E 681 - 778121 Databook PDF

Document Number OHM/FRM-QCO-77
Effective Date 04/30/09 Revision 2

Document Title: Manufacturer’s Data Book - Cover Page Approval CLR
Customer Information
Name: Ecopetrol Job Number: 778121 Revision 0
Bill to Address: 2800 Post Oak Blvd, Suite 5110, Houston, TX 77056 P.O. Number: 30002711
Ship to Address: 8425 Market Street, Houston, TX 77029 Item Number: E-681
Document Control Contact: Document Control Address:
Manufacturer’s Data Book
Ohmstede Information
Shop Location: Beaumont, TX Phone Number: Beaumont 1-800-568-2328
Address: 895 North Main St., Beaumont, Tx. 77704 Fax Number: Beaumont 1-409-833-4102
Contact: Chuck Darby Contact Email: cdarby@ohmstede.net
Prepared by: Latonya Gray Title: QC Doc Control Date Submitted: 10/2017
Delivered by: UPS Ground Number of Copies: 1

Document Number OHM/FRM-QCO-75
Effective Date 04/30/09 Revision 2
Approval CLR
Manufacturer’s Data Book
Ohmstede Shop Location: Beaumont, TX Job Number: 778121 Revision 0

Customer Name: Ecopetrol Item Number: E-681
TABLE OF CONTENTS
Section Document Included
● Cover Page √
1 Table of Contents √
2 Customer Inspection and Shipping Release
3 Code Documents
A. Manufacturer’s Data Report √
B. Nameplate or Stamping Facsimile √
4 Engineering Documents
A. Exchanger Specification Sheet
B. Calculations √
C. Drawing Details “As-built” √
D. Welding Procedures (WPS) √
5 Material Documents
A. Bill of Material (BOM) √
B. Material Test Reports (MTR) √
6 Inspection and Test Records
A. Pressure Test Report(s) √
B. Magnetic Particle (M.T.) Inspection Report √
C. Liquid Penetrant (P.T.) Inspection Report
D. Radiography (R.T.) Inspection Report √
E. Ultrasonic (U.T.) Inspection Report
F. Visual (V.T.) Inspection Report
G. Positive Material Identification (P.M.I.) Record
H. Hardness Test Report √
I. Helium Test Report
J. Air/Soap Test √
K. Tube Expansion Record √
7 Manufacturing Records
A. Post Weld Heat Treat (PWHT) Chart Recording √
B. Coatings and/or Paint Reports √
8 Miscellaneous Documents (list below)
Prepared by:Latonya Gray Date: 10/26/17

Title:QC/DC
National Board Number: ~6~4~9~3_ _ _ _ _ __
Mfg. Representative: Date: l{!/'!i! 7
Authorized Inspector: Date:
FORM U-1 MANUFACTURER'S DATA REPORT FOR PRESSURE VESSELS
As Required by the Provisions of the ASME Boiler and Pressure Vessel Code Rules, Section VIII, Division 1
1. Manufactured and certified by Ohmstede Ltd. - Beaumont P!ant 895 N. Main St. Beaumont TX 77701
(Name and address of Manufacturer)
2. Manufactured for Ecopetrol S.A. GBR BODEGA DE PROYECTOS Santander COLOMBIA
(Name and address of Purchaser)
3. Location of installation Ecopetrol S.A. GBR BODEGA DE PROYECTOS Santander COLOMBIA
(Name and address)
4. Type ~H~o~ri~z~on~t~a~I- - - - - - - - - - - - Heat Exch 778121
(Horizontal, vertical, or sphere) (Tank, seperator, jkt. vessel, heat exch., etc.) (Manufacturer's serial number)
778121-0L Rev 2 6493 2017
(CRN) (Drawing number) (National Board number) (Year bu11t)
5. ASME Code, Section VIII, Div. 2015 Edition
[Edition and and Addenda, if applicable (date)] (Code Case number) [Special servfce per UG-120(d)]
Items 6-11 incl, to be completed for single wall vessels, jackets of jacketed vessels, shell of heat exchangers, or chamber of multichamber vessels.
6. Shell: (a) Number of course(s) (2) Shell I (1) Shell Cover (b) Overall length Shell - 179 3/4" I Shell Cover - 6"
Course(s) Material Thickness Long. Joint (Cat. A) Circum. Joint (Cat. A, B & C) Heat Treatment
No. Diameter Length Spec./Grade or Type Norn. Corr. Type Full, Spot, None Elf. Type Full, Spot, None Elf. Temp. Time
1 21 1/4" ID 95 1/2" SA-516-60 1/2" 1/8" 1 Spot .85 1 Spot .85 1150°F 1 HR
1 21 1/4" ID 84 1/4" SA-516-60 1/2" 1/8" 1 Spot .85 1 Spot .85 1150°F 1 HR
1 6" 6" SA-516-60 1/2" 1/8" 1 Spot .85 1 Spot .85 1150°F 1 HR
Body Flanges on Shells

Bolting
Washer
No.
1
Type
.. ..•• ID OD Flange Thk Min Hub Thk
••• 21/16" 3/8"
Material How Attached
SA-266 • 1 Type 1
Location Num & Size Bolting Material (OD, ID, thk) Washer Material
Shell End 28- 3/4" SA-193 B7 " "
1
1 . 25"
I
!
1 1/4"
2"
1/2"
3/8"
SA-266 • 1
SA-266 • 1
Type 1
Type 1
Shell End
SC End
28- 3/4"
28- 3/4"
SA-193 B7
SA-193 B7
"
"
"
" " " " " " " " " " " " "
7. Heads: (a) SA-516-60 I HT- 1150°F - 1 HR) (b)

(Material spec. number, grade or type)(H.T. - time and temp.) (Material spec. number, grade or type)(H.T. - time and temp.)
Location (Top, Thickness Radius Elliptical Conical Hemispherical Flat Side to Pressure Category A
Bottom, Ends) Min. Corr. Crown Knuckle Ratio Apex Angle Radius Diameter Convex Concave Type Full, Spot, None Eff.
(a) SC End 1/2' 1/8" " 2:1" " " " " 1 NONE .85 "
(b) " " " " " " " " " " " " " "
Body Flanges on Heads

Bolting
Washer
Location Type ID OD Flange Thk Min Hub Thk Material How Attached Num & Size Bolting Material (OD, ID, thk) Washer Material
(a) " " " " " " " " " " " "
(b) " " " " " " " " " " " "
8. Type of jacket Jacket closure

(Describe as ogee and weld, bar, etc.)
If bar, give dimensions lf bolted, describe or sketch.

9. MAWP 103 PSIG at max. temp. 250°F Min. design metal temp. at -20°F
(Internal) (External) (Internal) (External)
10. Impact test "N~o~-~P~e~r~U~C~S~-6~6~---------------------- at test temperature of

[Indicate yes or no and the component(s) impact tested]
11. Hydro., ~ Gf sem9-: test pressure _1~6~4~P~S~l~G~------ Proof test

ltems 12 and 13 to be completed for tube sections.
12. Tubesheet SB-171C46400 ~2~3_1~/2~"------ "1~1~/4~'-'_ _ _ _ _ _ ~1~/4~"------- ~B~o~lte~d~-------
[Statlonary (material spec. no.)] [Diameter (subject to press.)] (Nominal thickness) (Corr. allow.) [Attachment (welded or bolted)]
SB-171C46400 21" 11/4" ~1~/4~"------~B~o~lte~d~------

[Floating (material spec. no.)] (Diameter) (Nominal thickness) (Corr. allow.) (Attachment)
13. Tubes SB-111C44300 ~3~/4~"-------- ~o~.0~6~5·~·l~M~W~l_ _ _ _ ~2~45~------ 16'-0" Strt Lqth

(material spec. no., grade or type) (0. D.) (Nominal thickness) (Number) [Type (straight or U)]
U1 - Revision 4 - FP 2016.1.0
National Board Number: 6493
---------
Mfg. Representative: Date: itll:u.J 17
FORM U-1 (Cont'd)
Items 14-18 incl. to be completed for inner chambers of jacketed vessels or channels of heat exchangers.
14 Shell· (a) No of course(s) (b) Overall length 10 3/8"

Course(s) Material Thickness Long. Joint (Cat. A) Circum. Joint (Cat. A, B & C) Heat Treatment
No. Diameter Length Spec./Grade or Type Norn. Corr. Type Fu!!, Spot, None Elf. Type Full, Spot, None Elf. Temp. Time
1 21 1/4"1D 10 3/8" SA-516-60 318" .85 1 Spot .85 1 Spot .85 " "
" " " " " " " " " " " " " "
" " " " " " " " " " " "
" "
Body Flanges on Shells

Bolting
Washer
No.
2
Type
• .. ...
ID OD Flange Thk Min Hub Thk
2 1/16" 3/8"
Material
SA-266-1
How Attached Location Num & Size Bolting Material (OD, ID, thk) Washer Material
Type 1 End 28" 3/4" SA-193 B7 " "
" " " " " " " " " " " " "
" " " " " " " " " " " " "
" " " " " " " " " " " " "
15. Heads: (a) SA-516-70 (HT- 1150'F - 1 HR) (b) SA-516-60N (No- HT)
(Material spec. number, grade or type)(H.T. - lime and temp.) (Material spec. number, grade or type)(H.T. - time and temp.)
Location (Top, Thickness Radius Elliptical Conical Hemispherical Flat Side to Pressure Category A
Bottom, Ends) Min. Corr. Crown Knuckle Ratio Apex Angle Radius Diameter Convex Concave Type Full, Spot, None Elf.
(a) Floating Hd
(b) END
1/2"
1 7/8"
1/4"
1/8"
"
"
"
"
"
"
"
"
16" IR " Yes
"
Yes
"
NONE
NONE
.85
.85 ... "
s
s
Body Flanges on Heads
Bolting
Washer
Location Type ID OD Flange Thk Min Hub Thk Material How Attached Num & Size Bolting Material (OD, ID, thk) Washer Material
(a) FH ++ 20" +++ 2 5/16" " SA-266-1 Type 7 28 - 3/4" SA-193 B7 " "
(b) " " " " " " " " " " " "
16. MAWP 103 PSIG at max. temp. 150"F Min. design metal temp. ~-2~o~·~F_ _ __ at 103 PSIG
(Internal) (External) (Internal) (External)
17. Impact test NO - Exempt per UNF-65, UCS-66 at test temperature of

[Indicate yes or no and the component(s) impact tested]
18. Hydro., fffi6tho 9f oom£... test pressure ~1~6~4~P~S~l~G~------ Proof test
19. Nozzles, inspection, and safety valve openings:
Purpose Diameter Material Nozzle Thickness Reinforcement Attachment Details Location

(Inlet, Outlet, Drain, etc.) No. or Size Type Nozzle Flange Norn. Corr. Material Nozzle Flange (lnsp. Open.)
Tube Inlet/ Outlet 2 4" 150# FFWN SA-106B SA-105N 0.337" 1/8" Weld UW16(e) Type 1 "
Tube Aux. 4 1.5"150# RFLWN SA-105N 0.560" 1/8" " Weld UW16(e) " "
Shell Inlet 1 10" 150# RFWN SA-106B SA-105N 0.500" 1/8" Weld UW16(e) Type 1 "
Shell Outlet 1 3" 150# RFWN SA-106B SA-105N 0.300" 1/8" Weld UW16(e) Type 1 "
Shell Aux. I Vent I Drain 6 1.5" 150# RFLWN SA-105N 0.560" 1/8" Weld UW16(e)
" " " " " " " " " " " "
" " " " " " " " " " " "
20. Supports: Skirt - Lugs Legs Others _-_ _ _ _ _ _ Attached - - - - - - - - - - - - - - - - -

(Yes or no) (Number) (Number) (Describe) (Where and how)
21. Manufacturer's Partial Data Reports properly identified and signed by Commissioned Inspectors have been furnished for the following items of
the report (list the name of part, item number, Manufacturer's name, and identifying number):
22. Remarks Customer PO# 30002711 Item# E-681

* ASME Appendix 2 WNF ** 21114" *** 26 3/8" l 30 1/8" ++ Appx. 1.6d +++ 241/4"
National Board Number: ~6~4~9~3_ _ _ _ _ __
Mfg. Representative: Date:
FORM U-1 (Cont'd)
CERTIFICATE OF SHOP COMPLIANCE
We certify that the statements in this report are correct and that all details of design, material, construction, and workmanship of this vessel
conform to the ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1.
U Certificate of Authorization Number 14 155 Expires 09/04/19
Date /Of1.ftt/] Name Ohmstede Ltd. - Beaumont Plant

(Manufacturer)
Signed K~ (Representative)
CERTIFICATE OF SHOP INSPECTION

I, the undersigned, holding a valid commissi~n issued by the National Board of Boiler and Pressure Vessel Inspectors and employed by
One CIS Insurance Com1::1any of Lvnn MA
have inspected the pressure vessel described in this Manufacturer's Data Report on /r1.-1o~r1 , and
state that, to the best of my knowledge and belief, the Manufacturer has constructed this pressure vessel in accordance with ASME BOILER AND
PRESSURE VESSEL CODE, Section VIII, Division 1. By signing this certificate neither the Inspector nor his/her employer makes any warranty, expressed
or implied, concerning the pressure vessel described in this Manufacturer's Data Report. Furthermore, neither the Inspector nor his/her employer shall
be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inpsection.
Date lolj(p \11 Signed

_,,./~2ipeclor) Commissions NB#15526
[National Board (incl. endorsements)]
CERTIFICATE OF FIELD ASSEMBLY COMPLIANCE

We certify that the statements in this report are correct and that the field assembly construction of all parts of this vessel conforms with the requirements
of ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1. U Certificate of Authorization Number - Expires
Date Name - Signed

(Assembler) (Representative)
CERTIFICATE OF FIELD ASSEMBLY INSPECTION

I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and employed by
-
of - , have compared the statements ln this Manufacturer's Data Report with the described pressure vessel
and state that parts referred to as data items - , not included in the certificate of shop inspection, have been
inspected by me and to the best of my knowledge and belief, the Manufacturer has constructed and assembled this pressure vessel in accordance
with the ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1. The described vessel was inspected and subjected to a
hydrostatic test of - . By signing this certificate neither the Inspector nor his/her employer makes any warranty, expressed or
implied, concerning the pressure vessel described in this Manufacturer's Data Report. Furthermore, neither the Inspector nor his/her employer
shall be liable in any manner for any persona! injury or property damage or a loss of any kind arising from or connected with this inspection.
Date Signed Commissions -

(Authorized Inspector) [National Board (lncl. endorsements)]

DESIGN CALCULATIONS
CUSTOMER: ECOPETROL
P.O. NO. : 30002711
JOB NO. : 778121
ITEM NO. : E-681
SERVICE: T681 OVERHEAD CONDENSER
SHEETS: 159 (Excluding Cover Page)
2 REVISED SHELL THICKNESS TO 1/2" DS DS 08/21/17

1 PER ECOPETROL COMMENTS DS DS 07/21/17
0 FOR APPROVAL DS DS 05/04/17
REV DESCRIPTION BY CHCK DATE
Job # 778121
PO # 30002711
General Data:
PO Number: 30002711 Job Number: 778121
Date: 6/2/2017 By: DAN STENMAN Item No: E-681
Customer: ECOPETROL Unit Orientation: HORIZONTAL
Service: T681 OVERHEAD CONDENSER
No. Shells: 1 Parallel: 1 Series: 1
Effective Surface Area (ft2): 759 Each: 759 Total: 759
Size (in): 21-192 TEMA Type: AES COMPLETE EXCHANGER
Tube Data: Number: 245 OD (in): 3/4

Wall Thk (in): 0.065 Wall Type: MW Length (in): 192
Type: STRAIGHT Type of Pitch: 45o ROTATED SQUARE Pitch (in): 1
Remarks:
Baffle Data: Type: (V) Single Segmental Percent Cut (%): 32

Number: 17 Baffle Spacing (in): 9 5/16 Inlet Spacing (in): 14
Support Baffle: (1) FULL SUPPORT U-Bend Support: N/A Type: N/A
Material: Shell Side Tube Side

Tubes: SB-111 ADMIRALITY (C44300)
Shell: SA-516 GR. 60 N SA-516 GR. 70
Heads/Covers: SA-516 GR. 60 N SA-516 GR. 70/SA-105 N
Girth Flanges: SA-266 GR. 1 SA-266 GR. 1
Nozzle Flanges: SA-105 N SA-105 N
Nozzle Pipe: SA-106 GR. B SA-106 GR. B
Fittings:
Tubesheets: SB-171 NAVAL BRASS (C46400)
Bolting: SA-193 B7 / SA-194 2H SA-193 B7 / SA-194 2H
Baffles: SA-36
Tie Rods/Spacers: C.ST'L
Non-Pressure Parts: C.ST'L C.ST'L
Code Requirements:
Code: ASME Sect VIII, Div. 1 2015 Stamp: Yes National Board: Yes
API: N/A Applicable Loadings: UG-22 Canadian Registration: No
TEMA: Ninth Ed., TEMA Class R Impact Testing Exempted By: UCS-66, UNF-65 PED Registration: No
Weights (lbs):
Dry: 5,845 Full of Water: 9,311 Operating: 8,188
Bundle: 2,672
Design Data: Shell Side Tube Side

