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ABSTRACT By mid-August 1995, 55% of broiler gene transfer and expression, with potential for the
embryos in North America were vaccinated for Mareks development of gene vaccines using plasmids encoding
disease using the INOVOJECT system, with 201 protective antigens from poultry pathogens. In ovo
INOVOJECT machines placed with 16 of the top 25 administration of 800 U chicken myelomonocytic growth
poultry producers, providing the industry with the factor (cMGF), a chicken hematopoietic cytokine for cells
capacity to inject in excess of 400 million eggs per month of the monocytic-granulocytic lineages, significantly
or about 5 billion eggs per annum. In ovo administration reduced mortality associated with Escherichia coli ex-
of a bursal disease antibody-infectious bursal disease posure within the hatcher when compared to PBS
virus (BDA-IBDV) complexed vaccine to specific- controls (6.1 vs 12.4, P 0.05), but not when compared
pathogen-free (SPF) embryos was safer and more potent
to a yeast expression control. A procedure was deve-
than conventional IBDV vaccine alone because it
165
166 JOHNSTON ET AL.
is delivered, and then the needle is withdrawn and a commercial farm and incubated and hatched in our
cleansed in a sterilization wash. The site of delivery is, facility. Embryonic age was designated as E1, E2, etc., E1
therefore, a ratio of amnion:embryo injections, which being the 1st d of incubation based upon the staging
varies with the stage of development of the egg and system of Nicolas-Bolnet et al. (1991).
depends upon the length of egg incubation (Gilders-
leeve, 1993; Gildersleeve et al., 1993). Two Mareks
disease vaccines are presently delivered via the IN- Egg Injection Machine
OVOJECT, and safety, potency, and efficacy studies
indicate that a novel infectious bursal disease vaccine, The development and operation of the automated egg
which was developed by EMBREX and recently ap- injection machine, the INOVOJECT, has been described
proved by the USDA (January 30, 1995) for at-hatch previously (Gildersleeve, 1993; Gildersleeve et al., 1993;
administration, is also safe and efficacious for in ovo use, Sarma et al., 1995).
and product registration for in ovo use will be pursued
(Gildersleeve, 1993; Gildersleeve et al., 1993; Sarma et al.,
1995). Mareks Disease Vaccine
A number of immune responses, including transplan- A bivalent Herpes virus of Turkeys (HVT) (Serotype 3,
tation reactions (splenomegaly) and antibody responses Strain FC-126)+ SB-1 (Serotype 2) vaccine2 was used as
to antigen (Solomon, 1962, 1966; Solomon and Tucker,
described previously (Sarma et al., 1995).
1963; Delhanty and Solomon, 1966; Jankovic et al., 1975),
can be induced in embryos at 12 to 14 d of incubation,
6-wk-old Leghorns with cMGF-specific oligonucleotide Bone marrow cells were seeded at 5 105 cells/100 mL per
primers based on the published cMGF sequence (Leutz et well in 96-well tissue culture plates.7 The cMGF was
al., 1984, 1989), yielded a band of the expected size of 560 diluted into RPMI 1640 medium plus gentamicin and 10%
bp. The 560-bp band was subcloned into the Invitrogen5 fetal bovine serum at the concentrations indicated. Then,
pCRII vector, and DNA sequence analysis of three 100 mL was added to each well and the plate was incubated
clones confirmed that we had cloned the authentic cMGF at 41 C, 5% CO2 for 48 h. Bone marrow proliferation was
cDNA. The sequence varies from the published sequence measured as the ability to convert MTT (3,[4,5-
by one base pair (T C transition), which does not result in dimethylthiazol-2-yl]-2,5-diphenyl tetrazolium bromide)
a change in the amino acid level, indicating that it is into a blue-colored product, MTT-formazan as described
probably a naturally occurring genetic polymorphism previously (Nicolas-Bolnet et al., 1995).
among the chicken lines.
