Operation Instructions of Grinding Plant

TP-Bz/TK-Pt-Man
GEBR. PFEIFFER AG KAISERSLAUTERN - 2010
OPERATING INSTRUCTIONS
BA200800870
for Grinding plant
with roller mill type MPS 5000 B
Order No.: 26114-26133
Manufacturing year: 2010
Customer: Per-Tech for Industrial Equipment & Supplies

P.O. Box 17150
Jebel Ali Dubai
United Arab Emirates
Project: BMIC ASIUT
Manufacturer: Gebr. Pfeiffer AG

Barbarossastraße 50 – 54 (goods)
D-67655 Kaiserslautern
Postfach 30 80 (correspondence)
D-67618 Kaiserslautern
Telephone: ++49 (0) 631 / 41 61-0
Telefax: ++49 (0) 631 / 41 61-1 91
- Foreword -
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GEBR. PFEIFFER AG Foreword BA200800870-EN/DE
KAISERSLAUTERN Edition 02.2010
Foreword to the operating instructions
These operating instructions are designed to familiarize the user with the machine
and its designated use.
The instruction manual contains important information on how to operate the

machine safely, properly and most efficiently. Observing these instructions helps to
avoid danger, to reduce repair costs and downtimes and to increase the reliability
and life of the machine.
The instruction manual is to be supplemented by the respective national rules and

regulations for accident prevention and environmental protection.
The operating instructions must always be available wherever the machine is in use.
These operating instructions must be read and applied by any person in charge of
carrying out work with and on the machine, such as:
- operation including setting up, troubleshooting in the course of work,

evacuation of production waste, care and disposal of fuels
and consumables.
- maintenance (servicing, inspection, repair) and/or
- transport
In addition to the operating instructions and to the mandatory rules and regulations
for accident prevention and environmental protection in the country and place of use
of the machine, the generally recognized technical rules for safe and proper working
must also be observed.
Copyright
The copyright to these operating instructions remains with GEBR. PFEIFFER AG.
The operating instructions are meant for the user and the operating personnel of the
machine. They must not be copied in full nor in part or be used for unauthorized
competition purposes.
- List of Revisions -
Contents -
ge0800870-00.doc Page 2 / 2
department: TP / TK rev.-no.:
revision list made by: Barz/Prägert rev. date:
GEBR. PFEIFFER AG
Kaiserslautern made on: 24.02.2010 checked by:
no.: 200800870 checked on: 24.02.2010
client: Dubai project: BMIC Asiut- MPS 5000 B order no.: 26114-26133
Rev checked, appoved by date language documents
00 Mr. Barz // Mr. Prägert 24.02.2010 E/D first editon
Rev00EN_800870.xls 1/1
GEBR. PFEIFFER AG BA200800870-EN/DE
KAISERSLAUTERN Table of Contents Edition 02.2010
Contents
- Cover sheet
- Foreword
- Revision list
- Table of contents
1. Process data File 1

1.1 Rating data
1.2 Process description
Flow Sheet
2. Fundamental safety instructions

2.1 Warnings
2.2 Basic operation and designated use of the machine
2.3 Organizational measures
2.4 Selection and qualification of personnel
2.5 Safety instructions governing specific operational phases
2.6 Warning of special dangers
2.7 Safety instructions for the user
3. Technical description
3.1 Design and operation
3.2 Description of the main constructional components
3.3 Measuring and regulating equipment
4. Transport and erection

4.1 Transport
4.1.1 Storage
4.1.2 Scope of supply
4.2 Erection
4.2.1 General instructions
4.2.2 Erection site - machine
5. Commissioning
5.1 Measures to be taken before commissioning
5.1.1 Erection control
5.1.2 Performance control
5.2 Commissioning
6. Operation
6.1 Start-up after operational shut-down
6.2 Shut-down
6.3 Start-up after longer downtime periods
General data
7. Malfunctions
7.1 General instructions
7.1.1 Comments on indication of malfunctions
7.2 Table of malfunctions
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8. Maintenance
Before machine restart
8.2 Inspection and servicing

8.2.1 List of inspection and service works
8.2.2 Description of service works
8.2.2.1 Seal air pressure – seal air system of roller mill
8.2.2.2 Lifetime and marking of a hydraulic hose ducting
8.2.2.3 Checking of the oil level in the grinding rollers
8.2.2.4 Oil change on the grinding rollers
8.2.2.5 Check of automatic leveling of grinding rollers
8.2.2.6 Lubrication of classifier bearing
8.2.2.7 Lubrication of roller bearings of rotary lock
8.2.3 Table: Tightening torques for screws
Table: Wear limits
Table: Gap and wear measurement – pressure frame stop
Leaflet: Wear measurement at grinding elements
8.3 Lubrication instructions

8.3.1 General hints
8.3.2 Instructions for lubrication of grinding roller bearings
Lubrication plan
Lubrication list
Lubrication chart
8.4 Repair
8.4.1 Lifting of the classifier
8.4.2 Removal and mounting of grinding rollers
8.4.3 Replacement of wear segments of the grinding rollers
8.4.4 Replacement of grinding plate segments
8.4.5 Replacement of liner plates
8.4.6 Removal of a hydraulic cylinder of the tension system
8.4.7 Repair of the oil pressure ducting to go with the tension system
of the MPS mill
8.4.8 Replacement of roller bearings and radial shaft sealing rings
of the grinding rollers
8.4.8.1 Preparatory work
8.4.8.2 Removal of radial shaft sealing rings
8.4.8.3 Fitting of radial shaft sealing rings
8.4.8.4 Removal of roller bearings
8.4.8.5 Fitting of roller bearings
8.4.9 Replacement of pressure yokes
8.4.10 Repair of torque support of the pressure frame
8.4.10.1 Emergency operation with a defective hydraulic buffer
8.4.10.2 Removal of torque support of the pressure frame (completely)
8.4.10.3 Removal and repair of hydraulic buffer
and internals of torque support of pressure frame
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8.4.12 Replacement of a ball and ball socket

8.4.12 Removal of grit cone
8.4.13 Removal of louver
8.4.14 Removal of separating wheel and separating wheel hub
8.4.15 Removal of classifier drive
8.4.16 Removal of classifier bearing
8.4.17 Repair of rotary lock
8.4.17.1 Adjustment of sealing plates
8.4.17.2 Replacement of sealing plates
8.4.17.3 Replacement of wear bushing and wear rings
8.4.17.4 Replacement of roller bearings and sealings
Annex
Tool box – packing list
Drawings
9. Spare parts File 2

9.1.1 How to use the spare parts lists
9.2 Spare parts lists / Spare parts drawings
- Mill
- Classifier
- Rotary lock
10. Lists and drawings

10.1 List of machines and equipment
10.2 List of electric consumers
- with flow sheet (see chap. 10.4)
10.3 Interlocking diagram
10.4 List of measuring points
- with flow sheet
10.5 Foundation plan
11. Plant components

Operating instructions / Data sheets
11.1 Drive to the rotary air lock DSZ 200, with File 3
- gearmotor
- coupling
11.2 Tension system for roller mill, with

- hydraulic unit
- hydraulic cylinders, with
- linear displacement transducer system
- SUB-PLC for hydraulic unit
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11.3 Lift-and-Swing System for grinding rollers, with File 4

- hydraulic unit
- hydraulic cylinders
- rotary actuator
11.4 Torque support for pressure frame, with

- hydraulic buffer
- flow meter
11.5 Seal air system, with File 5

- fan
- pressure measuring device
11.6 Water injection, with

- pump, with
- gearmotor
- frequency converter
- fill level measurement device
- flow meter
- 2/2-port directional valve
- pressure switch
- non-return valve
- overflow valve
- maintenance unit for compressed air
11.7 Mill drive, with File 6

- gearbox, with
- coupling
- oil supply unit
- maintenance drive
11.8 Hydraulic bolt tightening tool, with

- manual lever pump
11.9 Vibration monitoring mill gearbox
11.10 Automatic grease spraying system (30-LQ2) File 7

for the classifier bearing
11.11 Drive for classifier, with

- gearbox, with
- coupling motor – gearbox
- coupling gearbox – classifier shaft
- shrinkage disc
11.12 Plant fan File 8
11.13 rotary lock for cyclone
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11.14 Vibration trough conveyor, with

- braking unit
11.15 Hot gas generator file 9
11.16 Measuring and control device, with file 10

- pressure ahead of mill
- temperature ahead and after mill
- differential pressure measuring transducer for
- measurement of air volume
- measurement of mill differential pressure
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GEBR. PFEIFFER AG Chapter 1 BA200800870-EN/DE
KAISERSLAUTERN Process Data Edition 02.2010
1. Process data
1.1 Rating data
The vertical roller mill type MPS 5000 B supplied is rated for the combined grinding
and drying of cement raw material according to the following data:
Feed material: cement raw material

with the following composition:
(as per grinding test no. 09015)
75.8 % limestone
20.5 % clay
3.2 % sand
0.5 % iron ore
Moisture: < 3-7 %
Grain size: 90 % < 100 mm, max. 110 mm
Bulk density: 1.4 t/m3
Grinding capacity: > 450 t/h
Finished product fineness: < 12 % R 0.090 mm
Residual moisture: < 0.5 %
Hot gases (upstream of the mill)

for a 4.7 % feed moisture and 450 t/h
Volume flow: 349,202 nm3/h
Temperature: 242°C
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KAISERSLAUTERN Process Data Edition 02.2010
1.2 Process description
The process description is based on drawing no. 169 586-1.
The plant can be run in by-pass mode or with the mill operating.
By-pass mode
The closing slides before and after the grinding plant are closed so that
maintenance and repair work can be carried out.
The bag filter de-dusts the pre-heater exhaust gases.
Mill-inclusive operation/ compound operation
The closing slides before and after the grinding plant are open, enabling the exhaust
gas from the kiln to pass through the grinding plant.
The proportioning belt scales withdraw metered quantities of material from the feed
bins. Conveyor belts (customer’s supply) then take the material to the mill. A metal
detector (customer’s supply) is located over the conveyor belt that transfers the
material to the mill. A two-way chute either takes the material to a heatable rotary
lock arranged upstream of the mill to provide an air seal, or to an intermediate bin if
metal is detected. The circulating material is reclaimed by a belt conveyor and
checked again by a metal detector. The non-contaminated material is returned to
the external material circulation.
Hot gases from a rotary kiln and from a hot gas generator serve to dry the material.
The material is ground to the required target fineness in the mill while being dried
simultaneously. The target fineness is set by adjusting the speed of the separating
wheel.
Material spilt from the mill is returned to the mill feed material by special conveying
devices.
The finished product is carried out of the classifier with the gas flow from which it is
largely separated by the cyclone battery. The downstream bag filter de-dusts the
exhaust gas flow.
The mill fan is arranged downstream of the quadruple cyclone battery.
The gas volume flow is set by modifying the position of the louver damper upstream
of the fan.
The depression upstream of the mill is regulated by adjusting the damper in the
recirculating air ducting.
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KAISERSLAUTERN Safety Instructions Edition 02.2010
2. Fundamental safety instructions
2.1 Warnings
The following remarks are given in the operation manual to call the user’s attention
to particular risks.
Danger! Any non-compliance with orders and prohibitions aiming at

preventing personal injuries will cause serious injuries or death.
Warning! Any non-compliance with orders and prohibitions aiming at

preventing personal injuries may cause serious injuries or death.
Caution! Any non-compliance with orders and prohibitions aiming at

preventing personal injuries and damages on the equipment may
cause injuries and/or damages on property.
2.2 Basic operation and designated use of the machine
The machine has been built in accordance with the state-of-the-art standards and
the recognized safety rules. Nevertheless its use may constitute a risk to life and
limb of the user or of third parties, or cause damage to the machine and to other
material property.
The machine must only be used in technically perfect condition in accordance with
its designated use and the instructions set out in the operating manual, and only by
safety-conscious persons who are fully aware of the risks involved in operating the
machine. Any functional disorders, especially those affecting the safety of the
machine, should therefore be rectified immediately.
The machine is designed exclusively for the purpose described in chapter 1. Using
the machine for purposes other than those mentioned above is considered contrary
to its designated use. The manufacturer/supplier cannot be held liable for any
damage resulting from such use. The risk of such misuse lies entirely with the user.
Operating the machine within the limits of its designated use also involves observing
the instructions set out in the operating manual and complying with the inspection
and maintenance directives.
2.3 Organizational measures
The operating instructions must always be at hand at the place of use of the
machine.
In addition to the operating instructions, observe and instruct the user in all other
generally applicable legal and other mandatory regulations relevant to accident
prevention and environmental protection.
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These compulsory regulations may also deal with the handling of hazardous
substances, issuing and/or wearing of personal protective equipment, or traffic
regulations.
The operating instructions must be supplemented by instructions covering the duties

involved in supervising and notifying special organizational features, such as job
organization, working sequences or the personnel entrusted with the work.
Personnel entrusted with work on the machine must have read the operating
instructions and in particular the chapter on safety before beginning work. Reading
the instructions after work has begun is too late. This applies especially to persons
working only occasionally on the machine, e.g. during setting up or maintenance.
Check - at least from time to time - whether the personnel is carrying out the work in
compliance with the operating instructions and paying attention to risks and safety
factors.
For reasons of security, long hair must be tied back or otherwise secured, garments
must be close-fitting and no jewellery - such as rings - may be worn. Injury may
result from being caught up in the machinery or from rings catching on moving parts.
Use protective equipment wherever required by the circumstances or by law.
Observe all safety instructions and warnings attached to the machine.
See to it that safety instructions and warnings attached to the machine are always
complete and perfectly legible.
In the event of safety-relevant modifications or changes in the behaviour of the

machine during operation, stop the machine immediately and report the malfunction
to the competent authority/person.
Never make any modifications, additions or conversions which might affect safety
without the supplier's approval. This also applies to the installation and adjustment
of safety devices and valves as well as to welding work on load-bearing elements.
Spare parts must comply with the technical requirements specified by the
manufacturer. Spare parts from original equipment manufacturers can be relied to
do so.
Never modify the software of programmable control systems.
Replace hydraulic hoses within stipulated and appropriate intervals even if no

safety-relevant defects have been detected.
Adhere to prescribed intervals or those specified in the operating instructions for

routine checks and inspections.
For the execution of maintenance work, tools and workshop equipment adapted to
the task on hand are absolutely indispensable.
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The personnel must be familiar with the location and operation of fire extinguishers.
Observe all fire-warning and fire-fighting procedures.
2.4 Selection and qualification of personnel - basic responsibilities
Any work on and with the machine must be executed by reliable personnel only.
Statutory minimum age limits must be observed.
In case the machine is not erected and/or commissioned by personnel of the

supplier the operator/buyer has to ensure that adequate and qualified personnel is
available on the erection site.
Employ only trained and instructed staff and set out clearly the individual
responsibilities of the personnel for operation, set-up, maintenance and repair.
Make sure that only authorized personnel works on or with the machine.
Define the machine operator's responsibilities giving the operator the authority to
refuse third party instructions that are contrary to safety.
Do not allow persons to be trained or instructed or persons taking part in a general

training course to work on or with the machine without being permanently
supervised by an experienced person.
Work on the electrical system and equipment of the machine must be carried out
only by a skilled electrician or by instructed persons under the supervision and
guidance of a skilled electrician and in accordance with electrical engineering rules
and regulations.
Work on gas-fuelled equipment (gas consumers) may be carried out by specially

trained personnel only.
Work on the hydraulic system must be carried out only by personnel with special
knowledge and experience of hydraulic equipment.
2.5 Safety instructions governing specific operational phases
2.5.1 Standard operation
Avoid any operational mode that might be prejudicial to safety.
Take the necessary precautions to ensure that the machine is used only when in a
safe and reliable state.
Operate the machine only if all protective and safety-oriented devices, such as
removable safety devices, emergency shut-off equipment, sound-proofing elements
and exhausters, are in place and fully functional.
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Check the machine at least once per working shift for obvious damage or defects.
Report any changes (incl. changes in the machine's working behaviour) to the
competent organization/
person immediately. If necessary, stop the machine immediately and lock it.
In the event of malfunctions, stop the machine immediately and lock it. Have any
defects rectified immediately.
During start-up and shut-down procedures always watch the indicators in

accordance with the operating instructions.
Before starting up or setting the machine in motion make sure that nobody is at risk.
The selector switch must be set to "Normal" and locked.
Never switch off or remove suction and ventilation devices when the machine is in
operation.
2.5.2 Special work in conjunction with utilization of the machine and maintenance and
repairs during operation; disposal of parts and consumables
Observe the adjusting, maintenance and inspection activities and intervals set out in
the operating instructions, including information on the replacement of parts and
equipment. These activities may be executed by skilled personnel only.
Brief operating personnel before beginning special operations and maintenance

work, and appoint a person to supervise the activities.
In any work concerning the operation, conversion or adjustment of the machine and
its safety-oriented devices or any work related to maintenance, inspection and
repair, always observe the start-up and shut-down procedures set out in the
operating instructions and the information on maintenance work.
Ensure that the maintenance area is adequately secured.
If the machine is completely shut down for maintenance and repair work, it must be
secured against inadvertent starting by:
- locking the principal control elements and removing the ignition key
and/or
- attaching a warning sign to the main switch.
To avoid the risk of accidents, individual parts and large assemblies being moved for
replacement purposes should be carefully attached to lifting tackle and secured. Use
only suitable and technically perfect lifting gear and suspension systems with
adequate lifting capacity. Never work or stand under suspended loads.
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The fastening of loads and the instructing of crane operators should be entrusted to
experienced persons only. The marshaller giving the instructions must be within
sight or sound of the operator.
For carrying out overhead assembly work always use specially designed or
otherwise safety-oriented ladders and working platforms. Never use machine parts
as a climbing aid. Wear a safety harness when carrying out maintenance work at
greater heights.
Keep all handles, steps, handrails, platforms, landings and ladders free from dirt,
snow and ice.
Clean the machine, especially connections and threaded unions, of any traces of oil,
fuel or preservatives before carrying out maintenance/repair. Never use aggressive
detergents. Use lint-free cleaning rags.
After cleaning, examine all fuel, lubricant and hydraulic fluid lines for leaks, loose
connections, chafe marks and damage. Any defects found must be rectified without
delay.
Always tighten any screwed connections that have been loosened during
maintenance and repair.
Any safety devices removed for set-up, maintenance or repair purposes must be
refitted and checked immediately upon completion of the maintenance and repair
work.
Ensure that all consumables and replaced parts are disposed of safely and with
minimum environmental impact.
2.6 Warning of special dangers
2.6.1 Electric energy
Use only original fuses with the specified current rating. Switch off the machine
immediately if trouble occurs in the electrical system.
Work on the electrical system or equipment may only be carried out by a skilled
electrician himself or by specially instructed personnel under the control and
supervision of such an electrician and in accordance with the applicable electrical
engineering rules.
If provided for in the regulations, the power supply to parts of machines, on which
inspection, maintenance and repair work is to be carried out must be cut off. Before
starting any work, check the de-energized parts for the presence of power and
ground or short-circuit them in addition to insulating adjacent live parts and
elements.
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The electrical equipment of machines is to be inspected and checked at regular

intervals. Defects such as loose connections or scorched cables must be rectified
immediately.
Necessary work on live parts and elements must be carried out only in the presence
of a second person who can cut off the power supply in case of danger by actuating
the emergency shut-off or main power switch. Secure the working area with a red-
and-white safety chain and a warning sign. Use insulated tools only.
Before starting work on high-voltage assemblies and after cutting out the power
supply, the feeder cable must be grounded and components, such as capacitors,
short-circuited with a grounding rod.
2.6.2 Gas, dust, steam and smoke
Carry out welding, flame-cutting and grinding work on the machine only if this has
been expressly authorized, as there may be a risk of explosion and fire.
Before carrying out welding, flame-cutting and grinding operations, clean the
machine and its surroundings from dust and other inflammable substances and
make sure that the premises are adequately ventilated (risk of explosion).
Observe any existing national regulations if work is to be carried out in narrow

rooms.
2.6.3 Hydraulic and pneumatic equipment
Work on hydraulic equipment may be carried out only by persons having special
knowledge and experience in hydraulic systems.
Check all lines, hoses and screwed connections regularly for leaks and obvious
damage. Repair damage immediately. Splashed oil may cause injury and fire.
Depressurize all system sections and pressure pipes (hydraulic system,

compressed-air system) to be removed in accordance with the specific instructions
for the unit concerned before carrying out any repair work.
Hydraulic and compressed-air lines must be laid and fitted properly. Ensure that no
connections are interchanged. The fittings, lengths and quality of the hoses must
comply with the technical requirements.
2.6.4 Noise
During operation, all sound baffles must be closed.
Always wear the prescribed ear protectors.
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2.6.5 Oil, grease and other chemical substances
When handling oil, grease and other chemical substances, observe the product-
related safety regulations.
Be careful when handling hot consumables (risk of burning or scalding).
2.7 Safety instructions for the user
The setting into operation of a machine must not be possible other than by
deliberately activating a device specially designed for this purpose.
Always observe the instructions for setting into operation and switching off the
machine (interlocking).
For setting into operation and for indicating any malfunctions, indicators (for audible
and visual indication) with a distinct signal must be provided.
The interlocking must be made in a way as to guarantee that restarting the machine
by mistake is not possible.
Danger!
Inspection doors must not be opened unless the machine is
at standstill.
When opening any inspection doors, bear in mind that rotating
parts may continue to run for several minutes even after stopping
the drive.
Access to inspection doors and openings and to any maintenance points of

machines/plant components must be possible without any risk.
Caution!
Hot surfaces may cause skin burn.
Various plant parts have high temperatures.
If necessary, use appropriate protective equipment.
Warning!
If persons must enter the machine for eliminating any malfunction,
it must be ensured that the drive cannot be restarted unintendedly
and that the relevant values (maximum workplace concentration)
are harmless.
When doing any maintenance work inside the machine, ensure
proper ventilation.
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Only persons instructed in safety regulations are allowed to enter the machine.
Warning!
An electric shock may cause severe burn and life threatening
injuries.
Persons that need to enter any metal containers for inspection
and repair work are allowed to use hand lamps and electric
tools with a maximum 48 V only.
If persons are obliged to enter the machine, e.g. for doing any maintenance work, it
is not only required because of the high risk involved to secure the drive against any
unintended restart but also to post a watch outside during the entire maintenance
work.
If other machines nearby must remain in or be put into operation, the supervisor
must be informed accordingly.
The machine is not suited for treating any explosives.
Danger!
The plant cannot withstand an explosion. Any bursting flames or
debris flying around may cause heavy injuries or casualty.
The MPS mill is operated under depression to prevent dust from escaping.
In addition, the exit of combustion exhaust gases must be prevented.
Caution!
In case of overpressure, there is the danger of intoxication as well
as of fire and explosion (especially when gas firing is involved). If
the pressure monitoring device responds, the depression control
might be wrongly set or defective.
By performing regular checks, make sure the safety equipment works properly at all
times.
Caution!
The machines/plant components have high wall temperatures
during operation. Measures need to be taken to prevent any
unintended touching.
Caution!
Painted machines/plant components may catch fire when exposed
to hot gases.
Make sure to use heat resistant paint (up to 400°C) when touching
up or when applying new paint.
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Caution!
The machines or their components may exceed a sound
pressure level of 85 dB(A).
Noise may cause a hearing damage.
Ear protection must be worn.
When working on the machines/components, the safety and working instructions of

the related manufacturers must also be observed (see chapter 11).
From a sound pressure level of 85 dB(A), it is recommended to wear ear protection.
From a sound pressure level of 90 dB(A), it is imperative to wear ear protection.
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KAISERSLAUTERN Technical Description Edition 02.2010
3. Technical description
The following description of design and operation of the machine will help you to
better understand the functions and make it easier to handle the machine.
3.1 Design and operation
MPS Vertical roller mill
The MPS vertical roller mill is an air-swept mill consisting of several components.
The main components, i.e. mill and classifier, are firmly connected with each other,
forming a compact unit.
The principal feature of the MPS mill is to be found in its three stationary grinding
rollers that roll on a slowly rotating grinding plate.
With the pressure frame and three pull rods, the grinding rollers form a statically
determined system which provides a uniform load distribution over the grinding bed
and the segmented thrust bearing of the gearbox. Each grinding roller is flexibly
connected to the pressure frame by means of a pressure yoke which allows lateral
rocking movements of the grinding rollers.
This flexibility of movement and the pneumatic suspension of the tensioning system
ensure an optimum adjustment of the grinding rollers to the grinding bed.
The material fed into the mill by the infeed device is drawn in between the grinding
rollers and grinding plate and is ground.
The forces required for the grinding are produced by pressing the grinding rollers
onto the grinding plate.
The contact pressure is created by a hydro-pneumatic tensioning system and can

be varied during operation if necessary.
The material is ground and conveyed toward the nozzle ring by compression and
shear. The gas flowing up through the nozzle ring mixes with the material, thus
forming a rotating fluidized bed above the nozzle ring. The coarser particles fall back
onto the grinding plate for being reground.
The fine-ground particles are taken up by the gas stream and carried to the
classifier. In the classifying zone, a rotating separating wheel classifies the material
into the fine finished product and coarse particles (grits). The separating wheel is
fitted with a variable speed drive to adjust the rotation speed to the required finished
product fineness.
The separated finished product is carried by the gas stream to the dust collector
arranged after the mill. The coarse material falls back onto the grinding plate for
being returned into the grinding process.
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The MPS mill is designed for operation with an external material recirculation. The
material falling through the nozzle ring with the mill operated under increased load,
is discharged through the reject duct in the mill base. The reject duct is fitted with a
material chute for directing the reject material to a vibration trough conveyor which
transports the material to a bucket elevator.
The bucket elevator takes the material back up to the mill feed material.
The mill is equipped with a water proportioning unit. Water is injected through
nozzles into the grinding gap to stabilize mill operation.
When there is a possible danger of frost, the water injection system must be
switched off or protected against freezing.
Caution!
Plant parts may be destroyed by frozen water. Hence do not use the
water injection system unless freezing can definitely be avoided.
The entire system (ductings, pump, etc.) of water injection must be
emptied completely if no appropriate means (insulation, heating, etc.)
are taken against freezing.
Both exhaust gases from the rotary kiln and hot gases from a hot gas generator are
used.
3.2 Description of the main components
MPS Vertical roller mill
Foundation frame: The complete mill (mill and classifier) including the mill drive is based on
a section steel construction which is embedded in the mill foundation.
The three pull rod anchors for the fastening of the hydraulic tensioning
cylinders are welded to the foundation frame.
The forces required for the grinding process are transmitted into the
foundation frame through the mill gearbox and the hydro-pneumatic
tensioning system.
Mill drive: A special gearbox - driven by an electric motor -transmits the required
torque to the grinding bowl and at the same time absorbs the forces that
are created by the grinding process affecting the grinding bowl. The
gearbox bearings are connected to a pressure circulating lubrication
system with oil pump and oil cooler.
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Service drive: The main mill drive is fitted with an maintenance drive. The maintenance
drive is used for the precise positioning of the grinding plate for
inspection and servicing purposes as well as for repair works (see
chapter 8.2 and 8.4).
For detailed information on the mill drive see the separate operating
instructions in chapter 11.
Grinding bowl: The grinding bowl is positioned on the gearbox output flange which is
based on an adequately dimensioned segmented thrust bearing. The
bottom zone of the grinding bowl is closed against the interior of the mill
by a horizontal flat floor. The clear inner zone of the grinding bowl is
covered by a steel plate cap which prevents the material from falling in.
Grinding plate: The grinding plate (wear part) is fastened onto the grinding bowl. The
three stationary grinding rollers roll in the trough-shaped track of the
grinding plate.
As a result of the rotating movement of the grinding bowl, the material is
drawn in and ground between grinding plate and grinding rollers.
The grinding plate consists of various segments and is fitted onto the
grinding bowl by means of clamping elements.
Grinding rollers: The three stationary grinding rollers are arranged equidistantly on the
grinding plate. Each grinding roller is fixed to the pressure frame by
means of a pressure yoke.
Each grinding roller is borne on the axle of the pressure yoke by two
special roller bearings.
The grinding rollers are fitted with crowned wear parts.
The wear parts are segmented and fastened by means of clamping
elements.
Make sure the grinding rollers always roll on a material bed and never
directly on the grinding plate.
Caution!
Any direct contact between grinding roller and grinding
plate will cause increased wear and increased risk of
breakage.
Important
The grinding plate and the grinding roller wear parts are
subject to natural wear. When the wear limit is reached,
these parts have to be replaced.
For details on how to measure wear and on how to
determine the wear limits, see chapter 8 –
Maintenance.
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Hydraulic tension The contact pressure required for the grinding rollers is created
system: by a hydropneumatic tension system. The pressure frame which has the
shape of an equilateral triangle transmits the forces created by the
tension system onto the pressure yokes with the grinding rollers. Fitted
to the corners of the pressure frame are the pull rods which transmit the
forces from the hydraulic tension cylinders.
The three hydraulic tension cylinders are supplied with oil by one
common hydraulic unit which also produces the pressure required for
the pre-tensioning of the grinding rollers.
Each hydraulic tension cylinder is fitted with a bag-type pressure

accumulator filled with nitrogen gas which absorbs the pressure and
shocks occurring during mill operation.
The hydro-pneumatic tensioning system is designed in such a way that

the grinding rollers can be lifted for start-up purposes.
For further details on the hydraulic unit and hydraulic tension cylinders,
see separate operating instructions in chapter 11.
Nozzle ring: The nozzle ring is located between grinding plate and mill housing. The
guide channels of the nozzle ring show an oblique arrangement and so
create a spiral gas flow. The spiral flow carries the fine material upwards
into the separating zone.
The gas stream enters the mill through an inlet duct which is located
below the nozzle ring.
Particles falling through the nozzle ring are conveyed by a scraper to the
reject duct in the mill base and are discharged.
The nozzle ring and the top-mounted air guide cone are lined.
Seal air system: The seal air system prevents dust from passing through the sealings into
the grinding roller bearings and so protects the sealings from premature
wear.
The seal air fan located outside the mill sucks air through a filter and
carries it through a ring-shaped ducting to the connecting points on the
pressure yokes. The connecting ducts to the pressure yokes are flexible
and can adjust to the movement of the grinding rollers. Inside the
pressure yoke, the seal air flows into an annular gap arranged before the
sealing of the grinding roller bearing and is discharged through a
labyrinth gap into the interior of the mill.
The correct functioning of the seal air system is checked by monitoring

the seal air pressure and the power consumption of the fan motor.
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During the service period and with wear progressing, seal air pressure
drops constantly. Once it has gone down to about 70% of the rate
measured at the time of commissioning, the seal air system will have to
be checked. When seal air pressure has dropped to 50%, mill operation
must be stopped because otherwise dust might get into the bearings and
destroy them (also refer to chapter 8.2).
Classifier: Separation of the fine product is carried out by means of a lamella

classifier type SLS.
The classifier housing is fitted on top of the mill housing and screwed to
it. The bearing of the classifier shaft, the classifier shaft with the lamella
wheel (separating wheel), the louver with the obliquely arranged blades
and the grit cone are fitted into the classifier housing. The variable speed
drive of the separating wheel is installed outside the classifier.
The separating wheel turns clockwise when viewed from the top.
The ground product carried by the gas stream is taken through the
louver into the separating zone. The oblique arrangement of the louver
blades give the particles an additional spin. A pre-separation of the
coarser particles is provided due to the centrifugal forces.
The fine product having the required fineness is separated by means of

the separating wheel. The gas stream carries the separated fine product
out of the classifier and into the dust collector arranged downstream.
The coarse particles (coarse material) which do not have the required
fineness do not pass through the separating wheel. Together with the
material rejected by the louver, they fall through the grit cone back onto
the grinding plate.
The required end fineness of the product is infinitely variable within a

wide range by changing the speed of the separating wheel. Speed
increase leads to a higher product fineness; speed reduction leads to a
lower product fineness.
The bearing is protected from dust by means of a seal air sealing. For
this purpose, a ducting is installed from the outside up to the connection
socket on the classifier shaft. Due to the depression in the mill, air is
sucked in from the outside, entering the interior of the classifier through
an annular gap located in the classifier shaft sealing and thus preventing
the penetration of dust.
Moreover the bearing system is provided with an automatic lubrication

system ensuring that the bearings are perfectly lubricated.
The classifier is provided with a complete lining.
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Separating wheel The separating wheel is driven by an electric motor with the gearbox
drive: arranged downstream. Flexible couplings are provided between electric
motor and gearbox and between gearbox and classifier shaft. Stepless
variation of the speed is ensured by a frequency converter.
For further details on the separating wheel drive, see the separate
operating instructions in chapter 11.
Mill housing: Being completely closed, the principle function of the MPS roller mill
housing is to guide the gas stream. With the forces created by the
grinding process being transmitted through the mill gearbox and the
tensioning system into the foundations and into the torque support of the
pressure frame the housing is largely relieved.
The mill housing is provided with a partial lining.
For checks and maintenance, the following points are provided with
doors:
- mill housing bottom (grinding bowl zone)

- mill housing top (grinding roller zone)
- mill housing top (pull rod housing zone)
- classifier housing top (separating wheel zone)
Warning!
Hands and arms may be crushed when caught in the
rotating parts.
Do not open the door until the machine is at standstill.
Material feed: The feed material is conveyed into the mill by means of a rotary lock.
The rotary lock is located above the material chute and prevents false air
from entering the mill.
The cell wheel is provided with side shields and readjustable sealing
ledges.
The cell wheel is heated in order to prevent sticky material from clinging
to it. For this purpose the wheel interior and the cell walls are hollow.
The hot gas enters and leaves the wheel interior from the side in axial
direction.
The hot gas enters the cell wheel through openings in the side shield,
flows through the hollow space and is discharged through openings in
the opposite side shield.
The cell wheel is driven by a gearmotor with constant speed. The rotary
lock is provided with a rotation monitor. In case of an outage of the
rotary lock, alarm is released in the central control room and the
machines are automatically switched off.
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MPS Lift-and-Swing The mill is fitted with a Lift-and-Swing

System: System for easy exchange of the grinding rollers for repair works.
(For instructions on the handling see chapter 8.4.)
Supporting arms are mounted to a sinkable central column located in the
mill centre. For the removal of a grinding roller, the pressure yoke is
fastened with the grinding roller to the column.
This done the connection between pressure frame and pressure yoke is
loosened and the pressure frame lifted up.
The grinding plate is turned by means of the maintenance drive allowing
the positioning of each grinding roller exactly at the maintenance door.
When the Lift-and Swing device is fastened to the mill housing exterior,
pressure yoke and grinding roller can be lifted up, swung out and
prepared for being carried away.
Mill fan: The mill fan is arranged after the cyclone collector; it is rated for the
required gas volume flow of the grinding plant.
The gas volume flow is regulated by means of the louver flap arranged
ahead of the mill fan (see also chapter 3.3).
For further details on the mill fan see the separate operating instructions
in chapter 11.
Exhaust gas fan: After the mill fan the air stream is devided in a recirculation air stream
and an exhaust gas stream. The exhaust gas stream is directed through
a filter where any remaining dust is removed.
A fan located after the filter draws the exhaust gases through the
system.
Filter unit: A cyclone collector is used for the separation of the fines carried by the
air stream that comes from the MPS vertical roller mill. The air leaving
the cyclone is divided into recirculating air and exhaust air. The latter is
dedusted to the maximum extent possible in a filter arranged
downstream.
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3.3 Measuring and regulating equipment

(For measuring and regulating diagram see chapter 10.4.)
MPS vertical roller mill:
Regulation - feed rate
The purpose of the feed regulation is to keep the differential pressure and thus the
fill level in the mill at a constant level. The effect is that the mill throughput rate is
adjusted to the varying grindability of the material. The differential pressure is taken
by a differential pressure measuring transducer and led to a controller which varies
the feed velocity and thus the material quantity by means of a suitable actuator. The
measuring points for measuring the differential pressure are located in the gas inlet
duct of the mill and ahead of the classifier. For start-up and shut-down of the
grinding plant the feed quantity control is operated manually.
Regulation - gas volume flow
The gas volume flow is measured in a suitable test section by a measuring device. A
differential pressure measuring transducer converts the pressure signal into an
electric signal which is then taken to a controller. The controller regulates the
regulating device (radial damper, louver damper, etc.) in such a way that the gas
volume flow in the plant is kept at a constant level. For start-up and shutdown of the
plant, the gas volume control is operated manually.
Regulation - heat requirement
Temperature after mill is kept at a constant level, thus ensuring that the finished
product will be dried down to a minor residual moisture. Any deviation from the
preset exhaust gas temperature after mill will cause the controller to respond. If the
exhaust gas temperature is too low, the heat supply is increased. If it is too high, the
heat supply is reduced.
Attention!
If the exhaust gas temperature is too high, temperature sensitive
components (e.g. bearings, dust collection filters, etc.) may be
destroyed. Limit value contacts must be provided.
These limit value contacts are included in the interlocking, causing an automatic
switch-off of the hot gas supply in case the exhaust gas temperature is too high.
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Regulation - depression ahead of mill
The depression ahead of the mill is measured and taken to a measuring transducer
for conversion into electric signals. A limit value indicator and a controller are
arranged downstream of the transducer. If the set limit values are reached alarm is
released. The regulation of the depression is effected by adjusting the position of the
recirculation gas flap.
Monitoring - temperature ahead of mill
The temperature ahead of the mill is measured by means of a resistance

thermometer, a measuring transducer, a limit value indicator and an indicator. If the
temperature is too high the hot gas supply must be interrupted.
Monitoring – temperature of classifier gearoil
The temperature of the classifier gearoil is monitored by means of a resistance

thermometer, measuring transducer, limit switch, and indicator.
5 switchpoints are provided:
switchpoint 1 LL: classifier cannot be started
switchpoint 2 L: pump of cooling circuit OFF
switchpoint 3 H: pump of cooling circuit ON
switchpoint 4 HH: alarm
switchpoint 5 HHH: classifier drive OFF
Monitoring – lubrication of classifier bearing system
The lubrication of the classifier bearing system is effected by means of a flow

monitor which is installed in the grease supply line.
In addition, the fill level of the storage tank is monitored.
If the fill level falls below the set minimum values, an alarm is released.
Monitoring - tensioning pressure
The tensioning hydraulic is fitted with an electronic pressure switch with measuring
transducer. An indicator shows the actual value of the tensioning pressure.
Monitoring of oil temperature of mill gear
For the monitoring of the gear oil temperature, the gearbox is fitted with two
resistance thermometers, each transmitting the temperature via a measuring
transducer to the limit value signalers and indicators. The limit value signalers have
got two switch points, with the first one releasing alarm and the second one
triggering switch-off.
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Monitoring - vibration level
The mill gearbox is fitted with a vibration monitor for the vibration level. Any vibration
exceeding the standard level releases alarm. If the vibration level increases even
further and the maximum limit value is exceeded the mill is shut down. The limit
value which causes the mill to be shut down is determined during commissioning.
Indication - classifier speed
The frequency set on the frequency converter is transmitted to the superior process
control system as an analogue signal and shown as a speed value.
Indication - flap position
The flap actuators are fitted with a potentiometer. An R/I transducer produces an
electric signal which indicates the flap position.
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KAISERSLAUTERN Transport, Storage and Erection Edition 02.2010
4. Transport, storage and erection
4.1 Transport
Due to the size of the machine, it will be disassembled for transport. The packing of
the parts depends on their size and the type of transport. The packing is in
compliance with the packing regulations HPE and/or stipulations of the contract.
Observe instructions attached to the packing concerning correct positioning for

transport, sling points, and storage.
Warning!
Any falling machine parts may cause heavy injuries or casualty.
Observe the sling points marked on the packing and/or machine
part.
Use appropriate tackles and lifting components considering the
weight and size of the part to be lifted.
For transporting and lifting the grinding rollers, only the three high-strength lifting eye
bolts supplied must be used.
Warning!
Screws other than these may break. A falling grinding roller
may cause heavy injuries or casualty.
4.1.1 Storage
The parts are to be stored in a sheltered and dry place.
Caution!
Machines or parts may be damaged by inappropriate loads.
Do not stack any parts.
Warning!
Any falling machine parts may cause heavy injuries or casualty.
Do not stack any parts.
Make sure no moisture or foreign substances can settle on the parts and ensure
for proper venting of the storage site.
The parts are designated for short storage (less than 6 months), observing the
above instructions.
For longer storage periods (more than 6 months), the external and internal
preservation must be checked on a regular basis and repaired or renewed as
necessary.
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Also observe the instructions given in the documents concerning the related plant
part.
In maritime regions, the parts must be protected against sea air.
4.1.2 Scope of supply
The scope of supply is listed in the shipping documents. Immediately on arrival

check whether the supply is complete.
Any damages occurred during transport and/or missing parts must be reported in
writing.
4.2 Erection
4.2.1 General instructions
Observe the fundamental safety instructions laid down in chapter 2.
Any erection work must be carried out thoroughly and in due consideration of safety
aspects.
Erection work must be carried out by qualified personnel only. Whenever required,
these persons must use their protective equipment.
Caution!
Damaged parts and plant components etc. may cause a failure and
as a result damage the machinery or lead to injuries.
Do not fit in any damaged parts.
For warranty reasons, erection must be carried out and/or supervised by our qualified
personnel.
Before starting erection, check whether the delivery including accessories is

complete. The parts must be prepared for transportation to the place of erection as
provided in the erection schedule.
Also provide for suitable and sufficiently sized lifting gear and means of transport.
Erection of the machine is carried out according to the instructions of our erection
specialist.
Warning!
Fingers, hands or arms may be crushed or cut off by the rotating
parts of the machine.
Being part of an overall system, the machine must not be run
unless any plant components before and after it are firmly screwed
with the machine. Inspection doors must be closed and any
protection devices must be in place.
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Corrosion damages may occur if erection work is interrupted or if commissioning is

delayed after completion of erection.
Caution!
If the grinding plant is not put into operation right after completion of
erection, various plant parts may lose their anticorrosion protection
and may be destroyed as a result of corrosion.
Prior to commissioning, such plant parts need to be replaced or
require cost-intensive remachining.
In case of an interruption of erection work or a delay of
commissioning after completion of erection work, the operator must
ensure that the plant components concerned are preserved as
prescribed in the related operating instructions.
Any plant components that have already been erected must be
protected against the effects of the weather in a way to avoid any
corrosion.
Any plant components that have already been unpacked, with the
preservation removed, must be preserved and packed if required to
avoid any corrosion damages.
4.2.2 Erection site - machine
Foundations:
The foundations must be horizontal and flat. They must be designed in a way as to
ensure that no resonance vibrations can occur and vibrations cannot be transmitted
to or from other foundations.
Provide suitable recesses in the foundation for fastening screws of the machine
and/or of the supporting structure. Arrangement and dimensions of the recesses are
indicated in the foundation plan.
The recesses are grouted with concrete after alignment of the machine.
Steel structure:
The steel structure provided for supporting the machine must be rigid with the
supporting points being horizontal and on the same level. The steel structure must
be rated corresponding to the weight of the machine and the nature of load.
When determining the erection site of the machine ensure that there is sufficient
space for maintenance works on the machine.
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KAISERSLAUTERN Commissioning Edition 02.2010
5. Commissioning
5.1 Measures to be taken before commissioning
Erection and performance controls have to be carried out before commissioning.
When carrying out these controls observe all relevant regulations on safety and
environmental protection.
5.1.1 Check of erection
Check the connections of ductings and units for material feed and discharge.
Clear any interior and hollow spaces of foreign bodies (e.g. erection tools/loose
screws etc.)
Warning!
Any unintended start of the machine may cause heavy
injuries or casualty.
Interrupt power supply and make sure it cannot be switched on
unintendedly.
Check by moving the rotating parts manually (if possible) whether they rotate easily
and without any impediment.
Check whether all fastening and connection screws are tight.
Check whether the protective equipment is fully installed (e.g. coupling protection/V-
belt protection etc.).
Remove preservation from preserved parts (e.g. gearbox).
Check and relubricate the grease lubrication points and check and fill the oil
lubricants (see also chapter 8.3 - Lubrication instructions).
Provide closeable ducts at suitable points for the taking of material samples (feed
material, fine product etc.)
In case of a longer period between erection and commissioning check whether the
machine(s) and all components are in perfect condition.
It is imperative to check whether all inspection and service doors are correctly
closed before carrying out the performance control.
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5.1.2 Performance control
The performance control is carried out on the occasion of initial commissioning and
should therefore be executed by the commissioning specialist.
The following measures need not be carried out in a particular order. The
commissioning specialist will determine the order.
Generally, the following checks have to be carried out:
Check the sense of rotation of the individual drives.
Check the flow direction of conveyors.

(The sense of rotation of conveyor drives depends on the flow direction of the
conveyed material.)
Check the interlocking of the individual drives and the electric consumers.
- Check the interlocking according to the interlocking diagram in chapter 10.3.
Carry out the performance control of all measuring points according to the list of
measuring points and the measuring and regulating diagram (chapter 10.4).
(For details see description of the measuring and regulating equipment in chapter
3.3.)
Check the set values during commissioning and correct them if necessary.
Warning!
For checking the sense of rotation, it may become necessary to open
an inspection door of the machine.
Fingers or hands may be crushed or cut off when caught in the
rotating parts of the machine.
Do not reach into the machine while it is operating.
Any unintended start of the machine may cause heavy injuries.
When the inspection doors are open, do not run the machine in the
absence of any supervising personnel.
Immediately close the inspection door after having carried out the
checks.
Caution!
Wrong sense of rotation of gearbox will destroy it.
Do not check sense of rotation of mill drive motor unless it is
decoupled.
For erection and performance controls also observe the instructions given in the
documents on the individual plant components - chapter 11.
Instructions on the tension system
Before switching on the mill for initial commissioning, the pressure values and limit
switch values of the hydropneumatic tension system have to be set.
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Caution!
Any wrong setting may destroy the tension system. The setting
must be done by the commissioning specialist only.
Brief instructions on the setting:

(see also chapter 11 - Tension system)
The pretension pressure is reduced to the specified nominal value in each bag-type
pressure accumulator. By switching on the oil pump, oil pressure is built up. The
pressure valves are to be adjusted as specified in the hydraulic diagram (chapter 11
- Tension system).
The operating contacts for switching on and off the oil pump and the limit contacts
for signaling any malfunctions (alarm/switch-off) are set.
Check the set values during commissioning and correct them if necessary.
Adjustment of the displacement transducer system in the tensioning cylinders
Adjust the displacement transducer system in the tensioning cylinders in the course
of the initial commissioning and after every replacement of wear parts on the
grinding plate and grinding rollers.
Adjustment is also required in case of wear on the grinding plate and grinding
rollers. The length of the intervals at which this should be done depends on the
amount of wear.
Proceed as follows:
Install grinding rollers in basic position. Make sure there is no material between the
grinding rollers and the grinding plate.
Set the analogue value transmitted by the sensors to zero in the PLC programme.
Adapt the 4-20 mA analogue output signal to the measurement range of the
transmitter.
5.2 Commissioning
Attention! For warranty reasons commissioning is effected by qualified

personnel of the manufacturer.
On this occasion the operating personnel is introduced to the procedures for daily
start-up.
Whenever there is an extended period between end of erection and start of

commissioning, the equipment must be checked for proper condition (checks as per
5.1.1 and 5.1.2).
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General instructions on commissioning:
Before commissioning, the machines undergo a trial run over a period of several
hours (no-load test).
Attention! The mill drive is excluded from the trial run as any mill operation
without material can cause damage to grinding plate and grinding
rollers.
During the trial run check the machines/plant components concerning
- unusual sounds and vibrations

- excessive temperatures in the bearings
- excessive oil temperatures and
- oil leakage.
After successful conclusion of the trial run, commissioning will be effected by

running the mill with material.
The switch-on sequence is indicated in the interlocking diagram (chapter 10.3); for
commissioning the machines are switched on manually.
Basically, the switch-on sequence is as follows. Plant-dependent modifications are
included in the interlocking diagram and will be considered during commissioning.
The gear oil supply for the mill drive is switched on together with the material
removal.
After start-up of the material removal the gas routes (filter cleaning/seal air
fan/classifier drive and mill fan) are activated.
Caution!
Avoid any overload of the mill fan drive!
Before switching on the fan, ensure that the shut-off or control
device (e.g. radial damper, louver flap, etc.) is closed.
Frequency-controlled mill fans are to be run up slowly in order not to
exceed the maximum current consumption.
After switch-on of the mill fan the hot gases are guided into the mill.
For commissioning, the plant should be heated as long as it takes to make sure the
finished product separating unit has also reached the operating temperature. Hence
temperature cannot fall below the dewpoint in any plant part. Heating may take
several hours depending on the ambient temperature.
Caution!
With the grinding bowl at standstill, mill inlet temperature must
never exceed 130°C to avoid damages on the temperature
sensitive components in the grinding plant such as sealings, etc.
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Caution!
During operation, mill inlet temperature must never exceed 400°C
to avoid damages on the roller mill.
Once the plant has reached the operating temperature, the mill drive, the pump of
the hydropneumatic tension system, and the material feed can be switched on.
Caution!
Do not run the mill without material.
This could destroy the grinding elements or cause increased wear on
the grinding elements (grinding rollers and grinding plate).
Immediately after lowering the grinding rollers, they should roll on a material bed to
prevent any damage on the grinding plate and grinding rollers. The grinding bed on
the grinding plate should have an average thickness of 80 to 100 mm (also during
operation). The thickness of the grinding bed depends on the feed rate, tension
pressure, and material properties (e.g. grain size).
The feed rate is increased until the specified differential pressure of the mill is
reached. After a prolonged operating period, the optimum differential pressure must
be established and set as theoretical value for automatic control.
Check the fineness of the removed fine product. To adjust the required end fineness
the speed of the classifier can be readjusted.
If, for process related reasons, it is necessary to cover the nozzle ring, this should
be effected according to the relevant drawing (see annex of chapter 8), or pursuant
to the instructions of our commissioning engineer.
Caution!
High vibrations may cause damages.
Do not run the mill for any considerable period of time when vibrations
are high.
The limit values for vibration monitoring will be determined and recorded by the
commissioning specialist during commissioning.
These values are as follows:
Valarm = Voperation + 1 mm/s
Vswitch-off = Voperation + 2 mm/s
If the plant has been operated without any malfunctions over a longer period the set
limit values of the measuring and regulating equipment must be checked and
readjusted if necessary.
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Operating data and limit values must be recorded and listed in a table (table see
chapter 6).
After commissioning, check again whether the machine and the plant components
are in perfect condition. Check all screws for tight fit. If this is the case, the machine
can be released for normal operation.
Caution!
Any loose screws or nuts may fall and cause injuries. Moreover they
may cause damages in the grinding plant.
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KAISERSLAUTERN Operation Edition 02.2010
6. Operation
6.1 Start-up after operational shut-down
This start-up is carried out according to the switch-on sequence specified in the
interlocking diagram and to the sequence determined during commissioning.
Before start-up, ensure that a sufficient quantity of material is available and the filling
capacity of the fine product silo is sufficiently large.
Caution!
Do not run the mill without material.
This could destroy the grinding elements or cause increased wear
on the grinding elements (grinding rollers and grinding plate).
It is imperative that the material feed is regular.

