


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Vehicles with 2 doors: page 212


Vehicles with 4 doors: page 215
Remove rear door trim page 208 .
Remove weld points of trim strip with an appropriate milling
cutter.
Loosen trim strip from trim.
Installing
Insert strip trim into door trim and secure with lock washers.

3.6 Removing and installing front door trim


cover

Note

Removal and installation are described for the right vehicle side.
Follow same instructions for the left side as appropriate.

Removing
Switch off ignition.
Remove front door trim:
Vehicles with 2 doors: page 212
Vehicles with 4 doors: page 215
Pull door trim cover -1- out of mountings in door panel.
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Disconnect wiring harness -2-. Volks ot g
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Installing oris tee
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Install in reverse order of removal.
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Note
erm

ab
ility
ot p

wit

Before installing, check fasteners for damage and renew if nec


is n

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essary.
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
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Prote AG.

222 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4 Pillar and side trims


lksw
agen
AG. Volkswagen AG d
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4.1 Removing and installing upper A-pillar ss
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trim

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Note
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Removal and installation is described for the left vehicle side.
hole

spec
Follow same instructions for the right side as appropriate.
es, in part or in w

t to the co
4.1.1 Removing

rrectness of i
Remove dash panel end trim page 60 .
l purpos

Remove A-pillar centre trims page 224


Remove airbag emblem -1- and remove bolt -2- (4 Nm).

nform
ercia

Pull lower section of trim -arrow A- out of securing clips -3-.


m

a
com

ti
Release trim from door seal beading.

on in
r
te o

thi
Pull trim out of forward mountings -arrow B-.

s
iva

do
r

Pull rear section of trim out of dash panel -arrow C-.


rp

cum
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t.
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Cop py
Note
t. rig
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When reinstalled, airbag emblem -1- must be renewed.
cted agen
Prote AG.

Before installing, check fasteners for damage and renew if necessary.

4. Pillar and side trims 223


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
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es, in part or in w

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r
te o

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t.
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Cop py
t. rig
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pyri by
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by
cted agen
Prote AG.

4.1.2 Installing
Install in reverse order of removal.

4.2 Removing and installing middle A-pillar


trim

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

Removing
Remove dash panel end trim page 60 .
Pull upper part of trim -1- out from mountings in body
-arrow A-.
Pull out trim upwards from A-pillar lower trim -arrow B-.

224 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
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Installing
spec
es, in part or in w

t to the co

Install in reverse order of removal.


rrectness of i

Note
l purpos

Following installation, ensure that trim is positioned in door seal


beading.
nform
ercia

4.3 Removing and installing lower A-pillar


m

at
om

io

trim, driver side


n
c

in t
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his
ate

do
priv

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4.3.1 Removing
f

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t.
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op
Release sill panel moulding from body, in area of transition to
C py
t. rig
gh
lower A-pillar moulding:
ht
pyri by
Vo
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Two-door page 81
cted agen
Prote AG.

Four-door page 82
Remove dash panel end trim page 60 .
Remove bonnet operating lever -1- Rep. Gr. 55 .

4. Pillar and side trims 225


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove clip -2-.


Release trim from body -arrow A-.
Release trim from door seal beading.
Pull trim out of mountings -arrow B-.

Note

Before installing clip, check clip -2- for damage and renew if necessary.

AG. Volkswagen AG d
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urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
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pr

cum
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fo

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

4.3.2 Installing
Install in reverse order of removal.

226 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.4 Removing and installing lower A-pillar


trim, front passenger side

4.4.1 Removing
Release sill panel moulding from body, in area of transition to
lower A-pillar moulding:
Two-door page 81
Four-door page 82
Remove dash panel end trim on front passenger side
page 60 .

Note

For greater clarity, dash panel is not shown in figure.

Release trim from body -arrow A-.


Release trim from door seal beading.
Pull trim out of mountings -arrow B-.

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es, in part or in w

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rrectness of i
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orm
m

atio
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o

m
f

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t.
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Cop py
t. rig
gh ht
pyri by
Vo
co

227
by lksw
cted agen
Prote 4. Pillar and side trims
AG.
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.4.2 Installing
Install in reverse order of removal. AG. Volkswagen
agen AG do
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4.5 Removingedand by
Vo installing upper B-pillar
ot g
ua
ran
trim utho
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or
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ss

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pt
Note

an
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ab
Removal and installation is described for the left vehicle side.

ility
ot p

Follow same instructions for the right side as appropriate.

wit
is n

h re
ole,

spec
4.5.1 Removing
urposes, in part or in wh

t to the co
Remove airbag emblem -1- and remove bolt -2- (4 Nm).

rrectne
Note

ss
When reinstalled, airbag emblem -1- must be renewed.

o
cial p

f inform
Pull lower section of trim out of mountings in body -arrow A-.
mer

atio
m

Release trim from door seal beading.


o

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

228 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Pull trim out of upper mountings -arrow B-.

AG. Volkswagen AG d
agen oes
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ility
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is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

4-door
thi
te

sd
va

Open the flap -1- in the lower area of the B pillar.


i

o
pr

cum
r
fo

en

Push the floor covering to the side slightly and remove the bolt
ng

t.
yi Co
-2- (40 Nm) t. Cop py
rig
gh ht
Remove belt end anchor -3- from body. pyri by
Vo
co lksw
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cted agen
2-door Prote AG.

Remove bench seat page 304 .


Remove sill panel moulding (2-door) page 81 .
Remove belt end anchor from seat belt page 92 .
All vehicles
Pull seat belt through opening in trim.

4. Pillar and side trims 229


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.5.2 Installing

Note

When installing, the belt adjuster slide -4- and the button of the trim -3- must be in the same position.
Before installing, check clip for damage and renew if necessary.

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, is n

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hole

spec
es, in part or in w

t to the co
rrectness of i

Installation is carried out in reverse order of removal.


l purpos

4.6 Removing and installing lower B-pillar


trim
nf
ercia

orm
m

atio
om

Note
n in
or c

thi
te

sd
a

Removal and installation is described for the left vehicle side.


iv

o
r
rp

cu

Follow same instructions for the right side as appropriate.


o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

230 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.6.1 Removing
If vehicle is equipped with an interior monitor, switch off igni
tion.
Remove upper B-pillar trim. Belt end anchor or anchor rail for
front seat belt need not be removed page 228 .
Remove sill panel moulding (4-door) page 82 .
Remove the two bolts -1- (4 Nm).
Release trim -3- from door seal beading.
Pull trim, in area of guide -2-, out of mountings in body.
If vehicle is equipped with interior monitoring system, discon
nect wiring harness from sensor.
AG. Volkswagen AG d
agen oes
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spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

4.6.2 Installing
Install in reverse order of removal.

4. Pillar and side trims 231


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

4.7 Removing and installing C-pillar trim

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

4.7.1 Removing
Switch off ignition.
4-door, vehicles 06/2005
Remove bench seat page 304 .
Remove side padding (4-door):
AG. Volkswagen AG d
agen oes
with rear side airbags page 306 Volksw not
gu
d by ara
e
with no rear side airbags page 307 horis nte
eo
aut ra
Remove wheel housing liner (4-door) page 84 . ss c

ce
le
un

pt
4-door, vehicles with rear side airbag, 06/2005

an
d
itte

y li
Remove side padding (4-door):
rm

ab
pe

ility
with rear side airbags page 306
ot

wit
, is n

h re
Remove wheel housing liner (4-door) page 84 .
hole

spec
es, in part or in w

4-door, vehicles without rear side airbag, 06/2005

t to the co
Remove wheel housing trim, 4-door, without rear side airbag
page 85 .

rrectness of i
2-door
l purpos

Remove upper B-pillar trim. Belt end anchor or anchor rail for
front seat belt need not be removed page 228 .

nform
ercia

Remove bench seat page 304 .


m

a
com

t
Remove backrest page 305 .

ion in
r
te o

Remove side panel trim page 233 .

thi
s
iva

do
All vehicles
r
rp

cum
fo

en
g

Remove luggage compartment cover side support


n

t.
yi Co
op
page 241 . C py
t. rig
gh ht
yri
Remove roof end strip page 246 .
p by
o Vo
by c lksw
cted agen
Remove airbag emblem -1- and remove bolt -2- (4 Nm).
Prote AG.

Note

When reinstalled, airbag emblem -1- must be renewed.

Remove nut -3- (1.5 Nm).


Release trim from stud of nut -3- -arrow A-.
Release trim from mountings -arrow B- and from door seal
beading.
Pull trim upwards out of mountings in body -arrow C-.

232 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
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an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
or

4.7.2 Installing
f

en
ng

t.
yi Co
op
Install in reverse order of removal.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Note
Prote AG.

Before installing, check fasteners for damage and renew if nec


essary.

4.8 Removing and installing sill panel


moulding (2-door)

Note

Removal and installation is described for the right vehicle side.


Follow same instructions for the left side as appropriate.

4.8.1 Removing
Remove upper B-pillar trim. Front seat belt anchor rail need
not be removed page 228 .

4. Pillar and side trims 233


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove bench seat page 304 .


Remove cover cap -1- and remove bolt -2- (2 Nm).
Pull sill panel moulding out of mountings in lower area of side
panel moulding.
Release side panel trim from mountings in body.
If vehicle is equipped with a radio system,
wage disconnect wiring
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harness from loudspeaker -3-. y Volks ot g
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If vehicle is equipped withtho
interior
ris monitoring system, discon e or
nect wiring harness from
s a sensor.
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itte

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pe

ility
ot

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, is n

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hole

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es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4.8.2 Installing
Install in reverse order of removal.

