Pyro Floor Cooler Under Grate Lane Bearings

Lane-1 Lane-2 Lane-3 Lane-4

Module no: 11.1 11.2 11.3 11.4
Page 1
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
Rail frame
Bolt size replacement
Module no: 10.1 10.2 10.3 10.4
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
Rail frame
Bolt size replacement
Module no: 9.1 9.2 9.3 9.4
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
Rail frame
Bolt size replacement

Module no: 8.1 8.2 8.3 8.4

bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
Rail frame
Bolt size replacement
Module no: 7.1 7.2 7.3 7.4
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
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Rail frame
Bolt size replacement
Module no: 6.1 6.2 6.3 6.4
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
Rail frame
Bolt size replacement

375238288.xlsx
Module no: 5.1 5.2 5.3 5.4
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
Page 3
Rail frame
Bolt size replacement
Module no: 4.1 4.2 4.3 4.4
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
Rail frame
Bolt size replacement
Module no: 3.1 3.2 3.3 3.4
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
Rail frame
Bolt size replacement
Module no: 2.1 2.2 2.3 2.4
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
Rail frame
Bolt size replacement
Module no: 1.1 1.2 1.3 1.4
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
Lining plate
Double roller bearing
washer tack welding
Rail frame
Bolt size replacement
Module no: 0.1 0.2 0.3 0.4
bolt position R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S
single rollerbearing
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Lining plate
Double roller bearing
washer tack welding
Rail frame
Bolt size replacement

375238288.xlsx
e Lane Bearings ,Bolts Tighting Pyro Floor Cooler
Lane-4 Lane-5 Lane-6 modified parts
11.4 11.5 11.6
Page 5
L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

10.4 10.5 10.6 Single Roller Bearing

L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

Lining Plate
9.4 9.5 9.6 Lining Plate
L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

Rail Frame for DoubleRoller Bearing

8.4 8.5 8.6
L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

7.4 7.5 7.6

L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

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 Page 6

6.4 6.5 6.6

L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

375238288.xlsx
5.4 5.5 5.6
L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

Page 7

4.4 4.5 4.6

L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

3.4 3.5 3.6

L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

2.4 2.5 2.6

L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

1.4 1.5 1.6

L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

0.4 0.5 0.6

L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

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375238288.xlsx
 Pyro Floor Cooler Hydraulic Cylinder Base Plate Bolts Tighting , Allenkey head Bolt M
Lane-1 Lane-2 Lane-3
8th Hydraulic cylinder
Chamber Base plate bolt R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S

6th Hydraulic cylinder

Chamber Base plate bolt R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S

5th Hydraulic cylinder

Chamber Base plate bolt R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S

2nd Hydraulic cylinder

Chamber Base plate bolt R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S

Allenkey Head Bolt Size M30X250mm

Torque tighting 2100 -Nm in 3 steps
TW-70NM ---MTW-800NM
Tw-120Nm-- MTW-1500NM
TW-170Nm--MTW-2200NM
, Allenkey head Bolt M30x250mm(Torque tighting 2100-NM)
Lane-3 Lane-4 Lane-5 Lane-6

L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S

L.S R.S R.S L.S L.S R.S R.S L.S L.S R.S R.S L.S L.S
 cooler static Grate Length 260mm only
before it was 360 mm length due to the
segment plates damaged. & static Grate
Lateral seal plates 3nos replaced. wear
plates cheeked found ok.
Note: Wear Plate to Discharge Plate Gap
5mm Requried.

Pyro floor Cooler Static Grate Discharge Segment Plates Modified by Length 260mm & repaired,
& repaired,