During operation, regularly check the operating parameters (power consumption,
speed rates, temperatures, etc.) and compare them with the values established
during commissioning.
Heating of the grinding plant:
As already described in chapter 5.2 above, the grinding plant must be heated to the
extent that temperature cannot drop below the dew point in any plant part.
Heating times may be different depending on the duration of the standstill. Hence if
the mill had been stopped for a short period only, the heating time is considerably
shorter or may not be required at all. The actual heating time will have to be
determined by the attendance personnel in consideration of process-related
aspects.
Should any unexpected changes occur, check the machine; if necessary switch it off
until the cause is found and the malfunction is remedied (see chapter. 7 –
malfunction).
We recommend that the principle operating data (e.g. feed rate/end fineness/power
consumption/speed values/pressure values/temperature values etc.) be put down in
a record file.
6.2 Shut-down
Shut-down (switch-off) of the plant is carried out according to the switch-off

sequence specified in the interlocking diagram.
For downtime periods exceeding 6 months preservation of the plant is necessary.
For preservation purposes observe the instructions and regulations for the individual
plant components (see chapter 11).
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6.3 Start-up after longer downtime periods
Before setting the grinding plant into operation after longer downtime periods - e.g.
after considerable repair works - carry out performance controls of the individual
machines and the interlocking (switch-on and switch-off sequence).
Also check whether all protective equipment is correctly mounted (coupling

protection, V-belt protection etc.).
Check the lubricant levels (grease, oil). If necessary relubricate the respective
machine parts and refill the oil.
6.4 Important:
6.4.1 Operation in the winter
Caution!
Water expands while freezing.
Any water ductings in the grinding plant must be protected against
freezing by appropriate means (insulation, heating, etc.).
Water injection system
Caution!
Water expands while freezing.
When there is a possible danger of frost, the entire water injection
system (ductings, pump, etc.) must be emptied completely or
protected against freezing.
Oil lubrication system of mill gear
When the plant shutdown is less than 2 weeks, the oil lubrication system should be
kept operating. This ensures that the oil temperature will not drop below 25°C and
the mill can be restarted once the mill has been heated up accordingly.
When the shutdown exceeds 2 weeks, the oil lubrication system may be switched
off. However, for restarting the mill, the gear must be heated up with heater fans or
any other appropriate heat generator. With an oil temperature of less than 10°C, the
oil pumps are not allowed to run. The gear must be heated to ensure a minimum
gear oil temperature of 10°C. Thereupon the oil lubrication system may be switched
on.
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General data
operating data: date: ________________
Mill feed material:
components:
_____________________ _________________________ %
_____________________ _________________________ %
_____________________ _________________________ %
_____________________ _________________________ %
_____________________ _________________________ %
grain size: _________________________ mm

moisture: _________________________ %
feed rate: _________________________ t/h
Finished product
moisture: _________________________ %
fineness: __________ % R __________ mm
__________ % R __________ mm
finished product rate: _________________________ t/h
Capacity / Power consumption

mill main motor: ___________ kW __________ Amp/Volt
mill fan: ___________ kW __________ Amp/Volt
classifier motor: ___________ kW __________ Amp/Volt
filter fan: ___________ kW __________ Amp/Volt
seal air fan:
Volume flows
hot gas flow from kiln/cooler: ________________________ m3/h
gas flow mill fan: ________________________ m3/h
Mill data
speed of separating wheel: ________________________ 1/min
tensioning pressure: ________________________ bar
grinding bed thickness (average): ________________________ mm
vibration velocity: ________________________ mm/s
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seal air pressure: ________________________ mbar
Temperatures
ahead of mill ________________________ °C
after classifier ________________________ °C
kiln exhaust gas ________________________ °C
cooler exhaust gas ________________________ °C
gearbox of segmented thrust bearing ________________________ °C

gear oil of segmented thrust bearing ________________________ °C
Pressures
ahead of mill ________________________ mbar
after mill ________________________ mbar
after classifier ________________________ mbar
ahead of cyclone ________________________ mbar
after cyclone ________________________ mbar
ahead of filter ________________________ mbar
after filter ________________________ mbar
ahead of fan ________________________ mbar
after fan ________________________ mbar
seal air ________________________ mbar
Differential pressures
mill ________________________ mbar
cyclone ________________________ mbar
filter ________________________ mbar
Other
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KAISERSLAUTERN Malfunctions Edition 02.2010
7. Malfunctions
When troubleshooting and rectifying any malfunctions, always observe the safety
instructions given in chapter 2 and in the documents concerning the individual plant
component (chapter 11).
Malfunctions that occur during the guarantee period and require repair work on
single components must only be rectified by our qualified personnel.
In order to rectify any malfunctions the cause of which cannot be stated clearly, we
recommend to order our service even after termination of the guarantee period.
Malfunctions can generally be avoided if the machines are properly operated and
maintained. Should malfunctions occur, read chapters 6 (Operation) and 8
(Maintenance) before starting troubleshooting.
The malfunctions listed in the table of malfunctions can only give you a lead. We
assume that the machine is properly fitted and connected. It is also necessary to
consider all plant components when troubleshooting.
Malfunctions in the electric drives or in the measuring and regulating equipment

cause the relevant machines to be switched off by the plant interlocking. Before
restarting the plant find the cause of the malfunction and rectify it.
Should any malfunction occur that does not cause automatic switch-off but presents
a safety risk, immediately switch off the machine and rectify the malfunction right
away.
Warning!
Any unintended start of the machine may cause heavy
unintendedly.
Make sure to have any work on the electric or hydraulic equipment carried out by
qualified personnel only.
Warning!
If for eliminating a malfunction the personnel is required to enter the
mill, it must be ensured that the drive is locked against any
unintended restart and that the maximum workplace concentration
values are not exceeded.
This is of special importance for mills heated with rotary kiln exhaust
gases or hot gases from a hot gas generator because these hot
gases have got a reduced oxygen content.
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Caution!
Hot surfaces may cause burn.
Let the machine cool down before doing any repair work.
7.1.1 Comments on indication of malfunctions
If the plant is shut down due to a malfunction in the drive or in a machine component
(e.g. gearbox) carry out checks according to the relevant operating instructions
(chapter 11 or documents available with the customer).
If malfunctions occur which are not due to machine faults check the performance of
the measuring and regulating equipment according to the values set during
commissioning.
The machine is rated for particular operation requirements. The most important
parameters for these requirements are indicated in chapter 1.1. Any modification of
one of the parameters affects all other parameters.
During commissioning the measuring and regulating equipment is adjusted: if one

parameter is modified all related parameters are adjusted as long as the
modification made keeps within a particular, specified range.
In case of any major deviation causing the set limit values to be exceeded, it is
necessary to examine for which parameters a modification of the limit values is
possible.
If the limit values cannot be further modified, the one parameter whose limit value
has reached its maximum serves as basis for the optimum adjustment.
(Example: The feed moisture is too high. The gas volume flow and/ or the hot gas
temperature has already reached its maximum value so the feed rate must be
reduced to a level which provides the required moisture.)
7.2 Table of malfunctions
Detailed information on the individual malfunctions listed in the following table is

added where necessary.
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Table of malfunctions
malfunctions possible cause remedy
Grinding plant:
mill running roughly feed rate too low increase feed rate
(indication/alarm
vibration monitor) feed rate too high reduce feed rate
portion of fines in increase differential

feed material too large pressure
check grain size of
feed material
Important!
Do not stop material
feed completely.
depression ahead of feed rate too high/ reduce feed rate

mill too low mill overcharged
main air flap ahead of check position of main

fan not sufficiently air flap (see Operating
opened instructions under mill fan)
recirculation gas flap/ close recirculation gas flap/

fresh air flap opened fresh air flap until
too wide required depression is
reached
insufficient cleaning check filter cleaning

of filter (see separate operating
instructions of filter,
chapter 11)
cyclone clogged check cyclone
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differential pressure feed rate too high reduce feed rate

mill "max"
ported air ring clogged check if there are any foreign
bodies/material cloggings in
the ported air ring; if
necessary clean ported air ring
pressure gauge tube clean pressure gauge tube

ahead of mill clogged
differential pressure feed rate too low increase feed rate

mill "min"
material feed break- check feed unit and conveyor
down routes
(see also Operating
instructions under feed unit)
pressure gauge tube clean pressure gauge tube

after mill clogged
seal air pressure malfunction - seal air check seal air fan
dropping fan (also refer to operating
instructions of seal air fan)
suction filter clogged
seal air sealing rings worn replace seal air sealing rings
(refer to spare parts dwg. of
grinding roller in chapter 9)
leak in seal air duct check seal air duct

check seal air sealing rings on
pressure yoke
check seal air gap on
articulation bearing
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temperature ahead feed rate too high reduce feed rate

of mill too high
moisture of feed reduce feed rate
material too high
hot gas temperature too reduce hot gas temperature

high
incorrect measurement check measurement
material feed material feed inlet clear clogging

irregular clogged
bridging in feed silo if necessary use discharge

aid
rotary lock cell wheel blocked by remove foreign matter and/

does not turn foreign matter or too or such coarse feed
coarse a feed material material
Caution!
Turning cell wheel
may cut off fingers
or hands.
Do not reach into
cell wheel.
fine product removal conveying unit over- check for damages/wear

charged
malfunction cyclone see cyclone of

discharge rotary lock
conveyor route clogged clear clogging
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outage of a plant malfunction of the see related operating

component drive of plant com- instructions
ponent concerned
temperature limit find cause and remedy

value exceeded
too much material feed rate too high/ reduce feed rate
spillage mill overcharged
gas volume flow check position of main air

too low flap
ported air ring worn replace ported air ring
finished product speed of separating reduce speed

too fine wheel too high
air flow too low increase air flow
finished product speed of separating increase speed

too coarse wheel too low
outage of classifier drive check classifier drive

(see operating instructions
of classifier drive)
air flow too high reduce air flow
separating wheel check separating wheel

damaged or worn
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KAISERSLAUTERN Maintenance Edition 02.2010
8. Maintenance
The purpose of all maintenance works is to keep the machine in working condition,
to avoid outages, to keep repair costs to a minimum and to prolong the lifetime of
the machines.
A deterioration of the working condition is mainly due to wear, overcharge and
material fatigue (ageing).
Among the reasons for outages are external troubles such as wrong machine
operation or external force as well as deposits and dirty machines.
Therefore, regular checks of the condition of the machine, observance of the service
instructions and repair works are indispensable.
The works to be done are described in the following chapters
8.2 - Inspection and servicing

8.3 - Lubrication instructions
8.4 - Repair
When carrying out these works always observe the relevant regulations on accident
prevention and environmental protection valid for the respective place of erection.
Observe also the safety instructions described in chapter 2 and in the documents on
the relevant plant components (chapter 11).
Before machine restart
When the maintenance works on the machine are terminated the machine must be
in safe and perfect working condition to be restarted.
The termination of the maintenance works must be reported to the responsible

person who declares the machine ready for restart.
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8.2 Inspection and servicing
Regular inspections and careful servicing are indispensable to recognize and rectify
possible malfunctions as early as possible.
As operating conditions vary frequently, only standard intervals for perfect operation
can be stated. The actual service intervals depend on the local conditions (switch-on
frequency, load, dirt etc.).
Observe also the instructions given in the documents on the relevant plant
components (see chapter 11).
In case of malfunctions or unusual conditions which cause an overcharge of the

machine (e.g. overload, external force etc.), carry out the inspections immediately.
All service work must be carried out with care and only by personnel assigned to the
job (refer to chapter 2.4).
The individual inspection and service measures are listed in chapter 8.2.1 below.
The individual service work is described in chapter 8.2.2.
Warning!
Any unintended restart of the machine may cause heavy injuries or
casualty.
unintendedly.
Any service work must be carried out on machines at standstill only. If service work
has to be carried out on operating machines, this is explicitly indicated. For such
work, take special safety measures.
Parts of the machine are operated at high temperatures.
Caution!
Warning!
A falling grinding roller may cause heavy injuries or casualty.
Do not enter the grinding area while the grinding rollers are lifted.
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machine components intervals remarks

- measures to be taken
General
- check for d with machine switched on

 unusual sounds
 vibrations if necessary switch off
 oil leakage, waste oil machine and rectify the
 obvious damages fault
and faults
 loose screw connections
Seal air system for grinding rollers
- check seal air pressure w see chapter 8.2.2
- check filters on seal air fan w clean or replace clogged filters
- check all ductings for leaks m
Grinding roller for item numbers, see spare parts

drawing of MPS - grinding roller
in chapter 9
- check oil level m see chapter 8.2.2
- check overpressure valve m item 339
- change oil see chapter 8.2.2,

for intervals see lubrication list
in chapter 8.3
- check for oil leaks m possible causes of oil leakage:

a) too much oil
b) damaged/worn radial shaft
sealing rings or O rings
d = daily / w = weekly / m = monthly
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- measure wear progress on m see chapter 8.2.3

grinding elements
- check fastening of grinding m item 303

roller segments retighten with torque wrench,
for tightening torque see
chapter 8.2.3
- check pressure yokes and pressure m

yoke lining for wear
Grinding plate for item numbers, see spare parts

drawing MPS - group grinding
bowl in chapter 9
- measure wear progress on m see chapter 8.2.3

grinding elements
- check fastening of grinding m item 204

plate segments retighten with torque wrench,
for tightening torque
see chapter 8.2.3
Grinding zone
- check for wear m

 seal air ductings
 pressure frame
 housing
 lining of housing
 nozzle ring
 lining of nozzle ring
 lining of air guide cone
 water injection
 and any other internals
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Inner grinding roller stop and strap items 860-885

(see spare parts drawing MPS -
grinding roller stop
in chapter 9)
- check for wear m for wear limits see chapter 8.2.3.
Caution!
When the wear limits
are exceeded, the
parts may break.
Replace the parts as
soon as the wear
limits are reached.
- check for damaged springs m replace damaged springs
Outer grinding roller stop items 766-769

(see spare parts drawing MPS
in chapter 9)
- check for wear m for wear limits see chapter 8.2.3;

when reaching the wear limit,
replace the liner plate (item 768),
replace or hardface the grinding
roller stop part (item 766).
- check the gap and readjust m see spare parts drawing - MPS
if necessary for the required gap width;
as soon as the pivoting angle
is 4°, reduce distance to 3° by
means of shims (item 769) or
replace worn parts
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Pull rod housing for item numbers, see spare parts

drawing – MPS in chapter 9
- check for wear m
 liner plates of housing and items 701 and 702

pressure frame items 706 and 707
 bolts of the torque support item 904

for pressure frame for wear limits see chapter 8.2.3;
replace worn parts as soon as wear limits
are reached
- check gap between liner plates m see table „Gap and wear
and readjust if necessary measurement – pressure frame
stop” in chapter 8.2.3
- check articulated connections m

between pressure frame and pull
rods for wear
- check pull rod sealings for wear m for wear limits see chapter 8.2.3
Torque support for pressure frame for item numbers, see spare parts
drawing MPS - torque support for
pressure frame in chapter 9
- relubricate friction bearings item 909

through lubrication nipples,
in chapter 8.3
- lubricate contact and sliding surfaces items 916, 918, 919

on the inside of the torque support for intervals see lubrication list
for pressure frame in chapter 8.3
- empty grease collecting receptacle when required
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- check for wear m for wear limits see chapter 8.2.3;

replace worn parts as soon as
wear limits are reached
- check hydraulic buffer for m see also operating instructions

 wear and tightness of the hydraulic buffer in chapter 11
(visual inspection)
 proper retraction for stroke see table "Gap and
(proper functioning) wear measurement - pressure frame stop”
in chapter 8.2.3
- clean piston rod of hydraulic buffer m

and grease it lightly
Hot gas chamber
- check for foreign bodies m
- check for wear m

 material scraper
 sealing ring
 housing
 lining of housing
- check for wear and tight fit m

 insulation of housing bottom
Gearbox chamber
- check sealing ring (labyrinth ring) m if sealing gap is irregular,

for wear newly center sealing ring
Indicator, grinding bed
- adjust indicator to be done with progressing wear

on grinding elements
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Hydraulic tension system for item numbers, see spare parts

drawing MPS - tension system
in chapter 9
- relubricate articulation bearings item 551.1

of hydraulic cylinders through lubrication nipples
in chapter 8.3
- replace articulation bearings of for intervals see lubrication list

hydraulic cylinders in chapter 8.3,
and also chapter 8.4 "Removal of
a hydraulic cylinder of hydraulic
tension system"
- check automatic leveling during m see chapter 8.2.2

lifting of grinding rollers
Classifier housing
- check for wear by visual inspection m if wear is considerable, line the

or possibly ultrasonic inspection relevant parts
- check the lining for wear m if necessary repair or replace the

lining
- check housing parts (in particular m report to Gebr. Pfeiffer AG;

the weld seams) for cracks Gebr. Pfeiffer AG will supply
instructions concerning repair
work
Classifying zone
- check for wear: m if wear is considerable, line the

 support of classifier bearing relevant parts or replace them
 louvre
 grit cone
 inlet chute
 and all other internals
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Separating wheel
- check lamellas of separating m if necessary replace separating

wheel for wear wheel
- check screws for tight fit m retighten screws;

replace worn screws
- check all other rotor parts for wear m if wear is considerable

report to Gebr. Pfeiffer AG;
Gebr. Pfeiffer AG will supply
instructions on suitable measures
-check gap between upper flange m for item numbers and gap width
of separating wheel (item 160) see "Spare parts drawing SLS"
and wear ring (item 122) in chapter 9;
if wear is considerable, replace
worn parts;
if wear is only minor, readjust gap
width by raising the separating
wheel (see chapter 8.4 "Removal
of separating wheel");
Classifier bearing
- monitor bearing noises w if necessary rotate separating

wheel slowly, switch off other
machines;
if in doubt rotate separating wheel
by hand and locate noise source
- lubricate roller bearings see chapter 8.2.2

in chapter 8.3
- check seal air inlet on classifier m with mill fan running

drive socket for proper functioning
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Rotary lock item numbers refer to “Spare parts

drawing DSZ" in chapter 9
- check sealing plates for wear m item 226

readjust sealing plates,
if necessary replace them
- check wear bushing for wear m item 215

if wear is considerable replace
wear bushing
- monitor bearing noises w bearing item 280

if necessary switch off surrounding
machines; locate noise source.
Pay attention to increased tem-peratures
on the bearing housings.
Caution!
Hot surfaces may
cause skin burn.
- lubricate rolling bearings see chapter 8.2.2
- check protruding shaft ends m if necessary replace the seals

for excessive lubricant leakage
Hydraulic ductings
- check fastenings m
- check ducting connections

for tightness m
- check for exterior damage m
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Hydraulic hose pipes
- check for m replacement of hose pipes:

 obvious damages, a) when described damages
e.g. chafe marks occur
 brittleness b) at least every 6 years
 deformation (see chapter 8.2.2
 leaks "Lifetime and marking
 damage on fittings of hose pipes of a hydraulic hose ducting")
 hose pipes coming out of fittings
 corrosion of fittings impairing
their functioning and durability
Ductings
- check expansion joints for tightness m
- check flaps for tightness and m

ease of movement
Flanges
- check all flanges for tightness m retighten screws if required
Doors
- check all doors for tightness m if required, retighten screws/nuts;

if required, replace sealing
Fastening screws
- check for tight fit m if required, retighten screws;

replace worn screws
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Mill gearbox and oil supply unit see separate operating

instructions in chapter 11
Coupling to mill gearbox see separate operating

instructions,
"Mill gearbox" in chapter 11
Hydraulic unit, grinding roller see separate operating

suspension system instructions in chapter 11
Hydraulic cylinder to grinding see separate operating

roller suspension system instructions in chapter 11
Pressure accumulator to see separate operating

hydraulic cylinder instructions,
"Hydraulic unit – grinding roller
suspension system"
in chapter 11
Seal air fan see separate operating

Classifier drive see separate operating

Flexible coupling(s) see separate operating

to the classifier drive instructions, "Classifier drive"
in chapter 11
Drive to rotary lock see separate operating

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Pump for water injection see separate operating

Vibration trough conveyor see separate operating

Flaps and slides see separate operating

Hot gas generator see separate operating

Central lubrication system see separate operating

to classifier bearing instructions in chapter 11
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8.2.2 Description of service works
8.2.2.1 Seal air pressure - seal air system vertical roller mill
Important
The item numbers refer to the spare parts drawings of the MPS mill
in chapter 9.
The seal air pressure goes down with increasing wear of the seal air sealing rings
(items 322 and 323) fitted to the grinding rollers.
Furthermore wear can occur at the seal air ducting, especially at the moving parts
such as articulation bearings of the seal air ducts (item 601) and wear bushings
(item 606) which causes the seal air pressure to drop as well.
In our experience the wear limit is reached when wear at the parts ranges between
1 and 2 mm (see table "Wear limits of seal air gaps" in chapter 8.2.3) and seal air
pressure drops to 50 % of the value that was recorded during commissioning.
With a seal air pressure of 70 % of the pressure recorded during commissioning, a

general check of the seal air system should be carried out.
Take special care to keep the filter always clean (if required, clean or replace the
filter insert).
Replacement of the seal air sealing rings should be carried out when the seal air
pressure drops to 50 % of the pressure that was recorded during commissioning.
If a sudden or considerable pressure drop occurs, this could mean that there is a
leak in the seal air duct. Immediately repair the leak in order to prevent damage to
the shaft sealing rings and resulting damage to the roller bearings by entering dust.
Important
Record the seal air pressure value at the time of initial
commissioning (with new seal air sealing rings).
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8.2.2.2 Lifetime and marking of a hydraulic hose ducting
Elastomers used in hydraulic hose ductings are prone to aging. Therefore storage
and lifetime are limited in time.
The lifetime of a hydraulic ducting including any storage time should not exceed six
years. The storage time itself should not exceed two years.
As to the marking, there is a manufacturing date indicated on the hose and a

manufacturing date on the finished ducting indicated on the socket of the fitting.
For the lifetime of the hydraulic ducting, the manufacturing date on the finished
ducting (socket of the fitting) is decisive.
Any hydraulic ducting must durably be marked with the sign of its manufacturer and
its manufacturing date (year and month).
Example of a marking for August 2006 (indicated on the socket of the fitting):
* 06 08
(1) (2) (3)
(1) sign of the manufacturer of the hydraulic ducting
(2) year
(3) month
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8.2.2.3 Checking of the oil level in the grinding rollers
Important
The item numbers refer to the spare parts drawing of the MPS mill
(grinding roller) in chapter 9.
For checking the oil level, it is necessary to enter the grinding zone.
Switch off the machine.
Warning!
casualty.
unintendedly.
Caution!
Hot surfaces may cause skin burn. The mill housing and internals
have high temperatures.
Warning!
Lack of oxygen or the presence of toxic kiln gases may cause
unconsciousness.
For any work inside the mill, ensure proper ventilation.
There are three oil drain plugs (screw plug, item 353.5) on the closed bearing lid
(item 353). For checking the oil level, two of the screw plugs must be in the upper
position on a horizontal level.
The oil level must reach up to these two screw plugs.
Caution!
Any contaminations contained in the oil may cause a bearing
damage. Carefully clean the area around the screw plug in order to
avoid any entry of dust into the grinding roller.
For checking, remove these two screw plugs.
If the oil level is too low, refill oil (see section "Oil change").
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Check the permanent magnets of the oil drain plugs for metal chips, then carefully
clean the permanent magnets.
Caution!
Any metal chips contained in the oil may cause a bearing damage.
Perform regular checks on the oil and replace the bearing if
required.
Important
After initial start-up or following a bearing replacement, fine metal
chips may be found in the roller bearings. Generally this occurs
during run-in. Such abrasion normally stops after a few operating
hours. Most of it will be flushed away during the first oil change to
be carried out after some operating hours (see lubrication list).
Check the condition of the sealing rings (items 353.6) and replace them if required.
Screw in the screw plugs.
Important
If metal chips are found, also check and clean the third screw plug
if possible. For this purpose, turn the grinding roller.
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8.2.2.4 Oil change on the grinding rollers
Important
The item numbers refer to the spare parts drawing of the MPS mill
(grinding roller) in chapter 9.
For doing the oil change, it is necessary to enter the grinding zone.
Warning!
casualty.
unintendedly.
Caution!
When working inside the warm mill, wear appropriate protective
clothing.
Important
An oil change should preferably be made at service temperature
because the grinding rollers are filled with a highly viscous oil.
Warning!
Lack of oxygen or toxic kiln gases may cause unconsciousness.
Caution!
Environmental damages may be caused by oil leakages.
Use an oil binder for immediately removing any oil spilled during
draining or filling.
Professional waste oil disposal must be ensured.
There are three oil drain plugs (screw plug, item 353.5) on the closed bearing lid
(item 353). For changing the oil, one screw plug must be in the lowest position while
the other two are in the upper position on a horizontal level.
Put an appropriate receptacle under the lower screw plug.
Caution!
Any contaminations contained in the oil may cause a bearing
damage. Carefully clean the area around the screw plug in order to
avoid any entry of dust into the grinding roller.
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For bearing ventilation, remove the two upper screw plugs.
Caution!
Skin burn may be caused by hot oil leaking out.
Use protective gloves.
Unscrew the lower screw plug for draining the oil into the receptacle.
Check the permanent magnets of the three oil drain plugs for metal chips, then
carefully clean the permanent magnets.
Caution!
Any metal chips contained in the oil may cause a bearing damage.
Perform regular checks on the oil and replace the bearing if
required.
Important
After initial start-up or following a bearing replacement, fine metal
chips may be found in the roller bearings. Generally this occurs
during run-in. Such abrasion normally stops after a few operating
hours. Most of it will be flushed away during the first oil change to
be carried out after some operating hours (see lubrication list).
Check the condition of the sealing ring (item 353.6) and replace it if required.
Screw in the lower screw plug.
For filling in the oil, remove either the second upper screw plug on the bearing lid or
the oil filling plug on the pressure yoke side (screw plug, item 350.2).
Fill in oil until the oil level reaches the level of the two horizontally positioned screw
plugs on the bearing lid.
Important
For lubrication intervals and quantities and for the oil quality to be
used, see our lubrication list (chapter 8.3).
Check the condition of the sealing rings (items 350.3 and 353.6) and replace them if
required.
Screw in the screw plugs.
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8.2.2.5 Check of automatic leveling of grinding rollers
Prior to start-up of mill, the grinding rollers are lifted and leveled automatically by
means of the displacement transducers (refer to interlocking diagram in chapter
10.3).
When lowering the grinding rollers, the displacement transducers monitor whether or
not lowering is performed uniformly.
Important
For the functional description, refer to operating instructions of
hydraulic unit for grinding roller tension system in chapter 11.
It is necessary to level and uniformly lower the rollers to make sure

they are put down on the grinding plate simultaneously.
Caution!
If the grinding rollers are out of alignment when going down onto
the grinding bed, damages may be caused on the mill.
Therefore check the automatic leveling at regular intervals.
For checking, lift off the grinding rollers.
After the automatic leveling of the grinding rollers, measure the stroke on each of
the three hydraulic cylinders.
The extended length must be the same on all three hydraulic cylinders, with a
tolerance of +/- 5 mm.
If this is not the case, the system must be checked. A displacement transducer
might be defective or might have to be newly calibrated.
Important
Also refer to operating instructions of displacement transducer in
chapter 11.
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8.2.2.|* Lubrication of classifier bearing
1. When delivered, the roller bearings of the machine and the lubrication ductings
are filled with grease.
2. When fitting new roller bearings and when changing the lubricant, fill up with
grease two thirds of the cavities of these roller bearings as well as two thirds of
the free space in the bearing housing and 100% of the lubrication ductings.
3. Relubrication
Relubrication is accomplished automatically by a central lubrication system.
The grease storage receptacle of the pump is to be filled up regularly.
Important
For the grease quality to be used see our lubricant chart in chapter
8.3.
Important
For further details of the central lubrication system see related
operating instructions in chapter 11.
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8.2.2.7 Lubrication of roller bearings of rotary lock
Important
Also refer to spare parts drawing of DSZ rotary lock in chapter 9.
1. When delivered, the roller bearings of the machine are filled with grease.
2. Relubrication by means of lubrication nipples is not possible.
Fill roller bearings with fresh grease at regular intervals.
For this purpose, proceed as described in chapter 8.4 “Repair of rotary lock” for
removing and cleaning the rotary lock and for filling in fresh grease.
Important
For lubrication intervals and quantities and for the grease quality to
be used, see our lubrication list in chapter 8.3.
ge0800870-8W.doc Page 9 / 9
Chapter 8.2.3
- table: Tightening torques for screws - general
- table: Tightening torques for screws - MPS
- table: Tightening torques for screws - SLS
- table: Wear limits of seal air gaps
- table: Wear limits of grinding roller stop
- table: Wear limits of pressure frame stop
- table: Gap and wear measurement - pressure frame stop
- leaflet: Wear measurement at grinding elements
ge0800870-8E.doc Page 1 / 1
department: TK rev.-no.: 03
GEBR. PFEIFFER AG Anziehdrehmomente für Schrauben made by: Prägert rev. date: 25.06.2003
Kaiserslautern Tightening torques for screws made on: 11.12.1997 checked by: Prägert
checked on: 25.06.2003
Maschine: Allgemein
machine: general
Schrauben- Festigkeits-
Teil-Nr. * Bezeichnung Anziehdrehmoment
größe klasse
part no. * description screw size property tightening torque
class µ = 0,1 µ = 0,14 **
5.6 18 Nm 21 Nm
M 10
8.8 41 Nm 50 Nm
5.6 30 Nm 38 Nm
M 12
8.8 70 Nm 87 Nm
Achtung!
5.6 75 Nm 93 Nm
Spezielle Anziehdrehmomente einzelner M 16
8.8 170 Nm 210 Nm
Schrauben in den Einzeltabellen der
5.6 150 Nm 180 Nm
Maschinen (Kapitel 8.2.3) sowie in den M 20
8.8 330 Nm 410 Nm
Unterlagen der Anlagenkomponenten
(Kapitel 11) beachten. 5.6 250 Nm 310 Nm
M 24
8.8 570 Nm 710 Nm
Attention! 5.6 370 Nm 460 Nm
M 27
Observe special tightening torques of 8.8 850 Nm 1 050 Nm
individual screws specified in the individual 5.6 500 Nm 620 Nm
machine tables (chapter 8.2.3) and in the M 30
8.8 1 150 Nm 1 420 Nm
documents of the plant components
5.6 870 Nm 1 100 Nm
(chapter 11). M 36
8.8 2 000 Nm 2 500 Nm
5.6 1 400 Nm 1 750 Nm
M 42
8.8 3 200 Nm 4 000 Nm
5.6 2 100 Nm 2 650 Nm
M 48
8.8 4 800 Nm 6 000 Nm
5.6 3 400 Nm 4 200 Nm
M 56
8.8 7 700 Nm 9 700 Nm
5.6 5 000 Nm 6 300 Nm
M 64
8.8 11 500 Nm 14 500 Nm
* Teil-Nr. siehe Ersatzteilzeichnung (Kapitel 9) ** Reibungszahl

* For the part numbers see the spare parts µ = 0,1 : geschmiert mit MoS 2 -Paste
drawing (chapter 9) µ = 0,14: geölt
** coefficient of friction
µ = 0,1 : lubricated with MoS2 -paste
µ = 0,14: oiled
Die in dieser Tabelle angegebenen Drehmomente ergeben eine Dehnung auf 90% der Schraubenstreckgrenze.
The torques specified in this table result in an elongation corresponding to 90% of the screw yield point.
Etkb1m01.XLS Allgemein 1/1

department: TK rev.-no.:
GEBR. PFEIFFER AG
Anziehdrehmomente für Schrauben made by: Cieslewicz rev. date:
no.: 200800870 checked on: 16.03.2010
client / project: Per-Tech for Industrial Equipment&Supplies / BMIC Asiut
Maschine: Walzenschüsselmühle
machine:
MPS 5000 B / 680
vertical roller mill
größe klasse
class µ = 0,1 µ = 0,14 **
Klemmschraube
204 M 36 8.8 1 600 Nm 2 000 Nm
clamp screw
siehe Seite 2
262
see page 2
Stiftschraube
303 M 48 8.8 4 200 Nm 5 300 Nm
stud
Sechskantschraube
304.1 M 48 8.8 4 800 Nm 6 000 Nm
hexagon head screw
Zylinderschraube
321.1 M 48 8.8 4 800 Nm 6 000 Nm
hexagon socket head cap screw
Sechskantschraube
351.1 M 56 8.8 7 700 Nm 9 700 Nm
hexagon head screw
Sechskantschraube
352.1 M 56 8.8 7 700 Nm 9 700 Nm
hexagon head screw
Sechskantschraube
353.1 M 48 8.8 3 200 Nm 4 000 Nm
hexagon head screw
Schraube mit Hartgusskopf
361.2 M 24 5.6 250 Nm 310 Nm
bolt with chilled iron head
Sechskantschraube
401.1 M 36 8.8 2 000 Nm 2 500 Nm
hexagon head bolt
Sechskantschraube
537.3 M 56 8.8 7 700 Nm 9 700 Nm
hexagon head bolt
Zylinderschraube
541.2 M 20 8.8 / 430 Nm
* Teil-Nr. siehe Ersatzteilzeichnungen MPS (Kapitel 9) ** Reibungszahl

200-299 Gruppe Mahlshüssel µ = 0,1 : geschmiert mit MoS 2 -Paste
300-399 Mahlwalze µ = 0,14: geölt
400-499 Zusammenstellung
500-599 Spannvorrichtung
* For the part numbers see the spare parts ** coefficient of friction
drawings MPS (chapter 9) µ = 0,1 : lubricated with MoS2 -paste
200-299 assembly grinding bowl µ = 0,14: oiled
300-399 grinding roller
400-499 assembly
500-599 tension device
Für die in dieser Liste nicht aufgeführten Schrauben der MPS gelten die Anziehdrehmomente
gemäß der Liste "Anziehdrehmomente für Schrauben - Allgemein ".
For the MPS screws not specified in the above list the tightening torques specified in the
table "Tightening torques for screws - general " apply.
Etk200800870.xls Mo_MPS 1/2

GEBR. PFEIFFER AG
Anziehdrehmomente für Schrauben made by: Cieslewicz rev. date:
no.: 200800870 checked on: 16.03.2010
machine:
MPS 5000 B / 680
größe klasse
class µ = 0,1 µ = 0,14 **
Zylinderschraube
556 M 24 8.8 570 Nm 710 Nm
Sechskantschraube
557 M24 8.8 165 Nm 190 Nm
hexagon head bolt
Sechskantschraube
901.1 M 48 8.8 4 800 Nm 6 000 Nm
hexagon head bolt
Sechskantschraube
901.3 M 20 8.8 330 Nm 410 Nm
hexagon head bolt
Sechskantschraube
902.1 M 30 8.8 1 150 Nm 1 420 Nm
hexagon head bolt
Sechskantschraube
903.1 M 24 8.8 570 Nm 710 Nm
hexagon head bolt
Sechskantschraube
906.1 M 20 8.8 330 Nm 410 Nm
hexagon head bolt
Zylinderschraube
916.1 M 12 8.8 70 Nm 87 Nm
Zylinderschraube
920.1 M 12 8.8 70 Nm 87 Nm
Vorspannkraft ***
tensioning force ***
262 Stiftschraube
M 72x6 8.8 1 600 kN
743 stud
* Teil-Nr. siehe Ersatzteilzeichnungen MPS (Kapitel 9) ** Reibungszahl

200-299 Gruppe Mahlshüssel µ = 0,1 : geschmiert mit MoS 2 -Paste
500-599 Spannvorrichtung µ = 0,14: geölt
700-799 Zusammenstellung *** mit Vorspannwerkzeug
900-999 Drehmomentstütze für Druckrahmen
drawings MPS (chapter 9) µ = 0,1 : lubricated with MoS2 -paste
200-299 assembly grinding bowl µ = 0,14: oiled
500-599 tension device *** with bolt tensioner
700-799 assembly
900-999 torque support for pressure frame
Für die in dieser Liste nicht aufgeführten Schrauben der MPS gelten die Anziehdrehmomente
For the MPS screws not specified in the above list the tightening torques specified in the
Etk200800870.xls Mo_MPS 2/2

GEBR. PFEIFFER AG Anziehdrehmomente für Schrauben made by: Hoffmeyer rev. date:
no.: 200800870 checked on: 16.03.2010
Maschine: Lamellensichter
SLS 4250 B
machine: lamella classifier
größe klasse
class µ = 0,1 µ = 0,14 **
Sechskantschraube
202.1 M 30 8.8 1 150 Nm 1 420 Nm
hexagon head screw
Zylinderschraube
217.1 M 16 8.8 170 Nm 210 Nm
Zylinderschraube
221.1 M 20 8.8 330 Nm 410 Nm
Zylinderschraube
226.1 M 20 8.8 330 Nm 410 Nm
Zylinderschraube
238.1 M 12 8.8 70 Nm 87 Nm
Schrumpfscheibe anziehen, bis Vorderkante fluchtet

128
shrinkage disk to be tightened until front edge is aligned
* Teil-Nr. siehe Ersatzteilzeichnungen SLS (Kapitel 9) ** Reibungszahl

µ = 0,1 : geschmiert mit MoS 2 -Paste
µ = 0,14: geölt
drawings SLS (chapter 9) µ = 0,1 : lubricated with MoS2 -paste
µ = 0,14: oiled
Für die in dieser Liste nicht aufgeführten Schrauben des SLS gelten die Anziehdrehmomente
For the SLS screws not specified in the above list the tightening torques specified in the
Etk200800870.xls Mo_SLS 1/1

GEBR. PFEIFFER AG
Verschleißgrenzen der Sperrluftspalte made by: Cieslewicz rev. date:
Kaiserslautern Wear limits of seal air gaps made on: 16.03.2010 checked by: Prägert
no.: 200800870 checked on: 16.03.2010
machine:
MPS 5000 B
Teil-Nr. * Beschreibung Spaltbreite Verschleißgrenze
part no. * description gap width wear limit
Sperrluftspalt Mahlwalze ca. 2 mm oder Sperrluftdruck
322 / 323 0,5 - 1,0 mm
seal air gap grinding roller abt. 2 mm or seal air pressure
Sperrluftspalt Zugstangenabdichtung ca. 2 mm
532 / 546 1,0 mm
seal air gap pull rod sealing abt. 2 mm
Sperrluftspalt Zugstangenabdichtung ca. 2 mm
547 / 545 0,4 mm
seal air gap pull rod sealing abt. 2 mm
Sperrluftspalt Sperrluftleitung ca. 2 mm oder Sperrluftdruck
601 / 606 0,2 - 0,25 mm
seal air gap seal air piping abt. 2 mm or seal air pressure
Sperrluftspalt Drehmomentstütze ca. 4 mm
904 / 701 2,0 mm
seal air gap torque support abt. 4 mm
* Teil-Nr. siehe Ersatzteilzeichnungen MPS (Kapitel 9)

300-399 Mahlwalze
500-599 Spannvorrichtung
600-699 Sperrluftleitung
* For the part numbers see the spare parts drawings MPS (chapter 9)
300-399 grinding roller
500-599 tension device
600-699 seal air ducting
700-799 assembly
Etk200800870.xls Sp_B02 1/1

GEBR. PFEIFFER AG Verschleißgrenzen Mahlwalzenanschlag made by: Cieslewicz rev. date:
Kaiserslautern made on: 16.03.2010 checked by: Prägert

Wear limits of grinding roller stop
no.: 200800870 checked on: 16.03.2010
machine: vertical roller mill
MPS 5000 B
Teil-Nr. * Beschreibung Verschleißgrenze (Abhängig von der Verschleißform)

part no. * description wear limit (depending on the wear profile)
Anschlag für Mahlwalze nach Verschleiß
766 10 mm
stop to grinding roller after wear material loss
Panzerplatte nach Verschleiß
768 10 mm
liner plate after wear material loss
Bolzen Restquerschnitt Verschleiß
860 Ø 60 mm = 10 mm
bolt when worn down wear material loss
861 Ø 60 mm = 10 mm
Lasche nach Verschleiß
862 10 mm
strap after wear material loss
874 Ø 80 mm = 10 mm
875 Ø 80 mm = 10 mm
Lasche nach Verschleiß
876 10 mm
strap after wear material loss
alle anderen Teile von Mahlwalzen-
anschlag, innen nach Verschleiß
865-877 15%
all other parts of the inner after wear material loss
grinding rooler stop

860-877 Mahlwalzenanschlag, innen
700-799 assembly
860-877 grinding roller stop - inside
Etk200800870.xls V_MW 1/1

GEBR. PFEIFFER AG Verschleißgrenzen Druckrahmenanschlag made by: Cieslewicz rev. date:
Kaiserslautern Wear limits of pressure frame stop made on: 16.03.2010 checked by: Prägert
no.: 200800870 checked on: 16.03.2010
machine:
MPS 5000 B
Teil-Nr. * Beschreibung Verschleißgrenze
part no. * description wear limit
Panzerplatte nach Verschleiß (= Aufschweißschicht)
702 10 mm
liner plate after wear material loss (= hard faced layer)
Panzerplatte nach Verschleiß (= Aufschweißschicht)
707 12 mm
liner plate after wear material loss (= hard faced layer)
701 8 mm
706 4 mm
Bolzen (Kopf des Bolzens) nach Verschleiß
904 4 mm
bolt (head of the bolt) after wear material loss
916 / 918 / Pufferkopf / Stößel / Kugelpfanne nach Gesamtverschleiß
4 mm
919 buffer head / bolt / ball socket after total wear
Anschlagring nach Verschleiß (für jeden Anschlagring)
922 2 mm
retainer ring after wear material loss (for each retainer ring)
Bolzen / Gleitlager nach Verschleiß (im Durchmesser)
904 / 909 1,6 mm
bolt / friction bearing after wear material loss (diameter)

701-707 assembly
Achtung! Spaltweiten beachten.

Siehe Tabelle "Spalt- und Verschleißmessung Druckrahmenanschlag".
Attention! Observe gap width.

