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Name: : XXXX
Location: : Jetty
Subject: : Media Replacement and WT System Maintenance Service
Date of Service: : From XX-XX-XXXX To XX-XX-XXXX
Amd Engineer: : XXXXX
Index Page
1. Introduction 2
2. Details of site visit . 2
2.1. Media replacement service.. 2
2.2. Chemical doing system ... 2
2.3. Tested Record For Turbidity . 2
2.4. CIP Cleaning for UF system .. 4
2.5. Control Panel and Water Treatment System Design.. 4
3. Suggestion ... 5
1
1. Introduction
On 1st November 2017, our service team started to provide service to the Water
Treatment (WT) system installed in Samatha River Boat. The purpose of this service was
to replace the new media for sand filter (SD-750) from sand filter function to Multimedia
filter function, carbon filter (SD-750) function to multimedia filter function and also to
determine if there were any problems with the operation of the WT system. Our service
staffs spent about 5 days for media replacement, making CIP cleaning for UF machine
and testing along the river (Yangon to Myan Aung). Our service staff also trained the
operators in the boat about how to look after the equipment. The following report gives a
detailed description about the working conditions of the WT system, as well as
recommendations about further maintenance.
2
water pump and transfer pump controls made interlock and timer delay system
so that they can run by timer control or not.
304 224 36 71 0 0
3
2.4. CIP Cleaning For UF System (UF- 4 HF)
Further to our inspection for UF machine, we found that product flow of UF outlet
was 50 LPM. So, we made CIP cleaning. After CIP cleaning, UF flow rate was
increased to 63 LPM (See Fig .3).
4
Fig.4 Process Flow Diagram
Timer Control
Switch
Fig.5 Before repairing control panel Fig.6 After repairing control panel 5
3. Suggestion
After media replacement and maintenance service, the UF machine kept working under
normal conditions, producing between 57-63 LPM.
Based on the current situation of WT system, the following action need to be taken in
order to ensure proper working conditions:
- It can be observed from Table 1 that the turbidity of water was quite different and
seemed better with sumaclear dosing compared without sumaclear dosing.
Therefore we highly recommend adding a coagulant (Sumaclear) to the raw water
as we made so that the suspended solids stick together and forming larger particles.
These larger particles will then be removed from the water by sand separator, sand
filtration and settling.
- The filters are must be backwashed and rinsed about three times per day.
- The treating water tank should be cleaned monthly and treated water tank should
be cleaned twice a year.
- Sumaclear dosing injection valve and foot valve should be cleaned every week.