Drive optimization using SINUMERIK Operate 1 2 12.1 Automatic servo optimization Introduction With the SINUMERIK Operate sl user interface under the "Commissioning" > "Automat. Servo Opt." menu, you have the following options for automatic axis optimization ‘© Selection of individual axis for optimization ‘* Selection of one strategy from many options ‘© Reconfiguration of measurement conditions ‘© Chart display and activities protocol for optimization process © Display of current measurement and at the same time the average of previous measurements '* Checking and processing of optimization results for speed and position controller © Accept or reject results Figure 12-1 Basic display for automatic optimization of SERVO axes ‘The "Optimization" function can be used for all individual axes (SERVO and direct drives), Note ‘The master slave axes for automatic optimization are not supported by SINUMERIK Operate Version 2.6 SP1 Master slave axes can be optimized as individual axes if they are not coupled, IBN ONO: NOK, PLE, drive Commissioning Manual, 03/2010, 6FC8397-2AP10-68A0 233Drive optimization using SINUMERIK Operate 72.2 Overview of navigation 12.2 Overview of navigation Overview When optimizing an axis, you navigate via various dialog screens. ‘The following figure shows the navigation options for optimizing an axis: Axis selection Strategy selection Park position = = = ~ options 0K (finshed) °K 0K abort Options Optimization in progress Measurement is running BATE conta vans Measurement needed onioller transfer {automatic (automatic) ‘ sae oK ‘Transtor Reconfigure measurement Controller data overview Reconfigure measurement Measurement ready Figure 12-2 Navigation for automatic optimization of an individual axis Note ‘The following section “General operating sequences for automatic servo optimization” uses the numbers shown in the above diagram (e.g. dialog screen "Strategy selection" @). IBN ONC: NOK, PLC, drive 234 Commissioning Manual, 03/2010, 6FCS387-2AP10-6BA0Drive optimization using SINUMERIK Operate 12.3 Setting options 12.3 Setting options Introduction ‘The general behavior of the automatic servo optimization can be controlled in the main screen using the "Options" softkey, (haematalseg meames ‘Chaat se eae a [Chaenneal pore MP AEST chan fae arses ‘amr ao ea Petraes tome tates Figure 12-3 Options. Options ‘© Perform all measurements of each measurement series with the first NC start: All repeats (e.g. motion in the positive and negative axis direction) within a measurement series are automatically started, ‘Start measurements automatically: ‘The start screen of each measurement series is skipped and the measurement process is directly started with the default measurement parameters, '* Automatic confirmation of the measurement: The final screen of each measurement series (is used to evaluate the measurement results -> if required, adapt measurement parameters and restart measurement series) is skipped. The algorithm changes directly to the next optimization step. '* Automatic acknowledgement of the controller data: The “controller data overview" display is skipped. The controller data determined by the algorithm are directly activated. © Automatic data activation using the operator panel reset: The "Operator panel reset” signal is generated by the algorithm. If this option is deactivated, “Operator panel reset” is requested using a dialog screen. IBN ONO: NOK, PLE, drive Commissioning Manual, 03/2010, 6FC8397-2AP10-68A0 236Drive optimization using SINUMERIK Operate 12.3 Setting options 236 ‘Automatically backup drive boot files (ACX format) ‘After completing the optimization of a machine axis, the drive data are automatically saved on the CompactFlash Card in the ACX format. If this option is deactivated, the query is realized via a dialog screen Permit strategy selection The dialog screen to select the optimization strategies for the speed and position controller is displayed. Backup measurement data in temporary directory: ‘The recorded measurement data are saved in a temporary directory. Perform preliminary measurement to determine the excitation: Activate a preceding (additional) measurement for each measurement series to more precisely determine the measurement parameters. This