Note

Before installing, check securing clips for damage and renew if


necessary.

234 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

5 Rear lid trim (Golf 2004 )

5.1 Tools

5.1.1 Required special tools, workshop equip


ment, test and measuring devices and
auxiliary items
Removal pliers -3392- AG. Volkswagen AG d
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spec
urposes, in part or in wh

t to the co
5.2 Removing and installing rear lid trim

rrectne
5.2.1 Removing

ss o
Remove the two bolts -1- from handle recess (2 Nm).
cial p

f inform
Release trim from mountings in rear lid using removal wedge
mer

atio
-3392- . Begin along lower edge of rear lid.
om

n
c

Separate rear lid trim -2- from window frame trim -3- on both
or

n thi
e

sides.
t

sd
iva

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pr

cum
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fo

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

5. Rear lid trim (Golf 2004 ) 235


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Pull trim, in area of centralizing pins -4- and -5-, out of mount
ings in rear lid.

AG. Volkswagen AG d
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ility
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ole,

5.2.2 Installing
spec
urposes, in part or in wh

Install in reverse order of removal.


t to the co

Note
rrectne

Before installing, check securing clips for damage and renew if


ss

necessary.
o
cial p

f inform
mer

5.3 Removing and installing window frame


atio
m

trim
o

n
c

i
or

n thi
te

sd
iva

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pr

cum
r

5.3.1 Removing
fo

en
ng

t.
yi Co
op
Remove rear lid trim page 235 .
C py
t. rig
gh ht
yri by
Release trim along sides from mountings in rear lid using cop Vo
by lksw
wedge -3392- .
cted agen
Prote AG.

236 Rep. Gr.70 - Trim, insulation


AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho e o Golf 2004 , Golf 2009
aut ra
ss General body repairs, c interior - Edition 05.2010

ce
le
un

pt
Pull upper edge of trim out of mountings.

an
d
itte

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erm

ab
Pull trim, in area of centralizing pins -1- and -2-, out of mount

ility
ot p
ings in rear lid.

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

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pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

5.3.2 Installing
Install in reverse order of removal.

Note

Before installing, check securing clips for damage and renew if


necessary.

5. Rear lid trim (Golf 2004 ) 237


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

6 Rear lid trim (Golf 2009 )

6.1 Tools

6.1.1 Required special tools, workshop equip


ment, test and measuring devices and
auxiliary items
Wedges -T10383-

6.2 Removing and installing rear lid trim n AG. Volkswagen AG do


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Removing d byV ua
ran
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Remove the two bolts -arrows- from handle recess
uth (1.5 Nm).
o
or
a ac
ss
Release trim -1- from mountings in rear lid using wedge -

ce
e
nl

T10383- . Begin along lower edge of rear lid.

pt
du

an
itte

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Release both side of rear lid trim from window frame trim -2-.
erm

ab
ility
ot p

Pull trim, in area of centralizing pins, out of mountings in rear

wit
, is n

lid.

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
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or c

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o

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f

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

238 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
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ility
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es, in part or in w

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rrectness of i
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Cop py
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Prote
Installing
AG.

Install in reverse order of removal.

Note

Before installing, check fasteners for damage and renew if nec


essary.

6.3 Removing and installing window frame


trim
Removing
Remove rear lid trim page 238
Release trim -1- along sides from mountings in rear lid using
wedge -T10383 - .
Pull upper edge of trim out of mountings.
Pull trim, in area of centralizing pins, out of mountings in rear
lid.

6. Rear lid trim (Golf 2009 ) 239


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

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an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
Installing
Install in reverse order of removal.

rrectnes
Note
s o
cial p

f inform

Before installing, check fasteners for damage and renew if nec


mer

essary.
atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

240 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

7 Luggage compartment trims

7.1 Removing and installing luggage com


partment cover side cover

Note

Removal and installation is described for the right vehicle side.


Follow same instructions for the left side as appropriate.

7.1.1 Removing
Switch off ignition.
2-door
Remove upper B-pillar trim. Front seat belt anchor rail need
not be removed page 228 .
Remove bench seat pageG304 .
. Volkswage nA n AG d
wage oes
Remove backrest
y V page 305 .
olks not
gu
b ara
ed
Remove side tho
ris panel trim page 233 . nte
eo
au ra
4-door, vehicles
ss 06/2005 c
ce
e
nl

pt

Remove bench seat page 304 .


du

an
itte

y li

Remove side padding (4-door):


erm

ab
ility
ot p

with rear side airbags page 306


wit
, is n

h re

with no rear side airbags page 307


hole

spec
es, in part or in w

Remove wheel housing liner (4-door) page 84 .


t to the co

4-door, vehicles with rear side airbag, 06/2005


Remove side padding (4-door):
rrectness of i

with rear side airbags page 306


l purpos

Remove wheel housing liner (4-door) page 84 .


nf
ercia

4-door, vehicles without rear side airbag, 06/2005


orm
m

atio

Remove wheel housing trim, 4-door, without rear side airbag


om

n in

page 85 .
or c

thi
te

All vehicles
sd
iva

o
r
rp

cu

Pull lock carrier cover out of mountings in transition area to


o

m
f

en
ng

support.
t.
yi Co
Cop py
.
Remove bolts -1- and -2- (1.5 Nm).
t rig
gh ht
pyri by
Vo
co
Pull support -3- out of mountings.
by lksw
cted agen
Prote AG.
Depending on vehicle equipment, disconnect wiring harness
from support.

7. Luggage compartment trims 241


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
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aut ra
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ce
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nl

pt
du

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itte

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ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

7.1.2 Installing
Install in reverse order of removal.

Note

Before installing, check securing clips for damage and renew if


necessary.

7.2 Removing and installing luggage com


partment side trim panel

Note

Removal and installation is described for the right vehicle side.


Follow same instructions for the left side as appropriate.

7.2.1 Removing
Switch off ignition.
Remove floor covering from vehicle.

242 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2-door
Remove upper B-pillar trim. Belt end anchor or anchor rail for
front seat belt need not be removed page 228 .
Remove bench seat page 304 .
Remove backrest page 305 .
Remove side panel trim page 233 .
4-door, vehicles 06/2005
Remove bench seat page 304 .
Remove side padding (4-door):
with rear side airbags page 306
with no rear side airbags page 307
Remove wheel housing liner (4-door) page 84 .
4-door, vehicles with rear side airbag, 06/2005
Remove side padding (4-door):
with rear side airbags page 306
. Volkswagen AG
a gen AG d
Remove wheel
Vol housing liner (4-door) page
ksw
oes
not 84 .
g
y ua
db r
4-door, vehicles
or
ise without rear side airbag, 06/2005antee
h
ut or
Remove
ss
a
wheel housing trim, 4-door, without rear side
ac
airbag
page 85 .
ce
e
nl

pt
du

an

All vehicles
itte

y li
erm

ab

Remove rear lock carrier cover page 244 .


ility
ot p

wit
, is n

Remove luggage compartment cover side support


h re

page 241 .
hole

spec
es, in part or in w

Remove the two bolts -1- (8 Nm) and remove lashing eye
t to the co

-2-.
Remove the five press studs -3- and remove trim panel from
rrectness of i

vehicle.
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

7. Luggage compartment trims 243


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

7.3 Removing and installing rear lock carrier


cover

7.3.1 Removing
Remove floor covering from vehicle.
Release lower section of cover -arrow A- from body.
Pull cover out of side fasteners -1- and -2- in body.
Pull off cover upwards from lock carrier -arrows B-.

244 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne

7.3.2 Installing
ss o
cial p

Install in reverse order of removal.


inform
mer

atio
om

Note
n
c

i
or

n thi
te

sd
a

Before installing, check securing clips for damage and renew if


iv

o
pr

necessary.
um
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

7. Luggage compartment trims 245


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

8 Roof trims

8.1 Tools

n AG. Volkswagen AG do
lkswage es n
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ir se tee
tho
u or
a ac
ss

ce
le
un

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an
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itte

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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Electric cutter -V.A.G 1561 A-


Cutting blade -V.A.G 1561/20-
nform
ercia

Hand-cartridge gun -V.A.G 1628-


m

a
com

tio

Release lever -T10039 -


n in
r
te o

thi

8.2 Removing and installing roof frame trim


s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
8.2.1 Removing Cop py
t. rig
gh ht
yri by
Open rear lid. cop Vo
by lksw
cted agen
Prote
Pull off roof frame trim -1- downwards out of mountings in roof
AG.

cross member and out of bead of rear lid seal.

246 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Note

Before installing, check fasteners for damage and renew if necessary.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

8.2.2 Installing
Install in reverse order of removal.

8.3 Removing and installing moulded head


lining

8.3.1 Removing
Open sliding/tilting sunroof, if fitted.
Switch off ignition.
Remove front interior light -W1- . Rep. Gr. 96. .
Remove roof frame trim page 246 .
Remove right dash panel end trim page 60 .

