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Journal of the Franklin Institute 348 (2011) 14701487

www.elsevier.com/locate/jfranklin

Optimized frequency-based foundation design for


wind turbine towers utilizing soilstructure
interaction$
Mohammad AlHamaydeha,, Saif Hussainb
a
Assistant Professor, Department of Civil Engineering, American University of Sharjah, Sharjah, UAE
b
President, Seismic Structures International, Los Angeles, CA, USA

Available online 24 April 2010

Abstract

This study illustrates design optimization for multiple wind towers located at different villages in
Alaska. The towers are supported by two different types of foundations: large mat or deep piles
foundations. Initially, a reinforced concrete (RC) mat foundation was proposed. Where soil
conditions required it, a pile foundation solution was devised utilizing a 30 in thick RC mat
containing an embedded steel grillage of W18 beams and supported by 2024 in grouted or un-
grouted piles. For faster installation and lower construction cost, all-steel foundations were proposed
for these remote Alaska sites. The new all-steel design was found to reduce the natural frequencies of
the structural system due to softening the foundation. Thus, the towerfoundation system could
potentially become near-resonant with the operational frequencies of the wind turbine.
Consequently, the likelihood of structural damage or even the collapse is increased.
A detailed 3D nite-element model of the towerfoundationpile system with RC foundation was
created using SAP2000. Soil springs were included in the model based on soil properties obtained
from the geotechnical investigation. The natural frequency from the model was veried against the
tower manufacturer analytical and experimental values. When piles were used, numerous iterations
were carried out to eliminate the need for the RC and optimize the design. An optimized design was
achieved with enough separation between the natural and operational frequencies. The design

$
This paper appeared in a preliminary form in the Proceedings of The Third International Conference on
Modeling, Simulation and Applied Optimization (ICMSAO09), Sharjah, UAE, 2009.
Corresponding author. Tel.: 971 6 515 2647; fax: 971 6 515 2979.
E-mail addresses: malhamaydeh@aus.edu (M. AlHamaydeh), saifmh@gmail.com (S. Hussain).

0016-0032/$32.00 & 2010 The Franklin Institute. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.jfranklin.2010.04.013
M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487 1471

successfully avoids damage to the structural system, while eliminating the need for any RC in most
cases.
& 2010 The Franklin Institute. Published by Elsevier Ltd. All rights reserved.

Keywords: Wind; Turbine; Tower; Foundation; Design; Soil; Structure; Interaction

1. Introduction

Wind towers have to sustain continuous vibration-induced forces throughout their


operational life. The operating frequency of the three-blade turbine could potentially cause
dynamic amplication of these forces signicantly posing a threat to the overall structural
integrity. Sufcient separation of the structural system natural frequency from the turbine
operational frequencies is a key to avoiding potentially catastrophic failures.
The turbine operating frequency is typically different from the structural system natural
frequency, but could approach it as higher turbine output is obtained. Idealized
assumptions of xity at the base of the tower are un-conservative; a more realistic
analysis accounting for foundation exibility yields lower estimates for the natural
frequency of the system. In such cases, soilstructure interaction (SSI) needs to be
considered [1].
SSI is increasingly becoming part of the design codes. Several modern codes provide SSI
guidelines and provisions as well as foundation design for dynamic loads. For example,
wind turbine foundations could be designed using the British Standards, Eurocodes or
American standards. However, considerably more rened wind loading data can be
utilized for foundation design using a more specic code: IEC 61400-01 [2]. An elaborate
discussion of wind turbine foundation analysis and design is well presented by Bonnett [3].
One of the investigations of the wind turbine foundations was conducted by Gill et al. [4]
in 2002. Some of the challenges in making a monopole foundation solution work on
offshore arctic conditions were presented. A detailed nite element analysis (FEA) was
conducted using ABAQUS to simulate the soilstructure interaction. Cyclic loading on the
foundation was generated due to a combination of aerodynamic and hydrodynamic
conditions. Time domain simulations were also generated by the GH BLADED software.
Practical solutions to the mentioned challenges were introduced.
Fei et al. [5] presented a FEA model of a wind tower with xed base and attempted to
evaluate the natural frequencies of the rst few modes of vibration. Assuming a xed base
could potentially overestimate the system stiffness, and thus overestimate the natural
frequency. Consequently, unless the separation between the operational and natural
frequencies is large, this assumption should not be used.
In 2006, Zaaijer [6] presented an investigation of the sensitivity of the natural frequency
for the support structure of offshore wind turbines to several parameters and modeling
variations. Different foundation systems and analysis methods were presented and
compared. Final modeling results were veried against experimental data for ve offshore
towers. Recommendations were given for foundation modeling that could be implemented
in design.
In a more recent study, Xu et al. [7] performed static and dynamic analyses on wind
turbine models assuming a xed base as well as elastic subgrades. The rst six natural
1472 M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487

