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84 avenue Jean Jaurès 89/106/EEC du Conseil, du
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Type générique et utilisation prévue du Cheville à scellement pour fixation dans le béton non fissuré : diamètres
produit de construction : M12, M16, M20, M24 et M30.
Generic type and use of Bonded anchor for use in non cracked concrete: sizes M12,
construction product: M16, M20, M24 and M30.
Validité du : 24/10/2006
au : 24/10/2011
Validity from / to:
Le présent Agrément technique européen 21 pages incluant 12 annexes faisant partie intégrante du document.
contient :
This European Technical Approval 21 pages including 12 annexes which form an integral part
contains: of the document.
− Guideline for European Technical Approval of « Metal Anchors for use in Concrete »
ETAG 001, edition 1997, Part 1 « Anchors in general » and Part 5 « Bonded anchors».
4. This European Technical Approval may be withdrawn by the Centre Scientifique et Technique
du Bâtiment pursuant to Article 5 (1) of the Council Directive 89/106/EEC.
6. The European Technical Approval is issued by the approval body in its official language. This
version corresponds to the version circulated within EOTA. Translations into other languages
have to be designated as such.
1
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Page 3 of European Technical Approval ETA-06/0272
The Edilon Dex-R 2K adhesive system with standard threaded rod (hot-dip galvanized steel /
stainless steel / high corrosion resistant stainless steel) is a bonded anchor system (injection
type) consisting of an adhesive cartridge with Edilon injection adhesive Dex-R 2K and a
threaded rod with hexagon nut and washer in sizes M12 to M30. The standard threaded rod is
placed into a diamond core drilled hole previously injected with a two components injection
adhesive using an applicator dispenser equipped with a special static mixing nozzle. The
standard threaded rod is inserted into the adhesive resin with a slow and slight twisting motion .
The threaded rod may be used with a flat tip end, a one side 45° chamfer or with a two sides
45° chamfer. The adhesive cartridges are either 600 ml two components side by side cartridges
or 250 ml two components single cartridges. The anchor is intended to be used with
embedment depth from 8 diameters to 12 diameters.
For the installed anchor see Figure given in Annex 1.
The anchor is intended to be used for anchorages for which requirements for mechanical
resistance and stability and safety in use in the sense of the Essential Requirements 1 and 4 of
Council Directive 89/106/EEC shall be fulfilled and failure of anchorages made with these
products would compromise the stability of the works, cause risk to human life and/or lead to
considerable economic consequences. Safety in case of fire (Essential Requirement 2) is not
covered in this ETA. The anchor is to be used only for anchorages subject to static or quasi-
static loading in reinforced or unreinforced normal weight concrete of strength classes C 20/25
at minimum and C50/60 at most according to EN 206-1: 2000-12. It may be anchored in non-
cracked concrete only.
The anchor with hot-dip galvanized steel threaded rod may only be used in concrete
subject to dry internal conditions (Characteristic values in Annexes 5A and 7A)
The anchor with stainless steel threaded rod may be used in structures subject to dry
internal conditions and also in structures subject to external atmospheric exposure (including
industrial and marine environment), or exposure in permanently damp internal conditions, if no
particular aggressive conditions exist. Such particular aggressive conditions are e.g.
permanent, alternating immersion in seawater or the splash zone of seawater, chloride
atmosphere of indoor swimming pools or atmosphere with extreme chemical pollution (e.g. in
desulphurization plants or road tunnels where de-icing materials are used). (Characteristic
values in Annexes 5B and 7B)
The anchor with high corrosion resistant stainless steel threaded rod may be used in
structures subject to dry internal conditions and also in structures subject to external
atmospheric exposure, in permanently damp internal conditions or in other particular aggressive
conditions. Such particular conditions are e.g. permanent, alternating immersion in seawater or
the splash zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere
with chemical pollution (e.g. in desulphurization plants or road tunnels where de-icing materials
are used). (Characteristic values in Annexes 5C and 7C).