8. Roof trims 247


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove right A-pillar centre trims page 224


Remove upper right A-pillar trim page 223 .
Loosen left A-pillar trim in transition area to moulded headlin
ing.
AG. Volkswagen
Remove upper B-pillar trims.lkBeltswa end anchors or anchor
gen AG do
es n rails
for front seat belts needd bnot
y V be removed page 228 .
o ot g
ua
e ran
ris tee
Only 2-door. utho or
a ac
ss
Remove bench seat page 304 .

ce
e
nl

pt
du

Remove backrest page 305 .

an
itte

y li
erm

ab
Remove side panel trim page 233 .

ility
ot p

wit
Remove luggage compartment cover side support
, is n

h re
page 241 .
hole

spec
Remove C-pillar trims page 232 .
es, in part or in w

t to the co
Only 4-door.
Remove airbag emblems -1- and unscrew bolts -2- (4 Nm)

rrectness of i
from both C-pillar trims.
l purpos

Note

nf
ercia

orm
On reinstallation, airbag emblems -1- must be renewed.
m

atio
om

n in
or c

Unscrew nuts -3- (1.5 Nm).


thi
te

sd
iva

Release trims from studs of nuts -3- -arrow A-.


o
r
rp

cu
o

m
f

en
ng

Release trims from mountings -arrow B- and from door seal


t.
yi Co
beading. t. Cop py
rig
gh ht
pyri by
Vo
co lksw
by
Note
cted agen
Prote AG.

Removing C-pillar trims completely is not necessary in vehicles with four doors.

248 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
Vehicles with
uth sliding/tilting sunroof
o
or
a ac
ss
Push wedge -T10039/1- between frame -1- and moulded
ce
le

headlining -2-.
un

pt
an
d
itte

y li

Separate frame from moulded headliner using release lever -


rm

ab

T10039/1- in -direction of arrow-, moving along perimeter.


pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by

249
co Vo
by lksw
cted 8. Roof trims
agen
Prote AG.
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

Remove sun visors -1- page 77


h re
hole

spec

Remove left and right roof grab handles -2- and -3-
es, in part or in w

page 88 .
t to the co

Remove the two bolts -4- (2 Nm).


rrectness of i

Lower moulded headliner slightly and, depending on vehicle


equipment, disconnect wiring harness from moulded headlin
l purpos

er.
Remove moulded headliner from vehicle through rear lid.
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

250 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
8.3.2 Installing
hole

spec
es, in part or in w

Install in reverse order of removal. t to the co

On vehicles with console in moulded headliner, cut out re


maining clip mountings -1- and -2- in area of four bolt holes.
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

8. Roof trims 251


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
Note
py by
co Vo
by lksw
cted agen
Prote AG.
4 door models: When fitting, the moulded headliner must be guided into the correct installation position, above
the C pillars, by 2 additional fitters!

8.4 Removing and installing roof insulation/


reinforcement

8.4.1 Removing
Remove moulded headliner page 247 .

Note

The following illustrations show a Lupo. For a Golf the removal


and installation procedure of the roof insulation/reinforcement is
similar.

Cut the roof insulation/reinforcement -1- into approx. 6 cm


wide strips -2- forwards using a carpet knife.

252 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Pull strips -2- from roof.


Cut adhesive residues -3- back with electric cutter -
V.A.G 1561 A- and cutting blade -V.A.G 1561/20- -4-.

Note

If paint structure has been damaged on removal of the roof insulation/reinforcement, repair paint damage ac
cording to guidelines of Paint workshop manual .

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co
8.4.2 Installing
by lksw
cted agen
Prote AG.

Note

Observe adhesive instructions when installing roof insulation/re


inforcement.

Use hand-cartridge gun -V.A.G 1628- to apply adhesive D 190


MKD A3 onto DVD.
Apply beads of adhesive onto roof insulation/reinforcement.

8. Roof trims 253


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Dimension a = 58 2 mm
Dimension b = 25 5 mm
Transport roof insulation/reinforcement into vehicle via rear lid
aperture and press fully onto roof.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

254 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

9 Floor covering

9.1 Tools
Special tools and workshop equipment required
Airbag adapter -VAS 6229-

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
r
Airbag adapter -VAS ut 6281-
ho eo
ra
s a c
s

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne

9.2 Removing and installing floor covering


ss o
cial p

f inform
mer

9.2.1 Removing
atio
om

n
c

Remove front seats page 260 .


or

n thi
te

sd
va

Remove accelerator pedal module Rep. Gr. 20 .


i

o
pr

cum
r
fo

Remove centre console:


en
ng

t.
yi Co
op
Base version page 6
C py
t. rig
gh ht
yri by
Highline version page 15
op Vo
by c lksw
cted agen
Prote AG.
Remove dash panel end trim page 60 .
Remove bonnet operating lever Rep. Gr. 55 .
Remove sill mouldings:
Two-door page 81
Four-door page 82
Remove lower A-pillar trims:
Driver's side page 225
Passenger side page 227

9. Floor covering 255


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Unscrew bolt -1- (1.5 Nm) and pull footrest cover -2- upwards
out of mountings in floor panel.

Right-hand drive vehicles only.


Pull clip -1- out and remove stud -2-.
Loosen stud -3- from threaded pin.
Pull footrest cover -4- up out of mountings in floor panel.

Two-door vehicles and vehicles with electricAGseat


. Volkadjustment
swagen A only
gen G do
swa es n
Remove cover -1- and remove
by
Vobolt
lk -2- (1 Nm). ot g
ua
d ran
se
Remove bracket -3- from
tho seat rail -4-.
ri tee
or
au ac
ss
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co

All vehicles
Cut floor covering at both -dot-dash lines- in area of handbrake
rrectne

console.
Remove floor covering from vehicle.
ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

256 Rep. Gr.70 - Trim, insulation


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

9.2.2 Installing
Install in reverse order of removal.
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

9. Floor covering 257


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

72 Seat frames
1 Front seats

1.1 Tools
Special tools and workshop equipment required
Airbag adapter -VAS 6229-

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

Airbag adapter -VAS 6281-

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
Assembly tool -3399-
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

258 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Engine and gearbox support -VAS 6095-

AG. Volkswagen AG d
agen oes
olksw not
yV gu
Seat repair stand s-VASed b 6136- ara
nte
ri
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne
Pop-rivet pliers -VAS 5072-
ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Removal wedge -3409- Prote AG.

1. Front seats 259


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.2 Removing and installing front seat

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.
Removal and installation is described for a manually adjusta
ble seat. Removal and installation of an electrically adjustable
seat is similar.

1.2.1 Removing

WARNING

Follow safety precautions when working on the airbag.


AG. Volkswagen AG d
agen oes
olksw not
V gu
by ara
Remove drawer from seat, if fitted. rised
nte
ho eo
ut
Move seat to foremost position using longitudinal adjustment.
ss a ra
c

ce
e

Remove bolts -3- and -4-.


nl

pt
du

an
itte

y li
Move seat to rearmost position using longitudinal adjustment.
erm

ab
ility
ot p

Disconnect vehicle battery Rep. Gr. 27 .

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Remove cover cap -5- from coupling station.
hole

spec
es, in part or in w

t to the co
WARNING

Electrostatic discharges may result in unintentional triggering

rrectness of i
of airbag. Therefore, the mechanic must electrostatically dis
charge him/herself before disconnecting the igniter and earth
l purpos

wires. This can be done by briefly touching the body or striker


plate of the door.

nform
mercia

at
Depending on vehicle equipment, disconnect seat wiring har
om

io
ness from coupling station.

n
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or

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e

Connect airbag adapter -VAS 6229- or airbag adapter -VAS


at

do
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6281- to side airbag wiring harness -6-.


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en
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Remove bolts -1- and -2-.


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Release wiring harness from mountings in floor.
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Caution
Prote AG.

If seat is lifted out of vehicle or transported, it must not, in order


to prevent damage, be gripped by attaching parts such as, e.g.
belt buckle, lever for seat longitudinal adjustment, lever for seat
height adjustment or seat trim panels.

Insert right hand between backrest and seat cushion, grip front
end of seat cushion with left hand and lift seat out of vehicle.

260 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
AG. VolkswagenGeneral
AG do body repairs, interior - Edition 05.2010
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cial p

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mer

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Prote AG.

1.2.2 Installing
Lift seat through front door opening.
Locate seat on centralizing pins, mounted on sides of tunnel,
and into respective openings in floor.
Tighten bolt -1- (40 Nm).
Tighten bolt -2- (40 Nm).

WARNING

If a thread in seat cross member mounting plate is damaged


on seat installation, reworking damaged threads is prohibited!
In this case, the seat cross member mounting plate must be
replaced.

If seat cross member mounting plate threads have been dam


aged:
Replace the affected seat cross member mounting plate
Body Repairs; Rep. Gr. 51

1. Front seats 261


Golf 2004 , Golf 2009
General body repairs, interior G. Volksw05.2010
gen-AEdition
agen AG
does
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Remove airbag adapter ris -VAS 6229-
e or airbag adapter -VAS rante
6281- . utho eo
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Lock side airbag wiring harness -6- into coupling station.

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Depending on vehicle equipment, reconnect all other wiring
itte

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harnesses into coupling station.
erm

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Secure wiring harness in fastener on floor and fit cover cap

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, is n

-5- onto coupling station.

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hole

spec
Reinstall seat drawer, if fitted.
es, in part or in w

t to the co
Switch ignition on.

rrectness of i
WARNING
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Ensure that nobody is in the vehicle.

nform
ercia

Reconnect vehicle battery Rep. Gr. 27 .


m

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Move seat to foremost position using longitudinal adjustment.

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or

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Tighten bolt -3- (40 Nm).


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Tighten bolt -4- (40 Nm).

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for

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WARNING t. C rig
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If a thread in seat cross member mounting plate is damaged Prote
cted AG.
agen
on seat installation, reworking damaged threads is prohibited!
In this case, the seat cross member mounting plate must be
replaced.

262 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

If seat cross member mounting plate threads have been dam


aged:
Replace the affected seat cross member mounting plate
Body Repairs; Rep. Gr. 51

AG. Volkswagen AG d
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mer

atio
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Prote AG.

