PT.

CHEMCO HARAPAN NUSANTARA 2016

PT. CHEMCO HARAPAN NUSANTARA

Automotive Brake System | Aluminium Wheels | Aluminium Casting

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PT.CHEMCO HARAPAN NUSANTARA 2016

General Information
Company Name : PT. Chemco Harapan Nusantara

Head Office & Plant I : Kawasan Industri Jababeka

Jababeka Raya F 19 28
Cikarang Bekasi

Plant II : Kawasan Industri Mitrakarawang

Mitra Raya II Kav. E 7 12
East Karawang

Share Holders : - Nissin Kogyo Co., Ltd. Japan

- PT. Prospect Motor
- PT. Mayasari Bhakti Utama
Established : 1984
( J/V : 1987 )

Total Employee : 4,688(Jan, 2016)

 PT.CHEMCO HARAPAN NUSANTARA 2016

PRESIDENT DIRECTOR NISSIN

CEQ

VICE PRESIDENT DIRECTOR

NRA
NISSIN R&D
ASIA

DIRECTOR DIRECTOR DIRECTOR

ADVISOR GM NRA-I

General MGR CKR Plant MGR ADVISOR NRA-I

KRW Plant MGR KRW F3 MGR

NRA-I CKR
MARKETING ACCOUNTING CASTING ADVISOR CASTING CASTING F3 NRA-I KRW

HRD & GA CKR FINANCE PAD & SHOE CASTING F2 MACHINING F3

HRD & GA KRW HRD & GA KRW GDC ADVISOR GDC PAINTING F3

QA CKR
MIS MACHINING MACHINING R2
ENG F3
MACHINING R4 QA KRW
PAINTING Eng CKR

PAINTING MTC + Eng KRW

ASSEMBLING P3C CKR

ASSEMBLING P3C KRW

Organization Chart Indonesian

Japanese
PT.CHEMCO HARAPAN NUSANTARA 2016

Global Network

NISSIN R&D ASIA INDONESIA

 PT.CHEMCO HARAPAN NUSANTARA 2016

Map of Location
Tanjung Priok Sea Port
Distance to CKR 55 km
Distance to KRW 80 km
Toyota

Daihatsu

AHM

Kawasaki Isuzu

Mitsubishi
Hyundai
Yamaha

Suzuki
Jakarta Bekasi
Chemco
Cibitung Cikarang

AHM Karawang Barat Karawang Timur

Cikarang
Kawasaki
Yamaha HPM
Dawuan
Toyota
Nissan HPPM
Suzuki Hino
Chemco
Mitsubishi Karawang Daihatsu AHM

Cikampek
 PT.CHEMCO HARAPAN NUSANTARA 2016

Main Customers
Motorcycles Automobile
1. PT. HONDA PROSPECT MOTOR
1. PT. ASTRA HONDA MOTOR 2. PT. HINO MOTOR MFG INDONESIA
2. PT. KAWASAKI MOTOR INDONESIA 3. PT. SUZUKI INDOMOBIL MOTOR
3. PT. SUZUKI INDOMOBIL MOTOR 4. PT. KRAMA YUDHA TIGA BERLIAN MOTOR
4. PT. YAMAHA INDONESIA MOTOR MFG 5. PT. HONDA PRESICION PART MFG
5. NISSIN KOGYO and GROUP 6. PT. MESIN ISUZU INDONESIA
7. PT. ASTRA DAIHATSU MOTOR
8. ALCAR LEICHTMETALLRAEDER GMBH
 PT.CHEMCO HARAPAN NUSANTARA 2016

Brake System
Motorcycle Automobile

Set Master Cylinder Fr Caliper Assy Rr M.Power/M.Cyl Assy Caliper Assy

Wheel Cylinder

Set Master Cylinder Rr Panel Assy Wheel Anchor

Rear Brake Assy

Brake Shoe Brake Pad Prefilled Clutch System Proportioning Valve

 PT.CHEMCO HARAPAN NUSANTARA 2016

Aluminium Parts
Motorcycle

Rear Grip Crown Handle Arm Rear Cover Cyl. Head Cover Crank Case

Handle Seat Hub Rear Joint Carb Crank Case Cover Thermostat

Bracket Pill. Step

Hub Front Plug Drain Cover Elemen Case Transmission Cylinder Head

Flange Fnl Driven Gear Box Spdm Cover Crank Case Body Crank Case
 PT.CHEMCO HARAPAN NUSANTARA 2016

Aluminium Parts
Automobile

Slider Comp
Cover Servo Cover Solenoid Cover Control Wire Cover Cam Thrust Chain Tension.

Cover Solenoid Cover Solenoid

RH3 RPC Case Assy Chain Pan Oil Assy

Casting Wheel Bracket Mounting

PT.CHEMCO HARAPAN NUSANTARA 2016

Aluminium Parts
Automobile

Intake Manifold Cover Thermostat

Rear Cover

Cover Cylinder Head

Case Transmission Case Transmission

4x4 4x2
Support Sub Assy Steering
PT.CHEMCO HARAPAN NUSANTARA 2016

Aluminium Casting Wheel

Motorcycle Wheels

Passenger Car Wheels

 PT.CHEMCO HARAPAN NUSANTARA 2016

Brake Lining
Brake Shoe, Brake Pad & Big Lining

Brake Shoe Brake Pad

Piston Lining Big Brake Pad

Block Lining Brake Lining Brake Lining Brake Lining

PT.CHEMCO HARAPAN NUSANTARA 2016

Factory Layout Plant Cikarang

Total Land : 80,000 m2
Factory Size : 6,720 m2 (96x70)
Factory Space : 26,880 m2 (4x6,720)

P Factory 1 : Quality Assurance

W Component -Brake Shoe
-Brake Pad
C -Brake Lining

Factory 2 : DC & GDC Aluminium casting

Heat treatment

Factory 3 : Warehouse
Assembling (2nd Fl.)

