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Product:MOTORGRADER
Model:16MMOTORGRADERB9H
Configuration:16MMotorGraderB9H00001UP(MACHINE)POWEREDBY
C13Engine
Troubleshooting
C11andC13Enginesfor14Mand16MMotorGraders
MediaNumberRENR934402 PublicationDate01/09/2010 DateUpdated15/09/2010
i02592279
DiagnosticTroubleCodeList
SMCS1900
CrossReferenceInformationforDiagnosticCodes
Table1isalistofthediagnosticcodesfortheengine.Thediagnosticcodesarecrossreferencedwiththe
appropriateprocedurethatcanbeusedtotroubleshootthecode.
FurtherexplanationsofdiagnosticcodesareexplainedafterTable1.
Table1
CrossReferencefromCIDFMICodeonCatDataLinktoTroubleshootingProcedure
CodeandDescription Procedure
Troubleshooting,"InjectorSolenoidTest"
15Cylinder#1Injectorcurrentbelownormal
Troubleshooting,"InjectorSolenoidTest"
16Cylinder#1Injectorcurrentabovenormal
Troubleshooting,"InjectorSolenoidTest"
25Cylinder#2Injectorcurrentbelownormal
Troubleshooting,"InjectorSolenoidTest"
26Cylinder#2Injectorcurrentabovenormal
Troubleshooting,"InjectorSolenoidTest"
35Cylinder#3Injectorcurrentbelownormal
Troubleshooting,"InjectorSolenoidTest"
36Cylinder#3Injectorcurrentabovenormal
Troubleshooting,"InjectorSolenoidTest"
45Cylinder#4Injectorcurrentbelownormal
46Cylinder#4Injectorcurrentabovenormal Troubleshooting,"InjectorSolenoidTest"
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Troubleshooting,"InjectorSolenoidTest"
55Cylinder#5Injectorcurrentbelownormal
Troubleshooting,"InjectorSolenoidTest"
56Cylinder#5Injectorcurrentabovenormal
Troubleshooting,"InjectorSolenoidTest"
65Cylinder#6Injectorcurrentbelownormal
Troubleshooting,"InjectorSolenoidTest"
66Cylinder#6Injectorcurrentabovenormal
4138VoltDCSupplyvoltageabovenormal Troubleshooting,"SensorSupplyTest"
4148VoltDCSupplyvoltagebelownormal Troubleshooting,"SensorSupplyTest"
918ThrottlePositionSensorabnormalfrequency,pulse
Troubleshooting,"SpeedControlTest"
width,orperiod
Troubleshooting,"SensorSignal(Analog,
943FuelDeliveryPressureSensorvoltageabovenormal
Active)Test"
Troubleshooting,"SensorSignal(Analog,
944FuelDeliveryPressureSensorvoltagebelownormal
Active)Test"
Troubleshooting,"SensorSignal(Analog,
1003EngineOilPressureSensorvoltageabovenormal
Active)Test"
Troubleshooting,"SensorSignal(Analog,
1004EngineOilPressureSensorvoltagebelownormal
Active)Test"
Troubleshooting,"SensorSignal(Analog,
10010EngineOilPressureSensorabnormalrateofchange
Active)Test"
1103EngineCoolantTemperatureSensorvoltageabove Troubleshooting,"SensorSignal(Analog,
normal Passive)Test"
1104EngineCoolantTemperatureSensorvoltagebelow Troubleshooting,"SensorSignal(Analog,
normal Passive)Test"
Troubleshooting,"ElectricalPowerSupply
1680ElectricalSystemVoltagehighmostsevere(3)
Test"
Troubleshooting,"ElectricalPowerSupply
1681ElectricalSystemVoltagelowmostsevere(3)
Test"
1682ElectricalSystemVoltageerratic,intermittent,or Troubleshooting,"ElectricalPowerSupply
incorrect Test"
1723IntakeManifoldAirTemperatureSensorvoltageabove Troubleshooting,"SensorSignal(Analog,
normal Passive)Test"
1724IntakeManifoldAirTemperatureSensorvoltagebelow Troubleshooting,"SensorSignal(Analog,
normal Passive)Test"
1743FuelTemperatureSensorvoltageabovenormal Troubleshooting,"SensorSignal(Analog,
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Passive)Test"
Troubleshooting,"SensorSignal(Analog,
1744FuelTemperatureSensorvoltagebelownormal
