Chlorination Equipment - MST

SECTION 11201{PRIVATE }
CHLORINATION EQUIPMENT
(NTS: This chlorination equipment section is for using 150 pound cylinders.)
PART 1 - GENERAL
1.01 DESCRIPTION:
A. Provide and test chlorine feeding equipment and accessories, as indicated and
specified.
1.02 RELATED WORK:
A. Section 11316: Miscellaneous Pumping Equipment
B. Section 13300: Instrumentation
C. Section 14300: Hoisting Equipment
D. Section 15101: Valves, Gates, Hydrants and Appurtenances
E. Section 15342: Chemical Piping, Valves and Appurtenances
F. Section 15410: Plumbing
G. Section 16050: Electrical Work - General
1.03 REFERENCES:
A. ASTM A53: Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-
Coated Welded and Seamless.
B. ASME Code, Section VIII, Unfired Pressure Vessels.
C. ASTM A105: Standard Specification for Forgings, Carbon Steel, for Piping
Components.
D. ASTM A216: Standard Specification for Steel Castings, Carbon, Suitable for
Fusion Welding for High Temperature Service.
E. Chlorine Manual, The Chlorine Institute, Inc., Washington, D.C.
Libya Infrastructure Master Spec 11201-1 20-Nov-08

F. Equivalent British/European codes and standards may be used; however, the
equivalency shall be demonstrated and submitted by the Contractor and approved by
the CM/CS.
1.04 SYSTEM DESCRIPTION:
A. General:
1. Integrated system supplied by one manufacturer who provides all equipment

and appurtenances and is responsible to Contractor for operation.
2. Substitutions on functions specified NOT ALLOWED.
B. Interface With Other Systems:
(NTS: Define the interface here within the specification or indicate exactly where
they are defined.)
1. Instrumentation:
2. Alarms
3. Pacing signal
C. Computer interface
1. Electrical:
a. All components operate on 220 V, single phase, 50 htz
b. Provide devices necessary for operation from energy sources

indicated on drawings and in specifications.
1.05 SUBMITTALS:
A. Submit the following in accordance with Section 01300 - Submittals:
1. Submission of certified shop drawings, manufacturer's specifications, catalog

data, descriptive literature, illustrations, and other materials as may be
deemed necessary for proper appraisal of quality and function. Submission
includes factory work sheets which identify each piece of equipment as
specified hereinafter.
2. Furnish system piping schematic and wiring schematic with interconnection

diagram, with complete description of operation. Component identification
on the schematic diagrams as stated hereinafter along with component

instruction manual references. Submit each system drawing, schematic or
component drawing in sextuplicate.
3. Material submitted for review contained in one submission. Partial

submittals will not be reviewed. Sales bulletins or other general publications
not acceptable as submittals for review except where necessary to provide
supplemental technical data.
4. Mark drawings and data to show only items applicable to work herein
specified, show all data, nozzle schedule, bill of materials, rated capacities,
materials of construction, layouts and construction details. Show
dimensions, mounting, and external connection details on all drawings.
5. Number and identify equipment to correspond with terminology on

drawings. Use numbers on all submittal sheets and shop drawings.
6. Operating and maintenance instructions and separate parts lists. Operating

instructions shall also incorporate a functional description of entire system
including system schematics which reflect "as-built" modifications in
operating instructions. Clearly define special maintenance requirements
particular to system along with special calibration and test procedures, safety
and material handling considerations.
7. Provide injector (eductor) curve with operating point indicated.
1.06 QUALITY ASSURANCE:
A. Equipment of manufacturer's latest and proven design, compatible with functions

required.
B. Components furnished to manufacturer's standard for service intended.
C. Contractor coordinates the work schedule of the manufacturer's service personnel

during construction, testing, start-up, and acceptance.
D. Provide services of factory-trained Service Engineer, specifically trained on type of

equipment specified. Submit qualifications of Service Engineer for approval. Man-
day, 8-hour day, requirements listed exclusively of travel time, and do not relieve
Contractor of obligation to provide sufficient service to place equipment in
satisfactory operation.
1. Installation: to assist in location of anchor bolts; setting, levelling, field

erection, etc.; coordination of piping, electrical, miscellaneous utility
connections.

