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UNITED CEMENTS PVT. LTD.

NAUBISE-4, DHADING, NEPAL

SHUT-DOWN MAINTENANCE AND PENDING JOB LIST


(MAN POWER REQUIREMENT & COSTINGS)

EXPECTED SHUTDOWN PERIOD = 14 DAYS

SR.NO. MAN POWER REQ. NOS. MAN POWER RATE/NOS TOTAL COST (INR) REMARKS

1 Fitter 5.77 6.00 450.00 37800

2 Welder 5.77 6.00 350.00 29400


3 Rigger 5.77 6.00 300.00 25200

4 Khalashi 5.77 6.00 280.00 23520

ABOVE SUB TOTAL = 24.00 115920.00


UNITED CEMENTS PVT. LTD.
NAUBISE-4, DHADING, NEPAL

SHUT-DOWN MAINTENANCE AND PENDING JOB LIST


(FOR RAW MIL SECTION-MONTH: JULY-2017)
DATE: 24TH JULY-2017
SR.
TAG. MAN POWER CONSUMABLE MATERIAL MATERIAL / SPARES USED EXPECTED TIME
JOB
DESCRIPTION OF ACTIVITY REMARKS
PRIORITY F W R KH DETAIL AVAILABILITY DETAIL AVAILABILITY DAYS HOURS
NO.
NO.
TRUCK TIPPLER TO L/S STOCK PILE AREA

Lime Stone Truck Tippler middle plate strengthening work by


1 100 TT1 providing extra angle supports; also maintenance work for
tippler ratchets, holding the rear wheels of tipper.

Lime Stone Truck Tippler foundation strengthening work by This work is required to accomplish
2 100 TT1 dismantling and re-grouting work. with civil dept.

Lime Stone hopper discharge mouth and bottom face RCC


beams have been damaged. Welding of TMT bars & stiffner The work is required to execute as
3 100HP1 plates followed by shuttering and concreting work by Civil per instruction of civil department.
Dept.

Lime Stone Apron Conveyor, pan bolt tightening and tag


4 100 AC1 welding and jam clearing work for supporting guide rollers & to
provide locking arrangement.

Apron Conveyor grease line & grease point cleaning and


5 100 AC1 necessary maintenance work.

Lime Stone Crusher discharge chute and liner plates


6 100CR1 maintenance work.

L/S Crusher discharge belt conveyor, replacement by new one


7 100 BC8 followed by belt jointing work. Fixing of new type of scrapers
for head & tail pulleys.

Belt conveyor tippler trolley rail aligning & welding work. The
8 100 BC2 existing rail supports strengthening work, by providing extra
supports.

Temporary fixing of a de-watering pump behind the spillage


9 Misc. conveyor 100SX1 at L/S crusher floor level.
10 Misc. Fixing of a de-watering at 100BC1 tail end side.

Belt conveyor 100BC2 open platform area, hand rail fixing


11 Misc. work.

L/S STOCK PILE TO RAW MILL FEED AREA

Under ground tunnel belt replacement and jointing work after


12 100 BC3 removal of jointed piece of rubber belt.

Fixing of scrappers at head and tail pulleys along with re-setting


13 100 BC3 of side skirts at different feed chutes for belt 100BC3.

Replacement of 100VF1 & discharge chute complete assembly


14 100 BC3 by MS pipe chute, as per process requirement.

As this rubber belt is slightly damaged at several places;


15 100BC4 required patching with solution laying work.

Modification of stepped discharge chute, conveying to hopper


16 100 BC5 nos-3&4, by enhancing its slope.

Fixing of new type scrapers at head & tail pulleys and


17 200 BC3 adjustment of side skirts for all weigh feeders discharge chutes.

200 TCR1 Maintenance work for tertiary crusher side liner plates and
18 discharge chute.

Fixing of toe guards at Raw Material Hopper floor level along


19 Misc. with handrailing.

Fixing of a de-watering at 100BC3 tail end side area, as the rain


20 Misc. water causes movement problem at tunnel belt conveyor.
Fixing of a de-watering at 100BC4 tail end side area, as the rain
21 Misc. water causes movement problem at tunnel belt conveyor.