frequencies and corresponding mode shapes were investigated and compared for different
conditions accounting and neglecting the door opening and its orientation. It was
concluded that simplied FEA models can predict overall behavior with reasonable
accuracy.

2. Windstructure interaction

By nature, air ow is generally unsteady causing induced forces on structures to


uctuate with time. In some cases, however, winds would be steady which causes across-
wind harmonic vibrations due to the vortex shedding phenomenon. Along-wind response
is also of concern due to wind gust on the structure and possible vibration amplication or
even resonance. Extreme wind conditions may cause signicantly high stresses and possible
yielding in the structure. Another complication is the general transient nature of wind at
low velocities, which could cause strain cycling and eventually high cycle fatigue.

2.1. Behavior under steady winds

Slender structures obstructing steady air ow will experience aerodynamic forces in both
directions along-wind and across-wind (or drag and lift forces, respectively). If the
structure has a symmetric cross-section, the dominant force would be the drag force. When
the vortex shedding phenomenon is exhibited, the lift force increases and becomes
signicant. To illustrate this, the Bernoullis equation can be used to determine the
pressure on a structure due to steady wind as shown below
1
P rv2 1
2
where P is the pressure, n is the velocity and r is the standard air density which is
0.0761 pcf at 15 1C and 760 mm of mercury. The equivalent static pressure representing the
mean dynamic pressure is then evaluated as
Ps 0:00256V 2 2
where Ps is the static pressure in psf and V is the velocity expressed in mph as traditionally
done in the structural engineering industry [8,9].
The Drag Force (FD) and the Lift Force (FL) can be found by
FD 0:00256V 2 CD B 3

FL 0:00256V 2 CL B 4
where FD and FD are in lb/ft, B is the effective width in ft, and CD and CL are the Drag
and Lift coefcients, respectively, which depend on the obstruction shape as well as
Reynolds number, Re, which in turn is dened as the ratio of inertial forces to viscous
forces.
vB
Re 5
n
where n is the velocity in ft/s, B is the section width and n (Greek letter nu) is the
kinematic viscosity of air, which are 1.46  105 m2/s at 15 1C and 760 mm of mercury.
For a circular section, B in Eq. (5) would be taken as the diameter D. Thus, Eq. (5)
M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487 1473

can be rewritten as
Re 9350VD 6
where V is the velocity in mph and D is the diameter in ft.

2.1.1. Along-wind forces in steady wind


The Drag coefcient CD for a bluff body with circular cross-section depends on the
Reynolds number due to the wake developed behind the body. At low to intermediate
values of Reynolds number (less than 3  104), the ow is subcritical and CD is determined
experimentally to be 1.2 [10]. As the Reynolds number further increases, supercritical ow
is exhibited and CD reduces to about 0.45. CD will gradually increase to a constant value of
0.75 at very high Reynolds numbers (greater than 8  107).