___ man-days.
2. Start-up, testing and calibration:
___ man-days.
3. Operation and maintenance instruction:
___ man-days.
4. Service-inspection during the first year of operation, for use at Owner's

request, and exclusive of repair, malfunction or other trouble-shooting
service calls:
___ man-days (not anticipated as consecutive.)
E. Time and materials used to correct defective equipment at no cost to Owner and in
addition to time periods specified above.
1.07 DELIVERY, STORAGE AND HANDLING:
A. Provide in accordance with Section 01610.
B. The Contractor is expressly directed to make himself and his workmen and his
subcontractors familiar with the hazards involved in handling chlorine liquid, gas and
solutions; and to cause all safety precautions to be taken.
(NTS: Edit next paragraphs to suit project.)

C. Shipping:
1. Ship equipment, material and spare parts complete except where partial
disassembly is required by transportation regulations or for protection of
components.
2. Pack spare parts in containers bearing labels clearly designating contents and
pieces of equipment for which intended.
3. Deliver spare parts at same time as pertaining equipment. Deliver to Owner

after completion of work.
D. Receiving:
(NTS: Generally the following 4 paragraphs are not included in municipality work.)

1. Assume responsibility for equipment, material and spare parts just before
unloading from carrier at site.
2. Inspect and inventory items upon delivery to site.
3. Unload, haul and store items.
4. Pay all demurrage charges if failed to promptly unload items.
5. Store and safeguard equipment, material and spare parts.
1.08 SPECIAL REQUIREMENTS:
A. Refer to applicable sections of Division 1 with regard to the following:
1. Special Tools: Provide kit containing special size wrenches and other types
of tools necessary for assembling, disassembling, aligning and calibrating
equipment.
2. Foundations, installation and grouting.
3. Services of manufacturer's representative.
4. Spare parts.
PART 2 - PRODUCTS
2.01 ACCEPTABLE MANUFACTURERS:
A. Wallace & Tiernan Co., Belleville, NJ.
B. Fischer & Porter Co., Warminster, PA.
C. Other acceptable equivalent manufacturer.
2.02 PIPING:
A. General:
1. Install and support as specified under Section 15342, Chemical Piping,

Valves and Appurtenances.
2. Cold bending of pipe NOT ACCEPTABLE.

3. Piping passing through walls or floors of chlorine storage area and
chlorinator room caulked gastight as specified for plumbing work.
4. Arrange piping at the points of application as indicated on drawings. Sizes

and capacities not specified herein are indicated on drawings.
5. Terminate chlorine vent lines outdoors away from personnel access areas.
Vents containing pockets or extending more than 25 feet (8 m) above
chlorinator NOT ACCEPTABLE.
B. Chlorine gas under pressure:
1. Schedule 80 seamless steel pipe.
2. Conform to ASTM A53.
3. Manifold at cylinders mounted on wall or angle-iron support frame.
4. Manufacturer's standard whips with valves.
C. Chlorine gas under vacuum and chlorine solution: Polyvinylchloride (PVC) Type 1,
Grade 1, as specified under Section 15342, Chemical Piping, Valves and
Appurtenances.
2.03 VALVES:
A. Chlorine Gas Under Pressure:
1. Globe or ball type rated no less than 300 psig (2000 kPa) WSP
a. Globe Valves: Forged steel body, ASTM A105 bolted bonnet, OS &
Y, Monel plug type disk, seat ring, Hastelloy "C" stem and PTFE
impregnated packing and screwed ends.
b. Ball Valves: Cast steel body, ASTM A216, Grade WCB full or
reduced port, externally adjustable stem seal, Monel or Hastelloy "C"
ball and stem, glass filled Teflon seats and seals, screwed ends, and
insuring excess pressure relief from the ball and body cavity to high
pressure side when valve closed. Body furnished with indicator
showing high pressure side.
2. Whip to manifold valves standard Chlorine Institute Valves.
3. Whip to cylinder (container) valves standard Chlorine Institute auxiliary

yoke-type tank valves.