1.3 Removing and installing left side trim on


seat

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

1.3.1 Removing
Remove front seat page 260 .
Remove bolt -1- (2.5 Nm).
Using a small screwdriver, press metal tab of fastener -2- in
wards and pull handle off -3- from adjustment lever -4-.

1. Front seats 263


AG. Volkswagen AG d
Golf 2004 , Golf 2009 ksw
agen oes
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General body repairs, interior - Edition
db
y 05.2010 gu
ara
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For greater clarity, fastener is shown removed in figure.

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Remove fastener -2- from adjustment lever -4-.
, is n

h re
hole

Using assembly tool -3399- , grasp behind backrest adjust

spec
ment knob -5-.
es, in part or in w

t to the co
Lever assembly tool -3399- outwards -arrow A- and release
backrest adjustment knob from seat.

rrectness of i
Remove bolt -6- (2.5 Nm).
l purpos

Detach trim -7- forwards from mountings in seat frame.

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mercia

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te o

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Prote AG.

1.3.2 Installing
Install in reverse order of removal.

264 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.4 Removing and installing left bucket seat


trim

Note agen
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Removal and installation is described for the left vehicle ris side.
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Follow same instructions for the right side as appropriate.
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1.4.1 Removing

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Remove front seat page 260 .

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Remove bolt -1- (2.5 Nm).

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Pull handle -3- upwards and press metal tab of securing clip
hole

spec
-2- inwards using a small screwdriver. Pull handle off adjuster
es, in part or in w

lever -4-.

t to the co
Note

rrectness of i
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For greater clarity, fastener is shown removed in figure.

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Remove fastener -2- from adjustment lever -4-.

orm
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Using assembly tool -3399- , grasp behind one of the three

atio
om

locking devices of the backrest adjustment knob -5-.

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Lever assembly tool -3399- outwards -arrow A- and release


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backrest adjustment knob from seat.

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Press clamping pin -7- inwards and remove securing clip -6-.
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Release trim -8- from mountings on seat.
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Prote AG.

1. Front seats 265


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
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es, in part or in w

t to the co
rrectness of i
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tion in
r
te o

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do
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Cop py
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Prote AG.

1.4.2 Installing
Install in reverse order of removal.

1.5 Removing and installing backrest trim of


front bucket seat

Note

Removal and installation are described for outer backrest trim on


left side of vehicle. Apply the same instructions for the other back
rest trim as appropriate.

1.5.1 Removing
Lever out backrest trim -1- from backrest in area of retainers
-arrows- using removal wedge -3409- .

266 Rep. Gr.72 - Seat frames


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lkswag2004
en AG , Golf 2009
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General
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gu
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Pull backrest trim -1- slightly to rear. Slide backrest
aut
h trim out of
o eo
ra
mountings in backrest in area of guides -2-. s s c

ce
e
nl

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du

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ility
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es, in part or in w

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Prote AG.

1.5.2 Installing
Install in reverse order of removal.

1.6 Removing and installing trims on left


side of electrically adjustable seat

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

1.6.1 Removing
Switch off ignition.
Press clamping pin -1- inwards and remove securing clip -2-.
Pull rear section of trim -3- outwards, then swing trim down
wards -arrow A-.

1. Front seats 267


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Detach rear trim from seat.


Pull front section of trim -4- upwards, then swing trim outwards
-arrow B-.
Press front section of trim to rear -arrow C-.
AG . Volkswagen AG
Detach front section of trim from seat and disconnect
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es, in part or in w

t to the co
rrectness of i
l purpos

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m

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or c

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Prote AG.

1.6.2 Installing
Install in reverse order of removal.

1.7 Removing and installing left side trim on


seat (seat with through-loading function)

1.7.1 Removing
Remove front seat page 260 .
Remove front belt buckle:
Two-door page 98

268 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Four-door page 100


Press clamping pin -2- inwards and remove securing clip -1-.
Release locking hooks -3- and release trim -4- from seat.
Release locking hooks -5- and release trim -6- from seat.

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cial p

f inform
mer

atio
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n
c

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te

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Prote AG.

1.7.2 Installing
Install in reverse order of removal.

1.8 Removing and installing right side trim


on seat (seat with through-loading func
tion)

1.8.1 Removing
Remove front seat page 260 .
Using a small screwdriver, press metal tab of fastener -2- in
wards and pull off handle -3- from adjustment lever -1-.

1. Front seats 269


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Note

For greater clarity, fastener is shown removed in figure.

Remove fastener -2- from adjustment lever -1-.


Using assembly tool -3399- , grasp behind lever -4- of backrest
release.
Lever assembly tool -3399- outwards -arrow A- and thereby
disengage backrest release lever from seat.
Using assembly tool -3399- , grasp behind locking device of
backrest adjustment knob -5-.
Lever assembly tool -3399- outwards -arrow B- and release
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backrest adjustment knob
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Press clamping ispin
ed -6- inwards and remove securing clip
b ua
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r tee
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Detach trim a-8-
ut forwards from mountings in seat frame. or
ac
ss
Remove trim -9- from seat frame.

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d
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ility
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is n

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ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

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om

n
c

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or

n thi
te

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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

270 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.8.2 Installing
Install in reverse order of removal.

1.9 Removing and installing slider (2 door


models)
Removing
Disengage seat longitudinal adjustment.
Push front seat backwards onto stop in rearmost position.
Disengage front seat with handle for easy entry.
Fold backrest forwards and, at the same time, push seat to
foremost position.
Unscrew rear bolt from seat on tunnel side.
Push rocker -arrow A- off slider in -direction of arrow- and dis
engage it.
Pull slider -1- backwards out of seat rail -2- by tilting slightly in
direction of tunnel.

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Installing
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Insert slider in seat rail -1- by tilting slightly in direction of tun


wit
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nel.
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hole

Engage slider in rearmost detent hole -arrow-.


spec
es, in part or in w

t to the co

Tighten rear bolt from seat on tunnel side (40 Nm)


Fold back backrest and, when doing this, slide seat backwards
into rearmost position (easy entry system).
rrectness of i

Disengage seat longitudinal adjustment and move front seat


l purpos

into desired seating position.


nf
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or

Note
m
m

atio
om

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c

Special adjustment of the slider is not necessary.


or

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1.10 Removing and installing seat drawer


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Note
agen
Prote AG.

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

1.10.1 Removing
Remove drawer -1- from mountings.
Remove front seat page 260 .

1. Front seats 271


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove left side trim on seat page 263 .


Remove bolt -2- (2 Nm).
Remove the three bolts -3- (2 Nm).
Remove mounting -4- from seat frame.

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es, in part or in w

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te o

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Cop py
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Prote AG.

1.10.2 Installing
Install in reverse order of removal.

1.11 Removing and installing front seat bar


and operating lever

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

1.11.1 Removing
Remove front seat page 260 .

272 Rep. Gr.72 - Seat frames


AG. Volkswagen AG d
agen oes
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by
Vol not
gu Golf 2004 , Golf 2009
d ara
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nte body repairs, interior - Edition 05.2010
h eo
aut ra
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Remove left side trim on seat page 263 . ss

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Remove the two bolts -1- (3.5 Nm) and remove operating lever du

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-2-.
erm

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Remove the two bolts -3- (3.5 Nm) and remove bar -4-.

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es, in part or in w

t to the co
rrectness of i
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c

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or

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Cop py
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pyri by
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cted agen
Prote AG.

1.11.2 Installing
Install in reverse order of removal.

1.12 Removing and installing front bucket


seat bar and operating lever

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

1.12.1 Removing
Remove front seat page 260 .
Remove front left bucket seat trim page 265 .

1. Front seats 273


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Note

As of model year 2010, bar -4- is riveted to seat pan in addition to bolts -1- and -3-. Drill out blind rivet when
removing bar.

Remove the two bolts -1- (3.5 Nm) and remove operating lever
-2-.
Remove the two bolts -3- (3.5 Nm) and remove bar -4-.
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cial p

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mer

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t.
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Cop py
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cted agen
Prote AG.

1.12.2 Installing
Install in reverse order of removal.

Note

To install blind rivets, use pop rivet pliers -VAS 5072- .

274 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.13 Removing and installing bar and oper


ating lever on electrically adjustable
seat

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

1.13.1 Removing
Switch off ignition.
Remove left side trim of electric adjustable seat page 267 .
Remove the two bolts -1- (3.5 Nm) and remove bar -2- from
seat frame.
Remove the two bolts -3- (3.5 Nm) and remove bar -4- and
spacer -5- from seat frame.
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Prote AG.

1. Front seats 275


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.13.2 Installing
Install in reverse order of removal.

1.14 Removing and installing right side trim


on seat

Note
olksw
Removal and installation is describedsfor agethe
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1.14.1 Removing
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Remove front seat page 260 .

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Remove front belt buckle:
erm

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Two-door page 98

wit
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h re
Four-door page 100
hole

spec
Remove bolt -1- (2 Nm).
es, in part or in w

t to the co
Pull belt buckle outwards.
Press locking hook -2- upwards and detach trim -3- from seat.

rrectness of i
l purpos

nf
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Prote AG.

276 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
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es, in part or in w

t to the co

1.14.2 Installing
rrectness of i

Install in reverse order of removal.


l purpos

1.15 Removing and installing right side trim


nform
ercia

on bucket seat
m

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om

ion
c

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Note
or

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ate

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Removal and installation is described for the left vehicle side.


p

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or

Follow same instructions for the right side as appropriate.


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1.15.1 Removing
t
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Remove front seat page 260 .
agen
Prote AG.

Remove front belt buckle:


Two-door page 98
Four-door page 100
Press clamping pin -1- inwards and remove securing clip -2-.
Press locking tab -3- upwards and release trim -4- from seat.

