v2500 Ts PDF

IAE V2500 Troubleshooting Exercise
A3
318 A320 A/C Registration
Tech Log
g A3
319 A321 HC-HSD 289423_01
Date (UTC) Flight No. From To ATA Chapter Pos / FIN Code
Apr 27, 2009 SRT123 OVB-ZRH
H 70-00
Complaint:
'XULQJGHVFHQW0$,17676(1*)$'(&
Signature
mpl.
Crew Com Maint. Co
ompl. Scheduled Mainten
nance
Action:
ENG 1: ACC ACTUATOR 4027KS REPLACED ACC. AMM 75-24-52 REV.
FEB 01/09
Transf. To Reference (MEL orr other) A C Limitations None Flt Hours

ADD B D Final Date Cycles
STATUS PAGE
March 09 / Technical Training For training purposes only Page 1 / 18

PFR

ON ON ON
O
HYD
BLUE PUMP LEAK MEASUREMENT VALVES
OVRD G B Y
ON OFF OFF OFF
APU ENG
AUTO EXTING FADEC GND PWR
1 2
TEST RESET
OK
ON ON ON
INTERROGATE CFDS (FADEC PWR ON)
LAST LEG REPORT FADEC 1A LAST LEG REPORT FADEC 1B

FLIGHT DATA MENU OF FADEC 1B



Customer: ASL Manual: TSM

Type: A319 Selected effectivity: ALL
Rev. Date: Feb 01/09
75-24-00-810-801 - Failure of the Active Clearance Control-Actuator on Engine
1
For training purpose only
Fault Symptoms
** ON A/C ALL 75-24-00-810-801

Warnings/malfunctions
ATA Message
77-11 ENG 1 FADEC
Fault messages
ATA Message Source Class
75-24-52 ACC ACT/HC/EEC1 EIU1FAD 2
Isolation Procedure
** ON A/C ALL
TASK 75-24-00-810-801
Failure of the Active Clearance Control-Actuator on Engine 1
1. Possible Causes
- wiring from the ACC actuator (4027KS) to the EEC (4000KS)
- ACTUATOR ACC (4027KS)
- EEC (4000KS)
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
73-00-00-810-900 Multiple Dual Track Check Faults on the Engine 1
AMM 24-41-00-861-002 Energize the Aircraft Electrical Circuits from the External Power
AMM 24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied from the External
Power
AMM 31-60-00-860-002 EIS Stop Procedure
AMM 70-23-15-912-010 Connection of Electrical Connectors
AMM 71-00-00-710-013 Test No.11 : High Power Assurance Test
AMM 71-50-00-210-010 Wire Harness Visual Inspection - All Power Plant Electrical Cables
AMM 73-22-00-710-040 Operational Test of the FADEC SYSTEM on the Ground
AMM 73-22-34-000-010 Removal of the Electronic Engine Control (EEC) (4000KS)
AMM 73-22-34-400-010 Installation of the Electronic Engine Control (EEC) (4000KS)
AMM 75-24-52-000-010 Removal of the High Pressure Turbine/Low Pressure Turbine (HPT/LPT)
Valve Actuator (4027KS)
AMM 75-24-52-400-010 Installation of the High Pressure Turbine/Low Pressure Turbine (HPT/LPT)
Valve Actuator (4027KS)
AMM 78-32-00-010-010 Opening of the Thrust Reverser Halves
AMM 78-32-00-410-010 Closing of the Thrust Reverser Halves
ASM 73-25/18
TSM 70-00-00 P.Block 301 STANDARD PRACTICES - ENGINE - GENERAL
(Ref. Fig. 201/75-24-00-991-001 SHEET 201.1)
3. Fault Confirmation
A. Job Set-Up
Print Date: Apr 27/09 Local Time Page 1 of 8


1
NOTE: Multiple Dual Track Check Faults may indicate a failed fuel pump. Four control units on the engine are
driven by HP fuel: the VSV actuator, the 2.5 Bleed Controller, the ACOC Air Modulating Valve and the
Active Clearance Control Actuator. If you have faults with two or more of these units, you must follow the
Multiple Dual Track Check Faults procedure
(Ref. TSM TASK 73-00-00-810-900) .
(1) Energize the aircraft electrical circuits AMM TASK 24-41-00-861-002 .