Passive)Test"
1908EngineSpeedSensorabnormalfrequency,pulsewidth,
Troubleshooting,"Speed/TimingTest"
orperiod
Troubleshooting,"ECMSoftwareInstall"
2532PersonalityModuleerratic,intermittent,orincorrect
26111EngineTimingOffsetfault Troubleshooting,"TimingCalibrate"
26113EngineTimingCalibrationcalibrationrequired Troubleshooting,"TimingCalibrate"
26235VoltSensorDCPowerSupplyvoltageabovenormal
Troubleshooting,"SensorSupplyTest"
26245VoltSensorDCPowerSupplyvoltagebelownormal
Troubleshooting,"SensorSupplyTest"
Troubleshooting,"Shutdown(Ground
2673RemoteShutdownInputvoltageabovenormal
Level)Test"
Troubleshooting,"Shutdown(Ground
2674RemoteShutdownInputvoltagebelownormal
Level)Test"
2682ProgrammedParameterFaulterratic,intermittent,or Troubleshooting,"Configuration
incorrect Parameters"
2693SensorPowerSupplyvoltageabovenormal Troubleshooting,"SensorSupplyTest"
2694SensorPowerSupplyvoltagebelownormal Troubleshooting,"SensorSupplyTest"
Troubleshooting,"SensorSignal(Analog,
2743AtmosphericPressureSensorvoltageabovenormal
Active)Test"
Troubleshooting,"SensorSignal(Analog,
2744AtmosphericPressureSensorvoltagebelownormal
Active)Test"
Troubleshooting,"CoolingFanControl
2915EngineCoolingFanSolenoidcurrentbelownormal
Test"
Troubleshooting,"CoolingFanControl
2916EngineCoolingFanSolenoidcurrentabovenormal
Test"
2969TransmissionControlabnormalupdaterate Troubleshooting,"CatDataLinkTest"
2979AllWheelDriveControlabnormalupdaterate Troubleshooting,"CatDataLinkTest"
3428SecondaryEngineSpeedSensorabnormalfrequency,
Troubleshooting,"Speed/TimingTest"
pulsewidth,orperiod
5492ThrottleLockSwitcherratic,intermittent,orincorrect
Troubleshooting,"ThrottleLockTest"
5889MonitoringSystemDisplayabnormalupdaterate Troubleshooting,"CatDataLinkTest"
5969ImplementControlabnormalupdaterate Troubleshooting,"CatDataLinkTest"
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7915CompressionBrakeLow/HighSolenoidcurrentbelow
Troubleshooting,"RetarderTest"
normal
7916CompressionBrakeLow/HighSolenoidcurrentabove
Troubleshooting,"RetarderTest"
normal
7925CompressionBrakeMedium/HighSolenoidcurrent
Troubleshooting,"RetarderTest"
belownormal
7926CompressionBrakeMedium/HighSolenoidcurrent
Troubleshooting,"RetarderTest"
abovenormal
Troubleshooting,"CoolingFanCalibrate"
155113EngineDemandFanSystemcalibrationrequired
15893TurbochargerInletAirPressureSensorvoltageabove Troubleshooting,"SensorSignal(Analog,
normal Active)Test"
15894TurbochargerInletAirPressureSensorvoltagebelow Troubleshooting,"SensorSignal(Analog,
normal Active)Test"
Troubleshooting,"FuelTransferPump
16275FuelPumpRelaycurrentbelownormal
Test"
Troubleshooting,"FuelTransferPump
16276FuelPumpRelaycurrentabovenormal
Test"
16392MachineSecuritySystemModuleerratic,intermittent,
Troubleshooting,"CatDataLinkTest"
orincorrect
16399MachineSecuritySystemModuleabnormalupdate
Troubleshooting,"CatDataLinkTest"
rate
17853IntakeManifoldPressureSensorvoltageabovenormal Troubleshooting,"SensorSignal(Analog,
Active)Test"
17854IntakeManifoldPressureSensorvoltagebelownormal Troubleshooting,"SensorSignal(Analog,
Active)Test"
178510IntakeManifoldPressureSensorabnormalrateof Troubleshooting,"SensorSignal(Analog,
change Active)Test"
24175EtherInjectionControlSolenoidcurrentbelownormal
Troubleshooting,"StartingAidTest"
24176EtherInjectionControlSolenoidcurrentabovenormal
Troubleshooting,"StartingAidTest"
