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Table of Contents
Page Number
Research Plan
Rationale... 6
Hypotheses.. 6
Research Questions 6
Engineering Goals.. 8
Expected Outcome................. 8
Procedures. 8
Objectives............. 10
Data Analysis. 10
Abstract.. 11
Introduction. 12
Gathering of Materials.. 21
Application.. 22
Experimentation 23
Water Resistance
Saltwater. 26
Heat Resistance.. 30
Conclusion 33
Recommendations... 34
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
Acknowledgment............... 35
References 36
Appendix A ................................................................................ 38
Appendix B ................................................................................ 39
Appendix C ................................................................................ 40
Appendix D ................................................................................ 42
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
T2 Water Resistance
T2B Saltwater 26
T5 Heat Resistance............... 30
T6 One-way ANOVA... 31
F1 Gathering of Materials. 21
samples ...................................................... 28
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
RESEARCH PLAN
RATIONALE
Rice plant (Oryza sativa), a staple crop in the Philippines, produces rice hulls
(also, rice husks). The rice hull ash (RHA) shows a potential source of amorphous
reactive silica which is a basic component of sand used with cement for concreting.
Silica is known for being a good polymer support. The RHA has a potential for
sealing cracks efficiently and avoid giving up some small spaces in the sealed part.
The ash also acts as a good insulator. The researchers try to find another similar
application of this plant ash, which is an additive for wood glue bond increment.
Wood glue is a product chosen due to frequent usage of lumber in houses, also in
schools, and furniture. Then, there is now an idea of finding out if rice hull ash will
since it is organic and may be done (the ash and wood glue mixture) manually.
HYPOTHESIS
The rice hull ash additive will show a significant effect on the wood glue
RESEARCH QUESTIONS
Will rice hull ash be an effective bond increment additive for wood glues?
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
1. Will there be a difference in the increasing amounts of rice hull ash to the
2. Which of the concentrations of rice hull ash has shown the greatest
a. 4%
b. 14%
c. 24%
1.1.2 Saltwater
a. 4%
b. 14%
c. 24%
a. 4%
b. 14%
c. 24%
a. 4%
b. 14%
c. 24%
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
ENGINEERING GOALS
The goal of this study is to prove that RHA as addtive can improve
commercial wood glue and also, to find an easier and a more convenient way to
strengthen bond for wood, aside from using expensive wood glue products. This
EXPECTED OUTCOME
The researchers aim to produce better wood glue, wherein results are better
in terms of quality (bond strength) than the commercial wood glue (without RHA
as additive). The greater the concentration of rice hull ash, the more potential that
it would show.
PROCEDURES
The researchers will mainly use rice hull ash, commercial wood glue, and
wood. The rice hull ash needed is available online and may be bought in Manila,
specifically Taguig City. The wood glue, wood, and other materials may be bought
The researchers will obtain 105 grams of rice hull ash and 1 kg of wood
glue. There will be four proportions in each of the three sets of replicates: The
control group has wood glue only (0% RHA); the experimental group having 10
9
Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
g (4% RHA), 35 g (14% RHA), and 60 g (24% RHA). Each will be mixed in a
Eight pieces of lawahan wood (approx 48 long each) will be cut having 24
Three sets of four wood replicates (12 L x 2 W) will be bonded with the
different proportions, having these overlapped by 6 inches. Also, three sets of four
having these overlapped by 1 inch. All will be paired to their same sizes. Wood
The three sets of the 12L x 2W wood replicates are to be tested by their
water resistance (one set submerged in saltwater and the other set in fresh (rain)
water for 24 hours); and by heat resistance, using an air-drying oven set to 55oc
for 2 hours.
All replicates under the water and heat resistance tests would be examined
weights were placed at the end, having the other end stable.
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
OBJECTIVES
The main objective of this study is to prove that rice hull ash can show a
Specifically, the researchers aim to prove that the bond strength of wood
glue increment would vary on the concentration of rice hull ash as additive; that
There is a possibility that the rice hull ash would not be mixed properly;
caution is a must, since RHA inhaled or in-contact to skin and eyes may cause
irritation.
Wear mask and gloves while conducting the experiment proper. Be careful
DATA ANALYSIS
Data gathered will be tabulated, computed, and graphed. The study will use
a parallel group design, since there is one control group and there would be three
experimental groups for each test. The statistical tool to be used is the mean and
2-way ANOVA (Analysis of Variance) or f-test. This test is to be used on data for
ABSTRACT
The study made use of the silica content of the rice hull ash to improve the
bond strength of wood glue, since silica is a good resin or catalyst support proven
in polymeric composites. Certain measurements of the rice hull ash have been
mixed with constant volume of wood glue, having the concentrations: 4%, 14%,
and 24%. These were applied to the wood with specific dimensions. The replicates
were sent to DOST STD (Standards and Testing Division) Laboratory for Shear
Load in Compression Test. After approximately two weeks, results were obtained.