Design Pressure (psig): 75 75
Design Temperature/MDMT (oF) 250/-20 150/-20
External Pressure/Temp (psig/oF) 0 0
MAWP (psig): 90 103
MAWP Limited By: (8) FLANGE (19) TUBESHEET
MAP (psig): 126 126
MAP Limited By: (19) TUBESHEET (19) TUBESHEET
Test Pressure Shop (psig): 164 164
Test Pressure Field (psig): 117 134
Corrosion Allowance (in): 1/8 1/8
Number of Passes: 1 4
Radiography: SPOT SPOT
Joint Efficiency: 0.85 0.85
Heat Treat Required: YES YES, FLOATING HEAD ONLY
Insulation (By Others) (in): NONE NONE
Remarks: NACE
Page 1 of 159
Job # 778121
PO # 30002711
Table of Contents
Cover Sheet ............................................................................................................................................................. 2
Internal Pressure Calculations: ............................................................................................................. 3
Nozzle Calcs.: 10in. Nozzle S1 .................................................................................................... 9
Nozzle Calcs.: 3in. Nozzle S2 .................................................................................................... 15
Nozzle Calcs.: 1 1/2in. Nozzle S3 .................................................................................................... 21
Nozzle Calcs.: 4in. Nozzle T1 .................................................................................................... 45
Nozzle Calcs.: 4in. Nozzle T2 .................................................................................................... 51
Nozzle Calcs.: 1 1/2in. Nozzle T3 .................................................................................................... 57
Nozzle Flange MAWP: ........................................................................................................................................ 69
Nozzle Summary:.................................................................................................................................................. 70
Nozzle Schedule: ............................................................................................................................................... 71
Flg Calc [Int P]: (1) Cover ................................................................................................................ 72
Flg Calc [Int P]: (2) Flange .............................................................................................................. 75
Flg Calc [Int P]: (16) Flange ........................................................................................................... 95
ASME Tubesheet Calculation: ....................................................................................................................100
ASME Floating Tubesheet Calculation: ............................................................................................. 109
Flohead Analysis: Floating Head ......................................................................................................... 117
Horizontal Vessel Analysis (Operating): ...................................................................................... 122
Horizontal Vessel Analysis (Test): .................................................................................................. 132
Wind Load Calculation: ............................................................................................................................... 142
Earthquake Load Calculation: ................................................................................................................ 144
Leg & Lug Analysis Channel Cover Lift Lug: ............................................................................... 146
Leg & Lug Analysis Channel Lift Lug: ............................................................................................. 149
Leg & Lug Analysis Shell Cover Lift Lug:……………………………………………………………………152
MDMT Summary: .................................................................................................................................................... 155
Vessel Design Summary: ............................................................................................................................... 157
Page 2 of 159
Job # 778121
PO # 30002711
Cover Page 2
Ecopetrol P.O. No.: 30002711, Item No.: E-681

21-192 AES, T681 Overhead Condenser
Engineer: Dan Stenman, Ohmstede Job Number: 778121
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2015
Analysis Performed by : OHMSTEDE, LTD.
Job File : Z:\MECHANICAL\2017\JOB\778121-CALCS.Pvdb
Date of Analysis : Aug 18,2017 4:38pm
PV Elite 2017 SP1, March 2017
Page 3 of 159
Job # 778121
PO # 30002711
Ecopetrol P.O. No.: 30002711, Item No.: E-681 3

PV Elite 2017 SP1, Licensee: OHMSTEDE, LTD.
FileName : 778121-CALCS
Internal Pressure Calculations: Step: 9 4:38pm Aug 18,2017
{ TC "Internal Pressure Calculations:" /f C }

Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | psig | in | in | in | psi |
----------------------------------------------------------------------------------
(1) Cover| 75 | 1.875 | 0.125 | 26.375 | 20000 |
(2) Flange| 75 | 2.0625 | 0.125 | 21.25 | 17100 |
(4) Shell| 75 | 0.375 | 0.125 | 21.25 | 17000 |
(3) Flange| 75 | 2.0625 | 0.125 | 21.25 | 17100 |
(7) Flange| 75 | 2.0625 | 0.125 | 21.25 | 17100 |
(9A) Shell| 75 | 0.5 | 0.125 | 21.25 | 14535 |
(9B) Shell| 75 | 0.5 | 0.125 | 21.25 | 14535 |
(8) Flange| 75 | 3.0625 | 0.125 | 21.25 | 17100 |
(16) Flange| 75 | 3.25 | 0.125 | 25 | 17100 |
(17) Shell| 75 | 0.375 | 0.125 | 25 | 14535 |
(18) Head| 75 | 0.5 | 0.125 | 25 | 17100 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | psig | psig | psig | in | in |
----------------------------------------------------------------------------------
(1) Cover| 75 | 106.7 | 280.67 | 1.6875 | 1.50148 |
(2) Flange| 75 | 248.83 | 345.57 | 1.875 | 1.846 |
(4) Shell| 75 | 389.908 | 587.558 | 0.375 | 0.1875 |
(3) Flange| 75 | 249.25 | 346.36 | 1.875 | 1.841 |
(7) Flange| 75 | 292.82 | 372.58 | 1.875 | 1.716 |
(9A) Shell| 75 | 496.64 | 665.217 | 0.5 | 0.1875 |
(9B) Shell| 75 | 496.64 | 665.217 | 0.5 | 0.1875 |
(8) Flange| 75 | 112.92 | 127.51 | 1.25 | 1.101 |
(16) Flange| 75 | 177.51 | 286.59 | 1.8125 | 1.793 |
(17) Shell| 75 | 284.442 | 428.34 | 0.375 | 0.19035 |
(18) Head| 75 | 427.773 | 596.413 | 0.4375 | 0.1875 |
----------------------------------------------------------------------------------
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Shell Side MAWP = 103 psig (19)Tubesheet

Shell Side MAPnc = 126 psig (19)Tubesheet
Channel Side MAWP = 103 psig (19)Tubesheet
Channel Side MAPnc = 126 psig (19)Tubesheet
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2015
Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. D at 150 °F
(4) Shell
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (75.0*10.75)/(20000.0*0.85-0.6*75.0)
= 0.0476 + 0.1250 = 0.1726 in
Page 4 of 159
Job # 778121
PO # 30002711

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 0.0625 in per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.0*0.85*0.25)/(10.75+0.6*0.25)
= 389.908 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.0*0.85*0.375)/(10.625+0.6*0.375)
= 587.558 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (75.0*(10.75+0.6*0.25))/(0.85*0.25)
= 3847.059 psi
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.734 %
Minimum Design Metal Temperature Results:
Govrn. thk, tg = 0.375, tr = 0.068, c = 0.125 in, E* = 0.85

Stress Ratio = tr * (E*)/(tg - c) = 0.23, Temp. Reduction = 140 °F
Min Metal Temp. w/o impact per UCS-66, Curve D -55 °F

Min Metal Temp. at Required thickness (UCS 66.1) -155 °F
(9A) Shell

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (75.0*10.75)/(17100.0*0.85-0.6*75.0)
= 0.0556 + 0.1250 = 0.1806 in

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17100.0*0.85*0.375)/(10.75+0.6*0.375)
= 496.640 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17100.0*0.85*0.5)/(10.625+0.6*0.5)
= 665.217 psig

= (P*(R+0.6*t))/(E*t)
= (75.0*(10.75+0.6*0.375))/(0.85*0.375)
= 2582.353 psi

Page 5 of 159
Job # 778121
PO # 30002711


(9B) Shell

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (75.0*10.75)/(17100.0*0.85-0.6*75.0)
= 0.0556 + 0.1250 = 0.1806 in

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17100.0*0.85*0.375)/(10.75+0.6*0.375)
= 496.640 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17100.0*0.85*0.5)/(10.625+0.6*0.5)
= 665.217 psig

= (P*(R+0.6*t))/(E*t)
= (75.0*(10.75+0.6*0.375))/(0.85*0.375)
= 2582.353 psi


(17) Shell

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (75.0*12.625)/(17100.0*0.85-0.6*75.0)
= 0.0653 + 0.1250 = 0.1903 in

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17100.0*0.85*0.25)/(12.625+0.6*0.25)
= 284.442 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17100.0*0.85*0.375)/(12.5+0.6*0.375)
= 428.340 psig
Page 6 of 159
Job # 778121
PO # 30002711


= (P*(R+0.6*t))/(E*t)
= (75.0*(12.625+0.6*0.25))/(0.85*0.25)
= 4508.823 psi


Elliptical Head From 110 To 120 SA-516 60 , UCS-66 Crv. D at 250 °F
(18) Head

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (75.0*25.25*0.987)/(2*17100.0*1.0-0.2*75.0)
= 0.0547 + 0.1250 = 0.1797 in

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*17100.0*1.0*0.3125)/(0.987*25.25+0.2*0.3125)
= 427.773 psig

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*17100.0*1.0*0.4375)/(1.0*25.0+0.2*0.4375)
= 596.413 psig

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (75.0*(0.987*25.25+0.2*0.3125))/(2*1.0*0.3125)
= 2998.086 psi
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (75.0*12.625)/(17100.0*1.0-0.6*75.0)+0.125
= 0.181 in
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17100.0 * 1.0 * 0.375)/(12.625 + 0.6 * 0.375 )
= 499.027 psig
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 25.25/( 2 * 6.375 ))2)/6
= 0.986992
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 8.333 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
Page 7 of 159
Job # 778121
PO # 30002711

MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 134 psig

Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 164 psig
Exchanger Channel Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 134 psig

Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 164 psig
Horizontal Test performed per: UG-99b
Stresses on Elements due to Test Pressure (psi & psig):
From To Stress Allowable Ratio Pressure

----------------------------------------------------------------------
(4) Shell 4614.9 26000.0 0.177 135.57
(9A) Shell 3485.1 22230.0 0.157 135.57
(9B) Shell 3485.1 22230.0 0.157 135.57
(17) Shell 5417.8 22230.0 0.244 135.71
(18) Head 3891.0 22230.0 0.175 135.71
----------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (psi):
Description Pad/Nozzle Ambient Operating Ratio

----------------------------------------------------------------------
4in. Nozzle T1 Nozzle 17100.00 17100.00 1.000
4in. Nozzle T2 Nozzle 17100.00 17100.00 1.000
1 1/2" Noz T4 Nozzle 20000.00 20000.00 1.000
1 1/2" Noz T3 Nozzle 20000.00 20000.00 1.000
1 1/2" Noz T6 Nozzle 20000.00 20000.00 1.000
1 1/2" Noz T5 Nozzle 20000.00 20000.00 1.000
3in. Nozzle S2 Nozzle 17100.00 17100.00 1.000
1 1/2" Noz S7 Nozzle 20000.00 20000.00 1.000
1 1/2" Noz S8 Nozzle 20000.00 20000.00 1.000
10in. Nozzle S1 Nozzle 20000.00 20000.00 1.000
1 1/2" Noz S6 Nozzle 20000.00 20000.00 1.000
1 1/2" Noz S5 Nozzle 20000.00 20000.00 1.000
1 1/2in. Noz S3 Nozzle 20000.00 20000.00 1.000
1 1/2in. Noz S4 Nozzle 20000.00 20000.00 1.000
----------------------------------------------------------------------
Page 8 of 159
Job # 778121
PO # 30002711

Minimum 1.000
Stress ratios for Pressurized Vessel Elements (psi):
Description Ambient Operating Ratio

----------------------------------------------------------------------
(1) Cover 20000.00 20000.00 1.000
(2) Flange 17100.00 17100.00 1.000
(4) Shell 20000.00 20000.00 1.000
(3) Flange 17100.00 17100.00 1.000
(7) Flange 17100.00 17100.00 1.000
(9A) Shell 17100.00 17100.00 1.000
(9B) Shell 17100.00 17100.00 1.000
(8) Flange 17100.00 17100.00 1.000
(16) Flange 17100.00 17100.00 1.000
(17) Shell 17100.00 17100.00 1.000
(18) Head 17100.00 17100.00 1.000
----------------------------------------------------------------------
Minimum 1.000
Stress ratios for Exchanger Materials (psi):
Description Ambient Operating Ratio

----------------------------------------------------------------------
Floating Head Matl. 20000.00 20000.00 1.000
Backing Ring Matl. 17100.00 17100.00 1.000
Flange Material 17100.00 17100.00 1.000
Tube Material 10000.00 10000.00 1.000
Tubesheet Material 13300.00 13300.00 1.000
----------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (psi):
Description Stress Allowable Ratio

----------------------------------------------------------------------
4in. Nozzle T1 850.94 22230.00 0.038
4in. Nozzle T2 850.94 22230.00 0.038
1 1/2" Noz T4 272.74 26000.00 0.010
1 1/2" Noz T3 272.74 26000.00 0.010
1 1/2" Noz T6 272.74 26000.00 0.010
1 1/2" Noz T5 272.74 26000.00 0.010
3in. Nozzle S2 736.62 22230.00 0.033
1 1/2" Noz S7 272.74 26000.00 0.010
1 1/2" Noz S8 272.74 26000.00 0.010
10in. Nozzle S1 1403.20 26000.00 0.054
1 1/2" Noz S6 272.74 26000.00 0.010
1 1/2" Noz S5 272.74 26000.00 0.010
1 1/2in. Noz S3 273.02 26000.00 0.011
1 1/2in. Noz S4 273.02 26000.00 0.011
----------------------------------------------------------------------
Elements Suitable for Internal Pressure.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017
Page 9 of 159
Job # 778121
PO # 30002711

Nozzle Calcs.: 10in. Nozzle S1 Nozl: 24 4:38pm Aug 18,2017
{ TC "Nozzle Calcs.: 10in. Nozzle S1" /f C }

INPUT VALUES, Nozzle Description: 10in. Nozzle S1 From : 70
Pressure for Reinforcement Calculations P 75.000 psig

Temperature for Internal Pressure Temp 250 °F
Design External Pressure Pext 15.00 psig
Temperature for External Pressure Tempex 250 °F
Shell Material [Normalized] SA-516 60

Shell Allowable Stress at Temperature Sv 17100.00 psi
Shell Allowable Stress At Ambient Sva 17100.00 psi
Inside Diameter of Cylindrical Shell D 21.2500 in

Design Length of Section L 179.7500 in
Shell Finished (Minimum) Thickness t 0.5000 in
Shell Internal Corrosion Allowance c 0.1250 in
Shell External Corrosion Allowance co 0.0000 in
Distance from Bottom/Left Tangent 195.69 in
User Entered Minimum Design Metal Temperature -20.00 °F
Type of Element Connected to the Shell : Nozzle
Material [Normalized] SA-105

Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 20000.00 psi
Allowable Stress At Ambient Sna 20000.00 psi
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 10.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness tn XS
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 0.1250 in
Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 3.5000 in

Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in
Groove weld depth between Nozzle and Vessel Wgnv 0.3750 in
Inside Projection h 0.0000 in
Weld leg size, Inside Element to Shell Wi 0.0000 in
ASME Code Weld Type per UW-16 E
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
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Page 10 of 159
Job # 778121
PO # 30002711

Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: 10in. Nozzle S1
ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 9.750 in.

Actual Thickness Used in Calculation 0.500 in.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*10.75)/(17100*1.0-0.6*75.0)
= 0.0473 in
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*5.0)/(20000*1.0-0.6*75.0)
= 0.0188 in
Required Nozzle thickness under External Pressure per UG-28 : 0.0216 in
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 20.0000 in
Parallel to Vessel Wall, opening length d 10.0000 in
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 0.9375 in
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 20000.0/17100.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 20000.0/17100.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (in²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 0.473| 0.872| NA|
Area in Shell A1 | 3.277| 2.006| NA|
Area in Nozzle Wall A2 | 0.668| 0.663| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 0.141| 0.141| NA|
Area in Element A5 | 0.000| 0.000| NA|
TOTAL AREA AVAILABLE Atot | 4.086| 2.809| NA|
Nozzle Angle Used in Area Calculations 90.00 Degs.
Area Required [A]:

= 0.5( d * tr*F + 2 * tn * tr*F(1-fr1) ) per UG-37(d)
= 0.5(10.0*0.1744*1+2*0.375*0.1744*1(1-1.0))
= 0.872 in²
Reinforcement Areas per Figure UG-37.1
Page 11 of 159
Job # 778121
PO # 30002711

Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 10.0( 1.0 * 0.375 - 1.0 * 0.174 ) - 2 * 0.375
( 1.0 * 0.375 - 1.0 * 0.1744 ) * ( 1 - 1.0 )
= 2.006 in²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 0.938 )( 0.375 - 0.0216 )1.0
= 0.663 in²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 0.375² * 1.0 + ( 0.0 )² * 1.0
= 0.141 in²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.1466 in
Wall Thickness per UG16(b), tr16b = 0.1875 in
Wall Thickness, shell/head, internal pressure trb1 = 0.1723 in
Wall Thickness tb1 = max(trb1, tr16b) = 0.1875 in
Wall Thickness per table UG-45 tb3 = 0.4440 in
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.444, max( 0.1875, 0.1875 ) ]
= 0.1875 in
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.1466, 0.1875 )
= 0.1875 in
Available Nozzle Neck Thickness = 0.875 * 0.500 = 0.438 in --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 3554.3, Allowable : 20000.0 psi Passed
Expansion : 0.0, Allowable : 46445.7 psi Passed
Occasional : 481.9, Allowable : 26600.0 psi Passed
Shear : 2147.8, Allowable : 14000.0 psi Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: C

----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66, Curve C -43 °F

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: C

----------------------------------------------------------------------

Page 12 of 159
Job # 778121
PO # 30002711

Governing MDMT of all the sub-joints of this Junction : -155 °F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 °F

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -155 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -155 °F
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 75.00/285.00 = 0.263
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: 10in. Nozzle S1
Intermediate Calc. for nozzle/shell Welds Tmin 0.3750 in
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.2500 = Min per Code 0.2651 = 0.7 * Wo in
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 347.952 psig

Nozzle is O.K. for the External Pressure 15.000 psig
Input Echo, WRC107/537 Item 1, Description: 10in. Nozzle S:
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.1250 in
Vessel Diameter Dv 21.250 in
Vessel Thickness Tv 0.500 in
Design Temperature 250.00 °F

Vessel Material SA-516 60
Vessel Cold S.I. Allowable Smc 17100.00 psi
Vessel Hot S.I. Allowable Smh 17100.00 psi
Attachment Type Type Round
Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.1250 in
Nozzle Diameter Dn 9.750 in
Nozzle Thickness Tn 0.500 in
Nozzle Material SA-105
Nozzle Cold S.I. Allowable SNmc 20000.00 psi
Nozzle Hot S.I. Allowable SNmh 20000.00 psi
Design Internal Pressure Dp 75.000 psig

Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P 2700.0 lbf
Longitudinal Shear (SUS) Vl 4288.0 lbf
Circumferential Shear (SUS) Vc 2000.0 lbf
Circumferential Moment (SUS) Mc 52800.0 in-lb
Longitudinal Moment (SUS) Ml 69600.0 in-lb
Torsional Moment (SUS) Mt 79200.0 in-lb
Use Interactive Control No
Page 13 of 159
Job # 778121
PO # 30002711

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:

Radial Load P 2700.0 lbf
Circumferential Shear VC 2000.0 lbf
Longitudinal Shear VL 4288.0 lbf
Circumferential Moment MC 52800.0 in-lb
Longitudinal Moment ML 69600.0 in-lb
Torsional Moment MT 79200.0 in-lb
Dimensionless Parameters used : Gamma = 29.17
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.430 4C 2.694 (A,B)
N(PHI) / ( P/Rm ) 0.430 3C 1.188 (C,D)
M(PHI) / ( P ) 0.430 2C1 0.011 (A,B)
M(PHI) / ( P ) 0.430 1C ! 0.060 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.430 3A 0.907 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.430 1A 0.066 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.430 3B 1.601 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.430 1B 0.010 (A,B,C,D)
N(x) / ( P/Rm ) 0.430 3C 1.188 (A,B)

