1.

Major Ginning Machine Suppliers

Country Supplier Main features Price range Remark

America Lumus Production capacity:15-18 bales per hour
Available in 170-Saw (96 wide) and 116-Saw (66 wide) models.
12 diameter saw
proven to cause less seed damage than larger diameter saws.
Larger Gin Front to accommodate increased seed cotton flow.
Seed Roll Box redesigned to optimize free turning of the seed roll.
Agitator Roller redesigned for more traction in rotating the seed roll.
Two stages of seed reclaiming first, at the upper Seed Control Panel (in
the roll box) and second, at the new Seed Reclaiming Panel (in the gin
front). Both stages have single-lever adjustment.
Sensitive Digital Gin and Feeder Controls provide quick and accurate
response to variations in seed roll conditions.
Intercontinental
India Bajaj Prod. Capacity :65 to 105Kgs./Hr-lint
Operating speed(rpm)-950-1000
Flat length-1361mm
Electric motor -5HP
Jadhao Prod. Capacity :60 to 95Kgs./Hr-lint
Operating speed(rpm)-1000
Flat length -1372mm
Our Others Related Models:
Jumbo 58 Deluxe DR Cotton Gin Machine With Auto Feeder
58 Deluxe DR Cotton Gin Machine with Auto Feeder
Super 64 Deluxe DR Cotton Gin Machine With Auto Feeder
China Handan golden lion
Qingdao New capacity: 1000kgs /hour (lint cotton)
Shunxing machinery saw tooth: 98 pcs
co.ltd saws distance: 17 mm
saws roller diameter: 320 mm
power: 46.3kw
Saw dia-320mm
size of the machine: l*2534*w3000*h2800mm
weight : 2600kgs
Zhengzhou Capacity:2200-3000kg/hr
Whirlston(saw gin) Power:107.25kw
Saw dia:406mm
Area:4.6*3.5
Number of saws:199
Pakistan

2. Machine Sequence

Feeding Room
Seed cotton
Rock and green- Feed control
Store
ball trap

Extractor
Pre-cleaner feeder for saw
gin

Lint cleaner Moisturize

Gin stand

Seed store

Bale
Condenser Bale store
press
3.Ginning machine lay out illustration
4. Machine Area Required
 5. Machine Specifications
S.N. Name Of description Volume (mm3) Weight(Net) Speed(kg/hr) Power (KW) Remark
Machine
1 Bale press Normal pressing force: 4000kN 55tons 20-40 bales/hr 84.2(including Chinese made MDY-400
Bale size: 1400x530x700 (mm) (based on auxiliaries)
Bale weight (lint): 227 10 kg manual or
auto tying)
2 Lint Cleaner Effective Working Width (mm):2000 293015002350 3350kg 1200 15 Model MQP-4002000

Effective Working Width (mm):2800 373015602445 5600kg 1680 15 Model MQP-4002800

3 Gin stand No.of Saws-128 800-1100 53.1 Model :MY128-19.4

Dia of Saws(mm)-320 380522503105
Center distance between
saws(mm)-17
No.of Saws-128 1200-1500 63.1 Model :MY128-17
Dia of Saws(mm)-320 345022152785
Center distance between
saws(mm)-17
No.of Saws-168 1500-2000 83.1 Model: MY168-17
Dia of Saws(mm)-320 413022152785
Center distance between
saws(mm)-17
4 Pre Cleaner Effective working width: 2880/338036803 4950/5950kg 7000-10000 1.6 kWh/t china
2000/2500mm 720mm
Clearance between spiked cylinder
and grid bars: 12-18mm
Surface linear velocity of saw
cylinder and spiked cylinders: 8-
10m/s

5 Feed
control
6 Feed Room
6. Man Power Requirement

S.N. Job Title Number Salary range Remark

1 Factory Manager 1 8000 Normal shif
2 Production Head 1 6000 Normal shif
3 Maintenance Head 1 6000 Normal shif
4 Supervisor/Shif leader 3 4500 1 per shif
5 Mechanic 3 3500 1 per shif
6 Juniour mechanic 6 2500 2 per shif
7 Operator 6 2000 2 per shif
8 Feeders 12 1500 4 per shif
9 Contamination sorters 6 1500 2 per shif
10 Loading and Unloading 20-40 Based on
quantity
11 Guards 9 1200 3 per shif

7.Area Distribution

Category Area required Remark

Cotton store
Feed room
 8. Production Cost Analysis

loading unloading
total
man total monthly monthly
No. of monthly power fabric wire raw lint cotton power transportation monthly production production production
Employee salary pension overtime cost cost cost cotton cotton seed cost cost expence in bales (kg) cost per kg
37 62500 6875 69375 164886 224821 47969 23665 9114 35000 644205.4 2958.2 591633 1.09

Assumptions Taken 4. Power Cost

1.Man power Average monthly payment-35000
Total man power -37 Charging per kwh-0.557ETB
Higher positions 4 people having salary-5000*4 5. Transportation Cost
Operators and cotton feeders-1500*1500 Data not obtained yet
Lower positions- 28*1250 6. Monthly production
There is monthly payment - 11% Total bales per month-2958.2
2.Packing materials Total production/month (kg) assuming 1 bale 200kg-591,633
1.76meter fabric used for one bale Total yearly production in bales(6 months)-17749
Cost of 1meter fabric -31.67 ETB 7. Monthly expenses
2kg wire used for one bale The sum of all expenses in one month
One kg of wire -38ETB 8. Production cost
3.cotton handling Monthly expense/total production in the month
Raw cotton handling-3ETB /quintal
Lint cotton handling-4ETB/quintal 9. Service charge :140 ETB
Seed handling-4ETB/quintal
9. Production Calculation on Ginning
Ginning Efficiency/Ginning Out Turn: A conversion factor used to convert seed cotton production to fiber/lint.
Efficiencies range from approximately 20 percent (low) to 45 percent (high), with an average efficiency of
approximately 33 percent. It is the ratio of total amount of lint obtained to total amount of raw cotton feed in specific
period.

10. Quality control on ginning

Moisture control

Proper moisture control during harvest and storage of seed cotton impacts the efficient operation of the cotton gin.
As seed cotton is fed into the ginning plant it is subjected to drying to facilitate the removal of non-lint content.
Excessive moisture, as well as very variable moisture, causes the gin plant to operate inefficiently. Excessive
moisture increases
energy costs to the gin by requiring more drying. Variable moisture can cause the gin plant to erratically increase and
decrease fuel usage as the equipment is chasing the proper moisture content of the cotton. Increased fuel use and
energy costs add to the cost of ginning the cotton, so in addition to potential harming the quality of the lint and
thereby reducing the economic value of the ginned lint, the cost of producing the ginned lint is also increased.
Proper air temperature sensor placement in the gin is an important factor in efficiently controlling the fuel-usage and
drying at the gin, in addition to controlling the moisture during harvest and storage.
Color and leaf Grade
There are 25 color grades for American upland cotton plus five categories for below-grade color. Fifteen of these
grades are represented in physical form by samples prepared and maintained by USDA. The remaining standards for
colors are descriptive. The range of each color grade for which there is a physical standard is represented by six
samples placed adjacent to each other in a standards box. For practical considerations, the color and leaf grade
standards are contained in the same box.
Leaf Grade
Leaf grade describes the leaf content of the cotton. There are seven leaf grades (numbered 1 through 7), and all are
represented by physical standards. In addition, there is a "below grade," which is a discriptive standard.

Staple length measurement

11.Comparison of Roller and Saw Gin