See table "Gap and wear measurement - pressure frame stop"
Achtung! Auch bei zunehmendem Verschleiß darf der Bolzen (Pos.904) nicht
an der Panzerplatte (Pos. 706) verhaken.
Attention! Ensure that even with progressing wear the bolt (item 904) cannot
get caught in the liner plate (item 706).
Achtung! Verschleißgrenzen der Panzerplatten Pos. 701 und 706 sowie Pufferkopf (Pos. 916), Stößel
(Pos. 918) und Kugelpfanne (Pos. 919) nicht überschreiten, da sonst die Drehmomemtstütze
beschädigt werden kann.
Attention! Do not exceed wear limits of liner plates, items 701 and 706, buffer head (item 916), bolt (918)
and ball socket (item 919) since otherwise the torque support may suffer damage.
Etk200800870.xls V_DR13 1/1

GEBR. PFEIFFER AG Gap and wear measurement made by: Cieslewicz rev. date:
Kaiserslautern pressure frame stop made on: 16.03.2010 checked by: Prägert
no.: 200800870 checked on: 16.03.2010
machine: vertical roller mill MPS 5000 B

A. Gap and wear on liner plates
y
pressure frame
703
B A
916 918 701 904 706 707 702
gap dimension
for item numbers 904 - 918 and dimensions
A B y z
y and z see spare parts drawing MPS
normal position
10 0 58 153 - torque support for pressure frame
with new parts
for item numbers 701 - 707
values as
see spare parts drawing MPS - assembly
measured
dimensions in mm
values calculated from measured values

1. Actual gap with A:
for z = 153 mm applies: effective gap = A + B
calculated value:
for B = 0 and z < 153 mm applies: effective gap = A - ( 153 - z )
Newly adjust gap by means of shims (item 703) or replace worn parts at the latest when the actual gap width
totals a maximum 16 mm (see description "Replacement of liner plates", chapter 8.4).
2. Wear at bolt (item 904) and liner plate (item 706): Observe wear limits!
for B = 0 and z = 153 mm applies: wear = 58 - y
calculated value:
for B = 0 and z < 153 mm applies: wear = 58 - y - ( 153 - z )
3. Wear at liner plates (item 702 and 707): Observe wear limits!
for B = 0 and y = 58 mm applies: wear = A - 10
calculated value:
for B = 0 and y < 58 mm applies: wear = A - 10 - ( 58 - y )
Etk200800870.xls DRD3-e 1/2

GEBR. PFEIFFER AG Gap and wear measurement made by: Cieslewicz rev. date:
Kaiserslautern pressure frame stop made on: 16.03.2010 checked by: Prägert
no.: 200800870 checked on: 16.03.2010
machine: vertical roller mill MPS 5000 B
B. Gap and wear on torque support for pressure frame
903 916 922 918
919
hydraulik buffer
z v 904
C
903.4
gap dimension Items 903 - 922 as well as

C w z zmax zmin gap w and dimension z
values see spare parts drawing MPS -
0 15 153 163 73 torque support for pressure frame
with new parts
values as
measured dimensions in mm
pre-tensioning of buffer (= zmax - z): v= 10

total stroke of hydraulik buffer (= zmax - zmin): h= 90
1. Wear at buffer head (item 916), bolt (item 918) and ball socket (item 919):
Observe wear limits!
wear = 15 - w calculated value:
2. Correction of value z for C > 0: Observe wear limits!

for C = 0 mm applies: z = zmeas
calculated value:
for C > 0 mm applies: z = zmeas + C
Maximum admissible value for z: zmax,adm = 160 mm
When reaching the maximum admissible value for z = z max,adm use shims (item 903.4) for readjusting dimension z
back to the value as for new parts.
Etk200800870.xls DRD3-e 2/2

department: TK rev. no.:
GEBR. PFEIFFER AG Wear measurement at made by: Prägert/Schn. rev. date:
Kaiserslautern grinding elements made on: 19.03.1998
Along with the mill Gebr. Pfeiffer AG supplies wear templates (see tool box) allowing the customer
to determine the current state of wear at the grinding elements.
Gebr. Pfeiffer AG evaluates these wear measurements with a computer programme (computer
aided wear analysis). The result is a wear profile which informs of the particular wear progress
in mm, kg and %, of details of the specific wear and of the grinding elements' life expectancy.
The customer is requested to advise Gebr. Pfeiffer AG of the measured values determined on the
measuring rays, namely the operating time till now (in h) and the material quantity ground till now (in t).
The evaluation will then be effected very quickly. This procedure does, however, make sense only
if wear is clearly measurable (several mm).
Gebr. Pfeiffer AG recommends regular wear measurements. If wear does not change considerably
between the individual measurements, intervals can be prolonged.
It is imperative for an accurate evaluation that wear measurement is carried out with the supplied
wear templates only. A drawing of the templates is included in the annex of chapter 8.
Wear at the grinding roller

date of operating time quantity ground measuring points (mm)
measurement in hours in tons 1 2 3 4 5 6 7 8 9 10 11 12 13
Wear at the grinding table

date of operating time quantity ground measuring points (mm)
measurement in hours in tons 1 2 3 4 5 6 7 8 9 10 11 12 13
Etkb1m12.xls chart 1/3

Wear measurement at
GEBR. PFEIFFER AG made by: Prägert/Schn. rev. date:
Kaiserslautern
grinding elements
made on: 04.12.1998
- grinding roller -
mill centre
C
1
B
1
2 3
2 . . .
A
A template for grinding roller (drawing see annex of chapter 8)
B wear segments
C wear
Wear measurement
- push the template over a wear segment
- push the template to the stop 1
- measure wear along the marked lines 2
Measure wear at all grinding rollers, if possible.
Etkb1m12.xls roller04 2/3

Wear measurement at
GEBR. PFEIFFER AG made by: Prägert/Schn. rev. date:
Kaiserslautern
grinding elements
made on: 19.03.1998
- grinding table -
1 3
2
3
.
1 . .
2
B C 1
A template for grinding table (drawing see annex of chapter 8)
B grinding table segments
C wear
Wear measurement
- clean grinding table
- place the templates on the places marked 1
- push the template to the stop 2
- measure wear along the marked lines 3
Measure wear at two or three places, if possible.
Etkb1m12.xls table05 3/3

8.3 Lubrication instructions
8.3.1 General hints
The lubrication points (oil/grease) are indicated in the following lubrication list.
The list quotes the oil and grease qualities to be used (designations according to
DIN 51 502) and includes lubrication intervals and quantities.
The lubrication list is complemented by the enclosed lubrication chart.
For the various lubricants, the chart gives the brand names of various lubricant
suppliers.
Observe also the instructions given in the documents on the individual machine and
its components (chapter 11).
Observe the relevant regulations on environmental protection when using any

lubricants and when disposing of them!
Greasing instructions:
The heating of the greased bearings is checked during commissioning. High

temperatures suggest that there is too much grease in the bearing. In this case
check the grease filling (with machine switched off) and remove any excessive
grease.
After exchange of the grease filling or after regreasing, higher temperatures can
occur when starting the machine until the grease is evenly spread.
(Check temperature in bearings from time to time.)
Oil lubrication instructions:
Observe the intervals for oil changes quoted in the lubrication list.
Before carrying out oil changes, carefully clear the housing of oil mud, used oil
remainders and abraded particles. For this purpose use the oil quality which is used
for operation (heat up viscous oil qualities before use).
Use only oil qualities as specified!
Synthetic oil qualities must not be mixed with mineral oil or other synthetic oil
qualities. When changing from one oil quality to another (if permitted) rinse
thoroughly with the new oil quality.
ge0800870-83.doc Page 1 / 4
8.3.2 Instructions for lubrication of grinding roller bearings
Most important for achieving a long lifetime of the roller bearings is to use the right
lubricating oil!
Caution!
Inadequate lubricating oils cause bearing damages.
Use only such oils that comply with the following requirements
and/or are listed on our lubricant chart.
As is usual on grinding-drying mills, the grinding roller bearings must be lubricated

with a fully synthetic lubricating oil on polyglycol basis (PG oil).
The designation as per DIN 51502 is: CLP PG 680 or CLP PG 1000.
The lubricating oil must have passed the mechanic-dynamics test on the test
appliance for roller bearing lubricants (FE8: D7,5/80-80) as specified in standard
DIN 51517-3 (minimum requirement).
What is important for proper lubrication is not only the basic viscosity at 40°C but
above all the viscosity at operating temperature.
According to the roller bearing manufacturers’ instructions, the lubricating oil suited
for grinding roller bearings must have a viscosity of about 100 mm²/s at operating
temperature.
Moreover, the maximum temperature for using such oil must be at least 20°C higher
than operating temperature.
Hence for grinding rollers with dip lubrication, the following lubricating oils must be
used, considering the temperature after classifier:
Temperature after classifier 85 – 105 °C 100 – 120 °C

Viscosity at 100°C > 100 mm²/s
Viscosity at 120°C > 100 mm²/s
Viscosity index (VI) > 250 > 250
Lubricating oil to be used CLP PG 680 CLP PG 1000
In case of circulating oil lubrication, the lubricating oil type CLP PG 680 is normally
used also with higher temperatures after classifier because oil cooling is provided.
The above requirements are fulfilled by polyglycol oils only. Other synthetic
lubricating oils such as polyalpha olefins PAO (with a viscosity at 100°C of about 70
mm²/s only and VI of about 150) do not fulfill these requirements. Mineral oils are
totally inadequate (viscosity at 100°C is about 30 mm²/s only, VI about 90).
ge0800870-83.doc Page 2 / 4
The products listed on our lubricant chart do fulfill these requirements. However,
using such oil does not automatically give you a guarantee. You are requested to
ask your lubricant supplier to undertake a guarantee for the quality of the lubricating
oil.
For plants that are not used for grinding-drying, i.e. where temperature after
classifier is less than 85°C, other lubricating oils may be used after consultation with
Gebr. Pfeiffer AG.
However, the specifications under 2.1 of our lubrication list must absolutely be
observed.
New grinding rollers are filled with preserving oil. Prior to commissioning, the
preserving oil must be removed completely and the grinding rollers must be filled
with the service oil (lubricating oil) as specified on our lubrication list.
After removing the preserving oil, a remainder of less than 1% in the grinding rollers
won’t do any harm. This remainder will definitely be removed when carrying out the
first oil change after a few operating hours (see lubrication list).
During initial commissioning or after having replaced a bearing, fine metal abrasion
may occur in the roller bearings which is technically seen quite normal. This
phenomenon is sort of start-up abrasion which will normally stop during the initial
operating period. Most of the metal abrasion will be removed while carrying out the
first oil change scheduled after a few operating hours already (see lubrication list).
Polyglycol oils must not be mixed with mineral oils or other synthetic oils. Problems
may also be caused by mixing polyglycol oils from different manufacturers or by
mixing such oils with different viscosity rates. Hence, when refilling, always use the
same lubricating oil quality from the same supplier.
If you want to use a different product, the lubricating oil in the grinding rollers must
be removed completely.
Caution!
Any impurities contained in the lubricating oil reduce the lifetime of
the roller bearings.
Ensure cleanliness when filling in the oil:
- thoroughly clean the area around the oil filling screw on the
grinding rollers to avoid any inleak of dust;
- use clean receptacles only;
- fill in the oil through a filter.
ge0800870-83.doc Page 3 / 4
If large amounts of oil are involved, it is recommended to carry out the oil change
whenever this turns out to be necessary after an oil analysis. With such an oil
analysis, at least the following criteria must be verified:
- viscosity at 40°C
- viscosity at 100°C
- viscosity index (VI)
- water content
- iron content
- PQ index
- contamination
- aging
Any oil changes and oil checks must be documented in the attached “Checklist for
grinding roller bearings”.
ge0800870-83.doc Page 4 / 4
Schmierliste
GEBR. PFEIFFER AG made by: Hoffmeyer rev. date:
Kaiserslautern Lubrication list made on: 16.03.2010 checked by: Prägert

no.: 200800870 checked on: 22.03.2010
client: Per-Tech for Industrial Equipment&Supplies project: BMIC Asiut order no.: 26119 - 26131
1. Fül- Nach-
Nr. Anz. Bezeichnung Auf- Schmierstoff Füllmenge Nachschmier- 1. Schmier- weitere Schmier- Bemerkungen
lung vor- schmier-
trags- handen
intervall stoffwechsel stoffwechsel
Bezeichnung nach DIN 51502 menge
nr.
(siehe auch Schmierstofftabelle) je X =Ja je
lubricant 1st. lubricant
no. qty. designation com. filling relubrication 1st. lubricant further lubricant remarks
designation acc. to DIN 51502 filling quantity to
no. capacity existing be refilled
intervals change changes
(see also lubrication chart)
Öl Fett
oil grease per item X =Yes per item
Zellenschleuse
1.0 1 DSZ 200 26119
rotary lock
Wälzlager ganz und 2/3 des freien Raumes im
Wälzlager
1.1 2 26119 K2K-20 0,9 kg X Gehäuse mit frischem Fett füllen
12 Monate / months
KP2K-20 fill roller bearing completely and 2/3 of the free
rolling bearing
space in housing with fresh grease
siehe Betriebsanleitung /
Getriebe < 15 000 h
26120 see operating instructions: SEW
1.2 1 CLP HC 220 33 l X
Kapitel / chapter 11.1
gearbox < 5 Jahre / years
Öl überprüfen: < 3 000 h
(synth. Öl / oil)
check oil: < 6 Monate / months
Motor Lebensdauer geschmiert (Lagerwechselfrist beachten) siehe Betriebsanleitung /
1.3 1 26120 X see operating instructi Siemens
motor greased for lifetime (observe the replacement interval for bearings) Kapitel / chapter 11.1
Achtung: Bitte beachten Sie die Schmier- und Wartungsanweisungen der einzelnen Hersteller Attention: Please observe the lubrication and maintenance instructions of the
(siehe Betriebsanleitungen und Typenschilder). individual manufacturers (see operating instructions and nameplates).
Vor dem Betrieb sind die Schmierstellen und die Ölfüllungen zu überprüfen. Check lubrication points and oil fillings before putting the machine in operation.
Nur die von dem jeweiligen Getriebehersteller freigegebenen Öle verwenden. Only use oil qualities specified by the individual gearbox manufacturer.
Etk200800870.xls DSZ02 1 / 10
Schmierliste
GEBR. PFEIFFER AG made by: Cieslewicz rev. date:

no.: 200800870 checked on: 22.03.2010
1. Fül- Nach-
lung vor- schmier-
trags- handen
nr.
Öl Fett
Walzenschüsselmühle
2.0 1 MPS 5000 B 26122
CLP PG 680 < 8 000 h
Mahlwalze Ölprobe alle 3 Monate, Beurteilung und
2.1 3 26122 synth. Öl / oil 95 l 50 - 100 h < 1 Jahr / year
Freigabe durch den Ölhersteller
nur Öle verwenden, die in unserer abhängig von Öl-
grinding roller
Schmierstofftabelle aufgeführt sind probe auch > 1 Jahr
oil sample to be taken every 3 months,
only use oils specified in our depending on oil
assessment and release by lubricant manufacturer
lubrication chart sample also > 1 year
Radialwellendichtring zur Mahlwalze bei Dichtungswechsel
2.2 3 radial shaft sealing ring to go with 26122 KP2N-20 0,3 kg X
grinding roller with each replacement of sealing
Hydraulikaggregat ca. / approx. siehe Betriebsanleitung /
2.3 1 Mahlwalzenfederung 26122 HLP 46 700 l 500 - 1 000 h 3 000 - 5 000 h see operating instructions: Hydac
hydraulic unit of grinding roller Füllmenge inkl. Hydraulikzylinder
suspension system filling capacity incl. hydraulic cylinders
Motor Hydraulikaggregat Lebensdauer geschmiert (Lagerwechselfrist beachten) siehe Betriebsanleitung /
2.3.1 1 26122 K3N X see operating instructions: Siemens
motor to hydraulic unit greased for lifetime (observe the replacement interval for bearings) Kapitel / chapter 11.2
Klüberlub
Gelenklager Hydraulikzylinder 3 3
2.4 3 26122 BE 41-1501 50 cm 12 cm 150 h Lagerwechsel:
15 000 h
articulation bearing of hydraulic (KPF2K replace bearing:
cylinder mit/with MoS2)
Gleitlager zur ca. / approx.
je 2 Schmiernippel pro Drehmomentstütze
2.5 3 Drehmomentstütze für Druckrahmen 26122 Klüberlub 2,5 kg 2 x 40 cm³
72 h
sliding bearing to BE 41-1501
2 lubricating nipples each per torque support
torque support for pressure frame
bei Montage und Instandhaltung alle Kontakt- und siehe Ersatzteilzeichnung
Drehmomentstütze für Druckrahmen
2.6 3 26122 Klüberlub Gleitflächen im Innern der Drehmomentstütze neu schmieren MPS - Drehmomentstütze für Druckrahmen
BE 41-1501 provide all contact and sliding surfaces inside the torque see spare parts drawing
torque support for pressure frame
support with new grease during fitting and maintenance MPS - torque support for pressure frame
Etk200800870.xls MPS01 2 / 10
Schmierliste

no.: 200800870 checked on: 22.03.2010
1. Fül- Nach-
lung vor- schmier-
trags- handen
nr.
Öl Fett
Sperrluftventilator siehe Betriebsanleitung /
2.7 1 26122 see operating instructi Ventec
seal air fan Kapitel / chapter 11.5
Motor Sperrluftventilator Lebensdauer geschmiert (Lagerwechselfrist beachten) siehe Betriebsanleitung /
2.7.1 1 26122 K3N X see operating instructi Siemens
motor to seal air fan greased for lifetime (observe the replacement interval for bearings) Kapitel / chapter 11.5
Schwenksäule der vor jedem Schmierstellen siehe Zeichnung
2.8 1 Walzenausbauvorrichtung 26122 K3K-20 Gebrauch "Walzenausbauvorrichtung" (Kapitel 8 - Anhang)
Lift-and Swing column of before lubrication points acc. to drawing
Lift-and-Swing System every use "Lift-and-Swing System" (chapter 8 - Annex)
Hydraulikaggregat zur ca. / approx. siehe Betriebsanleitung /
3 Jahre / years
2.9 1 Walzenausbauvorrichtung 26122 HLP 46 63 l see operating instructions: Hydac
portable hydraulic unit of je nach Ergebnis einer Ölanalyse Kapitel / chapter 11.3
Lift-and-Swing System depending on result of oil analysis
Motor Hydraulikaggregat Lebensdauer geschmiert (Lagerwechselfrist beachten) siehe Betriebsanleitung /
2.9.1 1 26122 K3N X see operating instructi Siemens
motor to hydraulic unit greased for lifetime (observe the replacement interval for bearings) Kapitel / chapter 11.3
Etk200800870.xls MPS01 3 / 10
department: TP rev.-no.:
Schmierliste
GEBR. PFEIFFER AG made by: Barz rev. date:

no.: 200800870 checked on: 22.03.2010
1. Fül- Nach-
lung vor- schmier-
trags- handen
menge
nr. Bezeichnung nach DIN 51502
je X =Ja je
1st. lubricant
no. qty. designation com. lubricant filling relubrication 1st. lubricant further lubricant remarks
filling quantity to
designation acc. to DIN 51502
Öl Fett
Pumpe zur Wassereindüsung siehe Betriebsanleitung /
2.10 1 26122 see operating instructions: Seepex
pump for water injection Kapitel / chapter 11.6
Bolzengelenk Seepex Spezialfett
2.10.1 2 26122 Seepex special grease 0,019 kg X 10 000 h
pin joint 30321
Getriebemotor siehe Betriebsanleitung /
2.10.2 1 26122 see operating instructions: SEW
gearmotor Kapitel / chapter 11.6
Getriebe siehe < 10 000 h Öl überprüfen: < 3 000 h
2.10.2.1 1 RF 37 26122 Typenschild 0,35 l X
gearbox < 3 Jahre / years check oil: < 6 Monate / months
see nameplate
Motor Lebensdauer geschmiert (Lagerwechselfrist beachten)
2.10.2.2 1 26122 X
motor greased for lifetime (observe the replacement interval for bearings)
Etk200800870.xls Eindüs09 4 / 10
Schmierliste

no.: 200800870 checked on: 22.03.2010
1. Fül- Nach-
lung vor- schmier-
trags- handen
nr.
1st. lubricant
filling quantity to
Öl Fett
Mühlenantrieb
3.0 1 26123
mill drive
ca. / approx. je nach Ergebnis siehe Betriebsanleitung /
Getriebe CLP 320
1 000 h der Ölanalyse see operating instructions: Flender
3.1 1 KMPS 546 26123 (ISO VG 320) 6 800 l
depending on Kapitel / chapter 11.7
gearbox
nur vom Getriebehersteller ( = gesamte oder je nach result of oil analysis Öl auf Wassergehalt kontrollieren:
freigegebene Öle verwenden, siehe Betriebsöl- Ergebnis der check oil for water content:
Flender Schmierstoffempfehlung menge / Ölanalyse (ohne Ölanalyse: 1.) 400 h 2.) < 1 Jahr / year
only use oil qualities specified = total without oil analysis: Ölanalyse:
operating < 1 000 h
by the gearbox manufacturer or depending on < 18 Monate / oil analysis:
see Flender list "Recommended oil quantity) result of oil analysis months vor Erstinbetriebnahme ist das Getriebe zu Spülen
Lubricants" < 5 000 h) prior to first start-up rinse the gearbox
Motor Niederdruckkreis < 10 000 h siehe Betriebsanleitung /
KL3N
3.2.1 1 26123 X see operating instructions: Siemens
motor to low-pressure circuit Esso Unirex N3 < 3 Jahre / years Kapitel / chapter 11.7
Motor Nebenstromkreis Lebensdauer geschmiert (Lagerwechselfrist beachten) siehe Betriebsanleitung /
motor to byflow-filter greased for lifetime (observe the replacement interval for bearings) Kapitel / chapter 11.7
Motor Hochdruckkreis Lebensdauer geschmiert (Lagerwechselfrist beachten) siehe Betriebsanleitung /
motor to high-pressure circuit greased for lifetime (observe the replacement interval for bearings) Kapitel / chapter 11.7
Mühlenmotor keine Lieferung von Gebr. Pfeiffer AG
3.3 1
mill motor not supplied by Gebr. Pfeiffer AG
Wartungsantrieb (Getriebemotor) siehe Betriebsanleitung /
3.4 1 26123 see operating instructions: Flender
maintenance drive (gearmotor) Kapitel / chapter 11.7
siehe ca. / approx. Ölbeschaffenheit kontrollieren:
Getriebe MOTOX < 10 000 h
3.4.1 1 Typenschild X check the oil quality: < 6 Monate / months
K 148 26123 37 l *
see * genaue Ölmenge siehe Typenschild
gearbox B7 < 2 Jahre / years
nameplate * exact oil quantity see name plate
3.4.2 1 26123 X
Etk200800870.xls Getr09 5 / 10
Schmierliste
GEBR. PFEIFFER AG made by: Hollstein rev. date:

no.: 200800870 checked on: 22.03.2010
1. Fül- Nach-
lung vor- schmier-
trags- handen
Bezeichnung nach DIN 51 502 menge
nr.
designation acc. to DIN 51 502 filling quantity to
Öl Fett
Lamellensichter Schmierstellen siehe Ersatzteilzeichnung SLS /
4.0 1 SLS 4250 B 26124 lubrication points acc. to spare parts drawing SLS
lamella classifier (Kapitel 9 / chapter 9)
ca. / approx. automatische Schmieranlage Fabrikat /
Lager unten X
4.1 1 26124 KP2N-20 3 automatic lubrication facility make by: Lincoln
2,6 kg 18 cm 24 h 2 Jahre / years
bottom bearing
Laufzeit der Pumpe: 1 x alle 24 Betriebsstunden
ca. / approx.
Lager oben X für 30 Hübe (= 30 Impulse am Kolbendetektor des
4.2 1 26124 KP2N-20 3
1,6 kg 6 cm 24 h 2 Jahre / years Schmierverteilers)
top bearing operating time of pump: 1 x every 24 operating
hours for 30 strokes (= 30 pulses on the piston
ca. / approx.
Axiallager X detector of the lubrication distributor)
4.3 1 26124 KP2N-20 3
1,6 kg 12 cm 24 h 2 Jahre / years
Fett im Vorratsbehälter regelmäßig nachfüllen /
axial bearing
grease in tank to be refilled regulary
ca. / approx. siehe Betriebsanleitung /
Getriebe
4.4 1 26125 CLP HC 320 110 l 400 h < 15 000 h see operating instructions: Flender
ISO VG 320-PAO < 4,5 Jahre / years Kapitel / chapter 11.11
gearbox
(synth. Öl / oil) Öl kontrollieren:
< 1 Jahr / year
check oil:
Motor Getriebeölpumpe Lebensdauer geschmiert (Lagerwechselfrist beachten)
4.4.1 1 26125 X
motor to gear oil pump greased for lifetime (observe the replacement interval for bearings)
Motor Öl-Kühler Lebensdauer geschmiert (Lagerwechselfrist beachten)
4.4.2 1 26125 X
motor to oil cooler greased for lifetime (observe the replacement interval for bearings)
Sichtermotor keine Lieferung von Gebr. Pfeiffer AG
4.5 1
classifier motor not supplied by Gebr. Pfeiffer AG
Motor zur autom. Schmieranlage Lebensdauer geschmiert (Lagerwechselfrist beachten) siehe Betriebsanleitung /
4.6 1 26124 X see operating instructions: Lincoln
motor to automatic lubrication facility greased for lifetime (observe the replacement interval for bearings) Kapitel / chapter 11.10
Etk200800870.xls SLS04 6 / 10
Schmierliste

no.: 200800870 checked on: 22.03.2010
1. Fül- Nach-
lung vor- schmier-
trags- handen
menge
je X =Ja je
1st. lubricant
filling quantity to
Öl Fett
Anlagenventilator siehe Betriebsanleitung /
5.0 1 26127 see operating instructi Venti Oelde
plant fan Kapitel / chapter 11.12
Wälzlager 1 (Festlager) sofern die Lagertemperatur +80°C nicht übersteigt
< 8.000 h
5.1 1 26127 ISO VG 68 7,0 l Öl regelmäßig auf Verunreinigungen und
rolling bearing 1 (fixed bearing) < 1 Jahr / year Oxidationsprodukte prüfen.
Wälzlager 2 (Loslager) (abhängig vom Zustand des Öls) as the bearing temperature does not exceed +80°C
5.2 1 26127 ISO VG 68 5,0 l oil to be checked regulary for contaminations and
rolling bearing 2 (floating bearing) (dependent on oil condition)
oxidations products
Regelklappe Lager wartungsfrei siehe Betriebsanleitung /
5.3 1 26127 see operating instructions: HMT
control damper bearings maintenance-free Kapitel / chapter 11.12
AUMA ~ 6 Monate / siehe Betriebsanleitung /
Drehantrieb
5.3.1 1 26127 Kugellagerfett X months see operating instructions: Auma
6 Jahre / years
AUMA ball (wenn Schmiernippel vorhanden) Kapitel / chapter 11.12
actuator
bearing grease (if lubricating nippel existing)
AUMA siehe Betriebsanleitung /
Hebelgetriebe
GF 125.3 / Kugellagerfett 1,5 kg see operating instructions: Auma
5.3.2 1 26127 X 6 Jahre / years
worm gearbox VZ 4.3 AUMA ball + 0,32 kg Kapitel / chapter 11.12
with lever bearing grease
Motor keine Lieferung von Gebr. Pfeiffer AG
5.4 1
motor not supplied by Gebr. Pfeiffer AG
Etk200800870.xls Gebl07 7 / 10
Schmierliste

no.: 200800870 checked on: 22.03.2010
1. Fül- Nach-
lung vor- schmier-
trags- handen
menge
je X =Ja je
1st. lubricant
filling quantity to
Öl Fett
Zellenradschleuse siehe Betriebsanleitung /
zum Zyklonabscheider
6.0 1 26129 see operating instructions: SMD-Fördertechnik
rotary lock
to cyclone collector Kapitel / chapter 11.13
je nach Betriebs- * langsam einpressen, bis frisches Fett aus
Wälzlager
bedingungen Dichtring austritt
6.1 2 26129 KP2K-20 X *
depending on * press slowly until fresh grease exudes hrough
rolling bearing
operating conditions the sealing
Getriebemotor siehe Betriebsanleitung /
6.2 1 26129 see operating instructions: SEW
gearmotor Kapitel / chapter 11.13
Getriebe CLP PG 220 < 25 000 h Öl überprüfen: < 3 000 h
6.2.1 1 RF 97 26129 5,1 l X
gearbox synth. Öl / oil < 5 Jahre / years check oil: < 6 Monate / months

6.2.2 1 26129 X
Etk200800870.xls Zell07 8 / 10
Schmierliste

no.: 200800870 checked on: 22.03.2010
1. Fül- Nach-
lung vor- schmier-
trags- handen
nr.
1st. lubricant
filling quantity to
Öl Fett
Schwingförderrinne siehe Betriebsanleitung /
7.0 1 26130 see operating instructions: Vib Tech
vibration trough conveyor Kapitel / chapter 11.14
Unwuchtmotor Lebensdauer geschmiert (Lagerwechselfrist beachten)
7.1 2 26130 X
out-of-balance drive motor greased for lifetime (observe the replacement interval for bearings)
Etk200800870.xls Förder09 9 / 10
Schmierliste

no.: 200800870 checked on: 22.03.2010
Anz 1. Fül- Nach-

Nr. Bezeichnung Auf- Schmierstoff Füllmenge Nachschmier- 1. Schmier- weitere Schmier- Bemerkungen
. lung vor- schmier-
trags- handen
nr.
Öl Fett
Heißgaserzeugungsanlage siehe Betriebsanleitung /
8.0 1 26131 see operating instructions: Saacke
hot gas generator Kapitel / chapter 11.15
Drehzerstäuber siehe Betriebsanleitung /
8.1 1 26131 see operating instructi Saacke
rotary cup atomizer Kapitel / chapter 11.15
Saacke Spezial
Lager der Drehzerstäuberwelle 3 - 5 cm³ ~ 1000 h
Wälzlagerfett
8.1.1 2 26131 X 12 Monate / months
bearing of rotary cup spezial Saacke (wenn Schmiernippel vorhanden)
atomizer shaft antifriction bearing grease (if lubricating nippel existing)

8.1.2 1 26131 X
Drehantrieb wartungsfrei
8.2 1 26131
turn actuator maintenance-free
Ventilator siehe Betriebsanleitung /
8.3 2 26131 see operating instructi Venta
fan Kapitel / chapter 11.15
Motor < 10 000 h siehe Betriebsanleitung /
KL3N
8.3.1 2 280S4 26131 X 8.000 h see operating instructi Siemens
motor Esso Unirex N3 < 3 Jahre / years Kapitel / chapter 11.15
Etk200800870.xls Heißgas03 10 / 10
Schmierstofftabelle
GEBR. PFEIFFER AG
Kaiserslautern Lubrication chart
Tableau de lubrifiants
Um einen störungsfreien Betrieb zu gewährleisten und eine möglichst lange Lebensdauer zu erzielen, ist eine richtige Schmierung unserer Maschinen unerläßlich. Wir
haben in der nachstehenden Tabelle Schmierstoffe aufgeführt, mit denen nach unseren Erfahrungen eine ausreichende Schmierung unserer Maschinen zu erreichen
ist, ohne daß wir eine Haftung für ihre Eignung übernehmen.
In order to ensure a trouble-free operation and to obtain a maximum life-time, a correct lubrication of our machines is inevitable. The table on the next page contains
lubricants which in our experience have proved sufficient lubrication of our machinery without taking responsibility of their qualification.
Afin d'assurer une marche impeccable et d'obtenir une endurance maxi, la machine exige une lubrification adéquate. Sur la table suivante figurent ces lubrifiants qui se
sont révéls suffisants pour nos machines selon l'expérience acquise, mais nous n'acceptons aucune responsabilité en matiére de leur utilité.
Achtung:
Bitte beachten Sie die Schmier- und Wartungsanweisungen der einzelnen Hersteller (siehe Betriebsanleitungen und Typenschilder).
Vor dem Betrieb sind die Schmierstellen und die Ölfüllungen zu überprüfen.
Nur die von dem jeweiligen Getriebehersteller freigegebenen Öle verwenden.
Attention:
Please observe the lubrication and maintenance instructions of the individual manufacturers (see operating instructions and nameplates).
Check lubrication points and oil fillings before putting the machine in operation.
Only use oil qualities specified by the individual gearbox manufacturer.
Attention:
Veuillez observer les instructions de lubrification et de maintenance de chaque fabricant (voir manuel de service et plaque de fabrication).
Avant de mettre la machine en service, il faut vérifier les points de lubrification et les niveaux d'huile.
N'utiliser que des qualités d'huile précisées par le fabricant du réducteur concerné.
Etkschtab.xls
Schmierstofftabelle department: TK CLP PG
GEBR. PFEIFFER AG made by: Prägert rev.-date: 19.03.2010

Bezeichnung nach
Schmierstoff ISO VG
designation acc. to
Lubricant DIN 51 519
Désignation selon
Lubrifiant (mm²/s /40°C)
DIN 51 502
Synthetisches Schmieröl Enersyn SG-XP 680

CLP PG 680 ISO VG 680 BERUSYNTH EP 680 - Tribol 800/680 GEARMASTER PGP 680
Aral Degol GS 680
auf Polyglykol-basis
polyglycol-based synthetic lubricating oil
huile de graissage syntétique
à base de polyglycol CLP PG 1000 ISO VG 1000 - - Tribol 800/1000 GEARMASTER PGP 1000
Aral Degol GS 1000
Bezeichnung nach
Schmierstoff ISO VG
designation acc. to
Désignation selon
DIN 51 502
Synthetisches Schmieröl CLP PG 680 ISO VG 680 Klübersynth GH 6-680 Glygoyle 680 Tivela S 680 _
auf Polyglykol-basis
polyglycol-based synthetic lubricating oil
huile de graissage syntétique
à base de polyglycol CLP PG 1000 ISO VG 1000 Klübersynth GH 6-1000 Glygoyle 1000 - _
PG-Öle nicht mischbar mit Mineralölen

Polyglycols are not mixable with mineral oils
Polyglycole n'est pas miscible avec des huiles minérale
Etkschtab.xls
Schmierstofftabelle department: TK HLP

Bezeichnung nach
Schmierstoff ISO VG
designation acc. to
Désignation selon
DIN 51 502
Hyspin ZZ 22
Hydrauliköl HLP nach Bartran 22
DIN 51 524 T2 HLP 22 ISO VG 22 Staroil NR 22 Rando HD 22 Hyspin AWS 22 Renolin B 5
Hydraulicoil acc. to Energol HLP-HM 22
Tribol 943 AW 22
Huile hydraulique selon
Hyspin ZZ 46
Bartran 46
HLP 46 ISO VG 46 Staroil NR 46 Rando HD 46 Hyspin AWS 46 Renolin B 15
Energol HLP-HM 46
Tribol 943 AW 46
Hyspin ZZ 68
Bartran 68
HLP 68 ISO VG 68 Staroil NR 68 Rando HD 68 Hyspin AWS 68 Renolin B 20
Energol HLP-HM 68
Tribol 943 AW 68
Bezeichnung nach
Schmierstoff ISO VG
designation acc. to
Désignation selon
DIN 51 502
Hydrauliköl HLP nach Tellus 22 Azolla ZS 22

DIN 51 524 T2 HLP 22 ISO VG 22 - Mobil DTE 22
Hydraulicoil acc. to Tellus S 22 Azolla AF 22
Huile hydraulique selon
Mobil DTE 25 Tellus 46 Azolla ZS 46

HLP 46 ISO VG 46 Lamora HLP 46
Mobil DTE Excel 46 Tellus S 46 Azolla AF 46
Mobil DTE 26 Tellus 68 Azolla ZS 68

HLP 68 ISO VG 68 Lamora HLP 68
Mobil DTE Excel 68 Tellus S 68 Azolla AF 68
Etkschtab.xls
Schmierstofftabelle department: TK K/KP/KPF

Bezeichnung nach
Schmierstoff
designation acc. to NLGI-Kl.
Lubricant
Désignation selon DIN 51 818
Lubrifiant
DIN 51 502
Grease L EP 3
Schmierfett Spheerol AP 3 Stabyl L 120
DIN 51 825 K3K-20 NLGI 3 High-Lub L3 Energrease LS 3 Starplex EP 3
Lubricating grease Multifak Premium 3
Olista Longtime 3 Lagermeister XXL
Graisses lubrifiantes
K/KP/KPF Longtime PD 2
Energrease LS-EP 2 Multifak EP 2 Lagermeister EP 2
KP2K-20 NLGI 2 High-Lub LT 2 EP Spheerol EPL 2
Aralub 4034 Starplex EP 2 Lagermeister XXL
Tribol 4020/220-2
LMX Grease
Energrease LC 2
KP2N-20 NLGI 2 Beruplex CS 2 EP Starplex EP 2 Longtime PD 2 Lagermeister XXL
Aralub 4034
Tribol 4020/220-2
KPF2K-20
Olistamoly 2
mit / with / avec NLGI 2 High-Lub FA 40 MO - Molytex EP 2 Stabyl L-TS MO
Molub-Alloy860/460-2ES
MoS2
Etkschtab.xls
Schmierstofftabelle department: TK K/KP/KPF

Bezeichnung nach
Schmierstoff
designation acc. to NLGI-Kl.
Lubricant
Désignation selon DIN 51 818
Lubrifiant
DIN 51 502
Schmierfett
DIN 51 825 K3K-20 NLGI 3 Centoplex 3 Unirex N 3 Alvania RL3 Multis 3
Lubricating grease
Graisses lubrifiantes
K/KP/KPF
Centoplex 2 EP Lical EP 2
KP2K-20 NLGI 2 Mobilux EP 2 Alvania EP(LF)2
Klüberplex BEM 41-132 Multis EP 2
Mobilith SHC 220; Albida EP2

KP2N-20 NLGI 2 Klüberplex BEM 41-132 Copal EP 2
Mobilgrease XHP 222 Albida HD2
KPF2K-20
Mobilith Multis MS 2
mit / with / avec NLGI 2 Klüberlub BE 41-1501 Albida HDX2
SHC 1000 Special Copal MS 2
MoS2
Etkschtab.xls
order no.: Auftrags-Nr.: 26122
GEBR. PFEIFFER AG Checkliste Mahlwalzenlagerung (Erstbefüllung) no.: Hauptauftrags-Nr.: 200800870
Kaiserslautern
Checklist for grinding roller bearing system (first oil filling)
mill: Mühle: MPS 5000 B
client / project: Kunde / Projekt: BMCI Asiut
HINWEIS: Ölstandskontrolle monatlich - Ölprobe alle 3 Monate, Beurteilung und Freigabe durch den Ölhersteller
NOTE: Oil level to be checked every month - oil sample to be taken every 3 months, assessment and release by lubricant manufacturer
Mahlwalze
Ölstandskontrolle magn. Verschlussschrauben Ölprobe gezogen
Prüf- Betriebs- nachgefüllte Öl- gefundene Partikel Ergebnis Name
Maßnahme Bemerkungen
datum stunden OK Menge Qualität OK Menge Auffällig ja Viskosität Fe PQ Prüfer
(relativ große P.) 100°C
oil level control magnetic plugs oil sample taken
grinding
name of
roller
date of operating oil re-fill particles found result
done
action remarks control
control hours OK quantity oil type OK quantity remarks on viscosity Fe PQ
staff
coarse particles 100°C
– h X l – X g – X mm²/s mg/kg –
Erstbefüllung 1
2
first oil filling
3
Inbetriebnahme 1
2
commissioning
3
Erster Ölwechsel (nach 50 h) 1

2
first oil change (after 50 h)
3
Kontrolle / control 1
nach 4 Wochen 2
after 4 weeks 3
nach weiteren 4 Wochen 2
after 4 more weeks 3
Checkliste Walzen.xls Tabelle1 1/2

GEBR. PFEIFFER AG Checkliste Mahlwalzenlagerung (Erstbefüllung) no.: Hauptauftrags-Nr.: 200800870
Kaiserslautern
Checklist for grinding roller bearing system (first oil filling)
Mahlwalze
grinding
name of
roller
done
staff

GEBR. PFEIFFER AG Checkliste Mahlwalzenlagerung (Ölwechsel) no.: Hauptauftrags-Nr.: 200800870
Kaiserslautern
Checklist for grinding roller bearing system (oil change)
Mahlwalze
grinding
name of
roller
done
staff
Ölwechsel 1
2
oil change
3
nach 4 Wochen 2
after 4 weeks 3
nach 4 Wochen 2
after 4 weeks 3

GEBR. PFEIFFER AG Checkliste Mahlwalzenlagerung (Ölwechsel) no.: Hauptauftrags-Nr.: 200800870
Kaiserslautern
Checklist for grinding roller bearing system (oil change)
Mahlwalze
grinding
name of
roller
done
staff

GEBR. PFEIFFER AG Checkliste Mahlwalzenlagerung (Lagerwechsel) no.: Hauptauftrags-Nr.: 200800870
Kaiserslautern
Checklist for grinding roller bearing system (bearing change)
Mahlwalze
grinding
name of
roller
done
staff
Lagerwechsel 1
2
bearing change
3
Erster Ölwechsel (nach 50 h) 1

2
first oil change (after 50 h)
3
nach 4 Wochen 2
after 4 weeks 3
nach 4 Wochen 2
after 4 weeks 3

GEBR. PFEIFFER AG Checkliste Mahlwalzenlagerung (Lagerwechsel) no.: Hauptauftrags-Nr.: 200800870
Kaiserslautern
Checklist for grinding roller bearing system (bearing change)
Mahlwalze
grinding
name of
roller
done
staff

8.4 Repair
Repair works must be carried out on shut-down machines only. Ensure that the
machine cannot be switched on unintentionally.
Repair works must be carried out by maintenance personnel assigned to the job
(refer to chapter 2.4). Beside standard repair works special works are required
which demand further specific knowledge of the machine.
We recommend therefore to have these repair works carried out by one of our
qualified supervisors.
Should these repair works be carried out without our experts, we cannot be held
liable for these works nor for possible consequential damages.
Repair works occurring within the guarantee period must be carried out by our
qualified supervisors or with our written approval.
Should repair works be necessary which are mentioned neither in the following
chapters nor in the documents on the relevant plant components (chapter 11)
contact GEBR. PFEIFFER AG.
All parts required for repair works, such as lifting gear, lifting aids, fastening parts
etc., must be checked for damages and wear before use. Damaged or worn parts
must not be used any longer and must be replaced by new original parts.
If repair works are to be carried out for which the existing platforms are not
sufficient, suitable working platforms (e.g. lifting platforms) or scaffolds must be used
in compliance with the local regulations for accident prevention.
Several parts are provided with threads for eye bolts for transport and erection
purposes. These threads are sealed with hexagon head bolts or set screws. After
erection remove the eye bolts and seal the threads to protect eye bolts and set
screws from wear.
Caution!
Any loose screws may cause damage on the machine.
Replace any loose self-locking nuts with new ones.
Warning!
A falling grinding roller may cause heavy injuries or casualty.
Do not enter the grinding area while the grinding rollers are lifted.
ge0800870-84.doc Page 1 / 48
Weights
These are the weights to be considered for repair works on the plant:
- mill gearbox (without oil filling) 105,000 kg
- grinding bowl (without grinding plate) 71,000 kg
- grinding plate segment I: 595 kg

grinding plate segment II: 171 kg
- grinding roller, complete 47,000 kg
- pressure frame 32,000 kg
- classifier, complete 81,000 kg
- outlet duct with bearing and

separating wheel 36,500 kg
- classifier top part without outlet duct,

with internals 21,500 kg
- classifier top part with outlet duct,

bearing, and separating wheel,
with internals 58,000 kg
- classifier bottom part with

internals 23,000 kg
- rotary lock 14,200 kg
For further details of the individual weights, see spare parts lists (in chapter 9) and
documents on the relevant plant components (chapter 11).
Drawing reference
The following chapters on repair include references to various drawings. These

drawings are enclosed in the annex of chapter 8, the drawings of spare parts are
included in chapter 9.
ge0800870-84.doc Page 2 / 48
8.4.1 Lifting of the classifier
Observe basic safety instructions contained in chapter 2 and the instructions in