27703ThrottleLockResume/DecelSwitchvoltageabove
Troubleshooting,"ThrottleLockTest"
normal
27704ThrottleLockResume/DecelSwitchvoltagebelow
Troubleshooting,"ThrottleLockTest"
normal
27713ThrottleLockSet/AccelSwitchvoltageabovenormal
Troubleshooting,"ThrottleLockTest"
27714ThrottleLockSet/AccelSwitchvoltagebelownormal
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27714ThrottleLockSet/AccelSwitchvoltagebelownormal
Troubleshooting,"ThrottleLockTest"
DiagnosticCodes
Diagnosticcodesalerttheoperatorthataproblemintheelectronicsystemhasbeendetected.Diagnosticcodes
arealsousedbytheservicetechniciantoidentifythenatureoftheproblem.CaterpillarElectronicTechnician
(ET)isasoftwareprogramthatisdesignedtorunonapersonalcomputer.Thesoftwarecanbeusedbythe
servicetechnicianinordertoviewthediagnosticcodeinformationforanECM.Diagnosticcodesmayconsist
ofthecomponentidentifier(CID),andthefailuremodeidentifier(FMI).
ComponentIdentifier(CID)TheCIDindicatesthecomponentthatgeneratedthecode.Forexample,theCID
number1identifiesthefuelinjectorforthenumberonecylinder.
FailureModeIdentifier(FMI)TheFMIindicatesthetypeoffailure.
RefertoTable1foracompletelistofthediagnosticcodesandtheappropriatetroubleshootingprocedure.
Note:Donotconfusediagnosticcodeswitheventcodes.Eventcodesalerttheoperatorthatanabnormal
operatingconditionsuchaslowoilpressureorhighcoolanttemperaturehasbeendetected.Ifaneventcodeis
active,refertoTroubleshooting,"EventCodeList".
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Illustration1 g01117578
Outputvoltagefromatypicalanalogtemperaturesensor
Illustration1indicatesthesignalrangeforatypicalanalogsensor.Diagnosticcodeswillbegeneratedifthe
sensor'soutputsignalisbelow0.2VDCorabove4.8VDC.
Note:Thisgraphicisanexample.Thesignalrangesinthisgraphicareusedonlyasexamples.
ActiveDiagnosticCodes
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Anactivediagnosticcoderepresentsaproblemwiththeelectroniccontrolsystem.Correcttheproblemas
soonaspossible.
Whentheengine'sECMgeneratesanactivediagnosticcode,the"ActiveAlarm"indicator("EngineControl
AlarmStatus"onCatET)isactivatedinordertoalerttheoperator.Iftheconditionthatgeneratedthecodeis
momentary,themessagedisappearsfromthelistofactivediagnosticcodes.Thediagnosticcodebecomes
logged.
LoggedDiagnosticCodes
WhentheECMgeneratesadiagnosticcode,theECMlogsthecodeinpermanentmemory.TheECMhasan
internaldiagnosticclock.EachECMwillrecordthefollowinginformationwhenacodeisgenerated:
Thehourofthefirstoccurrenceofthecode
Thehourofthelastoccurrenceofthecode
Thenumberofoccurrencesofthecode
Thisinformationisavaluableindicatorfortroubleshootingintermittentproblems.
Acodeisclearedfrommemorywhenoneofthefollowingconditionsoccur:
Theservicetechnicianmanuallyclearsthecode.
Thecodedoesnotrecurfor100hours.
Anewcodeisloggedandtherearealreadytencodesinmemory.Inthiscase,theoldestcodeiscleared.
Somediagnosticcodesmaybeeasilytriggered.Somediagnosticcodesmaylogoccurrencesthatdidnotresult
incomplaints.Themostlikelycauseofanintermittentproblemisafaultyconnectionordamagedwiring.The
nextlikelycauseisacomponentfailure.Theleastlikelycauseisthefailureofanelectronicmodule.Diagnostic
codesthatareloggedrepeatedlymayindicateaproblemthatneedsspecialinvestigation.
Note:Alwaysclearloggeddiagnosticcodesafterinvestigatingandcorrectingtheproblemwhichgeneratedthe
code.
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