(2) On the panel 50VU, release the ENG FADEC GND PWR 1 and 2 pushbutton switches.
B. FADEC Ground Test
(1) Do the CFDS Message Decoding and read the Scheduled Maintenance Report (Ref. TSM TSM 70-00-00
P.Block 301) .
(2) If the readout gives one of the following fault codes in FADEC 1A or FADEC 1B (Fault Acronym: HCCWAF):
- do the FADEC Ground Test
AMM TASK 73-22-00-710-040 for fault confirmation.
- continue with Fault Isolation Para 4.
(3) If the fault code readout in (1) does not give one of the above listed fault codes:
- continue with fault confirmation by Engine Ground Run Section 4.B below.
C. Test
(1) On the panel 50VU, push the ENG FADEC GND PWR 1 pushbutton switch and release it again.
NOTE: This action resets the FADEC memory.
(2) Do the test No. 11: high power assurance test AMM TASK 71-00-00-710-013 .
(3) Read the LAST LEG REPORT and the scheduled maintenance report of the FADEC (1A and 1B) menu on
the MCDU (Ref. TSM TSM 70-00-00 P.Block 301) and make a record of the maintenance message and the
fault code for the applicable fault cells.
4. Fault Isolation
(Ref. Fig. 201/TASK 75-24-00-991-001 SHEET 201.1)
A. If the test gives the maintenance message ACC ACT/HC/EEC1:
- open the thrust reverser halves 451AL and 452AR
AMM TASK 78-32-00-010-010
- examine the harness
AMM TASK 71-50-00-210-010 from the EEC (4000KS) to the ACC actuator (4027KS) ASM 73-25/18 .
(1) If the fault continues:
- disconnect the connector from the ACC actuator
- examine the connector and receptacle
AMM TASK 71-50-00-210-010
- connect the connector to the ACC actuator
AMM TASK 70-23-15-912-010 .
- read the fault code shown on the FLIGHT DATA and GROUND DATA of the FADEC (1A and 1B) menu on
the MCDU
(Ref. TSM TSM 70-00-00 P.Block 301)
- make a record of the fault code.
(a) If the FADEC 1A menu gives the fault code HCCL:
- disconnect the electrical harness connector (4000KS-J2) from the EEC (4000KS)
- examine the connector and the receptacle
-
at the electrical connector (4000KS-J2), do a check of the resistance between:
. pins P and f (86 to 146 ohms)


1
. pins R and g (40 to 67 ohms)
1 If the resistance between the pins P and f is not between 86 and 146 ohms:
a Disconnect the electrical harness connector (4027KS-A) from the ACC actuator (4027KS).
b Do a check of the resistance between the pins 10 and 3. If the resistance is not between 86 and
146 ohms:
- Remove and replace the ACTUATOR-ACC (4027KS)
AMM TASK 75-24-52-000-010 and AMM TASK 75-24-52-400-010 .
- If the resistance is between 86 and 146 ohms then do a check and repair the wiring from the
ACC actuator (4027KS) to the EEC (4000KS) pins A/10, 3 to pins J2/P, f
ASM 73-25/18
- connect the electrical connector (4000KS-J2) to the EEC (4000KS)
AMM TASK 70-23-15-912-010 .
2 If the resistance between the pins R and g is not between 40 and 67 ohms:
67 ohms:
- remove and replace the ACTUATOR-ACC (4027KS)
AMM TASK 75-24-52-000-010 and AMM TASK 75-24-52-400-010
ACC actuator (4027KS) to the EEC (4000KS) pins A/8, 9 to pins J2/R, g
ASM 73-25/18
AMM TASK 70-23-15-912-010 .
(b) If the FADEC 1B menu gives the fault code HCCL:
- at the electrical connector (4000KS-J8), do a check of the resistance between:
. pins R and g (40 to 67 ohms)
b Do a check of the resistance between the pins 11 and 12. If the resistance is not between 86
and 146 ohms:
ASM 73-25/18
AMM TASK 70-23-15-912-010 .
and 67 ohms:
ASM 73-25/18