The anchor may be installed in dry or wet concrete and in flooded holes excepting sea water for
all diameters (use category 2).
Page 4 of European Technical Approval ETA-06/0272
The specified drilling technique to be applied is diamond core drilling in C20/25 with additional
roughening of the hole by hammer drilling in concrete with compressive strength greater than
C20/25.
Installation Substrate
Dry concrete Wet concrete Flooded hole
All diameters Yes Yes Yes
No overhead installation.
The provisions made in this European Technical Approval are based on an assumed intended
working life of the anchor of 50 years. The indications given on the working life cannot be
interpreted as a guarantee given by the producer, but are to be regarded only as a means for
choosing the right products in relation to the expected economically reasonable working life of
the works.
The anchor in the sizes of M12 to M30 and the adhesive cartridges correspond to the drawings
and provisions given in Annexes 1 and 2. The characteristic material values, dimensions and
tolerances of the anchor not indicated in Annexes 3 and 4 shall correspond to the respective
values laid down in the technical documentation5 of this European Technical Approval. The
characteristic anchor values for the design of anchorages are given in Annexes 5 to 8.
The Edilon Dex-R 2K bonded anchor is intended to be used with commercial standard threaded
rods according to Annex 3 Table 1. Each adhesive cartridge is marked with the identifying mark
of the producer,the trade name, charge code, shelf life, risk and safety information, and with
curing and processing times.
The two components of the EDILON Dex-R 2K injection adhesive could be delivered in unmixed
condition in adhesive cartridges either 600 ml two components side by side cartridges or 250 ml
two components single cartridges according to Annex 2.
The assessment of fitness of the anchor for the intended use in relation to the requirements for
mechanical resistance and stability and safety in use in the sense of the Essential
Requirements 1 and 4 has been made in accordance with the « Guideline for European
(
The technical documentation of this European Technical Approval is deposited at the Centre Scientifique
et Technique du Bâtiment and, as far as relevant for the tasks of the approved bodies involved in the
attestation of conformity procedure, is handed over to the approved bodies.
Page 5 of European Technical Approval ETA-06/0272
Technical Approval of Metal Anchors for use in Concrete », Part 1 « Anchors in general » and
Part 5 « Bonded anchors », on the basis of Option 7.
In addition to the specific clauses relating to dangerous substances contained in this European
Technical Approval, there may be other requirements applicable to the products falling within its
scope (e.g. transposed European legislation and national laws, regulations and administrative
provisions). In order to meet the provisions of the UE Construction Products Directive, these
requirements need also to be complied with, when and where they apply.
3 Evaluation of Conformity and CE marking
3.2. Responsibilities
The manufacturer shall only use raw materials supplied with the relevant inspection documents
as laid down in the prescribed test plan6. The incoming raw materials shall be subject to
controls and tests by the manufacturer before acceptance. Check of incoming materials such
as nuts, washers, threaded rods, resin, hardeners… shall include control of the inspection
documents presented by suppliers (comparison with nominal values) by verifying dimension
and determining material properties, e.g. tensile strength, surface finish.
6
The prescribed test plan has been deposited at the Centre Scientifique et Technique du Bâtiment and is
only made available to the approved bodies involved in the conformity attestation procedure.
Page 6 of European Technical Approval ETA-06/0272
The manufactured components of the anchor shall be subjected to the following tests:
− Physical properties:
Resin (fill quantity, fill weight), hardener (fill quantity, fill weight);
− Mechanical properties:
Resin (composition, viscosity), hardener (composition, viscosity).
− Visual control of the aspect of cartridges
The frequency of controls and tests conducted during production is laid down in the prescribed
test plan taking account of the automated manufacturing process of the anchor.
The results of factory production control are recorded and evaluated. The records include at
least the following information:
Details of the extent, nature and frequency of testing and controls to be performed within the
factory production control shall correspond to the prescribed test plan which is part of the
technical documentation of this European Technical Approval.