Factory 4 : Machining
T Painting
Electroless plating

P : Painting
W : Warehouse

C : Canteen (2ndFL.)

T : Technical Center

: Head Office
 PT.CHEMCO HARAPAN NUSANTARA 2016

Factory Layout Plant Karawang

Total Land : 150,000 m2
Factory Size : 20,480 m2 ( 256 x 80 )
Factory Space : 61,440 m2 ( 3 x 20,480 )

Factory 1

Factory 2

Factory 3

Factory 1 Factory 2 Factory 3

Aluminum Casting - GDC & HPDC 350T-650T Large Size Die Casting(800T2,500T ) Wheel Factory
Machining Machining LPDC Machine
Painting Painting Machining
Assembling (2nd Fl) Brake system (2W & 4W) Warehouse Painting
 PT.CHEMCO HARAPAN NUSANTARA 2016

Production Flow Process

Raw Material Mold Manufacture

Melting

Low Pressure High Pressure

Gravity Casting
Casting Casting

Heat Treatment

Machining

Painting

Sub Parts
Assembling

Packing & Delivery

 PT.CHEMCO HARAPAN NUSANTARA 2016

Melting Furnace
Material Use
Capacity CKR KRW
A356
0.7 Ton/H 0 unit 1 unit
ALSI11
1.0 Ton/H 2 unit 5 unit ADC12

1.5 Ton/H 3 unit 4 unit ADC6

ADC3
2.0 Ton/H 1 unit 4 unit
YDC11
TOTAL 6 unit 14 unit YDC20

AC2B
Total Melting Capacity :
AC4B
Cikarang Plant : 8.5 Ton/H HD4
Karawang Plant : 19.7 Ton/H
HD2
 PT.CHEMCO HARAPAN NUSANTARA 2016

Die Casting
High Pressure Casting Gravity Casting Low Pressure Casting

CKR KRW CKR KRW CKR KRW

135T 1 unit - TOTAL 49 unit 60 unit TOTAL - 26 unit
350T 33 unit 24 unit
650T 6 unit 13 unit
850T - 12 unit
1250T - 5 unit
1650T - 1 unit
2500T - 1 unit
TOTAL 40 unit 56 unit
 PT.CHEMCO HARAPAN NUSANTARA 2016

T6 - Heat Treatment

CKR KRW
T6 Continues Line 1 unit 3 unit
T6 Batch Type 5 unit 3 unit
TOTAL 6 unit 6 unit
 PT.CHEMCO HARAPAN NUSANTARA 2016

Machining Line

Machine Type
Machining Centre
Turning / Lathe Machine
Special Purpose Machine ex: rotary/riser cutting
Forging Machine
Stamping Machine
 PT.CHEMCO HARAPAN NUSANTARA 2016

Painting & Surface Treatment

CKR KRW
Painting Line (Electrostatic) 2 unit 3 unit
Electro Nickel Platting (Piston Caliper) 2 unit -
Electro Deposit Painting (ED Paint) - 1 unit
Powder Coating (Special purpose for Casting Wheel) - 1 unit
Alumite (Casting Parts) - 1 unit
TOTAL 4 unit 6 unit
PT.CHEMCO HARAPAN NUSANTARA 2016

Brake System Assembling Line

PT.CHEMCO HARAPAN NUSANTARA 2016

Brake Lining

Mixer Cold Press Hot Press

Grinding, Packaging and

Delivery

Bonding
 PT.CHEMCO HARAPAN NUSANTARA 2016

Casting Wheel Production Process

Melting LP Casting X-Ray

Machining T-6 HT

Q
A

Painting
 PT.CHEMCO HARAPAN NUSANTARA 2016

Product Output Engineering Facility

Die Casting Mold (Gravity, Low Pressure, High Pressure)
Mold Cold Press and also Hot Press (Brake lining and Shoe)
Jig and Fixture for Machining and Assembly Line
Re-grinding and new special cutting tools for machining
SPM (Press machine, Leak tester, washing machine etc)
Design & Development Project for Casting wheel 2W & 4W

Soft Ware Design and Analysis

3D Design Flow Analysis 3D Scanner CAE Analysis

 PT.CHEMCO HARAPAN NUSANTARA 2016

High Speed and High Precision Machine

Engineering Facility

EDM Wire Cut Mach Centre 3-5 Axis

PT.CHEMCO HARAPAN NUSANTARA 2016

Engineering Facility
Heat Treatment and Surface Treatment

Hardening Vacuum Furnace

Plasma Nitriding - PACVD Coating

( TiB2, TiBN, TiCN, TiN )
PT.CHEMCO HARAPAN NUSANTARA 2016

Engineering Facility
Tools Grinding Machine

Special Tools Tool Profile Grinding

PT.CHEMCO HARAPAN NUSANTARA 2016

Quality Assurance
Quality Inspection
PT.CHEMCO HARAPAN NUSANTARA 2016

Event Sponsor
 PT.CHEMCO HARAPAN NUSANTARA 2016

CHEMCO - CSR

Blood Donation Employment Preparation Program Industrial Visit

(Internship)

Disaster Relief Support Local Workers

Cikarang & Karawang
 Thank you

Brake System

Trust between human and automotive