2.1.2. Across-wind forces in steady wind


For a relatively wide range of Reynolds numbers (140oReo5  105), a bluff body with
circular cross-section will experience asymmetric vortex shedding causing signicant
vibrations normal to the wind direction. This phenomenon is approximated as sinusoidal
motion producing harmonic Lift Forces [11] which could be expressed as
1
FL rV 2 CL B sin2pft 7
2
where f is the vortex shedding frequency in Hz from the Strouhal number Sn
fD
Sn 8
v
where n is the velocity in ft/s and D is the diameter of the cross-section [11].
It is worth mentioning here that the vortex shedding phenomenon occurs at exactly half
the frequency of the along-wind impulse [12]. Thus, if the vortex shedding frequency
happens to coincide with the structures natural frequency, the peak transverse wind force
can be found as
FL
Ft 9
2x
where x is the damping ratio.

2.2. Behavior under unsteady winds

Despite the apparent complexity of the vibration behavior of the windturbinetower


system, the problem could be studied as a Single Degree of Freedom (SDOF) [13]. Fig. 1
below illustrates the SDOF representation of the system.
Utilizing Newtons second law, the equation of motion for the SDOF can be written as
mu cu_ ke u F t 10
where F(t) is the time-dependent load acting on the system mass m, k is the tower stiffness,
ks is the support stiffness, ke is the equivalent stiffness and c is the damping coefcient. For
convenience, Eq. (10) can be rewritten as
F t
u 2xon u_ o2n u 100
m
1474 M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487

ut
us u
F(t)
m m m

t
s

ks

Fig. 1. Simplied SDOF model with support rotation.

where on is the undamped natural circular frequency (rad/s) can be found from
r
ke
on 11
m

The damped natural circular frequency (rad/s) can be shown to be


q
oD on 1x2 12

The damped and undamped frequencies can be taken to be equal for low levels of
damping (less than 20% of the critical damping). Since the tower and the support are
connected in series, the equivalent stiffness ke can be calculated from the following
equation:
kks
ke 13
k ks

This can be rewritten as


k
ke 14
1 kks

Eq. (14) describes the effect of the support stiffness on the overall system stiffness. When
the foundation is innitely rigid, the equivalent stiffness of the system reduces down to the
tower stiffness. Conversely, if the foundation is extremely soft, the system faces a stability
problem. For most engineered systems, the latter is highly unlikely.
The following sections will shed light on the effect of foundation modeling on the
natural frequency of the entire system.

3. Structural description (wind towers, multiple village locations, Alaska)

The utilized towers are out-of-commission prefabricated models that were donated to
and/or purchased by the state of Alaska to generate electricity in the following remote
villages: Hooper Bay, Chevak, Gambell, Savoonga, Mekoryuk, Kasigluk Akula Bay,
M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487 1475

Fig. 2. Operational wind towers.

Toksook Bay, Danwin and Nordtank. The tower models differ in height (2346 m), weight
and wall thickness. Furthermore, the three-bladed turbines vary in mass (78127909 kg),
blade diameter (1927 m) and power output (100225 kW). All towers were supplied by
the same manufacturer, Distributed Energy Systems (DES), formerly Northern Power
Systems (NPS), while the turbines were supplied by NPS and Vestas. Fig. 2 below shows
some of the installed towers.