chapter 8.4.
Warning!
casualty.
unintendedly.
Caution!
Important
The weight indicated and/or maximum rope load will be increased
by the weight of the equipment added/modified on the site (e.g.
insulation, additional platforms, extra lining). These must absolutely
be observed.
Warning!
The falling classifier may cause heavy injuries or casualty.
If the weight is increased or if the wall thickness is reduced due to
wear, it is no longer allowed to lift the complete classifier. The
maximum mass to be lifted must be recalculated.
Warning!
injuries.
unintendedly. Also make sure that any power lines are off.
Remove the electric connection cable of the classifier drive.
Disassemble lubrication ductings of the central lubrication unit (items 290) between
classifier and platform.
Remove the section of the ducting on the classifier outlet duct.
Important
Proceed to chapter 8.4.1.3 for instructions if only the outlet duct and
the separating wheel need to be removed.
Remove the infeed chute on the material inlet of the classifier top part.
Important
If the complete classifier has to be lifted, continue with chapter
8.4.1.2.
ge0800870-84.doc Page 3 / 48
8.4.1.1 Lifting of the classifier top part
Important
The item numbers refer to the spare parts drawings of the SLS
classifier in chapter 9.
Either remove the top part of the classifier (item 150) together with the outlet duct
(item 185) or lift off classifier top part separately after removing the outlet duct (refer
to chapter 8.4.1.3).
Open the door to the classifier top part (item 151).
Provide a suitable scaffold allowing access to the classifier top part.
Loosen the screw connections (item 120) between louver and grit cone.
Loosen screw connections (items 103 and 106) between classifier top part and
classifier bottom part.
Warning!
Do not suspend the outlet duct from the ribs (item 176).
Use suspension eyes (item 171) to suspend the classifier top part together with the
outlet duct and lift it off or else remove outlet duct first, then suspend classifier top
part from the flange and lift it off.
Caution!
When lifting the classifier top part by means of ropes, chains or
rods, these may exert pressure on the gearbox and motor and thus
cause damage to them.
If this cannot be avoided, the gearbox and motor must be removed
before as described in chapter 8.4.15.
Set down the classifier top part in a suitable place. Make sure the top part is not put
down onto the louver (item 118). If necessary, put shims underneath the top part
flange.
For refitting the classifier top part, proceed in reverse order.
Before placing the classifier top part onto the classifier bottom part, glue a new
sealing cord (item 104) onto the flange of the classifier bottom part.
ge0800870-84.doc Page 4 / 48
8.4.1.2 Lifting of the complete classifier
Important
The item numbers refer to the spare parts drawings of the MPS mill
or SLS classifier in chapter 9.
The classifier can be removed either completely or in two steps, i.e. first the
classifier top part is lifted off as described in chapter 8.4.1.1, and then the classifier
bottom part.
Loosen the fastening screws of the central fall pipe (SLS item 121.1) and pull the
latter into the grit cone (SLS item 121) by means of rope winches or chain hoists.
Remove the differential pressure measuring line (MPS item 750) at the transition to
the classifier.
Loosen the low pressure hoses (MPS item 924) from the ring mains of the water
cooling system for the torque support of pressure frame (MPS item 900).
Loosen the screw connections (MPS items 722-724) between mill and classifier
bottom part.
Warning!
Do not suspend the classifier from the ribs (item 176) welded onto
the classifier outlet duct.
Suspend the classifier bottom part from the flange and lift it up or lift up the complete
classifier, respectively, and put it down where appropriate. For this purpose, use the
suspension eyes (SLS item 171).
Caution!
Fasten ropes, chains or rods in such a way that no pressure is
applied onto the gear and/or motor. Otherwise these may be
damaged.
If this is not possible, remove the gear and motor first (see chapter
8.4.15).
Caution!
By putting the classifier onto the grit cone, the latter will be
damaged.
Therefore, when putting down the classifier, place appropriate
shims under the classifier flange.
For refitting the classifier, proceed in reverse order.
Before placing the classifier bottom part onto the mill, it might be necessary to glue a
new sealing cord (MPS item 721) onto the mill flange.
ge0800870-84.doc Page 5 / 48
8.4.1.3 Lifting of the classifier outlet duct
Important
The item numbers refer to the spare parts drawings of the SLS
classifier in chapter 9.
Loosen the screws (item 187) between the classifier outlet duct and classifier top
part.
Lift off the classifier outlet duct (item 185) with bearing (item 200) and separating
wheel (items 160-169), using the suspension eyes (item 171).
Caution!
Fasten ropes, chains or rods in such a way that no pressure is
applied onto the gear and motor so that these do not get damaged.
If this is not possible, remove the gear and motor first (see chapter
8.4.15).
Put down the classifier outlet duct where appropriate.
Caution!
By putting the classifier outlet duct onto the separating wheel
(items 160-169), the latter will be damaged.
Do not put the classifier outlet duct onto the separating wheel.
Therefore, when putting down the classifier outlet duct, place
appropriate shims under its flange.
For refitting the classifier outlet duct, proceed in reverse order.
Before placing the classifier outlet duct onto the classifier top part, stick a new
sealing cord (item 188) onto the classifier top part.
ge0800870-84.doc Page 6 / 48
8.4.2 Removal and mounting of grinding rollers
The removal and mounting of the grinding rollers will be performed by means of the
Lift-and-Swing System shown in the drawing "Lift-and-Swing System" (see chapter 8
- Annex).
Important
The item numbers 200 to 999 refer to the spare parts drawings of
the MPS mill in chapter 9.
Important
The SLS item numbers xxx refer to the spare parts drawing of the
SLS classifier in chapter 9.
A suitable working platform must be available for the removal of the grinding rollers.
Observe the swing radii of the maintenance door and the grinding roller!
Observe the basic safety instructions provided in chapter 2 and the instructions in
chapter 8.4.
Important
For removing the grinding rollers make sure they are positioned on
the grinding plate at an angle of 15° + 0.5°.
If the angle is wider, lift the grinding rollers briefly with the tension
hydraulics causing them to swing to the inside. After lowering the
grinding rollers, get them to the right angle, using the maintenance
drive.
Warning!
casualty.
unintendedly.
Caution!
Warning!
Lack of oxygen or the presence of toxic kiln gases may cause
unconsciousness.
ge0800870-84.doc Page 7 / 48
Warning!
Falling from a height may cause heavy injuries or casualty.
Use a harness and/or enlarge the firmly installed floor by an
appropriate working platform.
Warning!
A tilting grinding roller may squeeze a body and cause heavy
Observe the tightening torques specified in the drawings.
Open the maintenance door and swing it aside.
Remove the segments of the lining of the air guide cone (item 223) from around the
door as well as the detachable segment of the nozzle ring.
Remove the parts of the water injection system (item 735) from the grinding zone.
Loosen the covers (item 866) from the pressure yokes (item 360) so that the
grinding roller stop parts (items 865-877) hang freely.
Dismantle and remove the three seal air ducts (item 601) from the grinding rollers.
Caution!
Any dust contained in the seal air may cause a bearing damage.
Cover the seal air openings to keep dust from entering.
Fasten the covers (item 9) to the pressure yokes (item 360).
Open the door to the grit cone (SLS item 121.4).
Mount an appropriate scaffold for accessing the grit cone (SLS item 121) in a way
that the hub locking component of the classifier bearing (SLS item 127) can be
reached.
Replace screw plug (item 83) with a lifting eye bolt (item 82).
Suspend a rope winch or chain hoist from these lifting eye bolts.
Loosen the fastening screws of the central fall pipe (SLS item 121.1).
Then pull up the fall pipe into the grit cone with a rope winch or chain hoist and
fasten the fall pipe onto the grit cone by means of locking plates (item 85).
Suspend a rope winch or chain hoist between the suspension eye (item 32) of the
grit cone and the lifting eye bolt of the sinkable central column (item 243).
Remove the manhole lid in the cover hood (item 240).
ge0800870-84.doc Page 8 / 48
Remove the fastening screws from the sinkable central column, pull the central
column out of the cover hood (item 240) with a rope winch or chain hoist and secure
the central column (item 243) with the same fastening screws.
Mount the three supporting arms (item 4) with the jibs (item 5) on the central column
as follows:
Option no. 1:
- put the three supporting arms with the jibs down onto the grinding bowl and
fasten them with the screws (item 56) onto the central column (item 243),
- tighten the screws (item 56) only slightly,
- pull up the three supporting arms with a rope winches or a chain hoists and
fasten them with screws (item 46) onto the cover of the central column,
- then clamp the three supporting arms by means of the screws (item 56).
Option no. 2:
- lift the first supporting arm with two jibs by means of the rope winch or chain hoist
and fasten it to the central column with the screw (item 46),
- lift the second supporting arm and fasten it to the central column,
- when the third supporting arm is lifted, clamp the three supporting arms by
means of the screws (item 56).
Mount the bracket (item 6) to the pressure yoke.
Warning!
Observe an approximate 10 mm clearance between the brackets
and supporting arms to avoid any inadmissible bending load.
Important
Slightly loosen the screws (item 56) to adjust the height of the
supporting arms by means of the screws (item 46) and to adjust
the supporting arms by turning.
Use the cotter bolts (item 7) to connect the brackets with the supporting arms.
Important
Slightly loosen the screws (item 53) to adjust the length of the
supporting arms by shifting the jibs (item 5). The brackets can be
aligned after loosening the screws (item 61).
ge0800870-84.doc Page 9 / 48
Warning!
Use wooden wedges to keep the grinding rollers from rolling on the
grinding track.
Remove the covers of the three openings in the classifier flange and screw the three
lifting eye bolts (item 45) into the pressure frame.
Remove the six connecting straps (item 862) between grinding rollers and pressure
frame.
Warning!
The falling pressure frame may cause heavy injuries or casualty.
Do not enter the mill until the raised pressure frame is locked
mechanically.
Raise the pressure frame with the tensioning hydraulics and secure it with the three
bolts (item 15). Fasten the bolts by means of screws (item 43). Then switch off the
hydraulic unit.
Important
For raising and lowering of the pressure frame see operating
description of the tensioning hydraulics (Operating instructions
"Hydraulic unit - Grinding roller suspension system" in chapter 11).
Remove the six rollers (item 712) from the pressure yokes.
Important
If the roller sockets (item 710 or 711) are removed from the
pressure frame (item 400) or from the pressure yoke (item 360),
the fitting position of the roller sockets must be written down before
they are removed (also refer to drawing “Grinding rollers –
arrangement drawing” in chapter 8 (Annex).
Mount the Lift-and-Swing device (items 1 - 3) on the mill housing exterior. Proceed
as follows:
- remove the torque support of the pressure frame (item 900) in the pivoting area
of the grinding roller as described in chapter 8.4.10, which is necessary for
mounting and operating the Lift-and-Swing System,
- put the Lift-and-Swing column onto the console of the mill housing and hook the
bottom flange of the Lift-and-Swing device onto the supporting stand (items 10),
Caution!
When the lifting eye bolt breaks, the Lift-and-Swing device may
start swinging in an uncontrolled way, thus causing injuries and
damaging parts of the machine.
Make sure a high tensile lifting eye bolt (recognizable by its
octagonal shape) is screwed into the central column.
ge0800870-84.doc Page 10 / 48
- suspend a rope winch or chain hoist between the Lift-and-Swing device and the
lifting eye bolt (item 244.6) in the sinkable central column,
- pull over the Lift-and-Swing column with a rope winch or chain hoist and fasten it
with the screws (items 51 and 79),
- then remove the hook and rope winch or chain hoist.
Connect the hydraulic unit (item 20).
Caution!
As a result of a faulty connection of the hose pipes, the machine
may be damaged when actuating the hydraulic unit and persons
may be injured.
Therefore make sure the hydraulic hose pipes (items 28 and 29) to
the hydraulic cylinder (item 21) and hydraulic rotary actuator (item
22) are connected correctly.
Important
The connections on the unit are fitted with quick-action couplings,
i.e. the hydraulic oil remains in the hoses when these are
disconnected and the pressure is kept up.
Swing the supporting foot (item 3) into the mill.
For removing the grinding rollers, use the maintenance drive to position them
exactly above the supporting foot.
Important
For operating the maintenance drive, see operating instructions of
the gearbox supplier in chapter 11.
Use the two turnbuckles (items 40, 41 and 42) and the bolts (item 12) with the spring
cotters (item 37) and the screw (item 49) to fasten the grinding roller to the Lift-and-
Swing column. Fill the distance to the screw with the compensating plates (item 77)
so that after tightening the screw the pressure yoke and the head of the screw fit
tightly.
Warning!
The falling grinding roller may cause heavy injuries or casualty.
For locking the bolts (item 12), insert the spring cotters (item 37)
into the bores of the bolts.
Pull out the cotter bolts (item 7).
Raise the grinding roller by means of the hydraulic cylinder by activating the relevant
valve at the hydraulic unit (see operating instructions "Hydraulic unit - Grinding roller
suspension system" in chapter 11).
ge0800870-84.doc Page 11 / 48
Warning!
The falling grinding roller may cause heavy injuries or casualty.
When the Lift-and-Swing column is raised, lock it with the locking
bolt (item 14) and spring cotters (item 34) before swinging the
grinding roller.
Important
To avoid unnecessary friction, ensure that the locking bolt does not
fit tight. The washer (item 19) must be placed underneath.
If necessary, remove the jibs (item 5) before swinging out the grinding roller.
Swing the grinding roller out of the mill housing by means of the rotary actuator by
activating the relevant valve at the hydraulic unit.
Important
The rotary actuator is fitted with shock absorption in limit position
which is set at the manufacturer’s works. (For details on the rotary
actuator, see separate operating instructions in chapter 11).
Important
For activating the Lift-and-Swing device, lubricate it at the
lubrication points indicated in the drawing.
For handling the grinding rollers, use the hooks on the sides of the pressure yoke.
Important
The lining of the pressure yoke can be removed around the hooks
to facilitate the fastening of the ropes.
When the grinding roller is suspended from the crane, loosen the turnbuckles by
pulling out the bolt (item 12) from the pressure yoke and then loosen the screw (item
49) and lift up the grinding roller.
For mounting the grinding rollers by means of the Lift-and-Swing device and
subsequently removing the parts of the Lift-and-Swing device, proceed in reverse
order.
The grinding rollers must be placed onto the supporting foot (item 3) at an angle of
15°.
Important
Make sure to suspend the rollers from the crane at 15° already.
The jibs (item 5) removed during disassembly must be fitted back into their original
position to make sure the rollers are refitted in their original position during assembly
(which is important for lowering the pressure frame).
Refit the roller sockets (items 710 and 711) into the position they were in before the
removal of the grinding rollers.
ge0800870-84.doc Page 12 / 48
Important
When mounting the rollers and roller sockets (items 710 to 712),
also observe drawing “Grinding rollers – arrangement drawing” in
chapter 8 (Annex).
When lowering the pressure frame, ensure that the grinding roller stop parts (items
865-877) do not get jammed at the pressure yokes (item 360).
When lowering the pressure frame, ensure that the rollers (item 712) are fully
inserted in the sockets of the pressure frame.
After removal of the Lift-and-Swing device, any threads in the housing, pressure
frame and pressure yoke used for mounting individual parts must be closed with
screws to protect them from wear.
After removal of the Lift-and-Swing device, grease or oil the Lift-and-Swing column
and ensure that all parts of the Lift-and-Swing device are stored in a corrosion-proof
place.
Important
The grinding rollers can also be removed by lifting them up from
above the mill after having dismantled the classifier. For this
purpose, support the grinding rollers by means of the sinkable
central column as described above.
ge0800870-84.doc Page 13 / 48
8.4.3 Replacement of wear segments of the grinding rollers
Important
Refer to spare parts drawings of the MPS mill in chapter 9, item
301.
chapter 8.4.
For replacement of the wear segments, remove the grinding rollers as described in
chapter 8.4.2.
Put down the grinding rollers with the pressure yokes (item 360) facing upwards,
using a suitable substructure.
Warning!
A falling wear segment may squeeze parts of the body. The wear
segment to be removed must be secured such (e.g. by putting a
chain around) that it cannot fall out after loosening the clamping
element.
Loosen the studs (item 303) from the secured wear segment.
Remove the clamping bow(s) (item 302) holding this wear segment.
Important
The clamping bows are provided with threaded holes for screwing
in eye bolts. Each threaded hole is closed with a threaded pin to
protect it against wear and contamination. Put the threaded pins
back in after repair work is completed.
Screw an eye bolt into the side of the wear segment and remove the wear segment
after taking away the securing device.
Then proceed with the other wear segments in the same way.
Before fitting any wear segments, check the contact surface on the roller body
(bearing bushing, item 320). If it is not in perfect condition, remachine it.
Prior to fitting the new wear segments, also check whether the edges of the contact
surfaces are rounded or beveled to prevent pressure from being caused by the
edges.
Divide the bearing bushing (item 320) into 12 equal sections along the
circumference, starting from the center of one carrier plate, and mark (mounting
aid).
Place the first wear segment centrically above one of the carrier plates on the
retainer ring (item 304) and secure it the way it is done when removing it.
ge0800870-84.doc Page 14 / 48
Press the wear segment with the help of a pressing device or a hydraulic pump
firmly on the grinding roller body until the clamp bow(s) is/are placed and the studs
are tightened with a torque wrench.
Use a feeler gauge after mounting each wear segment to check if it fits properly all
around the bearing bushing. Maximum permissible gap: 0.05 mm.
Also check the fit along the lateral contact surfaces for the retainer ring (item 304)
and for the clamping bows (item 302). Maximum permissible gap: 0.1 mm.
Caution!
Any non-observance of the specified tolerances may cause
damage to the equipment and result in a plant failure.
Ensure a proper fit!
Important
Should one of these requirements not be met, remachine the
relevant part. This is done by grinding off the segment with a
portable hand grinder. For emergency repair the fit of the wear
segments can be improved by applying Diamant Multi Metall (=
two-component metal putty) to the bearing bushing.
Fit the clamping bow(s) (item 302).
Mount the studs (item 303) with the screw protection (item 305) and tighten the nuts
with a torque wrench.
Important
For tightening torque, see table "Tightening torques for screws" in
chapter 8.2.3.
When fastening the wear segments, ensure that the relevant wear segment is not
lifted from the contact surface by tightening the nut. If this is the case, remachine the
lateral contact surface of the wear segment.
Mount the second wear segment centrically above the second carrier plate
(displaced by 180° to the first wear segment) and fasten it with the studs.
Then fit the other wear segments in the remaining spaces, proceeding either to the
left or to the right. Make sure they fit tight on the cams between the contact surfaces
of the wear segments.
Caution!
When fitting the last segment by forcing it into its place without
leaving a gap, heavy damages may be caused on the wear
segment and roller body. A gap must be left between the last and
first wear segments.
ge0800870-84.doc Page 15 / 48
Therefore when fitting the last segment, leave a gap of 0.5 mm to 2 mm between the
cams of the wear segments. The gaps around the circumference will thus add up to
a value of a minimum 1.0 mm and a maximum 4.0 mm.
Important
When fitting the last segment, it might be necessary to regrind the
cams at the contact surfaces of the related wear segments to
ensure snug fit of the last segment.
Caution!
If the screws are not tightened correctly, the wear segments may
loosen.
Retighten the hexagon nuts of the studs with a torque wrench after
about 24 to 36 operating hours.
ge0800870-84.doc Page 16 / 48
8.4.4 Replacement of grinding plate segments
The replacement of the grinding plate segments (partial segments I + II, items 201
and 201.1) is carried out with the help of the Lift-and-Swing System shown on the
drawing "Removal device for grinding plate segments" (see chapter 8, Annex).
Important
The item numbers 200 to 299 refer to the spare parts drawing MPS
- group grinding bowl in chapter 9.
chapter 8.4.
Remove the grinding rollers as described in chapter 8.4.2.
Then fasten the work arm (item 1) to the Lift-and-Swing device.
Loosen the hexagon nuts of the clamp screws (item 204.3) and remove the clamp
pieces (item 203).
Start removing the grinding plate segments with an inner one (partial segment I).
Important
During the grinding process, material enters the spaces between
the individual grinding plate segments. Therefore, clear these
spaces of the material compressed between the segments before
removing the first grinding plate segment.
After removing the first grinding plate segment, place the round sling (item 2) around
it.
Lift up the grinding plate segment with the help of the hydraulic cylinder by activating
the related valve on the hydraulic unit (see operating instructions for the hydraulic
unit in chapter 11).
Warning!
A falling grinding plate segment may cause heavy injuries or
casualty.
When the lift-and-swing column is raised, lock it with the locking
bolt and spring cotters before swinging the segment.
Important
To avoid unnecessary friction, the locking bolt must not bear on the
guide.
ge0800870-84.doc Page 17 / 48
Swing the grinding plate segment out of the mill housing with the help of the
hydraulic rotary actuator by operating the related valve on the hydraulic unit.
Warning!
By exceeding the maximum admissible load of the platform, this
may collapse.
Never put several grinding plate segments on the platform
simultaneously.
Lower the grinding plate segment onto the platform by retracting the hydraulic
cylinder and carry the segment away.
Then remove the other grinding plate segments.
Before mounting the grinding plate segments, carefully check the contact surface of
the grinding bowl. If it is no longer in perfect condition, remachine it.
Before mounting the grinding plate segments, also check whether the edges of the
contact surfaces of the cast cams are rounded or beveled so that no pressure is
exerted by the edges on the contact surface of the grinding bowl.
Swing the first grinding plate segment into the mill, using the Lift-and-Swing device,
and install the segment.
When mounting the grinding plate segments, ensure that the cast cams of each
small segment (partial segment II) fit properly. Also ensure that all segments are
well set in the grinding bowl.
Check the seat of each grinding plate segment with a feeler gauge. Maximum gap
width: 0.05 mm.
Caution!
Any non-observance of the specified tolerances may cause
damage to the equipment and result in a plant failure.
Ensure a proper fit!
Important
If any clearance is exceeded, it is necessary to remachine the
contact surfaces. This is done by grinding the segment with a hand
grinder. For emergency repair the fit of the grinding plate segments
can be improved by applying Diamant Multi Metall (= two-
component metal putty) to the bearing surface of the grinding bowl.
After inserting three segments each (one large inner segment and two smaller outer
ones), fit the clamp pieces (item 203) and tighten the hexagon nuts of the clamp
screws (item 204.3) with a torque wrench.
ge0800870-84.doc Page 18 / 48
Important
For tightening torque, see table "Tightening torques for screws" in
chapter 8.2.3.
Then mount the other grinding plate segments and fasten them with the clamp
pieces.
The grinding plate segments must be wedged laterally against the adjacent
segments with compensation plates (item 201.2).
Then remove the work arm from the Lift-and-Swing device.
Caution!
If the clamp screws are not tightened correctly, the grinding plate
segments may loosen.
Retighten the hexagon nuts of the clamp screws with the torque
wrench after about 24 to 36 operating hours.
ge0800870-84.doc Page 19 / 48
8.4.5 Replacement of liner plates
Important
Refer to spare parts drawings of the MPS mill in chapter 9, items
701, 702, 706, and 707.
Replacement of liner plates is carried out through the erection openings in the
classifier flange.
For replacement of liner plates, suitable working platforms must be provided.
Observe the fundamental safety instructions laid down in chapter 2 and the
instructions laid down in chapter 8.4.
Warning!
casualty.
unintendedly.
Caution!
Relieve pressure from hydraulic system.
Important
For the description of how to relieve pressure from the hydraulic
system, refer to operating instructions of hydraulic unit for grinding
roller suspension in chapter 11.
Open the upper door to the pull rod housing.
Remove the erection lids from the classifier flange.
Screw an eye bolt into the top of the liner plate of housing (item 702) and suspend
liner plate from a rope winch or chain hoist.
Remove the front row (as seen from the door) of the fastening screws of the liner
plate of housing (stud, item 702.1).
As to the back row of fastening screws, loosen the nuts (item 702.2), but leave the
studs (item 702.1) in place.
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Pull out the shims (item 703) to the side. (The back row of through holes in the
shims are designed as slots.)
Then remove the studs (item 702.1).
Remove the worn liner plate of housing (item 702) through the erection opening in
the classifier flange by means of the rope winch or chain hoist.
Completely remove the torque support of pressure frame (item 900) as described in
chapter 8.4.10.
After having removed the torque support of pressure frame, the liner plate of
housing (item 701) can be replaced as well.
Remove the lifting guide (item 704) with the shims (item 705).
Screw an eye bolt into the liner plate of housing (item 701) and the suspend liner
plate from a rope winch or chain hoist.
Loosen the two fastening screws (item 701.2) and remove the shims (item 708).
Then remove the liner plate through the erection opening in the classifier flange with
the rope winch or chain hoist.
Screw eye bolts into the sides of the liner plates of pressure frame (items 706 and
707) and suspend the liner plates one by one from a rope winch or chain hoist.
Remove the fastening screws of the liner plates of pressure frame (items 706.1,
707.1) inside the pressure frame and remove the worn liner plates of pressure frame
(items 706, 707) through the erection openings in the classifier flange.
Fit the new liner plates of pressure frame (items 706 and 707) and firmly tighten the
screws.
Fit the new liner plate of housing (item 701) with shims (item 708).
Fit the lifting guide (item 704) with the shims (item 705).
Mount the torque support of pressure frame (item 900).
Mount the new liner plate of housing (item 702) and at first fasten it with the back
row of studs (item 702.1) only.
Adjust the gap between the liner plates indicated in the spare parts drawing by
means of the shims (item 703). For this, laterally insert the shims between the liner
plate and housing. (Shims are included in the scope of supply in various
thicknesses.)
Important
See table "Gap and wear measurement – pressure frame stop” in
chapter 8.2.3.
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Screw in the front row of studs (item 702.1) and firmly tighten all nuts (item 702.2).
Important
For tightening torques, see table "Tightening torques for screws" in
chapter 8.2.3.
Remove any eye bolts and close threads with screws provided in order to protect
threads against wear.
Close the door to the pull rod housing and mount the erection lids on the classifier
flange.
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8.4.6 Removal of a hydraulic cylinder of the tension system
Important
Refer to spare parts drawings of MPS mill in chapter 9, item 550.
Warning!
casualty.
unintendedly.
Warning!
The hydraulic unit of the tension system is under pressure which
may be as much as 250 bar! Oil ejecting from the unit may cause
heavy injuries.
Relieve pressure before doing any maintenance work.
Important
Caution!
For removing a hydraulic cylinder completely, first drain the oil from the hydraulic
cylinder.
Remove the connecting cable to the linear displacement measuring system on the
hydraulic cylinder.
Suspend the hydraulic cylinder from two rope winches or chain hoists.
Remove the bolt of the tension system (item 541) as shown in the drawing "Fitting of
tension cylinder bearing system" (see chapter 8 - annex).
For removing the hydraulic cylinder, take down the hoses and loosen the sleeve
(items 535 and 537).
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When refitting the hydraulic cylinder, fill the articulation bearing with new grease.
Important
For the lubricant quantity and quality to be used, refer to our
lubrication list in chapter 8.3.
After refitting, vent the hydraulic cylinder and the ducting. When doing so, the
hydraulic cylinder must be extended into position “PRE-STROKE”.
Important
The rod end of the hydraulic cylinder, the pressure ducting “A”
(connection via hose item 567), the suction ducting “B”, and the
pressure ductings (for lifting) “B1”, “B2”, “B3” (connection via hose
item 568) must be filled with hydraulic oil completely. The cushion
of air remaining on the opposite side, i.e. bottom end of the
hydraulic cylinder, is maintained on purpose and serves for
cushioning the pressure peaks during operation.
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8.4.7 Repair of the oil pressure ducting to go with the tension system of the MPS mill
Warning!
casualty.
unintendedly.
Warning!
The hydraulic unit of the tension system is under pressure which
may be as much as 250 bar! Oil ejecting from the unit may cause
heavy injuries.
Relieve pressure before doing any maintenance work.
Important
Caution!
When separating any ductings or removing any hydraulic hoses, collect the
hydraulic oil in an appropriate receptacle.
Caution!
Any contaminations in the hydraulic unit may cause damage to the
cylinders and result in a plant failure.
After the repair and before restarting, rinse the ducting system.
For rinsing, proceed as shown on the drawing “Rinsing device” (chapter 8 – annex).
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8.4.8 Replacement of roller bearings and radial shaft sealing rings of the grinding rollers
Important
Refer to spare parts drawings of MPS mill in chapter 9, items 341,
342, 331.
8.4.8.1 Preparatory work
chapter 8.4.
Put down the grinding rollers with pressure yokes (item 360) facing upwards and
shim them as appropriate.
Remove the pressure yoke (item 360) as described in chapter 8.4.9.
Caution!
If not tightened correctly, screws may loosen and cause damage to
the grinding roller.
When assembling the grinding roller, any screws must be tightened
with a torque wrench.
Important
For tightening torques, refer to table “Tightening torques for screws”
in chapter 8.2.3.
8.4.8.2 Removal of radial shaft sealing rings
Preparatory work to be carried out as described in chapter 8.4.8.1.
First of all loosen the screws (item 353.1) of the closed bearing lid (item 353) in
order not to shift the roller bearings when removing the open bearing lid (item 321).
For this, loosen one screw (item 353.1) after the other and retighten them manually.
Then remove the inner seal air sealing ring (item 322) and open bearing lid (item
321) with the radial shaft sealing rings (item 331).
Remove the radial shaft sealing rings from the open bearing lid.
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8.4.8.3 Fitting of radial shaft sealing rings
Before fitting the radial shaft sealing rings, check the surface of the wear bushing
(item 330). If it is not OK, the wear bushing must be replaced as well.
Mount the first shaft sealing ring (item 331) in the open bearing lid (item 321)
according to drawing and glue by applying one layer of anaerobic adhesive on the
bottom and on the outside.
Remove excessive adhesive. Make sure there is no adhesive on the sealing lip!
Leave to harden for several hours.
Before mounting the open bearing lid, check the fit of the roller bearings. Make sure
the front surface of the cylindrical roller bearing (item 342) is flush with the
supporting surface of the open bearing lid (item 321).
Insert new O-ring (item 333) into the groove.
Grease the lips of the radial shaft sealing ring (item 331) and the bevel of the wear
bushing (item 330).
Important
For the grease quality to be used, refer to our lubrication list in
chapter 8.3.
Slide the open bearing lid (item 321) with the first radial shaft sealing ring over the
greased wear bushing (item 330), align it on the bearing bushing, and tighten the
screws (item 321.1) with the required torque.
Tighten screws (item 353.1) on the closed bearing lid (item 353) to the required
torque.
Caution!
If the fitting is not correct, the grinding roller will leak oil which may
result in a bearing damage.
The bearing lid (item 353) must not sit tightly. A gap must remain.
Carry out leak test (pressure test) with 0.2 bar:
- Screw manometer onto the bore in the middle of the axle (item 350).
- Spray radial shaft sealing ring (item 331) with leak detecting spray.
- Apply compressed air onto the axle.
- First of all check opening pressure (= 0.07 bar) of the overpressure valve (item
339).
- Then increase pressure to 0.2 bar, keeping the overpressure valve (item 339)
closed.
- The appearance of bubbles indicates defective spots on the shaft seal ring or
wrong fitting.
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As an alternative (in case no leak detecting spray is available), pressure may be

maintained at 0.2 bar for an extended period of time. In this case replace the
overpressure valve (item 339) and reducer (item 350.6) with a screw plug. Pressure
must not drop by a considerable (= measurable) rate for a period of about 6 hours.
Remove compressed air system.
Insert spacer ring (item 337).
Fill the space between the radial shaft sealing rings with grease.
Slide the second radial shaft sealing ring (item 331) over the greased wear bushing,
fit it into the open bearing lid (item 321) according to drawing and glue on the
outside with anaerobic adhesive.
No extra time required for hardening.
Mount the lining (item 328) of the bearing lid.
Fit in inner seal air sealing ring (item 322).
Fit pressure yoke (item 360) as described in chapter 8.4.9.
After refitting the grinding rollers into the mill, check oil level as described in chapter
8.2.2.4 and refill oil if required.
8.4.8.4 Removal of roller bearings
Preparatory work to be carried out as described in chapter 8.4.8.1.
Remove the wear segments (item 301) as described in chapter 8.4.3. This will make
it easier to replace the roller bearings (e.g. turning the grinding roller) and heat up
the bearing bushing (item 320).
Caution!
Drain oil completely from the grinding rollers through the oil drain plugs (item 353.5)
and collect oil in an appropriate receptacle.
Clean oil drain plug and screw it back in.
Check condition of sealing ring (item 353.6) and replace it if necessary.
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Remove inner seal air sealing ring (item 322) and open bearing lid (item 321) with
the radial shaft sealing rings (item 331).
Turn grinding roller by 180°.
Remove closed bearing lid (item 353).
Remove safety disc (item 351).
Place a hydraulic cylinder on the axle.
Screw threaded bolts into the bearing bushing (item 320).
Slide a plate disc over the threaded bolts until it rests on the cylinder, then tighten
the plate disc with nuts.
Push the axle (item 350) together with the inner ring of the cylindrical roller bearing
(item 342) out of the bearing seat by using the hydraulic cylinder.
Remove hydraulic cylinder.
Pull the inner ring of the cylindrical roller bearing off the axle. (Heat up inner ring if
required.)
Place a plate disc on the outer ring of the self-aligning roller bearing (item 341) (the
diameter of the plate disc being smaller than the outer diameter of the bearing).
Put the hydraulic cylinder on the plate disc.
Slide the plate disc back over the threaded bolts until it rests on the cylinder, then
tighten the plate disc with nuts.
Use the hydraulic cylinder to push the two roller bearings and the spacer bushings
(items 346 and 347) down and out.
Important
For ease of removal, use the two injector pumps. For this purpose,
there are two drilled connection holes on each side of the bearing
bushing.
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8.4.8.5 Fitting of roller bearings
Important
When replacing the roller bearings, use new radial shaft sealing
rings (items 331) as well as new O-rings (items 332 to 335).
Fasten 4 stop plates on the pressure yoke side of the bearing bushing (item 320)
using the threaded holes of the screws (item 321.1).
Rest bearing bushing on iron stands with the stop plates facing downwards.
The roller bearings are fitted either with the help of the oil injection method when the
bearing bushing is cold or by heating up the bearing bushing. In the latter case, use
an annular burner (gas burner) or three propane burners to heat it evenly to
90/100°C approximately. The use of a hood is recommended for this purpose.
Caution!
If heated too much locally, the bearing bushing may be destroyed.
Do not use any welding torches.
Press the outer ring of the cylindrical roller bearing (item 342) into the bearing
bushing until the outer ring rests on the stop plates.
Fit the outer spacer bushing (item 347) into the bearing bushing so that the spacer
bushing sits closely on the outer ring of the cylindrical roller bearing.
Press the self-aligning roller bearing (item 341) into the bearing bushing.
Heat the inner ring of the cylindrical roller bearing (item 342) in an oil bath to about
50/60°C and slide it over the axle (item 350).
Stand the axle vertically with the pressure yoke side facing downwards.
Slide the inner spacer bushing (item 346) over the axle so that it sits on the inner
ring of the cylindrical bearing.
After about 3 or 5 hours the bearing bushing, while still warm, is lifted above the axle
with the help of a crane and lowered into the bearing seat.
Important
Waiting time is required in order to ensure that the inserted roller
bearings are heated uniformly.
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After the bearing bushing has cooled down to ambient temperature, mount safety
disc (item 351) on self-aligning roller bearing.
Insert O-ring (item 334) and fit closed bearing lid (item 353).
Caution!
If the fitting is not correct, the grinding roller will leak oil which may
result in a bearing damage.
At first, only tighten screws (item 353.1) by hand, do not apply
specified tightening torque until the open bearing lid (item 321) has
been mounted.
Turn grinding roller by 180° and remove impact plates.
Insert O-ring (item 332) and mount wear bushing (item 330) onto the axle.
Fit the radial shaft sealing rings as described in chapter 8.4.8.3.
Install the lining of the bearing lid (item 328).
Insert the inner seal air sealing ring (item 322).
Refit the wear segments (item 301) as described in chapter 8.4.3.
Fit the pressure yoke (item 360) as described in chapter 8.4.9.
After installing the grinding rollers in the mill, fill oil into rollers as described in
chapter 8.2.2.4 (oil change on grinding rollers).
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8.4.9 Replacement of pressure yokes
Important
Refer to spare parts drawing of MPS mill in chapter 9, item 360.
For continuing the removal and for refitting the pressure yokes, proceed as indicated
on the drawing "Assembly and disassembly device of grinding roller" (see chapter 8
- Annex).
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8.4.10 Repair of torque support of pressure frame
Important
The item numbers refer to the spare parts drawings MPS
- torque support of pressure frame in chapter 9.
Warning!
Any unintended restart of the machine may cause heavy injuries.
unintendedly.
Caution!
The hydraulic buffers (item 903) are under pressure. If pressure
relief on the piston rod (plunger) is effected in an uncontrolled way,
persons may be hurt.
Prior to doing any work on a torque support, the piston rods of the
hydraulic buffers must be extended to the extent that the bolts (item
904) rest against the stops (item 922). For this, pull the pressure
frame backwards if required.
Important
For reference dimensions of extended piston rod (dimension “z”)
and preload of buffer (dimension “v”), see table "Gap and wear
measurement – pressure frame stop” in chapter 8.2.3.
Important
With the stated dimension “z”, the piston rod has a residual stroke
(= buffer preload) of “v” mm.
8.4.10.1 Emergency operation with a defective hydraulic buffer (item 903)
If one of the hydraulic buffers is not functioning properly, it is possible to operate the
mill under emergency operating mode.
Replace the hydraulic buffer with the stop (item 926) supplied, which serves as a
makeshift buffer. Also remove the round head bolt (item 918), round head bolt
guidance (item 920) and ball socket (item 919) and replace these with the bolt head
(item 917).
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This way the torque support of pressure frame becomes a rigid stopping device.
Important
During operation with the stop (item 926), there is a gap between
the retainer rings (item 922).
Caution!
The liner plate (item 706) and the bolt (item 904) will suffer
increased wear and mill operation will generally be less smooth.
With such a rigid stop, the mill must not be operated for more than
one week.
8.4.10.2 Removal of torque support of pressure frame (completely)
Remove connection to the water cooling system (item 914).
Disconnect the connection cable of the temperature sensor (item 903.8) from the
terminal box.
Suspend the torque support from a crane or rope winch or chain hoist.
Remove the screws (items 901.1 and 901.3) and the torque support.
8.4.10.3 Removal and repair of hydraulic buffer (item 903) and internals of torque support of
pressure frame
Important
For this, it is not required to remove the entire torque support of
pressure frame.
Disconnect the connection cable of the temperature sensor (item 903.8) from the
terminal box.
Pull the water cooling system (item 914) off the hydraulic buffer.
Screw a lifting eye bolt into the plate (item 902).
Suspend the plate from a crane or rope winch or chain hoist.
Caution!
The hydraulic buffer installed is still preloaded. If pressure
relief on the piston rod (plunger) is effected in an uncontrolled way,
persons may be hurt.
For fully unloading the buffer, turn loose the nuts of the screws
(items 902.1-.3) uniformly by about “v” mm until the piston rod is
fully extended.
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Then remove the screws (item 902.1) and the plate with the hydraulic buffer.
Make sure not to damage the temperature sensor (item 903.8) and mini-measuring
valve (item 903.9) when removing and putting them down.
After the hydraulic buffer has been removed, it is possible to replace the buffer head
(item 916) as well as the round head bolt (item 918), round head bolt guidance (item
920), ball socket (item 919) and bolt (item 904).
Important
If only the head of the bolt is worn, the bolt can be regenerated.
Please contact Gebr. Pfeiffer AG for details.
The repair of the hydraulic buffer requires special tools and specialist expertise.
Therefore any repair work must be carried out by qualified specialists only. Please
approach Gebr. Pfeiffer AG.
Warning!
The hydraulic buffer is under high pressure.
Any ejecting liquid or debris flying around may cause heavy injuries.
Prior to starting any work, make sure to relieve the nitrogen
pressure and oil pressure.
Important
For further information on the repair of the hydraulic buffer,
refer to the separate operating instructions in chapter 11.
When mounting the hydraulic buffer, preload the piston rod by “v” mm, using the
shims (items 903.4 – .7). Check preload with the reference dimension “z”.
When fitting the hydraulic buffer or the torque support of pressure frame, make sure
to tighten the fastening screws to the torque required.
Important
For tightening torques, see table "Tightening torques for screws",
in chapter 8.2.3.
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8.4.11 Replacement of a ball and ball socket
Important
Refer to spare parts drawing – hydraulic tension system of MPS
mill in chapter 9, items 513 and 514.
For replacing a ball and ball socket, suitable working platforms must be available.
Warning!
casualty.
unintendedly.
Caution!
Relieve pressure from hydraulic system.
Important
Then switch off the hydraulic unit to de-energize the solenoid valves (which is
required to make the hydraulic oil flow from the piston rod side of the cylinder into
the receptacle when lifting the pull rod).
Open the upper doors to the pull rod housing.
Remove the two stop bows (item 512).
Remove the screws (item 511.1) of the traverse (item 511).
Remove the erection lid from the classifier flange.
Remove the screw (item 505.1) from the articulation head (item 505) and screw in
an eye bolt.
Slightly lift the articulation head (item 505) together with the pull rod (item 530) by
fixing a rope winch or chain hoist to this eye bolt so that the traverse (item 511) with
the ball (item 513) can be pulled out from below the ball socket (item 514).
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Pull out the traverse (item 511) from the pressure frame (item 400) and replace the
ball (item 513).
After pulling out the traverse, the ball socket (item 514) can also be replaced.
If it is not possible to loosen the ball socket from the articulation head (item 505), a
grease gun may be used for pressing it out. For this purpose fit a nipple as shown
and described in Fig. 1 below.
505.1-.2
514
505.3-.4
505
505.5
Fig. 1: Fitting of the nipple for ease of removing the ball socket
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Lower the articulation head (item 505) into its original position or wedge it.
Remove the rope winch or chain hoist and eye bolt.
Screw a reducer with the nipple (items 505.3-.4) into this thread after having
inserted the sealing ring (item 505.5).
Important
The reducer (item 505.3) and nipple (item 505.4) are premounted
and are to be found in the tool box.
Press the ball socket (item 514) out of the articulation head (item 505), using a
grease gun.
Prior to fitting the new ball socket, thoroughly clean the seat and remove the reducer
with nipple (items 505.3-.4). (The bore serves for venting when fitting the ball
socket.)
After having fitted the ball socket, screw the eye bolt back in place and pull the
articulation head (item 505) back up.
Refit the traverse (item 511) into the pressure frame (item 400) and fasten it with the
screws (item 511.1).
Lower the articulation head (item 505) and make sure the ball socket sits correctly
on top of the ball.
Remove the rope winch or chain hoist and eye bolt.
Close the bore with the screw (item 505.1-.2).
Mount the two stop bows (item 512).
Close the doors to the pull rod housing and mount the erection lid onto the classifier
flange.
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8.4.12 Removal of grit cone
Important
Refer to spare parts drawing of SLS classifier in chapter 9, item
121.
Lift off the classifier top part as described in chapter 8.4.1.
Remove the screws (item 123).
Lift off the grit cone with the central fall pipe. (Central fall pipe might also be lifted off
separately in a first step and then the grit cone.)
Warning!
The grit cone may tilt over and squeeze a body, thus causing
heavy injuries or casualty.
When putting down the grit cone, wedge it so that it will not tilt over.
Remount the grit cone in reverse order. Adjust the dimension between grit cone
(item 121) and louver (item 118) indicated on the spare parts drawing by means of
shims.
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8.4.13 Removal of louver
Important
118.
Observe the basic safety instructions provided in chapter 2 and the instructions
according to chapter 8.4.
Lift up the classifier top part as described in chapter 8.4.1.
Remove the cover of the material inlet (item 519).
Provide a suitable substructure and remove the screws (item 119) or suspend the
louver from three rope winches or chain hoists, loosen the screws (item 119), and
lower the louver onto the ground.
Then lift up the classifier top part.
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8.4.14 Removal of separating wheel and separating wheel hub
Important
See spare parts drawing of SLS in chapter 9, items 160 to 169.
The separating wheel can be loosened with the classifier mounted or after lifting off
the classifier outlet duct.
a) with classifier mounted:

Warning!
Any unintended restart of the machine may cause heavy
Interrupt power supply and make sure it cannot be switched
on unintendedly.
Caution!
Remove the door to the gas outlet duct (item 155).
Fit an appropriate scaffold, if required, for access to the gas outlet duct.
Remove the two-part flange (item 115) from the classifier outlet duct.
Remove all-purpose packing wool, to the extent possible, to gain access to the
three suspension eyes.
Suspend three rope winches or chain hoists between these suspension eyes
and the ones on the cone of the separating wheel (item 162).
Open the door to the classifier top part (item 151), and remove the screwed
louvre blades (item 118), or open the door to the grit cone (item 121.4).
Provide a suitable scaffold to provide access to the classifier top part. Ensure
that the hub retainer (item 127) and the shrinkage disk (item 128) are
accessible.
Remove the hub retainer (item 127).
Loosen and remove the shrinkage disk (item 128).
Place separator wheel and hub on the grit cone.
Now remove the classifier outlet duct with bearing, however, without
separating wheel as described in chapter 8.4.1.
The separating wheel can now be lifted out of the classifier.
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b) with classifier outlet duct lifted off:
Lift off the classifier outlet duct and the separating wheel as described in
chapter 8.4.1.
Important
When putting down the classifier outlet duct, provide a suitable
substructure to ensure that the hub retainer (item 127) and the
shrinkage disk (item 128) are accessible.
Fasten three rope winches or chain hoists as described above or provide a

suitable substructure for the separating wheel (e.g. with lifting cylinders).
Remove the shrinkage disk and put the separating wheel down or lift off the
classifier outlet duct.
For refitting the separating wheel and the hub, proceed in reverse order.
Important
When mounting the separating wheel, observe the gap between
upper flange of separating wheel and wear bushing (item 122)
(see spare parts drawing).
Important
Observe the instructions given in the supplier's documents in
chapter
11 for mounting the shrinkage disk (item 128).
Important
Ensure that there is a small gap between shrinkage disk
(item 128) and hub retainer (item 127) (see spare parts drawing).
If required, remachine the hub retainer.
After refitting the separating wheel, turn it by hand and check for scraping
noises.
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8.4.15 Removal of classifier drive
Important
Refer to spare parts drawing of SLS classifier in chapter 9, items
190 and 191.
Warning!
casualty.
unintendedly.
Remove the coupling protection (item 192).
Separate the two coupling halves of the flexible coupling (item 193).
Warning!
injuries.
In case the motor (item 190) will be disassembled, remove the electric connection
cable from the classifier drive.
Fasten the motor to the crane and lift it up after loosening the fastening screws.
Important
For removing the gearbox and classifier bearing, the motor need
not be disassembled.
Fasten the gearbox (item 191) to the crane.
Remove the screws (item 109) if the gearbox and intermediate flange (item 110) are
to be disassembled. Remove the screws (item 111) if only the gearbox without
intermediate flange (item 110) is to be disassembled.
Lift off the gearbox with the coupling half (gearbox side) of coupling (item 117).
Remount the classifier drive in reverse order.
Important
When remounting, adjust the gap between the coupling halves of
the two couplings (items 117 and 193) as indicated on the spare
parts drawing.
Important
For mounting and removing the couplings, observe the instructions
of the coupling manufacturer in chapter 11.
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8.4.16 Removal of classifier bearing
Important
200.
Remove the gearbox (item 191) with intermediate flange (item 110) as described in
chapter 8.4.15.
Caution!
Open the door to the classifier top part (item 151), and remove the screwed louvre
blades (item 118), or open the door to the grit cone (item 121.4).
Mount a suitable scaffold to provide access to the classifier top part; mount the
scaffold so that the hub retainer (item 127) and the shrinkage disk (item 128) are
accessible.
Lower the separating wheel (items 160 to 169) onto the grit cone (see description in
chapter 8.4.14 "Removal of separator wheel and hub of separating wheel").
Important
Observe the removal height of the bearing.
If there is not enough space to enter the classifier interior or if the removal height
above the classifier is not sufficient, remove the classifier top part and lower the
separating wheel to the ground as described in chapter 8.4.14.
Remove the lubrication pipes (item 140) and seal air duct (item 173) from the drive
duct (item 108).
Open the door to the classifier outlet duct (item 155).
If required, mount a suitable scaffold providing access to the classifier outlet duct.
Remove the two-part flange (item 115) in the classifier outlet duct.
Remove the bearing support (item 129) in the classifier outlet duct.
Remove the fastening screws of the classifier bearing (item 199) in the drive duct
(item 108).
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Screw the lifting eye bolt into the upper shaft face of the classifier bearing.
Pull out the classifier bearing by means of a crane.
Caution!
When removed and put on the ground, the bearing may roll away
and thus get damaged or cause injuries.
Use wooden wedges to keep the classifier bearing from rolling.
Refit the classifier bearing in reverse order.
Important
When refitting, observe position of lubrication pipes and seal air
duct.
For mounting the bearing support, ensure that the bearing is correctly centered.
After mounting the classifier and before mounting the drive, rotate the separating
wheel by hand. Ensure that it is correctly centered and check for any scraping
noises.
ge0800870-84.doc Page 45 / 48
8.4.17 Repair of rotary lock
Important
The item numbers refer to the spare parts drawing of the rotary lock
DSZ in chapter 9.
chapter 8.4.
Warning!
casualty.
unintendedly.
Caution!
Hot surfaces may cause skin burn. Parts of the rotary lock have
high temperatures.
Warning!
The rotating rotary lock may squeeze parts of the body.
When working inside the rotary lock, keep it from turning
unintendedly by using the locking device (item 228 – 4 special
screws) as shown in the spare parts drawing.
8.4.17.1 Adjustment of sealing plates (item 226)
Remove the ducting or the chute above the rotary lock inlet.
Loosen the screws (item 227) and replace any worn sealing plates.
Adjust the sealing plates so that the distance between them and the wear bushing
(item 215) is 1 - 2 mm.
Important
For rotating the cell rotor, either remove the drive or move the
ventilating wheel of the electric motor until the next sealing plate is
accessible.
After having adjusted all of the sealing plates, rotate the cell rotor (one complete
rotation) and check for any scraping noise.
Then refit the ducting or the chute above the rotary lock inlet.
ge0800870-84.doc Page 46 / 48
8.4.17.2 Replacement of sealing plates (item 226)
a) without removal of cell rotor (item 225):

see section 8.4.17.1 "Adjustment of sealing plates".
b) with removal of cell rotor (item 225):

see section 8.4.17.3 "Replacement of wear bushing".
8.4.17.3 Replacement of wear bushing (item 215) and wear rings (item 217)
Warning!
injuries.
Remove the electric connection cable that leads to the drive.
Suspend the drive from a crane and secure it against falling over.
Remove the protection cover on the shrinkage disk on the drive (item 335).
Loosen the shrinkage disk.
Loosen the torque support.
Pull off the drive (item 345) with torque support (item 380).
Important
For removing and refitting the gear, observe the operating
instructions of the gear manufacturer, chapter 11.
Remove the parts of the speed monitoring device (items 350-352).
Pull off the bearing bushing (item 237) with roller bearing (item 280). See chapter
8.4.17.4.
Loosen the screws of the two housing lids (item 235) and pull them out laterally.
Important
The wear rings (item 217) can be replaced now without removing
the cell rotor. Just slightly lift the cell rotor at the shaft ends.
Remove the wear ring (item 217) on one side of the rotary lock, then pull out the cell
rotor (item 225) on the other side.
ge0800870-84.doc Page 47 / 48
Replace any worn sealing plates (item 226) and wear rings (item 217).
Remove the screws (item 216).
Take out the wear bushing (item 215).
Mount the new wear bushing and fix it with the screws (item 216).
Assembly is effected in reverse order.
When the assembly is finished, readjust the sealing plates. For instructions see
section 8.4.17.1 "Adjustment of sealing plates".
8.4.17.4 Replacement of roller bearings (item 280) and sealings (item 284)
Remove the drive (item 345) and/or the parts of the speed monitoring device
(items 350 to 352) as described above.
Remove the bearing lid (item 283) and spacer bushing (item 248 or 286).
Pull off the bearing bushing (item 237) together with the self-aligning roller bearing
(item 280).
Replace the roller bearings and sealings (item 284).
Check whether the surface of the spacer bushing (item 248 or 286) is in perfect
condition. If not, replace it.
For refitting, proceed in reverse order.
When refitting the roller bearings (item 280), fill the hollow spaces with fresh grease.
Important
For the lubricant qualities and quantities to be used, see our
lubrication list (chapter 8.3).
Insert fixed rings (item 281) into the bearing next to the drive (fixed bearing).
ge0800870-84.doc Page 48 / 48
Chapter 8 - Annex
Parts list: Tool box - packing list
List of drawings:
Template - grinding roller Drawing No. 139 433-2
Template - grinding plate Drawing No. 132 023-3
Grinding roller arrangement

drawing Drawing No. 125 608-3
Assembly / disassembly device

for grinding roller Drawing No. 155 069-1
Lift-and-Swing System Drawing No. 160 422-0
Lift-and-Swing System -
removal device for
grinding table segments Drawing No. 150 250-0
Fitting of tension cylinder

bearing system Drawing No. 138 475-1
Rinsing equipment Drawing No. 167 096-0
nozzle ring cover Drawing No. 149 853-3
Fitting of wear ring SLS Drawing No. 146 052-1
ge0800870-8A.doc Page 1 / 1
G E B R. P F E I F F E R A G D-67618 K A I S E R S L A U T E R N
============================================================================
152054 COM. NO.: 26122
P A R T S L I S T PAGE: 1
MAIN ORDER NO.: 200800870
MACHINE : MPS 5000 B DATE: 16.12.08
GROUP : packing list for tool box DELIVERY DATE: CW08/2010
DRG. NO. OF GROUP: 172113-0
VARIANT IDENTIFICATION: W
NO. OFF: 1
============================================================================
C NO.OFF DRG.NO. V GRO DESIGNATION MODEL WEIGHT
BLANK NO. DIN MATERIAL KG
============================================================================
ATTENTION : RAW DIMENSIONS TO BE CHECKED BY MANUFACTURER AND RE-
VISED, IF REQUIRED, IN VIEW OF HIS MANUFACT. POTENTIAL
============================================================================
All specified parts will be packed

externally into a container
and supplied to the site:
----------------------------------
The following parts are to be packed

into the skeleton tool box:
All parts of the Lift-and-Swing System

(incl. compact unit)
The following parts of the assembly

172113-0
-----------------------------------
1 template for grinding roller

part 031
1 template for grinding plate

part 032
1 wrench SW 180
part 033
3 alignment stick
part 034
The parts for assembly/disassembly device

for grinding roller 155069-0
-----------------------------------------
============================================================================
MADE ON : 16.12.08 MADE BY : TK-CIESLEWICZ/AR
MODIFIED ON : MODIFIED BY :
============================================================================
C: 0=GROUP 1=PRODUCTION PART 2=CAST PART 3=PRIME COST ITEM 7=EXISTING
V=VARIANT IDENTIFICATION GRO=GROUP/PART NO. BL=PLATE DRM=DIAMETER FL=FLAT
GL=DEVELOPED LENGTH L=ANGLE R=TUBE RD=ROUND 4KT=SQUARE WN=WORKS STANDARD
============================================================================
152054 COM. NO.: 26122
NO. OFF: 1
============================================================================
============================================================================
1 washer
part 002
1 erection disk
part 003
3 stud bolt
part 004
3 hexagon nut M 56
part 005
6 stud bolt
part 006
6 hexagon nut M 48
part 007
3 hexagon bolt
part 008
3 washer 50
part 009
1 guide bolt
part 010
2 lifting eye bolt M 16

part 011

part 012
For rinsing device (instructions)

drawing 167096-0
---------------------------------
============================================================================
============================================================================
============================================================================
152054 COM. NO.: 26122
NO. OFF: 1
============================================================================
============================================================================
1 hose DIN 20066-1SN25NN2000P

part 002
1 equal elbow coupling

part 032
1 suction pipe
part 033
parts 032 and 033 in preassembled condition
The parts for assembly of bearing system of

tension cylinder 138475-1
-------------------------------------------

part 001

part 002
1 rod for erection

part 003
4 threaded rod M 20X490

part 004
8 hexagon nut M 20
part 005
2 bushing
part 006
============================================================================
============================================================================
============================================================================
152054 COM. NO.: 26122
NO. OFF: 1
============================================================================
============================================================================
1 plate
part 007
4 threaded rod M 48
part 008
8 hexagon nut M 48
part 009
For torque support, accessories

151340-0
-------------------------------
1 hydraulic buffer, make LEBEN

type COMPENSER SP 200 0085-m2-So
part 001
1 bolt head (buffer side)

part 002
1 stop part (buffer substitute)

part 003
3 hexagon bolt M 12X100

part 004

part 005

part 006

part 007
4 hexagon socket head cap screw

M 12X30
============================================================================
============================================================================
============================================================================
152054 COM. NO.: 26122
NO. OFF: 1
============================================================================
============================================================================
part 008
4 locking washer for screw

NL 12
part 009
2 set screw
part 010
1 lubricating grease
KLÜBERLUB BE 41 - 1501
part 011
0 1 124425 089 tool box with division 30,400

steel plate case 910X532X432
lettering of outside of lid
to be made in dispatch department
with letters 5 cm high
"TOOL BOX MPS 5000 B
COM.NO. 26122“
The following parts are to be packed into

the tool box:
packing list
(packing list in English)
For group grinding bowl 147776-0

--------------------------------
1 lifting eye bolt, high-tensile

M 30
part 045

part 046
============================================================================
============================================================================
============================================================================
152054 COM. NO.: 26122
NO. OFF: 1
============================================================================
============================================================================

part 047

part 048
For group grinding roller 160245-0

----------------------------------

M 48
part 086
part 086 will be stored in tool box by
fitter after assembly

part 084

part 085
For group tension device

160271-0
------------------------

M 16
part 040
part 040 will be stored in tool box by

1 UNIMOLY HTC METALLIC (grease)

part 044

part 045
============================================================================
============================================================================
============================================================================
152054 COM. NO.: 26122
NO. OFF: 1
============================================================================
============================================================================
1 reducer
part 046
1 lubricating nipple
part 047
1 USIT ring
part 048
3 reducing adaptor
part 049
3 mini measuring connection

with screw coupling
part 050
For pressure frame

149772-0
------------------

part 031
will be stored in tool box by
For group oil pressure piping

173989-0
-----------------------------
1 HYDAC part
filling and testing device
============================================================================
============================================================================
============================================================================
152054 COM. NO.: 26122
NO. OFF: 1
============================================================================
============================================================================
part 002
valve tools for gas valve

(comes along with the HYDAC filling and testing
device)
2 filter element
part 004
For rinsing device (instructions)

167096-0
---------------------------------
1 parallel female stud coupling

part 007
1 reducing adaptor
part 008
1 male stud coupling

part 009

part 010

part 011

part 012
3 reducing adaptor
part 013

part 014
============================================================================
============================================================================
============================================================================
152054 COM. NO.: 26122
NO. OFF: 1
============================================================================
============================================================================

part 015
1 reducing adaptor
part 016
1 flow indicator
part 017
3 standpipe adaptor
part 018

part 019
2 standpipe adaptor
part 020
3 standpipe adaptor
part 021
3 blanking plug
part 022
3 blanking plug
part 023
1 blanking plug
part 024
3 blanking plug
part 025
3 blanking plug
part 026
============================================================================
============================================================================
============================================================================
152054 COM. NO.: 26122
NO. OFF: 1
============================================================================
============================================================================
1 blanking plug
part 027
3 blanking plug
part 028
3 blanking plug
part 029
3 blanking plug
part 030
3 blanking plug
part 031
6 blanking plug
part 034
6 locking part for pipe endings

part 035
3 straight coupling
part 036
3 straight coupling
part 037
3 ball valve
part 038

part 039

part 040
============================================================================
============================================================================
============================================================================
152054 COM. NO.: 26122
NO. OFF: 1
============================================================================
============================================================================
3 locking part for pipe endings

part 041
1 blanking plug
part 042
3 straight coupling
part 043
parts 007,008,009/010,011/
012,013,014,038/015,016,017,019/
032,033
preassembled acc. to drwg. 167096-0
„rinsing device (instructions)”
............................................................................
TOTAL WEIGHT: ABOUT 30,400
============================================================================
============================================================================
KAISERSLAUTERN Spare Parts Edition 02.2010
9. Spare parts
You should keep the most important spare and wear parts in stock on site to
guarantee the continuous availability of the equipment.
Please use the spare parts list to order spare parts. For further details please see
the relevant spare parts drawing included in the spare parts list.
For details on the plant components see also chapter 11.
We grant a guarantee only for the original spare parts supplied by us.
Caution!
Any inappropriate spare parts may cause damages or injuries.
Use original spare parts only.
Our warranty does not cover any damages occurred due to the use of parts other
than the original parts and accessories.
9.1.1 How to use the spare parts lists
For all orders for spare parts please quote:

- Spare parts list no. ....................
- Machine ....................
- Size ....................
- Order no. ....................
- Part no. ....................
- Quantity ....................
Comments on the spare parts list:
Part no. XXX: Spare part indicated in the spare

parts drawing.
Part no. XXX.1,

XXX.2 etc.: Spare parts that are part of the scope of supply of
part XXX, but that are not always indicated in the
spare parts drawing; if these parts are not required
together with part XXX, please quote accordingly in
your order.
Ident no.: For internal purposes only.
ge0800870-09.doc Page 1 / 2
KAISERSLAUTERN Spare Parts Edition 02.2010
9.2 Spare parts lists/Spare parts drawings
List of documents:
Machine MPS 5000 B
Spare parts list
Spare parts drawing
- assembly drawing no. 172 114-0

- group grinding bowl (part no. 201-299) drawing no. 150 725-2
- grinding roller (part no. 301-399) drawing no. 155 041-1
- tensioning device (part no. 501-599) drawing no. 144 599-2
- seal air ducting (part no. 601-699) drawing no. 152 253-2
- inner grinding roller
stop part (part no. 860-885) drawing no. 142 342-2
- torque support for
pressure frame (part no. 901-926) drawing no. 151 066-1
Machine SLS 4250 B
Spare parts list
Spare parts drawing
- assembly drawing no. 172 558-1

- bearing (part no. 201-299) drawing no. 152 922-2
Machine DSZ 200
Spare parts list
Spare parts drawing drawing no. 165 838-2
ge0800870-09.doc Page 2 / 2
GEBR. PFEIFFER AG ERSATZTEILLISTE NR. : 200800870 SEITE / PAGE : 1
KAISERSLAUTERN SPARE PARTS LIST NO. DATUM / DATE : 09.11.2009
NAME / NAME : TK/BRAUN
----------------------------------------------------------------------------------------------------------------------------------
MASCHINE : WALZENSCHÜSSELMÜHLE GRÖSSE : MPS 5000 B KUNDEN-NR. : 48340
MACHINE roller mill SIZE CUSTOMER NO. Per-Tech for Industrial
Equipment&Supplies
PROJEKT : BMIC ASIUT AUFTRAGS-NR. : 26122 ERSATZTEIL-ZEICHNUNG NR. : 172114-0 Jebel Ali Dubai
PROJECT COM. NO. SPARE PARTS DRAWING NO. Ver.Ara.Emira
----------------------------------------------------------------------------------------------------------------------------------
TEIL-NR. MENGE EINHEIT BESCHREIBUNG WEITERE ANGABEN IDENT-NR. GEWICHT KG
PART NO. QTY UNIT DESCRIPTION CHARACTERISTICS IDENT NO. WEIGHT KG
----------------------------------------------------------------------------------------------------------------------------------
<151811> 172389-0
101 1 STÜCK GEHÄUSEPANZERUNG KOMPLETT / complete 172391 5.380,000

PIECE housing lining .33
103 1 STÜCK GEHÄUSEPANZERUNG - HEISSGASRAUM KOMPLETT / complete 172392 4.110,000

PIECE housing lining - hot gas area .34
120 1 STÜCK GEHÄUSEBODEN-ISOLIERUNG KOMPLETT / complete 154780 3.570,000

PIECE insulation of housing bottom .32
<150375> 130818-0
129 4 STÜCK GLYCODUR-GLEITLAGER PCM 606560 M 57300268 0,820

PIECE GLYCODUR friction bearing .11
129.1 4 STÜCK GLYCODUR-ANLAUFSCHEIBE PCMW 629002 B 57300315 0,200

PIECE GLYCODUR starting washer .12
131 14,400 METER PROFILSTREIFEN HOHLPROFIL 20/22 X 10 MM DRM. DUE 2384 58400544 4,700
METRE profile strip hollow section .18
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<147990> 130808-1
133 5,050 METER GUMMISTREIFEN REMALINE 40/HR/CN 60 X 20 MM HITZEBE. 100-120° 58400519 1,500
METRE rubber strip REMALINE 40/HR/CN .08
<147978> 129943-1
137.1 8,500 METER DELCERAM-BAND 30 X 5 MM 58400039 1,500

METRE DELCERAM tape .06
<147979> 129943-1

<148013> 131654-2
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<147983> 130256-2
<148087> 150827-2
<151811> 172389-0
146 1,030 METER DELCERAM-BAND 70 X 5 MM 58402067 1,850


151 3 STÜCK DECKEL ZUM ZUGSTANGENGEHÄUSE 130810 1.566,000

PIECE cover for pull rod housing .28
151.1 36 STÜCK SECHSKANTSCHRAUBE DIN 00931 M42X140 8.8 A2B 55104897 75,240
PIECE hexagon head bolt .39
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151811> 172389-0
151.2 36 STÜCK SCHEIBE DIN 00125 43,0-140HV-A2B 55104275 5,328

PIECE washer .41
151.3 36 STÜCK SECHSKANTMUTTER DIN 00934 M042 8 A2B 55104191 8,000

PIECE hexagon nut .40
<148144> 154852-0
162 2 STÜCK PANZERUNG 154852 218,300

PIECE lining .05
162.1 1 STÜCK PANZERUNG 154852 203,300

PIECE lining .06
162.2 1 STÜCK PANZERUNG 154852 141,900

PIECE lining .07
162.3 35 STÜCK SENKSCHRAUBE MIT INNENSECHSKANT DIN 07991 M12X050 8.8 A2B 55104406 1,505
PIECE hexagon socket countersunk head .09
screw
162.4 35 STÜCK SECHSKANTMUTTER MIT KLEMMTEIL DIN 00980-V M012 8 A2B 55101336 0,595
PIECE prevailing torque type hexagon .10
nut
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148144> 154852-0
162.5 35 STÜCK SCHEIBE DIN 09021 13,0 ST A2B 55103917 0,129

PIECE washer .11
<151983> 172113-0
200 1 STÜCK GRUPPE MAHLSCHÜSSEL KOMPLETT / complete 147776 109.480,000

PIECE group grinding bowl .04
EINZELTEILE ZUR
GRUPPE MAHLSCHÜSSEL SIEHE ERSATZTEIL-ZEICHNUNG NR. 150725-2
single parts to
assembly grinding bowl see spare parts drawing no. 150725-2
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0
201 13 STÜCK TEILSEGMENT I 130978 7.735,000

PIECE partial segment I .02
201.1 26 STÜCK TEILSEGMENT II 130979 4.446,000

PIECE partial segment II .03
201.2 16 STÜCK AUSGLEICHSBLECH 147776 75,400

PIECE compensation plate .49




202 13 STÜCK TEILSEGMENT III 130980 1.755,000

PIECE partial segment III .04
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0

PIECE washer .27
PIECE hexagon head screw .84

PIECE washer .85
203 26 STÜCK KLEMMSTÜCK ZUR MAHLSCHÜSSEL 130981 1.170,000

PIECE clamp piece for grinding bowl .05

PIECE washer .75
204 26 STÜCK KLEMMSCHRAUBE 129130 96,700

PIECE clamping screw .21
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0
204.1 26 STÜCK UNTERLEGSCHEIBE, HALBRUND 131573 36,400

PIECE washer, semicylindrical .22
204.2 26 STÜCK SECHSKANTMUTTER MIT ANSCHLAG M 36 129185 14,600

PIECE hexagon nut with stop M36 .23


PIECE washer .72
219 14 STÜCK MITNEHMERBOLZEN ZUR MAHLPLATTE 088361 14,000

PIECE carrier bolt for grinding plate .20
220 1 STÜCK DÜSENRING 149415 8.570,000

PIECE nozzle ring .06
220.1 6 STÜCK AUSRICHTKEIL 118101 5,400

PIECE alignment wedge .54

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0





221 48 STÜCK PANZERUNG ZUM DÜSENRING 149800 3.504,000

PIECE lining for nozzle ring .08
<148149> 149800-1
221.1 48 STÜCK PANZERBLECH 149800 787,200

PIECE liner plate .01
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148149> 149800-1

221.3 48 STÜCK PANZERBLECH 149800 1.368,000

221.4 48 STÜCK PANZERBLECH 149800 1.411,200

221.6 96 STÜCK SCHRAUBENSCHUTZ 149851 62,400

PIECE screw protection .05
<148155> 147776-0
223 30 STÜCK LUFTLEITKONUS - PANZERUNG 149659 951,000

PIECE lining of air guide cone .07
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148150> 149659-1
223.1 30 STÜCK HALTEBÜGEL 118414 48,000

PIECE retaining bow .02

223.4 30 STÜCK SEGMENT 149659 897,000

PIECE segment .01
<148155> 147776-0
229 21,000 METER DELCERAM-SCHNUR 40 MM 58403503 30,000

METRE DELCERAM cord .73
240 1 STÜCK ABDECKHAUBE KOMPLETT / complete 131881 2.900,000

PIECE cover hood .09
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0

PIECE washer .40
240.3 1 STÜCK DECKEL ZUR ABDECKHAUBE 131879 56,000

PIECE cover for cover hood .10

PIECE washer .77
240.6 2,500 METER DELCERAM-SCHNUR 5 MM 58400026 0,250



PIECE washer .83
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0



PIECE washer .81



PIECE washer .79
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0

243 1 STÜCK STÜTZROHR ZUR AUSBAUVORRICHTUNG 130073 570,000

PIECE central column for Lift-and-Swing .14
System
244 1 STÜCK DECKEL ZUM STÜTZROHR 130638 125,000

PIECE cover for central column .15


PIECE washer .57

PIECE washer .61
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0
244.6 1 STÜCK RINGSCHRAUBE HOCHFEST VRS-F-M30 58401586 1,700

PIECE lifting eye bolt, high tensile .45
245 1 STÜCK ABDECKPLATTE ZUR MAHLSCHÜSSEL 131025 297,000

PIECE cover plate for grinding bowl .24

PIECE washer .59


260 1 STÜCK MAHLSCHÜSSEL . 53260009 70.350,000

PIECE grinding bowl .01
261 2 STÜCK MITNEHMERBOLZEN FÜR MAHLSCHÜSSEL 091711 56,000

PIECE carrier bolt for grinding bowl .19
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0


PIECE washer .35
262 12 STÜCK SCHRAUBENBOLZEN 147894 162,000

PIECE stud bolt .36
262.1 12 STÜCK DISTANZSTÜCK 149814 100,000

PIECE spacer .37
262.2 12 STÜCK SECHSKANTMUTTER DIN 00934 M072X6,00 8 A2B 55102776 32,040

265 1 STÜCK DICHTRING ZUR MAHLSCH.(LABYRINTH) 131026 735,000

PIECE sealing ring for grinding bowl .18
(labyrinth)
265.1 20 STÜCK STIFTSCHRAUBE DIN 00938 M30X080 8.8 A2B 55104833 10,800
PIECE stud .30
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0
nut
265.3 20 STÜCK SCHEIBE DIN 07349 31 ST A2B 55103935 4,520

PIECE washer for bolt .32
271 1 STÜCK DICHTRING ZUR MAHLSCHÜSSEL 3-TLG. 131028 771,000

PIECE sealing ring for grinding bowl, .16
3-part
271.2 24 STÜCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 NL 20, ST.VERZ. AD 30,7 55103300 0,264
PIECE self-locking washer for screw .42
276 1 STÜCK 3/3 STAURING 147775 276,000

PIECE 3/3 dam ring .64
280 4 STÜCK ABSTREIFER 149855 2.644,000

PIECE scraper .17
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148155> 147776-0

PIECE washer .29
281 8 STÜCK SCHLEISSPLATTE (ZUM ABSTREIFER) 149816 384,000

PIECE wear plate (for scraper) .25
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0
300 3 STÜCK MAHLWALZE KOMPLETT / complete 160245 140.820,000

PIECE grinding roller .05
EINZELTEILE ZUR
MAHLWALZE SIEHE ERSATZTEIL-ZEICHNUNG NR. 155041-1
single parts to
grinding roller see spare parts drawing no. 155041-1
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0
301 36 STÜCK SCHLEISSSEGMENT 131189 36.720,000

PIECE wear segment .01
302 72 STÜCK KLEMMBÜGEL 138318 6.768,000

PIECE clamp bow .03
303 72 STÜCK STIFTSCHRAUBE DIN 00938 M48X1060 8.8 **** 55100318 986,400
PIECE stud .38
304 3 STÜCK ANSCHLAGRING 149307 7.854,000

PIECE retainer ring .04

PIECE washer .59
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0

PIECE washer .61
305 72 STÜCK SCHRAUBENSCHUTZ 145216 236,100

PIECE screw protection .40
306 3 STÜCK KLEMMSCHEIBE (MAHLWALZE) 134607 1.203,000

PIECE clamp disk (grinding roller) .02
306.1 9 STÜCK GEWINDESTIFT DIN 00913 M16X030 45H 55103002 0,315

PIECE set screw .62
320 3 STÜCK LAGERBUCHSE 149309 34.260,000

PIECE bearing bushing .05
<148057> 149309-0
320.1 12 STÜCK VERSCHLUSSSCHRAUBE MIT INNEN 6KT. DIN 00906 R 1/4 5.8 A2B 55104864 0,084
PIECE hexagon socket screw plug .09
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0

PIECE set screw .47
<148057> 149309-0
320.3 6 STÜCK ANSCHLAGBLECH ZUR LAGERBUCHSE 149103 390,000

PIECE carrier plate for bearing bushing .02
<148119> 160245-0

PIECE set screw .88
321 3 STÜCK LAGERDECKEL OFFEN 117407 1.275,000

PIECE bearing cover, open .08
321.1 24 STÜCK ZYLINDERSCHRAUBE M. INNENSECHSKT. DIN 00912 M48X100 8.8 A2B 55100749 58,800
PIECE hexagon socket head cap screw .56
321.2 24 STÜCK FEDERRING DIN 07980 48 FST A2B 55101741 2,160

PIECE spring washer .57
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0

PIECE set screw .63
322 3 STÜCK SPERRLUFTDICHTRING INNEN 131257 360,000

PIECE inner seal air sealing ring .10

PIECE set screw .64
323 3 STÜCK SPERRLUFTDICHTRING AUSSEN 131183 276,000

PIECE outer seal air sealing ring .11
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0

PIECE set screw .72
328 3 STÜCK PANZERUNG ZUM LAGERDECKEL 148030 54,000

PIECE lining for bearing cover .15
screw
330 3 STÜCK SCHLEISSBUCHSE ZUR MPS . 58401900 180,000

PIECE wear bushing for MPS .14
331 6 STÜCK SIMMERRING B2 VITON 670X710X20 58404861 13,200

PIECE radial shaft sealing ring .29
B2 VITON
332 3 STÜCK O-RING DIN 3771 555X8,5 VITON 58404979 0,720

PIECE O-ring DIN 3771 .34
333 3 STÜCK O-RING DIN 3771 930X10 VITON 58404881 0,000


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Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0

338 3 STÜCK DISTANZRING 155013 4,050

PIECE spacer ring .30
339 3 STÜCK ÜBERDRUCKVENTIL 532 B - 1 M - 1,0 59900048 0,060

PIECE overpressure valve .31
341 3 STÜCK PENDELROLLENLAGER 231/560 CA/W33 57100511 1.074,000

PIECE self-aligning roller bearing .27
342 3 STÜCK ZYLINDERROLLENLAGER NNU 41/560 M 57101053 2.790,000

PIECE cylindrical roller bearing .28
346 3 STÜCK DISTANZBUCHSE INNEN 160048 495,000

PIECE inner spacer bushing .18
347 3 STÜCK DISTANZBUCHSE AUSSEN 160047 777,000

PIECE outer spacer bushing .17
350 3 STÜCK ACHSE 149308 9.573,000

PIECE axle .07
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0
350.2 3 STÜCK VERSCHLUSSCHR.M.BUND U.AUSSEN 6KT DIN 00910 R 1 1/2 5.8 A2B 55104838 1,125
PIECE hexagon head screw plug .43
350.3 3 STÜCK USIT-RING U-48,70X059,00X3,00 - NBR 58400941 0,060

PIECE USIT ring .44
350.6 3 STÜCK REDUZIERSTÜCK . 58400835 0,168

PIECE reducer .32

PIECE USIT ring .89
350.8 3 STÜCK VERSCHLUSSCHR.M.BUND U.AUSSEN 6KT DIN 00910 R 1 1/2 5.8 A2B 55104838 1,100
PIECE hexagon head screw plug .23

PIECE USIT ring .24
351 3 STÜCK SICHERUNGSSCHEIBE (LAGER) 117396 555,000

PIECE safety disk (bearing) .12
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0
352 3 STÜCK SICHERUNGSSCHEIBE (DRUCKSTÜCK) 131182 1.005,000

PIECE safety disk (pressure yoke) .13

PIECE washer .49

PIECE set screw .87
353 3 STÜCK LAGERDECKEL GESCHLOSSEN 117398 480,000

PIECE bearing cover, closed .09

PIECE washer .53
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0

PIECE washer .55
353.5 9 STÜCK VERSCHLUSSCHR.M.BUND U.INNEN 6KT. DIN 00908 R 1 1/2 A 5.8-MAGN.A2B 55101415 3,393

PIECE USIT ring .42
360 3 STÜCK DRUCKSTÜCK 149310 30.030,000

PIECE pressure yoke .06
<148058> 149310-0
360.1 3 STÜCK BUCHSE ZUM DRUCKSTÜCK . 62990662 417,000

PIECE bushing for pressure yoke .02
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0

PIECE washer .78
360.4 3 STÜCK DECKEL ZUR MAHLWALZE . 59020027 6,300

PIECE cover for grinding roller .21
360.5 3 STÜCK DICHTUNG 160245 0,324

PIECE sealing .22
360.7 12 STÜCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 NL 12, ST.VERZ.AD19,5 55100093 0,036

<148058> 149310-0

PIECE set screw .03
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148119> 160245-0
361 3 STÜCK DRUCKSTÜCKPANZERUNG 160175 2.721,000

PIECE pressure yoke lining .16
361.1 54 STÜCK SCHRAUBE MIT HARTGUSSKOPF . 55100842 51,570

PIECE bolt with chilled iron head .69
365 9 STÜCK RINGSCHRAUBE HOCHFEST VRS-F-M48 58401587 63,000

PIECE lifting eye bolt, high tensile .86
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0
400 1 STÜCK DRUCKRAHMEN KOMPLETT / complete 149772 26.830,000

PIECE pressure frame .08
<148061> 149772-0
401 3 STÜCK GELENKSTÜTZE 131565 1.485,000

PIECE socket support .17
401.2 24 STÜCK KRONENMUTTER DIN 00935 M036 8 A2B 55104856 10,780

PIECE hexagon slotted castle nut .21
401.3 24 STÜCK SPANNBUCHSE ÄHNL DIN 1498 EG38/58X120 FST 55102003 33,600
PIECE tension bush .22

401.5 24 STÜCK SPLINT DIN 00094 6,3X063 ST A2B 55101225 0,330

PIECE split pin .24
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148061> 149772-0
402 3 STÜCK GELENKSTÜTZE 131565 1.485,000

PIECE socket support .16
420 3 STÜCK DRUCKRAHMENPANZERUNG 149748 1.212,000

PIECE pressure frame lining .36
421 6 STÜCK PANZERUNG ZUR GELENKSTÜTZE 146543 1.146,000

PIECE lining for socket support .41
<151983> 172113-0
500 3 STÜCK SPANNVORRICHTUNG KOMPLETT / complete 160271 15.345,000

PIECE tension device .09
EINZELTEILE ZUR
SPANNVORRICHTUNG SIEHE ERSATZTEIL-ZEICHNUNG NR. 144599-2
single parts to
tension device see spare parts drawing no. 144599-2
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148121> 160271-0
503 3 STÜCK GEWINDESTANGE 160271 4,155

PIECE threaded rod .27
nut

PIECE washer .29
505 3 STÜCK GELENKKOPF 105217 870,000

PIECE articulation head .02
511 3 STÜCK GELENKTRÄGER 142922 324,000

PIECE traverse .04
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148121> 160271-0

PIECE washer .24
512 6 STÜCK ANSCHLAGBÜGEL 147506 180,000

PIECE retainer bow .22
<148049> 147506-2
512.3 6 STÜCK HALTEBLECH 147506 60,000

PIECE holding plate .03
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148121> 160271-0
513 3 STÜCK STAHLKUGEL KU.120,00.D325.S3 59904396 21,300

PIECE steel ball .06
514 3 STÜCK KUGELPFANNE . 58402514 39,000

PIECE ball socket .03
516 3 STÜCK DRUCKBOLZEN ZUR SPANNVORRICHTUNG 105372 4,500

PIECE setbolt for tension device .05
530 3 STÜCK ZUGSTANGE 160259 3.600,000

PIECE pull rod .07
532 9 STÜCK BUCHSE 131713 84,600

PIECE bushing .08
532.1 6 STÜCK BUCHSE 131712 67,200

PIECE bushing .09
536 3 STÜCK MUFFENSICHERUNG 148944 8,160

PIECE socket locking device .30
536.1 9 STÜCK DISTANZHÜLSE 160271 1,500

PIECE spacer sleeve .31
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148121> 160271-0

PIECE washer .33
537.1 3 STÜCK MUFFE 140862 222,000

PIECE socket .12
537.2 3 STÜCK MUFFE 140862 234,000

PIECE socket .11


PIECE washer .39
538 3 STÜCK GUMMISCHÜRZE ZUM STAUBSCHUTZ 156555 3,459

PIECE rubber apron for dust protection .14
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148121> 160271-0
539 3 STÜCK STAUBSCHUTZ 151442 27,000

PIECE dust protection .13
539.1 9 STÜCK DISTANZHÜLSE 160271 1,500

PIECE spacer sleeve .34

PIECE washer .36
541 3 STÜCK BOLZEN ZUR SPANNVORRICHTUNG 138447 570,000

PIECE bolt for tension device .15
541.1 3 STÜCK BLECHSCHEIBE 138444 46,800

PIECE plate disk .18
541.3 3 STÜCK BLECHSCHEIBE 138440 48,000

PIECE plate disk .19
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Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148121> 160271-0
541.4 0 STÜCK SIEHE 541.2 . 0,000

PIECE see 541.2
541.5 6 STÜCK BUCHSE 138378 30,000

PIECE bushing .16
541.6 6 STÜCK BUCHSE 138380 19,800

PIECE bushing .17
541.7 12 STÜCK SPANNELEMENT 260 X 290, GESCHLITZT 58405639 42,240

PIECE tension element .20
544 3 STÜCK ZUGSTANGENABDICHTUNG 138457 630,000

PIECE pull rod sealing .10
<148154> 138457-2
545.1 3 STÜCK AUSSENRING ZUM GELENKLAGER 131708 72,900

PIECE outer ring for articulation .04
bearing
545.2 3 STÜCK AUSSENRING ZUM GELENKLAGER 131707 66,600

PIECE outer ring for articulation .05
bearing
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148154> 138457-2
545.3 3 STÜCK BUCHSE 131706 103,800

PIECE bushing .06
545.4 3 STÜCK FLANSCH RUND 132094 21,000

PIECE flange, round .07

PIECE washer .09
546 3 STÜCK DICHTRING Z. ZUGSTANGENABDICHTUNG 138456 18,300

PIECE sealing ring for pull rod sealing .02

547 3 STÜCK GELENKLAGERHÜLSE 138377 417,000

PIECE spherical plain bearing sleeve .01
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148121> 160271-0
550 3 STÜCK HYDRAULIKZYL. MIT DRUCKSPEICHER KOMPLETT/complete 149834 7.920,000

PIECE hydraulic cylinder with pressure .01
accumulator
<148064> 149834-1
551 3 STÜCK HYDRAULIKZYLINDER KOMPLETT / complete 59904432 6.900,000

PIECE hydraulic cylinder .01
ERSATZTEILE ZUM HYDRAULIKZYLINDER SIEHE ERSATZTEILLISTE HYDROSAAR
spare parts to hydraulic cylinder see HYDROSAAR spare parts list
551.1 3 STÜCK RADIAL-GELENKLAGER GE 260 153,300

PIECE radial spherical plain bearing
552 6 STÜCK HYDRO-BLASENSPEICHER-HYDAC SB330-32 59903222 612,000

PIECE hydraulic bladder accumulator .02
HYDAC
ERSATZTEILE ZUM DRUCKSPEICHER SIEHE ERSATZTEILLISTE FA. HYDAC
spare parts to accumulator see HYDAC spare parts list
553 3 STÜCK ROHRBOGEN . 62410362 121,500

PIECE tube bend .08
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148064> 149834-1
553.1 6 STÜCK FLANSCH 45X160X160 0,000

PIECE flange .03
553.2 3 STÜCK FLANSCH ZUM HYDRAULIKZYLINDER 140178 28,200

PIECE flange for hydraulic cylinder .12
553.3 3 STÜCK VERSCHLUSSSCHRAUBE VSTI R1-ED A3C 58401211 0,225

PIECE screw plug .30
554 6 STÜCK O-RING DIN 3771 60,0X3 SIMRIT 58405638 0,150

555 6 STÜCK RUNDSCHNURRING 50X4 PERBUNAN 0,100

PIECE round cord ring .04
556 24 STÜCK ZYLINDERSCHRAUBE M. INNENSECHSKT. DIN 00912 M24X100 8.8 A2B 55104528 11,304
557.1 24 STÜCK ZYLINDERSCHRAUBE DIN 00912 M24X120 8.8 VERZINKT 13,320

PIECE cheese head screw .05
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148064> 149834-1
557.2 24 STÜCK SECHSKANTMUTTER DIN 980-V M 24 8. VERZINKT 2,400

558 12 STÜCK SCHELLE ZUM DRUCKSPEICHER 152317 55,200

PIECE clip for pressure accumulator .13


561 3 STÜCK DRUCKBEGRENZUNGSVENTIL (HYDAC) DBDS 20 G1X/315E BAUMUSTERGEPR. 59903224 19,200

PIECE pressure limitation valve (HYDAC) .07

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148064> 149834-1

PIECE washer .25
562 3 STÜCK HALTERUNG DRUCKBEGRENZUNGSVENTIL 152431 3,600

PIECE holding device .34
pressure limitation valve
nut

PIECE washer .37
563 3 STÜCK ROHRBOGEN . 62410363 121,500

PIECE tube bend .09
563.1 0 STÜCK SIEHE 553.1 . 0,000

PIECE see 553.1
563.2 3 STÜCK FLANSCH ZUM HYDRAULIKZYLINDER 140193 27,000

PIECE flange for hydraulic cylinder .11
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148064> 149834-1
563.3 3 STÜCK VERSCHLUSSSCHRAUBE VSTI R1-ED A3C 58401211 0,225

PIECE screw plug .31
<159343> 173989-0
564 1 STÜCK HYDAC-HYDR.AGGREGAT F.MPS ÖLBEH.NG 400, 6X32,0L SPEICHER 59904261 700,000
PIECE HYDAC hydraulic unit for .01
MPS vertical roller mill
ERSATZTEILE Z. HYDRAULIKAGGREGAT SIEHE ERSATZTEILLISTE FA. HYDAC
spare parts to hydraulic unit see HYDAC spare parts list
565 3 STÜCK HOCHDRUCKSCHLAUCH 02TE 16 A05 A35-1650 58401752 3,000

PIECE high pressure hose .06
566 3 STÜCK HÖCHSTDRUCKSCHLAUCH 02SN 16 A05 A05-1500 58402918 12,900

PIECE ultra high pressure hose .08
567 3 STÜCK HÖCHSTDRUCKSCHLAUCH 04SP 12 B5 B8-1700 58402046 3,100

568 3 STÜCK HÖCHSTDRUCKSCHLAUCH 04SP 32 B7 B8-1120 58402919 33,600

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Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<159343> 173989-0
569 3 STÜCK RÜCKSCHLAGVENTIL ENTSPERRBAR SL30 GA2-4X 59904153 16,200

PIECE non-return valve, pilot .05
controlled

PIECE washer .72

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0
600 1 STÜCK SPERRLUFTLEITUNG KOMPLETT / complete 155293 1.900,000

PIECE seal air piping .11
EINZELTEILE ZUR
SPERRLUFTLEITUNG SIEHE ERSATZTEIL-ZEICHNUNG NR. 152253-2
single parts to
seal air piping see spare parts drawing no. 152253-2
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148103> 155293-0
601 3 STÜCK SPERRLUFTROHR 130909 324,000

PIECE seal air pipe .03
606 24 STÜCK INNENRING 155293 37,400

PIECE inner ring .04
607 3 STÜCK FÜHRUNGSBUCHSE 138321 54,000

PIECE guide bushing .02
608 18 STÜCK SECHSKANTSCHRAUBE DIN 00931 M20X080 8.8 A2B 55104225 4,590


PIECE washer .25
611 3 STÜCK KRÜMMER 117593 180,000

PIECE elbow joint .05
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148103> 155293-0

PIECE washer .29
612 3 STÜCK FLANSCH ZUR SPERRLUFTLEITUNG 098422 21,000

PIECE flange for seal air piping .06

613 3 STÜCK DICHTUNG RUND 131042 0,350

PIECE sealing, round .18
630 1 STÜCK RINGLEITUNG MIT STUTZEN 150414 838,000

PIECE ring mains with duct .01

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148103> 155293-0

PIECE washer .32
630.4 1 STÜCK FLANSCH RUND 132026 9,500

PIECE flange, round .17
631 1 STÜCK DICHTUNG 132026 0,340

PIECE sealing .16
635 3 STÜCK MESSLEITUNG ZUR SPERRLUFTLEITUNG 155293 4,060

PIECE measuring line for seal air .12
piping
635.1 3 STÜCK MESSLEITUNG ZUR SPERRLUFTLEITUNG 150323 2,100

piping

piping

piping
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148103> 155293-0
635.5 6 STÜCK WINKEL-VERSCHRAUBUNG W 20-ZS A3C 58400679 2,442

PIECE equal elbow coupling .13
635.6 3 STÜCK GERADE-VERSCHRAUBUNG G 20-ZS A3C 58400663 1,041

PIECE straight coupling .14
635.7 3 STÜCK EINSCHWEISS-SCHOTTVERSCHRAUBUNG . 58400833 2,196

PIECE weldable bulkhead coupling .15
635.8 3 STÜCK GERADE-EINSCHRAUBVERSCHRAUBUNG GE 20-ZSR-ED A3C 58400635 0,759

PIECE male stud coupling .20
635.9 3 STÜCK REDUZIERVERSCHRAUBUNG RED 20/12-ZS A3C 58402296 0,591

PIECE standpipe adaptor .21
635.10 12 STÜCK STAUFF-SCHELLE SPAL 4020,0 AL-DPAL-AS 58403881 6,300

PIECE STAUFF clip .22
<148109> 158780-4
640 3 STÜCK DRUCKTRANSMITTER (E+H) CERABAR T PMC 131-A15F1 D10 59902286 0,900
PIECE pressure transducer (E+H) .01
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148109> 158780-4
640.1 3 STÜCK MANOMETER-AUFSCHRAUBVERSCHRAUBUNG MAV 12-ZSR A3C 58400709 0,393

PIECE manometer female stud coupling .04
641 3 STÜCK GRENZWERTSCHALTER (E + H) . 59902277 0,450

PIECE contactor (E + H) .02
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0
701 3 STÜCK PANZERPLATTE 150235 645,000

<148074> 150235-2
701.1 3 STÜCK SPERRLUFTDICHTRING (DREHMOMENTST) 150249 6,300

PIECE seal air sealing ring .02
(torque support)
<151983> 172113-0

PIECE set screw .78

PIECE set screw .79
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0

PIECE stud .62


PIECE washer .64

PIECE washer .83
703 3 STÜCK AUSGLEICHSBLECHE 132118 642,000

PIECE compensation plates .26
704 3 STÜCK ANHEBEFÜHRUNG 161396 74,100

PIECE guide system .21
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0
nut

PIECE washer .69
nut

704.7 6 STÜCK SPANNSTIFT DIN 01481 28X090 FST 55100185 1,602

PIECE spring type straight pin .73
705 3 STÜCK AUSGLEICHSBLECH 161400 110,400

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0


PIECE washer .61

PIECE washer .85


PIECE washer .66
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0

PIECE washer .81
708 3 STÜCK AUSGLEICHSBLECH 149362 348,000

<148012> 131582-4
710 3 STÜCK 2/2 OBERE PFANNE 131483 348,000

PIECE 2/2 upper socket .01
<151983> 172113-0
710.1 6 STÜCK SECHSKANTSCHRAUBE M. ANSATZSPITZE DIN 00564 BM16X120 8.8 A2B 55104769 1,068
PIECE hexagon screw with coned half dog .74

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148012> 131582-4
711 6 STÜCK UNTERE PFANNE 131482 492,000

PIECE bottom socket .02
712 6 STÜCK ROLLE 131481 300,000

PIECE roller .03
<151983> 172113-0

nut

PIECE washer .44
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0
nut


730 1 STÜCK ANZEIGEVORRICHTUNG 131043 12,700

PIECE indication device .36
<148039> 138916-0
731 3 STÜCK DÜSE (SCHLICK) MOD. 655, GR.2, G1/4" 58400787 0,060
PIECE nozzle (SCHLICK) .09
731.1 3 STÜCK ABSATZMUFFE NR. 240 3/4"X1/4" VERZ. 58402809 0,240

PIECE reducing socket .08
732.1 3 STÜCK BLECH 138916 55,400

PIECE plate .24
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148039> 138916-0
732.2 3 STÜCK BLECH 138916 26,000

PIECE plate .25
732.3 3 STÜCK BLECH 138916 9,300

PIECE plate .26
732.4 3 STÜCK BLECH 138916 3,000

PIECE plate .27
732.5 3 STÜCK BLECH 138916 4,400

PIECE plate .28
screw
nut

PIECE washer .31
733 3 STÜCK O-RING 26,0X3 VITON DIN 3771 58403406 0,003

PIECE O-ring .17
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148039> 138916-0
734 3 STÜCK DICHTUNG 136114 0,030

PIECE sealing .14
<151983> 172113-0
735 1 STÜCK WASSEREINDÜSUNG 138916 316,000

PIECE water injection .15
736 1 STÜCK WASSEREINDÜSUNG - RINGLEITUNG 172237 1.700,000

PIECE water injection - ring mains .16
<151697> 171109-4
741 1 STÜCK SCHWINGGESCHWINDIGKEITSSENSOR VS-069 59900575 1,200

PIECE vibration sensor .02
<151983> 172113-0

PIECE set screw .50
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0

PIECE washer .52
742 4 STÜCK KEGELSTIFT DIN 07977 40X250 ST 55103979 11,200

PIECE taper pin .57


743 12 STÜCK SCHRAUBENBOLZEN 147894 162,000

PIECE stud bolt .53
743.1 24 STÜCK SECHSKANTMUTTER DIN 00934 M072X6,00 8 A2B 55102776 64,080

743.2 12 STÜCK SCHEIBE DIN 00125 74-140HV-A2B 55102785 7,500

PIECE washer .55
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0
743.3 12 STÜCK DISTANZSTÜCK 149814 342,500

PIECE spacer .56
743.4 1 STÜCK BOLZENSPANNWERKZEUG 163876 38,400

PIECE bolt tensioner .92
746 1 STÜCK RADIALVENTILATOR 146385 415,000

PIECE radial fan .12
ERSATZTEILE ZUM RADIALVENTILATOR SIEHE ERSATZTEILLISTE FA. VENTEC
spare parts to radial fan see VENTEC spare parts list
<148045> 146385-3
747 1 STÜCK ANSAUGLUFTFILTER . 0,000

PIECE suction air filter
<151983> 172113-0
750 1 STÜCK DIFFERENZDRUCKMESSLEITUNG 172415 196,000

PIECE differential pressure measuring .14
line
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0
751 1 STÜCK MESS- UND SPERRLUFTLEITUNG 172235 263,000

PIECE measuring line a.seal air piping .13
757 1 STÜCK SCHABLONE ZUR MAHLWALZE 139433 4,100

PIECE template for grinding roller .31
758 1 STÜCK SCHABLONE ZUR MAHLPLATTE 132023 7,800

PIECE template for grinding plate .32
759 3 STÜCK MESSSTAB 097815 7,500

PIECE alignment stick .34
<148030> 136693-3
766 3 STÜCK ANSCHLAG FÜR MAHLWALZE 104676 144,000

PIECE grinding roller stop .04
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148030> 136693-3
767 3 STÜCK ANSCHLAGBOCK FÜR MAHLWALZE 133762 299,700

PIECE bumper for grinding roller .01
768 3 STÜCK PANZERPLATTEN 133619 56,400

PIECE liner plates .02
PIECE stud .07
nut

PIECE washer .09

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148030> 136693-3
769 3 STÜCK AUSGLEICHSBLECHE 133618 145,200

PIECE compensation plates .03
<152054> 172113-0
770 1 STÜCK WERKZEUGKISTE MIT EINTEILUNG 124425 30,400

PIECE tool box with division .89
<151697> 171109-4
781 1 STÜCK MESS- UND ÜBERWACHUNGSGERÄT VIBROCONTROL 920/01 IN 59905325 7,200

PIECE measuring and monitoring device .01
<155444> 173329-4
782 3 STÜCK KOPFTRANSMITTER PCP TMT181-A41BA 59905636 0,600

PIECE head transmitter PC programmable .01
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0
858 6 STÜCK LASCHE KOMPLETT / complete 131273 393,000

PIECE butt strap .24
EINZELTEILE ZUR LASCHE SIEHE ERSATZTEIL-ZEICHNUNG NR. 142342-2
single parts to strap see spare parts drawing no. 142342-2
859 3 STÜCK MAHLWALZENANSCHLAG, INNEN KOMPLETT / complete 150637 3.810,000

PIECE inner grinding roller stop .07
EINZELTEILE ZUM
MAHLWALZENANSCHLAG SIEHE ERSATZTEIL-ZEICHNUNG NR.142342-2
single parts to
grinding roller stop see spare parts drawing no. 142342-2
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148011> 131273-2
860 6 STÜCK BOLZEN ZUR LASCHE 131271 21,600

PIECE bolt for butt strap .01
nut
860.2 6 STÜCK SCHEIBE . 55101263 5,040

PIECE washer .03
860.3 6 STÜCK GEWINDESTANGE 131273 5,040

nut
861 6 STÜCK BOLZEN ZUR LASCHE 131271 21,600

PIECE bolt for butt strap .08
nut
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148011> 131273-2
861.2 6 STÜCK SCHEIBE . 55101263 5,190

PIECE washer .09
861.3 6 STÜCK GEWINDESTANGE 131273 2,100

nut
862 6 STÜCK LASCHE (DRUCKSTÜCK/DRUCKRAHMEN) 148231 330,000

PIECE butt strap (pressure yoke / .02
pressure frame)
<148083> 150637-1
865 3 STÜCK AUSLEGER (WALZENANSCHLAG INNEN) 146327 1.383,000

PIECE jib (roller stop inside) .01

865.2 3 STÜCK FEDERUNTERLAGE (WALZENANSCHLAG) 150634 150,000

PIECE shim for spring assembly (roller .04
stop)
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148083> 150637-1

PIECE washer .11
866 3 STÜCK DECKEL 146328 462,000

PIECE cover .02
866.3 3 STÜCK O-RING DIN 3771 192X4 VITON 58401626 0,030

874 3 STÜCK BOLZEN 146332 26,100

PIECE bolt .06
874.1 6 STÜCK SICHERUNGSSCHEIBE 142430 2,250

PIECE locking washer .22
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148083> 150637-1

875 3 STÜCK BOLZEN 146334 63,600

PIECE bolt .07
875.1 6 STÜCK SICHERUNGSSCHEIBE 142430 2,250

PIECE locking washer .09

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148083> 150637-1
876 3 STÜCK LASCHE (WALZENANSCHLAG INNEN) 146335 540,000

PIECE butt strap (roller stop inside) .08
877 6 STÜCK BLATTFEDER 120 X 20 58402195 660,000

PIECE leaf spring .05
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151983> 172113-0
900 3 STÜCK DREHMOMENTSTÜTZE KOMPLETT / complete 151295 3.420,000

PIECE torque support .17
EINZELTEILE ZUR
DREHMOMENTSTÜTZE SIEHE ERSATZTEIL-ZEICHNUNG NR. 151066-1
single parts to
pressure frame torque support see spare parts drawing no. 151066-1
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151621> 151295-0
901 3 STÜCK HALTERUNG FÜR DREHMOMENTSTÜTZE 148757 1.560,000

PIECE holding device for torque support .02
<148092> 151341-0

PIECE washer .09
nut


----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151621> 151295-0
901.7 6 STÜCK FLACHSCHMIERNIPPEL . 58404401 0,120

PIECE button head lubricating nipple .45
901.8 6 STÜCK SCHUTZBLECH ZUR DREHMOMENTSTÜTZE 145978 17,400

PIECE protection plate for torque .40
support

PIECE washer .43
902 3 STÜCK HALTEPLATTE FÜR HYDRAULIKPUFFER . 59020019 225,000

PIECE holding plate for hydraulic .22
buffer

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151621> 151295-0


PIECE washer .35

PIECE washer .50
<151624> 151340-0
902.9 1 STÜCK RINGSCHRAUBE DIN 00580 M20 C15E 55101662 0,450

PIECE lifting eye bolt .06
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151622> 151296-3
903 3 STÜCK HYDRAULIKPUFFER FABR. LEBEN TYP COMPENSER SP200/0085-m2-So 58401420 360,000
PIECE hydraulic buffer, make LEBEN .01
ERSATZTEILE ZUM HYDRAULIKPUFFER SIEHE ERSATZTEILLISTE FA. LEBEN
spare parts to hydraulic buffer see LEBEN spare parts list
<151621> 151295-0

<151626> 145832-4
903.4 6 STÜCK AUSGLEICHSBLECH . 61110368 12,768


----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151626> 145832-4


<151622> 151296-3
903.8 3 STÜCK TEMPERATURFÜHLER PT 100 0,000

PIECE temperature sensor .02
903.9 3 STÜCK MINIMESSANSCHLUSS 0,000

PIECE mini measuring connection .03
<151621> 151295-0
904 3 STÜCK BOLZEN ZUR DREHMOMENTSTÜTZE 163257 786,870

PIECE bolt for torque support .06
906 3 STÜCK SCHEIBE ZUR DREHMOMENTSTÜTZE . 59020016 38,400

PIECE disk for torque support .21
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151621> 151295-0
<151624> 151340-0
<151621> 151295-0
907 6 STÜCK DECKEL ZUR DREHMOMENTSTÜTZE . 59020001 37,200

PIECE cover for torque support .05

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151621> 151295-0
908 6 STÜCK TURCON EXCLUDER 5 FA. BUSAK+SCH. . 58401829 3,000

PIECE TURCON EXCLUDER 5, Messrs Busak .04
+SCH.
909 6 STÜCK GLEITLAGER PAN SO MS 170 . 57300001 59,400

PIECE sliding bearing PAN SO MS 170 .03
914 3 STÜCK WASSERKÜHLUNG ZUM HYDRAULIKPUFFER 145808 111,000

PIECE water cooling for hydraulic .47
buffer
<151625> 145808-1
nut

PIECE washer .12
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<148138> 162043-0
914.4 10 STÜCK VERSCHRAUBUNG FLACH DICHTEND NR. 331 3/4" VERZ. 58400373 5,625
PIECE coupling, flat seal .07
914.5 6 STÜCK ABSATZNIPPEL . 58400296 0,426

PIECE reducing nipple .08
<151621> 151295-0
916 3 STÜCK PUFFERKOPF . 59020026 22,200

PIECE buffer head .27
<151624> 151340-0
917 1 STÜCK BOLZENKOPF (PUFFERSEITIG) 142610 7,000

PIECE bolt head (buffer side) .02
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151624> 151340-0

PIECE set screw .10

<151621> 151295-0
918 3 STÜCK STÖSSEL . 59020013 9,900

PIECE bolt .15
919 3 STÜCK KUGELPFANNE ZUR DREHMOMENTSTÜTZE . 59020010 3,390

PIECE ball socket for torque support .14
for pressure frame
920 3 STÜCK STÖSSELFÜHRUNG . 59020007 15,600

PIECE bolt guide .12
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151621> 151295-0


PIECE set screw .18
921 6 STÜCK O-RING DIN 3771 60,0X8 VITON 58401566 0,180

922 6 STÜCK ANSCHLAGRING . 59020004 29,400

PIECE retainer ring .07

922.3 9 STÜCK ZYLINDERSTIFT MIT INNENGEWINDE EN ISO 08733 -12X050 - ST 58401839 0,405
PIECE straight pin with internal thread .38
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<151621> 151295-0
923 0 STÜCK SIEHE 922 . 0,000

PIECE see 922

923.3 9 STÜCK ZYLINDERSTIFT MIT INNENGEWINDE EN ISO 08733 -12X045 - ST 58402287 0,324
PIECE straight pin with internal thread .39
<148138> 162043-0
924 20,000 METER NIEDERDRUCKSCHLAUCH 01TE 20 58401242 8,000

METRE low pressure hose .12
<151624> 151340-0
926 1 STÜCK ANSCHLAG (PUFFER-ERSATZ) 145979 185,000

PIECE stop part (buffer substitute) .03
****** E N D E D E R L I S T E / E N D O F L I S T ******
NAME / NAME : SCHRÖCK
----------------------------------------------------------------------------------------------------------------------------------
MASCHINE : LUFTSTROM-LAMELLENSICHTER GRÖSSE : SLS 4250 B KUNDEN-NR. : 48340
MACHINE air-swept lamella classifier SIZE CUSTOMER NO. Per-Tech for Industrial
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150493> 169404-0
100 1 STÜCK SICHTER-UNTERTEIL KOMPLETT/complete 172089 12.470,000

PIECE classifier bottom part .01
nut

PIECE washer .31

<150495> 172089-1
105 6 STÜCK DECKEL 130968 112,000

PIECE cover .04
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150495> 172089-1
105.2 60 STÜCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 NL 12 F, ST.VERZ.AD25,4 55102789 0,540


<150493> 169404-0
nut


----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150488> 163922-1
108 1 STÜCK STUTZEN KOMPLETT/complete 163925 1.656,000

PIECE duct .01
<150493> 169404-0
nut

PIECE washer .58
110 1 STÜCK ZWISCHENFLANSCH KOMPLETT/complete 163920 263,500

PIECE intermediate flange .16
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150489> 163925-0
115 1 STÜCK 2/2 FLANSCHRING 163925 68,500

PIECE 2/2 flanged ring .11
MIT SECHSKANTMUTTER DIN 00934 M012 8 A2B
with hexagon nut

<150493> 169404-0
117 1 STÜCK RUPEX-KUPPLUNG RWN 500 230,000

PIECE RUPEX coupling .24
ERSATZTEILE ZUR KUPPLUNG SIEHE ERSATZTEILLISTE FA.FLENDER
spare parts to coupling see FLENDER spare parts list
118 1 STÜCK JALOUSIE KOMPLETT/complete 148227 4.640,000

PIECE louver .06
119 24 STÜCK SENKSCHRAUBE MIT INNENSECHSKANT DIN 07991 M16X050 8.8 A2B 55104670 1,872
screw
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150493> 169404-0
nut

PIECE washer .55
nut

PIECE washer .61
121 1 STÜCK GRIESSEKONUS KOMPLETT/complete 148275 5.130,000

PIECE grit cone .07
<150483> 148275-0
121.1 1 STÜCK ROHR Ä.DRM.864 148275 841,000

PIECE tube .07
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150483> 148275-0
121.3 10 STÜCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 NL 20 F, ST.VERZ. AD 39 55100522 0,210

121.4 1 STÜCK TÜR ZUM GRIESSEKONUS KOMPLETT/complete 146250 68,000

PIECE door to grit cone .08
<150493> 169404-0
122 1 STÜCK SCHLEISSRING KOMPLETT/complete 148546 724,000

PIECE wear ring .11
122.1 1 STÜCK 6/6 RING I.DRM.4304 169404 38,000

PIECE 6/6 ring .19
122.2 1 STÜCK 6/6 RING Ä.DRM.3778 169404 33,000

PIECE 6/6 ring .20
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150487> 149897-1
<150493> 169404-0
127 1 STÜCK NABENSICHERUNG KOMPLETT/complete 121094 17,000

PIECE hub locking component .13
128 1 STÜCK STÜWE-SCHRUMPFSCHEIBE TYP HSD-260-22 59904119 82,000

PIECE STÜWE shrinkage disk .26
ERSATZTEILE ZUR SCHRUMPFSCHEIBE SIEHE BEIBLATT FA. STÜWE
spare parts to shrinkage disk see STÜWE insert
129 1 STÜCK ABSTÜTZUNG ZUR LAGERUNG KOMPLETT/complete 148591 566,000

PIECE support for bearing system .10
<141030> 148591-2
130 3 STÜCK VERSCHLEISSSCHUTZ NI-HARD 4 148062 180,000

PIECE wear protection .04
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<141030> 148591-2
<150493> 169404-0
133 1 STÜCK ZWISCHENSCHEIBE Z.SICHTER-OBERT. 148258 820,000

PIECE intermediate disk for classifier .21
top part
screw
nut

PIECE washer .41
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150493> 169404-0
134 4 STÜCK ABSTÜTZUNG ZUM GRIESSEKONUS KOMPLETT/complete 149897 1.030,000

PIECE support for grit cone .08
150 1 STÜCK SICHTER-OBERTEIL KOMPLETT/complete 148281 9.940,000

PIECE classifier top part .03
<150469> 148281-1
151 1 STÜCK TÜR ZUM SICHTER-OBERTEIL KOMPLETT/complete 145186 133,000

