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Welcome:r080rr5
Product:MOTORGRADER
Model:16MMOTORGRADERB9H
Configuration:16MMotorGraderB9H00001UP(MACHINE)POWEREDBY
C13Engine
Troubleshooting
C11andC13Enginesfor14Mand16MMotorGraders
MediaNumberRENR934402 PublicationDate01/09/2010 DateUpdated15/09/2010
i02592858
EventCodeList
SMCS1900
CrossReferenceInformationforEventCodes
Table1isalistoftheeventcodesfortheengine.Theeventcodesarecrossreferencedwiththeappropriate
procedurethatcanbeusedtotroubleshootthecode.
Eventcodesaregeneratedwhenabnormaloperatingconditionsexist.Afurtherexplanationofeventcodesand
theengine'smonitoringsystemaredescribedafterTable1.
Table1
CrossReferencefromEventCodesonCatDataLinktoTroubleshootingProcedure
CodeandDescription TroubleshootingProcedure
E096(1)HighFuelPressure Troubleshooting,"FuelPressureIsHigh"
E172(1)HighAirFilterRestriction
Troubleshooting,"InletAirIsRestricted"
E172(2)HighAirFilterRestriction
E194(2)HighExhaustTemperature Troubleshooting,"ExhaustTemperatureIsHigh"
E265(3)UserDefinedShutdown Troubleshooting,"Shutdown(GroundLevel)Test"
E360(1)LowEngineOilPressure
Troubleshooting,"OilPressureIsLow"
E360(3)LowEngineOilPressure
E361(1)HighEngineCoolantTemperature
Troubleshooting,"CoolantTemperatureIsHigh"
E361(2)HighEngineCoolantTemperature
E362(2)EngineOverspeed Troubleshooting,"EngineOverspeeds"
E363(1)HighFuelSupplyTemperature Troubleshooting,"FuelTemperatureIsHigh"
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E363(2)HighFuelSupplyTemperature
E390(1)FuelFilterRestriction
Troubleshooting,"FuelFilterIsRestricted"
E390(2)FuelFilterRestriction
E441(1)IdleElevatedtoIncreaseBattery
Troubleshooting,"IdleSpeedIsHigh"
Voltage
E539(1)HighIntakeManifoldAirTemperature
Troubleshooting,"IntakeManifoldAirTemperatureIs
E539(2)HighIntakeManifoldAirTemperature High"
PartsoftheEventCode
EventCodeThe"E"identifiesthecodeasaneventcode.The"XXX(X)"representsanumericidentifierfor
theeventcode.Thefourth"(X)"assignsoneofthreelevelstotheactiveeventcodeaccordingtotheseverityof
theabnormalsystemcondition.Thisisfollowedbyadescriptionofthecode.Refertothefollowingexample:
E360(1)LowOilPressure
E360(2)LowOilPressure
E360(3)LowOilPressure
Thedefinitionforthelevelsofseverityforaneventaredefinedbelow:
Level1Level1alertstheoperatorthatanenginesystemrequiresattention.Theoperatorshouldcheckthe
involvedsystemconditionortheoperatorshouldperformmaintenanceontheinvolvedsystemattheearliest
possibletime.
Level2Level2requiresachangeintheoperationoftheengineortheperformanceofamaintenance
procedure.Failuretocorrecttheproblemthatcausedthiswarningmayresultindamagetotheengine
components.
Level3Level3requiresanimmediatesafeshutdownoftheengineinordertoavoiddamagetotheengineor
injurytopersonnelaroundtheengine.Theproblemthatcausedtheeventmustbecorrectedbeforeengine
operationcanresume.
ActiveEventCodes
Anactiveeventcoderepresentsaproblemwithengineoperation.Correcttheproblemassoonaspossible.
Activeeventcodesarelistedinascendingnumericalorder.Thecodewiththelowestnumberislistedfirst.
Illustration1isanexampleoftheoperatingrangeofatemperaturesensor.DonotusetheIllustrationto
troubleshoottemperaturesensors.
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Illustration1 g01138880
Exampleofthetypicaloperatingrangeofatemperaturesensor
(1)Thisarearepresentsthenormaloperatingrangeoftheparameter.Thenormaloutputvoltageofthesensorisbetween0.2VDC
and4.2VDC.
(2)Inthisarea,thetemperatureabove107C(225F)ishigherthannormal.Theoutputvoltageofthesensorwillgenerateanevent
code.Thesensordoesnothaveanelectronicproblem.
(3)Intheseareas,theoutputvoltageofthesensoristoohighortoolow.Thevoltageisoutsideofthenormalrange.Theelectronic
problemwillgenerateadiagnosticcode.RefertoTroubleshooting,"DiagnosticTroubleCodeList"foradditionalinformationon
diagnosticcodes.