4. Operational issues (hazards)

During early design stages, it was determined that the along-wind and across-wind
resonance phenomena will occur at relatively high frequencies, which are sufciently
separated from the natural frequencies of the system. Using Eq. (8) above, one could
calculate the frequency at which vortex shedding will occur for a typical circular tower
(Sn=0.2) with a diameter of 3 ft under the maximum design wind speed of 100 mph. The
simple calculation yields a vortex shedding frequency of 9.78 Hz, which corresponds to an
along-wind impulse frequency of 19.56 Hz. This renders both phenomena critical for the
design wind loads of the super-structure, but not an operational limitation for the turbine.
On the other hand, as the wind turbine blades start to rotate from rest, their circular
speed increases and the induced vibration frequency increases. Depending on its power
output capacity, the turbine blades rotate at maximum rotational (circular) speeds that
typically range 4560 rpm corresponding to 0.751.00 Hz. These operational frequencies
are close to the range of natural frequencies of the entire soilfoundationtowerturbine
system.
If more power output is desired, higher rotational speeds have to be accommodated. A
poor design decision would involve a maximum rotational speed that is very close to the
natural frequency of the structural system resulting in a high likelihood of resonant
amplication. In such cases, the structure would have to endure violent resonance
vibrations as the operational frequency coincides with the natural frequency. This situation
would result in very high dynamic forces, which could cause immediate damage to the
structure. Even if these dynamic forces do not exceed the structures strength capacity or
elastic limit, fatigue-induced failures could also be encountered.
A sound design would avoid allowing the operational frequency to approach the vicinity
of the natural frequency by a certain safety factor. A safety factor of 15% of the natural
frequency was recommended by the turbine vendor and adopted by the authors for this
1476 M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487

project. This is in agreement with the 10% separation rule-of-thumb that is typically
implemented in design [2].
It is worth mentioning here that the factor of safety mentioned above is a nominal
(conservative) one and is only used for the frequency comparison. Conservatively, it does
not reect the combined soil and structure damping which ranges 525% of the critical
damping depending on the soil type, strain level and connement pressure [14].

5. Design objective

In order to develop a sound overall structural system that meets the structural
performance requirements of the wind towers, the dynamic interaction of the supporting
soil, foundation and super-structure needs to be considered. Since the tower and turbine
are prefabricated and manufactured, once selected for a certain installation location, only
the foundation can be designed and ne-tuned in accordance with the site soil conditions
and desired system frequency.
Depending on the soil conditions, the optimum foundation system needs to be selected
(spread footing, deep piles, micro-piles, etc.). Additionally, the foundation must have
adequate stiffness in order to maximize the system natural frequency within practical
limits. A suitably stiff soilfoundationstructure system will allow for higher power output
generated by the turbines.

6. Foundation design

Based on the geotechnical conditions at different sites, two types of foundations were
selected; large spread foundation and deep piles. A 50 deep, 120  120 RC spread footing
was utilized to provide the system with vertical and lateral support as well as damping and
stiffness. Where soil conditions necessitated it, a pile foundation solution was devised
utilizing a 30 in thick mat of RC foundation embedded with a steel grillage of W18 beams
founded on 20 in grouted piles (Fig. 3 below).
After some installations were made, it was determined that the mixing and casting of
concrete in-situ is the major source of cost and difculty of construction. An all-steel
foundation was proposed for faster installation and lower cost, but such a foundation
system impacted the natural frequency and softened the system. Consequently, the
foundation design was driven by the system natural frequency rather than strength or
serviceability. Multiple solutions combining different pile sizes, grouted and un-grouted
and different beam sizes were devised. The optimum design was selected for each location

Fig. 3. 30 in Thick RC mat foundation embedded with W18 grillage.


M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487 1477

Fig. 4. (a) Tapered frame element model. (b) Meshed shell element model. (c) Arbitrary mode shapes of the shell
element model.

Table 1
Modulus of horizontal subgrade reaction at Hooper Bay location [14].

Soil depth below Modulus of horizontal Soil depth below Modulus of horizontal
surface (ft) subgrade reaction (kip/in) surface (ft) subgrade reaction (kip/in)

0 0.00 13 149.76
1 11.52 14 161.28
2 23.04 15 172.80
3 34.56 16 184.32
4 46.08 17 195.84
5 57.60 18 207.36
6 69.12 19 218.88
7 80.64 20 230.40
8 92.16 21 241.92
9 103.68 22 253.44
10 115.20 23 264.96
11 126.72 24 276.48
12 138.24 25 288.00
1478 M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487

based on the highest practically obtainable natural frequency and cost effectiveness of the
design.