PIECE door to classifier top part .04
<150470> 145186-0

<150474> 148240-0
155 1 STÜCK SCHAUTÜR ZUM AUSBLASSTUTZEN KOMPLETT/complete 145394 70,000

PIECE inspection door for classifier .11
outlet duct
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150476> 145394-2

<141033> 148537-1
160 1 STÜCK SICHTKORB OBEN KOMPLETT / complete 148352 4.775,000

PIECE separating cage - top .01
<150493> 169404-0
<141033> 148537-1
161 1 STÜCK SICHTKORB UNTEN KOMPLETT / complete 148410 4.880,000

PIECE separating cage - bottom .02
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<141033> 148537-1
164 1 STÜCK NABE ZUM SICHTRAD 148536 328,000

PIECE hub for rotor .03
nut

PIECE washer .06
nut

PIECE washer .12
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<141033> 148537-1
nut

PIECE washer .09
<150474> 148240-0
180 1 STÜCK PANZERUNG ZUM AUSBLASSTUTZEN KOMPLETT/complete 148247 3.026,000

PIECE lining for outlet duct .10
<150475> 148247-0
screw
nut
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150475> 148247-0
PIECE washer .06
screw
nut

PIECE washer .09
screw
nut

PIECE washer .12
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150493> 169404-0
181 1 STÜCK PANZERUNG ZUM SICHTER-UNTERTEIL KOMPLETT/complete 149898 3.120,000

PIECE lining for classifier bottom part .02
<150467> 149898-0
screw
nut
PIECE washer .04
<150493> 169404-0
182 1 STÜCK PANZERUNG ZUM SICHTER-OBERTEIL KOMPLETT/complete 148282 4.190,000

PIECE lining for classifier top part .04
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150473> 148282-1
screw
nut
PIECE washer .06
screw
nut

PIECE washer .09
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150493> 169404-0
185 1 STÜCK AUSBLASSTUTZEN KOMPLETT/complete 148240 12.030,000

PIECE outlet duct .05
nut

PIECE washer .38

nut

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150493> 169404-0

190 1 STÜCK MOTOR UND FREQUENZUMRICHTER BAUSEITS/existing 1.100,000

PIECE motor and frequency converter .28
191 1 STÜCK KEGELRADGETRIEBE B3SV9 1.100,000

PIECE bevel gearbox .27
ERSATZTEILE ZUM GETRIEBE SIEHE ERSATZTEILLISTE FA.FLENDER
spare parts to bevel gearbox see FLENDER spare parts list
192 1 STÜCK KUPPLUNGSSCHUTZ KOMPLETT/complete 165752 16,600

PIECE coupling protection .18
193 1 STÜCK EUPEX-KUPPLUNG A 250 1 37,000

PIECE EUPEX coupling .25
ERSATZTEILE ZUR KUPPLUNG SIEHE ERSATZTEILLISTE FA.FLENDER
spare parts to coupling see FLENDER spare parts list
194.1 6 STÜCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 NL 24 F, ST.VERZ.AD48,5 55100195 0,270

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150493> 169404-0
195 4 STÜCK AUSGLEICHSBLECH BAUSEITS/existing 0,000

200 1 STÜCK LAGERUNG KOMPLETT / complete 148584 5.235,000

PIECE bearing system .09
EINZELTEILE ZUR LAGERUNG SIEHE ERSATZTEIL-ZEICHNUNG NR. 152922-2
single parts to bearing see spare parts drawing no. 152922-2
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<141026> 148584-1
201 1 STÜCK SICHTERWELLE 148578 2.190,000

PIECE classifier shaft .01
201.1 1 STÜCK NASENKEIL 145355 1,500

PIECE nose key .02
202 1 STÜCK LAGERHÜLSE KOMPLETT/complete 148582 2.370,000

PIECE bearing sleeve .03
MIT VERSCHLUSSSCHRAUBE DIN 906 R1/4 5.8 A2B
with locking screw
202.3 1 STÜCK STOPFEN MIT RAND NR. 290 2" VERZ. 58400347 0,000
PIECE plug with edge .40
209 1 STÜCK SCHLEISSBUCHSE ZCHN. 121725 - KERAMIKBESCHICHTET 58401794 2,400

PIECE wear bushing .11

B2 VITON
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<141026> 148584-1
212 1 STÜCK AXIAL-PENDELROLLENLAGER 29336 E 57100688 19,500

PIECE self-aligning roller thrust .22
bearing

214 1 STÜCK NUTMUTTER M 160X3 094212 3,000

PIECE grooved nut .14
215 1 STÜCK PENDELROLLENLAGER 22234 CC/W33 57100687 28,500


B2 VITON
217 1 STÜCK LAGERDECKEL 129914 24,400

PIECE bearing cover .05
with locking screw
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<141026> 148584-1
221 1 STÜCK LAGERBUCHSE 148583 195,000

PIECE bearing bushing .06
with locking screw
222 1 STÜCK PENDELROLLENLAGER 24044 CC/C3 W33 57100979 39,500


----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<141026> 148584-1

PIECE set screw .38
226 1 STÜCK DICHTUNGSBUCHSE 129672 84,000

PIECE sealing bushing .07

B2 VITON
228 1 STÜCK STÜTZRING 130134 1,100

PIECE support ring .13
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<141026> 148584-1
235 1 STÜCK LAGERGEHÄUSE 129933 230,000

PIECE bearing housing .04
235.1 4 STÜCK VERSCHLUSSSCHRAUBE MIT INNEN 6KT. DIN 00906 R 1/4 5.8 A2B 55104864 0,035
236 1 STÜCK ZWISCHENRING 122105 12,800

PIECE intermediate ring .12
238 1 STÜCK SPERRLUFTDICHTRING 129671 7,700

PIECE seal air sealing ring .08


240 0,990 METER RUNDSCHNUR 5,3 MM VITON 58404025 0,000

METRE round cord .19
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<141026> 148584-1
241 1,273 METER RUNDSCHNUR 5,3 MM VITON 58404025 0,000

METRE round cord .20
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<141028> 164010-1
290 1 STÜCK MEHRLEITUNGSPUMPE P 203-4XLB0-1K7-AC-2 A1.01 0,000

PIECE multi-pipe pump .02
ERSATZTEILE ZUR SCHMIERANLAGE SIEHE ERSATZTEILLISTE FA. LINCOLN
spare parts to lubrication system see LINCOLN spare parts list
291 1 STÜCK PROGRESSIVVERTEILER TYP SSV 6/3-N 0,000

PIECE progressive distributor .04
292 1 STÜCK SICHERHEITSVENTIL SVTE 350 R 1/4 - D6, 350 BAR 0,000
PIECE safety valve .03
293 3 STÜCK EINSCHRAUBVERSCHRAUBUNG GE6-LG 1/4 AC 0,000

PIECE male stud connector .15
<150493> 169404-0
400 1 STÜCK MATERIALEINLAUF KOMPLETT/complete 148233 1.690,000

PIECE material inlet .22
<150480> 148233-0
401 2 STÜCK PANZERBLECH 148233 196,000

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150480> 148233-0
402 8 STÜCK SENKSCHRAUBE MIT INNENSECHSKANT DIN 07991 M16X060 8.8 A2B 0,736
screw
nut

PIECE washer .22
403 2 STÜCK PANZERBLECH 148233 130,000



screw
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150480> 148233-0
nut

PIECE washer .16
screw
nut

PIECE washer .19
<150493> 169404-0
450 1 STÜCK MOTORKONSOLE KOMPLETT / complete 0,000

PIECE motor bracket .15
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150493> 169404-0
nut

PIECE washer .52
nut


----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<150493> 169404-0
nut


519 1 STÜCK ABDECKUNG ZUM MATERIALEINLAUF KOMPLETT/complete 148401 222,000

PIECE cover for material inlet .23
nut

PIECE washer .72
NAME / NAME : HECKMANN
----------------------------------------------------------------------------------------------------------------------------------
MASCHINE : ZELLENLUFTSCHLEUSE GRÖSSE : DSZ 200,0 KUNDEN-NR. : 48340
MACHINE rotary air lock SIZE CUSTOMER NO. Per-Tech for Industrial
Equipment&Supplies
PROJECT COM. NO. SPARE PARTS DRAWING NO. Dubai
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<144314> 162720-1
201 1 STÜCK GEHÄUSE 162782 3.915,000

PIECE housing .01
203 1 STÜCK LEITBLECH 159432 208,000

PIECE guide plate .13
204 1 STÜCK SCHAUTÜR 148179 36,000

PIECE inspection door .15


PIECE washer .32
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Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<144314> 162720-1
207 1 STÜCK ANSCHLUSSFLANSCH 162781 48,000

PIECE connection flange .14
<144317> 162781-3


PIECE washer .04
<144314> 162720-1
215 1 STÜCK VERSCHLEISSBUCHSE 162789 1.326,000

----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<144319> 162789-0
screw

PIECE washer .06
nut
<144314> 162720-1
217 2 STÜCK VERSCHLEISSRING 159282 300,000

PIECE wear ring .09

225 1 STÜCK ZELLENRAD 157573 4.370,000

PIECE cellular wheel .07
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<144310> 157573-0
226 16 STÜCK DICHTBLECH 157573 360,000

PIECE sealing plate .06
nut

PIECE washer .09
227.3 80 STÜCK SCHEIBE DIN 00440 R26 ST 55101684 22,880

PIECE washer .10
<144314> 162720-1
228 4 STÜCK MONTAGESICHERUNG 152264 9,600

PIECE erection safety device .34
229 1 STÜCK ABDECKBLECH FÜR TRANSPORT 162778 13,000

PIECE cover plate for transportation .35
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<144314> 162720-1
232 2 STÜCK LAGERDECKEL MIT BOHRUNG 132195 26,500

PIECE bearing cover with bore .04
233 2 STÜCK SPERRLUFTRING 132196 35,400

PIECE seal air ring .06
234.1 8 STÜCK SELBSTH.SCHR.-SICHERUNGSSCHEIBE DIN 25201 NL 16, ST.VERZ. AD 25 55102790 0,064

235 2 STÜCK GEHÄUSEDECKEL 159386 2.020,000

PIECE housing cover .02
nut

PIECE washer .21
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Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<144314> 162720-1
237 2 STÜCK LAGERBUCHSE MIT BOHRUNG 132194 160,000

PIECE bearing bushing with bore .05
248 1 STÜCK BUCHSE 132406 3,600

PIECE bushing .11
280 2 STÜCK PENDELROLLENLAGER 22232 CC/W33 57100127 45,000

281 2 STÜCK FESTRING 133374 1,600

PIECE fastening ring .38
283 2 STÜCK LAGERDECKEL MIT BOHRUNG 132139 27,000

PIECE bearing cover with bore .03
284 2,460 METER FILZSTREIFEN MD WEISS DICHTE 0,36 12 X 15 MM 58400487 0,200

METRE felt strip MD white density 0.36 .18
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Equipment&Supplies
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<144314> 162720-1
286 1 STÜCK DISTANZBUCHSE 157592 2,300

PIECE spacer bushing .10
287 1 STÜCK WELLEN- UND ABZIEHMUTTER KM30 57100222 3,300

PIECE shaft and withdrawal nut .37
287.1 1 STÜCK SICHERUNGSBLECH MB 30 57100236 0,100

PIECE safety plate .36
<144315> 162763-1
nut
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Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<144315> 162763-1

PIECE washer .15
<144314> 162720-1
345 1 STÜCK KEGELRADGETRIEBEMOTOR TYP KH 167B AR160DV 160L6/TF 1.250,000

PIECE bevel type gearmotor .33
ERSATZTEILE ZUM KEGELRADGETRIEBE- MOTOR SIEHE ERSATZTEILLISTE SEW
spare parts to bevel type gearbox see SEW spare parts list
350 1 STÜCK TEILE ZUR DREHZAHLMESSUNG 148178 9,000

PIECE parts for speed measuring .12
<144308> 148178-1
351 1 STÜCK DREHZAHLWÄCHTER DI0001 59901053 0,000

PIECE speed monitor .17
<144314> 162720-1
380 1 STÜCK DREHMOMENTSTÜTZE 162763 300,000

PIECE torque support .16
----------------------------------------------------------------------------------------------------------------------------------
Equipment&Supplies
----------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------
<144315> 162763-1
382 1 STÜCK METALASTIK-ULTRA-BUCHSE 50/95-100/110 58404998 1,800

PIECE METALASTIK ULTRA bushing .12
390 1 STÜCK BOLZEN 162763 3,200

PIECE bolt .10

PIECE washer .17
390.2 1 STÜCK SPLINT DIN 00094 010X100 ST A2B 55101228 0,060

PIECE split pin .11
KAISERSLAUTERN List of equipment Edition 02.2010
10.1 List of equipment
Machine
Designation: vertical roller mill

Type: MPS 5000 B
with: air-swept lamella classifier

Type: SLS 4250 B
Design: with hydro-pneumatic tension system

with roller removal device
with maintenance door
with rotary air lock DSZ 200
Sound pressure level: approx. 90 dB(A)
The mill is of depression design.
Order no.: 26114-26133
Equipment / Components
Grinding rollers
Grinding roller diameter: 2,800 mm

Grinding roller width: 1,000 mm
Number of grinding rollers: 3
Design of wear parts: segmented
Material of wear parts: chromium cast
Number of wear parts: 12
Weight per wear part: 1,025 kg
Grinding plate
Outer diameter of grinding track: 5,000 mm

Working diameter of grinding track: 4,000 mm
Design of wear parts: segmented
Part segment I:
Number: 13
Material: chromium cast
Weight: 595 kg
Part segment II:

Number: 26
Material: chromium cast
Weight: 171 kg
ge0800870-10.doc Page 1 / 9
Metal detector (Feed belt) to be procured by customer
Feed unit

Designation: rotary air lock
Type: DSZ 200
Number of cells: 8
Drive bevel type gearmotor

Manufacturer: SEW
Type: KH167B
Power: 11 kW
Speed: 5.8 rpm
Design: M1B
Motor: see list of electric consumers
Coupling
Manufacturer: SEW
Type: AR 160
For further details see separate operating instructions – chapter 11.
Tension system
Tension cylinder
Manufacturer: Hydrosaar
Number: 3
Design: double-acting
Pressure bag accumulator

Number: 6
Loading pressure: P0min = P1 x 0.33

P0max = P1 x 0.66
Operating pressure: P1 = 190 bar
P1max = 230 bar
Hydraulic unit
Manufacturer: Hydac-System GmbH
Type: compact unit for suspension
of grinding rollers to go with
MPS 5000 B
ge0800870-10.doc Page 2 / 9
Oil receptacle: NG 400

Type of pump: radial piston pump
Volume flow: Q = 10 l/min
Compact unit for Lift-and-Swing System
Manufacturer: Hydac-System GmbH

Type: compact unit
Oil receptacle: 63 l
Pump type: gear pump
Seal air fan
Manufacturer: VENTEC
Type: VHR 280-200 MB
Static pressure increase: 80 mbar
Volume flow: 0.75 m3/s
Torque support for pressure frame
Buffer
Manufacturer: Leben & Co.
Type: SK 200/85m2-So
ge0800870-10.doc Page 3 / 9
Water pump for water injection system
Manufacturer: Seepex
Type: BN 5-12/A1-A5-A5-F0-GA-X
Pumping medium: water
Flow rate: 0.5-5 m3/h
Drive gearmotor
Manufacturer: SEW
Type: RF 37 DT 100 L4
Power: 3 kW
Speed: 247 rpm
Design: IMB5
Speed variation via frequency converter: see list of electric consumers
Mill drive
Mill main motor: see list of electric consumers
Starter: see list of electric consumers
Mill main gearbox

Manufacturer: Flender
Type: KMPS 546
Power: 3,000 kW
Transmission ratio: i = 52.766
Output speed
- main drive only: 18.76 rpm
- with service drive: approx. 0.123 rpm
Thrust bearing: segmented thrust bearing
Static load: normal 7,400 kN
Dynamic load: maximal 24,200 kN
Oil lubrication system: high pressure lubrication circuit

with oil pump and motor
Power: 4 x 5.5 kW
Speed: 1,455 rpm
Oil flow: 3 x 3.3 l/min
ge0800870-10.doc Page 4 / 9
low pressure lubrication circuit

with oil pump and motor
Power: 45 kW
Speed: 1,475 rpm
Oil flow: 1,170 l/min
Coupling motor/gearbox
Type: Rupex RWN 800
Maintenance drive
Transmission ratio: i = 84.61
Chain drive
Number of teeth: Z1 = 15
Z2 = 45
Single roller chains: 32 B1
Motor for the maintenance drive: see list of electric consumers
Vibration monitor
Manufacturer: Bruel & Kjaer Vibro
Type: Vibrocontrol 920
ge0800870-10.doc Page 5 / 9
Classifier
Designation: air-swept lamella classifier

Type: SLS 4250 B
Number of blades at louvre (stator): 72
Number of blades at separating
wheel (rotor): 96
max. speed of separating wheel: 108 rpm
Gearbox
Type: B3SV09
Transmission ratio: 1:15.952
Output Speed: 108 rpm (maximum)
Design: B
Frequency converter: to be procured by customer
Automatic central lubrication system of classifier bearing system

Manufacturer: Lincoln
Multi-delivery pump
Type: P203-4XLBO-1K7-AC-2A1.01
ge0800870-10.doc Page 6 / 9
Dust collection unit
Cyclone collector
Type: AZV 450
Gas volume: 416,569 am³/h
Temperature: 95°C
Rotary air lock for the cyclones (4 pcs)
Manufacturer: SMD
Type: ZRS 630
Inlet and outlet: 630 x 630 mm
Construction height: 800 mm
Conveying capacity: 167 t/h
Drive gearmotor
Manufacturer: SEW
Type: RF97 DV112M4
Power: 4.0 kW
Output speed: 24 rpm (maximum)
Design: IMM1
Plant fan
Manufacturer: Venti Oelde

Type: DHRV 45S-1600K
Total pressure difference: 9,650 Pa
Volume flow: 730,000 nm³/h
Drive motor: see list of electric consumers
Vibration monitor
Manufacturer: Bruel & Kjaer
Type: Vibrocontrol 920
ge0800870-10.doc Page 7 / 9
External material recirculation
Vibration trough conveyor
Manufacturer: VIB-TECH
Type: SRO 800/6000-U/A
Hot gas generator
Manufacturer: Saacke
Type: CCS 200
Dimensions (dia. x length): 2,535 x 5,700
Design of combustion chamber: lying
Material of combustion and
dilution chambers: steel plate with lining
Burner
Manufacturer: Saacke
Thermal capacity: max. 60 GJ
Fuel: natural gas & heavy oil
Combustion air fan

Drive: see list of electric consumers
Dilution air fan

Drive: see list of electric consumers
ge0800870-10.doc Page 8 / 9
Measuring and control equipment see list of measuring points
Air volume control: pressure measuring transducer

low pressure switch cock
shut-off valve
Differential pressure measurement pressure measuring transducer

of mill: low pressure switch cock
shut-off valve
Pressure monitoring before mill: pressure measuring transducer

low pressure switch cock
shut-off valve
Temperature control after classifier: low pressure screw-in resistance

thermometer
Temperature before mill: low pressure screw-in resistance

thermometer
ge0800870-10.doc Page 9 / 9
department: TP rev.-no.: 02
List of electric consumers
GEBR. PFEIFFER AG made by: Klein.R/Wilke rev. date: 13.04.2010
Liste der elektrischen Verbraucher

no.: 200 800 870 checked on:
client: Per-Tech for Industrial Equipment & Supplies, Jebel Ali Dubai project: BMIC ASIUT; Raw Grinding Plant with MPS 5000 B order no.: 26 114 - 26 133
Erection altitude: 245 m above sea level Ambient temp.: 5°C…50°C Frequency: 50 Hz P&ID no.: 169 586 - 1
Type inst. P [kW] speed Protection Operating Do Supplier Rev

Item Quant Consumer of con- Voltage [V] [rpm] Construction mode cu Manufacturer Remarks No
sumer Current [A] TYPE Isolation Cooling code Type
Art des install. P [kW] n Schutzart Betriebs- Doku Lieferant
Anz. Verbraucher Verbrau- Spannung [V] [1/min] Bauform art code Hersteller Bemerkungen
Pos.-Nr.
chers Strom [A] Isolationskl Kühlart Typ
10 Meal removal
Mehlabtransport
rotary feeder 1 under cyclone, drive 4,0 IP 55 S1 GP/SMD E 52

2513RF1.M01 1 GM/SC 400 1500 M1 DOL — SEW
Zellenradschleuse 1 unter Zyklon, Antrieb 8,7 F IC 411 RF97 DV112M4
2513RF2.M01 1 GM/SC 400 1500 M1 DOL — SEW
2513RF3.M01 1 GM/SC 400 1500 M1 DOL — SEW
2513RF4.M01 1 GM/SC 400 1500 M1 DOL — SEW
20 Dedusting client´s responsibility

Entstaubung in Kundenverantwortung
30 Gas flow routing

Gaswege
rotary feeder, drive 11 IP 55 S1 GP reversible drive

2511RF1.M01 1 GM/SC 400 1000 IM B3 RDOL SEW 02
Zellenschleuse, Antrieb 22 H IC 411 KH167B AR160 DV160L6/TF
seal air fan, drive 15 IP 55 S1 GP E73

2511FN1.M01 1 SC 400 3000 IM B3 DOL — Siemens 02
Sperrluftgebläse, Antrieb 26,5 F IC 411 1LA6 164-2AA
classifier, drive, frequency converter 160 IP 20 S1 accommodated within

2511SR1.C01 1 FC 400 FFs CS costumer's MCC
Sichter, Antrieb, Frequenzumrichter 280
classifier, drive 160 IP 55 S1 E74; WT; HS
2511SR1. 1 SC 400 1500 IM B3 VSD CS
C01:M01 Sichter, Antrieb 280 IC 411
classifier, gearbox, oil pump, drive 1,1 IP 55 S1 30 GP/ Flender

2511LQ2.M01 1 Flender (11) SC 400 1500 IM B5 DOL LQ1
Sichter,Getriebe,Ölpumpe 2,55 F IC 411 size: 90 S-04
classifier, gearbox, cooling fan, drive 0.37 IP 55 S1 30 GP/ Flender
2511LQ2.M02 1 Flender (31) SC 400 1500 IM B14 DOL LQ1
Sichter,Getriebe,Kühlluftgebläse 1,03 F IC 411 size. 71
grease pump to classifier shaft, control unit 0.1 IP 54 30 GP fuse recommended: 2A

2511LQ3.C01 1 SCS 230 — FFs LQ2 Lincoln run conditions: abt. 9 min per day = 02
Zentralschmierung der Sichterwelle, Steuergerät 0,8 2.1G.30002-D04 30 impulse from flow detector
mill fan, drive S1 E74, WT, BT, HS

2513FN1.M01 1 SR 11000 IM B3 DOL CS
Mühlengebläse, Antrieb F
mill fan, starter IP 54 S1
2513FN1.C01 1 SCS 11000 FFs CS
Mühlengebläse, Starter
mill fan drive, standstill heater
2513FN1.H01 1 HE 230 DOL CS
Mühlengebläse, Stillstandsheizung
damper in front of mill fan, actuator 0,37 IP 67 S4 E GP/Venti E13, E60, 2xE65, 2xE68
2513LD1.M01 1 SD 400 1500 RDOL 100 Auma according to
Jalousieklappe vor Mühlengebläse, Antrieb 1,7 F SAR 07.5 AUMA terminal plan
damper in front of mill fan, actuator, heater 0,05 E GP/RBU see docu-sheet
2513LD1.H01 1 HE 230 DOL 100 Auma KMS TP 104 / 001
Klappe vor Mühlengebläse, Antrieb, Heizung SAR 07.5
damper in recirculation line, actuator 0,37 IP 67 S4 E13, E60, 2xE65, 2xE68

2513DA1.M01 1 SD 400 1500 RDOL CS
Klappe in der Umluftleitung, Antrieb 1,7 F
damper in recirculation line, actuator, heater 0,1
2513DA1.H01 1 HE 230 DOL CS
Klappe in der Umluftleitung, Antrieb, Heizung
shut off gate after mill fan, actuator

2513DA2.M01 1 SD 400 RDOL CS 01
Absperrschieber nach Mühlengebläse, Antrieb
Consumerlist_BMIC_Asiut_5000B_02.xls List of electric consumers 1/5


no.: 200 800 870 checked on:

shut off gate after mill fan, actuator, heater
2513DA2.H01 1 HE 230 DOL CS 01
Absperrschieber n. Mühlengebläse, Antrieb, Hzg.
damper in bypass line, actuator IP 67 S4 02

2513DA3.M01 1 SD 400 RDOL CS
Klappe By-pass, Antrieb F
damper in bypass line, actuator, heater 02
2513DA3.H01 1 HE 230 DOL CS
Klappe By-pass, Antrieb, Heizung
shut off gate in hot gas ducting, actuator 0,37 IP 67 S4 E13, E60, 2xE65, 2xE68
2511DA1.M01 1 SD 400 1500 RDOL CS 01
Absperrschieber in Heißgasleitung, Antrieb 1,7 F
shut off gate in hot gas ducting, actuator, heater 0,1
2511DA1.H01 1 HE 230 DOL CS 01
Absperrschieber in Heißgasleitung, Antrieb, Hzg.
fresh air damper, actuator 0,18 IP 67 S4 E13, E60, 2xE65, 2xE68

2511DA2.M01 1 SD 400 3000 RDOL CS
Frischluftklappe, Antrieb 0,7 F
fresh air damper, actuator, heater 0,1
2511DA2.H01 1 HE 230 DOL CS
Frischluftklappe, Antrieb, Heizung
shut off gate after HGG, actuator

2611DA1.M01 1 SD 400 RDOL CS 01
Absperrschieber nach HGG, Antrieb
shut off gate after HGG, actuator, heater
2611DA1.H01 1 HE 230 DOL CS 01
Absperrschieber nach HGG, Antrieb, Heizung
35 Hot gas generator Saacke hotgas unit

Heißgasgenerator Auftragsnummer/contract number: N 045788/B Datum/Date: 26.07.2007
Zeichnungsnummer/drawing number: 0-8622-045788-10/3-32
Burner motor 15 IP 55 S1 HG GP / Saacke power supply by client
2611HG1.M01 1 (Saacke 120) SC 400 3000 B3 DOL 035 Leroy-Somer
Brenner-Motor 27,7 F IC 411 LS160MP-2
Combustion air fan motor 75 IP 55 S1 HG GP / Saacke power supply by client
2611HG1.M02 1 (Saacke 301) SC 400 1500 B3 DOL 035 Siemens
Verbrennungsluftgebläse-Motor 136 F IC 411 1LG4 280-4AA
Dilution air fan motor 75 IP 55 S1 HG GP / Saacke power supply by client
2611HG1.M03 1 (Saacke 311) SC 400 1500 B3 DOL 035 Siemens
Mischluftgebläse-Motor 136 F IC 411 1LG4 280-4AA
oil pump, drive power supply by client
2611HG1.M04 1 (not delivered by Saacke) SC 400 DOL CS
Ölpumpe
Control cabinet; power supply 1 " control voltage" max. 4,6 IP 54 — HG GP / Saacke Valves, actuators, etc.
2611HG1.C01 1 (Saacke 500) SCS 230 — — FFs 035 Saacke included as they are controlled via
Steuerkasten, Einspeisung 1 "Steuerspannung" Fuse:max 20 A — — ./. panel; power supply by client
Control cabinet; power supply 2 "Heating & Lighting" approx. 2,5 IP 54 — HG GP / Saacke Separate power supply for
2611HG1.C02 1 (Saacke 500) (circuit diagram saacke page 1) SCS 230 — — FFs 035 Saacke heaters and lighting
Steuerkasten, Einspeisung 2 "Beheizung & Beleuchtung" Fuse:max 10 A — — ./. power supply by client
40 gearbox and gear oil supply Flender gearbox, lubricating unit:

Getriebe und Gertiebeoilversorgung
gear oil supply, low pressure pump 45 IP 55 S1 GB GP/Flender

2511LQ1.M01 1 Flender (11) SC 400 1500 IM V1 DOL 040 Siemens
Getriebeölversorgung, Niederdruckpumpe 81 F to B IC 411 1LG4 223-4AA
gear oil supply, fill pump 1,5 IP 55 S2 GB GP/Flender
2511LQ1.M02 1 Flender (711) SC 400 1500 IM V1 DOL 040 Siemens
Getriebeölversorgung, Befüllpumpe 3,4 F IC 411 1LA7 096-4AA
gear oil supply, high pressure pump 4 x 5,5 IP 55 S1 GB GP/Flender
2511LQ1. 4 Flender (311/1)(311/2)(311/3)(311/4) SC 400 1500 IM B5 DOL 040 Siemens
M03 - M06 Getriebeölversorgung, Hochdruckpumpe 4 x 11,4 F to B IC 411 1LA6 130-4AA
gearbox, cartridge heater 6 x 0,9 IP 65 GB GP/Flender power supply heaters via the
2511GB1. 6 Flender (810) HE 2 x 400 DOL 040 Helios Flender terminalbox " TB 2"
H01 - H06 Getriebe, Patronenheizkörper 0 / 52 mounted at the gearbox


no.: 200 800 870 checked on:

Group
50 tension hydraulic Hydac hydraulic unit:
Spannhydraulik with Pfeiffer hydraulic SUB_PLC
power supply to Pfeiffer SUB_PLC 8kVA Power supply

2511HD1.C01 1 SCS 400 FFs GP to SUB_PLC
Spannungsversorgung zur GP SUB_PLC input from MCC customer
tensiion hydraulic, oil pump Hydac (3) 5,5 IP 55 S3 HT GP Power and PLC controlled
C01:M01 1 SC 400 1500 IM V1 050 Siemens by Pfeiffer Sub-PLC 02
Spannhydraulik , Ölpumpe 11,4 F to B IC 411 1LA7 130-4AA motor power assumed
tension hydraulic, solenoid valve Hydac (11.1) 18VA IP 65 HT GP Power and PLC controlled
C01:V01 1 locking piston ring side by lifting SO 24V DC — — 050 Hydac by Pfeiffer Sub-PLC
Spannhydraulik, Magnetventil 0,75 — WSM06020V-01M-C-N-24DG(Z5L)
C01:V02 1 tension pressure limitation SO 24V DC — — 050 Hydac by Pfeiffer Sub-PLC
Spannhydraulik, Magnetventil 0,75 — WSM06020V-01M-C-N-24DG(Z5L)
C01:V03 1 lock post-suction ducting SO 24V DC — — 050 Rexroth by Pfeiffer Sub-PLC
Spannhydraulik, Magnetventil 1,25 — 4 WE 6 D6X/EG24N9K4
C01:V04 1 lifting operation SO 24V DC — — 050 Rexroth by Pfeiffer Sub-PLC
Spannhydraulik, Magnetventil 1,46 — 4 WE 10 D3X/CG24N9K4
tension hydraulic, solenoid valve Hydac (18) 19VA IP 65 HT GP Power and PLC controlled
C01:V05 1 release tension pressure p1 SO 24V DC — — 050 Hydac by Pfeiffer Sub-PLC
Spannhydraulik, Magnetventil 0,8 — WSM12120V-01-C-N-24VDC-Z5L
C01:V06 1 open / close towards flow divider SO 24V DC — — 050 Hydac by Pfeiffer Sub-PLC
Spannhydraulik, Magnetventil 0,8 — WSM12120V-01-C-N-24VDC-Z5L
C01:V07 1 open / close towards bypass SO 24V DC — — 050 Hydac by Pfeiffer Sub-PLC
Spannhydraulik, Magnetventil 0,8 — WSM12120W-01-C-N-24VDC-Z5L
C01:V08 1 release lifting pressure cylinder 1 SO 24V DC — — 050 Hydac by Pfeiffer Sub-PLC
tensioning hydraulics, flushing unit 1,5 IP 55 S2 HT GP power supply
C01:M02 1 Hydac (30) SC 400 1500 IM V1 050 HYDAC via 2511HD1.C01 02
Spannhydraulik , Spülpumpe 3,4 F IC 411 MFZP-2/2.1/P/90/40/RV6/1.5/400-50
60 Vertical roller mill Pfeiffer mill

mill main drive 4000 IP 54 S1 E74, WT, BT

2511MD1.M01 1 SR 11000 1000 B3 DOL CS located in MCC / client
Mühlen-Hauptantrieb F IC 611
mill main drive, starter 2 kVA IP 54 S1
2511MD1.C01 1 SCS 400 FFs CS
Mühlen-Hauptantrieb, Starter
mill main drive; standstill heater
2511MD1.H01 1 HE 230 DOL CS
Mühlen-Hauptantrieb, Stillstandsheizung
gearbox, service drive to mill 7,5 IP 55 S2 GB GP/Flender E66, 3x PTC

2511AD1.M01 1 Flender (891) SC 400 1500 IM B3 DOL 040 Flender
Getriebe, Mühlen-Wartungsantrieb 15,2 F to B IC 411 M 132 SB4
62 Control circuits to mill

Regelkreise zur Mühle
65 water injection into mill

Wassereindüsung in Mühle
water injection, frequency converter 4,0 IP 20 — E GP accommodated within

2511WP1.C01 1 FC 400 — — FFs 003 Toshiba costumer's MCC
Wassereindüsung, Frequenzumrichter 8,8 — — VFS 11
water injection, water pump, drive 3,0 IP 55 GP PTC
2511WP1. 1 SC 400 1500 IM B3 VSD — SEW 02
C01:M01 Wassereindüsung, Wasserpumpe, Antrieb 6,7 F IC 416 RF37 DV 100 L4


no.: 200 800 870 checked on:

water injection, water pump, cooling fan drive 0,07 IP 55 — GP/Seepex
2511WP1.M02 1 SC 230 — DOL —
Wassereindüsung, Wasserpumpe, Fremdlüfter F —
water injection, solenoid valve for water 45 VA IP 65 GP/Netzsch normally open
2511VA1.V01 1 SO 230 DOL Buschjost
Wassereindüsung, Magnetventil für Wasser 8240601.9151.23050
water injection, solenoid valve for compressed air 15 VA IP 65 GP/Netzsch normally closed
2511VA2.V01 1 SO 230 DOL Buschjost 01
Wassereindüsung, Magnetventil für Druckluft 8240400.9101.23050
water tank, solenoid valve for filling 16 VA IP 65 normally closed
2511VA3.V01 1 SO 230 DOL CS
Wassertank, Magnetventil zum Befüllen
70 Material feed
Materialaufgabe
distribution gate, solenoid valve IP 65 2 x E65

2115DG1.V01 1 SO 230 DOL CS
Zweiwegeweiche, Magnetventil F
metal detector IP 65
2115MT1.C01 1 TM 230 FFs CS
Metalldetektor
rectifier of magnetic separator

2115MS1.C01 1 EM 400 — FFs CS
Gleichrichter fuer Magnetabscheider
magnetic separator, belt S1 E 52
2115MS1.M01 1 GM/SC 400 DOL CS
Magnetabscheider, Band IC 411
frequency converter, belt conveyor 1

2115BC1.C01 1 FC 400 FFs CS
Frequenzumrichter, Aufgabeband 1
feeding belt conveyor 1, drive WT, E52, E62, E63
2115BC1. 1 GM 400 VSD CS
C01:M01 Aufgabeband 1, Antrieb
80 External material circulation

Externer Materialumlauf
belt conveyor, drive

1 2515BC1.M01 deleted GM/SC 400 DOL CS 01
Aufgabeband, Antrieb IC 411
distribution gate, solenoid valve E65

1 2515DG1.V01 deleted SO 230 DOL CS 01
Zweiwegeweiche, Magnetventil
bucket elevator, drive E52, E66, E74,

2515BE1.M01 1 SC 400 DOL CS
Becherwerk, Antrieb IC 411
bucket elevator, maintenance drive
2515BE1.M02 1 GM/SC 400 DOL CS
Becherwerk, Wartungsantrieb IC 411
vibrating conveyor, electronic brake unit Fuse: 1,5x In IP55 E GP 2 units (brake unit & choke) to be
2515VC1.C01 1 with elec. power choke (separate unit KS 0.05) BU 2 x 400 DOL 150 Hilger & Kern mounted in MCC of client.
Schwingfoerderer, 6,71 A Frenostat 2000 Caution: terminal connection according
Elektronisches Bremsgeraet mit Drossel size 1 (36) to Frenostat wiring diagram nr. 6
vibrating conveyor; drive 1 & 2 2 x 4,0 IP66 S1 GP/ Vibtech
2515VC1. 2 UB 400 1000 B3 DOL — Friedrich to 2515VC1.C01
M01;M02 Vibrationsförderer; Antrieb 1 & 2 8,27 F not aerated F1300-6-7.0
metal detector IP 65
2515MT1.C01 1 TM 230 FFs CS
Metalldetektor
distribution gate, solenoid valve E65

2515DG2.V01 1 SO 230 DOL CS
Zweiwegeweiche, Magnetventil
belt conveyor, drive

2515BC2.M01 1 GM/SC 400 DOL CS
Aufgabeband, Antrieb
power supply system unit, reject hopper

2515HP1.C01 1 SCS 230 FF CS
Schaltkasteneinspeisung, Bunker Füllstand


no.: 200 800 870 checked on:

90 Maintenance
Wartung
lift & swing system 4 IP 55 HT GP/ Hydac power supply 16 A only for
2511EH1.M01 1 Hydac (6) SC 400 1500 IM V1 FF 090 Siemens CEE - socket (local plug) 02
Lift & swing System 8,2 F to B IC 411 1LA7 113-4AA for maintenance only
in general by CS
power for PLC ...kVA to UPS

1 FF 400 CS
power for measuring system ...kVA to UPS

1 FF 400 CS
power for start warning Horn & Flashlight system

1 FF 230 CS
uninterruptable power system ...kVA to EG

1 UPS FF 400 CS

Explanations to the list of electric consumers
Erläuterungen zur Liste der elektrischen Verbraucher
VERBRAUCHERART / Type of consumer ELEKTRISCHE AUSRÜSTUNG / remarks LIEFERANT / supplier

BL BREMSLÜFTER / brake lifting device E13 THERMOSTAT / temperature switch MS Mechanical supply / MASCH:LIEFERUNG
BM BREMSMOTOR / brake motor E21 DRUCKSCHALTER / pressure switch ES Electrical supply / ELEKT:LIEFERUNG
BU BREMSGERÄT / brake unit E39 DURCHFLUSSWÄCHTER / flow switch CS Costumer / KUNDE
DC GLEICHSTROMMOTOR / DC motor E40 FÜLLSTANDSGEBER / level switch
EG NOTSTROMAGGREGAT / emergency generator E50 DREHZAHLGEBER / speed sensor
EM ELEKTROMAGNET / electric magnet E51 TACHOGENERATOR / tach-generator HINWEIS / information
FC FREQUENZUMRICHTER / frequency converter E52 DREHWÄCHTER / speed switch BAUFORM / mounting according to IEC 34-7
GM GETRIEBEMOTOR / geared motor E60 STELLUNGSGEBER / position transmitter BETRIEBSART / operating mode according to IEC 34-1
HD HYDRAULIKANTRIEB / hydraulical drive E61 FERNGEBER / teletransmitter
HE HEIZUNG / heater E62 REISSLEINENSCHALTER / pull-cord switch
LS FLÜSSIGKEITSANLASSER / liquid starter E63 SCHIEFLAUFWÄCHTER / alignment switch BEMERKUNG / remarks
LT KONTROLLEUCHTE / indicator light E64 SCHLAFFSEILSCHALTER / slack rope switch EG NOTSTROMVERBR. / emergency power consumer
OS ÖLANLASSER / oil starter E65 ENDLAGENSCHALTER / limit switch HS SCHWERANLAUF / heavy start
PC POLUMSCHALTBARER MOTOR / pole-changing motor E66 VORORTSCHALTER / local switch RL DREHRICHTUNG RECHTS / direction of rotation right
SA ANLASSER / starter E67 NOTAUSSCHALTER / emergency switch LL DREHRICHTUNG LINKS / direction of rotation left
SC KURZSCHLUSSLÄUFERMOTOR / squirrel-cage motor E68 DREHMOMENTSCHALTER / torque switch LO VORORT / local control
SCS Sub-Control Sysrem E73 STROMANZEIGER / current indicator RE FERNBETRIEB / remote control
SD STELLANTRIEB / actuator E74 LEISTUNGSANZEIGE / power indicator UPS unterbrechungsfreie Stromversorgung /
SE SERVOMOTOR / servo-motor E75 ENERGIEZÄHLUNG / energy meter uninterruptable power supply
SM SYNCHRONMOTOR / synchronous motor BT LAGERTEMPERATUR / bearing temperature NO Schließer / Contact normaly open
SO MAGNETVENTIL / solenoid valve SH STANDHEIZUNG / standstill heater NC Öffner / Contact normaly closed
SR SCHLEIFRINGMOTOR / slip ring motor WT WICKLUNGSTEMPERATUR / winding temperature
SS SOFTSTARTER FF SICHERUNGSABGANG / fuse feeder BETRIEBSART / operating mode
TH THYRISTORSCHRANK / thyristor cubicle FFs SICHERUNGSABGANG mit Schütz /
TM MESSUMFORMER / transmitter fuse feeder with contactor DOL Direct on line
UB UNWUCHTMOTOR / unbalance motor RDOL Revers.DOL
VD VIBRATORANTRIEB / vibration drive VSD Variable speed drive
YD STERN-DREIECK ANLAUF / star delta starter
Consumerlist_BMIC_Asiut_5000B_02.xls
GEBR. PFEIFFER AG
BMIC ASIUT
200800870 Order No.
Egypt
Raw Grinding Plant

with PFEIFFER
MPS 5000 B
FINAL
Interlocking Diagram
169 594-4 rev. b Drawing No.
For information:
Modifications of the interlocking diagram during commissioning are possible
1 2 3 4
I1 ...In I1 ...In O I1 ...In I1 ...In O I1 ...In I1 ...In O input

A 0 0 0 0 0 0 0 0 0 I O
>1 0
1
1
0
1
1
& 0
1
1
0
0
0
=1 0
1
1
0
1
1
1 0 1
1 0
1 1 1 1 1 1 1 1 0
output output output output
OR AND EXOR NOT

120 s 120 s
input
input
120 s
S
output
B R S t 0
R output
0 1 Switch on delay
1 0
O 120 s
O O
input
input
O 120 s
0 t output
RS-Flip-Flop R-input dominant
output
Switch off delay
set reset release

I1 ...In R1 ...Rn F1 ...Fn I1 ...In R1 ...Rn F1 ...Fn
O
0
S RC
&
0 1
&
>1
O
R
output Commands are stored output RC
set
I1 ...In I1 ...In
NS RC
&
Commands are not stored output RC

output
S set and stored I input I1

O
bypass start
I1 I2 1 up delay
NS not stored O output output > I2 I1
>
= I2 0 sud t 1-3 min 0

I1 I2 0
R reset and stored F release <
L time limited O
I1
I1 I2 0 I1 I2 I3 O
E S time limited and output < I2
>
I1 I2 0 0 0 0 0
=
I3 0 0 1 0
stored I1 < I2 1 I2 2 O
0 1 0 0
I1 0 1 1 1
RC recall 1 0 0 0
1 0 1 1
1 1 0 1
1 1 1 1
Date Name Description

Editor 28.10.2008 Gräpel interlocking diagram
for BMIC ASIUT, Egypt; MPS 5000B
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
05.06.09 Louis Drawing No. Rev. page
169 594-4 b
a
.
modified
02.06.09 Bi Gebr. Pfeiffer AG 01
Anz. Date Check of 48
Stat.
Alteration
Date Name Kaiserslautern Model No.
1 2 3 4
source jump adresses to pages designation
10ts S.6 transport to silos is running
A 30 S.7 group 30 gas flow routing is started

30.1 S.8 seal air pressure "ok"
30.2 S.8 seal air pressure "fault"
30cd S.8 / S.39 classifier drive is running
30mf S.9 / S.39 mill fan is running
30rlb S.7 rotary lock is running backwards
30rlf S.7 rotary lock is running forwards
30saf S.8 seal air fan is running
B 40 S.13 gear box & gear oil supply is started
40lpp S.14 gear oil supply, low pressure pump is running

40hpp S.14 gear oil supply, high pressure pumps " on "
50a S.15 pre-pressure build-up in first start-up of the mill

50b S.17 pre-pressure reduction after mill stop completed
50c S.17 pre-pressure build-up after mill stop completed
50.0 S.18, S.20 sequence lifting, pump 3 is running
50.1a, 50.1b S.20 rollers are lifted
C 50.1c S.20 tension system must be checked
50.2 S.24 cylinder positions are equal
50.3 S.24 lowering sequence rollers is active
50.4 S.26 cylinder position out off tolerance limit
60.1 S.30 main drive is "ok"

60.2 S.31 main drive "fault"
60.3 S.32 grinding system is "ok"
60.4 S.32 grinding system "fault"
60md S.29/ S.48 mill main drive is running
D 60ad S.47 gearbox maintenance drive is running
70bc S.34 feeding belt conveyor is running
80be1 S.35 bucket elevator is running

80be2 S.35 maintenance drive bucket elevator is running
80mt1 S.35 metal detector is running
80vc1 S.35 vibrating conveyor is running
E mh1 S.41 "ready for local operation" is ready

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
position feedback
SETPOINT open
continuous HGG
A by operator controller positioner controller 2611HG1.C01
close
control loop: A HGG
TIRCSAHHHL
2511RM1.T02 T
temperature after mill
GIC position feedback

B 2511DA2.G03
SETPOINT open
M
continuous
2511DA2.G=1
controller positioner 2511DA2.M01
close
damper
fresh air
control loop: A TIRCSAHHHL

2511RM1.T02 T
C SIC speed feedback material feed

2115BC1.S01 to mill
SETPOINT faster
2115BC1.C01
M
continuous
2115BC1.S=1 positioner
=
controller 2115BC1.C01:M01
slower
control loop: B
PDIRCSAHL
2511RM1.P01 P
mill differential pressure
B A D
A
B
A
A
E
A
HGG

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
ZIC position feedback

2513DA1.G03
SETPOINT open
M
continuous
A 2513DA1.G=1
controller positioner 2513DA1.M01
close
recirculation
air damper
control loop: A
TIRCSAHHHL
2511RM1.T02 P
ZIC position feedback

B SETPOINT
2513LD1.G03
open
M
continuous
2513LD1.G=1
controller positioner 2513LD1.M01
close
mill fan damper
control loop: D b
FIRCAL
2513DU1.F01 P
air flow after cyclone
B A D
A
B
A
A
E
A
HGG

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
Overall view
A
Start sequence Failure sequence
Meal removal Gearbox & Tension hydraulic

Gear oil supply
Group 10 Group 50
Group 40
B
Dedusting
Group 20
Gas flow routing
Group 30
C
Hot gas generator Start sequence Failure sequence
Group 35 & >1

D permanent Vertical roller mill
standstill heating
system Group 60
Material feed Water injection
Group 70 Group 65
E
External circulation
Group 80

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
Standstill heating systems to drives in designation reference

permanent operation ,switch on and off:
2513FN1.H01, 2513LD1.H01, 2513DA1.H01,
A 2511DA2.H01, 2511DA1.H01, 2511MD1.H01
start group 10, meal removal by operator

in automatic
10
B meal removal
rotation monitor "< L:" SSAL 2513RF1.S01

R R
S rotary feeder 1 (2513RF1.M01) after cyclone 1,

drive " on " 1
R R
C
drive " on " 2
R R

drive " on " 3
R R

drive " on " 4
D 1 rotary feeder 1 after cyclone 1 "is running"
& 2 rotary feeder 2 after cyclone 2 "is running"

3 rotary feeder 3 after cyclone 3"is running"
4 rotary feeder 4 after cyclone 4"is running"
10ts transport to silos is running
10ts transport to silos is running
E
20
client
dedusting

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
designation reference
20cbd control box dedusting is running

A
& START group 30 gas flow routing
30 winding temperature "> H:" TSH 2511RF1.T01

>1 rotation monitor "< L:" SSAL 2511RF1.S01
gas flow routing
30rlb rotary lock is running backwards
time limitated (l= 0,2s - 0,5s)
R F
30
S rotary lock
(2511RF1.M01) "forwards" 30rlf
CAUTION
B 0-3 s
t 0
after 3x reverse in 30s
"fault material feed"
S rotary lock
(2511RF1.M01) "backwards" 30rlb and switch off group 60
l=0,2s - 0,5s
oil level classifier gearbox "< L:" LSAL 2511LQ2.L01
classifier, gear oil temperature "> H: 65 °C" TISAHHHLL 2511LQ2.T01
&
C
classifier, gear oil temperature "< L: 55 °C" TISAHHHLL 2511LQ2.T01

>1 oil level classifier gearbox "< L:" LSAL 2511LQ2.L01
R
S classifier, oil pump

gearbox (2511LQ2.M01)
5 min
t 0
R
D
S classifier, cooling fan
gearbox (2511LQ2.M02)
x min
grease lubrication monitor "< L:" FISAL 2511LQ3.F01
>1
t 0
filling level grease reservoir "< L:" LSAL 2511LQ3.L01

R
S grease pump to classifier shaft "on" alarm if grease

(2511LQ3.C01)
lubrication pump
is not running
E
Intervall operation
pump runs 50 impulses from flow
detector = 15 minuts per day

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
30 group 30 gas flow routing is started

A group 30 is running
&
60 s
t 0
60md mill is running
R
S seal air fan (2511FN1.M01) "on" 30saf

realization in frequency converter possible
ALARM classifier speed "> H:" SIRCAH 2511SR1.S01