(NTS: Add the following paragraphs only if solution piping system allows possibility
of a negative head... i.e. application point is at lower elevation than eductor.)
B. Vacuum Relief Valve:
1. On solution discharge line from injectors or integral in each injector.
2. Relieve excess vacuum resulting from negative head in solution line.
2.04 FITTINGS:
A. Chlorine Gas Under Pressure:
1. 3000 lb. (PN 420) forged carbon steel socket weld fittings, 2000 lb.( PN
250) forged carbon steel screwed fittings, 300 lb. ANSI forged carbon steel
flanges or Schedule 80 seamless butt weld fittings for pipe up to 1-1/2-in.(40
mm) size.
2. Unions of 1,500 lb.(PN 250) ammonia type flanges. Ground joint unions
NOT ACCEPTABLE.
3. Use teflon tape, mixture of linseed oil and white lead or mixture of linseed
oil and graphite on male threads where screwed fittings required.
4. Flange gaskets for chlorine of lead containing 3 percent antimony.
B. Pressure Gages:
1. Install with header type isolation valves of suitable material.
2. Diaphragm type.
3. Silver or tantalum diaphragms.
4. Fluorocarbon oil filling.
C. Out of Gas Switch:
1. Change over valves (Vacuum Regulators) shall be provided with out-of-gas

contact, normally open, to close on loss of pressure (empty cylinder(s)).
2. Wired to alarm "empty cylinder" condition.
D. Chlorine Gas Filters:

1. Vacuum regulators furnished with replaceable filter element, integral
manifold trap and electric heater with cord.
2.05 EQUIPMENT:
A. Scales:
(NTS: Select weighing scale paragraph #1, holding two (2) 150 lb. cylinders or
paragraph #2 which has capacity for five (5) 150 lb. cylinders.
1. Platform Scale:
a. Chlorine scale capable of weighing two (2) 150-lb.(70 kg) chlorine

cylinders simultaneously with separate weight readouts. Platform no
more than 1-1/2- inches (40 mm) above floor. Furnished scale with
suitable tare bars and weights so that scales indicate net chlorine
weight with an accuracy of one percent of full scale. Fully protect all
parts of scale from corrosive action of chlorine.
b. Furnish scale with adjustable cross bar and chains to restrain

cylinders.
c. Dial readout factory calibrated to 150 lb.(70 kg) and 1-lb.(0.5 kg)
increments. Accurate within 1 percent of full scale. Dial readout no
less than 4-in. (100 mm)
d. Make provision for tare adjustment.
e. Paint ferrous parts of scale with epoxy paint.
(1) The weighing scale shall have capacity of 1000 lbs (450 kg)
with platform size approximately 28 in.by 28 in.( 700 mm x
700 mm) and capable of holding up to five chlorine gas
cylinders.
(2) Scale furnished with programmable digital readout with at

least 1/2 in.(15 mm) high characters, LCD or LED display up
to seven digits and in pounds (kg).
(3) Readout programmable from panel front for units, tare and
zero adjustments.
(4) Powered with rechargeable battery and capable of retaining

stored data for 2 days.

(5) If required, 4-20 mA direct current output for interfacing
with remote devices.
(NTS: Select automatic change over system for gas withdrawal.)

B. Automatic Change Over System: (Gas Withdrawal)
1. Furnish units as to be either cylinder or wall mounted as indicated.
2. Factory preset to reduce chlorine gas pressure to a vacuum.
3. Furnish vacuum regulating valve body of high tensile cast iron and
regulatory diaphragm of Hastelloy "C".
4. Vacuum regulating valve designed to automatically switch from on-line

cylinder(s) to reserve cylinder(s) when on-line supply is exhausted. Design
to allow manual shutoff of reserve system to allow withdrawal from original
on line supplies until fully exhausted.
5. Equipped with traps and filters to exclude impurities from system.
6. Standby relief device to vent in the event of pressure check valve

malfunction.
C. Chlorinators:
(NTS: Choose 1 of next 3 paragraphs.)

1. Visible flow, solution feed, vacuum type arranged for manual adjustment.
1. Visible flow, solution feed, vacuum type arranged for automatic pacing from
4-20 mA flow transmitter and with manual dosage adjustment.
1. Visible flow, solution feed, vacuum type arranged for automatic pacing from
4-20 mA flow transmitter with trimming from residual analyzer.
2. All necessary accessories included. Signal wiring shielded. All necessary

relays included to eliminate interference with flow transmitter.
3. Chlorine gas metered under partial vacuum created by injector (eductor)

located near each chlorinator.
4. Each chlorinator of ____-lb. per 24-hour day capacity.
5. Each chlorinator equipped with necessary piping and fittings. Chlorinators

contain automatic safety features to prevent escape of chlorine gas in event

of (1) loss of vacuum, (2) failure of water supply, (3) blockage of solution
line, and (4) breakage of any part of vacuum system.
6. Each chlorinator includes vacuum breaker to prevent excess vacuum.
(NTS: Include capacity size on drawings or add spare meter schedule here:)
7. Each chlorinator equipped with linear scale rotameter to indicate gas flow
rate. Meter readily removable for cleaning or changing range. Meter
calibrated in pounds of chlorine per day.
Additional meters shall be furnished for
a. List maximum capacity
b. List maximum capacity
c. List maximum capacity
(NTS: Select 1 or 2 paragraphs).