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LoggedEventCodes
WhentheElectronicControlModule(ECM)generatesaneventcode,theECMlogsthecodeinpermanent
memory.TheECMhasaninternaldiagnosticclock.TheECMwillrecordthefollowinginformationwhenan
eventcodeisgenerated:
Thehourofthefirstoccurrenceofthecode
Thehourofthelastoccurrenceofthecode
Thenumberofoccurrencesofthecode
Loggedeventsarelistedinchronologicalorder.Themostrecenteventcodeislistedfirst.
Thisinformationcanbehelpfulfortroubleshootingintermittentproblems.Loggedcodescanalsobeusedto
reviewtheperformanceoftheengine.
ClearingEventCodes
Acodeisclearedfrommemorywhenoneofthefollowingconditionsoccur:
Thecodedoesnotrecurfor100hours.
Anewcodeisloggedandtherearealreadytencodesinmemory.Inthiscase,theoldestcodeiscleared.
Theservicetechnicianmanuallyclearsthecode.
Alwaysclearloggedeventcodesafterinvestigatingandcorrectingtheproblemwhichgeneratedthecode.
Troubleshooting
Forbasictroubleshootingoftheengine,performthefollowingstepsinordertodiagnoseamalfunction:
1.Obtainthefollowinginformationaboutthecomplaint:
Theeventandthetimeoftheevent
Determinetheconditionsfortheevent.Theconditionswillincludetheenginerpmandtheload.
Determineifthereareanysystemsthatwereinstalledbythedealerorbythecustomerthatcould
causetheevent.
Determinewhetheranyadditionaleventsoccurred.
2.Verifythatthecomplaintisnotduetonormalengineoperation.Verifythatthecomplaintisnotdueto
erroroftheoperator.
3.Narrowtheprobablecause.Considertheoperatorinformation,theconditionsofoperation,andthehistory
oftheengine.
4.Performavisualinspection.Inspectthefollowingitems:
Fuelsupply
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Oillevel
Oilsupply
Wiring
Connectors
Besuretochecktheconnectors.Thisisveryimportantforproblemsthatareintermittent.Referto
Troubleshooting,"InspectingElectricalConnectors".
Ifthesestepsdonotresolvetheproblem,refertoTable1fortheproceduretotroubleshoottheeventcode.
TripPointsforthe"CaterpillarMonitoringSystem"
ThemonitoringsystemdeterminesthelevelofactionthatistakenbytheECMinresponsetoaconditionthat
candamagetheengine.Whenanyoftheseconditionsoccur,theappropriateeventcodewillbegenerated.
Table2containstheparametersthataremonitoredandtheappropriateeventcode(s)thatcanbegeneratedfor
thatparameter.Table2alsocontainstheminimumandmaximumrangesfortheparameterandthedefaulttrip
pointsforeachparameter.TheactualsettingsforeachparametercanbeviewedwithCaterpillarElectronic
Technician(ET).ThetrippointsforsomeoftheparametersmaybeadjustablewithCatET.
Table2
MonitoringSystemParameters
DelayTimein
TripPoint
Seconds
Parameter Action
Default Min Max Default
Min Max Default
State
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2600rpmforthe
E362(2)Engine Warning N/A N/A N/A N/A initialactionand2800
.6 On
Overspeed rpmforthesecondary
action
E441(1)IdleElevatedto
Warning N/A N/A N/A N/A
IncreaseBatteryVoltage N/A Softwaredependent On
E539(1)HighIntake
Warning N/A N/A N/A N/A
ManifoldAir 8 On
82C(180F)
Temperature
E539(2)HighIntake
Derate(8) N/A N/A N/A N/A
ManifoldAir 8 On
86C(187F)
Temperature
(1) Thederateis2percentforeverykPaoverthetrippoint.Themaximumderateis10percent.
(2) RefertoTable3.
(3) Thederateis17.5percentpersecond.Themaximumderateis35percent.
(4) RefertoTable4.
(5) Thederateis25percentforeverydegreeoverthetrippoint.Themaximumderateis100percent.
(6) Thederateis12.5percentforeverydegreeoverthetrippoint.Themaximumderateis25percent.
(7) Thederateis35percent.
(8) Thederateis3percentforeverydegreeoverthetrippoint.Themaximumderateis20percent.
Table3
WarningTripPointsforLowOilPressure
EngineRPM OilPressure(kPag)
0 0
500 0
1600 154
2400 154
Table4
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DerateTripPointsforLowOilPressure
EngineRPM OilPressure(kPag)
0 0
500 0
1600 104
2400 104
Note:Thehysteresisforthewarningforlowoilpressureandthederateforlowoilpressureis21kPag.
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