The Pichia pastoris yeast expression system kit was Hatcher Contamination E. coli
obtained from Invitrogen and was used according to the Challenge Model
manufacturers instructions. The cMGF clone was ream-
plified with PCR primers to engineer BamHI and EcoRI The hatcher contamination model involves placing
sites, and subcloned into the expression vectors pPIC9 and eggs (typically 36 eggs) that have been injected into the air
pHIL-S1, both of which produce secreted fusion protein cell with a pathogenic E. coli 01 strain (obtained from J.
products with signal peptides from the a-mating factor or Barnes, North Carolina School of Veterinary Medicine,
acid phosphatase genes, respectively. Spheroplasts were Raleigh, NC 27695) (typically 104 cfu) in hatching trays
FIGURE 2. b-Galactosidase gene expression in breast muscle tissue excised 1 wk postinjection of the pMiwZ expression plasmid. Muscle tissues
were excised at 1 wk postinjection into the breast muscle of day-of-hatch chicks with either 1) PBS containing India ink or 2) 100 mg of pMiwZ DNA in
PBS containing India ink. Muscle tissue was excised around the area stained with India ink (I), and the whole tissue was fixed and stained for the
muscle is also capable of taking up and expressing early mortality associated with E. coli exposure within the
plasmid DNA. A series of four separate gene marking hatcher (Table 5). The 800 U cMGF treatment and the 0.2
experiments were conducted in which breast muscle mg gentamicin were efficacious when compared to PBS;
tissues (n = 3 to 5) were excised at various time points however, neither gentamicin or cMGF were efficacious
between 1 and 6 wk posthatch and evaluated for b- when compared to the YEA recombinant expression
galactosidase expression after E19 in ovo injection of 100 mg control. Eighty units of cMGF reduced mortality in Trials 1
of pMiwZ DNA (Table 4). Eggs were candled to locate the and 3 but not in Trial 2, and 8 U of cMGF did not
position of the embryo and the injection was angled at 2.5 significantly reduce mortality in any of the three trials,
to maximize breast muscle penetration. Of the 69% of perhaps indicating a dose dependency for cMGF efficacy.
injections (58/84) when embryo breast muscle penetration
was indicated by the presence of India ink stain when
removed posthatch, 91% (53/58) of these plasmid DNA-
injected muscle tissues also exhibited b-galactosidase
expression, and expression persisted through 6 wk of
growth (Table 4). These data indicate that gene transfer of
DNA to embryonic tissue can be used to produce gene
expression in tissues posthatch.
In Ovo Injection Prior to Incubation development after reversion to the correct orientation and
subsequent egg incubation. Application of a sealant prior
In addition to egg transfer, eggs are also handled in to direct egg injection from below improved hatchability
commercial operations on E0 when they are set in to 5% above uninjected controls, whereas application of
TABLE 5. Efficacy of in ovo administration of recombinant chicken myelomonocytic growth factor (cMGF) in the hatcher
contamination Escherichia coli challenge model
Hatchability of
Experiment Injection uninjected controls Number of eggs
(%)
1 Uninjected 100 100
Bottom injected (small end) inverted 4.8 100
Bottom injected (small end) upright 95 94
2 Uninjected 100 60
Injected-sealed 86 60
Sealed-injected 105 60
3 Uninjected 100 120
Silica 5% isopropanol 98.7 120
Silica 20% isopropanol 103 120
Molecusol 1% 106.4 120
Molecusol 5% 103.5 120
Isopropanol 5% 102.6 120
Isopropanol 20% 94.2 120
average of 9 and 4.5% respectively. On the basis of vent handle breakdowns. Currently, 201 INOVOJECT
level and timing of the environmental exposure to Gene vaccines based on the uptake of injected DNA
virulent Mareks disease virus under standard produc- by striated muscle have been used to produce in situ
tion conditions. Experimental comparisons of vaccine expression of genes encoding the protective antigens of
administration efficacy against pathogenic Mareks dis- pathogens and thereby generate protective immunity
ease virus have consistently demonstrated an in ovo (Wolff et al., 1990, 1991; Cox et al., 1993; Robinson et al.,
benefit in early (Days 0, 3, or 5 posthatch) challenge 1993; Ulmer et al., 1993; Wang et al., 1993). We have
situations (Sharma and Burmester, 1982; Sharma et al., demonstrated that gene transfer of DNA to embryonic
1984; Sharma, 1985; Sarma, et al., 1995), because optimal breast muscle tissue can be used to produce gene
protection from vaccination requires several days to expression in chicken muscle tissues posthatch (Figure 2,
develop, and embryo vaccination increases the time Table 4). Embryo injection of plasmid DNA containing
between vaccination and environmental exposure to genes encoding protective antigens via the IN-