N(x) / ( P/Rm ) 0.430 4C 2.694 (C,D)
M(x) / ( P ) 0.430 1C1 0.025 (A,B)
M(x) / ( P ) 0.430 2C ! 0.031 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.430 4A 2.891 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.430 2A 0.027 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.430 4B 0.890 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.430 2B 0.016 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction (psi)
| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -1773| -1773| -1773| -1773| -781| -781| -781| -781|
Circ. Bend. P | -1257| 1257| -1257| 1257| -6925| 6925| -6925| 6925|
Circ. Memb. MC | 0| 0| 0| 0| -2482| -2482| 2482| 2482|
Circ. Bend. MC | 0| 0| 0| 0| -31428| 31428| 31428| -31428|
Circ. Memb. ML | -5776| -5776| 5776| 5776| 0| 0| 0| 0|
Circ. Bend. ML | -6176| 6176| 6176| -6176| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -14983| -115| 8922| -916| -41618| 35089| 26203| -22801|
Page 14 of 159
Job # 778121
PO # 30002711

------------------------------------------------------------------------------------------------
Long. Memb. P | -781| -781| -781| -781| -1773| -1773| -1773| -1773|
Long. Bend. P | -2872| 2872| -2872| 2872| -3520| 3520| -3520| 3520|
Long. Memb. MC | 0| 0| 0| 0| -7913| -7913| 7913| 7913|
Long. Bend. MC | 0| 0| 0| 0| -13115| 13115| 13115| -13115|
Long. Memb. ML | -3212| -3212| 3212| 3212| 0| 0| 0| 0|
Long. Bend. ML | -10248| 10248| 10248| -10248| 0| 0| 0| 0|
| |
Tot. Long. Str.| -17115| 9126| 9806| -4945| -26322| 6949| 15734| -3454|
------------------------------------------------------------------------------------------------
Shear VC | 315| 315| -315| -315| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -677| -677| 677| 677|
Shear MT | 1163| 1163| 1163| 1163| 1163| 1163| 1163| 1163|
| |
Tot. Shear| 1479| 1479| 847| 847| 486| 486| 1840| 1840|
------------------------------------------------------------------------------------------------
Str. Int. | 17872| 9704| 10320| 5116| 41634| 35098| 26517| 22975|
------------------------------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction (psi)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 2113| 2188| 2113| 2188| 2113| 2188| 2113| 2188|
Circ. Pl (SUS) | -7549| -7549| 4002| 4002| -3264| -3264| 1701| 1701|
Circ. Q (SUS) | -7433| 7433| 4919| -4919| -38354| 38354| 24502| -24502|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 1056| 1056| 1056| 1056| 1056| 1056| 1056| 1056|
Long. Pl (SUS) | -3994| -3994| 2430| 2430| -9686| -9686| 6140| 6140|
Long. Q (SUS) | -13120| 13120| 7376| -7376| -16636| 16636| 9594| -9594|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 315| 315| -315| -315| -677| -677| 677| 677|
Shear Q (SUS) | 1163| 1163| 1163| 1163| 1163| 1163| 1163| 1163|
Pm (SUS) | 2113| 2188| 2113| 2188| 2113| 2188| 2113| 2188|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 5475| 5401| 6153| 6227| 8690| 8690| 7327| 7330|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 16639| 10444| 11801| 5431| 39522| 37285| 28603| 20797|
Stress Summation Comparison (psi):
Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 2188 17100 | Passed |
Pm+Pl (SUS) | 8690 25650 | Passed |
Pm+Pl+Q (TOTAL)| 39522 51300 | Passed |
Page 15 of 159
Job # 778121
PO # 30002711

{ TC "Nozzle Calcs.: 3in. Nozzle S2" /f C }

INPUT VALUES, Nozzle Description: 3in. Nozzle S2 From : 60



Material SA-106 B
Material Specification/Type Smls. pipe

Diameter 3.0000 in.


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Page 16 of 159
Job # 778121
PO # 30002711

Reinforcement CALCULATION, Description: 3in. Nozzle S2


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*10.75)/(17100*1.0-0.6*75.0)
= 0.0473 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*1.58)/(17100*1.0-0.6*75.0)
= 0.0069 in



= min[ 0.314, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1377, 0.1875 )
= 0.1875 in
MDMT of the Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Page 17 of 159
Job # 778121
PO # 30002711

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------



Weld Size Calculations, Description: 3in. Nozzle S2

Nozzle Weld 0.1225 = 0.7 * tmin. 0.1768 = 0.7 * Wo in
Input Echo, WRC107/537 Item 1, Description: 3in. Nozzle S2:



Nozzle Material SA-106 B
Page 18 of 159
Job # 778121
PO # 30002711




Note:


-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.140 4C 4.854 (A,B)
N(PHI) / ( P/Rm ) 0.140 3C 3.925 (C,D)
M(PHI) / ( P ) 0.140 2C1 0.072 (A,B)
M(PHI) / ( P ) 0.140 1C 0.106 (C,D)
N(x) / ( P/Rm ) 0.140 3C 3.925 (A,B)

N(x) / ( P/Rm ) 0.140 4C 4.854 (C,D)
M(x) / ( P ) 0.140 1C1 0.110 (A,B)
M(x) / ( P ) 0.140 2C 0.072 (C,D)
Page 19 of 159
Job # 778121
PO # 30002711


Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -946| -946| -946| -946| -765| -765| -765| -765|
Circ. Bend. P | -2464| 2464| -2464| 2464| -3608| 3608| -3608| 3608|
Circ. Memb. MC | 0| 0| 0| 0| -760| -760| 760| 760|
Circ. Bend. MC | 0| 0| 0| 0| -12319| 12319| 12319| -12319|
Circ. Memb. ML | -3011| -3011| 3011| 3011| 0| 0| 0| 0|
Circ. Bend. ML | -6820| 6820| 6820| -6820| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -13242| 5327| 6420| -2291| -17453| 14401| 8706| -8716|
------------------------------------------------------------------------------------------------
Long. Memb. P | -765| -765| -765| -765| -946| -946| -946| -946|
Long. Bend. P | -3755| 3755| -3755| 3755| -2472| 2472| -2472| 2472|
Long. Memb. MC | 0| 0| 0| 0| -1190| -1190| 1190| 1190|
Long. Bend. MC | 0| 0| 0| 0| -6545| 6545| 6545| -6545|
Long. Memb. ML | -926| -926| 926| 926| 0| 0| 0| 0|
Long. Bend. ML | -10972| 10972| 10972| -10972| 0| 0| 0| 0|
| |
Tot. Long. Str.| -16420| 13035| 7377| -7055| -11156| 6881| 4316| -3828|
------------------------------------------------------------------------------------------------
Shear VC | 291| 291| -291| -291| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -388| -388| 388| 388|
Shear MT | 997| 997| 997| 997| 997| 997| 997| 997|
| |
Tot. Shear| 1288| 1288| 706| 706| 609| 609| 1385| 1385|
------------------------------------------------------------------------------------------------
Str. Int. | 16877| 13245| 7752| 7157| 17512| 14450| 9107| 9082|
------------------------------------------------------------------------------------------------

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 2113| 2188| 2113| 2188| 2113| 2188| 2113| 2188|
Circ. Pl (SUS) | -3957| -3957| 2064| 2064| -1525| -1525| -5| -5|
Circ. Q (SUS) | -9284| 9284| 4355| -4355| -15927| 15927| 8711| -8711|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 1056| 1056| 1056| 1056| 1056| 1056| 1056| 1056|
Long. Pl (SUS) | -1692| -1692| 161| 161| -2137| -2137| 244| 244|
Long. Q (SUS) | -14728| 14728| 7216| -7216| -9018| 9018| 4072| -4072|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 291| 291| -291| -291| -388| -388| 388| 388|
Shear Q (SUS) | 997| 997| 997| 997| 997| 997| 997| 997|
Pm (SUS) | 2113| 2188| 2113| 2188| 2113| 2188| 2113| 2188|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 1911| 1840| 4205| 4280| 1839| 1908| 2264| 2329|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 15725| 14335| 9192| 6082| 15410| 16632| 11151| 6984|
Page 20 of 159
Job # 778121
PO # 30002711


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 2188 17100 | Passed |
Pm+Pl (SUS) | 4280 25650 | Passed |
Page 21 of 159
Job # 778121
PO # 30002711

Nozzle Calcs.: 1 1/2in. Noz S3 Nozl: 27 4:38pm Aug 18,2017
{ TC "Nozzle Calcs.: 1 1/2in. Noz S3" /f C }

INPUT VALUES, Nozzle Description: 1 1/2in. Noz S3 From : 100





Diameter 1.5000 in.
Size and Thickness Basis Actual

Actual Thickness tn 0.5312 in
Flange Material [Normalized] SA-105

Flange Type Long Weld Neck
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Page 22 of 159
Job # 778121
PO # 30002711

Reinforcement CALCULATION, Description: 1 1/2in. Noz S3


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*12.625)/(17100*1.0-0.6*75.0)
= 0.0555 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*0.88)/(20000*1.0-0.6*75.0)
= 0.0033 in


Wall Thickness, shell/head, external pressure trb2 = 0.1361 in

= min[ 0.303, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1349, 0.1875 )
= 0.1875 in
Available Nozzle Neck Thickness = 0.5312 in --> OK

----------------------------------------------------------------------

Page 23 of 159
Job # 778121
PO # 30002711



Weld Size Calculations, Description: 1 1/2in. Noz S3

Page 24 of 159
Job # 778121
PO # 30002711

{ TC "Nozzle Calcs.: 1 1/2in. Noz S4" /f C }

INPUT VALUES, Nozzle Description: 1 1/2in. Noz S4 From : 100





Diameter 1.5000 in.


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Page 25 of 159
Job # 778121
PO # 30002711

Reinforcement CALCULATION, Description: 1 1/2in. Noz S4


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*12.625)/(17100*1.0-0.6*75.0)
= 0.0555 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*0.88)/(20000*1.0-0.6*75.0)
= 0.0033 in


Wall Thickness, shell/head, external pressure trb2 = 0.1361 in

= min[ 0.303, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1349, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------

Page 26 of 159
Job # 778121
PO # 30002711



Weld Size Calculations, Description: 1 1/2in. Noz S4

Page 27 of 159
Job # 778121
PO # 30002711

Nozzle Calcs.: 1 1/2" Noz S5 Nozl: 26 4:38pm Aug 18,2017
{ TC "Nozzle Calcs.: 1 1/2 in. Noz S5" /f C }

INPUT VALUES, Nozzle Description: 1 1/2" Noz S5 Parent : 10in. Nozzle S1

Shell Material [Normalized] SA-105




Diameter 1.5000 in.





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Page 28 of 159
Job # 778121
PO # 30002711

Reinforcement CALCULATION, Description: 1 1/2" Noz S5


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*5.0)/(20000*1.0-0.6*75.0)
= 0.0188 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*0.88)/(20000*1.0-0.6*75.0)
= 0.0033 in



= min[ 0.303, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1349, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------

Page 29 of 159
Job # 778121
PO # 30002711



Weld Size Calculations, Description: 1 1/2" Noz S5

Page 30 of 159
Job # 778121
PO # 30002711



Shell Material [Normalized] SA-105




Diameter 1.5000 in.





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Page 31 of 159
Job # 778121
PO # 30002711



= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*5.0)/(20000*1.0-0.6*75.0)
= 0.0188 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*0.88)/(20000*1.0-0.6*75.0)
= 0.0033 in



= min[ 0.303, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1349, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------

Page 32 of 159
Job # 778121
PO # 30002711




Page 33 of 159
Job # 778121
PO # 30002711



Shell Material SA-106 B




Diameter 1.5000 in.





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Page 34 of 159
Job # 778121
PO # 30002711



= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*1.575)/(17100*1.0-0.6*75.0)
= 0.0069 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*0.88)/(20000*1.0-0.6*75.0)
= 0.0033 in



= min[ 0.303, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1349, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------

Page 35 of 159
Job # 778121
PO # 30002711




Parallel to Vessel Wall Rn+tn+t 1.4562 in
Reinforcement Areas for Large Nozzle (Per App 1-7(a)): (in² )
AREA AVAILABLE, A1 to A6 | No Pad | With Pad |

---------------------------------------------------------------
Area Required [External Pressure] AR | 0.007 | 0.007 |
Area Available in Shell A1 | 0.189 | 0.189 |
Area Available in Nozzle Wall A2 | 0.347 | 0.347 |
Area Available in Inward Nozzle A3 | 0.000 | 0.000 |
Area Available in Welds A4 | 0.057 | 0.057 |
Area Available in Pad A5 | 0.000 | 0.000 |
Area Available in Hub A6 | 0.000 | 0.000 |
TOTAL AREA AVAILABLE Atot | 0.592 | 0.592 |
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 0.531 - 0.125
= 0.406 in
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 2.9/2 + 0.125
= 1.575 in
Effective Length of Vessel Wall [LR]:

= 8 * t
= 8 * 0.175
= 1.400 in
Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 0.175 + 0.78 * sqrt( 0.875 * 0.406 )
= 0.640 in

= Lpr1 + T
= 4.0 + 0.175
= 4.175 in

= 8( t + te )
= 8( 0.175 + 0.0 )
= 1.400 in
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 0.64, 4.175, 1.4 )
= 0.640 in
Page 36 of 159
Job # 778121
PO # 30002711

Effective Vessel Thickness [teff]:

= t
= 0.175 in
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (1.75 + 0.406)/( sqrt((3.15 + 0.175) * 0.175)) )
= 2.827
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 0.175 * 1.4 * max( 2.827/4, 1 )
= 0.245 in²
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 0.406 * 0.64
= 0.260 in²
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 0.252
= 0.031 in²
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.245+1.0(0.26+0.0)+0.031+0.0+0.0
= 0.536 in²
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 17100.0 * 1.0
= 25650.0 psi
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 75.0 * 0.875( 0.64 - 0.175 )
= 30.5 lbf
Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )
= 75.0 * 1.575( 1.4 + 0.406 )
= 213.4 lbf
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 75.0 * 1.575 * 0.875
= 103.4 lbf
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 0.875( 0.64 - 0.175 ) + 1.575( 1.4 + 0.406 + 0.875 )
= 4.6 in²
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 25650.0/( 2 * 4.63/0.536 - 1.575/0.175 )
= 3102.7 psig

= S[t/Reff]
Page 37 of 159
Job # 778121
PO # 30002711

= 17100.0[ 0.175/1.575]
= 1900.0 psig
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 3102.684, 1900.0 )
= 1900.000 psig
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 30.519 + 213.363 + 103.359 )/0.536
= 647.514 psi
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 75.0 * 1.575/0.175
= 675.0 psi
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 647.514 - 675.0, 675.0 )
= 675.0 psi
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 25650.00 psi
Local Primary Membrane Stress PL 675.00 psi
Maximum Allowable Working Pressure Pmax 1900.00 psig
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 0.875 + 0.406 )/0.875
= 1.464 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 0.875 + 0.406 )
= 2.013 in
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 0.177, 0.000, 0.000, in
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(103*1.46,1.5*20000.0(0.26+0.0),pi/4*75.0*0.88^2*1.46^2)
= 96.698 lbf
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 96.698/(2.013(0.49* 0.177 + 0.6* 0.175 + 0.49*0.0 ) )
= 250.741 < or = to 17100.000 Weld Stress Passed

Page 38 of 159
Job # 778121
PO # 30002711


Page 39 of 159
Job # 778121
PO # 30002711







Diameter 1.5000 in.





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Page 40 of 159
Job # 778121
PO # 30002711



= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*1.575)/(17100*1.0-0.6*75.0)
= 0.0069 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*0.88)/(20000*1.0-0.6*75.0)
= 0.0033 in



= min[ 0.303, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1349, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------

Page 41 of 159
Job # 778121
PO # 30002711




Parallel to Vessel Wall Rn+tn+t 1.4562 in
Reinforcement Areas for Large Nozzle (Per App 1-7(a)): (in² )
AREA AVAILABLE, A1 to A6 | No Pad | With Pad |

---------------------------------------------------------------
Area Required [External Pressure] AR | 0.007 | 0.007 |
Area Available in Shell A1 | 0.189 | 0.189 |
Area Available in Nozzle Wall A2 | 0.347 | 0.347 |
Area Available in Inward Nozzle A3 | 0.000 | 0.000 |
Area Available in Welds A4 | 0.057 | 0.057 |
Area Available in Pad A5 | 0.000 | 0.000 |
Area Available in Hub A6 | 0.000 | 0.000 |
TOTAL AREA AVAILABLE Atot | 0.592 | 0.592 |
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 0.531 - 0.125
= 0.406 in
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 2.9/2 + 0.125
= 1.575 in
Effective Length of Vessel Wall [LR]:

= 8 * t
= 8 * 0.175
= 1.400 in

= t + 0.78 * sqrt( Rn * tn )
= 0.175 + 0.78 * sqrt( 0.875 * 0.406 )
= 0.640 in

= Lpr1 + T
= 4.0 + 0.175
= 4.175 in

= 8( t + te )
= 8( 0.175 + 0.0 )
= 1.400 in
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 0.64, 4.175, 1.4 )
= 0.640 in
Page 42 of 159
Job # 778121
PO # 30002711

Effective Vessel Thickness [teff]:

= t
= 0.175 in
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (1.75 + 0.406)/( sqrt((3.15 + 0.175) * 0.175)) )
= 2.827
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 0.175 * 1.4 * max( 2.827/4, 1 )
= 0.245 in²
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 0.406 * 0.64
= 0.260 in²
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 0.252
= 0.031 in²
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.245+1.0(0.26+0.0)+0.031+0.0+0.0
= 0.536 in²
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 17100.0 * 1.0
= 25650.0 psi
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 75.0 * 0.875( 0.64 - 0.175 )
= 30.5 lbf
Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )
= 75.0 * 1.575( 1.4 + 0.406 )
= 213.4 lbf
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 75.0 * 1.575 * 0.875
= 103.4 lbf
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 0.875( 0.64 - 0.175 ) + 1.575( 1.4 + 0.406 + 0.875 )
= 4.6 in²

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 25650.0/( 2 * 4.63/0.536 - 1.575/0.175 )
= 3102.7 psig
Page 43 of 159
Job # 778121
PO # 30002711


= S[t/Reff]
= 17100.0[ 0.175/1.575]
= 1900.0 psig
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 3102.684, 1900.0 )
= 1900.000 psig
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 30.519 + 213.363 + 103.359 )/0.536
= 647.514 psi
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 75.0 * 1.575/0.175
= 675.0 psi
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 647.514 - 675.0, 675.0 )
= 675.0 psi
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 25650.00 psi
Local Primary Membrane Stress PL 675.00 psi
Maximum Allowable Working Pressure Pmax 1900.00 psig
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 0.875 + 0.406 )/0.875
= 1.464 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 0.875 + 0.406 )
= 2.013 in
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 0.177, 0.000, 0.000, in
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(103*1.46,1.5*20000.0(0.26+0.0),pi/4*75.0*0.88^2*1.46^2)
= 96.698 lbf
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 96.698/(2.013(0.49* 0.177 + 0.6* 0.175 + 0.49*0.0 ) )
= 250.741 < or = to 17100.000 Weld Stress Passed

Page 44 of 159
Job # 778121
PO # 30002711


Page 45 of 159
Job # 778121
PO # 30002711

Nozzle Calcs.: 4in. Nozzle T1 Nozl: 15 4:38pm Aug 18,2017
{ TC "Nozzle Calcs.: 4in. Nozzle T1" /f C }

INPUT VALUES, Nozzle Description: 4in. Nozzle T1 From : 30



Material SA-106 B

Diameter 4.0000 in.