1
AMM TASK 70-23-15-912-010 .
(c) If the FADEC 1A menu gives the fault code HCCWAF:
- at the electrical connector (4000KS-J3), do a check of the resistance between pins p and n (17 to 32
ohms).
1 If the resistance between the pins p and n is not between 17 and 32 ohms:
32 ohms:
ACC actuator (4027KS) to the EEC (4000KS) pins A/5, 14 to pins J3/p, n
ASM 73-25/18
AMM TASK 70-23-15-912-010 .
(d) If the FADEC 1B menu gives the fault code HCCWAF:
- at the electrical connector (4000KS-J9), do a check of the resistance between pins p and n (17 to 32
ohms).
in varianta pt elevi este trecut canalul FADEC 1B cu codul
1 If the resistance between the pins p and n is not between 17 and 32 ohms:
HCCWAF a Disconnect the electrical harness connector (4027KS-A) from the ACC actuator (4027KS).
and 32 ohms:
ACC actuator (4027KS) to the EEC (4000KS) pins A/16, 15 to pins J9/p, n
ASM 73-25/18
AMM TASK 70-23-15-912-010 .
(e) If the FADEC 1A menu gives the fault code HCCTK:
. pins R and g (40 to 67 ohms).
146 ohms:
ASM 73-25/18
AMM TASK 70-23-15-912-010 .


1
67 ohms:
ASM 73-25/18
AMM TASK 70-23-15-912-010 .
3 If the resistance values are in the specified limits:
- at the electrical connector (4000KS-J3), do a check of the resistance between pins p and n (17 to
32 ohms).
a If the resistance between the pins p and n is not between 17 and 32 ohms:
- Disconnect the electrical harness connector (4027KS-A) from the ACC actuator (4027KS).
- Do a check of the resistance between the pins 5 and 14. If the resistance is not between 17
and 32 ohms:
Remove and replace the ACTUATOR-ACC (4027KS) AMM TASK 75-24-52-000-010 and
AMM TASK 75-24-52-400-010 .
If the resistance is between 17 and 32 ohms then do a check and repair the wiring from the
ACC actuator (4027KS) to the EEC (4000KS) pins A/5, 14 to pins J3/p, n ASM 73-25/18
connect the electrical connector (4000KS-J3) to the EEC (4000KS) AMM TASK 70-23-15-
912-010 .
(f) If the FADEC 1B menu gives the fault code HCCTK:
1 If the resistance between the pin P and F is not between 86 and 146 ohms:
and 146 ohms:
ASM 73-25/18
AMM TASK 70-23-15-912-010 .
and 67 ohms:


1
ASM 73-25/18
AMM TASK 70-23-15-912-010 .
- at the electrical connector (4000KS-J9), do a check of the resistance between pins p and n (17 to
32 ohms).
a If the resistance between the pins p and n is not between 17 and 32 ohms:
and 32 ohms:
remove and replace the ACTUATOR-ACC (4027KS) AMM TASK 75-24-52-000-010 and
AMM TASK 75-24-52-400-010
ACC actuator (4027KS) to the EEC (4000KS) pins A/16, 15 to pins J9/p, n ASM 73-25/18
AMM TASK 70-23-15-912-010 .
(g) If the FADEC 1A and FADEC 1B menus give the fault code HCCXCF:
146 ohms:
ASM 73-25/18
AMM TASK 70-23-15-912-010 .
67 ohms:
ASM 73-25/18
AMM TASK 70-23-15-912-010 .