7. Modeling and analysis

A detailed 3D FEA model of the towerfoundationpile system was created using


SAP2000. Initially, the tower by itself was modeled using a ne mesh of thin shell elements.
The natural frequency from the model was veried against the tower manufacturer
analytical and experimental values.
Proper discretization of FEA elements into sub-elements is not a trivial task. Some
discretizations could cause numerical difculties during rigorous analyses. For example,
during vibration analysis, abrupt changes in element size may cause spurious wave
reections and numerical noise [15]. Consequently, a simplied tapered frame element was
devised to model the tower instead of the thin-walled shell elements. Negligible deviations
of the results from the two modeling techniques were observed. Thus, all design

Fig. 5. Tapered frame model on RC spread footing.


M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487 1479

Fig. 6. Close-up of the 3D footing element.

Fig. 7. Steel tower support on top of piles which are laterally constrained by soil springs.
1480 M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487

optimization runs utilized the tapered frame element. Fig. 4 below shows the two different
modeling techniques.
For the foundation system, the steel grillage and piles were modeled using frame
elements with the appropriate cross-sectional properties assigned. Thick plate elements
were utilized to model the RC foundation. In order to capture the soilfoundation
structure interaction, compression-only springs were devised to mimic the soil around the
piles. Dynamic soil properties could uctuate between 30% and 80% of their nominal
values depending on the strain levels [16]. Consequently, the lower-bound properties were
conservatively used in estimating the soil stiffness. Table 1 lists the modulus of subgrade
reaction at 1 ft intervals reaching to the point of xity used for modeling on the Hooper
Bay location. The turbine mass was lumped at the hub height above the top of the tower.
The piles were meshed into 1 ft segments. The large spread footing, on the other hand, was
modeled using a 3D solid element with RC properties (Figs. 5 and 6).

Fig. 8. Meshed 3D solid element with vertical and horizontal compression-only soil springs.

Fig. 9. Underside view of foundation.


M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487 1481

The solid element was meshed into sub-elements using an intelligent algorithm
consistent with the object-based FEA modeling of the SAP2000 program. Figs. 79
show the discretization of the piles and footing with the application of the soil springs to
the meshed surfaces.

Table 2
Inuence of individual foundation components on system natural frequency.

Foundation option Natural Difference (%) Notes


frequency (Hz)

Existing foundation 1.2897 0.0000 Initial design


10% Grillage properties 1.2892 0.0384 Original model, reduced grillage
section and mass properties by 90%
10% Piles properties 1.0741 16.717 Original model, reduced pile section
and mass properties by 90%
10% Concrete properties 1.2592 2.3645 Original model, reduced concrete
section and mass properties by 90%
75% Concrete properties 1.2881 0.1237 Original model, reduced concrete
section and mass properties by 25%
50% Concrete properties 1.2849 0.3718 Original model, reduced concrete
section and mass properties by 50%
25% Concrete properties 1.2765 1.0231 Original model, reduced concrete
section and mass properties by 75%
5% Concrete properties 1.2422 3.6827 Original model, reduced concrete
section and mass properties by 95%
2% Concrete properties 1.2191 5.4738 Original model, reduced concrete
section and mass properties by 98%
0% Concrete properties 1.1778 8.6738 Original model, removed concrete

Influence of Concrete Reduction on Frequency


1.30

1.28
Natural Frequency (Hz)

1.26

1.24

1.22

1.20

1.18

1.16
0 10 20 30 40 50 60 70 80 90 100
Concrete Properties (%)

Fig. 10. Inuence of concrete reduction on natural frequency.


1482 M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487

Frequency Reduction due to Concrete Elimination


10

9
Reduction to Natural Frequency (%)

0
0 10 20 30 40 50 60 70 80 90 100
Concrete Properties (%)

Fig. 11. Frequency reduction due to concrete elimination.

Fig. 12. Foundation stiffening alternatives.