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Page 46 of 159
Job # 778121
PO # 30002711

Reinforcement CALCULATION, Description: 4in. Nozzle T1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*10.75)/(20000*1.0-0.6*75.0)
= 0.0404 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*2.04)/(17100*1.0-0.6*75.0)
= 0.0090 in


= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

---------------------------------------------------------------
Area in Shell A1 | 0.841| 0.785| NA|
Area Required [A]:

= 0.5(4.076*0.0545*1+2*0.212*0.0545*1(1-0.86))
= 0.113 in²
Page 47 of 159
Job # 778121
PO # 30002711


= 4.076( 1.0 * 0.25 - 1.0 * 0.055 ) - 2 * 0.212
( 1.0 * 0.25 - 1.0 * 0.0545 ) * ( 1 - 0.855 )
= 0.785 in²

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 0.53 )( 0.212 - 0.0145 ) 0.855
= 0.179 in²

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 0.25² * 0.855 + ( 0.0 )² * 0.855
= 0.053 in²


= min[ 0.332, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1395, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------


----------------------------------------------------------------------
Page 48 of 159
Job # 778121
PO # 30002711




Weld Size Calculations, Description: 4in. Nozzle T1

Input Echo, WRC107/537 Item 1, Description: 4in. Nozzle T1:





Page 49 of 159
Job # 778121
PO # 30002711



Note:


-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.181 4C 6.253 (A,B)
N(PHI) / ( P/Rm ) 0.181 3C 4.231 (C,D)
M(PHI) / ( P ) 0.181 2C1 0.039 (A,B)
M(PHI) / ( P ) 0.181 1C 0.070 (C,D)
N(x) / ( P/Rm ) 0.181 3C 4.231 (A,B)

N(x) / ( P/Rm ) 0.181 4C 6.253 (C,D)
M(x) / ( P ) 0.181 1C1 0.073 (A,B)
M(x) / ( P ) 0.181 2C 0.039 (C,D)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2530| -2530| -2530| -2530| -1712| -1712| -1712| -1712|
Circ. Bend. P | -4102| 4102| -4102| 4102| -7419| 7419| -7419| 7419|
Circ. Memb. MC | 0| 0| 0| 0| -2764| -2764| 2764| 2764|
Circ. Bend. MC | 0| 0| 0| 0| -31846| 31846| 31846| -31846|
Circ. Memb. ML | -9127| -9127| 9127| 9127| 0| 0| 0| 0|
Circ. Bend. ML | -14345| 14345| 14345| -14345| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -30104| 6790| 16839| -3645| -43742| 34790| 25479| -23375|
Page 50 of 159
Job # 778121
PO # 30002711

------------------------------------------------------------------------------------------------
Long. Memb. P | -1712| -1712| -1712| -1712| -2530| -2530| -2530| -2530|
Long. Bend. P | -7686| 7686| -7686| 7686| -4081| 4081| -4081| 4081|
Long. Memb. MC | 0| 0| 0| 0| -5093| -5093| 5093| 5093|
Long. Bend. MC | 0| 0| 0| 0| -15453| 15453| 15453| -15453|
Long. Memb. ML | -3546| -3546| 3546| 3546| 0| 0| 0| 0|
Long. Bend. ML | -21021| 21021| 21021| -21021| 0| 0| 0| 0|
| |
Tot. Long. Str.| -33966| 23449| 15169| -11501| -27158| 11911| 13935| -8808|
------------------------------------------------------------------------------------------------
Shear VC | 452| 452| -452| -452| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -622| -622| 622| 622|
Shear MT | 1509| 1509| 1509| 1509| 1509| 1509| 1509| 1509|
| |
Tot. Shear| 1961| 1961| 1056| 1056| 886| 886| 2131| 2131|
------------------------------------------------------------------------------------------------
Str. Int. | 34787| 23677| 17351| 11641| 43789| 34824| 25860| 23680|
------------------------------------------------------------------------------------------------

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 3187| 3262| 3187| 3262| 3187| 3262| 3187| 3262|
Circ. Pl (SUS) | -11657| -11657| 6597| 6597| -4476| -4476| 1052| 1052|
Circ. Q (SUS) | -18447| 18447| 10242| -10242| -39266| 39266| 24427| -24427|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 1593| 1593| 1593| 1593| 1593| 1593| 1593| 1593|
Long. Pl (SUS) | -5258| -5258| 1834| 1834| -7623| -7623| 2563| 2563|
Long. Q (SUS) | -28708| 28708| 13335| -13335| -19535| 19535| 11371| -11371|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 452| 452| -452| -452| -622| -622| 622| 622|
Shear Q (SUS) | 1509| 1509| 1509| 1509| 1509| 1509| 1509| 1509|
Pm (SUS) | 3187| 3262| 3187| 3262| 3187| 3262| 3187| 3262|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 8511| 8437| 9817| 9891| 6109| 6108| 4822| 4863|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 33004| 25296| 20339| 10023| 40606| 38084| 29004| 20455|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 3262 20000 | Passed |
Pm+Pl (SUS) | 9891 30000 | Passed |
Page 51 of 159
Job # 778121
PO # 30002711

{ TC "Nozzle Calcs.: 4in. Nozzle T2" /f C }

INPUT VALUES, Nozzle Description: 4in. Nozzle T2 From : 30



Material SA-106 B

Diameter 4.0000 in.


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Page 52 of 159
Job # 778121
PO # 30002711

Reinforcement CALCULATION, Description: 4in. Nozzle T2


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*10.75)/(20000*1.0-0.6*75.0)
= 0.0404 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*2.04)/(17100*1.0-0.6*75.0)
= 0.0090 in


= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

---------------------------------------------------------------
Area in Shell A1 | 0.841| 0.785| NA|
Area Required [A]:

= 0.5(4.076*0.0545*1+2*0.212*0.0545*1(1-0.86))
= 0.113 in²
Page 53 of 159
Job # 778121
PO # 30002711


= 4.076( 1.0 * 0.25 - 1.0 * 0.055 ) - 2 * 0.212
( 1.0 * 0.25 - 1.0 * 0.0545 ) * ( 1 - 0.855 )
= 0.785 in²

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 0.53 )( 0.212 - 0.0145 ) 0.855
= 0.179 in²

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 0.25² * 0.855 + ( 0.0 )² * 0.855
= 0.053 in²


= min[ 0.332, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1395, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------


----------------------------------------------------------------------

Page 54 of 159
Job # 778121
PO # 30002711



Weld Size Calculations, Description: 4in. Nozzle T2


Input Echo, WRC107/537 Item 1, Description: 4in. Nozzle T2:





Page 55 of 159
Job # 778121
PO # 30002711


Note:


-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.181 4C 6.253 (A,B)
N(PHI) / ( P/Rm ) 0.181 3C 4.231 (C,D)
M(PHI) / ( P ) 0.181 2C1 0.039 (A,B)
M(PHI) / ( P ) 0.181 1C 0.070 (C,D)
N(x) / ( P/Rm ) 0.181 3C 4.231 (A,B)

N(x) / ( P/Rm ) 0.181 4C 6.253 (C,D)
M(x) / ( P ) 0.181 1C1 0.073 (A,B)
M(x) / ( P ) 0.181 2C 0.039 (C,D)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2530| -2530| -2530| -2530| -1712| -1712| -1712| -1712|
Circ. Bend. P | -4102| 4102| -4102| 4102| -7419| 7419| -7419| 7419|
Circ. Memb. MC | 0| 0| 0| 0| -2764| -2764| 2764| 2764|
Circ. Bend. MC | 0| 0| 0| 0| -31846| 31846| 31846| -31846|
Circ. Memb. ML | -9127| -9127| 9127| 9127| 0| 0| 0| 0|
Circ. Bend. ML | -14345| 14345| 14345| -14345| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -30104| 6790| 16839| -3645| -43742| 34790| 25479| -23375|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1712| -1712| -1712| -1712| -2530| -2530| -2530| -2530|
Long. Bend. P | -7686| 7686| -7686| 7686| -4081| 4081| -4081| 4081|
Page 56 of 159
Job # 778121
PO # 30002711

Long. Memb. |MC 0| 0| 0| 0| -5093| -5093| 5093| 5093|

Long. Bend. |MC 0| 0| 0| 0| -15453| 15453| 15453| -15453|
Long. Memb. |ML -3546| -3546| 3546| 3546| 0| 0| 0| 0|
Long. Bend. |ML -21021| 21021| 21021| -21021| 0| 0| 0| 0|
| |
Tot. Long. Str.| -33966| 23449| 15169| -11501| -27158| 11911| 13935| -8808|
------------------------------------------------------------------------------------------------
Shear VC | 452| 452| -452| -452| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -622| -622| 622| 622|
Shear MT | 1509| 1509| 1509| 1509| 1509| 1509| 1509| 1509|
| |
Tot. Shear| 1961| 1961| 1056| 1056| 886| 886| 2131| 2131|
------------------------------------------------------------------------------------------------
Str. Int. | 34787| 23677| 17351| 11641| 43789| 34824| 25860| 23680|
------------------------------------------------------------------------------------------------

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 3187| 3262| 3187| 3262| 3187| 3262| 3187| 3262|
Circ. Pl (SUS) | -11657| -11657| 6597| 6597| -4476| -4476| 1052| 1052|
Circ. Q (SUS) | -18447| 18447| 10242| -10242| -39266| 39266| 24427| -24427|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 1593| 1593| 1593| 1593| 1593| 1593| 1593| 1593|
Long. Pl (SUS) | -5258| -5258| 1834| 1834| -7623| -7623| 2563| 2563|
Long. Q (SUS) | -28708| 28708| 13335| -13335| -19535| 19535| 11371| -11371|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 452| 452| -452| -452| -622| -622| 622| 622|
Shear Q (SUS) | 1509| 1509| 1509| 1509| 1509| 1509| 1509| 1509|
Pm (SUS) | 3187| 3262| 3187| 3262| 3187| 3262| 3187| 3262|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 8511| 8437| 9817| 9891| 6109| 6108| 4822| 4863|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 33004| 25296| 20339| 10023| 40606| 38084| 29004| 20455|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 3262 20000 | Passed |
Pm+Pl (SUS) | 9891 30000 | Passed |
Page 57 of 159
Job # 778121
PO # 30002711

Nozzle Calcs.: 1 1/2" Noz T3 Nozl: 18 4:38pm Aug 18,2017
{ TC "Nozzle Calcs.: 1 1/2 in. Noz T3" /f C }

INPUT VALUES, Nozzle Description: 1 1/2" Noz T3 Parent : 4in. Nozzle T2





Diameter 1.5000 in.





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|____________\|__|
Page 58 of 159
Job # 778121
PO # 30002711

Reinforcement CALCULATION, Description: 1 1/2" Noz T3


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*2.038)/(17100*1.0-0.6*75.0)
= 0.0090 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*0.88)/(20000*1.0-0.6*75.0)
= 0.0033 in



= min[ 0.303, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1349, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------


Page 59 of 159
Job # 778121
PO # 30002711


Weld Size Calculations, Description: 1 1/2" Noz T3

Page 60 of 159
Job # 778121
PO # 30002711







Diameter 1.5000 in.





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____________/| |
| \ | |
| \ | |
|____________\|__|
Page 61 of 159
Job # 778121
PO # 30002711



= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*2.038)/(17100*1.0-0.6*75.0)
= 0.0090 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*0.88)/(20000*1.0-0.6*75.0)
= 0.0033 in



= min[ 0.303, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1349, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------


Page 62 of 159
Job # 778121
PO # 30002711



Page 63 of 159
Job # 778121
PO # 30002711







Diameter 1.5000 in.





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____________/| |
| \ | |
| \ | |
|____________\|__|
Page 64 of 159
Job # 778121
PO # 30002711



= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*2.038)/(17100*1.0-0.6*75.0)
= 0.0090 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*0.88)/(20000*1.0-0.6*75.0)
= 0.0033 in



= min[ 0.303, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1349, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------


Page 65 of 159
Job # 778121
PO # 30002711



Page 66 of 159
Job # 778121
PO # 30002711







Diameter 1.5000 in.





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____________/| |
| \ | |
| \ | |
|____________\|__|
Page 67 of 159
Job # 778121
PO # 30002711



= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (75.0*2.038)/(17100*1.0-0.6*75.0)
= 0.0090 in

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (75.0*0.88)/(20000*1.0-0.6*75.0)
= 0.0033 in



= min[ 0.303, max( 0.1875, 0.1875 ) ]
= 0.1875 in

= max( ta, tb )
= max( 0.1349, 0.1875 )
= 0.1875 in

----------------------------------------------------------------------


Page 68 of 159
Job # 778121
PO # 30002711



Page 69 of 159
Job # 778121
PO # 30002711

Nozzle Flange MAWP: Step: 12 4:38pm Aug 18,2017
{ TC "Nozzle Flange MAWP:" /f C }

Nozzle Flange MAWP Results :
Nozzle Flange Rating

Description Operating Ambient Temperature Class Grade/Group
psig psig °F
----------------------------------------------------------------------------
4in. Nozzle T1 272.5 285.0 150 150 GR 1.1
4in. Nozzle T2 272.5 285.0 150 150 GR 1.1
1 1/2" Noz T4 272.5 285.0 150 150 GR 1.1
1 1/2" Noz T3 272.5 285.0 150 150 GR 1.1
1 1/2" Noz T6 272.5 285.0 150 150 GR 1.1
1 1/2" Noz T5 272.5 285.0 150 150 GR 1.1
3in. Nozzle S2 245.0 285.0 250 150 GR 1.1
1 1/2" Noz S7 245.0 285.0 250 150 GR 1.1
1 1/2" Noz S8 245.0 285.0 250 150 GR 1.1
10in. Nozzle S1 245.0 285.0 250 150 GR 1.1
1 1/2" Noz S6 245.0 285.0 250 150 GR 1.1
1 1/2" Noz S5 245.0 285.0 250 150 GR 1.1
1 1/2in. Noz S3 245.0 285.0 250 150 GR 1.1
1 1/2in. Noz S4 245.0 285.0 250 150 GR 1.1
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 245.000 psig
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 285.000 psig
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 272.500 psig
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 285.000 psig
Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Edition
Page 70 of 159
Job # 778121
PO # 30002711

Nozzle Schedule: Step: 32 4:38pm Aug 18,2017
{ TC "Nozzle Schedule:" /f C }
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut | Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length | Class |
Description Size | Type | | in | in | in in | in | |
----------------------------------------------------------------------------------------------------
1 1/2" Noz T4 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.83 | 150 |
1 1/2" Noz S7 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 5.07 | 150 |
1 1/2in. Noz S3 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.44 | 150 |
1 1/2in. Noz S4 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.44 | 150 |
3in. Nozzle S2 | 3.000 in | XS | WNF| 3.500 | 0.300 | ... | ... | 5.40 | 150 |
4in. Nozzle T1 | 4.000 in | XS | WNF| 4.500 | 0.337 | ... | ... | 5.18 | 150 |
4in. Nozzle T2 | 4.000 in | XS | WNF| 4.500 | 0.337 | ... | ... | 5.18 | 150 |
10in. Nozzle S1 | 10.000 in | XS | WNF| 10.750 | 0.500 | ... | ... | 5.46 | 150 |
Nozzle Material and Weld Fillet Leg Size Details (in):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
1 1/2" Noz | SA-105 | 0.375 | 0.250 | ... | ... | ... |
1 1/2" Noz | SA-105 | 0.375 | 0.250 | ... | ... | ... |
1 1/2" Noz | SA-105 | 0.375 | 0.250 | ... | ... | ... |
1 1/2" Noz | SA-105 | 0.375 | 0.250 | ... | ... | ... |
1 1/2" Noz | SA-105 | 0.375 | 0.250 | ... | ... | ... |
1 1/2" Noz | SA-105 | 0.375 | 0.250 | ... | ... | ... |
1 1/2" Noz | SA-105 | 0.375 | 0.375 | ... | ... | ... |
1 1/2" Noz | SA-105 | 0.375 | 0.375 | ... | ... | ... |
1 1/2in. No | SA-105 | 0.375 | 0.250 | ... | ... | ... |
1 1/2in. No | SA-105 | 0.375 | 0.250 | ... | ... | ... |
3in. Nozzle | SA-106 B | 0.375 | 0.250 | ... | ... | ... |
4in. Nozzle | SA-106 B | 0.375 | 0.250 | ... | ... | ... |
4in. Nozzle | SA-106 B | 0.375 | 0.250 | ... | ... | ... |
10in. Nozzl | SA-105 | 0.375 | 0.375 | ... | ... | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| in | deg | in | in | |
---------------------------------------------------------------------------------------------
1 1/2" Noz T4 | 7.438 | 90.0 | 4.00 | 0.00 | 4in. Nozzle T2 |
1 1/2" Noz T3 | 7.438 | 270.0 | 4.00 | 0.00 | 4in. Nozzle T2 |
1 1/2" Noz T6 | 7.438 | 270.0 | 4.00 | 0.00 | 4in. Nozzle T1 |
1 1/2" Noz T5 | 7.438 | 90.0 | 4.00 | 0.00 | 4in. Nozzle T1 |
1 1/2" Noz S7 | 27.563 | 90.0 | 4.00 | 0.00 | 3in. Nozzle S2 |
1 1/2" Noz S8 | 27.563 | 270.0 | 4.00 | 0.00 | 3in. Nozzle S2 |
1 1/2" Noz S6 | 121.813 | 90.0 | 4.00 | 0.00 | 10in. Nozzle S1 |
1 1/2" Noz S5 | 121.813 | 270.0 | 4.00 | 0.00 | 10in. Nozzle S1 |
1 1/2in. Noz S3 | 214.000 | 0.0 | 4.00 | 0.00 | (17) Shell |
1 1/2in. Noz S4 | 214.000 | 180.0 | 4.00 | 0.00 | (17) Shell |
3in. Nozzle S2 | 33.688 | 180.0 | 4.75 | 0.00 | (9A) Shell |
4in. Nozzle T1 | 12.375 | 180.0 | 4.56 | 0.00 | (4) Shell |
4in. Nozzle T2 | 12.375 | 0.0 | 4.56 | 0.00 | (4) Shell |
10in. Nozzle S1 | 195.688 | 0.0 | 3.50 | 0.00 | (9B) Shell |
Page 71 of 159
Job # 778121
PO # 30002711