1. Front seats 277


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
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1.15.2 Installing
t.
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Install in reverse order of removal.
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1.16 Removing and installing lumbar support
cted agen
Prote AG.

adjustment (Golf 2009 )


The lumbar adjustment lever is optionally installed on the follow
ing seats:
Front seats with manual height adjustment
Front passenger seat with through-loading function

Note

Removal and installation are described for the left vehicle side.
Follow same instructions for the right side as appropriate.

278 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.16.1 Removing
Pull lumbar adjustment lever from shaft.

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Install in reverse order of removal.


itte

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Note

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spec
Ensure that teeth on lumbar adjustment lever -1- align with teeth
urposes, in part or in wh

on shaft -2-.
t to the co
rrectness o
cial p

f inform
mer

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c

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1.17 Removing head restraint guides
C py
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Prote AG.
Note

The backrest cover must be partially removed to remove the


head restraint guides.
For greater clarity, the head restraint guides are shown re
moved.

Attach seat repair stand -VAS 6136- to engine and gearbox


support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove right front seat trim page 276 .

1. Front seats 279


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Vehicles with manually adjustable seat


Remove left side trim on seat page 263 .
Vehicles with electrically adjustable seat
Remove left side trim on electrically adjustable seat
page 267 .
All vehicles
Remove front seat backrest page 281 .
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Secure backrest to seat repairbystand -VAS 6136- . gu
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Detach cover from backrest
ut
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r
restraint eo
guides are accessible
ss page 315 .
a ra
c

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Reach into backrest frame and operate locking device


un

pt
an
d

-arrow A- of head restraint guide with press button -1-.


itte

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Pull head restraint out of backrest.
pe

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Reach into backrest frame and operate locking device

h re
-arrow B- of head restraint guide -2-.
hole

spec
es, in part or in w

Pull head restraint out of backrest.

t to the co
rrectness of i
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mercia

a
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te o

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Prote AG.

280 Rep. Gr.72 - Seat frames


AG. Volkswagen AG d
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not
Golf 2004 , Golf 2009
ol
byV General body repairs,
gu
a interior - Edition 05.2010
ed ran
oris tee
th or
1.18 Removing and installing front seat back ss
au ac

rest

ce
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un

pt
an
d
itte

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ab
ility
Note
ot p

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h re
Removal and installation is described for the left vehicle side.
ole,

spec
Follow same instructions for the right side as appropriate.
urposes, in part or in wh

t to the co
1.18.1 Removing

rrectne
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .

ss
Remove front seat page 260 .

o
cial p

f in
Secure seat to seat repair stand -VAS 6136- .

form
mer

Remove right side trim on seat page 276 .

atio
om

n
c

i
Vehicles with manually adjustable seat
or

n thi
te

sd
a

Remove left side trim on seat page 263 .


iv

o
pr

cum
r
fo

Vehicles with electrically adjustable seat

en
ng

t.
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op
Remove left side trim on electrically adjustable seat
C py
ht. rig
page 267 . rig ht
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co Vo
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All vehicles
cted agen
Prote AG.

Detach retaining straps for backrest cover from underside of


seat frame.
Disconnect wiring harnesses for side airbag and for seat heat
ing from seat frame (if part of original equipment).
Remove two bolts each on left and right -1- and -2- (34.5 Nm).

Note

The bolts are microencapsulated and must be renewed each time they are loosened.
Before new bolts are installed, the threads of the corresponding holes must be cleaned.

Remove backrest from seat frame.

1. Front seats 281


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
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spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

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te

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en
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Cop py
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Vo
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by
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Prote AG.

1.18.2 Installing
Install in reverse order of removal.

1.19 Removing and installing front bucket


seat backrest

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

1.19.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove front left bucket seat trim page 265 .
Remove front belt buckle:

282 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Two-door page 98
Four-door page 100
Remove front right bucket seat trim page 277 .
If fitted, disconnect electric connectors for heating backrest on
underside of seat pan.
Remove two bolts each on left and right -1- and -2- (34.5 Nm).

Note

The bolts are microencapsulated and must be renewed each time they are loosened.
Before new bolts are installed, the threads of the corresponding holes must be cleaned.

Remove backrest from seat frame.

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es, in part or in w

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Cop py
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rig ht
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Prote AG.

1.19.2 Installing
Install in reverse order of removal.

1. Front seats 283


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.20 Removing and installing front bucket


seat base

Note n AG. Volkswagen AG do


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Removal and installation is described
oris for the left vehicle side. tee
Follow same instructions for sthe
au right side as appropriate.
th or
ac
s

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nl

pt
1.20.1 Removing
du

an
itte

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ab
Attach seat repair stand -VAS 6136- to engine and gearbox

ility
ot p

support -VAS 6095- .

wit
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h re
Remove front seat page 260 .
hole

spec
Secure seat to seat repair stand -VAS 6136- .
es, in part or in w

t to the co
Remove front left bucket seat trim page 265 .
Remove front belt buckle:

rrectness of i
Two-door page 98
l purpos

Four-door page 100

nform
ercia

Remove front bucket seat backrest page 282 .


m

Remove cover and padding of front bucket seat cushion

at
om

io
page 312 .

n
c

in t
or

his
e

In front area, remove the two bolts -1- (24 Nm).


at

do
priv

In rear left area of seat frame, remove bolt -2- (24 Nm). cum
for

en
ng

t.
yi
In rear right area of seat frame, remove bolt -3- (24 Nm).
Co
Cop py
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Note Prote
cted AG.
agen

The bolts -1- to -3- are microencapsulated and must be renewed each time they are loosened.
Before new bolts are installed, the threads of the corresponding holes must be cleaned.

284 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
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es, in part or in w

t to the co
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Cop py
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cted agen
Prote AG.

1.20.2 Installing
Install in reverse order of removal.

1.21 Removing and installing backrest re


lease Bowden cable on bucket seat

Note

Removal and installation are described for the left vehicle side.
Follow same instructions for the right side as appropriate.

1.21.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove front left bucket seat trim page 265 .
Remove front belt buckle:

1. Front seats 285


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2-door model page 98


4-door model page 100
Remove front right bucket seat trim page 277 .
Remove front bucket seat backrest page 282 .
Remove cover and padding from backrest of front bucket seat
page 320 .
Unscrew screws -1-.
Take upper shell of backrest release -2- off backrest shell in
-direction of arrow-.

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ab
ility
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wit
is n

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ole,

spec
urposes, in part or in wh

t to the co
rrectne
Unclip Bowden cable -2- from locking device -arrow A-.
Remove Bowden cable -2- from locking device -arrow B-.

ss o
cial p

Note f inform
mer

atio
om

Carry out following procedures on both sides.


c

i
or

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te

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cum
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fo

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t.
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Cop py
t. rig
gh ht
pyri by
Vo
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cted agen
Prote AG.

Drill out rivets -1- on backrest side rail -3-.


Unscrew bolts -2- (24 Nm) and fold backrest side rail -3- up
wards in -direction of arrow-.

Note

The bolts are microencapsulated and must be renewed each


time they are loosened.
Before new bolts are installed, the thread of the corresponding
fitting must be cleaned.

286 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Pull Bowden cable -1- out of retainer.


Slide Bowden cable eye -2- downwards in
-direction of arrow- and remove cable from pin -4-.

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Remove remains of blind rivet -3-.

an
itte

y li
erm

ab
Remove Bowden cable -1- through openings in backrest shell

ility
ot p

-2-.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

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or

his
ate

do
priv

cum
for

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t.
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1.21.2 Installing Cop py
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Install in reverse order of removal.
op Vo
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Prote AG.

Note

To install blind rivets, use pop rivet pliers -VAS 5072- .

1.22 Removing and installing Bowden cable


of backrest release (seat with through-
loading function)

1.22.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove right trim on seat page 269 .
Remove left trim on seat page 268 .
Release backrest and fold it down onto seat cushion.
Release backrest cover from frame in lower area. Cover will
not be removed from backrest of front seat.

1. Front seats 287


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove support -1- on left side of seat frame. Release re


taining tab in direction of -arrow 2- and remove support in
direction of -arrow 3-.
Remove Bowden cable retaining clip -4- from seat frame.
Unclip the Bowden cable from retainer on seat frame.

Unclip support -1- from retainer -2- on right side.


Slide Bowden cable downwards and remove it from retaining
pin -3-.

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Installation is carried out in reverse order of removal.
thor eo
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1.23 Removing and installing backrest re ss

ce
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nl

pt
lease Bowden cable (2-door)
du

an
itte

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erm

ab
ility
ot p

Note
wit
, is n

h re
hole

spec
Removal and installation is described for the left vehicle side.
es, in part or in w

Follow same instructions for the right side as appropriate.


t to the co

1.23.1 Removing
rrectness of i

Attach seat repair stand -VAS 6136- to engine and gearbox


l purpos

support -VAS 6095- .


Remove front seat page 260 .
nf
ercia

Secure seat to seat repair stand -VAS 6136- .


rm
m

atio
m

Remove right front seat trim page 276 .


o

n in
or c

thi

Vehicles with manually adjustable seat


te

sd
iva

o
r
rp

cu

Remove left side trim on seat page 263 .


o

m
f

en
ng

t.
Vehicles with electrically adjustable seat
yi Co
Cop py
t. rig
Remove left side trim on electrically adjustable seat
gh ht
pyri by
page 267 .
co Vo
by lksw
cted agen
Prote AG.
All vehicles
Remove front seat backrest page 281 .
Secure backrest to seat repair stand -VAS 6136- .
Remove cover and padding from front seat backrest
page 315 .