Beforehand, tests regarding water and heat resistance were made. Afterwards,
weights were placed on the other side of the wood replicates to test the bond
strength. The rice hull ash is also sent to DOST to determine the percentage of
silica. Since results for Shear Load in Compression Test are already obtained, the
study, having a parallel group design, will be evaluated using 2-way ANOVA
concentrations.
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
INTRODUCTION
Rice plant (Oryza sativa) is a staple crop in the Philippines, producing a by-
product called rice hulls (also, rice husks). The rice hull ash (RHA) has a potential
cement for concreting. The fineness of the ash gives a potential for sealing cracks
efficiently and avoid giving up some small spaces in the sealed part. The RHA also
The researchers tried to find another similar application of this plant ash,
which is a bond increment additive for wood glue. Wood glue is a product chosen
due to usage of lumber in houses and furniture, also, in schools. Then, there is
now an idea of finding out if rice hull ash will improve wood glue.
Wood is a common material in the house, also in schools, and for furniture.
The researchers conducted this study to prove that adding rice hull ash to the
wood glue would improve its bonding strength when applied to wood. This study
Will rice hull ash be an effective bond increment additive for wood glues?
ash to the bonding strength of the wood glue having constant volume?
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
2. Which of the concentrations of rice hull ash has shown the greatest
a. 4%
b. 14%
c. 24%
2.1.2 Saltwater
a. 4%
b. 14%
c. 24%
a. 4%
b. 14%
c. 24%
a. 4%
b. 14%
c. 24%
35, and 60 grams, of RHA per 250 mL commercial wood glue would increase its
14
Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
bond strength, or may show a significant effect of bond strength increment upon
wood application.
The main objective of this study is to prove that rice hull ash can show a
This study is conducted for the evaluation of the effective use of silica-rich
rice hull ash in improving the bond strength of wood glue applied to wooden
materials, such as furniture, etc, and show that this product is reliable for its
utilization. This is also for people nowadays who usually use hammer and nails to
fix, bind, and build up these wooden materials, who mostly want easier, stronger,
and more convenient ways to make wooden works better, thus, leading to the idea
The rice hull ash to be obtained may be available online and may be bought
within Manila, specifically in Taguig City, where most plant and seed-sellers use
these as fertilizers which means there is no need for people to get the whole plant
itself just to obtain the hulls. All of the simple materials, such as wood, wood glue,
etc, to be used in the said study may be found in Hulong Duhat, Malabon City. The
whole study may take approximately a month or two, since there will be major
sent to DOST STD (Standards and Testing Division) laboratory, with results
pending for about two weeks. Also, result of the test to determine percentage of
Rice husks are unique in nature and have 60-90% silica content. The silica
from rice hulls, as said in the annual worldwide output, is more than 3.2 million
tons which causes environmental issues due to its disposal concerns. Rice hull
combustion resulting to a silica-rich rice hull ash is useful for the economy and is
interaction with polymers and limited dispersion abilities. Some reasons of poor
influence the filler-matrix contacts. From a novel combustion process, the silica
ash had 6% impurity, which was around 3% volatile. It also proposes that its
salination effectiveness is lower than the other commercial silica due its porosity
that could hide a part of the silane used. Processing also changed the distribution
of particle size which could have made an impact on the accumulating tendencies
and marked the reinforcing ability of the silica ash. By thermogravimetric studies,
surface silanol groups of rice hull ash estimation indicated that the density of
surface silanol was found 16/nm2. This value is comparable to the density of silanol
on precipitated silica, but there is a high surface free energy which added to its
tendencies of high amount and poor abilities of dispersion and distribution revealed
husk underwent chemical pre- and post-treatments using the solutions HCl,
H2SO4, and NaOH (Hydrogen chloride, Hydrogen sulfate, and Sodium Hydroxide)
for the silica. All samples were combusted with the temperature 600co under still
air and flowing atmospheres wherein air, argon, and oxygen are present. The
morphology and distribution of particle size, porosity, and specific surface area.