Nozzle Summary: Step: 33 4:38pm Aug 18,2017
{ TC "Nozzle Summary:" /f C }
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| psig | | psig | | in | Path | Stresses |
----------------------------------------------------------------------------------------------
4in. Nozzle T1 | 275.91 | OK | ... | OK | 0.188 | OK | Passed |
4in. Nozzle T2 | 275.91 | OK | ... | OK | 0.188 | OK | Passed |
1 1/2" Nozzle T4 | 1674.30 | ... | ... | OK | 0.188 | OK | No Calc[*] |
3in. Nozzle S2 | 217.05 | ... | ... | OK | 0.188 | OK | No Calc[*] |
1 1/2" Nozzle S7 | 1781.25 | ... | ... | OK | 0.188 | OK | Passed |
1 1/2" Nozzle S8 | 1781.25 | ... | ... | OK | 0.188 | OK | Passed |
10in. Nozzle S1 | 347.95 | OK | ... | OK | 0.188 | OK | Passed |
1 1/2" Nozzle S6 | 1435.41 | ... | ... | OK | 0.188 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------
MAWP Summary:
Minimum MAWP Nozzles : 217.054 Nozzle : 3in. Nozzle S2
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | in | deg | in |
------------------------------------------------------------------------------
30 | 4in. Nozzle T1| 12.375 | 180.000 | 8.152 |
30 | 4in. Nozzle T2| 12.375 | 0.000 | 8.152 |
30 | 1 1/2" Nozzle T4| 0.000 | 90.000 | 3.500 |
30 | 1 1/2" Nozzle T3| 0.000 | 270.000 | 3.500 |
30 | 1 1/2" Nozzle T6| 0.000 | 270.000 | 3.500 |
30 | 1 1/2" Nozzle T5| 0.000 | 90.000 | 3.500 |
60 | 3in. Nozzle S2| 33.688 | 180.000 | 6.300 |
60 | 1 1/2" Nozzle S7| 0.000 | 90.000 | 5.363 |
60 | 1 1/2" Nozzle S8| 0.000 | 270.000 | 5.363 |
70 | 10in. Nozzle S1| 195.688 | 0.000 | 20.000 |
70 | 1 1/2" Nozzle S6| 0.000 | 90.000 | 3.500 |
70 | 1 1/2" Nozzle S5| 0.000 | 270.000 | 3.500 |
100 | 1 1/2" Nozzle S3| 214.000 | 0.000 | 3.500 |
100 | 1 1/2" Nozzle S4| 214.000 | 180.000 | 3.500 |
Page 72 of 159
Job # 778121
PO # 30002711

Flg Calc [Int P]: (1) Cover Flng: 19 4:38pm Aug 18,2017
{ TC "Flg Calc [Int P]: (1) Cover" /f C }

Flange Input Data Values Description: (1) Cover :
(1) Cover
Description of Flange Geometry (Type) TEMA Channel Cover

Design Pressure P 75.00 psig
Design Temperature 150 °F
Internal Corrosion Allowance ci 0.1250 in
External Corrosion Allowance ce 0.0000 in
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Outside Diameter A 26.375 in

Flange Thickness t 1.6875 in

Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 20000.00 psi
Flange Allowable Stress At Ambient Sfa 20000.00 psi
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Diameter of the Load Reaction, Long Span D 0.000 in

Diameter of the Load Reaction, Short Span d 0.000 in
Perimeter along the Center of the Bolts L 77.754 in
Youngs Modulus for Blind Flange Matl. Sy 29030770.00 psi
Allowed Channel Cover Deflection dfAllow 0.0309 in
Diameter of Bolt Circle C 24.750 in

Nominal Bolt Diameter a 0.7500 in
Type of Threads TEMA Thread Series
Number of Bolts 28
Flange Face Outside Diameter Fod 23.500 in

Flange Face Inside Diameter Fid 21.000 in
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 23.500 in

Gasket Inside Diameter Gi 22.500 in
Gasket Factor m 3.7500
Gasket Design Seating Stress y 7600.00 psi
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 0.1250 in
Length of Partition Gasket lp 43.2243 in

Width of Partition Gasket tp 0.3750 in
Partition Gasket Factor mPart 3.7500
Partition Gasket Design Seating Stress yPart 7600.00 psi
Gasket Contact Width, N = (Go - Gi) / 2 0.500 in

Basic Gasket Width, bo = N / 2 0.250 in
Effective Gasket Width, b = bo 0.250 in
Gasket Reaction Diameter, G = (Go + Gi) / 2 23.000 in
Page 73 of 159
Job # 778121
PO # 30002711

Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 23.0² * 75.0
= 31160.672 lbf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 0.25 * 3.1416 * 23.0 * 3.75 * 75.0
+ 2.0 * 43.2243 * 0.1875 * 3.75 * 75.0
= 14719.902 lbf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 31161 + 14720 + 0, 0 )
= 45880.574 lbf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 7600.0*0.25*3.141*23.0+7600.0*0.1875*43.22
= 198882.234 lbf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 45881/25000, 198882/25000
= 7.955 in²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.562/(3.75 + 0.5)
= 3.706 in
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 24.75 * sin( 3.142/28 )
= 2.771 in
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 2.771/( 2 * 0.75 + 1.562 )), 1 )
= 1.0000
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, in² 7.955 8.456
Radial distance bet. bolts and the edge 0.812 0.812
Circumferential spacing between bolts 1.750 2.771 3.706
-----------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (23.5 + 22.5) )
= 0.192 in
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 25000.0 * ( 7.9553 + 8.456 )/2
= 205141.11 lbf
Gasket Load for the Operating Condition [HG]:
= Wm1
= 45880.57 lbf
Page 74 of 159
Job # 778121
PO # 30002711

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 24.75 - 23.0 )/2
= 0.8750 in
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²
= 1.9*45881*0.875*1.0/(1.5625²*23.0)+
0.3*1.0*75.0*23.0²/1.5625²
= 6233.65 psi
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:
= 1.9 * W * hG * Bsc/ (t² * G)
= 1.9*205141*0.875*1.0/(1.5625²*23.0)
= 6073.60 psi
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (45881/8.456)
= 5425.80 psi
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (198882/8.456)
= 23519.66 psi
Flange Stress Analysis Results: psi
Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------
Tangential Flange 6234.| 20000.| 6074.| 20000.|
Bolting 5426.| 25000.| 23520.| 25000.|
TEMA Channel Cover Deflection Calculations:

Actual deflection at center per TEMA formula 0.0275 in
Allowed deflection at center of Cover 0.0309 in
Reqd. Blind Flange Thickness at Center 0.997 in

Reqd. Blind Flange Thickness at Gasket 0.986 in
Min. Required Flange Thickness per TEMA 1.501 in
Estimated M.A.W.P. ( Operating ) 106.7 psig
Estimated Finished Weight of Flange at given Thk. 258.2 lbm
Estimated Unfinished Weight of Forging at given Thk 258.2 lbm

Stress Ratio = 1.0, Temperature Reduction per Fig. UCS 66.1 = 0 °F
Page 75 of 159
Job # 778121
PO # 30002711

Flg Calc [Int P]: (2) Flange Flng: 20 4:38pm Aug 18,2017
Flange Input Data Values Description: (2) Flange :
(2) Flange
Description of Flange Geometry (Type) Integral Weld Neck

Flange Inside Diameter B 21.250 in

Thickness of Hub at Small End go 0.3750 in
Thickness of Hub at Large End g1 0.6250 in
Length of Hub h 1.2500 in
Flange Material SA-266 1



Number of Bolts 28




Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (75.0*(21.25/2+0.125))/(20000.0*1.0-0.6*75.0)+Ca
= 0.1654 in
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.0 * 1.0 * 0.25)/(10.75 + 0.6 * 0.25 )
= 458.716 psig
Corroded Flange Thickness, tc = T-ci 1.750 in

Corroded Flange ID, Bcor = B+2*Fcor 21.500 in
Corroded Large Hub, g1Cor = g1-ci 0.500 in
Page 76 of 159
Job # 778121
PO # 30002711

Corroded Small Hub, g0Cor = go-ci 0.250 in

Code R Dimension, R = ((C-Bcor)/2)-g1cor 1.125 in


= 0.785 * G² * Peq
= 0.785 * 23.0² * 75.0
= 31160.672 lbf
= 2 * 0.25 * 3.1416 * 23.0 * 3.75 * 75.0
+ 2.0 * 43.2243 * 0.1875 * 3.75 * 75.0
= 14719.902 lbf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 21.5² *75.0/4
= 27228.771 lbf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 31161 - 27229
= 3931.900 lbf
= max( H + Hp + H'p, 0 )
= max( 31161 + 14720 + 0, 0 )
= 45880.574 lbf
= 7600.0*0.25*3.141*23.0+7600.0*0.1875*43.22
= 198882.234 lbf
= Maximum of 45881/25000, 198882/25000
= 7.955 in²
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.75/(3.75 + 0.5)
= 3.971 in
= C * sin( pi / n )
= 24.75 * sin( 3.142/28 )
= 2.771 in
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 2.771/( 2 * 0.75 + 1.75 )), 1 )
= 1.0000

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, in² 7.955 8.456
Radial distance bet. hub and bolts 1.125 1.125
-----------------------------------------------------------------------------
Page 77 of 159
Job # 778121
PO # 30002711

= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (23.5 + 22.5) )
= 0.192 in

= Sa * ( Am + Ab ) / 2
= 25000.0 * ( 7.9553 + 8.456 )/2
= 205141.11 lbf
= Wm1 - H
= 45881 - 31161
= 14719.90 lbf

= (C - G ) / 2
= ( 24.75 - 23.0 )/2
= 0.8750 in
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 1.125 + 0.5 + 0.875 )/2
= 1.2500 in
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 1.125 + ( 0.5/2.0 )
= 1.3750 in
Summary of Moments for Internal Pressure: (in-lb)
Loading Force | Distance | Bolt Corr | Moment |

----------------------------------------------------------------------------
End Pressure, Md 27229. | 1.3750 | 1.0000 | 37440. |
Face Pressure, Mt 3932. | 1.2500 | 1.0000 | 4915. |
Gasket Load, Mg 14720. | 0.8750 | 1.0000 | 12880. |
Gasket Seating, Matm 205141. | 0.8750 | 1.0000 | 179498. |
Total Moment for Operation, Mop 55234. in-lb

Total Moment for Gasket seating, Matm 179498. in-lb
Effective Hub Length, ho = sqrt(Bcor*goCor) 2.318 in

Hub Ratio, h/h0 = HL / H0 0.539
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.000
Flange Factors for Integral Flange:

Factor F 0.817
Factor V 0.217
Factor f 1.096
Factors from Figure 2-7.1 K = 1.227
T = 1.828 U = 10.569
Y = 9.618 Z = 4.961
d = 7.055 in ³ e = 0.3525 in ^-1
Stress Factors ALPHA = 1.617
BETA = 1.822 GAMMA = 0.884
DELTA = 0.760 Lamda = 1.644
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.0964*55234/21.5)/(1.6441*0.5²)
= 6852.75 psi
Page 78 of 159
Job # 778121
PO # 30002711

Longitudinal Hub Stress, Seating [SHa]:

= ( f * Matm / Bcor ) / ( L * g1² )
= (1.0964*179498/21.5)/(1.6441*0.5²)
= 22269.79 psi
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (1.8224*55234/21.5)/(1.6441*1.75²)
= 929.83 psi
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (1.8224*179498/21.5)/(1.6441*1.75²)
= 3021.71 psi
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (9.6179*55234/(1.75²*21.5))-4.9612*930
= 3455.11 psi
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (9.6179*179498/(1.75²*21.5))-4.9612*3022
= 11228.28 psi
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (6853+max(930,3455))/2
= 5153.93 psi
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (22270+max(3022,11228))/2
= 16749.04 psi

= ( Wm1 / Ab )
= (45881/8.456)
= 5425.80 psi
= ( Wm2 / Ab )
= (198882/8.456)
= 23519.66 psi

-----------------------------------------------------------------
Longitudinal Hub 6853.| 25650.| 22270.| 25650.|
Radial Flange 930.| 17100.| 3022.| 17100.|
Maximum Average 5154.| 17100.| 16749.| 17100.|
Bolting 5426.| 25000.| 23520.| 25000.|
Minimum Required Flange Thickness 1.846 in

Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 179498.5/1.0 * 1.0 * 0.217/( 1.6 * 29400000 *
0.252 * 2.318 * 0.3 )
Page 79 of 159
Job # 778121
PO # 30002711

= 0.993 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 55234.4/1.0 * 1.0 * 0.217/( 1.6 * 29030770
* 0.252 * 2.318 * 0.3 )
= 0.310 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 179498.5/1.0 * 1.0 * 0.217/( 1.644 * 29400000 *
0.252 * 2.318 * 0.3 )
= 0.967 (should be <= 1)

= 52.14 * 55234.4/1.0 * 1.0 * 0.217/( 1.644 * 29030770
* 0.252 * 2.318 * 0.3 )
= 0.301 (should be <= 1)

Page 80 of 159
Job # 778121
PO # 30002711

(3) Flange





Number of Bolts 28





= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (75.0*(21.25/2+0.125))/(20000.0*1.0-0.6*75.0)+Ca
= 0.1654 in

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.0 * 1.0 * 0.25)/(10.75 + 0.6 * 0.25 )
= 458.716 psig

Page 81 of 159
Job # 778121
PO # 30002711




= 0.785 * G² * Peq
= 0.785 * 23.0² * 75.0
= 31160.672 lbf
= 2 * 0.25 * 3.1416 * 23.0 * 3.75 * 75.0
+ 2.0 * 42.2246 * 0.1875 * 3.75 * 75.0
= 14614.465 lbf
= Pi * Bcor² * P / 4
= 3.1416 * 21.5² *75.0/4
= 27228.771 lbf
= H - Hd
= 31161 - 27229
= 3931.900 lbf
= max( H + Hp + H'p, 0 )
= max( 31161 + 14614 + 0, 0 )
= 45775.137 lbf
= 7600.0*0.25*3.141*23.0+7600.0*0.1875*42.22
= 197457.672 lbf
= Maximum of 45775/25000, 197458/25000
= 7.898 in²
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.75/(3.75 + 0.5)
= 3.971 in
= C * sin( pi / n )
= 24.75 * sin( 3.142/28 )
= 2.771 in
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 2.771/( 2 * 0.75 + 1.75 )), 1 )
= 1.0000

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, in² 7.898 8.456
-----------------------------------------------------------------------------
Page 82 of 159
Job # 778121
PO # 30002711

= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (23.5 + 22.5) )
= 0.192 in

= Sa * ( Am + Ab ) / 2
= 25000.0 * ( 7.8983 + 8.456 )/2
= 204428.81 lbf
= Wm1 - H
= 45775 - 31161
= 14614.46 lbf

= (C - G ) / 2
= ( 24.75 - 23.0 )/2
= 0.8750 in
= ( R + g1 + hg ) / 2
= ( 1.125 + 0.5 + 0.875 )/2
= 1.2500 in
= R + ( g1 / 2 )
= 1.125 + ( 0.5/2.0 )
= 1.3750 in

----------------------------------------------------------------------------
End Pressure, Md 27229. | 1.3750 | 1.0000 | 37440. |
Face Pressure, Mt 3932. | 1.2500 | 1.0000 | 4915. |
Gasket Load, Mg 14614. | 0.8750 | 1.0000 | 12788. |



Factor F 0.817
Factor V 0.217
Factor f 1.096
T = 1.828 U = 10.569
Y = 9.618 Z = 4.961
d = 7.055 in ³ e = 0.3525 in ^-1
BETA = 1.822 GAMMA = 0.884
DELTA = 0.760 Lamda = 1.644

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.0964*55142/21.5)/(1.6441*0.5²)
= 6841.30 psi
Page 83 of 159
Job # 778121
PO # 30002711


= ( f * Matm / Bcor ) / ( L * g1² )
= (1.0964*178875/21.5)/(1.6441*0.5²)
= 22192.47 psi

= ( Beta * Mop / Bcor ) / ( L * t² )
= (1.8224*55142/21.5)/(1.6441*1.75²)
= 928.27 psi
= (1.8224*178875/21.5)/(1.6441*1.75²)
= 3011.22 psi

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (9.6179*55142/(1.75²*21.5))-4.9612*928
= 3449.34 psi
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (9.6179*178875/(1.75²*21.5))-4.9612*3011
= 11189.29 psi

= ( SHo + max( SRo, STo ) ) / 2
= (6841+max(928,3449))/2
= 5145.32 psi
= ( SHa + max( SRa, STa ) ) / 2
= (22192+max(3011,11189))/2
= 16690.88 psi

= ( Wm1 / Ab )
= (45775/8.456)
= 5413.33 psi
= ( Wm2 / Ab )
= (197458/8.456)
= 23351.19 psi