& power measurement classifier drive "< L:" JIRSAHL 2511SR1.J01
B
120 s
t 0
30.1 seal air pressure "ok"
seal air pressure 1 "< L:" PSALL 2511FN1.P01
& seal air pressure 2 "< L:" PSALL 2511FN1.P03

seal air pressure 3 "< L:" PSALL 2511FN1.P05
setpoint > actual value setpoint speed control classifier

control input by operator setpoint 2511SR1.S=1
circuit
actual speed classifier drive SIRCAH 2511SR1.S01
frequency converter "> H:" XSHH 2511SR1.X01

is "ready for operation"
C gear oil temperature "< LL: -20°C" TISAHHHLL 2511LQ2.T01
gear oil temperature "> HH: 75°C" TISAHHHLL 2511LQ2.T01
&
explanations 30.2 seal air pressure "fault"
setpoint seal air pressure 1 "< LL:" PSALL 2511FN1.P02
>1
5 s
speedactual >= speedsetpoint t 0

seal air pressure 2 "< LL:" PSALL 2511FN1.P04
D stop run up seal air pressure 3 "< LL:" PSALL 2511FN1.P06
start drive the classifier
classifier (setpoint reached)
speed actual< speed setpoint

30saf seal air fan is running
gear oil temperature "> HHH: 100°C" TISAHHHLL 2511LQ2.T01
>1
5 s
t 0 20cbd dedusting control unit is running client
power measurement classifier drive "> H:" JIRSAHL 2511SR1.J01

current measurement seal air fan "> H:" IISAHL 2511FN1.I01
current measurement seal air fan "< L:" IISAHL 2511FN1.I01
winding temperature classifier drive "> H:" TSAH 2511SR1.T01
E frequency converter was "tripped" "> HH:" XSHH 2511SR1.X02
R
frequency converter
classifier drive (2511SR1.C01) "on"
S classifier drive (2511SR1.C01:M01) "on"
30cd
(client)
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
ATTENTION:
filter fan is not included
in G. Pfeiffer group 30.
30cd classifier drive is running
A During the stop sequence position mill fan int. damper is " L: closed" GSHL 2513LD1.G02
filter fan is running in starter, "ready to start" "> H1:" XSAHHHHHH 2513FN1.X01
bypass operation.
starter, "no trip" "> H2:" XSAHHHHHH 2513FN1.X02
starter, "warning temperature " "> H5:" XSAHHHHHH 2513FN1.X05
30cd classifier drive is running

winding temp. mill fan drive "> HH:" TISAHH 2513FN1.T01-T03
& bearing temp. mill fan drive "> HH:" TISAHH 2513FN1.T04,T05
bearing temp. mill fan "> HH:" TISAHH 2513FN1.T06,T07
>1 power measurement mill fan
vibration mill fan
">
">
HH:"
HH:"
JIRSAHH 2513FN1.J01
SSAHHH 2513FN1.S02
B starter, "rotor blocked" "> H4:" XSAHHHHHH 2513FN1.X04
starter, "shut off temperature " "> H6:" XSAHHHHHH 2513FN1.X06
R
mill fan drive
(2513FN1.M01) "on"
S mill fan starter
(2513FN1.C01) "on"
(client)
starter short circuit "> H3:" XSAHHHHHH 2513FN1.X03
C &
30mf
30mf mill fan is running manual/controller

setpoint, loop "D" setpoint 2513LD1.G=1
control
air flow after cyclone FIRCAL 2513DU1.F01
control loop: D
circuit
drive, position GIC 2513LD1.G03
for explanations look at page 04
end position damper (internal) is " H:open" GSHL 2513LD1.G01
D
& drive, torque switch " H:M (open)" XSHL 2513LD1.X01
max
drive, winding temperature "> H:" TSH 2513LD1.T01
NS mill fan damper (2513LD1.M01)"open"

manual/controller
setpoint, loop "D" setpoint 2513LD1.G=1
control
circuit air flow after cyclone FIRCAL 2513DU1.F01
>1 drive, position GIC 2513LD1.G03
30mf mill fan is running
end position damper (internal) is " L: close" GSHL 2513LD1.G02

E & drive, torque switch " L:M max (close)" XSHL 2513LD1.X02
drive, winding temperature "> H:" TSH 2513LD1.T01
NS mill fan damper (2513LD1.M01)"close"

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
open shut off gate by operator

end position damper (internal) is " H:open" GSHL 2511DA1.G01
& drive, torque switch " H:M (open)" XSHL 2511DA1.X01
max
drive, winding temperature "> H:" TSH 2511DA1.T01
NS shut off gate in hot gas duct (2511DA1.M01)"open"

B
temperature after mill "> HHH:" TIRCSAHHHL 2511RM1.T02
>1 close shut off gate by operator
end position damper (internal) is " L: close" GSHL 2511DA1.G02
& drive, torque switch " L:M max (close)" XSHL 2511DA1.X02
NS shut off gate in hot gas duct (2511DA1.M01)"close"

C
open shut off gate by operator

max
D drive, winding temperature "> H:" TSH 2513DA2.T01
NS shut off gate after mill fan (2513DA2.M01) "open"
temperature after mill "> HHH:" TIRCSAHHHL 2511RM1.T02

>1 close shut off gate by operator
E drive, winding temperature "> H:" TSH 2513DA2.T01
NS shut off gate after mill fan (2513DA2.M01) "close"

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
control loop: A setpoint, loop "A"

manual/controller
setpoint 2511DA2.G=1
A control
circuit temperature after mill TIRCSAHHHL 2511RM1.T02
drive, position GIC 2511DA2.G03
attention >1 temperature ahead mill "> HH:" TIRSAHH 2511RM1.T01
damper has to be opened x min
completely, during temp.after t 0 temperature after mill "> HH:" TIRCSAHHHL 2511RM1.T02
mill (2511RM1.T02) is >HH
max

B
NS fresh air damper (2511DA2.M01)"open"
manual/controller
setpoint, loop "A" setpoint 2511DA2.G=1
control

C NS fresh air damper (2511DA2.M01)"close"
control loop: A
attention setpoint, loop "A"

manual/controller
setpoint 2513DA1.G=1
control
damper has to be opened circuit temperature after mill TIRCSAHHHL 2511RM1.T02
D completely, during temp.after drive, position GIC 2513DA1.G03
mill (2511RM1.T02) is >HHH
end position damper (internal) is " H: open" GSHL 2513DA1.G01
max
NS recirculation damper (2513DA1.M01)"open"

manual/controller
setpoint, loop "A" setpoint 2513DA1.G=1
control
E end position damper (internal) is " L: close" GSHL 2513DA1.G02
NS recirculation damper (2513DA1.M01)"close"

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
b
A manual/controller
damper setpoint setpoint 2513DA3.G=1
control
end position damper (internal) is " H: open" GSHL 2513DA3.G01

max
NS bypass damper (2513DA3.M01)"open"

manual/controller
B damper setpoint setpoint 2513DA3.G=1
control
NS bypass damper (2513DA3.M01)"close"
control loop: A
30mf mill fan drive is running

setpoint, loop "A" manual/controller
35 control
hot gas generator, feedback XSAH 2611HG1.X01-X32,X33,X34
D hot gas generator
& start hot gas generator by operator in automatic
hot gas generator automatic is "ok"
temperature after mill "> H:" TIRCSAHHHL 2511RM1.T02
>1 temperature ahead mill "> HH:" TIRSAHH 2511RM1.T01
mill group 60 was shut off, because of fault
R
S hot gas generator control unit

2611HG1.C01

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
heating system designation reference

gear oil supply
A
start group 40 manual by operator
40
gear box &
gear oil supply
start gear oil heating system by operator
40 &
B (820) gearbox, oil temperature "< L: 20°C" TISHHL 2511GB1.T03
near cartridge heater
(820) gearbox, oil temperature "> HH: 26°C" TISHHL 2511GB1.T03
>1 (825) safety switch
cartrige heater
"> H: 40°C" TSH 2511GB1.T04
stop gear oil heating system by operator

R
S gearbox, 6x cartrige heater

(2511GB1.H01-H06)
(Flender 810)
C

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
low pressure pump & designation reference

high pressure pumps
A
gear oil supply Start by operator
gear oil supply, low & high pressure pumps
&
40 group 40
"gearbox & gear oil supply is started"
Flender
(265) oil temperature "> H: 15°C" TISH 2511LQ1.T02
gearbox heating circuit
& (510)
ball cock of cooling water is " H: open" GSAH 2511LQ1.G01
gear oil supply manual "off" emergency stop

B client
5 min
t 0 40lpp low pressure pump is running
(82)
oil flow to seg. thr. bearing "< LL: 434 l/min" FISALL 2511LQ1.F01
& &
(83)
oil flow to gearbox "< LL: 356 l/min" FISALL 2511LQ1.F02
(850)
oil pressure gear lubrication "< LL: 0.5 bar" PISALL 2511GB1.P01
60md mill main drive is running
Emergency stop;
check the pipes for
C leakage
R R
S gear oil supply, low pressure pump

(2511LQ1.M01) 40lpp
(Flender 11)
10 s
t 0
(800) oil temperature "> H: 15°C" TIRSAHHH 2511GB1.T01
in segm. thr. bearing
(350) oil pressure before high "< LL: 0.5 bar" PISAHLL 2511LQ1.P02
pressure pumps
R R
D S gear oil supply, high pressure pumps

(2511LQ1.M03-M06) 40hpp
(Flender 311/1../4)
(65)
oil temperature after cooler "> H: 30°C" TIRSAHHH 2511LQ1.T01
NS gear oil supply, filter contamination indicator

release "PDAH 2511LQ1.P01"
(Flender 20)

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
tension hydraulic; sequence: pre pressure designation reference
b "build up tension pressure"
START group 50, tension hydraulic manually by operator
A & 60md mill main drive is running
STOP group 50, control voltage is failed XSH 2511HD1.C01:X08
S R
50
tension hydraulic (Hydac 16) oil level tension hydraulic "< L: 270 mm" LSALL 2511HD1.C01:L01
& start sequence pre pressure by operator
in automatic
tension hydraulic, solenoid valve, " energize "
S apply tension (2511HD1.C01:V04)
B [HYDAC No. 17.2]
(7.2)
actual lifting pressure p 3 "< L: 10 bar" PIRSAHHHHL 2511HD1.C01:P02
&
S unlock post suction ducting (2511HD1.C01:V03) pre pressure sequence:
[HYDAC No. 17.1]
setpoint limit = 1,7...1,9 x p O
tension hydraulic, solenoid valve, "energize "

S not release tension pressure p1 (2511HD1.C01:V05)
[HYDAC No. 18]
C I1 (7.1)
actual tension pressure p 1 actual PIRCSAHLLL 2511HD1.C01:P01
< I2
setpoint tension pressure = 1,7...1,9 x p setpoint 2511HD1.C01:P=1
O
50a I1 (7.1)
actual tension pressure p PIRCSAHLLL 2511HD1.C01:P01
& = I2
1 actual
setpoint tension pressure = 1,7...1,9 x p setpoint 2511HD1.C01:P=1

O
(16)
oil level tension hydraulic "< LL: 320 mm" LSALL 2511HD1.C01:L01
R R
tension hydraulic oil pump important for visualisation
S "on" (2511HD1.C01:M01)
operator input:
[HYDAC No. 3] p : ........ bar
O
D all valve conditions in this sequence

HYDAC valves & pumps conditions
HYDAC No. 17.2 energized

HYDAC No. 11.1 de-energized
HYDAC No. 18 energized
E HYDAC No. 27.2 de-energized
tension hydraulic switched on
pump HYDAC Nr. 3
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
P0 P0 P0 P0 P0 P0
1 2 3
P1 sequence: pre pressure
A
b (P0 x 1,7...1,9) "build up pre pressure"
B A2 (28.3)
(28.2)
(20)
(28.1)
(27.1)
C (27.2) P0 = accumulator
charging pressure
(18)
P1 = operating pressure
- tighten
(11.1) P3 = lifting pressure
(17.2) (17.1) all valve conditions in this sequence
D HYDAC valves & pumps conditions
HYDAC Nr. 17.2 energized

HYDAC Nr. 11.1 de-energized
HYDAC Nr. 18 energized
(11.2) HYDAC Nr. 17.1 energized
(3) HYDAC Nr. 27.2 de-energized
M HYDAC Nr. 28.1 de-energized
E
(2)
~ ~ tension hydraulic switched
pump HYDAC Nr. 3 on
~
(C01)
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
b
"release tension pressure p1 for restart"

A restart mill after mill stop, mill was in operation
and tension pressure built- on
adjust operation pressure (1,5- 3,0 * p ) O
to pre- pressure (1,7...1,9 * p ) O
operation pressure > actual tension pressure

new mill start after mill was stopped
operation pressure 1,5- 3,0 * p
>
O
B setpoint pre- pressure 1,7....1,9 bar

50b I1 (7.1)
= I2
setpoint tension pressure 1,7...1,9 x p O setpoint 2511HD1.C01:P=1
S
tension hydraulic, solenoid valve, "de-energize"
R release tension pressure p1 (2511HD1.C01:V05)
[HYDAC No. 18]
(important for visualisation)
~ p 1 setpoint (1,5- 3,0 x p
p 1 actual
O )
de-energize
C valve [18]
energize
valve [18]
p1 actual
= p 1 setpoint (1,7...1,9 x p )
O
adjust operation pressure ( 1,5- 3,0 x p ) O
to pre-pressure (1,7...1,9 x p ) O
operation pressure < actual tension pressure

D new mill start after mill was stopped
operation pressure 1,5- 3,0 * p
<
O
setpoint pre- pressure 1,7....1,9 bar

50c I1
actual tension pressure p PIRCSAHLLL 50-HT1.C01:PC1
=
1 actual
I2
setpoint tension pressure 1,7...1,9 x p O setpoint 2511HD1.C01:P=1
R R
tension hydraulic oil pump
S "on" (2511HD1.C01:M01)
[HYDAC No. 3]
p 1 actual
= p 1 setpoint (1,7...1,9 x p )
E stop pump (3)
O
start pump (3)

~ p1 setpoint (1,5- 3,0 x p )
p 1 actual O

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
sequence: lifting rollers designation reference
"build up lifting pressure to 30 bar" (Hydac 7.2) lifting pressure p " ~ HH: 30 bar" PIRSAHHHHL 2511HD1.C01:P02
3
pre- pressure build- up important:

A 50a
in the first start- up of the mill lifting pressure must
be adjusted during
b & >1 50b pre- pressure reduction after
mill stop completed commissioning!
50c pre- pressure build- up after
mill stop completed
60md mill main drive is running
R tension hydraulic, solenoid valve, "de-energize"

lock post suction ducting (2511HD1.C01:V03)
[HYDAC No. 17.1]
Caution :
As long as the lifting pressure
B 5-10 s
t 0
is higher than
2511HD1.C01:P01
10 bar the rollers are considered lifted.
To prevent damage the rollers must first
S tension hydraulic, solenoid valve, "energize"
locking piston ring side by lifting (2511HD1.C01:V01) be lowered before changing to another
[HYDAC No. 11.1] operation mode or into local mode.
1 s
t 0
all valve conditions in this sequence

R tension hydraulic, solenoid valve, "de- energize"
lifting operation (2511HD1.C01:V04) HYDAC valves & pumps conditions
[HYDAC No. 17.2]
1 s
t 0
C HYDAC No. 11.1 energized
close towards flow divider (2511HD1.C01:V06) HYDAC No. 17.1 de-energized
[HYDAC No. 27.1] HYDAC No. 11.2 energized
1 s
t 0 HYDAC No. 27.1 energized
open towards bypass (2511HD1.C01:V07) HYDAC No. 28.1 de-energized
[HYDAC No. 27.2] HYDAC No. 28.2 de-energized
t
1 s
0 HYDAC No. 28.3 de-energized
D tension hydraulic switched on
pump HYDAC No. 3
tension pressure limitation (2511HD1.C01:V02)
[HYDAC No. 11.2]
&
stop by operator
E
>1 (7.2)
lifting pressure p 3 "> HHHH: 275 bar" PIRSAHHHHL 2511HD1.C01:P02
R oil level tension hydraulic "< LL: 320 mm" LSALL 2511HD1.C01:L02
(2511HD1.C01:M01)
S tension hydraulic oil pump
"on"
[HYDAC No. 3]
50.0

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
P0 P0 P0 P0 P0 P0 sequence: lifting rollers
1 2 3
P1
"build up lifting pressure
A
to 30 bar"
30
(P0 x 1,7...1,9)
bar
b
B A2 (28.3)
(28.2)
(20)
(28.1)
(27.1)
(P0 x 1,7...1,9)
charging pressure
(18)
- tighten
"on"
[HYDAC No. 3]
D conditions
(11.2) HYDAC No. 17.1 de-energized
(3) HYDAC No. 27.2 energized
M HYDAC No. 28.1 de-energized
E
(30) HYDAC No. 28.2 de-energized
(2)
pump HYDAC Nr. 3 on
~
(C01)
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
"build up lifting pressure to setpoint lifting: H2" designation reference

(Hydac 7.2) lifting pressure p "HH: 30 bar" PIRSAHHHHL 2511HD1.C01:P02
3
b lifting pressure must
A
50.0 sequence lifting, pump 3 is running
be adjusted during
& commissioning!

open towards flow divider (2511HD1.C01:V06)
[HYDAC No. 27.1]
1 s
t 0

close towards bypass (2511HD1.C01:V07)
[HYDAC No. 27.2]
(7.2)
lifting pressure p "> HHHH: 275 bar" PIRSAHHHHL 2511HD1.C01:P02
B >1 stop
3
(16)
>1
<
50.1c tension system must be checked by maintenance personnel
& position cylinder 1 " H3: 1,1 x H2: mm" GISAHHHL 2511HD1.C01:G01
>1 position cylinder 2
position cylinder 3
" H3: 1,1 x H2: mm" GISAHHHL 2511HD1.C01:G02
rollers are lifted
position cylinder 1 " H2: mm" GISAHHHL 2511HD1.C01:G01
50.1a < & position cylinder 2
position cylinder 3
" H2: mm" GISAHHHL 2511HD1.C01:G02
(2511HD1.C01:M01)
C R tension hydraulic oil pump
"off"
[HYDAC No. 3]
"lift rollers again after pressure loss till setpoint H2"
60md mill main drive is running normal lifting

height H2
lift again: & 50.1a rollers are lifted
position cylinder 1 "H 2-(2-5) mm" GISAHHHL 2511HD1.C01:G01

position cylinder 3
"H 2-(2-5) mm" GISAHHHL 2511HD1.C01:G02
"H 2-(2-5) mm" GISAHHHL 2511HD1.C01:G03
(7.2)
lifting pressure p "> HHHH: 275 bar" PIRSAHHHHL 2511HD1.C01:P02
D >1
3
stop by operator
(16) oil level
"< LL: 320 mm" LSALL 2511HD1.C01:L02
>1
<
50.1c tension system must be checked by maintenance personnel
position cylinder 1 " H3: 1,1 x H2: mm" GISAHHHL 2511HD1.C01:G01
position cylinder 3
rollers are lifted i1
position cylinder 1 " H2: mm" GISAHHHL 2511HD1.C01:G01
50.1b < & i2
i3
position cylinder 2
position cylinder 3
R
(2511HD1.C01:M01)
S tension hydraulic oil pump
"on"
E [HYDAC No. 3]
50.0
Important!
50.1c = tension hydraulic, position measurement,
roller leveling, must be checked
before lift rollers again!
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
P0 P0 P0 P0 P0 P0
1 2 3
P1 sequence: lifting rollers
A
"lift up rollers"
P3
(P0 x 1,7...1,9)
B A2 (28.3)
(28.2)
(20)
(28.1)
(27.1)
(P0 x 1,7...1,9)
charging pressure
(18)
- tighten

E
(2)
pump HYDAC Nr. 3 on
~
(C01)
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
"start leveling" designation reference
30 bar" PIRSAHHHHL 2511HD1.C01:P02

5s
t 0 lifting pressure p "HH:
b
&
3
lifting pressure must
A 50.0 sequence lifting, pump 3 is running be adjusted during
commissioning!
position cylinder 1 GISAHHHL 2511HD1.C01:G01
& compare
> position cylinder 2 GISAHHHL 2511HD1.C01:G02
>
leveling cylinder 1
solenoid valve HYDAC Nr. 28.2 2511HD1.C01:V09
cylinder 1 higher than
cylinder 2 and 3 >1 solenoid valve HYDAC Nr. 28.3 2511HD1.C01:V10
NS tension hydraulic, solenoid valve, "energize"

release lifting pressure cylinder 1 (2511HD1.C01:V08)
B (time limited impulses [HYDAC No. 28.1]
0,5 sec. on and 2 sec. off)
5s
t 0 lifting pressure p "HH: 30 bar" PIRSAHHHHL 2511HD1.C01:P02
&
3

50.0 sequence lifting, pump 3 is running be adjusted during
commissioning!
& compare
> position cylinder 2 GISAHHHL 2511HD1.C01:G02
>
leveling cylinder 2 position cylinder 3 GISAHHHL 2511HD1.C01:G03

C cylinder 2 higher than
cylinder 1 and 3
>1 solenoid valve HYDAC Nr. 28.3 2511HD1.C01:V10

(time limited impulses [HYDAC No. 28.2]
5s
t 0 lifting pressure p "HH: 30 bar" PIRSAHHHHL 2511HD1.C01:P02
&
3

50.0 sequence lifting, pump 3 is running be adjusted during
commissioning!
position cylinder 1
& compare
position cylinder 2
GISAHHHL 2511HD1.C01:G01
GISAHHHL 2511HD1.C01:G02
D >
>
leveling cylinder 3 position cylinder 3 GISAHHHL 2511HD1.C01:G03
cylinder 3 higher than
cylinder 1 and 2
>1 solenoid valve HYDAC Nr. 28.2 2511HD1.C01:V09
(time limited impulses [HYDAC No. 28.3]
input the leveling tolerance

into visualization is necessary!
E Important:
during leveling can be switched only one input NT1 in visualization
solenoid valve (28.1, 28.2, 28.3) ! 2-5 mm possible

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
P0 P0 P0 P0 P0 P0
1 2 3
P1 sequence: lifting rollers
A
"level cylinder positions"
P3
(P0 x 1,7...1,9)
B A2 (28.3)
(28.2)
(20)
(28.1)
(27.1)
switching by choice
(P0 x 1,7...1,9)
charging pressure
(18)
- tighten
M HYDAC No. 28.1
E switching
(30) HYDAC No. 28.2 by
M HYDAC No. 28.3 choice
(2)
pump HYDAC Nr. 3 on
~
(C01)
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
b designation reference
A 50.1a rollers are lifted at first lifting

cylinder positions >1
are equal 50.1b rollers are lifted after first lifting
leveling out 50.2 & position cylinder 1 GISAHHHL 2511HD1.C01:G01
is finished
= position cylinder 2 GISAHHHL 2511HD1.C01:G02
limit of
tolerance
NT2= 2*NT1= 2*(2-5)mm
B mill is running 60md mill main drive is running

sequence: lower rollers (Hydac 7.2) tension hydraulic; lifting pressure p ,
"> HHHH: 275 bar" PIRSAHHHHL 2511HD1.C01:P02
3
"release lifting pressure p3" safety stop

& >1 50.2
positions tension cylinders 1; 2; 3; "> HH:" leveling out
are equal "difference" " < ....... mm" is finished
start lowering rollers manual by operator
in automatic
emergency stop, stop lowering by operator

R
C S release lifting pressure (2511HD1.C01:V04)
[HYDAC No. 17.2] HYDAC valves & pumps conditions
2 sec
t 0
S HYDAC No. 18 energized
tension hydraulic, solenoid valve, "de-energize"
R locking piston ring side not active (2511HD1.C01:V01)
[HYDAC No. 11.1] HYDAC No. 11.2 energized
D HYDAC No. 28.1 de-energized
& HYDAC No. 28.2 de-energized
50.3 tension hydraulic shut off
pump HYDAC Nr. 3
sequence lowering rollers
is active

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
P0 P0 P0 P0 P0 P0
1 2 3
P1 sequence: lower rollers
A
"lower rollers"
b
(P0 x 1,7...1,9)
B A2 (28.3)
(28.2)
(20)
(28.1)
(27.1)
(P0 x 1,7...1,9)
charging pressure
(18)
- tighten
(3)
E
(2)
~ ~ tension hydraulic shut off
pump HYDAC Nr. 3
~
(C01)
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
check if cylinder position within tolerance:
start marginal check, if the innermost roll
A
20mm below setpoint "lifting height" (H2:)
50.3 "lowering rollers is active"

b
innermost cylinder 20 mm below setpoint
"lifting height"(H2:)

= position cylinder 2 GISAHHHL 2511HD1.C01:G02
B position cylinder 3 GISAHHHL 2511HD1.C01:G03
limit of
tolerance
& NT3 "2* (2-5) mm + 2mm"
50.4 cylinder position out of

tolerance limit

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
sequence: tension operation pressure designation reference
"build up tension pressure"
A b 50.3 "lowering rollers is active"

& 0-4 s (Hydac 7.2)
t 0
lifting pressure p3
"< L: 10 bar" PIRSAHHHHL 2511HD1.C01:P02
S tension hydraulic, solenoid valve, " energize "

unlock post suction ducting (2511HD1.C01:V03)
[HYDAC No. 17.1]

tension pressure limitation (2511HD1.C01:V02)
[HYDAC No. 11.2]
B I1 (Hydac 7.1)
actual tension pressure p PIRCSAHLLL 2511HD1.C01:P01
1 actual
< I2
setpoint tension pressure ~ 2,0 x p -10bar setpoint 2511HD1.C01:P=1
O
I1 (7.1)
= I2
& (7.2)
setpoint tension pressure ~ 2,0 x p -10bar setpoint 2511HD1.C01:P=1
O
lifting pressure p3
"< L: 10 bar" PIRSAHHHHL 2511HD1.C01:P02
(16)
R R
tension hydraulic oil pump (2511HD1.C01:M01) operation pressure sequence:
S "on" setpoint ~ 2,0 x p O
[HYDAC No. 3]
C all valve conditions in this sequence
explanations HYDAC valves & pumps conditions
setpoint range HYDAC No. 11.1 de-energized
setpoint operation pressure p 1
p 1 actual
~~ p 1 setpoint (2,0 x p ) p1 max = 3,0 x p0
0
stop pump (3)

start pump HYDAC No. 11.2 de-energized
(3)
p1 actual
< p1 setpoint
- 10bar p1 min =1,5 x p0 HYDAC No. 27.1 de-energized
D HYDAC No. 27.2 de-energized
tension hydraulic switched
pump HYDAC Nr. 3 on
i1
position tension cylinder 1 " L: mm" GISAHHHL 2511HD1.C01:G01
i>2
i2
ALARM position tension cylinder 2 " L: mm" GISAHHHL 2511HD1.C01:G02
i3
E grinding bed too low position tension cylinder 3 " L: mm" GISAHHHL 2511HD1.C01:G03
i1
position tension cylinder 1 " H: mm" GISAHHHL 2511HD1.C01:G01
i>2
i2
ALARM position tension cylinder 2 " H: mm" GISAHHHL 2511HD1.C01:G02
i3
grinding bed too high position tension cylinder 3 " H: mm" GISAHHHL 2511HD1.C01:G03

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
P1 P0 P0 P0 P0 P0 P0
1 2 3
sequence: tension
A
(P0 x 2,0) operation pressure
B A2 (28.3)
(28.2)
(20)
(28.1)
(27.1)
charging pressure
(18)
- tighten
(11.2) HYDAC No. 17.1 energized
E
(2)
pump HYDAC Nr. 3 on
~
(C01)
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
"switch on mill designation reference
with rollers lifted up"
A "mill operation" start mill main drive group 60 by operator
x min
t 0 30mf mill fan drive "on"
& 10 min
t 0 40hpp high pressure pumps are " running"
50.2
leveling out is finished
"cylinder positions are equal"
60
B
60.1 main drive is ok
60.3 grinding system is ok

&
starter, "ready to start" "> H1:" XSAHHHHHH 2511MD1.X01
starter, "no trip" "> H2:" XSAHHHHHH 2511MD1.X02
starter, "warning temperature " "> H5:" XSAHHHHHH 2511MD1.X05
C starter, "rotor blocked" "> H4:" XSAHHHHHH 2511MD1.X04
starter, "shut off temperature " "> H6:" XSAHHHHHH 2511MD1.X06
40hpp high pressure pumps are " running"

>1 50.4 cylinder position out off tolerance limit
60.2 main drive fault
D 60.4 grinding system fault

60ad maintenance postion drive is running
R
mill main drive
(2511MD1.M01) "on"
S mill main drive, starter
(2511MD1.C01) "on"
starter short circuit "> H3:" XSAHHHHHH 2511MD1.X03
&
E
60md
power measurement mill main drive "< L:" JIRSAHHL 2511MD1.J01

ALARM & 60md vertical roller mill is running
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
b designation reference
main drive ok
A release mill
from gear oil supply & gearbox

(Flender 65)
oil temperature after cooler "> HH: 60°C" TIRSAHHH 2511LQ1.T01
(82)
oil flow to seg. thr. bearing "< L: 496 l/min" FISALL 2511LQ1.F01
(83)
oil flow to gearbox "< L: 407 l/min" FISALL 2511LQ1.F02
(350)
oil pressure before HP pumps "< L: 0,8 bar" PISAHLL 2511LQ1.P02
(350)
B oil pressure before HP pumps "> H: 1,5 bar" PISAHLL 2511LQ1.P02
(510)
postion ball cock cooling water " H: open" GSAH 2511LQ1.G01
& (800)
oil temp. segm. thrust bearing "> H: 15°C" TIRSAHHH 2511GB1.T01
(800)
oil temp. segm. thrust bearing "> HH: 80°C" TIRSAHHH 2511GB1.T01
(805)
oil bath temp. seg. thr. bearing "> H: 75°C" TIRSAHH 2511GB1.T02
(850)
oil pressure gearbox "< L: 0,8 bar" PISALL 2511GB1.P01
(856)
oil pressure radial bearing "< L: 0,5 bar" PISAL 2511GB1.P02
(358) oil pressure at 12 seg. thr. bearing PISAHHLL
1 of 12 pressure bearing "> H: 200 bar" 2511LQ1.P03-P14
C
from tension hydraulic
(Hydac 7.1) operation tension pressure "< LL: 1,3 x p0" PIRCSAHLLL 2511HD1.C01:P01
temperature pressure frame 1 "> H: 50°C" TIRSAHH 2511HD1.C01:T01
& & temperature pressure frame 2 "> H: 50°C" TIRSAHH 2511HD1.C01:T02
temperature pressure frame 3 "> H: 50°C" TIRSAHH 2511HD1.C01:T03

(Hydac 16) oil level tension hydraulic "< L: 270 mm" LSALL 2511HD1.C01:L01
from mill main drive

D mill, gear input shaft vibr. " HHH: ok relais" SSAHHH 2511RM1.S03
winding temp. mill main drive "> H:" TISAHH 2511MD1.T01-T03
60.1
& bearing temp. mill main drive "> H:" TISAHH 2511MD1.T04,.T05
(Flender 890)
gearbox maintenance drive " H: ready to run" GSH 2511AD1.G01
release mill only
without alarms
2511RM1.S01-S03
frequency range of sensor
(Flender 358) oil pressure at 12 seg. thr. bearing PISAHHLL
E 1 of 12 pressure bearing "< L: 20 bar" 2511LQ1.P03-P14
VS 069
Please adjust 10 to 1000Hz
ALARM & (Hydac 7.2) rollers are lowered at grinding plate
in vibrocontrol 920 lifting pressure (7.2) "< L: 10 bar" PIRSAHHHHL 2511HD1.C01:P02

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
A main drive fault

shut off mill b
from gear oil supply & gearbox

(Flender 65)
oil temperature after cooler "> HHH: 65°C" TIRSAHHH 2511LQ1.T01
3 sec (82)
t 0 oil flow to seg. thr. bearing "< LL: 434 l/min" FISALL 2511LQ1.F01
3 sec (83)
t 0 oil flow to gearbox "< LL: 356 l/min" FISALL 2511LQ1.F02
(800)
oil temp. segm. thrust bearing "> HHH: 85°C" TIRSAHHH 2511GB1.T01
B (805)
oil bath temp. seg. thr. bearing "> HH: 80°C" TIRSAHH 2511GB1.T02
>1 3 sec
t 0
(850)
oil pressure gearbox "< LL: 0,5 bar" PISALL 2511GB1.P01
3 sec (856)
t 0 oil pressure radial bearing "< L: 0,5 bar" PISAL 2511GB1.P02
2 sec (358) oil pressure at 12 seg. thr. bearing PISAHHLL
t 0
1 of 12 pressure bearing "> HH: 245 bar" 2511LQ1.P03-P14
(Hydac 7.2)
operation lifting pressure "< L: 10 bar" PIRSAHHHHL 2511HD1.C01:P02
&
3 sec
t 0
(Flender 358) PISAHHLL
oil pressure seg. thr. bearing "< LL: 15 bar" 2511LQ1.P03-P14
12 segmented thrust bearings

stop mill drive if:
C - 4 pressure limits " <LL: " or
- 2 pressure limits " <LL: " placed
b side by side
from tension hydraulic

(Hydac 7.1)
operation tension pressure "< LL: 1,15xp0" PIRCSAHLLL 2511HD1.C01:P02
temperature pressure frame 1 "> HH: 60°C" TIRSAHH 2511HD1.C01:T01
>1 >1 temperature pressure frame 2 "> HH: 60°C" TIRSAHH 2511HD1.C01:T02
temperature pressure frame 3 "> HH: 60°C" TIRSAHH 2511HD1.C01:T03

D (16)
from mill main drive

3 sec
t 0 power measurement mill main drive "> HH:" JIRSAHHL 2511MD1.J01
winding temp. mill main drive "> HH:" TISAHH 2511MD1.T01-T03

60.2
>1 bearing temp. mill main drive "> HH:" TISAHH 2511MD1.T04,T05
10 sec
t 0 mill, gear input shaft vibration SSAHHH 2511RM1.S03
vibro control and sensors are " HHH: ok"
3 sec
t 0 mill, gear input shaft "HH: S interlock = SSAHHH 2511RM1.S02
E vibration S normaloperation
+ 2 mm/s"
2511RM1.S01-S03
frequency range of sensor
VS 069
Please adjust 10 to 1000Hz 3 sec
in vibrocontrol 920 ALARM t 0 power measurement mill main drive "> H:" JIRSAHHL 2511MD1.J01

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
grinding system ok
release mill
A
raw material transport is o.k. "client"
there is material on dosing belt
30mf mill fan is " running"
& 2 min
t 0 temperature after mill "< L:" TIRCSAHHHL 2511RM1.T02
60.3 30.1 seal air pressure " ok"
B release mill only

without alarms
x sec
t 0
compressed air " fault" "client"
x sec
t 0 fill level silos after mill " fault" "client"
x sec
t 0 fill level material bins " fault" "client"
x sec
t 0
filter system " fault" "client"
grinding system
1 min
t 0
temperature after mill "< L:" TIRCSAHHHL 2511RM1.T02
C ALARMS >1 5 min
t 0
temperature after mill "> H:" TIRCSAHHHL 2511RM1.T02
10 sec
t 0
pressure before mill "< L:" PIRSAHHL 2511RM1.P02
2 sec
t 0
pressure before mill "> H:" PIRSAHHL 2511RM1.P02
10 sec
t 0 mill differential pressure "< L:" PDIRCSAHL 2511RM1.P01
10 sec
t 0
mill differential pressure "> H:" PDIRCSAHL 2511RM1.P01
D 30mf mill fan is " running" "client"
grinding system fault

shut off mill
10-300s
t 0 80vc1 vibrating conveyor external circ. is " running" b
>1
5-10 s
t 0 70bc feeding belt conveyor is " running"
5-10 s
raw material transport is o.k. "client"
&
t 0
there is material on dosing belt
1-2 min
t 0 60md mill main drive is " running"
>1
2 sec
E
t 0 pressure before mill "> HH: 0 bar" PIRSAHHL 2511RM1.P02
30.2 seal air pressure fault " fault"
4-20min
t 0 temperature after mill "> HHH:" TIRCSAHHHL 2511RM1.T02
60.4

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
60md mill main drive is " running"

3 sec
A t 0 START water injection into mill by operator
&
manual/controller
65 setpoint water amount input by operator setpoint 2511WP1.S=1
control
Water injection circuit water flow; water injection FICSAL 2511WP1.F01
mill
pump speed SIC 2511WP1.S01
2 sec
t 0 60md mill main drive is running
attention 2 sec
t 0 70bc feeding belt conveyor is running
pump has to run in full speed,
during temperature after mill winding temperature "> H:" TSH 2511WP1.T01
(2511RM1.T02) is >H >1 stator protector, water pump "> HH: x+10°C" TSAHH 2511WP1.T02
B
STOP water injection into mill by operator
fill level water tank "< LL:" LSAHLL 2511WP1.L03
2 sec
t 0
water flow; water injection "< L:" FICSAL 2511WP1.F01
R
water injection, frequency converter
S
(2511WP1.C01) x: max. temperature of the
water injection, water pump, drive "on" medium in summer time
(2511WP1.C01:M01)
300 s
t 0
C R The injection nozzles are

S water injection, water pump, cooling cleared with compressed air
fan drive "on" (2511WP1.M02) before the water injection
system is started.
R
energize solenoid valve (2511VA1.V01)
S "close water line" valve is non energized "open"
1 sec
t 0
R
D S energize solenoid valve (2511VA2.V01)
"open compressed air" time pulsed
valve is non energized "closed"
10 sec - ON
300 sec - OFF
fill level water tank "< L:" LSAHLL 2511WP1.L02
fill level water tank "> H:" LSAHLL 2511WP1.L01
R
S water tank, solenoid valve for filling

(2511VA3.V01)
SETPOINT SIC speed feedback

2511WP1.S=1 2511WP1.S01 2511WP1.C01
faster
E
M
continuous 2511WP1.C01:M01
positioner
=
controller
slower
water pump
water flow
FICSAL
2511WP1.F01 F
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
60md vertical roller mill is running

A >1 & 0-10 s
silo level "< L:" client supply
t 0 50.3 sequence "lowering rollers" is active
maintenance mode or filling of the mill manually
70 by operator
material feed
direction to mill manual "on" client supply

two way chute in postion to mill GSH 2115DG1.G01
B
distribution gate, solenoid valve (2115DG1.V01)
NS "on"
metal detected by metal detector " H:" XSAH 2115MT1.X01

>1 direction hopper manual "on" client supply
L = 10s
L "off"
speed switch
>1 60md vertical roller mill is running
"< L:" SSAL 2115MS1.S01
R R
S magnetic separator belt

(2115MS1.C01 & 2115MS1.M01) "on"
C
R
S metal detector
(2115MT1.X01) "on"
manual/controller
0-10 s
setpoint, loop "B" setpoint 2115BC1.S=1
control
actual mill differential pressure
t 0
circuit PDIRCSAHL 2511RM1.P01

actual speed belt conveyor SIC 2115BC1.S01
control loop: B winding temperature

pull rope switch belt conveyor
"> H:" TSH 2115BC1.T01
" H:" HSH 2115BC1.R01;.R02
>1 missalignment switch belt conveyor " H:" GSH 2115BC1.D01.D04
D rotation monitor belt conveyor "< L:" SSAL 2115BC1.S01
30rlf rotary lock is " running"
R R
frequency converter, belt conveyor 1
(2115BC1.C01) "on"
S feeding belt conveyor 1
70bc
(2115BC1.C01:M01) "on"
(client)

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
0-10 s
t 0 70bc belt conveyor is running
A
80
external material
circulation
maintenance drive bucket "< L:" SSAL 2515BE1.S01

80be2
elevator is running
belt conveyor is running
interlocking
70bc
B Hardware
rotation monitor
fill level "> H:" LSAH 2515BE1.L01
>1 motor current BE1 "> HH:" IISAHH 2515BE1.I01
overload fluid coupling control "> H:" TSAH 2515BE1.T01
speed fluid coupling maintenance drive "> H:" SSAH 2515BE1.S02
R
S bucket elevator drive

(2515BE1.M01) "on"
80be1
C R b
vibrating conveyor (2515VC1.C01;
S 2515VC1.M01 & 2515VC1.M02) "on"
80vc1
S metal detector
(2515MT1.C01) "on"
80mt1 b
D
Hardware
80be1 bucket elevator is running
interlocking
start by operator
stop by operator
R
S bucket elevator, maintenance drive

(2515BE1.M02)
80be2

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
A 80mt1 metal detector is running
direction to bucket elevator manual "on" client

two way chute in postion to bucket elevator GSH 2515DG2.G01

NS "on"
metal detected by metal detector " H:" XSAH 2515MT1.X01

>1 direction reject box manual "on" client supply
B NS distribution gate, solenoid valve (2515DG2.V01)
"off"
winding temperature "> H:" TSH 2515BC2.T01
>1 pull rope switch belt conveyor

missalignment switch belt conveyor
" H:"
" H:"
HSH 2515BC2.R01;R02
GSH 2515BC2.D01-D04
R R
rotation monitor belt conveyor "< L:" SSAL 2515BC2.S01
S feeding belt conveyor

(2515BC2.M01) "on"
(client)
C
S hopper weighing system
(2515HP1.C01) "on"

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
Overall view
A
Stop sequence = shut down sequence
Material feed External circulation
Group 70 Group 80
0-x min 0-x min
B 0 t 0 t
Vertical roller mill
Group 60
0-x min 0-x min
0 t 0 t
C
Hot gas generator Gas flow routing Water injection
Group 35 Group 30 Group 65

0-x min
0 t b
Dedusting
The switching off of each group is in
D Group 20 reverse order as the start sequence.
0-x min
0 t
Meal removal
Group 10
0-120min
E 0 t
After each mill drive operation the

Tension hydraulic Gear oil supply gear oil supply has to be kept for
about 120 min. This is also necessary
Group 50 Group 40 during maintenance.

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
Interlockings for
B
local operation,
maintenance or
C
commissioning

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
maintenance operation interlockings designation reference
30saf seal air fan is running
local or
start classifier drive in maintenance
A single mode
"classifier drive" & 30.1 seal air pressure " ok"
frequency converter "> H:" XSHH 2511SR1.X01
is "ready for operation"
30.2 seal air pressure " fault"

local or
stop classifier drive in maintenance single mode
power measurement classifier drive "> H:" JIRSAHL 2511SR1.J01
B >1 current measurement seal air fan "> H:" IISAHL 2511FN1.I01
current measurement seal air fan "< L:" IISAHL 2511FN1.I01
winding temperature classifier drive "> H:" TSAH 2511SR1.T01
frequency converter was "tripped" "> HH:" XSHH 2511SR1.X02
R R
frequency converter
classifier drive (2511SR1.C01) "on"
S classifier drive (2511SR1.C01:M01) "on"
30cd
C 30saf seal air fan is running

starter, "ready to start" "> H1:" XSAHHHHHH 2513FN1.X01
"mill fan drive" & starter, "warning temperature " "> H5:" XSAHHHHHH 2513FN1.X05
local or
start mill fan drive maintenance single mode
30.1 seal air pressure "ok"
30.2 seal air pressure "fault"
starter, "rotor blocked" "> H4:" XSAHHHHHH 2513FN1.X04
D starter, "no trip" "> H2:" XSAHHHHHH 2513FN1.X02

starter, "shut off temperature " "> H6:" XSAHHHHHH 2513FN1.X06
local or
stop mill fan drive in maintenance single mode
>1 winding temp. mill fan drive "> HH:" TISAHH 2513FN1.T01-T03
bearing temp. mill fan drive "> HH:" TISAHH 2513FN1.T04, T05
bearing temp. mill fan "> HH:" TISAHH 2513FN1.T06, T07
power measurement mill fan "> HH:" JIRSAHH 2513FN1.J01

vibration mill fan "> HH:" SSAHHH 2513FN1.S02
R R
E mill fan drive
(2513FN1.M01) "on"
S mill fan starter
30mf
(2513FN1.C01) "on"
(client)

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
maintenance operation interlockings

A
"gear oil supply"
(filling pump)
gearbox, oil temperature

(820) "> H: 0°C" TISHHL 2511GB1.T03
& 40lpp low pressure pump is running
filling of tank "on" manual by operator
filling of tank "off" manual by operator
R
B
S gear oil supply, filling pump,
(2511LQ1.M02)
(Flender 711)

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4

A "start local operation tension hydraulic"
all maintenance operations

are handeled according to the
HYDAC circuit diagram page 5
start local operation XSHHHHHH 2511HD1.C01:X02
with key switch S1 (pressed)
& 60md vertical roller mill is running
R "de-energize" all solenoid valves

(2511HD1.C01:V01-V10)
[HYDAC Nr. 17.2; 11.1; 18; 17.1; 11.2]
[HYDAC Nr. 27.1; 27.2; 28.1; 28.2; 28.3]
local operation with pressed XSHHHHHH 2511HD1.C01:X02
key switch S1 is started
R
S green light H1 "ready for local operation"

is active (XSH = 2511HD1.C01:X01)
mh1
C all valve conditions in this sequence
[HYDAC circuit diagram page 5]

HYDAC Nr. 18 de-energized
D HYDAC Nr. 27.2 de-energized
tension hydraulic shut off
flushing pump operation pump HYDAC Nr. 3
only in maintenance
flushing pump tension hydraulic " on" manual;
local
E
NS flushing pump tension hydraulic
(2511HD1.C01:C01) "on"

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
P0 P0 P0 P0 P0 P0
1 2 3
all valves de-energized
A
cylinder
B A2 (28.3)
(28.2)
(20)
(28.1)
(27.1)
charging pressure
(18)
- tighten

(11.2) HYDAC Nr. 17.1 de-energized
E
(2)
~ ~ tension hydraulic shut off
pump HYDAC Nr. 3
~
(C01)
. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
A maintenance operation interlockings

"lift rollers"
lift rollers to a pressure mh1 "ready for local operation" is active

limit HHH: (S4.3) according to
HYDAC circuit diagram page 5 start "lifting rollers" with XSHHHHHH 2511HD1.C01.X03
local push button S2
stop "lifting rollers" with XSHHHHHH 2511HD1.C01:X06
b
>1 (Hydac 7.2) lifting pressure "> HHH: 86 bar" (S4.3) PIRSAHHHHL 2511HD1.C01:P02
B
b
R R
tension hydraulic oil pump (2511HD1.C01:M01) "on"
S
[HYDAC Nr. 3]
Caution :
As long as the lifting pressure
C 2511HD1.C01:P01 is higher than
10 bar the rollers are considered lifted.
To prevent damage the rollers must first
be lowered before changing to another
operation mode or into local mode.