8. Chlorinator components mounted in self-contained, wall or floor mounted
corrosion-resistant cabinet as indicated.
9. All components such as vacuum regulators, control units, automatic control

valves and injectors located on cylinder(s) or wall-mounted as shown on
drawings.
(NTS: Select 1 or 2 paragraphs).

10. Each chlorinator paced by motorized plug positioner. Pacing signal 4-20
mA direct current signal from flowmeter specified under Section 13300.
11. Chlorine flow trimmed by 4-20 mA direct current signal from indicating
residual controller which, in conjunction with flow signal, continuously
maintains residual at set value by means of compound loop control system.
12. Furnish each chlorinator with pressure indicators to indicate injector

(eductor) vacuum and pressure of chlorine supply to chlorinator. Furnish
cabinet chlorinators with AUTOMATIC/ MANUAL switch. Wire
AUTOMATIC/MANUAL switches to provide pacing signal in
AUTOMATIC positions.
13. Each cabinet chlorinator equipped with alarm actuators to indicate loss of
vacuum and excess vacuum.

(NTS: Fill in blanks after calculating back pressure).
D. Injectors (Eductors): Hydraulically operated injectors furnished for each chlorinator
wall or pipe mounted units and sized to ensure optimum water usage and vacuum.
Injectors sized to operate against a back pressure of ____ psig (kPa) at point of
injection, at ____ gpm (m3/h) and supply pressure of ____ psig (kPa).
(NTS: If necessary, add schedule for other injectors required, if capacity and/or
pressure conditions are different).
E. Chlorine Residual Analyzer:
(NTS: Choose 1 of each of the next 3 paragraphs for chlorine residual analyzer).
1. Potable water treatment.
1. Sewage effluent treatment.
2. Residual analyzer-transmitter (located at point of measurement) - no sample

pump (CRSP) required.
3. Residual analyzer - transmitter (mounted in cabinet) with sample pump

(CRSP) located at point of measurement or as shown in the drawings.
4. Analyze and alarm only.
5. Analyze and control from residual only.
6. Analyze and control from residual and flow (Compound Loop Control
System).
(NTS: If 2 selected use following paragraph 7 thru 20)

7. Amperometric type for measurement and control of chlorine residual in
(potable water) or (sewage effluent).
8. Comprised of an in-situ nutating sensor assembly and an indicating

transmitter with 4-20 mA direct current output located at the chlorine
contact tank.
9. Sensor and transmitter shall measure and indicate (free) (total) residual
chlorine and transmit signal proportional to residual.
10. Sensor assembly shall be immersion-type and residual measurement be made

amperometrically without any calculated or inferred values.

11. Sensor assembly composed of corrosion resistant materials and contain a
field replacement membrane. Electrode materials shall be suitable for the
residual being measured and immersed in an electrolyte solution.
12. Sensor provided with a thermistor for temperature compensation from 32 to

122 deg. F. (0 C to 50 C)
13. Probe shall be insensitive to varying hydraulic conditions up to a maximum

of 10 feet (3 m) and pH variations during normal process variations.
14. Cable for connecting probe to transmitter shall be corrosion and weather
resistant and provided by supplier.
15. Residual chlorine transmitter shall be of all solid state electronic construction
with intergrated circuitry. Circuit boards shall be coated with Humiseal as
added protection from corrosion.
16. The analyzer system shall not require a battery to maintain polarizing in the
event of power failure and will measure residual chlorine concentrations over
any of six (6) field selectable ranges.
17. Residual transmitter furnished with a 5-1/2 in. (140 mm) long display meter
with a direct-reading linear scale of (0-0.5) (0-1) (0-2) (0-5) (0-10) (0-20)
mg/l. Transmitter housing shall be a NEMA 4 enclosure.
18. Residual analyzer/transmitter shall be supplied with an adjustable aluminum

handrail or sample tank mounting bracket and a year's supply of membranes
and premixed electrolyte.
19. Input-output isolation provided in the circuitry and transmitter output is 4-20
mA direct current into 6000 hms.
20. Power supply shall be 220 vac, 50 HZ.
(NTS: Select the interface here within the specification or indicate exactly where they
are defined).
21. Output of residual analyzer transmitter to:
a. Cabinet equipped with programmable electronic indicating controller.
b. Computer interface.
c. Both residual controller and computer interface.
d. Other, such as local or remote indicator and/or alarm panel.