of particle size ranges from 0.030 to 100m, with a specific pore volume 4.7297
cm3/g and with diameter of porosity 0.0045m. Its specific surface area reaches
economic and ecological benefits. The industry of fillers has interest in fillers from
natural resources such as natural fibers, industrial by-products such as saw dust
and rice husks, and a new entry which is the rice husk ash due to the combustion
of rice husk. The utilization and recyclability of these fillers became a key driving
factor in their usefulness and function, also due to its low cost and abundance. On
composites obstruct their applicability. The recent article assesses the performance
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
of rice husk ash containing silica in polymeric composites. Silica ash is obtained
from rice husk combustion and is a major industrial and environmental waste in
countries where rice plants grow. Silica ash has the potential to be applied as filler
performance. This material stresses the call for a better description of Silica ash to
get a better understanding of its behavior with the analysis to know appropriate
rich rice hull ash filler is connected to the deficiency of surface characterization, as
REPLACEMENT MATERIAL
This project investigates the property of rice husk ash in using the ferro-
bond heat, the surface area, and effect of grinding on particles size. After that,
XRD test is conducted to know if there is presence of amorphous silica. Also the
average particle of the ash. According to the results, though the grinding of rice
hull ash reduced its average size, it doesnt control/change the microporous
surface. It is stated that concrete with rice hull ash gave an excellent strength in
reinforcing the cement for 10% replacement of the commercial product, and up
to 20% cement that can be replaced by the rice hull ash without affecting its bond
strength. Thus, increasing the fineness of the rice hull ash can enhance the
cement (RHAC) is used in hollow blocks. Adoptor Mr.Aristeo Dimavivas has his
Rock of Ages hollow block factory which produces 300-500 blocks daily
depending on the orders. Other RHAC technology adoptors were Sta. Barbara
FACOMA (Iloilo) and Mrs. Zenobie Gregori (Jaro, Iloilo City). The Sta. Barbara
Meanwhile, when Technology and Livelihood Resource Center released funds, Mrs.
Gregori started producing this kind of hollow blocks. RHAC rate of production is
approximately 240 hollow blocks daily, at plant level. The expected plant
the same time, it eases rice hull waste disposal. There are raw, inexpensive, and
readily available materials, and there is locally made processing equipment. Rice
conscious, RHAC benefits are positive assets to make the product acceptable.
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
I. Gathering of Materials
The researchers mainly used rice hull ash, commercial wood glue, and
wood. The rice hull ash needed is available online and is bought within Manila,
specifically Taguig City. The wood glue, wood, and other materials were bought in
The researchers obtained 105 grams of rice hull ash and 1 kg of wood glue.
There were four proportions in each of the three sets of replicates: The control
group having wood glue only (0% RHA); the experimental group having 10 g (4%
RHA), 35 g (14% RHA), and 60 g (24% RHA). Each was mixed in a microwavable
Eight pieces of lawahan wood (approx 48 long each) were cut having 24
5 L x 1 W wood (%)
dimensions
1 0g 250 mL
(0%)
2 10 g 250 mL
(4%)
3 35 g 250 mL
(14%)
4 60 g 250 mL
(24%)
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
III. Application
Three sets of four wood replicates (12 L x 2 W) were bonded with the
different proportions, having these overlapped by 6 inches. Also, three sets of four
these overlapped by 1 inch. All are paired with their same sizes. Wood glue is
IV. Experimentation
The three sets of the 5L x 2W wood replicates were sent to DOST STD
(Standards and Testing Division) laboratory for Shear Load in Compression Test.
The three sets of the 12L x 2W wood replicates are to be tested by their
water resistance (one set submerged in saltwater and the other set in freshwater
rainwater. Both were submerged for 24 hours); and by heat resistance, using an
All replicates under the water and heat resistance tests would be examined
weights were placed at the end, having the other end stable.
Control
4%
14% X
24%
Based on the tabulated data for fresh (rain) water, the wood replicate
having 14% (35 g) of rice hull ash had its bond separated by placing 80 kg on the
wood overlapped above. The control, 4%, and 24% replicates did not separate
during the procedure which means that the researchers may derive that the other
concentrations (4% and 24%) might be better than the control. The said replicates
might have not separated at 80 kg, but if the weights will be increased, there
2B. Saltwater
TEST SAMPLES 20 kg 40 kg 60 kg 80 kg
Control
4%
14%
24% X
For saltwater, the wood replicate with the largest concentration (24%) of
rice hull ash separated. From the observation, it could be derived that salinity in
water may affect the bond strength. The control, 4%, and 14% replicates did not
separate during the procedure which means that the researchers may derive that
the other concentrations (4% and 14%) might be better than the control. The said
replicates might have not separated at 80 kg, but if the weights will be increased,
1. 0% 6 590 1
2. 0% 3 482 5.5
3. 0% 3 120 8
4. 4% 4 045 3
5. 4% 4 425 2
6. 4% 3 482 5.5
7. 14% 3 842 4
8. 14% 1 258 12
9. 14% 3 447 7
Based on the data given by Table 3, it showed all results on the breaking
load test of the wood glue replicates, and was also ranked based on the amount
of force applied to the replicates. Replicate 1 (0%) received the greatest breaking
load force applied, with amount of force of 6590 N, and ranked first among the
8 (14%) broke at 1258 N, receiving the lowest rank of breaking load resistance.