1
a If the resistance between the pins P and f is not between 86 and 146 ohms:
and 146 ohms:
AMM TASK 75-24-52-400-010
ACC actuator (4027KS) to the EEC (4000KS) pins A/11, 12 to pins J8/P, f ASM 73-25/18
912-010 .
b If the resistance between the pins R and g is not between 40 and 67 ohms:
and 67 ohms:
AMM TASK 75-24-52-400-010
ACC actuator (4027KS) to the EEC (4000KS) pins A/19, 18 to pins J8/R, g ASM 73-25/18
912-010 .
- Replace the ACTUATOR ACC (4027KS)
AMM TASK 75-24-52-000-010 AMM TASK 75-24-52-400-010 .
- Replace the EEC (4000KS)
B. Repeat the fault confirmation as given in Para. 3 using the same method (FADEC Ground Test or Engine Ground
Run) as before and confirm fault elimination.
5. Close-up
A. Put the aircraft back to its initial configuration.
(1) On the ECAM control panel, set the UPPER DISPLAY and LOWER DISPLAY potentiometers to OFF. AMM
TASK 31-60-00-860-002 .
(2) On the panel 50VU, release the ENG FADEC GND PWR 1 and 2 pushbutton switches.
(3) De-energize the aircraft electrical circuits AMM TASK 24-41-00-862-002 .
(4) Make sure that the thrust reverser halves 451AL and 452AR are closed AMM TASK 78-32-00-410-010 .


1
CH A
CH B
T/M RESISTANCE (ohms) LVDT RESISTANCE (ohms)
CH A p
CH A
CH B p 40 - 67
CH B
40 - 67
Figure 75-24-00-991-001 / SHEET 201.1/1 - ACC Actuator

** ON A/C ALL

TO BLEED VALVE
ACTUATING ROD A
SAME AS
12 4020 KS3
OVER BOARD DRAIN BLEED VALVE
CHANNEL A J2 32 A
TCAV SWITCH
OSE A J3 J2 4020KS1 SOL-HP CPRSR
A STG 7 BLV1 436(446) STA450
LVDT 33 ACC T/M
34 J3
C J3 A
CH.A STG10 SVCE SOL
-LPC
13 SAME AS
D SLAVE J2 14 4020 KS3
March 09 / Technical Training

LVDT 25 ACC LVDT EXCN ACOC T/M 33 BLEED VALVE
26 J3 34 A
EN K 27 ACC LVDT
CH.B
A 28
J4 4020KS2 SOL-HP CPRSR
L STG7 BLV2 436(446) STA450
ACOC LVDT EXCN K
13 SVA LVDT EXCN P3 SUPPLY
14 ACOC LVDT A
A
T/M CH.A 15 SVA LVDT J4 10 15
10 16 J2 16
T/M CH.B
12 J5
J3 STG7 BL SOL (51,9 ) 35
23 SVA T/M 12 36 SOL DE-
4021KS ACTUATOR-MASTER,LPC A ENERGIZED
24
BLEED 435(445) STA480 STG7 BL SOL (108,8 ) 13 4020KS3 SOL-HP CPRSR
14
BSBVA T/M STG7 BLV3 436(446)STA450
E STAGE OF
LE STATOR VANES 10 J3 STG7 BL SOL (228 ) 15 P3 SUPPLY
16 A BLEED VALVE OPEN
17 SERVO
A J4 STG10 BL SOL 17 18 VENT
A
LVDT 13 BSBVA LVDT EXCN 18
14
CH.A 15 BSBVA LVDT TCAV SOL 19 37 VENT
16 20 38 SOL
A J4 J5 A ENERGIZED
17 4023KS SOL VALVE-HP COMPRESSOR

A 18 CHANNEL B STG10 436(446) STA450
LVDT J9 J8
19 35 BLEED VALVE CLOSED
20 36 ACC T/M TCAV SWITCH 22 A
CH.B
J9 J8 SOL CH.A
23
24 SOL CH.B STAGE 10
4022KS ACTUATOR-VSV J8 J9
29 23 A 4025KS
453(463) STA520 30 ACC LVDT EXCN STG10 SVCE SOL 24 VALVE-STAGE
22
For training purposes only