288 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Drill out rivet -1- on both sides of backrest and remove bracket
-2- from backrest frame.
Release Bowden cable -4- eye -3- from pin -5-.
Unhook spring -6-.
Unhook upper eye -7- from lever -8-.
Operate mounting catches -9- and pull Bowden cable -10- out
of backrest frame.

AG. Volkswagen AG d
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olksw not
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nl

pt
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erm

ab
ility
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wit
, is n

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hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
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m

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om

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or c

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te

sd
iva

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1.23.2 Installing
f

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t.
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Cop py
Installation is carried out in reverse order of removal.
t. rig
gh ht
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Prote AG.
Note

After installation, both cables must release simultaneously. Adjust


in each case using thumb nut on Bowden cable..

1. Front seats 289


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010 agen
AG. Volkswagen AG d
oes
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V gu
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1.24 Removing and installing manually ad ed
ris nte
ho eo
ut
justed lumbar support (Golf 2004 ) ss a ra
c

ce
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un

pt
an
d
itte

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Note

rm

ab
pe

ility
ot
Removal and installation are described for the left vehicle side.

wit
, is n
Follow same instructions for the right side as appropriate.

h re
hole

spec
es, in part or in w
1.24.1 Removing

t to the co
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .

rrectness of i
Remove front seat page 260 . l purpos
Secure seat to seat repair stand -VAS 6136- .

nform
ercia

Remove right side trim on seat page 276 .


m

a
Remove left side trim on seat page 263 .
com

tion in
r

Remove front seat backrest page 281 .


te o

thi
s
iva

do
Secure backrest to seat repair stand -VAS 6136- .
r
rp

cum
fo

Remove cover and padding from front seat backrest

en
ng

t.
yi Co
page 315 . t. Cop py
rig
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Remove the two bolts -1- and remove adjustment knob -2- yri
p by
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from backrest frame.
lksw
cted agen
Prote AG.
Drill out rivet -3-.
Unhook both lumbar support frame upper wires -4- from back
rest frame.
Remove lumbar support frame from backrest frame -5-.

290 Rep. Gr.72 - Seat frames


AG. Volkswagen AG d
agen oes
olksw no
d by
V
Golf 2004 , tGolf
gu 2009
ar
ris General body repairs, interior - Edition a05.2010
e nte
ho eo
aut ra
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ce
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un

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an
d
itte

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erm

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ility
ot p

wit
is n

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ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

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pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

1.24.2 Installing
Install in reverse order of removal.

1.25 Removing and installing manually ad


justed lumbar support (Golf 2009 )

Note

Removal and installation are described for the left vehicle side.
Follow same instructions for the right side as appropriate.

Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove right side trim on seat page 276 .
Remove left side trim on seat page 263 .
Remove front seat backrest page 281 .

1. Front seats 291


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Attach seat repair stand -VAS 6136- to engine and gearbox


support -VAS 6095- .
Remove lumbar adjustment lever page 278 .
Remove cover and padding from front seat backrest
page 315 .
Unscrew two actuation mechanism bolts -1- (1.5 1 Nm).
Unhook lateral fasteners -2- and -3- from backrest frame.
Unhook lateral springs.
Release lumbar support -4- from upper mountings -arrows- in
backrest frame.

AG. Volkswagen AG d
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nl

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du

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erm

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ot p

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hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
e

Installing
at

do
priv

Install in reverse order of removal.


um
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

292 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.26 Removing and installing Easy Entry unit


Bowden cable

Note

Removal and installation is described for the left vehicle side.


Follow same instructions for the right side as appropriate.

1.26.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove right side trim on seat page 276 .
Remove left side trim on seat page 263 .
Remove front seat backrest page 281 .
Unhook Bowden cable -1- from bracket -2-.
Unhook eye -3- from pin -4-.
Unhook Bowden cable -1- from bracket -5-.
Guide eye of Bowden cable -7- out of bracket -6-.

AG. Volkswagen AG d
agen oes
olksw not
V gu
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ise nte
or eo
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ss c
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e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

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or c

thi
te

sd
iva

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rp

cu
o

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f

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ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.

1. Front seats 293


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
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1.26.2 Installing
is n

h re
ole,

spec

Install in reverse order of removal.


urposes, in part or in wh

t to the co

1.27 Removing and installing electric longitu


dinal seat adjustment
rrectne

Removal and installation of the longitudinal seat adjustment is


described for the front left seat frame. Apply the same instructions
ss

for removal and installation on the front right seat frame as ap


o
cial p

propriate.
inform
mer

1.27.1 Removing
atio
om

n
c

Attach seat repair stand -VAS 6136- to engine and gearbox


i
or

n thi

support -VAS 6095- .


te

sd
iva

o
pr

Remove front seat page 260 .


um
r
fo

en
ng

t.
Secure seat to seat repair stand -VAS 6136- .
yi Co
Cop py
t. rig
Remove right side trim on seat page 276 .
gh ht
pyri by
Vo
co lksw
by
Remove left side trim on electrically adjustable seat Prote
cted AG.
agen
page 267 .
Remove bar and operating lever for front seat page 275 .

294 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove front seat drawer mounting page 271 .


Remove front seat backrest page 281 .
Remove cover and padding, front seat cushion page 309 .
Unscrew bolts -1- and -2- on right.
Remove bolt -3- in rear area.

Note

Bolt -3- points from inside out when installed.

Remove bolt -4- in front area.


Release seat pan -5- from longitudinal seat adjustment -6-.

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hole

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es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

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or

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ate

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priv

cum
for

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ng

t.
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Cop py
t. rig
gh ht
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Vo
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by
cted
1.27.2 Installing
agen
Prote AG.

Install in reverse order of removal.

1. Front seats 295


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.28 Removing and installing seat (electric)


base
Removal and installation of the seat base is described for the front
left seat frame. Apply the same instructions for removal and in
stallation on the front right seat frame as appropriate.

1.28.1 Removing n AG. Volkswagen AG do


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Attach seat repair stand -VAS 6136- to engine by V and gearbox
olk ot g
ua
support -VAS 6095- . ir se
d ran
tee
tho
or
Remove front seat page 260 . ss au ac

ce
le

Secure seat to seat repair stand -VAS 6136- .


un

pt
an
d
itte

y li
Remove right side trim on seat page 276 .
erm

ab
ility
ot p

Remove left side trim on electrically adjustable seat

wit
page 267 .
is n

h re
ole,

Remove bar and operating lever for front seat page 275 .

spec
urposes, in part or in wh

Remove front seat drawer mounting page 271 .

t to the co
Remove front seat backrest page 281 .

rrectne
Remove cover and padding, front seat cushion page 309 .
Unscrew bolts -1- and -2- on right.

ss o
Remove bolt -3- in rear area.
cial p

f inform
mer

atio
m

Note
o

n
c

i
or

n thi
e

Bolt -3- points from inside out when installed.


t

sd
iva

o
pr

cum
r
fo

Remove bolt -4- in front area.


en
ng

t.
yi Co
op
Release seat pan -5- from longitudinal seat adjustment -6-.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

296 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
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aut ra
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ce
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nl

pt
du

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itte

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erm

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ility
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wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

1.28.2 Installing
nform
ercia

Installation is carried out in reverse order of removal.


m

at
om

If seat base currently fitted is to be renewed, the replacement part


ion
c

is a seat base from the Sportline equipment level. If this seat


in t
or

base is to be installed in a vehicle with a different equipment level,


his
ate

bars -1- and -2- must be removed.


do
priv

cum
for

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

1. Front seats 297


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

In order to prevent contamination, seat rails -3- and -4- must be


covered with a cloth when separating bars -1- and -2-!

AG. Volkswagen AG d
agen oes
olksw not
byV gu
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ed
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itte

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erm

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ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

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pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

1.29 Removing and installing seat (electric)


tilt angle adjustment
Removal and installation of the tilt angle adjustment is described
for the front left seat frame. Apply the same instructions for re
moval and installation on the front right seat frame as appropriate.

1.29.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove right side trim on seat page 276 .
Remove left side trim on electrically adjustable seat
page 267 .
Remove bar and operating lever for front seat page 275 .
Remove front seat drawer mounting page 271 .

298 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove front seat backrest page 281 .


Remove cover and padding, front seat cushion page 309 .
Separate wiring harness -1- from tilt angle adjustment -2-.
Remove bolt -3-.
Remove two bolts each -4- and -5-.
Detach tilt angle adjustment -2- from seat frame.

n AG. Volkswagen AG do
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pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

1.29.2 Installing
nform
ercia

Install in reverse order of removal.


m

1.30 Removing and installing seat (electric)


com

tion in

height adjustment
r
te o

thi
s
iva

do

Removal and installation of the seat height adjustment is descri


r
rp

cum

bed for the front left seat frame. Apply the same instructions for
fo

en
ng

removal and installation on the front right seat frame as appro


t.
yi Co
op
priate. C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Front seats 299


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.30.1 Removing agen


AG. Volkswagen AG d
oes
olksw not
Attach seat repair stand -VAS 6136- to engine d by Vand gearbox gu
ara
support -VAS 6095- . orise nte
eo
h
ut ra
Remove front seat page 260 . ss a c

ce
e
nl
Secure seat to seat repair stand -VAS 6136- .

pt
du

an
itte

y li
Remove right side trim on seat page 276 .
erm

ab
ility
ot p
Remove left side trim on electrically adjustable seat

wit
, is n

page 267 .

h re
hole

spec
Remove bar and operating lever for front seat page 275 .
es, in part or in w

t to the co
Remove front seat drawer mounting page 271 .
Remove front seat backrest page 281 .

rrectness of i
Remove cover and padding, front seat cushion page 309 .
l purpos

Unscrew bolt -1- in rear area from seat frame.

nf
ercia

o
Note

rm
m

atio
om

n in
Bolt -1- points from inside out when installed.
or c

thi
te

sd
iva

Separate wiring harness -2- from height adjustment -3-.

o
r
rp

cu
o

m
f

en
ng

Remove the two bolts -4-.


t.
yi Co
Cop py
Detach height adjustment -3- from mountings in seat frame. ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

300 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
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un

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ab
ility
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wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o

1.30.2 Installing
cial p

f inform
mer

Install in reverse order of removal.


atio
om

1.31 Removing and installing (electric) lum


n
c

i
or

n thi
e

bar support
t

sd
iva

o
pr

cum
r

Removal and installation of the lumbar support is described for


fo

en
ng

the left backrest frame. Removal and installation of the lumbar


t.
yi Co
op
support on the right backrest frame is similar. C py
t. rig
gh ht
pyri by
Vo
co lksw
by
WARNING cted agen
Prote AG.