(NTS: Add, if a or b above selected, the following:)
22. Programmable electronic controller mounted in a free-standing cabinet with
front or rear access. Cabinet of corrosion-resistant materials.
The programmable controller shall be microprocessor based with single-loop

integrity.
Instrument shall have a gas discharge type front display for process variable,
set point, output signal and alarms.
An operator side key panel shall be included for operator configuration of

control parameters as may be required by process changes.
A RS422 Data Communications Link shall be provided for computer

interface.
Controller shall be capable of being programmed for the following:
(NTS: Select one of the following A, B or C control modes).

a. Flow pacing with dosage adjustment including minimum/maximum
chlorine feed adjustment to prevent under/over feeding in the event
of malfunction of flowmetering and/or residual measuring systems.
b. Compound loop control using flow pacing and residual control with
minimum/maximum chlorine feed adjustment to prevent under/over
feeding in the event of malfunction of flowmetering or residual
measuring systems.
c. Proportional control with automatic reset action using chlorine

residual as the controlled variable and an adjustable sampling time
control. i.e. chlorine residual control signal is held for a period of
time (usually loop time) and then controller output will make another
correction, if required, and hold again, repeating sequence until
residual signal is at desired control point. Controller continuously
controls sampling time and adjusts output signal, as required.
23. Controller calibrated for a range of (specify range selected from #14 above).
(NTS: If 3 selected use following section for a chlorine residual analyzer.)

F. Chlorine Residual Analyzer-Transmitter:

1. Analyzer is amperometric-type for measurement and control of chlorine
residual in (potable water) (sewage effluent).
2. Analyzer monitors a continuous sample of treated water for free or total

chlorine residual.
3. System consists of sample pump(s), wall or cabinet mounted analyzer and

electronic controller as shown in the drawings.
4. Sample pump should provide at least 10 gpm (0.4 m3/min) against a head as
dictated by locations of pump and analyzer.
5. A year's supply of chemicals as required by the application shall be furnished.
6. Analyzer assembly shall consist of sample strainer with by-pass valve,

constant level box, flow control orifice with backflush solenoid, sample
temperature compensation and 3 electrode measuring cell with grit
bombardment of measuring electrode all intergrally-piped and housed in one
compartment.
7. Reagent feed pump(s) or CO2 gas feed accessories furnished as required by

the application for pH conditioning of sample flow to sensing cell.
8. The microprocessor-based electronic controller, housed in a NEMA 4X

enclosure, furnished with touch key pad and alpha numeric LED display.
Displays indicate set-point deviation, rate-of-gas feed or flow input, hi-lo
alarm set points and both electronic and mechanical auto-manual over rides
all accessible from front of panel.
9. Isolated 4-20 mA direct current analog output signal proportional to

residual.
10. Separate high-and-low residual alarm contacts are solid-state relays with one
set of N.O. contacts (unpowered) and rated at 3 amps at 240 VAC.
(NTS: Select range):

a. Residual-measurement range(s) is (0-0.1) (0-0.2) (0.0.5) (0-1) (0-2)
(0-5) (0-10) and (0-20) mg/l.
b. A 4-digit access code can be entered via operator keypad to prevent

unauthorized personnel operating control parameters.
(NTS: Select interface):

c. Cabinet mounted analyzer and controller

(1) Computer interface.
(2) Both residual controller and computer interface.
(3) Other such as alarms local or remote.
(NTS: Select one of the following and specify control function)