4029KS SOL-SERVICE STAGE 10 10 TO HPT AIR
23 32 ACC LVDT 25
24 ACOC T/M 26 436(446) STA450 453 (463)STA570
J9 A PNEUMATIC CH.A CH.B
LP TURBINE CONTROL 17 19
18 SVA LVDT EXCN 20 SOL CH.A SERVO
TURBINE J10
19 27 39
MANIFOLD 20 SVA LVDT ACOC LVDT EXCN L 28 40 SOL CH.B
HP K
HP TURBINE CONTROL J8 29 A
TURBINE ACOC LVDT 30
MANIFOLD
J9 J10 4028KS SOL VALVE-STAGE 10 AIR
MECHANICAL 22 SVA T/M 436(446) STA450
LINKAGE
STG7 BL SOL (51,9 ) 32
22
A 25 12 BSBVA T/M 33 30
LVDT 10
26 J9 STG7 BL SOL (108,8 ) 34 29
CH A 27 28
28 35 27
29 J10 STG7 BL SOL (228 ) 36 10
30 BSBVA LVDT EXCN
LVDT 12
18 37
CH B 19 32 BSBVA LVDT STG10 BL SOL 38
J10
39
TCAV SOL 40
33 A LVDT CH.A LVDT CH.B
T/M 14 T/M
34
CH A CH A
A
35
T/M 15
16 36
CH B SCH04 25
A T/M TO AIR VALVE
26 ACTUATING ROD
4000KS CH B
4027KS ACTUATOR-ACC EEC
454(464) STA520 436(446) STA450
4019KS MODULATING VALVE-ACOC
436(446) STA450
Page 15 / 18
ND5 732518 S 03 002 AC
EEC LH

EEC PLUG J9
138 Ohm
Pin No.
n p
March 09
09 / Technical
Tec
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training
nin
ng purposes
ng purposes only
pu Page 17 / 18
ACC Actuator
138 Ohm
Pin No.
16 15
March
h 09
09 / T
Technical
ecch
chn
hni
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Fo
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IAE V2500 Troubleshooting Exercise

Transf. To Reference (MEL orr other) A C Limitations None Flt Hours

March 09 / Technical Training For training purposes only Page 1 / 18

March 09 / Technical Training For training purposes only Page 2 / 18

ON OFF OFF OFF

INTERROGATE CFDS (FADEC PWR ON)

LAST LEG REPORT FADEC 1A LAST LEG REPORT FADEC 1B

March 09 / Technical Training For training purposes only Page 3 / 18

FLIGHT DATA MENU OF FADEC 1B

March 09 / Technical Training For training purposes only Page 4 / 18

March 09 / Technical Training For training purposes only Page 5 / 18

March 09 / Technical Training For training purposes only Page 6 / 18

Customer: ASL Manual: TSM

** ON A/C ALL 75-24-00-810-801

Print Date: Apr 27/09 Local Time Page 1 of 8

March 09 / Technical Training For training purposes only Page 7 / 18

Customer: ASL Manual: TSM

(1) Energize the aircraft electrical circuits AMM TASK 24-41-00-861-002 .

NOTE: This action resets the FADEC memory.

Print Date: Apr 27/09 Local Time Page 2 of 8

March 09 / Technical Training For training purposes only Page 8 / 18

Customer: ASL Manual: TSM

Print Date: Apr 27/09 Local Time Page 3 of 8

March 09 / Technical Training For training purposes only Page 9 / 18

Customer: ASL Manual: TSM

Print Date: Apr 27/09 Local Time Page 4 of 8

March 09 / Technical Training For training purposes only Page 10 / 18

Customer: ASL Manual: TSM

Print Date: Apr 27/09 Local Time Page 5 of 8

March 09 / Technical Training For training purposes only Page 11 / 18

Customer: ASL Manual: TSM

Print Date: Apr 27/09 Local Time Page 6 of 8

March 09 / Technical Training For training purposes only Page 12 / 18

Customer: ASL Manual: TSM

Print Date: Apr 27/09 Local Time Page 7 of 8

March 09 / Technical Training For training purposes only Page 13 / 18

Customer: ASL Manual: TSM

T/M RESISTANCE (ohms) LVDT RESISTANCE (ohms)

Figure 75-24-00-991-001 / SHEET 201.1/1 - ACC Actuator

Print Date: Apr 27/09 Local Time Page 8 of 8

March 09 / Technical Training For training purposes only Page 14 / 18

March 09 / Technical Training

17 4023KS SOL VALVE-HP COMPRESSOR

For training purposes only

March 09 / Technical Training For training purposes only Page 16 / 18

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