Observe the general safety regulations when working on air


bag, belt tensioner and battery isolator units (pyrotechnic com
ponents) page 90

Attach seat repair stand -VAS 6136- to engine and gearbox


support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove right side trim on seat page 276 .

1. Front seats 301


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Remove left side trim on electrically adjustable seat


page 267 .
Remove front seat backrest page 281 .
Secure backrest to seat repair stand -VAS 6136- .
Remove cover and padding from front seat backrest
page 315 .
Remove front side airbag page 139 .
Separate wiring harnesses from drive motors -1- and -2-.
Drill out rivet -3- on underside from rear.
Drill out the two rivets -4- on left side.
Drill out the two rivets -5- on right side.
Unhook lumbar support from mountings in backrest frame
-arrow-.
Detach components of lumbar support from backrest frame.

n AG. Volkswagen AG do
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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
1.31.1 Installing cted agen
Prote AG.

Installation is carried out in reverse order of removal.

302 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

To install rivets -3-, -4- and -5-, use pop rivet pliers -VAS 5072- .

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lkswage es n
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ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectnes

1.32 Removing and installing drive for (elec


s o
cial p

f i

tric) backrest adjustment


nform
mer

atio

In event of defective backrest adjustment drive, backrest frame


om

must be renewed.
n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Front seats 303


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2 Rear seats

2.1 Removing and installing bench seat

2.1.1 Removing
Unclip the four guides -1- from child seat anchorages -2-.
Pull front section of bench seat -3- upwards out of the two
mountings -4- -arrows A-.
Push bench seat to rear -arrow B-.
Pull rear section of bench seat upwards. AG. Volkswagen AG d
agen oes
lksw not
Remove bench seat from vehicle. d by Vo gu
ara
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nl

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itte

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.1.2 Installing
Install in reverse order of removal.

304 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2.2 Removing and installing backrest

2.2.1 Removing
Remove bench seat page 304 .
Fold back floor covering in area of backrest centre mounting
-4-.
Remove trim -1- from backrest centre mounting.
Remove bolt -2- (9 Nm).
Release clamp -3- from backrest centre mounting.
Lift right backrest -5- out of backrest centre mounting and pull
backrest off pin -6-.
Remove bolt -8- (40 Nm) and remove belt buckle -9- from floor.
Remove right-hand backrest from vehicle.
Lift left-hand backrest -7- out of backrest centre mounting and
pull backrest off pin.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
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e
nl

pt
du

an
itte

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Rear seats 305


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2.2.2 Installing
Install in reverse order of removal.

2.3 Removing and installing side padding


with side airbag (4-door)

Note

Removal and installation is described for the right vehicle side.


Removal and installation of left side is similar.

2.3.1 Removing

WARNING

Follow safety precautions when working on the airbag.

Disconnect vehicle battery Rep. Gr. 27 . AG. Volkswagen AG d


agen oes
ksw not
Remove bench seat page 304 . by V ol
gu
ara
ed
is nte
Remove nut -1- (8 Nm). ho r eo
aut ra
s c
Fold backrest forwards, remove
s cover cap and remove bolt

ce
e

-2- (8 Nm).
nl

pt
du

an
itte

y li
erm

ab
ility
Note
ot p

wit
, is n

h re
Cover cap and bolt -2- were discontinued following production start-up and are not therefore installed in all
hole

vehicles. spec
es, in part or in w

t to the co

Pull side padding -5- upwards out of mountings -3- and -4- in
body.
rrectness of i

WARNING
l purpos

Electrostatic discharges may result in unintentional triggering


nform
ercia

of airbag. Therefore, the mechanic must electrostatically dis


charge him/herself before disconnecting the igniter and earth
m

at
om

wires. This can be done by briefly touching the body or striker


ion
c

plate of the door.


in t
or

his
ate

do
priv

cum
or

Disconnect wiring harness from rear side airbag.


f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

306 Rep. Gr.72 - Seat frames


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab

2.3.2 Installing
ility
ot p

wit
, is n

Install in reverse order of removal.


h re
hole

spec

Switch ignition on.


es, in part or in w

t to the co

WARNING
rrectness of i

Ensure that nobody is in the vehicle.


l purpos

Reconnect vehicle battery Rep. Gr. 27 .


nform
ercia

2.4 Removing and installing side padding


m

at
om

io

(4-door)
n
c

in t
or

his
ate

do
priv

Note
um
for

en
ng

t.
yi Co
op
Removal and installation is described for the right vehicle side. C py
ht. rig
Removal and installation of left side is similar. rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Rear seats 307


Golf 2004 , Golf 2009enAG. Volkswagen AG d
ag oes
General body repairs,
Volksw interior - Edition 05.2010 not
g
y ua
db ran
rise tee
2.4.1 Removing
s au
tho or
ac
s
Remove bench seat page 304 .

ce
le
un

pt
an
d
itte

Remove nut -1- (8 Nm).

y li
rm

ab
pe

Fold backrest forwards.

ility
ot

wit
, is n

Pull side padding -4- upwards out of mountings -2- and -3- in

h re
hole

body.

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2.4.2 Installing
Install in reverse order of removal.

308 Rep. Gr.72 - Seat frames


AG. Volkswagen AG d
agen oes
ksw
by
Vol Golf
not
gu 2004 , Golf 2009
d ara
orise General body repairs, interior
nte - Edition 05.2010
h eo
aut ra
ss c

74 Seat - padding, covers

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
1 Front seat covers and padding

ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh
1.1 Tools

t to the co
Special tools and workshop equipment required
Removal pliers -3392-

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c
Engine and gearbox support -VAS 6095-
lksw
cted agen
Prote AG.

Seat repair stand -VAS 6136-

1.2 Removing and installing front seat cush


ion cover and padding

Note

Removal and installation is described for the left seat. Follow


same instructions for removal and installation of components of
the right seat as appropriate.

1. Front seat covers and padding 309


Golf 2004 , Golf 2009
General body repairs, interior - Edition
wage
05.2010
n AG. Volkswagen AG do
e ks s no
Vol t gu
d by ara
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ris
WARNING tho eo
au ra
c
ss
If the front passenger seat cushion padding is renewed, the

ce
le
un

pt
seat occupied sensor, front passenger side -G128- must also

an
d
itte

y li
always be renewed page 149 . erm

ab
ility
ot p

wit
is n

h re
1.2.1 Removing
ole,

spec
urposes, in part or in wh

Attach seat repair stand -VAS 6136- to engine and gearbox

t to the co
support -VAS 6095- .
Remove front seat page 260 .

rrectne
Secure seat to seat repair stand -VAS 6136- .
Remove front belt buckle:

ss o
cial p

f
Two-door page 98

inform
mer

Four-door page 100

atio
om

n
Remove right front seat trim page 276 .
c

i
or

n thi
te

Vehicles with manually adjustable seat

sd
iva

o
pr

cum
r

Remove left side trim on seat page 263 .


fo

en
ng

t.
yi Co
Remove bar and operating lever for front seat page 272 . t. Cop py
rig
gh ht
Vehicles with electrically adjustable seat pyri by
Vo
o
by c lksw
cted agen
Remove left side trim on electrically adjustable seat Prote AG.
page 267 .
Remove bar and operating lever for front seat page 275 .
All vehicles
Remove front seat drawer mounting page 271 .
Remove front seat backrest page 281 .
Detach retaining bar -1- from mounting.
Unhook retaining straps -2- on both sides of seat.
Unhook retaining bars -3- from mountings on both sides of
seat.
Unhook retaining bar -4- from mounting on front of seat.
Roll up cover on outer sides working around perimeter.

310 Rep. Gr.74 - Seat - padding, covers


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
a

Using a small screwdriver, unclip retaining bar -1- of cover out


iv

o
r
rp

cu

of mountings in padding -2-.


o

m
f

en
ng

t.
yi
If vehicle is equipped with seat heating, disconnect wiring har
Co
Cop py
ness -3- from seat frame.
t. rig
gh ht
pyri by
Vo
o
Remove cover -4- and padding -5- from seat frame -6-.
c by lksw
cted agen
Prote AG.

1. Front seat covers and padding 311


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

1.2.2 Installing
nform
ercia

Install in reverse order of removal.


m

at
om

io

1.3 Removing and installing front bucket


n
c

in t
or

seat cushion cover and padding


his
ate

do
priv

cum
for

en
ng

t.
Note
yi Co
Cop py
ht. rig
rig ht
Removal and installation is described for the left seat. Follow py by
co Vo
same instructions for removal and installation of components of
by lksw
cted agen
Prote
the right seat as appropriate.
AG.

