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WORK INSTRUCTION FOR CNC

PRE OPERATIONS:

1. Switch on the machine and confirm CNC controls are working.

2. Operator should Verify the Hydraulic oil Level, Lubrication oil


level, coolant level and Sufficient Air pressure(6 Bar Min.).

3. Chose the suitable fixture for Holding & clamping of


component.(Fixture and Clamping are varying to different Size
of component)

4. Before Starting the process Operator should Ensure the tooling


of Loaded component (like:Turning ,Drilling ,Milling,
Threading)

5. Verify order requirement as per customer requirements


request and chose the latest revision correct updated
drawings(Drawing numbers should confirm in the
Schedule/Work order).

6. Chose the Suitable program for the Loaded component


(Program Depends on material grade).

7. Chose the appropriate measuring instrument for loaded


component.

8. Operator should use only calibrated instrument.(confirm the


calibration detail at back side of each instrument)

9. Operator and Helper should wear the PPE safety equipment.

10. Always keep the machine Neat and Clean.Also working


place.

POST OPERATIONS:

1. Operator should ensure the machine is off position before


enter the machine inside for verify the critical dimensions in
online.
2. If OK.Clean the Scraps inside machine before sending out for
unloading the machined component.

3. While unloading the machined component use the Slings/Belts


for lifting.(Dont use the metal chains to avoid the machined
surface damages)

WORK INSTRUCTION FOR CNC


MACHINE PREVENTIVE MAINTENANCE: WEEKLY
1. Operator should apply the Oil and greasing as per Machine Builder
Supplied Chart in all available machines with help of our maintenance team.
(If doubt ref. the manual)

2. Blow low pressure air on the Servo motors back side heat eliminating
fans and Hyd. Oil chiller fans areas.

3. Keep the machines Neat and Clean the inner and outer areas weekly
holidays or Idle time.

4. Remove the Tramp oil (lub oil,grease &Hyd. Oil) from the Coolant tanks
with help of Air Skimmer by weekly holidays or Idle time.

MACHINE PREVENTIVE MAINTENANCE: MONTHLY

1. All machine fillers should be cleaned.(Hyd.oil filter,Coolant


filter)

2. Machine Air line and Lubrication line leakages should be


verified by our maintenance team.

3. Check the quality of coolant( dust free,coolant concentration).


4. The maintenance team To check and clean the MCB, Relays,
Drive units,Limit switches,Solenoid switches.

5. Operator should confirm the thro coolant in all available tool


holders.If coolant not coming sufficient pressure.Remove the tool
holders and clean the thro coolant bush.

6. Greasing the Pallet pull & pushing Chains and Quill Spindle
bearing areas.

MACHINE PREVENTIVE MAINTENANCE: YEARLY


1. Hydraulic tank to be cleaned and Hyd oil to be filtered or replace every ten
thousand hours.

2. Coolant tank to be cleaned and coolant to be filtered or replaced in a year.

3. Check for the backlash in axis drives and adjust if required with
help of machine builders service Engineers.

4. Check for any damage in the electric cable and hyd.


hoses.Replace if necessary.

5. Check Clamping forces of spindle.