The results of product certification and continuous surveillance shall be made available on
demand by the certification body or inspection body, respectively, to the Centre Scientifique et
Technique du Bâtiment. In cases where the provisions of the European Technical Approval and
the prescribed test plan are no longer fulfilled the conformity certificate shall be withdrawn.
3.3. CE-Marking
The CE marking shall be affixed on each packaging of anchors. The symbol « CE » shall be
accompanied by the following information:
− identification number of the certification body;
− name or identifying mark of the producer and manufacturing plant;
− the last two digits of the year in which the CE-marking was affixed;
− number of the EC certificate of conformity;
− number of the European Technical Approval;
− use category (ETAG 001-1 Option 7);
− size.
4 Assumptions under which the fitness of the product for the intended use was
favourably assessed
4.1. Manufacturing
The anchor is manufactured in accordance with the provisions of the European Technical
Approval using the automated manufacturing process as identified during inspection of the
plant by the Centre Scientifique et Technique du Bâtiment and the approved body and laid
down in the technical documentation.
4.2. Installation
The anchorages are designed in accordance with the « Guideline for European Technical
Approval of Metal Anchors for Use in Concrete », Annex C, Method A, for bonded anchors
under the responsibility of an engineer experienced in anchorages and concrete work.
For the verifications given below according to annex C the following shall be observed :
- For the verification “concrete cone failure” (clause 5.2.2.4, Annex C of the ETAG, NRk,c shall
be determined according to (1) and (2) : the smaller of the values according to (1) and (2) is
decisive.
Page 8 of European Technical Approval ETA-06/0272
In special cases according to clause 5.2.2.4 g, Annex C of the ETAG the method given there is
valid. However the value N0Rk,c shall be calculated according to the following equation :
0 0
N Rk,c =NRk,c (Table 5) x (h’ef / hef)
- For the verification “splitting failure due to loading” (clause 5.2.2.6, Annex C of the ETAG),
NRk,sp shall be determined according to (3).
(3) NRk,sp according to equation (5.3), Annex C of the ETAG
where : N0Rk,c according to Table 5 Annex 5
scr,sp and ccr,sp according to Table 8 Annex 6
ucr,N= 1,0 and h,sp = 1,0
- For the verification “concrete pryout failure” (clause 5.2.3.3, Annex C of the ETAG), NRk,c for
equation (5.6), Annex C of the ETAG shall be determined according to (1).
Verifiable calculation notes and drawings are prepared taking account of the loads to be
anchored.
The position of the anchor is indicated on the design drawings (e.g. position of the anchor
relative to reinforcement or to support, etc.).
− cleaning the drilled hole by at least three brushing operations + three blowing operations;
before brushing clean the brush and check whether the brush diameter according to Annex 3
Table 2 is sufficient;
− anchor installation ensuring the specified embedment depth;
− adhesive injection by using the equipment including the special static mixing nozzle shown in
Annex 2; discarding the first portion of adhesive of each new cartridge until an homogeneous
colour is achieved; taking from the manufacturer instruction the admissible processing time
(open time) of a cartridge as a function of the ambient temperature of the concrete; filling the
drill hole uniformly from the drill hole bottom, in order to avoid entrapment of air; removing
the special static mixing nozzle slowly bit by bit during pressing-out; filling the drill hole with a
quantity of the injection adhesive corresponding to ½ of the drill hole; inserting immediately
the threaded rod, slowly and with a slight twisting motion, removing excess of injection
adhesive around the rod; observing the curing time according to Annex 3 table 2 until the rod
may be loaded; during curing of the injection adhesive the temperature of the concrete must
not fall below - 5°C;
− after the curing time, fixing the member to be anchored by using a calibrated torque wrench
by not exceeding the torque moment given in Annex 4 Table 3.