11. Flow proportional controller with LED bar graph display of flow input or V-
notch position (chlorinator feed rate) in percent, a no-flow alarm light, hi-lo
residual alarm lights, dosage control potentiometer, electronic manual
override and zero/span adjustments. Controller converts flow proportional
input to a voltage and compared to a feed back voltage from the V-notch
positioner. Difference between the two inputs is an error signal. Amplified
error signal drives the V-notch control valve till equalized. Dosage is
controlled with a manually-operated potentiometer.
12. Direct residual controller receives a 4-20 mA direct current signal from the
chlorine residual analyzer. Controller converts residual input signal to a
voltage based on set point deviation. This value is compared to feedback
voltage from the V-notch positioner. Difference between the two inputs is
an error signal which is amplified and drives the V-notch control valve till
signals equalized. Dosage is controlled with a manually-operated
potentiometer.
13. Compound loop controller receives 4-20 mA direct current signals from both
flow and residual transmitters. Flow signal internally multiplied with a signal
based on deviation of the measured residual variable from the set point
value. Result is converted to a voltage and compared to feedback voltage
from the V-notch position. Difference between the two is an error signal
which is amplified and drives the V-notch positioner till equalized adjusting
chlorine feed rate proportional to water's flow and residual demand.
G. Solution Distribution Manifold: Chlorine solution distribution manifold consists of

wall-mounted unit to which are attached throttling polyvinylchloride (PVC) valves
and solution rotameters each having a range suitable to dispense the full output of
one of the chlorinators furnished, and calibrated in gallons per minute. All
components piped and the unit furnished with all mounting hardware. Size and
configuration of complete unit as indicated on the drawings. All components
suitable for chlorine solution service. Engraved plastic nameplates furnished which
indicate point of application served by each rotameter, and suitably affixed above
each rotameter.
(NTS: Include chlorine solution (GPM) rotameter size on drawings or add rotameter

schedule here indicating point of application and capacity.)
ROTAMETER SCHEDULE
Service No. Flow Range/GPM (m3/min)
(NTS: Select type of leak detector):

H. Chlorine Gas Leak Detector:
1. Detector shall be a Factory Mutual approved unit with self-contained sample

blower with flowmeter to indicate air sample is reaching measuring cell.
2. Furnished with glycerin based electrolyte requiring replacement once/year

under normal operating conditions. A five year supply of electrolyte
included with detector.
3. Detector shall contain electronic circuitry to trigger alarm condition @ 1

ppm.
4. Alarm condition shall be displayed by a flashing light on the front of detector

and change the status of relay contacts for actuation of remote alarm
devices.
5. Relay contacts rated at 10 amps.
6. Detector to include alarm acknowledgment reset switch and test switch for
checking of circuits.
7. Solid state type consisting of remote sensing unit (probe) and electronic
control unit (NEMA 4x housing).
8. Sensing probe located approximately 6 in. (150 mm) above the floor
adjacent to the chlorine supply as shown in the contract drawings.
9. The detector unit (control box) may be located in the vicinity of the sensor
unit or remotely.
10. Control box will detect 1 ppm (by volume of air) and actuate appropriate
alarm relays and lights. Two additional sets of relay contacts (unpowered)
to permit operation of external alarms and other equipment. Contacts redid
at 250v. 10 amps.

11. In the event of power failure, two integral batteries will maintain operation
for up to four hours.
12. Control unit equipped with test switch to check operation of alarm circuits
and control unit itself.
I. Chlorine Gas Mask: Self-contained unit of type approved by U.S. Bureau of Mines
(or other acceptable agency) for use for minimum of 30 minutes severe service in
toxic and oxygen deficient area. Full-vision face mask suitable for use by persons
wearing eyeglasses, with shatterproof-glass eyepiece cushioned in rubber; molded
rubber face piece with exhalation valves; and easily adjustable head straps.
Breathing tube of corrugated, noncollapsible, flexible, chlorine-resistant material.
Apparatus includes demand regulator with provisions to maintain positive static
pressure in mask, manual bypass and pressure gage, alarm, tubing, lightweight 45
cu. ft. (4 m3) air cylinder with valve, and adjustable backpack harness with cylinder
carrying frame, and complete with carrying case. Furnish one spare charged 45 cu.
ft. air cylinder complete with valve. Unit made by Scott ATO Health/Safety
Products, Lancaster, NY; Mine Safety Appliances Co., Pittsburgh, PA; Globe
Safety Products Inc., Dayton, OH; American Optical Corp., Safety Products Div.,
Southbridge, MA; or be acceptable equivalent product.
J. Chlorine Titrator:
1. Amperometric type, portable, and capable of operating on either self-