1.3.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove front left bucket seat trim page 265 .
Remove front belt buckle:

312 Rep. Gr.74 - Seat - padding, covers


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Two-door page 98
Four-door page 100
Remove front right bucket seat trim page 277 .
Remove front bucket seat backrest page 282 .
Detach profiled piece -1- from mounting -2- in rear area of seat
frame.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c ce
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un

pt
an
d
itte

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erm

ab
ility
ot p

wit
is n

h re
ole,

spec

Note
urposes, in part or in wh

t to the co

As of chassis number 2615638 (calendar week 25/2006), seat cover is secured to seat with 11 additional
clips (N.107.297.01) -arrows-.
rrectne

4 clips on both right and left and 3 clips at front.


Carefully remove clips from continuous channel using a suitable tool.
ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Front seat covers and padding 313


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
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a ac
ss

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un

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d
itte

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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

Release Velcro fastener -1- on both sides.


rrectness of i

Release profiled piece -2- from all-round seat base -3-.


l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

314 Rep. Gr.74 - Seat - padding, covers


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Release all Velcro fasteners -1- of cover from recesses in


padding -2-.
Remove padding from seat base.

AG. Volkswagen AG d
1.3.2 Installing Volksw
agen oes
not
by gu
d ara
Install in reverse orderorisof removal.
e nte
h eo
ut ra
1.4 Removing and installing front seat back s a c
s

ce
e

rest cover and padding


nl

pt
du

an
itte

y li
erm

ab
ility
ot p

Note

wit
, is n

h re
hole

Removal and installation is described for the left seat. Follow

spec
same instructions for removal and installation of components of
es, in part or in w

t to the co
the right seat as appropriate.

1.4.1 Removing

rrectness of i
Attach seat repair stand -VAS 6136- to engine and gearbox
l purpos

support -VAS 6095- .


Remove front seat page 260 .
nform
ercia

Secure seat to seat repair stand -VAS 6136- .


m

at
om

ion

Remove right front seat trim page 276 .


c

in t
or

his
te

Vehicles with manually adjustable seat


a

do
priv

cum
or

Remove left side trim on seat page 263 .


f

en
ng

t.
yi Co
Vehicles with electrically adjustable seat Cop py
t. rig
gh ht
yri
Remove left side trim on electrically adjustable seat p by
o Vo
by c lksw
page 267 . Prote
cted AG.
agen

All vehicles
Remove front seat backrest page 281 .
Secure backrest to seat repair stand -VAS 6136- .
Operate respective button in head restraint guide and pull
head restraint -1- out of backrest.
Only 2-door.
Pull off operating knob -2-.
Insert a screwdriver -direction of arrow- and lever trim -3- out
of mounting.

Note

When installing, remove securing spring -4- from lever -5- and renew it..

1. Front seat covers and padding 315


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Only vehicles with manually operated lumbar support adjustment


(Golf 2004 )
Using removal pliers -3392- , remove knob -6- for lumbar sup
port adjustment.
All vehicles
Unhook profiled piece -7- on both sides of backrest.
Detach profiled piece -8- from mounting -9-.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r

Remove side retaining bars -1- and -2- from mountings and
fo

en
ng

fold back of cover upwards.


t.
yi Co
Cop py
.
Remove plate -3- from backrest.
ht rig
rig ht
py by
co Vo
Open side retaining bar -4- and unhook tensioning wire -5-.
by lksw
cted agen
Prote AG.
Open side retaining bar -7- and unhook tensioning wire -6-.

316 Rep. Gr.74 - Seat - padding, covers


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri
Fold cover -5- upwards. p by
co Vo
by lksw
cted agen
Using a small screwdriver, unclip retaining bar -1- of cover out Prote AG.

of mountings in padding -2-.


Unhook tensioning wire -4- from padding wire -3- on both
sides.
Remove head restraint guides page 279 .
Remove cover -5- and padding -6- from seat frame -7-.

1. Front seat covers and padding 317


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

1.4.2 Installing
Installation is carried out in reverse order of removal.
Only 2-door.
To prevent seat cover from being damaged when folding front
seat backrest forwards, ensure the four tensioning straps are
positioned correctly.
1- long tensioning strap, on tunnel side
2- short tensioning strap, on tunnel side
3- long tensioning strap, on sill side
4- short tensioning strap, on sill side

318 Rep. Gr.74 - Seat - padding, covers


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Long tensioning strap on tunnel side must be guided between


padding and seat structure side panel, and must then be clipped
to side panel from inside -arrow-.

Short tensioning strap on tunnel side -1- must be guided between


padding and side panel,n Aand
G. Vomust
lkswagbe
en Aclipped
G do to side of seat base
wage
beneath seat -arrow-. es n
olks ot
yV gu
db ara
rise nte
tho eo
au ra
c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

Long tensioning strap on sill side -1- must be guided past seat
cover and hooked into front area of trim panel bow -2- -arrow-.
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
Short tensioning strap on sill side -1- must be guided between
op
yi Co
padding and side panel, and must be clipped to side of seat base
C py
ht. rig
beneath seat -arrow-. rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

1. Front seat covers and padding 319


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

1.5 Removing and installing front bucket


seat backrest cover and padding

Note

Removal and installation is described for the left seat. Follow


same instructions for removal and installation of components of
the right seat as appropriate.

1.5.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove front left bucket seat trim page 265 .
Remove front belt buckle:
Two-door page 98
Four-door page 100
Remove front right bucket seat trim page 277 .
Remove front bucket seat backrestge
n Apage
G. Volk282
swag.en AG
d a oes
ksw not
y Vol gu
b ara
ed nte
Note oris eo
th
au ra
c
ss
As of chassis number 2615638 (calendar week 25/2006), backrest cover is secured to backrest with addi
ce
le
un

pt

tional clips (N.107.297.01).


an
d
itte

y li

Carefully remove clips from continuous channel using a suitable tool.


erm

ab
ility
ot p

Ensure clips are installed in original positions when installing clips.


wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

320 Rep. Gr.74 - Seat - padding, covers


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Press left trim -1- down along upper edge.


Then pull trim out of mountings in area of the two fasteners
-arrows-.
Remove right trim -2- (sequence is analogue).
In side area of backrest, release continuous profile -3- of seat
cover from continuous channel -4-.
Along bottom of backrest, pull profiled piece -5- out of mount
ings.

1. Front seat covers and padding 321


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Release all Velcro fasteners -1- of cover from recesses in


padding -2-.
Release padding from backrest frame.

322 Rep. Gr.74 - Seat - padding, covers


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
1.5.2 Installing
es, in part or in w

t to the co
Install in reverse order of removal.
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

1. Front seat covers and padding 323


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

2 Rear seat covers and padding

2.1 Removing and installing bench seat


cover and padding Volkswa AG. gen AG
agen does
olksw not
yV gu
db ara
2.1.1 Removing tho
rise nte
eo
au ra
c
Remove bench seat
ss page 304 .

ce
e
nl

pt
du

Unhook all cover profiled pieces -arrows- from seat frame on

an
itte

y li
underside of bench seat.
erm

ab
ility
ot p

Release Velcro strips in area of belt buckles -1-.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Roll up cover on sides.


Using a small screwdriver, lever side webs out of fasteners
-1- and pull out clamping strips -2-.
Detach cover -3- and padding -4- from seat frame -5-.

324 Rep. Gr.74 - Seat - padding, covers


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

2.1.2 Installing
t to the co
Install in reverse order of removal.

2.2 Removing and installing backrest cover


rrectne

and padding
ss o
cial p

f inform

Note
mer

atio
m

Removal and installation is described for components of right


o

n
c

backrest. Removal and installation of components of left backrest


or

n thi
e

is similar.
t

sd
iva

o
pr

cum
r
fo

2.2.1 Removing
en
ng

t.
yi Co
Cop py
.
Only vehicles with through loading unit
ht rig
rig ht
py by
co Vo
Remove through loading unit with centre armrest
by lksw
cted agen
Prote
page 327 .
AG.

All vehicles
Remove bench seat page 304 .
Remove backrest page 305 .

2. Rear seat covers and padding 325


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Operate respective button in head restraint guide and pull


head restraint -1- out of backrest.
Operate side locking devices -arrows- and release seat belt
trim -2- from mountings.

Note
. Volkswage
Seat belt trim -2- has a once-only locking device and must therefore be renewed
lksw
agen
AG
when installing.
n AG d
oes
n
Vo ot g
by ua
ed ran
Press side locking devices inwards and pull cover -3- outthof
or
is tee
backrest. au or
ac
ss

ce
Using a screwdriver, lever all profiled pieces -4- out of mount

e
nl

pt
du
ings -5- all-round back of backrest.

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Roll up cover on sides.


Disengage locking elements at bottom ends of head restraint
guides and pull out head restraint guides from backrest.
Using a small screwdriver, lever side webs out of fasteners
-1- and pull out clamping strips -2-.
Detach cover -3- and padding -4- from seat frame -5-.

326 Rep. Gr.74 - Seat - padding, covers


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

2.2.2 Installing
l purpos

Install in reverse order of removal.

2.3 Removing and installing through loading


nform
ercia

unit with centre armrest


m

a
com

tion in
r
te o

thi
s
iva

2.3.1 Removing
do
r
rp

cum
fo

en
g

Remove padded piece -1- under centre armrest..


n

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2. Rear seat covers and padding 327


Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010

Open through loading unit -2- and remove the two bolts -3-
(9 Nm).

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility

2.3.2 Installing
ot

wit
, is n

h re

Installation is carried out in reverse order of removal.


hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

328 Rep. Gr.74 - Seat - padding, covers

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