M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487 1483

8. Results

8.1. Effect of individual foundation components

Where piles were used, numerous iterations were carried out to eliminate the need for
the RC and optimize the design once a comfort level with the modeling technique was
reached. To acquire a sense of contribution of individual foundation components to the
overall system frequency, the components stiffness was reduced to 10% of its original
values. Table 2 illustrates the inuence of reduction individual foundation components on
the system natural frequency. As suggested by intuition, it was conrmed that the main
stiffness contribution is provided by the pile system. With each reduction increment to the
concrete properties, noticeable system frequency reductions were introduced; almost 9%
reduction upon concrete elimination. Figs. 10 and 11 depict the inuence of concrete
reduction and elimination on the system natural frequency.

8.2. Optimization of foundation design

The foundation system design was optimized through a parametric sensitivity-based


approach, in which the radius of the pile group, grillage beams and piles sizes were varied
to produce comparable alternatives. Various other stiffening techniques such as braces and
plates stiffeners were also considered (Fig. 12). It was found that the radius of the pile
group had a noticeable impact on the system frequency. A favorable radius was selected
using a set of typical grillage beam and pile sizes. Fig. 13 illustrates the selection of such
favorable pile group radius based on its impact on the system frequency at the Hooper Bay
site. A series of further variations to the beam/pile sizes and different combinations yielded
an optimized foundation design for each site. The optimized designs were achieved with
enough separation (15%) between the natural and operational frequencies to prevent

Influence of Pile Group Radius on Frequency


0.985

0.980

0.975
Natural Frequency (Hz)

0.970

0.965

0.960

0.955

0.950

0.945

0.940
3 4 5 6 7 8 9
Pile Group Radius (ft)

Fig. 13. Frequency variation due to pile group radius change.


1484 M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487

Table 3
Summary of design alternatives for Hooper Bay village.

Foundation option Natural Difference Notes


frequency (%)
(Hz)

Existing foundation 1.054 1.3 Current design, with 3000 of concrete and steel grillage
New foundation 1 0.946 9.0 Original model, removed concrete
New foundation 2 0.966 7.1 Original model, removed concrete, narrowed pile group radius
from 8 to 7 ft
New foundation 3 0.979 5.9 Original model, removed concrete, narrowed pile group radius
from 8 to 6 ft
New foundation 4 0.982 5.6 Original model, removed concrete, narrowed pile group radius
from 8 to 5.5 ft
New foundation 5 0.983 5.5 Original model, removed concrete, narrowed pile group radius
from 8 to 5 ft
New foundation 6 0.981 5.7 Original model, removed concrete, narrowed pile group radius
from 8 to 4.5 ft
New foundation 7 0.978 6.0 Original model, removed concrete, narrowed pile group radius
from 8 to 4 ft
New foundation 8 0.958 7.9 Original model, removed concrete, grouted piles
New foundation 9 0.951 8.6 Original model, removed concrete, welded piles to grillage beams
New foundation 10 0.964 7.3 Original model, removed concrete, added knee braces
(HSS12  6  1/2, pinned) between piles and grillage beams
New foundation 11 0.947 8.9 Original model, removed concrete, added X-braces
(HSS12  6  1/2, pinned) between piles
New foundation 12 0.948 8.8 Original model, removed concrete, added stiffeners to piles
New foundation 13 1.019 2.0 Original model, removed concrete, narrowed pile group radius
from 8 to 5 ft, grouted piles, stiffened upper 12 ft of soil
New foundation 14 1.047 0.6 Original model, removed concrete, narrowed pile group radius
from 8 to 6 ft, 2400 (t=0.7500 ) open piles, stiffened upper 12 ft of
soil, grillage beams W36  170
New foundation 15 1.050 0.9 Original model, removed concrete, narrowed pile group radius
from 8 to 5 ft, grouted piles, stiffened upper 12 ft of soil, grillage
beams W36  300
New foundation 16 1.048 0.8 Original model, removed concrete, narrowed pile group radius
from 8 to 6.5 ft, 2400 (t=0.7500 ) open piles, stiffened upper 12 ft of
soil, grillage beams W36  170
New foundation 17 1.042 0.2 Original model, removed concrete, narrowed pile group radius
from 8 to 6.5 ft, 2400 (t=0.7500 ) open piles, stiffened upper 12 ft of
soil, grillage beams W33  130
New foundation 18 1.049 0.9 Original model, removed concrete, narrowed pile group radius
from 8 to 7 ft, 2400 (t=0.75) open piles, stiffened upper 12 ft of
soil, grillage beams W36  170
New foundation 19 1.042 0.1 Original model, removed concrete, narrowed pile group radius
from 8 to 7 ft, 2400 (t=0.7500 ) open piles, stiffened upper 12 ft of
soil, grillage beams W33  130
New foundation 20 1.050 0.9 Original model, removed concrete, narrowed pile group radius
from 8 to 7.5 ft, 2400 (t=0.7500 ) open piles, stiffened upper 12 ft of
soil, grillage beams W36  170
New foundation 21 1.041 0.1 Original model, removed concrete, narrowed pile group radius
from 8 to 7.5 ft, 2400 (t=0.7500 ) open piles, stiffened upper 12 ft of
soil, grillage beams W33  130
New foundation 22 1.043 0.3 Original model, removed concrete, pile group radius 8 ft, 2400
(t=0.7500 ) open piles, stiffened upper 12 ft of soil, grillage beams
W36  135
M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487 1485