contained, rechargeable battery or standard 220-volt alternating current.,
2. Minimum supply of 500 ml of phenylarsene oxide, potassium iodide, pH 4

buffer and pH 7 buffer solutions included.
3. Titrator unit furnished complete in carrying case and with carrying case for
accessories.
K. Spare Parts:
1. Furnish and deliver to Owner at site of work, following spare parts, all of
which are identical and interchangeable with similar parts installed in work:
a. Three sets of spare gaskets (all types)
b. One set of all spare glass parts with storage case.
c. One 4-ounce ( (0.0001 m3) bottle of ammonia (26 deg. Baume).
d. Two spare auxiliary tank valves for containers (cylinders).

e. One of each type of diaphragm used for control valves in chlorinator
and analyzer
f. Two chlorine header-to-cylinder whips.
g. One pressure gage complete with diaphragm seal.
h. Spare gas filter elements and other spare parts for each type filter
furnished, sufficient for one year's supply.
i. One emergency repair kit (for 150 lb. (70 kg) cylinders).
2. Provide all other manufacturer's recommended spare parts necessary to

maintain each unit in operation for period of one year.
3. Pack in containers bearing labels clearly designating contents and pieces of

equipment for which they are intended.
4. Deliver spare parts at same time as equipment to which they pertain.

Contractor shall properly store and safeguard such spare parts until
completion of work, at which time they shall be delivered to Owner.
PART 3 - EXECUTION
3.01 INSTALLATION
A. Install all equipment and connecting piping in accordance with manufacturers

instructions and as indicated.
B. Prior to testing and start-up, inspect the installation to verify the system is ready for
complete testing and calibration of equipment.
3.02 CLEANING:
A. Carefully clean all portions of chlorine systems before use so that chlorine will not
react violently with any cutting oil, grease and other foreign materials. Clean by
pulling through each length of pipe a lint-free cloth saturated with trichloroethylene
or other suitable chlorinated solvent. Do not contact any plastic pipe or equipment
with solvent. Hydrocarbons or alcohols are NOT ACCEPTABLE because residual
solvent may react with chlorine. Dismantle and clean new valves and other
equipment before use. If valve packings are oily or dirty, repack valves with
manufacturer's recommended packing or Teflon. Test valves with clean, dry 300-psi
(2000 kPa) air for seat tightness as specified hereinbefore.

B. Chlorinated solvents can produce very serious physiological effects unless used in
strictest compliance with the solvent manufacturer's safety recommendations.
Instruct workmen in the proper use, disposal and handling of these solvents.
3.03 FIELD QUALITY CONTROL: (Calibration and Testing)
A. No form of energy shall be turned on to any part of the system prior to receipt by
CM/CS of certified statement of approval of installation from Contractor containing
his supplier's authorization to energize system, except that supplier's servicemen may
do so for purposes of check-out.
B. Clean all piping in a manner acceptable by the CM/CS prior to testing.
C. After installation, and in presence of the CM/CS, test all pipelines for tightness in
acceptable manner. Furnish suitable testing plugs or caps, all necessary pipe
connections, test fluids, gages, other equipment and all labor required for these tests.
D. Remove or valve off from lines all instrumentation and appurtenant equipment
which is incapable of withstanding the test pressures.
E. Hydrostatically test all PVC chlorine solution piping with water to 100 psig (700
kPa) pressure. Prior to test, remove or isolate solution rotameters and any other
devices which may be incapable of withstanding test pressures.
F. Then pressurize chlorine supply system to 300 psig (2000 kPa) with dry air or
nitrogen and test for leaks by application of soapy water to outside of all joints.
After pressure testing all piping, gradually introduce chlorine gas and test the system
for leaks as described below. Make no attempt to repair leaks by welding unless all
chlorine gas has been completely purged from the system. When leaks have been
repaired, retest the line.
G. Test for chlorine leaks as follows; tie a cloth to end of a stick, soak cloth with aqua
ammonia, and hold close to suspected area. A white cloud will result if there is any
chlorine leakage. Use commercial 26 degree Baume ammonia.
H. Test and dry all piping as outlined in the latest edition of the Chlorine Institute
Manual.
I. At the time of the tests make all adjustments necessary to place equipment in
satisfactory working order.
J. Repair or replace as necessary and retest all items failing to pass required tests at no
additional cost to Owner.
K. Test chlorine leak detectors.