-----------------------------------------------------------------
Radial Flange 928.| 17100.| 3011.| 17100.|
Maximum Average 5145.| 17100.| 16691.| 17100.|
Bolting 5413.| 25000.| 23351.| 25000.|


= 52.14 * 178875.2/1.0 * 1.0 * 0.217/( 1.593 * 29400000 *
0.252 * 2.318 * 0.3 )
Page 84 of 159
Job # 778121
PO # 30002711

= 0.994 (should be <= 1)

= 52.14 * 55142.1/1.0 * 1.0 * 0.217/( 1.593 * 29030770
* 0.252 * 2.318 * 0.3 )
= 0.310 (should be <= 1)

= 52.14 * 178875.2/1.0 * 1.0 * 0.217/( 1.644 * 29400000 *
0.252 * 2.318 * 0.3 )
= 0.964 (should be <= 1)

= 52.14 * 55142.1/1.0 * 1.0 * 0.217/( 1.644 * 29030770
* 0.252 * 2.318 * 0.3 )
= 0.301 (should be <= 1)

Page 85 of 159
Job # 778121
PO # 30002711

(7) Flange

Use Corrosion Allowance in Thickness Calcs. No




Number of Bolts 28




= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (75.0*(21.25/2+0.125))/(17100.0*1.0-0.6*75.0)+Ca
= 0.1723 in

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17100.0 * 1.0 * 0.25)/(10.75 + 0.6 * 0.25 )
= 392.202 psig


Page 86 of 159
Job # 778121
PO # 30002711


= 0.785 * G² * Peq
= 0.785 * 23.0² * 75.0
= 31160.672 lbf
= 2 * b * Pi * G * m * P
= 2 * 0.25 * 3.1416 * 23.0 * 3.75 * 75.0
= 10161.089 lbf
= Pi * Bcor² * P / 4
= 3.1416 * 21.5² *75.0/4
= 27228.771 lbf
= H - Hd
= 31161 - 27229
= 3931.900 lbf
= max( H + Hp + H'p, 0 )
= max( 31161 + 10161 + 0, 0 )
= 41321.762 lbf
= 45775.137 lbf, Mating Flange Load Governs
= 7600.0*0.25*3.141*23.0+0.0*0.0*0.0
= 137287.609 lbf
= 197457.672 lbf, Mating Flange Load Governs
= Maximum of 45775/25000, 197458/25000
= 7.898 in²
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.875/(3.75 + 0.5)
= 4.147 in

= C * sin( pi / n )
= 24.75 * sin( 3.142/28 )
= 2.771 in
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 2.771/( 2 * 0.75 + 1.875 )), 1 )
= 1.0000

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, in² 7.898 8.456
-----------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (23.5 + 22.5) )
Page 87 of 159
Job # 778121
PO # 30002711

= 0.192 in

= Sa * ( Am + Ab ) / 2
= 25000.0 * ( 7.8983 + 8.456 )/2
= 204428.81 lbf
= Wm1 - H
= 45775 - 31161
= 14614.46 lbf

= (C - G ) / 2
= ( 24.75 - 23.0 )/2
= 0.8750 in
= ( R + g1 + hg ) / 2
= ( 1.125 + 0.5 + 0.875 )/2
= 1.2500 in
= R + ( g1 / 2 )
= 1.125 + ( 0.5/2.0 )
= 1.3750 in

----------------------------------------------------------------------------
End Pressure, Md 27229. | 1.3750 | 1.0000 | 37440. |
Face Pressure, Mt 3932. | 1.2500 | 1.0000 | 4915. |
Gasket Load, Mg 14614. | 0.8750 | 1.0000 | 12788. |



Factor F 0.817
Factor V 0.217
Factor f 1.096
T = 1.828 U = 10.569
Y = 9.618 Z = 4.961
d = 7.055 in ³ e = 0.3525 in ^-1
BETA = 1.881 GAMMA = 0.909
DELTA = 0.934 Lamda = 1.843

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.0964*55142/21.5)/(1.8429*0.5²)
= 6103.32 psi
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.0964*178875/21.5)/(1.8429*0.5²)
= 19798.54 psi
Page 88 of 159
Job # 778121
PO # 30002711


= ( Beta * Mop / Bcor ) / ( L * t² )
= (1.8811*55142/21.5)/(1.8429*1.875²)
= 744.65 psi
= (1.8811*178875/21.5)/(1.8429*1.875²)
= 2415.58 psi

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (9.6179*55142/(1.875²*21.5))-4.9612*745
= 3322.15 psi
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (9.6179*178875/(1.875²*21.5))-4.9612*2416
= 10776.69 psi

= ( SHo + max( SRo, STo ) ) / 2
= (6103+max(745,3322))/2
= 4712.73 psi
= ( SHa + max( SRa, STa ) ) / 2
= (19799+max(2416,10777))/2
= 15287.62 psi

= ( Wm1 / Ab )
= (45775/8.456)
= 5413.33 psi
= ( Wm2 / Ab )
= (197458/8.456)
= 23351.19 psi

-----------------------------------------------------------------
Radial Flange 745.| 17100.| 2416.| 17100.|
Maximum Average 4713.| 17100.| 15288.| 17100.|
Bolting 5413.| 25000.| 23351.| 25000.|


= 52.14 * 178875.2/1.0 * 1.0 * 0.217/( 1.593 * 29400000 *
0.252 * 2.318 * 0.3 )
= 0.994 (should be <= 1)

= 52.14 * 55142.1/1.0 * 1.0 * 0.217/( 1.593 * 28550000
Page 89 of 159
Job # 778121
PO # 30002711

* 0.252 * 2.318 * 0.3 )

= 0.316 (should be <= 1)

= 52.14 * 178875.2/1.0 * 1.0 * 0.217/( 1.843 * 29400000 *
0.252 * 2.318 * 0.3 )
= 0.860 (should be <= 1)

= 52.14 * 55142.1/1.0 * 1.0 * 0.217/( 1.843 * 28550000
* 0.252 * 2.318 * 0.3 )
= 0.273 (should be <= 1)

Page 90 of 159
Job # 778121
PO # 30002711

(8) Flange

Use Corrosion Allowance in Thickness Calcs. No




Number of Bolts 28




= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (75.0*(21.25/2+0.125))/(17100.0*1.0-0.6*75.0)+Ca
= 0.1723 in

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17100.0 * 1.0 * 0.375)/(10.75 + 0.6 * 0.375 )
= 584.282 psig

Gasket Contact Width, N = (Fod - Gi) / 2 0.469 in

Page 91 of 159
Job # 778121
PO # 30002711


= 0.785 * G² * Peq
= 0.785 * 26.7188² * 75.0
= 42051.688 lbf
= 2 * b * Pi * G * m * P
= 2 * 0.2344 * 3.1416 * 26.7188 * 3.75 * 75.0
= 11066.233 lbf
= Pi * Bcor² * P / 4
= 3.1416 * 21.5² *75.0/4
= 27228.771 lbf
= H - Hd
= 42052 - 27229
= 14822.916 lbf
= max( H + Hp + H'p, 0 )
= max( 42052 + 11066 + 0, 0 )
= 53117.922 lbf
= 7600.0*0.2344*3.141*26.719+0.0*0.0*0.0
= 149517.109 lbf
= Maximum of 53118/25000, 149517/25000
= 5.981 in²
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.25/(3.75 + 0.5)
= 3.265 in

= C * sin( pi / n )
= 28.5 * sin( 3.142/28 )
= 3.191 in
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 3.191/( 2 * 0.75 + 1.25 )), 1 )
= 1.0772

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, in² 5.981 8.456
-----------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (27.188 + 26.25) )
= 0.166 in
Page 92 of 159
Job # 778121
PO # 30002711


= Sa * ( Am + Ab ) / 2
= 25000.0 * ( 5.9807 + 8.456 )/2
= 180458.55 lbf
= Wm1 - H
= 53118 - 42052
= 11066.23 lbf

= (C - G ) / 2
= ( 28.5 - 26.7188 )/2
= 0.8906 in
= ( R + g1 + hg ) / 2
= ( 2.875 + 0.625 + 0.8906 )/2
= 2.1953 in
= R + ( g1 / 2 )
= 2.875 + ( 0.625/2.0 )
= 3.1875 in

----------------------------------------------------------------------------
End Pressure, Md 27229. | 3.1875 | 1.0772 | 93492. |
Face Pressure, Mt 14823. | 2.1953 | 1.0772 | 35053. |
Gasket Load, Mg 11066. | 0.8906 | 1.0772 | 10617. |



Factor F 0.849
Factor V 0.292
Factor f 1.000
T = 1.754 U = 6.507
Y = 5.921 Z = 3.076
d = 8.901 in ³ e = 0.2991 in ^-1
BETA = 1.498 GAMMA = 0.783
DELTA = 0.219 Lamda = 1.003

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.0*139162/21.5)/(1.0028*0.625²)
= 16523.64 psi
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.0*173129/21.5)/(1.0028*0.625²)
= 20556.73 psi

= ( Beta * Mop / Bcor ) / ( L * t² )
= (1.4984*139162/21.5)/(1.0028*1.25²)
Page 93 of 159
Job # 778121
PO # 30002711

= 6189.85 psi
= (1.4984*173129/21.5)/(1.0028*1.25²)
= 7700.67 psi

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (5.9211*139162/(1.25²*21.5))-3.0763*6190
= 5486.26 psi
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (5.9211*173129/(1.25²*21.5))-3.0763*7701
= 6825.34 psi

= ( SHo + max( SRo, STo ) ) / 2
= (16524+max(6190,5486))/2
= 11356.74 psi
= ( SHa + max( SRa, STa ) ) / 2
= (20557+max(7701,6825))/2
= 14128.70 psi

= ( Wm1 / Ab )
= (53118/8.456)
= 6281.68 psi
= ( Wm2 / Ab )
= (149517/8.456)
= 17681.78 psi

-----------------------------------------------------------------
Radial Flange 6190.| 17100.| 7701.| 17100.|
Maximum Average 11357.| 17100.| 14129.| 17100.|
Bolting 6282.| 25000.| 17682.| 25000.|


= 52.14 * 178018.3/1.1076 * 1.0 * 0.292/( 0.908 * 29400000 *
0.3752 * 2.839 * 0.3 )
= 0.765 (should be <= 1)

= 52.14 * 143092.3/1.1076 * 1.0 * 0.292/( 0.908 * 28550000
* 0.3752 * 2.839 * 0.3 )
= 0.633 (should be <= 1)
Page 94 of 159
Job # 778121
PO # 30002711


= 52.14 * 178018.3/1.0772 * 1.0 * 0.292/( 1.003 * 29400000 *
0.3752 * 2.839 * 0.3 )
= 0.712 (should be <= 1)

= 52.14 * 143092.3/1.0772 * 1.0 * 0.292/( 1.003 * 28550000
* 0.3752 * 2.839 * 0.3 )
= 0.589 (should be <= 1)

Page 95 of 159
Job # 778121
PO # 30002711

{ TC "Flg Calc [Int P]: (16) Flange" /f C }

(16) Flange





Number of Bolts 28




= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (75.0*(25.0/2+0.125))/(17100.0*1.0-0.6*75.0)+Ca
= 0.1805 in

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (17100.0 * 1.0 * 0.25)/(12.625 + 0.6 * 0.25 )
= 334.638 psig

Page 96 of 159
Job # 778121
PO # 30002711



= 0.785 * G² * Peq
= 0.785 * 26.75² * 75.0
= 42150.109 lbf
= 2 * b * Pi * G * m * P
= 2 * 0.25 * 3.1416 * 26.75 * 3.75 * 75.0
= 11817.788 lbf
= Pi * Bcor² * P / 4
= 3.1416 * 25.25² *75.0/4
= 37555.535 lbf
= H - Hd
= 42150 - 37556
= 4594.574 lbf
= max( H + Hp + H'p, 0 )
= max( 42150 + 11818 + 0, 0 )
= 53967.898 lbf
= 7600.0*0.25*3.141*26.75+0.0*0.0*0.0
= 159671.453 lbf
= Maximum of 53968/25000, 159671/25000
= 6.387 in²
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.688/(3.75 + 0.5)
= 3.882 in

= C * sin( pi / n )
= 28.5 * sin( 3.142/28 )
= 3.191 in
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 3.191/( 2 * 0.75 + 1.688 )), 1 )
= 1.0005

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, in² 6.387 8.456
-----------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (27.25 + 26.25) )
Page 97 of 159
Job # 778121
PO # 30002711

= 0.165 in
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 1.000 in[Note: Exceeds actual gasket width, 0.500 ]

= Sa * ( Am + Ab ) / 2
= 25000.0 * ( 6.3869 + 8.456 )/2
= 185535.72 lbf
= Wm1 - H
= 53968 - 42150
= 11817.79 lbf

= (C - G ) / 2
= ( 28.5 - 26.75 )/2
= 0.8750 in
= ( R + g1 + hg ) / 2
= ( 1.125 + 0.5 + 0.875 )/2
= 1.2500 in
= R + ( g1 / 2 )
= 1.125 + ( 0.5/2.0 )
= 1.3750 in

----------------------------------------------------------------------------
End Pressure, Md 37556. | 1.3750 | 1.0005 | 51667. |
Face Pressure, Mt 4595. | 1.2500 | 1.0005 | 5746. |
Gasket Load, Mg 11818. | 0.8750 | 1.0005 | 10346. |



Factor F 0.826
Factor V 0.228
Factor f 1.235
T = 1.842 U = 12.191
Y = 11.094 Z = 5.724
d = 8.398 in ³ e = 0.3288 in ^-1
BETA = 1.740 GAMMA = 0.844
DELTA = 0.572 Lamda = 1.416

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.2347*67760/25.25)/(1.4165*0.5²)
= 9356.35 psi
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.2347*162433/25.25)/(1.4165*0.5²)
Page 98 of 159
Job # 778121
PO # 30002711

= 22428.91 psi

= ( Beta * Mop / Bcor ) / ( L * t² )
= (1.7399*67760/25.25)/(1.4165*1.6875²)
= 1157.54 psi
= (1.7399*162433/25.25)/(1.4165*1.6875²)
= 2774.85 psi

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (11.0938*67760/(1.6875²*25.25))-5.7235*1158
= 3829.28 psi
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (11.0938*162433/(1.6875²*25.25))-5.7235*2775
= 9179.50 psi

= ( SHo + max( SRo, STo ) ) / 2
= (9356+max(1158,3829))/2
= 6592.82 psi
= ( SHa + max( SRa, STa ) ) / 2
= (22429+max(2775,9179))/2
= 15804.21 psi

= ( Wm1 / Ab )
= (53968/8.456)
= 6382.20 psi
= ( Wm2 / Ab )
= (159671/8.456)
= 18882.62 psi

-----------------------------------------------------------------
Radial Flange 1158.| 17100.| 2775.| 17100.|
Maximum Average 6593.| 17100.| 15804.| 17100.|
Bolting 6382.| 25000.| 18883.| 25000.|
Minimum Required Flange Thickness [Rigidity] 1.793 in


= 52.14 * 162931.7/1.0036 * 1.0 * 0.228/( 1.393 * 29400000 *
0.252 * 2.512 * 0.3 )
= 1.000 (should be <= 1)
Page 99 of 159
Job # 778121
PO # 30002711


= 52.14 * 67967.9/1.0036 * 1.0 * 0.228/( 1.393 * 28550000
* 0.252 * 2.512 * 0.3 )
= 0.430 (should be <= 1)

= 52.14 * 162931.7/1.0005 * 1.0 * 0.228/( 1.416 * 29400000 *
0.252 * 2.512 * 0.3 )
= 0.987 (should be <= 1)

= 52.14 * 67967.9/1.0005 * 1.0 * 0.228/( 1.416 * 28550000
* 0.252 * 2.512 * 0.3 )
= 0.424 (should be <= 1)

Page 100 of 159

Job # 778121
PO # 30002711

PV Elite 2017 SP1 Licensee: OHMSTEDE, LTD.
ASME TS Calc: Case: 1 4:38p Aug 18,2017
{ TC "ASME TS Calc:" /f C }
Input Echo, Tubesheet Number 1, Description: Stationary Tube
Shell Data:
Main Shell Description: (9A) Shell
Shell Maximum Design Pressure Psd,max 75.00 psig
Shell Maximum Operating Pressure Psox,max 7.00 psig
Shell Minimum Operating Pressure Psox,min -15.00 psig
Shell Thickness ts 0.5000 in
Shell Internal Corrosion Allowance cas 0.1250 in
Shell External Corrosion Allowance caext 0.0000 in
Inside Diameter of Shell Ds 21.250 in
Shell Temperature for Internal Pressure Ts 250.00 °F
Shell Material SA-516 60
Shell Material UNS Number K02100
Shell Allowable Stress at Temperature Ss 17100.00 psi
Shell Allowable Stress at Ambient 17100.00 psi
Channel Description: (4) Shell

Channel Type: Cylinder
Channel Maximum Design Pressure Ptd,max 75.00 psig
Channel Maximum Operating Pressure Ptox,max 50.00 psig
Channel Minimum Operating Pressure Ptox,min 0.00 psig
Channel Thickness tc 0.3750 in
Channel Corrosion Allowance cac 0.1250 in
Inside Diameter of Channel Dc 21.250 in
Channel Design Temperature TEMPC 150.00 °F
Channel Material SA-516 70
Channel Material UNS Number K02700
Channel Allowable Stress at Temperature Sc 20000.00 psi
Channel Allowable Stress at Ambient 20000.00 psi
Tube Data:
Number of Tube Holes Nt 245
Tube Wall Thickness et 0.0650 in
Tube Outside Diameter D 0.7500 in
Total Straight Tube Length Lt 191.88 in
Straight Tube Length (bet. inner tubsht faces) L 189.38 in
Design Temperature of the Tubes 250.00 °F
Tube Material SB-111 O61
Tube Material UNS Number C44300
Is this a Welded Tube No
Tube Material Specification used Smls. cond. tube
Tube Allowable Stress at Temperature 10000.00 psi
Tube Allowable Stress At Ambient 10000.00 psi
Tube Yield Stress At design Temperature Syt 14720.00 psi
Tube Pitch (Center to Center Spacing) P 1.0000 in
Tube Layout Pattern Square
Fillet Weld Leg af 0.0000 in
Groove Weld Leg ag 0.0000 in
Tube-Tubesheet Joint Weld Type Seal/No Weld
Design Strength of Weld Fd 1398.7900 lbf
Method for Tube-Tubesheet Jt. Allow. App. A
Tube-Tubesheet Joint Classification i
Is Tube-Tubesheet Joint Tested No
ASME Tube Joint Reliability Factor fr 0.70
Interface Pressure, after tube expansion Po 1.00 psig
Interface Pressure, due to diff. thermal exp. PT 1.00 psig
Radius to Outermost Tube Hole Center ro 9.599 in
Largest Center-to-Center Tube Distance Ul 1.3750 in
Length of Expanded Portion of Tube ltx 0.7500 in
Tube-side pass partition groove depth hg 0.1875 in
Area of Tube Layout Ap 235.9 in²
Perimeter of Tube Layout Cp 62.9 in
Page 101 of 159