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
In Graph 1, the data showed the interval of endurance from breaking load
test between the different amounts of rice hull. In trial 1, the control showed the
highest endurance. In trial 2 and 3, the 4% of concentration of the rice hull showed
the most favorable result in terms of endurance. In trial 1 and 3, the concentration
24% showed the lowest endurance while in trial 2, concentration 14% had the least
Control 4.83 2
4% 3.5 1
14% 7.67 3
24% 10 4
In Table 4, it showed the mean rank of the three replicates based on their
rank from the breaking load test. Overall, the replicates with 4% ranked first
among the three concentrations from the breaking load test, and the replicates
TEST SAMPLES 20 kg 40 kg 60 kg 80 kg
Control
4%
14%
24%
In heat resistance test, all test samples showed a favorable results. The
wood with the control group and with the rice hull ash were inseperable from
different amounts of weights. The table showed that the silica content of rice hull
ash is a good insulator of heat. The three different concentrations exemplified the
Wood
1 2 3 XT XT2
Replicates
A
1 5.5 8 14.5 210.25
(0%)
B
3 2 5.5 10.5 110.25
(4%)
C
4 12 7 23 529
(14%)
D
10 11 9 30 900
(24%)
Ho: There is no significant difference on the bond strength increment between the
Ha: There is a significant difference on the bond strength increment between the
Between
3 1242.5 621 4.0662 34.86
groups
Within
8 142.5 17.8125 4.0662 34.86
groups
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
F = 34.86
there is a significant difference on the bond strength increment between the Rice
CONCLUSION
The amount of rice hull ash affected the fortification for wood glue. Overall,
the least concentration (4%) showed the most favorable results among all
experimental and control groups from the different given tests. Therefore, the
researchers produced better wood glue, wherein results are better in terms of
quality (bond strength) than the commercial wood glue (without RHA as additive).
Plus, the results from the statistical analysis from the breaking load tests showed
that the derived computed value is greater than the base tabulated value
(F34.86>F4.0662) Based on the tests made, rice hull ash is an effective additive for
wood glue to increase its bond strength. Therefore, there is a significant difference
between the fortified wood glue and the commercial wood glue, thus, making an
RECOMMENDATIONS
The researchers suggest that people should see to it that safety and
precaution is always a measure, even if to simple studies like this, which uses
substances that may cause irritation. Measurements should also be specific and
People could also try the silica property of rice hull ash into making other
studies regarding its utilization. The variables used such as wood glue brand and
The long duration of the study while doing the methodology, especially the
attention is a must. The need of facilities and research paraphernalia must also be
experimentation.
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Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
ACKNOWLEDGMENT
First of all, we would like to thank our research adviser, Mr. Mark Jason N.
Collantes, for guidance, assistance, sacrifice, and pushing throughout the whole
study; our Science Department head, Mrs. Anacoreta R. Trogo, for financial
support (for DOST laboratory experimentation), and helpful advices as the study
progressed.
We also thank Mrs. Marilou Duque and Mrs. Myla German for lending
laboratory apparatuses and for giving some advices on how to improve the study;
our subject teachers for consideration while the study was being executed.
Third, we thank our classmates for such creative ideas and for giving help
throughout the experimentation; our peers for moral support; and our group
Lastly, we gratify our families for love, care, and understanding; and our
REFERENCES
http://onlinelibrary.wiley.com/doi/10.1002/app.20217/abstract
Chaudhary, D., M. Jollands (2004). Recycling rice hull ash: A filler material for
http://onlinelibrary.wiley.com/doi/10.1002/adv.20000/abstract
Habeeb, G., H. Mahmud(2010). Study on properties of rice husk ash and its use
Yalcin, N., V. Sevinc (2001). Studies on silica obtained from rice husk. In:
www.sciencedirect.com/science/article/pii/S0272884200000687
Rice Hull Ash Cement (RHAC) Hollow Blocks. In:Compendium of Waste Biomass
http://www.dap.edu.ph/cshd/unep_biomass/energy/Energy%20Assessment%20
Details/Assess_RHACHollowBlocks_Phils.pdf
37
Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification
Appendix A
Appendix B
Appendix C
Report of Analysis
Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification 41
Silica-rich Rice (Oryza sativa) hull ash for wood adhesive bond fortification 42
Appendix D
Certificate of Evaluation