RAW MILL TO BLENDING SILO TOP AREA

300 RM1 Raw Mill inlet mounting flange inspection followed by required
22 bolt tightening work.

300 RM1 Inspection of all bolts of Raw mill diaphragm, shell liner bolts &
23 girth gear followed by required tightening work.

Removal of collected grease from Raw Mill girth gear guard by


24 300 RM1 taping it from the point. Fixing & tightening of sealing felt at
raw mill inlet & outlet.

300 RM1 Internal inspection of raw mill diaphragm liners and required
25 bolt tightening work.

Both the trunion bearings pre-jacking oil line checking and


26 300 LQ1 & 2 required maintenance work. (This is due to unhealthy pressure
comes at sometime)

300 LQ1, 2 Cleaning of all oil filters and strainers alongwith arresting oil
27 &3 leakages from oil lines.

Grease Cleaning of all spraying nozzles followed by inspection for


28 Spray smooth operation with taking spray pattern. Also, cleaning of
System air filters and FRL fixed in compressed air line.

Bag House inspection for all puppet valve pneumatic cylinders


29 Bag House and fixing of bottom limits for pneumatics cylinders for hopper
no. 6, 8, 12 & 13.

Bag House Inspection for alignment of both screw conveyors 300SC1 & 2 ,
30 all the hanging bearing & its greasing point.

Bag House discharge air slide, required to connect to CA fan


31 Bag House suction line for venting the air slide & screw conveyors 300SC1
&2.
Proper sealing arrangement of boot casing; and provision of
32 400 BE-1 bucket safety plate during the failure of BDS, avoiding any
contact to boot casing.

400 BE-1 Inspection of condition for belt, belt joint, buckets and bucket
33 bolts. Also discharge chute tounge plate gap inspection.

34 Misc. Blending Silo top floor handrail fixing work.

Blending Silo bucket elevator staircase top portion handrail


35 Misc. fixing work.

RAW MILL COMPRESSORS AND DUST COLLECTORS

300CP1-2 Sorting out the problems of dryer during the visit of Service
36 Engineer. Although the refrigerant (R410A) level is Ok.

Provision of fixing individual duct line from compressor's heat


300 CP1-2 exchanger to out side of the building, in order to avoid
37 overheating of the compressor room alongwith fixing a exhaust
fan (Electrical scope)

Provision of valves at the bending points of compressed air line


38 300 CP1-2 at Raw mill 1st floor and bag house 2nd floor level, to drain
moistures as and when desired.

TOTAL MEN POWER =


UNITED CEMENTS PVT. LTD.
NAUBISE-4, DHADING, NEPAL
SHUT-DOWN MAINTENANCE AND PENDING JOB LIST
(FOR RAW MIL SECTION-MONTH: JULY-2017)
SR. DATE: 24TH JULY-2017
TAG.
DESCRIPTION OF ACTIVITY STATUS REMARKS
NO.
NO. TRUCK TIPPLER TO L/S STOCK PILE AREA
Lime Stone Truck Tippler middle plate strengthening work by
1 100 TT1 providing extra angle supports; also maintenance work for
tippler ratchets, holding the rear wheels of tipper.
This work is
Lime Stone Truck Tippler foundation strengthening work by required to
2 100 TT1 dismantling and re-grouting work. accomplish with civil
dept.
Lime Stone hopper discharge mouth and bottom face RCC The work is required
beams have been damaged. Welding of TMT bars & stiffner to execute as per
3 100HP1 plates followed by shuttering and concreting work by Civil instruction of civil
Dept. department.

Lime Stone Apron Conveyor, pan bolt tightening and tag


4 100 AC1 welding and jam clearing work for supporting guide rollers & to
provide locking arrangement.
Apron Conveyor grease line & grease point cleaning and
5 100 AC1 necessary maintenance work.
Lime Stone Crusher discharge chute and liner plates
6 100CR1 maintenance work.
L/S Crusher discharge belt conveyor, replacement by new one
7 100 BC8 followed by belt jointing work. Fixing of new type of scrapers
for head & tail pulleys.