D
E HYDAC Nr. 28.2 de-energized
pump HYDAC Nr. 3

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
A "lift pressure frame"
lift pressure frame

without rollers to a pressure
limit H: (S4.4) according to
HYDAC circuit diagram page 5
b mh1 "ready for local operation" is active

start "lifting pressure frame" with XSHHHHHH 2511HD1.C01:X04
B local push button S3
stop "lifting pressure frame" with XSHHHHHH 2511HD1.C01:X06

>1 (Hydac 7.2)
lifting pressure "> H: 17 bar" (S4.4) PIRSAHHHHL 2511HD1.C01:P02
R R
tension hydraulic oil pump (2511HD1.C01:M01) "on"
S b
[HYDAC Nr. 3]
Caution :
C As long as the lifting pressure p 3
2511HD1.C01:P01 is higher than

2511HD1.C01:P01 is lower than
10 bar the pressure frame is considered
lifted.
To prevent damage the frame first must
be lowered before changing to another
operation mode or into local mode.
b

pump HYDAC Nr. 3

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
A "lowering rollers and pressure frame"
mh1 "ready for local operation" is active

start "lowering rollers and frame" with XSHHHHHH 2511HD1.C01:X05
& tension hydraulic pump is running
B stop "lowering rollers" with XSHHHHHH 2511HD1.C01:X06

>1 (Hydac 7.2) lifting pressure p < 10 bar
3 PIRSAHHHHL 2511HD1.C01:P02
rollers are lowered
R R
S tension hydraulic, solenoid valve, " energize "

release lifting pressure (2511HD1.C01:V04)
[HYDAC Nr. 17.2]
b


D HYDAC Nr. 17.1 de-energized
tension hydraulic shut off
pump HYDAC Nr. 3
E

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4

A
mh1 "ready for local operation" is active

& start "build up tension pressure"
with local switch S6
XSHHHHHH 2511HD1.C01:X07
B (Hydac 7.1) tension pressure p "< LLL: p x 1,15" PIRCSAHLLL 2511HD1.C01:P01

1 0
b
NS tension hydraulic, solenoid valve, " energize "
apply tension (2511HD1.C01:V04)
[HYDAC Nr. 17.2]
(Hydac 7.2) lifting pressure p "< L: 10 bar" PIRSAHHHHL 2511HD1.C01:P02

3
&
C
unlock post suction ducting (2511HD1.C01:V03)
[HYDAC Nr. 17.1]

release not tension pressure p 3(2511HD1.C01:V05)
[HYDAC Nr. 18]

D
NS tension hydraulic oil pump HYDAC Nr. 18 energized
(2511HD1.C01:M01) "on"
[HYDAC Nr. 3] HYDAC Nr. 17.1 energized
pump HYDAC Nr. 3

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
"gearbox maintenance drive"

A 2511AD1.M01
10 min
t 0 40hpp high pressure pumps are " running"
(Flender 891)
winding temp. gearbox maintenance drive"> H:" TSH 2511AD1.T01
60md mill main drive is " running"
(890)
gearbox maintenance drive is" H: ready to run" GSH 2511AD1.G01
local / or
start gearbox maintenance drive single mode
(510)
ball cock; cooling water " H: open" GSAH 2511LQ1.G01
B (65)
(82)
b oil flow to seg. thr. bearing "< L: 496 l/min" FISALL 2511LQ1.F01
& (83)
(350)
oil pressure before hp pumps "< L: 0,8 bar" PISAHLL 2511LQ1.P02

(350)
oil pressure before hp pumps "> H: 1,5 bar" PISAHLL 2511LQ1.P02
(850)
oil pressure gear lubrication "< L: 0,8 bar" PISALL 2511GB1.P01
(856)
oil pressure radial bearings "< L: 0,5 bar" PISAL 2511GB1.P02
(800)
temp. segm. thrust bearings "> H: 15°C" TIRSAHHH 2511GB1.T01
(800)
C temp. segm. thrust bearings "> HH: 80°C" TIRSAHHH 2511GB1.T01
(805)
oil temp. segm. thr. bearings "> H: 75°C" TIRSAHH 2511GB1.T02
50.2 "cylinder positions are equal" rollers are lifted
local / or
stop gearbox maintenance drive single mode
(891)
winding temp. gearbox maintenance drive"> H:" TSH 2511AD1.T01
(65)
3 sec (82)
b
t 0 oil flow to seg. thr. bearing "< LL: 434 l/min" FISALL 2511LQ1.F01
D 3 sec (83)
>1
3 sec (350)
t 0 oil pressure before hp pumps "< LL: 0,5 bar" PISAHLL 2511LQ1.P02
(800)
temp. segm. thrust bearings "> HHH: 85°C" TIRSAHHH 2511GB1.T01
(805)
oil temp. segm. thr. bearings "> HH: 80°C" TIRSAHH 2511GB1.T02
3 sec (850)
t 0 oil pressure gear lubrication "< LL: 0,5 bar" PISALL 2511GB1.P01
3 sec (856)
t 0 oil pressure radial bearings "< L: 0,5 bar" PISAL 2511GB1.P02
E R
S gearbox, maintenance drive to mill

(2511AD1.M01) "on" 60ad
15 - 30 min "on" ( Flender 891 )

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
1 2 3 4
"mill main drive" 10 min
A 2511MD1.M01 t 0 40hpp high pressure pumps are " running"

motor winding temp. mill main drive "> H:" TISAHH 2511MD1.T01-T03
motor bearing temp. mill main drive "> H:" TISAHH 2511MD1.T04,.T05
60ad gearbox maintenance drive is " running"
(Flender 890)
gearbox maintenance drive is" H: ready to run" GSH 2511AD1.G01
start mill main drive local / or
single mode
(510)
ball cock; cooling water " H: open" GSAH 2511LQ1.G01
(65)
(82)
B b oil flow to seg. thr. bearing "< L: 496 l/min" FISALL 2511LQ1.F01
(83)
& (350)
oil pressure before hp pumps "< L: 0,8 bar" PISAHLL 2511LQ1.P02
(350)
oil pressure before hp pumps "> H: 1,5 bar" PISAHLL 2511LQ1.P02
(850)
oil pressure gear lubrication "< L: 0,8 bar" PISALL 2511GB1.P01
(856)
oil pressure radial bearings "< L: 0,5 bar" PISAL 2511GB1.P02
(800)
temp. segm. thrust bearings "> H: 15°C" TIRSAHHH 2511GB1.T01
(800)
temp. segm. thrust bearings "> HH: 80°C" TIRSAHHH 2511GB1.T01
(805)
oil temp. segm. thr. bearings "> H: 75°C" TIRSAHH 2511GB1.T02
C
50.2 "cylinder positions are equal" rollers are lifted
starter, "ready to start" "> H1:" XSAHHHHHH 2511MD1.X01

starter, "warning temperature " "> H5:" XSAHHHHHH 2511MD1.X05
starter, "rotor blocked" "> H4:" XSAHHHHHH 2511MD1.X04

starter, "shut off temperature " "> H6:" XSAHHHHHH 2511MD1.X06
local / or
D stop mill main drive single mode
motor bearing temp. mill main drive "> HH:" TISAHH 2511MD1.T04,T05
motor winding temp. mill main drive "> HH:" TISAHH 2511MD1.T01-T03
(65)
b >1 3 sec
t 0
(82)
oil flow to seg. thr. bearing "< LL: 434 l/min" FISALL 2511LQ1.F01
3 sec (83)
3 sec (350)
t 0 oil pressure before hp pumps "< LL: 0,5 bar" PISAHLL 2511LQ1.P02
(800)
temp. segm. thrust bearings "> HHH: 85°C" TIRSAHHH 2511GB1.T01
(805)
oil temp. segm. thr. bearings "> HH: 80°C" TIRSAHH 2511GB1.T02
E 3 sec (850)
t 0 oil pressure gear lubrication "< LL: 0,5 bar" PISALL 2511GB1.P01
3 sec (856)
t 0 oil pressure radial bearings "< L: 0,5 bar" PISAL 2511GB1.P02

R
S mill main drive in maintenance mode

(2511MD1.M01; 2511MD1.C01) "on" 60md

. . .
Check. 30.10.2008 LS
.
. . .
b 16.04.10 Louis
F modified
. 13.04.10 Bi CAD - System .
169 594-4 b
a
.
modified
Stat.
Alteration
date of print 22.04.2010
List of measuring points
GEBR. PFEIFFER AG made by: Klein R./Wilke rev. date: 13.04.2010
Liste der Messstellen

no.: 200 800 870 checked on:
client: Per-Tech for Industrial Equipment & Supplies; Jebel Ali Dubai project: BMIC ASIUT, Raw Grinding Plant with MPS 5000 B order no.: 26 114 - 26 133
GP: Gebr. Pfeiffer AG, Kaiserslautern CS: Client P & ID / Interlocking no.: 169 586-1 / 169 594-4
Code measuring range Effect
Manufacturer
rev.-no.:
Docucode
Supplier
Item according to Designation Appliance Type Scale range Remarks
DIN 19 227 Dimension limit Function
Teil 1 Output signal value
10 Meal removal
Mehlabtransport
rotary feeder 1 under cyclone, Zero speed switch DI 0001 S GP/ 0 ... L alarm,
2513RF1.S01 SSAL motion detector 0 SMD drive stop type: 2 wire
IFM
Zellenradschleuse 1, unter Zyklon Stillstandswächter 0 Hz power: 20…..250V AC/DC
Stillstandsüberwachung 4 NO contact
IFM
Zellenradschleuse 1, unter Zyklon Stillstandswächter IFM 0 Hz power: 20…..250V AC/DC
IFM

20 Dedusting client´s responsibility

Enstaubung in Kundenverantwortung
30 Gas flow routing

Gaswege
rotary feeder Zero speed switch DI0001 GP 0 ... L stop drive

2511RF1.S01 SSAL motion detector 5-300 type: 2 wire
IFM
Zellenradschleuse, Stillstandswächter Hz power: 20…..250V AC/DC

Stillstandsüberwachung NO contact
rotary feeder, drive PTC PTC motor GP 0... H: stop drive
2511RF1.T01 TSH winding temperature protection TF 0...
SEW
Zellenradschleuse, Antrieb PTC kW

Wicklungstemperatur 3 x PTC evaluation in clients MCC
seal air fan, amperemeter 0... 20 H: stop classifier and mill

2511FN1.I01 IISAHL electric current consumption CS 0... 20 L: stop classifier and mill
Sperrluftgebläse, Amperemeter A
Stromaufnahme 4...20 mA
seal air pressure, roller 1 pressure transmitter Cerabar T PMC P GP 0 ... 100 L: 0,7 x pressure by commissioning: alarm
2511FN1. PSALL Drucktransmitter 131-A15F1_D10 0 0 ... 100 LL: 0,5 x pressure by commissioning: stop classifier & mill
E&H
P01, P02 Sperrluftdruck, Walze 1 limit-value switch RTA 421- 0 mbar only with local indication, included in terminal box
Grenzwertschalter A32A 3 for limit-value switchs of rollers 1 until 3
2 x NC contacts power supply: 24…. 230 V AC / DC
Information to cabling: cable connection between pressure transmitter and terminal box for limit-value switchs must be handled by customer
E&H
E&H
classifier, evaluation by 0 ... 2200 H: interlocking (diagram page 4)

2511SR1.S01 SIRCAH speed frequency converter CS 0... 2200
Sichter Auswertung im 1 / min
Drehzahl Frequenzumrichter 4...20 mA (2 wire) power supply by 4…20 mA loop
classifier, Input by operator
2511SR1.S=1 SETPOINT speed setpoint in control system CS
Sichter Eingabe in Visu
Drehzahl Sollwertvorgabe vom Operator
classifier, drive, evaluation by 0…... H: alarm
2511SR1.J01 JIRSAHL power output measurement frequency converter CS 0…… L: interlocking (diagram page 4)
Sichterantrieb Auswertung im KW
Messung abgegebener Leistung Frequenzumrichter 4...20 mA (2 wire) power supply by 4…20 mA loop
classifier, drive, PTC evaluation by 0 ... 140 H alarm
2511SR1.T01 TSAH winding temperature frequency converter CS 0 ... 140 interlocking (diagram page 4)
Sichterantrieb PTC °C
Wicklungstemperatur Frequenzumrichter NC contact
Mealist_BMIC_Asiut_5000B_02.xls list of measuring points Page 1 of 9


no.: 200 800 870 checked on:
Manufacturer
rev.-no.:
Docucode
Supplier
classifier drive, frequency converter VSD — H: frequency converter ready for operation
2511SR1. XSHH operation monitoring MCC CS — HH: frequency converter was tripped
X01, X02 SichterAntrieb, FU —
Betriebszustände NC contact
classifier, gearbox Pt 100 + W 6100-3M LQ GP/ -50...150 LL:-20 alarm & classifier drive can not be started
Flender/Jumo
2511LQ2.T01 TISAHHHLL gear oil temperature Head transmitter 2 Fle 0..…100 L: 55 stop pump + after 5 min fan
nder °C H:65 start pump + fan
Sichterantrieb Kopftransmitter 4...20 mA (2 wire) HH: 75 alarm power supply by
Getriebeöltemperatur HHH: 100 stop classifier drive 4…20 mA loop
classifier, gearbox level limit switch FTL 20 002B LQ GP/ — L: stop classifier DC-PNP-make
2511LQ2.L01 drive
E&H
LSAL oil level 2 Fle — type 3 wire
Sichterantrieb, Getriebe, Niveau-Schalter nder mm
Ölstand NO (max.250mA) power supply: 10…35 VDC
classifier, gearbox differential pressure 20.25.2,F2 LQ GP/ 0...16 H:2,0 alarm
2511LQ2.P01 PDAH filter contamination indicator switch Flender 2 Fle
Getriebeölversorgung, Druck- nder bar
Flender (20) Filterverschmutzungsanzeige Meßschalter NC contact
lub unit of classif. shaft, Level switch 2.1G-30002- LQ GP 0 ... 300 L: alarm
Lincoln
2511LQ3.L01 LSAL grease level in receptacle D04 0... 300

Zentralschmierung Sichterwelle Niveauschalter 3 mm
Fettniveau in Vorratsbehaelter NO contact
lub unit of classif. shaft, Flow detector 9.3G-20011 LQ GP 0 -50 L: alarm type: 2 wire
Lincoln
2511LQ3.F01 FISAL flow towards shaft A97 — power: 24 DC

Zentralschmierung Sichterwelle Flusswaechter 3 NC contact run conditions: ca.9 min (max. 30 min) per day =
Fettfluss zur Sichterwelle impulses 30 impulse from flow detector
mill fan, drive MCC 0... H alarm

2513FN1.J01 JIRSAHH power measurement CS 0... HH fan stop
Mühlengebläse, Antrieb, MCC kW
Leistungsmessung 4...20 mA
mill fan, drive 3 x PT100 + H alarm
2513FN1. TISAHH winding temperature drive 3 x PT100(reserve) CS HH fan stop
T01 - T03 Mühlengebläse, Antrieb, 3 x PT100 + °C
Wicklungstemperatur 3 x PT100(Reserve) 3 x PT 100
mill fan, drive 2 x PT100 H alarm
2513FN1. TISAHH bearing temperature drive CS HH fan stop
T04, T05 Mühlengebläse, Antrieb, 2 x PT100 °C
Lagertemperatur 2 x PT 100
INOR Dittmer
mill fan, 2 x PT100 vent0209- T GP/ 0...150 H:90 alarm

2513FN1. TISAHH bearing temperature fan 2 x.transmitter HRF 0 VO 0...150 HH:105 fan stop
T06, T07 Mühlengebläse, 2 x PT100 APAQ-HRF 0 °C
Lagertemperatur Gebläse 2 x Meßumformer 3 2 x 4...20 mA (2 wire) power supply by 4…20 mA loop
mill fan drive, starter feedback terminal box — H1: ready to start; release drive
2513FN1. XSAHHHHHH feedback signals signals CS — H2: no trip; release drive; if not stop drive
X01 - X06 Mühlengebläse Starter Rückgabesignale — H3: starter Rmin; starter short circuit
Rückgabesignale NC contacts H4: rotor blocked; stop drive
H5: temperature starter ">H"; warning
H6: temperature starter ">HH:"; stop drive
mill fan. vibration sensor 0...10 local adjustment
2513FN1.S01 SIR vibration measuring converter 0...10 at vibrocontrol
Mühlengebläse, contacts VS 069 S GP/ mm/s vibrocontrol is ok
Vibration 0 VO 4...20 mA (4 wire) power supply: 24 V
mill fan. Vibrationssensor Vibrocontrol 0 0...10 H: S alarm = S normal operation + 1 mm/s
2513FN1. SSAHHH vibration Vibrationsmeß- 920 1 0...10 HH: S interlock = S normal operation + 2 mm/s
Schenck
S02 - S04 Mühlengebläse, umformer mm/s HHH: ok relais

Vibration Relaiscontakte 3x NC contacts
damper ahead of mill fan, torque switch SAR 07.5 E GP --- H: drive stop open
AUMA
2513LD1. XSHL drive, torque switch 1 --- L: drive stop close

X01; X02 Klappe vor Mühlengebläse Drehmoment- 0 Nm
Antrieb, Drehmomentschalter schalter 0 NC or NO contacts
damper ahead of mill fan, limit switch SAR 07.5 E GP 0 ... 100 H: drive stop open
AUMA
2513LD1. GSHL position 1 0 ... 100 L: drive stop close

G01; G02 Klappe vor Mühlengebläse Endschalter 0 %
Stellung 0 NC or NO contacts
damper ahead of mill fan, bimetal trip SAR 07.5 E GP 0...140 H drive stop
AUMA
2513LD1.T01 TSH drive, winding temperature 1

Klappe vor Mühlengebläse Bimetallschalter 0 °C
Antrieb, Wicklungstemperatur 0 NC contact
damper ahead of mill fan, measuring conv. SAR 07.5 E GP 0 ... 100
AUMA
2513LD1.G03 GIC position 1 0 ... 100

Klappe vor Mühlengebläse Messumformer 0 %
Stellung 0 4...20 mA (2 wire) power supply by 4…20 mA loop
damper ahead of mill fan, Input setpoint 0 ... 100 setpoint control
2513LD1.G=1 SETPOINT position setpoint via control system CS 0 ... 100 circuit "D"
control Klappe vor Mühlengebläse % Input by operator
circuit "D" Stellungssollwert 4 ... 20 mA in control system


no.: 200 800 870 checked on:
Manufacturer
rev.-no.:
Docucode
Supplier
damper in recirculation line torque switch --- H: drive stop open

2513DA1. XSHL drive, torque switch CS --- L: drive stop close
X01; X02 Klappe in Umluftleitung Drehmoment- Nm
Antrieb, Drehmomentschalter schalter NC or NO contacts
damper in recirculation line limit switch 0 ... 100 H: drive stop open
2513DA1. GSHL position CS 0 ... 100 L: drive stop close
G01; G02 Klappe in Umluftleitung Endschalter %
Stellung NC or NO contacts
damper in recirculation line bimetal trip 0...140 H drive stop
2513DA1.T01 TSH drive, winding temperature CS
Klappe in Umluftleitung Bimetallschalter °C
Antrieb, Wicklungstemperatur NC contact
damper in recirculation line measuring conv. 0 ... 100
2513DA1.G03 GIC position CS 0 ... 100
Klappe in Umluftleitung Messumformer %
Stellung 4...20 mA (2 wire) power supply by 4…20 mA loop
damper in recirculation line Input setpoint 0 ... 100 setpoint control
2513DA1.G=1 SETPOINT position setpoint via control system CS 0 ... 100 circuit "A" 01
control Klappe in Umluftleitung % Input by operator
circuit "A" Stellungssollwert 4 ... 20 mA in control system
shut off gate after mill fan torque switch --- H: drive stop open
2513DA2. XSHL drive, torque switch CS --- L: drive stop close 01
X01; X02 Absperrschieber n. Mühlengebl. Drehmoment- ---
shut off gate after mill fan limit switch 0 ... 100 H: drive stop open
2513DA2. GSHL position CS 0 ... 100 L: drive stop close 01
G01; G02 Absperrschieber n. Mühlengebl. Endschalter %
shut off gate after mill fan bimetal trip 0...140 H drive stop
2513DA2.T01 TSH drive, winding temperature CS 01
Absperrschieber n. Mühlengebl. Bimetallschalter °C
damper in bypass line torque switch --- H: drive stop open

X01; X02 Klappe in By-pass Drehmoment- Nm
damper in bypass line limit switch 0 ... 100 H: drive stop open
G01; G02 Klappe in By-pass Endschalter %
damper in bypass line bimetal trip 0...140 H drive stop
Klappe in By-pass Bimetallschalter °C
damper in bypass line measuring conv. 0 ... 100
2513DA3.G03 GIC position CS 0 ... 100 02
Klappe in By-pass Messumformer %
damper in bypass line Input setpoint 0 ... 100
2513DA3.G=1 SETPOINT position setpoint via control system CS 0 ... 100 02
Klappe in By-pass %
Stellungssollwert 4 ... 20 mA
shut off gate in hot gas ducting torque switch --- H: drive stop open
X01; X02 Absperrschieber Heißgasleitung Drehmoment- ---
shut off gate in hot gas ducting limit switch 0 ... 100 H: drive stop open
G01; G02 Absperrschieber Heißgasleitung Endschalter %
shut off gate in hot gas ducting bimetal trip 0...140 H drive stop
Absperrschieber Heißgasleitung Bimetallschalter °C
slide gate in hot gas ducting measuring conv. 0 ... 100
GIC 2511DA1.G03 deleted CS 0 ... 100 01
DELETED
Absperrschieber Heißgasleitung Messumformer %
Stellung 4...20 mA (2 wire)
slide gate in hot gas ducting Input setpoint 0 ... 100
SETPOINT 2511DA1.G=1 deleted via control system CS 0 ... 100 01
DELETED
control Absperrschieber Heißgasleitung %
circuit "A" Stellungssollwert 4 ... 20 mA


no.: 200 800 870 checked on:
Manufacturer
rev.-no.:
Docucode
Supplier
fresh air damper torque switch --- H: drive stop open

2511DA2. XSHL drive, torque switch CS --- L: drive stop close
X01; X02 Frischluftklappe Drehmoment- Nm
fresh air damper limit switch 0 ... 100 H: drive stop open
2511DA2. GSHL position CS 0 ... 100 L: drive stop close
G01; G02 Frischluftklappe Endschalter %
fresh air damper bimetal trip 0...140 H drive stop
2511DA2.T01 TSH drive, winding temperature CS
Frischluftklappe Bimetallschalter °C
fresh air damper measuring conv. 0 ... 100
2511DA2.G03 GIC position CS 0 ... 100
Frischluftklappe Messumformer %
fresh air damper Input setpoint 0 ... 100 setpoint control
2511DA2.G=1 SETPOINT position setpoint via control system CS 0 ... 100 circuit "A" 01
control Frischluftklappe % Input by operator
circuit "A" Stellungssollwert 4 ... 20 mA in control system
shut off gate after HGG torque switch --- H: drive stop open
X01; X02 Absperrschieber nach HGG Drehmoment- ---
shut off gate after HGG limit switch 0 ... 100 H: drive stop open
G01; G02 Absperrschieber nach HGG Endschalter %
shut off gate after HGG bimetal trip 0...140 H drive stop
Absperrschieber nach HGG Bimetallschalter °C
pressure after hot gas fan pressure

2511RM1. PIRSAHL transducer CS 01
P03 Druck nach Heißgasgebläse Druckmeßumformer mbar
4...20 mA
2511RM1.P04 deleted pressure
PIRSAHL transducer CS 01
DELETED
Druck vor Filter Druckmeßumformer mbar 02
4...20 mA
2511RM1.T06 deleted
TIRSAHH CS 01
DELETED
Temperatur nach Kühlturm °C 02
4...20 mA
35 Hotgas generator Saacke hotgas unit

Heißgasgenerator
32 binary & 2 analog signals Auftragsnummer/contract number: N 045788/B

2611HG1. XSAH see signal exchange list Zeichnungsnummer/drawing number: 0-8622-045788-10/3-32
X01- X32 control 0-8622-045788-10/3-32 Datum/Date: 26.07.2007
X33- X34 circuit "A" from Saacke
40 gearbox and gear oil supply Flender gearbox unit 2511LQ1

Getriebe und Getriebeölversorgung
Eppensteiner
gear oil supply, differential press. A2.O GW GP/ 0…6 H:2,0 alarm
2511LQ1.P01 PDAH filter contamination indicator transmitter 02 00P GB Flen
Getriebeölversorgung, Druck- 040 der bar only with
Flender (20) Filterverschmutzungsanzeige Meßumformer NC contact local indication
gear oil supply, oil Pt 100 + F 6100-3 M GP/ -50...150 HHH:65 stop mill drive power supply by
Flender
2511LQ1.T01 TIRSAHHH temperature after cooler Head transmitter GB Flen 0…….100 HH:60 alarm 4…20 mA loop
Getriebeölversorgung, Kopftransmitter 040 der °C H:30 release PDAH
Flender (65) Öltemperatur nach Kühler 4...20 mA (2 wire) filter contamination indicator
gear oil supply, flow transmitter W 5927 GP/ 0…700 L: 496 alarm power supply by
Flender
2511LQ1.F01 FISALL oil flow to seg. thr. bearing variant B GB Flen LL:434 stop mill drive 4…20 mA loop 01
Getriebeölversorgung, Strömungswächter 040 der l/min only with
Flender (82) Öldurchfluß zum Seg.drucklager 4...20 mA(2wire) not linear local indication
gear oil supply, flow transmitter W 5927 GP/ 0…700 L: 407 alarm power supply by 01
Flender
2511LQ1.F02 FISALL oil flow to gear box variant B GB Flen LL:356 stop mill drive 4…20 mA loop
Getriebeölversorgung, Strömungswächter 040 der l/min only with
Flender (83) Öldurchfluß zum Getriebe 4...20 mA(2wire) not linear local indication


no.: 200 800 870 checked on:
Manufacturer
rev.-no.:
Docucode
Supplier
gear oil supply, heating Pt 100 + F 6100-3 M GP/ -50...150 H:15 start permission lowpressure pump 10
Flender
2511LQ1.T02 TISH circuit, oil temperatur Head transmitter GB Flen 0…100
Getriebeölversorgung, Pt 100 + 040 der °C
Flender (265) Heizkreislauf, Öltemperatur Kopftransmitter 4...20 mA (2 wire) power supply by 4…20 mA loop
gear oil supply, oil pressure pressure MBS 3050- GP/ 0...10 H: 1,5 alarm power supply by
Danfoss
2511LQ1.P02 PISAHLL before high pressure pumps transmitter 2011-5GB04 GB Flen L: 0,8 alarm 4…20 mA loop
Getriebeölversorgung, Druck vor Druck- 040 der bar LL: 0,5 stop high pressure pumps
Flender (350) den Hochdruckpumpen Meßumformer 4...20 mA (2 wire)
gear oil supply, oil pressure 12 x pressure MBS 3050- GP/ 0...250 HH: 245 stop mill drive 1 switch >245 bar
2511LQ1. PISAHHLL at segmented thrust bearings transmitter 3411-5GB04 GB Flen — longer than 30 s
P03-P14 040 der bar H: 200 alarm 1 switch >200 bar
12 xDanfoss
4...20 mA (2 wire) longer than 30 s
Getriebeölversorgung, Druck an 12 x Druck L: 20 alarm
den Segmentdrucklagern Meßumformer LL: 15 stop mill drive if 4 switches < L
or if 2 switches
Flender (358) power supply by 4…20 mA loop side by side < L
Telemecaniqu Telemecaniqu
gear oil supply, cooling water initiator XS6-18B1 GP/ H interlocking release mill & oil pumps
2511LQ1.G01 GSAH ball cock , position "open" MAL5 GB Flen alarm if ball cock is not open
Getriebeölversorgung, Kühlwasser Initiator 040 der type: 2 wire
Flender (510) Kugelhahn; Position "offen" NO contact power supply: 24…..240V AC/DC
gear oil supply, cooling water initiator XS6-18B1 GP/ H: alarm: if ball cock is closed
2511LQ1.G02 GAH ball cock , position "closed" MAL5 GB Flen
Getriebeölversorgung, Kühlwasser Initiator 040 der type: 2 wire
Flenderv (510) Kugelhahn; Position "geschlossen" NO contact power supply: 24…..240V AC/DC
following signals are all connected to the Flender terminalbox " TB 1" mounted at the gearbox
gearbox, temperature in Pt 100 + F 6100-4 M GP/ -50...150 HHH:85 stop mill drive power supply by
Flender
2511GB1.T01 TIRSAHHH segmented thrust bearing Head transmitter GB Flen 0…….100 HH:80 alarm 4…20 mA loop
Getriebe, Temperatur Pt 100 + 040 der °C H:15 release high pressure pumps
Flender (800) Segmentdrucklager Kopftransmitter 4...20 mA (2 wire) and mill main drive
gearbox, segmented thrust Pt 100 + F 6100-3 M GP/ -50...150 HH:80 stop mill drive power supply by
Flender
2511GB1.T02 TIRSAHH bearings, oil bath temperature Head transmitter GB Flen 0…….100 H:75 alarm 4…20 mA loop
Getriebe, Segmentdrucklager, Pt 100 + 040 der °C
Flender (805) Ölbadtemperatur Kopftransmitter 4...20 mA (2 wire)
gearbox, oil temperature Pt 100 + F 6100-3 M GP/ -50...150 HH: 26 heater (810) off
Flender
2511GB1.T03 TISHHL near cartridge heater Head transmitter GB Flen 0…100 H: 0 start permission heating pump 210
Getriebe, Öltemperatur Kopftransmitter 040 der °C L: 20 heater (810) on
Flender (820) bei Patronenheizkörper 4...20 mA (2 wire) power supply by 4…20 mA loop
gearbox, temperature Pt 100 RTD + F 6100-3 M GP/ -50...150 H:40°C heater off power supply by
Flender
2511GB1.T04 TSH security switch cartridge heater Head transmitter GB Flen 0…….100 4…20 mA loop
Getriebe, Temperatur Kopftransmitter 040 der °C
Flender (825) Sicherheitsabschaltung, Patronenheizk. 4...20 mA (2 wire)
gearbox, pressure MBS 3050- GP/ 0...10 LL:0,5 stop mill drive power supply by
Danfoss
2511GB1.P01 PISALL oil pressure gear lubrcation transmitter 2011-5GB04 GB Flen L:0,8 alarm 4…20 mA loop
Getriebe, Druck- 040 der bar
Flender (850) Öldruck Getriebeschmierung Meßumformer 4...20 mA (2 wire)
gearbox, oil pressure pressure MBS 3050- GP/ 0...10 L: 0,5 stop mill drive power supply by
Danfoss
2511GB1.P02 PISAL in radial bearing transmitter 2011-5GB04 GB Flen 4…20 mA loop

Getriebe, Druck- 040 der bar
Flender (856) Öldruck im Radialgleitlager Meßumformer 4...20 mA (2 wire)
group
50 tension hydraulic Hydac hydraulic unit:
Spannhydraulik with Pfeiffer hydraulic SUB-PLC
Signals from local to SUB-PLC

2511HD1. Signals are interrnal controlled and indicated by Pfeiffer hydraulic SUB-PLC: 2511HD1.C01
C01
Hydac (7.1) tension hydraulic, pressure EDS 1791-P- GP 0...450 H: p1 pump off on/off hysteresis
C01:P01 PIRCSAHLLL operation pressure- tensioning transducer 600-009 HT 0...450 L1:p1-10 pump on p1 = operation pres.
HYDAC
Spannhydraulik, Messumformer (450bar) 050 bar adjustable in cert. range

Betriebsdruck- Spannen L2:1,3x po: alarm p0 = Nitrogen pre-charge press.
L3:1,15xp0: stop mill see instroction manual
4...20 mA (4 wire) power supply: 24 V (by SUP_PLC transformer)
Hydac (7.2) tension hydraulic, pressure EDS 1791-P- GP 0...450 H4: 275 pump off safety stop lifting rollers
C01:P02 PIRSAHHHHL oil pressure - lifting transducer 600-009 HT 0...450 H3:86 pump off Maintenance lifting
HYDAC
Spannhydraulik, Messumformer (450bar) 050 bar H2: 30 close bypass

Hebedruck H:17 pump off Maintenance lifting 02
L:10 switch to tensioning mode after lowering
4...20 mA (4 wire) power supply: 24 V (by SUP_PLC transformer)
Hydac (8) tension hydraulic, pressure switch VD 5 D.0 / L24 GP — H: alarm
HYDAC
C01:P03 PDAH filter contamination indicator, HT —

Spannhydraulik, Druckschalter 050 bar
Filterverschmutzungsanzeige NC contact
Hydac (16) tensioning hydraulic, floater switch AN26-37.2/2 GP 0...370 LL: 320 no start permiss. mill a. pump
Engler
C01: LSALL oil level HT — L:270 alarm

L01;L02 Spannhydraulik, Schwimmer- 050 mm
Ölstand schalter 2 x NC contacts


no.: 200 800 870 checked on:
Manufacturer
rev.-no.:
Docucode
Supplier
tensioning cylinder 1, induct. position Temposonics GP 0…1000 H3: open valves 28 Power supply of sensor
C01:G01 GISAHHHL position transducer LD2-S-B-3R- HT -225...675 H2: stop lifting a. output of 4-20mA 02
MTS
Spannzylinder 1 induktiver PT-02-M1000- 050 mm H1: alarm arranged from term. box
Position Wegmessumformer 2-A0 L: alarm of tension hydraulic
4...20 mA (4 wire) power supply: 24 V (by SUB PLC transformer)
Information to cabling:cable connection between position transducer and SUB PLC must be handled by customer (for examble:ÖLFLEX with shield 5x1mm² )
MTS
Spannzylinder 2, induktiver PT-02-M1000- 050 mm H1: alarm arranged from term. box
Position Wegmessumformer 2-A0 L: alarm of tension hydraulic
Information to cabling:cable connection between position transducer and SUB PLC must be handled by customer (for examble:ÖLFLEX with schield 5x1mm² )
Spannzylinder 3, induktiver MTS PT-02-M1000- 050 mm H1: alarm arranged from Hydac
Position Wegmessumformer 2-A0 L: alarm terminal box (tension)
Information to cabling:cable connection between position transducer and SUB PLC must be handled by customer (for examble:ÖLFLEX with shield 5x1mm² )
with Profibus
Signal exchange with Pfeiffer hydraulic SUB_PLC and customers DCS for indication at control system
tension hydraulic, from DCS Input by operator

2511HD1. SETPOINT setpoint operation pressure CS to SUB-PLC in control system
P=1 Spannhydraulik, Profibus DP Eingabe in Visu
Sollwertvorgabe Betriebsdruck vom Operator
5 analog signals GP from SUB-PLC
2511HD1. XI signal exchange to DCS
X01- X05 see overview of signal exchange (Arend SUB-PLC Hardware-Engineering) Profibus DP
1 hardware interlocking emergency stop GP from SUB-PLC
2511HD1. XZH signal exchange to DCS
X06 see overview of signal exchange (Arend SUB-PLC Hardware-Engineering) Profibus DP
8 binary signals; (on Sub-PLC: 8 DI ) from DCS
2511HD1. XSH signal exchange CS to SUB-PLC
X07-X12 see overview of signal exchange (Arend SUB-PLC Hardware-Engineering) Profibus DP
24 binary signals; (on Sub-PLC: 24 DO ) GP from SUB-PLC
2511HD1. XSH signal exchange to DCS
X13-X37 see overview of signal exchange (Arend SUB-PLC Hardware-Engineering) Profibus DP
60 Vertical roller mill Pfeiffer mill 2511RM1

mill main drive, 3 x PT100 + H alarm

2511MD1. TISAHH winding temperature drive 3 x PT100(Reserve) CS HH stop mill drive
T01 - T03 Mühlen-Hauptantrieb 3 x PT100 + °C
Wicklungstemperatur 3 x PT100(reserve) 3 x PT 100
mill main drive, 2 x PT100 H alarm
2511MD1. TISAHH bearing temperature drive CS HH stop mill drive
T04, T05 Mühlen-Hauptantrieb 2 x PT100 °C
Lagertemperatur 2 x PT 100
mill main drive, MCC 0... HH: stop mill drive
2511MD1.J01 JIRSAHHL power consumption CS 0... H: alarm
Mühlen-Hauptantrieb kW L: alarm
Leistungsaufnahme 4...20 mA
mill main drive, starter feedback terminal box — H1: ready to start; release drive
2511MD1. XSAHHHHHH feedback signals signals CS — H2: no trip; release drive; if not stop drive
X01 - X06 Mühlenhauptantrieb, Starter Rückgabesignale — H3: starter Rmin; starter short circuit
Rückgabesignale NC contacts H4: rotor blocked; stop drive
H5: temperature starter ">H"; warning
H6: temperature starter ">HH:"; stop drive
mill, gear input shaft, vibration sensor 0...10 please adjust frequencyrange of sensor VS069
2511RM1.S01 SIR vibration measuring converter 0...10 at vibrocontrol 920 from 10 to 1000Hz
Mühle, Getriebeeingangswelle, contacts VS 069 S GP mm/s
Vibration 0 4...20 mA (4 wire) power supply: 115/230 VAC or 24 VDC
mill, gear input shaft, Vibrationssensor Vibrocontrol 0 0...10 H: alarm = S normal operation + 1 mm/s
Telemecaniqu Bruel + Kjaer
2511RM1. SSAHHH vibration Vibrationsmeß- 920 1 0...10 HH: stop mill drive = S normal operation + 2 mm/s
S02 - S04 Mühle, Getriebeeingangswelle, umformer mm/s HHH: ok relais
Vibration Relaiskontakte 3x NC contacts
gearbox service drive to mill, initiator XS6-18B1 GP/ H: release service drive
2511AD1.G01 GSH position is closed MBL2 GB Flen
Mühle-Wartungsantrieb Initiator 040 der type: 2 wire (Flender supply)
Flender (890) NC contact power: 24…..240V AC/DC


no.: 200 800 870 checked on:
Manufacturer
rev.-no.:
Docucode
Supplier
gearbox service drive to mill, 3 x PTC included in GP/ H: stop service drive
Flender
2511AD1.T01 TSH winding temperature service drive GB Flen
Mühle-Wartungsantrieb 3 x PTC 040 der
Flender (891) Wicklungstemperatur 3 x PTC evaluation in clients MCC
press. frame torque support flow monitor SMO-3109H- F GP 2-18 L: alarm only with local indication
Kobold
2511RM1.F01 FISAL flow monitor cooling water UO-R15 0 —
Druckrahmendrehmom.stütze Stroemungswaechter 0 l/min nur Vorortanzeige
Durchfluss Kühlwasser 2 NC contact
temperature at mill inlet Pt 100 TR10- EAD1 T GP -50...400 H: Alarm
2511RM1. 0……300
E&H
TIRSAHH Pt 100 BHSFHL000 0 HH: stop hot gas generator
T01 Temperatur vor Mühle with headtransmitter TMT 182 1 °C
mit Kopftransmitter 0 4...20 mA (2 wire) power supply by 4…20 mA loop
E&H Leben E&H Leben E&H Leben

pressure frame, torque Pt 100 SP200x GP 0 ... 100 H: 50 alarm
2511RM1. TIRSAHH support 1, oil temperature 85EF-E-HT GP 0 ... 100 HH:60 stop mill drive 02
T03 Drehmomentstütze 1 zum Druck- Temp. Transmitter TMT181-A41BA °C
rahmen, Öltemperatur mit Feldgehäuse 07-3S02-2209 4...20 mA (4 wire) power supply by 4…20 mA loop
62 Control circuits to mill

Regelkreise zur Mühle
temperature at mill outlet Pt 100 TR10- EAD1 T GP 0…150 L release mill actual value control
2511RM1. 0….150 circuit "A"
E&H
TIRCSAHHHL Pt 100 BHSFHC000 0 H: alarm, 01

T02 control Temperatur nach Mühle with headtransmitter TMT 182 1 GP °C water injection max flow
circuit "A" mit Kopftransmitter 0 4...20 mA (2 wire) HH: open fresh air damper completely
HHH: (after 4….20 min 120°C) stop mill main
drive, close shut off dampers,
open recirculation damper completely
power supply by 4…20 mA loop
mill differential pressure diff. pressure Deltabar-S P GP 0 ... 60 H alarm actual value control
2511RM1.P01 PDIRCSAHL 0 ... 50 circuit "B"
E&H
transducer PMD 75- 0 L alarm

control Mühlendifferenzdruck Differenz- 4AJ7DB1 0 mbar measuring charact. Linear
circuit "B" Druckmeßumformer DAAU 6 4...20 mA (2 wire) power supply by 4…20 mA loop
pressure at mill inlet pressure Cerabar-M P GP -20 ... +5 L: alarm
2511RM1.P02 PIRSAHHL -20 ... +5
E&H
transducer PMC 41- 0 H: -2 mbar alarm 01

Druck vor Mühle Druckmessumformer LE25CBJ 0 mbar HH: +-0mbar stop mill main drive
11M1 4 4...20 mA (2 wire) power supply by 4…20 mA loop measuring charact. Linear
air flow after cyclone diff. pressure Deltabar-S P GP 0…750.000 L alarm actual value control circuit "D"
2513DU1.F01
E&H
FIRCAL transducer PMD 75- 0 0…750.000 Range= 0…10mBar

control Luftmenge nach Zyklon Differenz- 4AJ7DB1 0 m3/h 750 000m³ ≈ 4,38 mBar
circuit "D" Druckmessumformer DAAU 6 4...20 mA (2 wire) power supply by 4…20 mA loop
65 water injection into mill

Wassereindüsung in Mühle
water injection, 3 x PTC E GP 0 ... 150 H stop drive

Seepex
2511WP1.T01 TSH winding temperature frequency conv. 0

Wassereindüsung, 3 x PTC 0 °C
Wicklungstemperatur Frequenzumrichter 3 3 X PTC
water injection, Pt 100 including GP 0...100 H: alarm
Seepex
2511WP1.T02 TSAHH stator protector transmitter 0...100 HH: stop pump drive
Wassereindüsung, Pt 100 inclusive °C
Stator protector Transmitter 4...20 mA (2 wire) power supply by 4…20 mA loop
water injection, frequency converter VSD — H: frequency converter ready for operation
2511WP1. XSHH operation monitoring MCC CS — HH: frequency converter was tripped
X01, X02 Wassereindüsung, FU —
Betriebszustände NC contact
water injection, frequency conv. E GP 0...100
Toshiba
2511WP1.S01 SIC pump speed 0 0...100

Wassereindüsung, Frequenzumrichter 0 %
Pumpendrehzahl 3 4...20 mA (4 wire) power supply by frequeny converter
water injection, Input by operator
2511WP1.S=1 SETPOINT setpoint pump speed in control system CS
Wassereindüsung, Eingabe in Visu
Setpoint Pumpendrehzahl vom Operator


no.: 200 800 870 checked on:
Manufacturer
rev.-no.:
Docucode
Supplier
water injection, flow meter Promag 10 W GP 0,15…5,0 L:0,4 stop pump with type: 2 wire
2511WP1.F01 FICSAL water flow 32-UA0A1 0,0…5,0 delay power: 85-250V AC
E+H
Wassereindüsung, Durchfluß- AA0A4AA m3/h
Durchfluß meßumformer 4...20 mA (2 wire)
water injection, tank fill level sensor Liquipoint T F GP H: filling stop type: 2 wire
2511WP1. evaluation unit L: filling start
E&H
LSAHLL fill level indication FTW 31 0 power: 230 V AC
L01 - L03 Wassereindüsung, Füllstandssonde 2x Nivotester 0 LL: pump stop
Tank, Füllstandsüberwachung Auswerteeinheit FTW 325B2A1A 3 3x NC contacts
water injection, pressure switch Nautilus P GP 0,6 - 10 L: 1,0 alarm
Square D
2511WP1.P01 PAL water pressure XML-A010-A1- 0
Wassereindüsung, Druckschalter S11 1 bar
Wasserdruck 1 NC contact
water injection, pressure switch Nautilus P GP 0,6 - 10 L: 3,0 alarm
Square D
2511WP1.P02 PAL compressed air pressure XML-A010-A1- 0
Wassereindüsung, Druckschalter S11 1 bar
Druckluft, Druck 1 NC contact
70 Material feed
Materialaufgabe
distribution gate, initiator H: position to mill

2115DG1.G01 GSH position CS
Zweiwegeweiche Initiator type: 2 wire
Stellung NO contact power: 3...250V AC/DC
distribution gate, initiator
2115DG1.G02 GSL position CS L: position to reject box
Zweiwegeweiche Initiator type: 2 wire
metal detector, control electronic H: metal detected signal ( 4x )

2115MT1.X01 XSAH control unit CS
Metalldetektor, Steuerelektronik
Steuerung 4 x NC contacts
magnetic separator Zero speed switch 10….3600 L alarm,

2115MS1.S01 SSAL speed switch CS — drive stop
Magnetabscheider Stillstandswächter Hz type: 2 wire
Stillstandsüberwachung NO contact power: 24...240V AC/DC
feeding belt conveyor 1, drive 3 x PTC 0 ... 150 H stop drive

2115BC1.T01 TSH winding temperature frequency conv. CS
Aufgabeband 1 3 x PTC °C
Wicklungstemperatur Frequenzumrichter change over contact
feeding belt conveyor 1 Zero speed switch 0 ... L alarm,
2115BC1.S01 SSAL motion detector CS drive stop
Aufgabeband 1 Stillstandswächter Hz
Stillstandsüberwachung contact
feeding belt conveyor 1 4 x initator L alarm,
2115BC1. GSH belt misalignment switch CS drive stop
D01 - D04 Aufgabeband 1 4 x Initator
Bandschieflaufwächter change over contact
feeding belt conveyor 1 2 x Switch L alarm,
2115BC1. HSH pull rope switch CS drive stop
R01; R02 Aufgabeband 1 2 x Schalter
Reißleinenschalter change over contact
feeding belt conveyor 1
2115BC1.S01 SIC CS
Aufgabeband 1
feeding belt conveyor 1 setpoint control

2115BC1.S=1 SETPOINT CS circuit "B"
control Aufgabeband 1 Input by operator
circuit "B" in control system
80 External material circulation

Externer Materialumlauf
belt conveyor, Zero speed switch 0 ...

SSAL 2515BC1.S01 deleted CS 01
DELETED
Aufgabeband, Stillstandswächter Hz
belt conveyor, 4 x initator
GSH 2515BC1.D01 - D04 deleted CS 01
DELETED
Aufgabeband, 4 x Initator


no.: 200 800 870 checked on:
Manufacturer
rev.-no.:
Docucode
Supplier
belt conveyor, 2 x Switch
HSH 2515BC1.R01; R02 deleted CS 01
DELETED
Aufgabeband, 2 x Schalter

GSH 2515DG1.G01 deleted CS 01
DELETED
Zweiwegeweiche Initiator
Stellung NO contact
GSL 2515DG1.G02 deleted CS 01
DELETED
Zweiwegeweiche Initiator
Stellung NO contact
Bucket elevator MCC 0 ...50 H: alarm

2515BE1.I01 IISAHH current measurement CS 0 ...50 HH: stop drive BE1
Becherwerk A
Strommessung 4...20 mA
Bucket elevator rod probe H: stop drive BE1
2515BE1.L01 LSAH boot level switch evaluation unit CS
Becherwerk Stabsonde
Fussueberschuettung Auswerteeinheit NC contact
Bucket elevator prox. switch L: 20rpm stop drive BE1
2515BE1.S01 SSAL speed monitor speed control device CS
Becherwerk; Initiator
Drehzahlüberwachung Drehwächter NC contact power: 230VAC/ 24VDC
Bucket elevator 3 x PTC 0 ... 150 H stop drive
2515BE1.T02 TSH winding temperature CS
Becherwerk °C
Wicklungstemperatur change over contact
Bucket elevator overload prox. switch H stop drive BE1
2515BE1.T01 TSAH fluid coupling control evaluation unit CS
Becherwerk; Überwachung Initator 0/1
Flüssigskeitskupplung Auswerteeinheit NC contact
Bucket elevator prox. switch H:2rpm stop drive BE1
2515BE1.S02 SSAH speed control, coupling speed control device CS
Becherwerk; Kupplung Initiator 0/1
Drehzahlüberwachung Drehwächter NC contact power: 230VAC/ 24VDC
2515VC1.T01 deleted 3 x PTC PTC Motor GP

Friedrich
TSH winding temperature protection 02

DELETED
Vibrationsförderer; Antrieb 1 3 x PTC
Wicklungstemperatur 3 x PTC
2515VC1.T02 deleted 3 x PTC PTC Motor GP
Friedrich
TSH winding temperature protection 02

DELETED
Vibrationsförderer; Antrieb 2 3 x PTC
Wicklungstemperatur 3 x PTC
metal detector, control electronic H: metal detected signal ( 4x )

2515MT1.X01 XSAH control unit CS
Metalldetektor, Steuerelektronik
Steuerung 4 x NC contacts
diverter gate, initiator H: position to mill

2515DG2.G01 GSH position CS
Zweiwegeschurre, Initiator type: 2 wire
diverter gate, initiator
2515DG2.G02 GSL position CS L: position to reject box
Zweiwegeschurre, Initiator type: 2 wire
belt conveyor, Zero speed switch 0 ... L alarm,

2515BC2.S01 SSAL motion detector CS drive stop
Aufgabeband, Stillstandswächter Hz
belt conveyor, 4 x initator H alarm,
2515BC2. GSH belt misalignment switch CS drive stop
D01 - D04 Aufgabeband, 4 x Initator
belt conveyor, 2 x Switch H alarm,
2515BC2. HSH pull rope switch CS drive stop
R01 ; R02 Aufgabeband, 2 x Schalter
hopper, external circulation H: start feeding hopper

2515HP1.W01 WISAHL bin loading feedback to customers CS L: stop feeding hopper
Bunker Verwiegung DCS
Betriebs-Rueckmeldung 4...20 mA

Operation Instructions of Grinding Plant

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Operation Instructions of Grinding Plant

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TP-Bz/TK-Pt-Man

GEBR. PFEIFFER AG KAISERSLAUTERN - 2010

for Grinding plant

with roller mill type MPS 5000 B

Order No.: 26114-26133

Manufacturing year: 2010

Customer: Per-Tech for Industrial Equipment & Supplies

Jebel Ali Dubai

United Arab Emirates

Project: BMIC ASIUT

Manufacturer: Gebr. Pfeiffer AG

Telephone: ++49 (0) 631 / 41 61-0

Telefax: ++49 (0) 631 / 41 61-1 91

Foreword to the operating instructions

The instruction manual contains important information on how to operate the

The instruction manual is to be supplemented by the respective national rules and

- operation including setting up, troubleshooting in the course of work,

- maintenance (servicing, inspection, repair) and/or

no.: 200800870 checked on: 24.02.2010

Rev checked, appoved by date language documents

00 Mr. Barz // Mr. Prägert 24.02.2010 E/D first editon

1. Process data File 1

2. Fundamental safety instructions

4. Transport and erection

8.2 Inspection and servicing

8.3 Lubrication instructions

8.4.12 Replacement of a ball and ball socket

9. Spare parts File 2

10. Lists and drawings

11. Plant components

11.2 Tension system for roller mill, with

11.3 Lift-and-Swing System for grinding rollers, with File 4

11.4 Torque support for pressure frame, with

11.5 Seal air system, with File 5

11.6 Water injection, with

11.7 Mill drive, with File 6

11.8 Hydraulic bolt tightening tool, with

11.9 Vibration monitoring mill gearbox

11.10 Automatic grease spraying system (30-LQ2) File 7

11.11 Drive for classifier, with

11.12 Plant fan File 8

11.13 rotary lock for cyclone

11.14 Vibration trough conveyor, with

11.15 Hot gas generator file 9

11.16 Measuring and control device, with file 10

1.1 Rating data

Feed material: cement raw material

Moisture: < 3-7 %

Grain size: 90 % < 100 mm, max. 110 mm

Bulk density: 1.4 t/m3

Grinding capacity: > 450 t/h

Finished product fineness: < 12 % R 0.090 mm

Residual moisture: < 0.5 %

Hot gases (upstream of the mill)

1.2 Process description

The process description is based on drawing no. 169 586-1.

The bag filter de-dusts the pre-heater exhaust gases.

Mill-inclusive operation/ compound operation

The mill fan is arranged downstream of the quadruple cyclone battery.

2. Fundamental safety instructions

Danger! Any non-compliance with orders and prohibitions aiming at

Warning! Any non-compliance with orders and prohibitions aiming at

Caution! Any non-compliance with orders and prohibitions aiming at

2.2 Basic operation and designated use of the machine