L. After installation of equipment in the presence of the CM/CS, operate each unit to
demonstrate its ability to operate without leakage and to perform its specified
functions satisfactorily.
M. Have manufacturer's service engineer test pacing and trimming system at 10, 50 and
80 percent of scale to demonstrate that chlorinator response to pacing and trimming
signals is within manufacturer's published accuracy statement.
N. Test loss of vacuum switches and alarms, and loss of chlorine and high gas pressure
switches and alarms by shutting down water supply to each chlorinator and altering
chlorine gas supply. Repeat tests as necessary and correct defects.
O. Clean, repair to satisfaction of the CM/CS, or replace all equipment or property

damaged by testing procedures at no additional cost to the Owner.
P. Operate chlorinators over 8-hour period at fixed rates to demonstrate that feed rate
is within manufacturer's published range.
END OF SECTION

Chlorination Equipment - MST

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SECTION 11201{PRIVATE }

1.02 RELATED WORK:

A. Section 11316: Miscellaneous Pumping Equipment

B. Section 13300: Instrumentation

C. Section 14300: Hoisting Equipment

D. Section 15101: Valves, Gates, Hydrants and Appurtenances

E. Section 15342: Chemical Piping, Valves and Appurtenances

F. Section 15410: Plumbing

G. Section 16050: Electrical Work - General

B. ASME Code, Section VIII, Unfired Pressure Vessels.

E. Chlorine Manual, The Chlorine Institute, Inc., Washington, D.C.

Libya Infrastructure Master Spec 11201-1 20-Nov-08

1.04 SYSTEM DESCRIPTION:

1. Integrated system supplied by one manufacturer who provides all equipment

2. Substitutions on functions specified NOT ALLOWED.

B. Interface With Other Systems:

a. All components operate on 220 V, single phase, 50 htz

b. Provide devices necessary for operation from energy sources

A. Submit the following in accordance with Section 01300 - Submittals:

1. Submission of certified shop drawings, manufacturer's specifications, catalog

2. Furnish system piping schematic and wiring schematic with interconnection

Libya Infrastructure Master Spec 11201-2 20-Nov-08

3. Material submitted for review contained in one submission. Partial

5. Number and identify equipment to correspond with terminology on

6. Operating and maintenance instructions and separate parts lists. Operating

7. Provide injector (eductor) curve with operating point indicated.

1.06 QUALITY ASSURANCE:

A. Equipment of manufacturer's latest and proven design, compatible with functions

B. Components furnished to manufacturer's standard for service intended.

C. Contractor coordinates the work schedule of the manufacturer's service personnel

D. Provide services of factory-trained Service Engineer, specifically trained on type of

1. Installation: to assist in location of anchor bolts; setting, levelling, field

Libya Infrastructure Master Spec 11201-3 20-Nov-08

2. Start-up, testing and calibration:

3. Operation and maintenance instruction:

4. Service-inspection during the first year of operation, for use at Owner's

___ man-days (not anticipated as consecutive.)

1.07 DELIVERY, STORAGE AND HANDLING:

A. Provide in accordance with Section 01610.

(NTS: Edit next paragraphs to suit project.)

3. Deliver spare parts at same time as pertaining equipment. Deliver to Owner

Libya Infrastructure Master Spec 11201-4 20-Nov-08

2. Inspect and inventory items upon delivery to site.

3. Unload, haul and store items.

4. Pay all demurrage charges if failed to promptly unload items.

5. Store and safeguard equipment, material and spare parts.

1.08 SPECIAL REQUIREMENTS:

A. Refer to applicable sections of Division 1 with regard to the following:

2. Foundations, installation and grouting.

3. Services of manufacturer's representative.

2.01 ACCEPTABLE MANUFACTURERS:

A. Wallace & Tiernan Co., Belleville, NJ.

B. Fischer & Porter Co., Warminster, PA.

C. Other acceptable equivalent manufacturer.

1. Install and support as specified under Section 15342, Chemical Piping,

2. Cold bending of pipe NOT ACCEPTABLE.

Libya Infrastructure Master Spec 11201-5 20-Nov-08

4. Arrange piping at the points of application as indicated on drawings. Sizes

B. Chlorine gas under pressure:

1. Schedule 80 seamless steel pipe.

2. Conform to ASTM A53.

3. Manifold at cylinders mounted on wall or angle-iron support frame.