is especially recommended when measuring directly-driven machine axes for the first time. IBN ONC: NCK, PLC, drive Commissioning Manual, 03/2010, 6FCS387-2AP10-6BA0Drive optimization using SINUMERIK Operate 124 General operating sequences for automatic servo optimization 12.4 General operating sequences for automatic servo optimization General operating sequences 1. In the "Commissioning" operating area, press the "Automat. servo opt.” softkey. "Axis selection" dialog screen appears @. onse ened Figure 12-4 Axis selection Figure 12-5 Axis selection, gantry axis grouping 2. Use the cursor keys to select an axis for optimization. Note For "Gantry axis groups’, only the leading axis is displayed with the "Gantry" note. ‘Synchronous axes are hidden, but when selecting the leading axis, are measured and optimized, IBN ONC: NOK, PLC, drive Commissioning Manual, 03/2010, 6FC8397-2AP10-68A0 237Drive optimization using SINUMERIK Operate 12.4 General operating sequences for automatic servo optimization 3. In the “Axis selection” dialog screen ©, press the *Optimize” softkey. 4. In the “Strategy selection" dialog screen @, select the strategy for optimization. (Sinn rune ca af nat andre tn carota il (Si hte mar bi xr et ae Posten op arto (G24 Deh rat pon contr (Sirs Penman ocean sana spc Fr (32h Hoven fru PY seen mu rns ‘Gan Me Um Ho span sent mu ‘Oats Hes tn Pc tt rs Pt Figure 12.6 Strategy selection For example in a typical strategy, the mechanical controlled system of the speed control is measured and gains and filters defined for optimized dynamic behavior. Note ‘Auser-specific strategy (Page 243) can be set using a vertical "Custom/manutacturer” softkey, 5. Press "OK". IBN ONC: NOK, PLC, drive 238 Commissioning Manual, 03/2010, 6FCS387-2AP10-6BA0Drive optimization using SINUMERIK Operate 12.4 General operating sequences for automatic servo optimization 6. In the "Axis park position” dialog screen @, move the axes on the machine into a safe position for optimization Figure 12-7 Axis park position /\DANGER ‘Automatic servo optimization based on analysis of measurements, The measurements require the axis to move. Ensure that all axes are in a safe position and no collisions will occur during the traversing motion that is required. IBN ONO: NOK, PLE, drive Commissioning Manual, 03/2010, 6FC8397-2AP10-68A0 239Drive optimization using SINUMERIK Operate 12.4 General operating sequences for automatic servo optimization 240 7. Press "OK. Optimization is started ©. est Ser ec Hath Figure 12-8 Optimization in progress If measurement can only be continued after the necessary inputs have been made, then this is signaled using input prompts (screen forms). This is required because you need to initiate certain machine processes (e.g. measurements which require an ). You can abort the coordination process at any stage of automatic servo optimization. Once optimization has been aborted, all original machine data, which was present in the control and in the drives before optimization was started, is restored, Note ‘After the measurement has been completed, you can perform the measurements again. In this case, the quality of the measurement data can be influenced by changing the excitation parameters using the dialog screen "Measurement configuration". Figure 12-9 Measurement configuration IBN ONC: NOK, PLC, drive Commissioning Manual, 03/2010, 6FCS387-2AP10-6BA0Drive optimization using SINUMERIK Operate 124 General operating sequences for automatic servo optimization 8. Ifthe optimization process has completed some optimizations for a control loop, a “Controller data overview" dialog screen @ appears. Neu oat Orgad 0 2650 Ze Wins) a a a oat Te abun ene am seit teat im ee oe os Na Sikh as wwe Riso 3 anbaed Oho) cor awe ons a a omens asso Shane hos ane oom ge ‘erent “Fag Dns UY no teams oon ne Figure 12-11 Controller data, overview gantry axis group ‘You can modify and check the results and either accept or reject the proposed control parameters. Note Alternatively the optimized values can also be displayed graphically as a Bode diagram using the "Bode diagram” softkey function, 9. Select "Transfer" to transfer the values calculated. IBN ONC: NOK, PLC, drive Commissioning Manual, 03/2010, 6FC8397-2AP10-68A0 241