Belt conveyor tippler trolley rail aligning & welding work. The
8 100 BC2 existing rail supports strengthening work, by providing extra
supports.
9 Misc. 100TT1 side, handrail damaged; required repairing work.
Temporary fixing of a de-watering pump behind the spillage
10 Misc. conveyor 100SX1 at L/S crusher floor level.
11 Misc. Fixing of a de-watering at 100BC1 tail end side.
Belt conveyor 100BC2 open platform area, hand rail fixing
12 Misc. work.
L/S STOCK PILE TO RAW MILL FEED AREA
Under ground tunnel belt replacement and jointing work after
13 100 BC3 removal of jointed piece of rubber belt.

Fixing of scrappers at head and tail pulleys along with re-setting


14 100 BC3 of side skirts at different feed chutes for belt 100BC3.

Replacement of 100VF1 & discharge chute complete assembly


15 100 BC3 by MS pipe chute, as per process requirement.
As this rubber belt is slightly damaged at several places;
16 100BC4 required patching with solution laying work.
Modification of stepped discharge chute, conveying to hopper
17 100 BC5 nos-3&4, by enhancing its slope.
Fixing of new type scrapers at head & tail pulleys and
18 200 BC3 adjustment of side skirts for all weigh feeders discharge chutes.

200 TCR1 Maintenance work for tertiary crusher side liner plates and
19 discharge chute.
20 200 TCR1 All V-belt replacement work by new spare V-belts.
Fixing of toe guards at Raw Material Hopper floor level along
21 Misc. with handrailing.

Fixing of a de-watering at 100BC3 tail end side area, as the rain


22 Misc. water causes movement problem at tunnel belt conveyor.

Fixing of a de-watering at 100BC4 tail end side area, as the rain


23 Misc. water causes movement problem at tunnel belt conveyor.

RAW MILL TO BLENDING SILO TOP AREA


300 RM1 Raw Mill inlet mounting flange, drives and G/B's base bolts
24 tightening work.

300 RM1 Raw Mill torsion shaft bolt tightness and coupling greasing
25 work.

300 RM1 Inspection of all bolts of Raw mill diaphragm, shell liner bolts &
26 girth gear followed by required tightening work.
Removal of collected grease from Raw Mill girth gear guard by
27 300 RM1 taping it from the point. Fixing of a 4'' ball valve for grease
removal work.

300 RM1 Internal inspection of raw mill diaphragm liners and required
28 bolt tightening work.
Both the trunion bearings pre-jacking oil line checking and
29 300 LQ1 & 2 required maintenance work. (This is due to unhealthy pressure
comes at sometime)
300 LQ1, 2 Cleaning of all oil filters and strainers alongwith arresting oil
30 &3 leakages from oil lines.

Grease Cleaning of all spraying nozzles followed by inspection for


31 Spray smooth operation with taking spray pattern. Also, cleaning of
System air filters and FRL fixed in compressed air line.

Bag House inspection for all puppet valve pneumatic cylinders


32 Bag House and fixing of bottom limits for pneumatics cylinders for hopper
no. 6, 8, 12 & 13.

Bag House Inspection for alignment of both screw conveyors 300SC1 & 2 ,
33 all the hanging bearing & its greasing point.
Bag House discharge air slide, required to connect to CA fan
34 Bag House suction line for venting the air slide & screw conveyors 300SC1
&2.

Proper sealing arrangement of boot casing; and provision of


35 400 BE-1 bucket safety plate during the failure of BDS, avoiding any
contact to boot casing.

400 BE-1 Inspection of condition for belt, belt joint, buckets and bucket
36 bolts. Also discharge chute tounge plate gap inspection.

37 Misc. Blending Silo top floor handrail fixing work.


Blending Silo bucket elevator staircase top portion handrail
38 Misc. fixing work.

Prepared By--- Checked By


Joydeep Das Vinod Kumar Verma
(Engineer) (Section In-Charge)