The adhesive cartridges shall be protected against sun radiation and shall be stored according
to the manufacturer’s installation instructions in dry conditions at temperatures of at least+10°C
to not more than +30°C.
of European
Product and intended use Technical Approval
ETA-06/0272
Page 11 of European Technical Approval ETA-06/0272
Adhesive cartridges:
250 ml 2 Components single cartridge
Threaded rods:
• Material and mechanical properties according to Annex 3, Table 1;
• Confirmation of material and mechanical properties by inspection certificate according to
EN 10204:2004;
• Marking of the threaded rod with the identifying mark of the producer of the rod and the
envisaged embedment depth.
of European
Adhesive cartridges, nozzles and screw caps Technical Approval
ETA-06/0272
Page 12 of European Technical Approval ETA-06/0272
Table 1 : Materials
Carbon Steel
according to EN-ISO 898-1, grade 4.6 to 12.9
Stainless steel
M12 to M30
Threaded 14401, 1.4404 or 1.4571 according to EN 10088
(standard
rod grade A4-70 or A4-80, according to EN-ISO 3506-1
commercial rods) Hot dip
High corrosion resistant stainless Steel
galvanized
1.4529, 1.4565 according to EN 10088
coating
grade 70 according to EN-ISO 3506-1
according
EN-ISO 4032, Steel acc. to threaded rod
EN-ISO
Carbon Steel 10684 in case
according to EN-ISO 898-2, grade 6 to 10 of Carbon
Nut M12 to M30 Stainless steel Steel
grade A4-70, A4-80, according to EN-ISO 3506-2
High corrosion resistant stainless Steel
grade 70 according to EN-ISO 3506-2
EN ISO 887 or EN-ISO 7089 up to EN-ISO 7094
Washer -
Steel acc. to threaded rod
Injection adhesive with epoxy resin and amine hardener
Ambient
5°C < T ≤ 10°C 10°C < T ≤ 20°C 20°C < T ≤ 35°C
temperature
Processing
30 mn 20 mn 5 mn
time
Curing time 48 h 24 h 24 h
Advised compressed air nozzle for blowing out the drill holes with minimum internal
nozzle diameter of 3 mm:
of European
Materials and cleaning method Technical Approval
ETA-06/0272
Page 13 of European Technical Approval ETA-06/0272
Ø d0 Ø d0
Nominal Nominal df h0 = hef
hmin
Nominal diameter diameter Clearance depth of the hole Tinst
minimum thickness
diameter of the of the hole in the and effective anchorage Tightening torque
of the concrete slab
diamond drill bit fixture depth
core (1) (2)
hef - - - min std max (3) (4) (5) min std max
M12 16 18 14 95 120 150 20 40 40 125 150 180
M16 20 22 18 125 150 180 50 100 100 155 180 210
M20 24 25 22 160 180 230 100 180 180 200 220 270
M24 28 30 26 190 230 280 170 300 300 240 280 330
M30 34 35 33 240 270 330 300 500 350 300 330 390
(1) diamond core drilling in case of concrete C20/25
(2) diamond core drilling + roughning of the hole with hammer drilling with concrete compressive strength > C20/25
(3) installation torque with steel grade 4.6 to 5.8
(4) installation torque with carbon steel grade 8.8 to 12.9
(5) Installation torque with stainless steel and high corrosion resistant stainless steel
Drilling techniques
Drilling technique
Concrete > C20/25 to
Concrete C20/25
C50/60
Use category :
Installation in dry concrete, wet concrete and flooded hole exception sea water for all diameters.
Temperature range :
- 40°C to +40°C (max. short term temperature +40°C and max. long term temperature +24°C)
Installation direction :
No overhead installation.
of European
Installation data and drilling technique Technical Approval
ETA-06/0272
Page 14 of European Technical Approval ETA-06/0272
Table 10: Characteristic values of resistance to shear loads of design method A with
STAINLESS STEEL threaded rods
Table 11: Characteristic values of resistance to shear loads of design method A with
HIGH CORROSION RESISTANT STAINLESS STEEL threaded rods
Table 12: Characteristic values for pryout failure under shear loads
Table 13: Characteristic values for concrete edge failure under shear loads