damage to the structural system. The optimization eliminated the need for any RC
encasement to the steel foundation or grouting to the piles in many cases. Table 3
illustrates the comparison of the different considered designs for one of the Hooper Bay
village locations.
In most cases, an optimized foundation system design for a particular site was also
found to be satisfactory for other locations. Thus, a small library of universally applicable
standard designs was compiled in an effort to keep the fabrication cost low. Table 4

Table 4
Final design summary for Savoonga and Mekoryuk villages.

Savoonga

Tower height 29 m
Turbine C.G. 1.28 m (50 in) Above tower
Turbineblades mass 7812 kg-mass (535.292 slugs)
Foundation beams W36  170
Pile section 24 in steel pipe, 3/4 in thick
Number of piles 6
Point of xity 1811 ft below soil surface
Modulus of horizontal subgrade reaction 19319 kip/in
System natural frequency 1.128 Hz
Recommended maximum rpmn 57 rpm

Mekoryuk
Tower height 29 m
Turbine C.G. 1.28 m (50 in) Above tower
Turbineblades mass 7812 kg-mass (535.292 slugs)
Foundation beams W36  170
Pile section 24 in steel pipe, 3/4 in thick
Number of piles 6
Point of xity 30 ft Below soil surface
Modulus of horizontal subgrade reaction 191070 kip/in
System natural frequency 1.148 Hz
Recommended maximum rpma 58 rpm
a
The recommended rpm incorporates a 15% safety factor.

Fig. 14. Steel tower support.


1486 M. AlHamaydeh, S. Hussain / Journal of the Franklin Institute 348 (2011) 14701487

summarizes the nal design for two of the tower locations and demonstrates how one
optimized design was found to be adequate at an another location with different
geotechnical conditions.
Fig. 14 below shows the optimized all-steel tower support foundation in its nal state
just before eld installation.

9. Conclusions

Detailed 3D nite-element models of the towerfoundationsoil systems revealed


differences in natural frequencies when SSI was considered. When piles were used as
foundations, the optimized designs were achieved through numerous iterations of varying
pile size and pile group radius. After considering different loading conditions, the
foundation system design was controlled by the natural frequency of the soilfoundation
structure system rather than by strength or serviceability. The use of all-steel foundations
lowered the natural frequency of the system. This had to be reected into lower operational
velocities. Accounting for the foundation exibility, using SSI yielded a more realistic
estimate of the natural frequency. Had a xed-base-tower assumption been adopted,
under-designed systems would have been built.

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[3] Bonnett Danny, Wind turbine foundations loading, dynamics and design, Structural Engineer 83 (3)
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