Mareks disease virus. These data indicate that in ovo OVOJECT system on E17 to E19, a time when
administration of Mareks disease vaccine would likely generation of immune responsiveness has already deve-
provide better efficacy against environmental exposure loped, coupled with an effective DNA delivery system
to a virulent Mareks disease virus in the 1st wk to maximize both gene transfer and expression of
posthatch than conventional at-hatch administration, protective poultry antigens might, therefore, lead to
while providing equivalent efficacy against later effective vaccination and is currently under investiga-
Mareks disease virus exposure during growout. Addi- tion. Gene vaccines have the ability to elicit both cellular
tional benefits observed with in ovo administration may and humoral immunity providing advantages over
strain, the length of time between laying and incubation, females to develop a male phenotype (vent sexing,
the length of egg storage in coolers, and differences in bilateral testis, comb, and wattle size) (Elbrecht and
the viability or vigor of embryos due to flock age, Smith, 1992; Wartenberg et al., 1992). In one study
seasonal, or environmental influences (Hamburger and (Wartenberg et al., 1992), Day 3 injection of either the
Hamilton, 1951; Romanoff, 1960). Egg injection immedi- vehicle alone or the vehicle plus AI produced < 50%
ately prior to incubation or in the first quarter of embryo survival, indicating problems with either the
incubation has typically resulted in reduced embryo choice of vehicle (Locke + 2mg/mL MYRJ53), the
viability evidenced by decreased hatchability (Hargis et injection process, or a combination of both. In another
al., 1989; Elbrecht and Smith, 1992; P. Phelps and T. study (Elbrecht and Smith, 1992), eggs injected on E0 or
OConnell, unpublished observations). We have deve- E5 of incubation with either saline or AI also appear to
loped a E0 egg injection procedure that enables egg have reduced hatchability (34 to 49% reduction for E0;
injection immediately prior to incubation without com- 10 to 24% reduction for E5) compared to uninjected
promising embryo viability (Table 6). The procedure controls. A E0 injection of AI using our E0 injection
entails the application of a liquid sealant material to the procedure produced a male phenotype in 100% of the
site of egg injection, the curing of the sealant to form an hatching chicks, in contrast to their almost 50:50 male to
elastic seal thereon, insertion of the injection device female feather sex genotypic ratio (Table 7). In three
through the seal, delivery of the material into the egg, separate experiments, E0 injection of 0.1 mg of AI in
and withdrawal of the injection device from the egg. propylene glycol reduced hatchability relative to unin-
This injection procedure should enable a more complete jected controls by an average of 4.5% (Table 7). If the
Robinson, H. L., L. A. Hunt, and R. G. Webster, 1993. Wakenell, P. S., and J. M. Sharma, 1986. Chicken embryonal
Protection against a lethal influenza virus challenge by vaccination with avian infectious bronchitis virus. Am. J.
immunization with a haemagglutinin-expressing plasmid Vet. Res. 47:933938.
DNA. Vac. 11:957960. Wang, B., J. Boyer, V. Srikantan, L. Coney, R. Carrano, C.
Romanoff, A. L., 1960. The Avian Embryo Structural and Phan, M. Merva, K. Dang, M. Agadjanan, L. Gilbert, K. E.
Functional Development. The Macmillan Co., New York, Ugen, W. V. Villiams, and D. B. Weiner, 1993. DNA
NY. inoculation induces neutralizing immune responses
Saif, Y. M., 1991. Immunosuppression induced by infectious against human immunodeficiency virus Type 1 in mice
bursal disease virus. Vet. Immunol. Immunopathol. 30: and nonhuman primates. DNA Cell Biol. 12:799805.
4550. Wartenberg, H., E. Lenz, and H.-U. Schweikert, 1992. Sexual
Sanes, J. R., J. L. Rubenstein, and J. F. Nicolas, 1986. Use of a
differentiation and the germ cell in sex reversed gonads
recombinant retrovirus to study post-implantation cell
after aromatase inhibition in the chicken embryo. Androlo-
lineage in mouse embryos. EMBO J. 5:313342.
gia 24:16.
Sarma G., W. Greer, R. P. Gildersleeve, D. L. Murray, and A.
M. Miles, 1995. Field safety and efficacy of in ovo Weaver, C. T., and E. R. Unanue, 1990. The costimulatory
administration of HVT + SB-1 bivalent Mareks disease function of antigen-presenting cells. Immunol. Today 11:
vaccine in commercial broilers. Avian Dis. 39:211217. 4955.
Sharma, J. M., 1985. Embryo vaccination with infectious bursal Weisman, J., and S. B. Hitchner, 1978. Infectious bursal disease
disease virus alone or in combination with Mareks virus infection attempts in turkeys and coturnix quail.
disease vaccine. Avian Dis. 27:11551169. Avian Dis. 22:604609.
Sharma, J. M., and B. R. Burmester, 1982. Resistance of Mareks Whitfill, C. E., E. E. Haddad, C. A. Ricks, J. K. Skeeles, L. A.