Job # 778121
PO # 30002711

Tubesheet Data:
Tubesheet TYPE: Stationary, Gasketed both Sides, Conf. d

Exchanger TYPE: With an Immersed Floating Head, Conf. a
Tubesheet Design Metal Temperature T 250.00 °F
Tubesheet Material SB-171 O25
Tubesheet Material UNS Number C46400
Tubesheet Allowable Stress at Temperature S 13300.00 psi
Tubesheet Allowable Stress at Ambient Tt 13300.00 psi
Thickness of Tubesheet h 1.2500 in
Tubesheet Corr. Allowance (Shell side) Cats 0.1250 in
Tubesheet Corr. Allowance (Channel side) Catc 0.1250 in
Tubesheet Outside Diameter A 23.500 in
Dimension G for the Channel Side Gc 23.000 in
Area of the Untubed Lanes AL 78.753 in²
Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration l 18.625 in
Tube End condition corresponding to Span (l) k 1.00
Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES
Tubesheet Metal Temp. at Rim T' 70.00 °F
Shell Metal Temp. at Tubesheet T'S 70.00 °F
Channel Metal Temp. at Tubesheet T'C 70.00 °F
Perform Differential Pressure Design N
Run Multiple Load Cases YES
Junction Stress Reduction option Perform Plastic Calculation
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Both
Small end Hub thk. g0 0.3750 in
Large end Hub thk. g1 0.6250 in
Gasket Factor, m 3.75
Flange Facing Sketch Code Sketch 1a
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Bolting Information:
Nominal Bolt Diameter dB 0.7500 in
Type of Thread Series TEMA Thread Series
Number of Bolts n 28
Weld between Flange and Shell/Channel 0.0000 in
Alternate Flange Operating Bolt Load, Wm1 45775.14 lbf

Alternate Flange Seating Bolt Load, Wm2 197457.67 lbf
Alternate Flange Design Bolt Load, W 204428.81 lbf
Tubesheet Integral with None

Tubesheet Extended as Flange No
Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO
Page 102 of 159

Job # 778121
PO # 30002711

ASME TubeSheet Results per Part UHX, 2015
Elasticity/Expansion Material Properties:
Shell - TE-1 Carbon & Low Alloy Steels, Group 1

Shell - TM-1 Carbon Steels with C<= 0.3%
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 0.0 °F 0.0000060891 /°F
Elastic Mod. at Design Temperature 250.0 °F 0.28550E+08 psi
Th. Exp. Coeff. Metal Temp. at Tubsht 70.0 °F 0.0000064000 /°F
Elastic Mod. at Metal Temp. along Len 0.0 °F 0.29771E+08 psi
Elastic Mod. at Ambient Temperature 70.0 °F 0.29400E+08 psi
Channel - TE-1 Carbon & Low Alloy Steels, Group 1

Channel - TM-1 Carbon Steels with C<= 0.3%
-----------------------------------------------------------------
Tubes - TEMA Admiralty

Tubes - TM-3 C44300
-----------------------------------------------------------------
Elastic Mod. at Tubsht. Design Temp. 250.0 °F 0.15450E+08 psi
TubeSheet - TEMA Admiralty

TubeSheet - TM-3 C46400
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Rim 70.0 °F 0.0000112000 /°F
Elastic Mod. at Metal Temp. at Rim 70.0 °F 0.15000E+08 psi
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
Tube Required Thickness under Internal Pressure (Tubeside pressure) :
Thickness Due to Internal Pressure:

= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (75.0*(0.75/2-0.0)/(10000.0*1.0+0.4*75.0)
= 0.0028 + 0.0000 = 0.0028 in
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart NFC-2 at 250.00 °F

Elastic Modulus for Material 18000000.00 psi
Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
0.0650 0.75 189.38 11.54 50.0000 0.0082622 6348.58
EMAWP = (4*B)/(3*(D/T)) = ( 4 *6348.5801 )/( 3 *11.5385 ) = 733.6136 psig
Results for Reqd Thickness for Ext. Pressure (Tca):

0.0134 0.75 189.38 56.04 50.0000 0.0003503 3152.32
Page 103 of 159

Job # 778121
PO # 30002711

EMAWP = (4*B)/(3*(D/T)) = ( 4 *3152.3215 )/( 3 *56.0405 ) = 75.001 psig
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 0.0134 in
Allowable Internal Pressure at Corroded thickness 1862.46 psig
Required Internal Design Pressure 75.00 psig
Allowable External Pressure at Corroded thickness 733.61 psig
Required External Design Pressure 75.00 psig
Required Thickness due to Shell Side pressure 0.0134 in
-----------------------------------------------------------------
Detailed Results for load Case D3 un-corr. (Psd,max + Ptd,max)
-----------------------------------------------------------------
Intermediate Calculations For Gasketed Tubesheets:
Gasket Contact Width, N = (Goc-Gic) / 2 0.500 in

Basic Gasket Width, b0 = N / 2.0 0.250 in
Effective Gasket Width, b = b0 0.250 in
Gasket Reaction Diameter, G = (Go+Gi) / 2.0 23.000 in
Flange Design Bolt Load, Seating Condition W : 204428.81 lbf

Flange Design Bolt Load, Operating Condition Wm1: 41321.76 lbf
Results for ASME Stationary Tubesheet Calculations for Configuration d,
Results for Tubesheet Calculations Original Thickness :
UHX-14.5.1 Step 1:
Compute the Tube Expansion Depth Ratio [rho]:

= ltx / h ( modified for corrosion if present )
= 0.75/1.25 = 0.6 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:

= Max( dt - 2tt*( Et/E )( StT/S )( rho ), dt - 2tt)
= Max( 0.75 -2* 0.065 *(15450001/14500000 )*
( 10000/13300 )*( 0.6 ), 0.75 -2* 0.065 )
= 0.6875 in
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt = 2 * 9.599 + 0.75 = 19.948 in
Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt)/p = (1.0 - 0.75 )/1.0 = 0.25
Compute the Equivalent Outer Tube Limit Radius [ao]:

= Do/2 = 19.948/2 = 9.974 in
Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do²) )
= 1.0/sqrt( 1 - 4 * min( 78.75 *1.0, 4*19.948 *1.0 )
/( 3.141 * 19.948²) )
= 1.1562 in
Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*)/p* = (1.1562 - 0.6875 )/1.1562 = 0.4054
Compute the Ratio [Rhos]:

= as/ao = 11.5/9.974 = 1.152998
Page 104 of 159

Job # 778121
PO # 30002711

Compute the Ratio [Rhoc]:

= ac/ao = 11.5/9.974 = 1.152998
Compute Parameter [xt]:

= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))2
= 1 - 245 * (( 0.75 - 2 * 0.065 )/(2 * 9.974 ))2 = 0.7633
Determine Parameter [xs]:

= 1 - Nt*( dt/(2*ao) )2
= 1 - 245 *( 0.75/(2*9.974 ) )2 = 0.6537
Determine the Value [h'g]:

= Max(( hg - CATC ), 0 ) (For pressure only cases)
= Max(( 0.188 - 0.0 ), 0 ) = 0.188 in
UHX-14.5.2 Step 2:
Intermediate parameters for Tubesheet Gasketed on the Shell Side:

betaS, ks, Lambdas, deltaS = 0
Intermediate parameters for Tubesheet Gasketed on the Channel Side:

betac, kc, deltaC, Lambdac = 0
UHX-14.5.3 Step 3, Determination of Effective Elastic Properties :
E*/E, nu* for Square pattern from Fig. UHX-11.4.

h/p = 1.250000 ; mu* = 0.405387
E*/E = 0.488929 ; nu* = 0.302972 ; E* = 7089472. psi
Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*2)*Nt * Et* tt* (dt - tt)* ao²) /
( E* * L * H3 ) )0.25
= ((24 *(1 - 0.3032)*245 *15450001 * 0.065 *
( 0.75 - 0.065 )*9.9742)/( 7089472 *
189.38 * 1.253 ))0.25
= 3.4359
Values from Table UHX-13.1

Zd = 0.037872 ; Zv = 0.086585 ; Zm = 0.446361
Za = 0.342445E+01 ; Zw = 0.086585
UHX-14.5.4 Step 4:
Compute the Diameter Ratio [K]:

= A/Do = 23.5/19.948 = 1.1781
Compute Coefficient [F]:

= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.3 )/(7089472 ) * ( 0.0 + 0.0 +
14500000 * ln(1.18 ) )
= 0.2336
Compute Parameter [Phi]:

= (1 + nu*) * F = (1 + 0.303 ) * 0.2336 = 0.3044
Compute Parameter [Q1]:

= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.153 - 1 - 0.3044 * 0.0866 )/(1 + 0.3044 * 0.4464 )
= 0.111492857
Page 105 of 159

Job # 778121
PO # 30002711

UHX-14.5.5 Step 5:
Determine factor [gamab]:

= ( Gc - Gs ) / Do (config d)
= (23.0 - 23.0 )/19.948 = 0.
Calculate Parameter [OmegaS]:

= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.153 * 0.0 * 0.0 * 0. ( 1 + 1.25 * 0.0 )
= 0.0000 in ²
Calculate Parameter [Omega*S]:

= Ao² * ( Rhos² - 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 9.974² * ( 1.153² - 1 ) * ( 1.153 - 1 )/4 - 0.0
= 1.2534 in ²
Calculate Parameter [OmegaC]:

= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.153 * 0.0 * 0.0 * 0. ( 1 + 1.25 * 0.0 )
= 0.0000 in ²
Calculate Parameter [Omega*C]:

= ao²[( Rhoc²+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 9.974²[( 1.153²+1 )*( 1.153 -1 )/4 -(1.153 -1)/2]- 0.
= 1.2534 in ²
Compute the Pressure [P*S]:

= 0 For Pressure only cases or Configurations d,e,f,A,B,C,D
Compute the Pressure [P*C]:

= 0 For Pressure only cases or Configurations b,c,d,B,C,D
UHX-14.5.6 Step 6:
Pe = Ps - Pt
= 75.0 - 75.0 = 0.0 psig
UHX-14.5.7 Step 7:
Determine Factor [Q2]:

= [((Omega*S*Ps - Omega*C*Pt) - (Omegas*P*s - Omegac P*c))CNV_FAC +
W* * gamab/(2*pi)]/(1 + Phi*Zm)
= [( ( 1.253 * 75.0 - 1.253 * 75.0 ) -
( 0.0 * 0.0 - 0.0 * 0.0 )) * 1.0 +
45775.1 * 0.0/(2*3.141)]/(1 + 0.3044 * 0.44636 )
= 0.000040301 lbf
The Tubesheet Bending Stress - Original Thickness [Sigma]:

= 6 * Q2 / (mu* * (H - h'g)2
= 6 * 0./( 0.405 * (1.25 - 0.188 )2
= 0.0005 psi
The Allowable Tubesheet Bending Stress [Sigma allowed]:

= 1.5 * S = 1.5 * 13300.0 = 19950.0 psi
Note: Tubesheet Bending Stress is probably low, use the following req. thk:
Tubesheet thickness (Incl. Corr.)= 0.1500 in
Tubesheet Bending Stress = 0.4703 psi
Page 106 of 159

Job # 778121
PO # 30002711

UHX-14.5.8 Step 8:
Shear Stress check [Tau_limit]:

= 1.6 * S * MU * h / ao
= 1.6 * 13300.0 * 0.25 * 1.25/9.97 = 666.73 psig
The Tubesheet Average Shear Stress - Original Thickness [Tau]:

= ( 1 / ( 2*mu ) ) * ( ao/h ) * Pe
= ( 1/(2* 0.25 ) ) * ( 9.974/1.25 ) * 0.0
= 0.0000 psi
The Allowable Tubesheet Shear Stress [Tau allowed]:

= 0.8 * S = 0.8 * 13300.0 = 10640.0 psi
The Tubesheet Shear Stress - Final Thickness [Tauf]:

= ( 1/(2*mu) ) * ( ao/h ) * Pe
= ( 1/(2* 0.25 ) ) * ( 9.974/0.15 ) * 0.0 = 0.0 psi
Reqd Tubesheet Thickness, for Shear Stress (Including CA) [HreqS]:

= H + Cats + Catc = 0.15 + 0.0 + 0.0 = 0.15 in
Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] :

= Max( HreqB, HreqS ) = Max( 0.15, 0.15 ) = 0.15 in
UHX-14.5.9 Step 9:
The Ftmin and Ftmax Coefficients from Table UHX-13.2:

Ftmin = -3.8488, Ftmax = 6.0336
First Extreme Tube Axial Stress from among all the tubes [Sigmat1]:
= ( (Ps * xs - Pt * xt) - 2 * Q2 * Ftmin / ao² ) / ( Xt - Xs )
= ( (75.0 * 0.6537 - 75.0 * 0.7633 ) - 2 * 0. * -3.849/
9.974² )/( 0.7633 - 0.6537 ) )
= -75.0000 psi
Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - 2 * Q2 * Ftmax / ao² ) / ( Xt - Xs )
= ( (75.0 * 0.6537 - 75.0 * 0.7633 ) - 2 * 0. * 6.034/
9.974² )/( 0.7633 - 0.6537 ) )
= -75.0000 psi
Maximum Tube Axial Stress [Sigmat,max]:

= MAX( abs(Sigmat1), abs(Sigmat2) ) = 75.0 psi
The Allowable Tube Stress, [SigmatA]:

= Sot = 10000.0000 psi
Check for Buckling as some of the Tubes are in Compression
Determine the Factor of Safety [Fs]:

= 1.2500 (as Pe is 0.0)
Determine the Factor [rt]:

= ( ( dt2 + (dt - 2*tt)2 ).5 )/4
= ( ( 0.752 + ( 0.75 - 2* 0.065 )2 ).5 )/4 = 0.2433 in
Determine the Factor [Ct]:

= ( 2 * PI2 * Et/Syt )0.5
= ( 2 * 3.142 * 15450001/14720 )0.5 = 143.9379
Determine the Factor [Ft]:

= k * L/r = 1.0 * 18.62/0.243 = 76.5604
Page 107 of 159

Job # 778121
PO # 30002711

The Buckling Allowable Stress [Stb]:

= Sy,t/Fs*( 1 - Ft/(2*Ct) )
= 14720/1.25 *( 1 - 76.56/(2*143.938 ) )
= 8644.181 psi (Never greater than Sot)
Note: The Axial Compressive stress in Tubes is within limits.
The Largest tube-to-tubesheet Joint Load [Wt]:

= Sigmat,max * Tube Area = 75.0 * 0.1399 = 10.49 lbf
= 1398.79 lbf (User entered design load governs)
Allowable Tube-To-Tubesheet Load per ASME App. A [Lmax]:

= (PI/4)*(DT²-(DT-2*TT)²)*SOT*fr*fe*fy*ft
= .785*(0.75²-(0.75-2*0.065)²)*10000*0.7*1.0*1.0*2.0
= 1958.31 lbf
Note: Computations completed for ASME Tubesheet Configuration d.
Stress/Force summary for loadcase D3 un-corr. (Psd,max + Ptd,max):

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet Bend. Stress 0.0 <= 19950.0 psi Ok
Tubesheet Shear Stress 0.0 <= 10640.0 psi Ok
Maximum Stress in the Tubes 75.0 <= 10000.0 psi Ok
Minmum Tube Stress (Buckling) -75.0 <= -8644.2 psi Ok
Maximum Force on any one Tube 1398.8 <= 1958.3 lbf Ok
------------------------------------------------------------------------
Thickness results for loadcase D3 un-corr. (Psd,max + Ptd,max):
Thickness (in) Required Actual P/F |

------------------------------------------------------------------------------
Tubesheet Thickness : 0.1500 1.2500 Ok |
Stationary Tubesheet results per ASME UHX-14 2015
Results for 6 Load Cases:
--Reqd. Thk. + CA ---- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
D1uc 0.983 ... 11837 19950 1197 10640 Ps+Pt-Th D1 Ok
D2uc 0.983 ... 11837 19950 1197 10640 Ps+Pt-Th D2 Ok
D3uc 0.150 ... ... 19950 ... 10640 Ps+Pt-Th D3 Ok
D1c 1.097 ... 14428 19950 1496 10640 Ps+Pt-Th-c D1 Ok
D2c 1.097 ... 14428 19950 1496 10640 Ps+Pt-Th-c D2 Ok
D3c 0.400 ... ... 19950 ... 10640 Ps+Pt-Th-c D3 Ok
----------------------------------------------------------------------------
Max: 1.0970 ... in 0.723 0.141 (Str. Ratio)
Load Case Definitions:
[Ps & Pt]:

Shell-side and Tube-side Design or Operating Pressures
derived from Psd,min Ptd,max, Psox,min, Ptox,max etc. per the
Load Case Tables
[(+-)Th]:
With or Without Thermal Expansion, Tt,mx & Ts,mx
Page 108 of 159

Job # 778121
PO # 30002711

[c]:
With or Without Corrosion Allowance
[D1, D2, D3]:

Design Load Cases using the Maximum and Minimum Design Pressures
[D4]:
Design Load Case using the Minimum (Vacuum) Pressures (if specified)
[O1, O2, O3, O4]:

Operating Load Cases using the Maximum and Minimum Operating Pressures and
Operating Temperatures
Tube, Shell and Channel Stress Summary:

---- Tube Stresses Tube Loads Shell Stress Channel Stress Pass
Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail
------------------------------------------------------------------------------
D1uc 1835 10000 -1269 -7075 1399 1958 ... ... ... ... Ok
D2uc 1910 10000 -1910 -7075 1399 1958 ... ... ... ... Ok
D3uc 75 10000 -75 -8644 1399 1958 ... ... ... ... Ok
D1c 2451 10000 -1396 -8644 1399 1958 ... ... ... ... Ok
D2c 2526 10000 -2526 -8644 1399 1958 ... ... ... ... Ok
D3c 75 10000 -75 -8644 1399 1958 ... ... ... ... Ok
------------------------------------------------------------------------------
Max RATIO 0.253 0.292 0.714 ... ...
Summary of Thickness Comparisons for 6 Load Cases:

------------------------------------------------------------------------------
Tube Thickness : 0.0134 0.0650 Ok |
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
---------------------------------------------------------------------------------
Tubesheet Bending Stress | 103.70 | 1.000 | 103.70 | 1.000 |
Tubesheet Shear Stress | 666.72 | 1.000 | 709.77 | 1.000 |
Tube Tensile Stress | 306.01 | 1.000 | 296.92 | 1.000 |
Tube Compressive Stress | 418.09 | 1.000 | 256.67 | 1.000 |
Tube Pressure Stress | 1862.45 | 1.000 | 733.60 | 1.000 |
------------------------------------------------------------------------------
Minimum MAWP | 103.70 | | 103.70 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
---------------------------------------------------------------------------------
Tubesheet Shear Stress | 666.72 | 1.000 | 887.25 | 1.000 |
Tube Tensile Stress | 408.61 | 1.000 | 392.57 | 1.000 |
Tube Compressive Stress | 427.33 | 1.000 | 283.97 | 1.000 |
------------------------------------------------------------------------------
Minimum MAPnc | 126.42 | | 126.42 | |
Page 109 of 159

Job # 778121
PO # 30002711

ASME Fl-TS Calc: Case: 1 4:38p Aug 18,2017
Input Echo, Tubesheet Number 1, Description: Floating Tubesheet
Shell Data:
Main Shell Description: (9A) Shell
Shell Maximum Design Pressure Psd,max 75.00 psig
Shell Maximum Operating Pressure Psox,max 7.00 psig
Shell Minimum Operating Pressure Psox,min -15.00 psig
Shell Thickness ts 0.5000 in
Shell Internal Corrosion Allowance cas 0.1250 in
Shell External Corrosion Allowance caext 0.0000 in
Inside Diameter of Shell Ds 21.250 in
Shell Temperature for Internal Pressure Ts 250.00 °F
Shell Material SA-516 60
Shell Material UNS Number K02100
Shell Allowable Stress at Temperature Ss 17100.00 psi
Shell Allowable Stress at Ambient 17100.00 psi
Channel Description: (4) Shell

Channel Type: Cylinder
Channel Maximum Design Pressure Ptd,max 75.00 psig
Channel Maximum Operating Pressure Ptox,max 50.00 psig
Channel Minimum Operating Pressure Ptox,min 0.00 psig
Channel Thickness tc 0.3750 in
Channel Corrosion Allowance cac 0.1250 in
Inside Diameter of Channel Dc 21.250 in
Channel Design Temperature TEMPC 150.00 °F
Channel Material SA-516 70
Channel Material UNS Number K02700
Channel Allowable Stress at Temperature Sc 20000.00 psi
Channel Allowable Stress at Ambient 20000.00 psi
Tube Data:
Number of Tube Holes Nt 245
Tube Wall Thickness et 0.0650 in
Tube Outside Diameter D 0.7500 in
Total Straight Tube Length Lt 191.88 in
Straight Tube Length (bet. inner tubsht faces) L 189.38 in
Design Temperature of the Tubes 250.00 °F
Tube Material SB-111 O61
Tube Material UNS Number C44300
Is this a Welded Tube No
Tube Material Specification used Smls. cond. tube
Tube Allowable Stress at Temperature 10000.00 psi
Tube Allowable Stress At Ambient 10000.00 psi
Tube Yield Stress At design Temperature Syt 14720.00 psi
Tube Pitch (Center to Center Spacing) P 1.0000 in
Tube Layout Pattern Square
Fillet Weld Leg af 0.0000 in
Groove Weld Leg ag 0.0000 in
Tube-Tubesheet Joint Weld Type Seal/No Weld
Design Strength of Weld Fd 1398.7900 lbf
Method for Tube-Tubesheet Jt. Allow. App. A
Tube-Tubesheet Joint Classification i
Is Tube-Tubesheet Joint Tested No
ASME Tube Joint Reliability Factor fr 0.70
Interface Pressure, after tube expansion Po 1.00 psig
Interface Pressure, due to diff. thermal exp. PT 1.00 psig
Radius to Outermost Tube Hole Center ro 9.599 in
Largest Center-to-Center Tube Distance Ul 1.3750 in
Length of Expanded Portion of Tube ltx 0.7500 in
Tube-side pass partition groove depth hg 0.1875 in
Area of Tube Layout Ap 235.9 in²
Perimeter of Tube Layout Cp 62.9 in
Page 110 of 159

Job # 778121
PO # 30002711

Tubesheet Data:
Tubesheet TYPE: Floating, Tubesheet Gasketed, Conf. C

Exchanger TYPE: With an Immersed Floating Head, Conf. a
Tubesheet Design Metal Temperature T 250.00 °F
Tubesheet Material SB-171 O25
Tubesheet Material UNS Number C46400
Tubesheet Allowable Stress at Temperature S 13300.00 psi
Tubesheet Allowable Stress at Ambient Tt 13300.00 psi
Thickness of Tubesheet h 1.2500 in
Tubesheet Corr. Allowance (Shell side) Cats 0.1250 in
Tubesheet Corr. Allowance (Channel side) Catc 0.1250 in
Tubesheet Outside Diameter A 21.000 in
Dimension G for the backing ring G1 20.594 in
Area of the Untubed Lanes AL 78.753 in²
Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration l 18.625 in
Tube End condition corresponding to Span (l) k 1.00
Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES
Tubesheet Metal Temp. at Rim T' 70.00 °F
Shell Metal Temp. at Tubesheet T'S 70.00 °F
Channel Metal Temp. at Tubesheet T'C 70.00 °F
Perform Differential Pressure Design N
Run Multiple Load Cases YES
Junction Stress Reduction option Perform Plastic Calculation
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Channel
Flange Facing Sketch Code Sketch 1c
Column for Gasket Seating Code Column I
Flange Face Nubbin Width w 0.1250 in
Width of Partition Gasket wp 0.3750 in
Partition Gasket Factor, mPart 4.7500
Partition Gasket Facing Sketch Code Sketch 1c
Partition Gasket Column for Gasket Seating Code Column I
Bolting Information:
Type of Thread Series TEMA Thread Series
Number of Bolts n 20
Weld between Flange and Shell/Channel 0.0000 in
Tubesheet Extended as Flange No
Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO
Page 111 of 159

Job # 778121
PO # 30002711

ASME TubeSheet Results per Part UHX, 2015
Elasticity/Expansion Material Properties:
Shell - TE-1 Carbon & Low Alloy Steels, Group 1

Shell - TM-1 Carbon Steels with C<= 0.3%
-----------------------------------------------------------------
Channel - TE-1 Carbon & Low Alloy Steels, Group 1

Channel - TM-1 Carbon Steels with C<= 0.3%
-----------------------------------------------------------------
Tubes - TEMA Admiralty

Tubes - TM-3 C44300
-----------------------------------------------------------------
Elastic Mod. at Tubsht. Design Temp. 250.0 °F 0.15450E+08 psi
TubeSheet - TEMA Admiralty

TubeSheet - TM-3 C46400
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Rim 70.0 °F 0.0000112000 /°F
Elastic Mod. at Metal Temp. at Rim 70.0 °F 0.15000E+08 psi
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
Tube Required Thickness under Internal Pressure (Tubeside pressure) :
Thickness Due to Internal Pressure:

= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (75.0*(0.75/2-0.0)/(10000.0*1.0+0.4*75.0)
= 0.0028 + 0.0000 = 0.0028 in
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart NFC-2 at 250.00 °F

Results for Max. Allowable External Pressure (Emawp):

0.0650 0.75 189.38 11.54 50.0000 0.0082622 6348.58
EMAWP = (4*B)/(3*(D/T)) = ( 4 *6348.5801 )/( 3 *11.5385 ) = 733.6136 psig

Page 112 of 159

Job # 778121
PO # 30002711

0.0134 0.75 189.38 56.04 50.0000 0.0003503 3152.32

EMAWP = (4*B)/(3*(D/T)) = ( 4 *3152.3215 )/( 3 *56.0405 ) = 75.001 psig
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 0.0134 in
Allowable Internal Pressure at Corroded thickness 1862.46 psig
Required Internal Design Pressure 75.00 psig
Allowable External Pressure at Corroded thickness 733.61 psig
Required External Design Pressure 75.00 psig
Required Thickness due to Shell Side pressure 0.0134 in
-----------------------------------------------------------------
Detailed Results for load Case D3 un-corr. (Psd,max + Ptd,max)
-----------------------------------------------------------------
Intermediate Calculations For Gasketed Tubesheets:
Gasket Contact Width, N = (Go-Gi) / 2 0.438 in

Basic Gasket Width, b0 = (w+tg) / 2.0 0.125 in
Flange Design Bolt Load, Seating Condition W : 128146.22 lbf

Flange Design Bolt Load, Operating Condition Wm1: 30828.41 lbf
Results for ASME Floating Tubesheet Calculations for Configuration C,
Results for Tubesheet Calculations Original Thickness :
UHX-14.5.1 Step 1:
Compute the Tube Expansion Depth Ratio [rho]:

= ltx / h ( modified for corrosion if present )
= 0.75/1.25 = 0.6 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:

= Max( dt - 2tt*( Et/E )( StT/S )( rho ), dt - 2tt)
= Max( 0.75 -2* 0.065 *(15450001/14500000 )*
( 10000/13300 )*( 0.6 ), 0.75 -2* 0.065 )
= 0.6875 in
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt = 2 * 9.599 + 0.75 = 19.948 in
Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt)/p = (1.0 - 0.75 )/1.0 = 0.25
Compute the Equivalent Outer Tube Limit Radius [ao]:

= Do/2 = 19.948/2 = 9.974 in
Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do²) )
= 1.0/sqrt( 1 - 4 * min( 78.75 *1.0, 4*19.948 *1.0 )
/( 3.141 * 19.948²) )
= 1.1562 in
Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*)/p* = (1.1562 - 0.6875 )/1.1562 = 0.4054
Page 113 of 159

Job # 778121
PO # 30002711

Compute the Ratio [Rhos]:

= as/ao = 10.3125/9.974 = 1.033938
Compute the Ratio [Rhoc]:

= ac/ao = 10.3125/9.974 = 1.033938
Compute Parameter [xt]:

= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))2
= 1 - 245 * (( 0.75 - 2 * 0.065 )/(2 * 9.974 ))2 = 0.7633
Determine Parameter [xs]:

= 1 - Nt*( dt/(2*ao) )2
= 1 - 245 *( 0.75/(2*9.974 ) )2 = 0.6537
Determine the Value [h'g]:

= Max(( hg - CATC ), 0 ) (For pressure only cases)
= Max(( 0.188 - 0.0 ), 0 ) = 0.188 in
UHX-14.5.2 Step 2:
Intermediate parameters for Tubesheet Gasketed on the Shell Side:

betaS, ks, Lambdas, deltaS = 0
Intermediate parameters for Tubesheet Gasketed on the Channel Side:

betac, kc, deltaC, Lambdac = 0
UHX-14.5.3 Step 3, Determination of Effective Elastic Properties :
E*/E, nu* for Square pattern from Fig. UHX-11.4.

h/p = 1.250000 ; mu* = 0.405387
E*/E = 0.488929 ; nu* = 0.302972 ; E* = 7089472. psi
Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*2)*Nt * Et* tt* (dt - tt)* ao²) /
( E* * L * H3 ) )0.25
= ((24 *(1 - 0.3032)*245 *15450001 * 0.065 *
( 0.75 - 0.065 )*9.9742)/( 7089472 *
189.38 * 1.253 ))0.25
= 3.4359
Values from Table UHX-13.1

Zd = 0.037872 ; Zv = 0.086585 ; Zm = 0.446361
Za = 0.342445E+01 ; Zw = 0.086585
UHX-14.5.4 Step 4:
Compute the Diameter Ratio [K]:

= A/Do = 21.0/19.948 = 1.0527
Compute Coefficient [F]:

= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.3 )/(7089472 ) * ( 0.0 + 0.0 +
14500000 * ln(1.05 ) )
= 0.0733
Compute Parameter [Phi]:

= (1 + nu*) * F = (1 + 0.303 ) * 0.0733 = 0.0955
Compute Parameter [Q1]:

= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.0339 - 1 - 0.0955 * 0.0866 )/(1 + 0.0955 * 0.4464 )
= 0.024623163
Page 114 of 159

Job # 778121
PO # 30002711

UHX-14.5.5 Step 5:
Determine factor [gamab]:

= ( Gc - G1 ) / Do (config c)
= (20.625 - 20.5938 )/19.948 = 0.00157
Calculate Parameter [OmegaS]:

= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.0339 * 0.0 * 0.0 * 0. ( 1 + 1.25 * 0.0 )
= 0.0000 in ²
Calculate Parameter [Omega*S]:

= Ao² * ( Rhos² - 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 9.974² * ( 1.034² - 1 ) * ( 1.034 - 1 )/4 - 0.0
= 0.0583 in ²
Calculate Parameter [OmegaC]:

= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.0339 * 0.0 * 0.0 * 0. ( 1 + 1.25 * 0.0 )
= 0.0000 in ²
Calculate Parameter [Omega*C]:

= ao²[( Rhoc²+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 9.974²[( 1.03394²+1 )*( 1.03394 -1 )/4 -(1.03394 -1)/2]- 0.
= 0.0583 in ²
Compute the Pressure [P*S]:

= 0 For Pressure only cases or Configurations d,e,f,A,B,C,D
Compute the Pressure [P*C]:

= 0 For Pressure only cases or Configurations b,c,d,B,C,D
UHX-14.5.6 Step 6:
Pe = Ps - Pt
= 75.0 - 75.0 = 0.0 psig
UHX-14.5.7 Step 7:
Determine Factor [Q2]:

= [((Omega*S*Ps - Omega*C*Pt) - (Omegas*P*s - Omegac P*c))CNV_FAC +
W* * gamab/(2*pi)]/(1 + Phi*Zm)
= [( ( 0.058 * 75.0 - 0.058 * 75.0 ) -
( 0.0 * 0.0 - 0.0 * 0.0 )) * 1.0 +
30828.4 * 0.002/(2*3.141)]/(1 + 0.09547 * 0.44636 )
= 7.372227669 lbf
The Tubesheet Bending Stress - Original Thickness [Sigma]:

= 6 * Q2 / (mu* * (H - h'g)2
= 6 * 7.3722/( 0.405 * (1.25 - 0.188 )2
= 96.6546 psi
The Allowable Tubesheet Bending Stress [Sigma allowed]:

= 1.5 * S = 1.5 * 13300.0 = 19950.0 psi
The Tubesheet Bending Stress - Final Thickness [Sigmaf]:

= 6 * Q2 / (mu* * (H - h'g)²
= 6 * 7.5943/( 0.405 * ( 0.263 - 0.188 )²
= 19948.5273 psi
Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]:

= h + Cats + Catc = 0.2626 + 0.0 + 0.0 = 0.2626 in
Page 115 of 159

Job # 778121
PO # 30002711

H reqd. = HReqB = 0.2626 in
Computations Completed for ASME Tubesheet Configuration C
Stress/Force summary for loadcase D3 un-corr. (Psd,max + Ptd,max):

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet bend. stress 96.7 <= 19950.0 psi Ok
------------------------------------------------------------------------
Floating Tubesheet results per ASME UHX-14 2015
Results for 6 Load Cases:
--Reqd. Thk. + CA ---- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
D1uc 0.757 ... 7830 19950 ... ... Ps+Pt-Th D1 Ok
D2uc 0.762 ... 7896 19950 ... ... Ps+Pt-Th D2 Ok
D3uc 0.263 ... 97 19950 ... ... Ps+Pt-Th D3 Ok
D1c 0.845 ... 8641 19950 ... ... Ps+Pt-Th-c D1 Ok
D2c 0.850 ... 8730 19950 ... ... Ps+Pt-Th-c D2 Ok
D3c 0.400 ... 125 19950 ... ... Ps+Pt-Th-c D3 Ok
----------------------------------------------------------------------------
Max: 0.8498 ... in 0.438 ... (Str. Ratio)
Load Case Definitions:
[Ps & Pt]:

Shell-side and Tube-side Design or Operating Pressures
derived from Psd,min Ptd,max, Psox,min, Ptox,max etc. per the
Load Case Tables
[(+-)Th]:
With or Without Thermal Expansion, Tt,mx & Ts,mx
[c]:
With or Without Corrosion Allowance
[D1, D2, D3]:

Design Load Cases using the Maximum and Minimum Design Pressures
[D4]:
Design Load Case using the Minimum (Vacuum) Pressures (if specified)
[O1, O2, O3, O4]:

Operating Load Cases using the Maximum and Minimum Operating Pressures and
Operating Temperatures
Summary of Thickness Comparisons for 6 Load Cases:

------------------------------------------------------------------------------
Tube Thickness : 0.0134 0.0650 Ok |
Page 116 of 159

Job # 778121
PO # 30002711

Tubesheet MAWP used to Compute Hydrotest Pressure:

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
---------------------------------------------------------------------------------
------------------------------------------------------------------------------
Minimum MAWP | 173.15 | | 171.38 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
---------------------------------------------------------------------------------
------------------------------------------------------------------------------
Minimum MAPnc | 191.15 | | 189.57 | |
Page 117 of 159

Job # 778121
PO # 30002711

Flohead Analysis: Floating Head Case: 1 4:38p Aug 18,2017
{ TC "Flohead Analysis: Floating Head" /f C }

Input Echo, Floating Head Item 1, Description: Floating Head
Floating Head Type Appendix 1-6 type (d)

Tube Side ( Internal ) Design Pressure Pts 75.00 psig
Shell Side ( External ) Design Pressure Pss 75.00 psig
Design Temperature for Spherical Head Temp 250.00 °F
Head Material SA-516 70

Head Material UNS Number K02700
Head Allowable Stress at Temperature Sho 20000.00 psi
Head Allowable Stress at Ambient Sha 20000.00 psi
Crown Radius for Spherical Head L 16.000 in

Head Thickness Th 0.500 in
Tube Side ( Internal ) Corrosion Allowance Cats 0.1250 in
Shell Side ( External ) Corrosion Allowance Cass 0.1250 in

Flange Allowable Stress at Temperature Sfo 17100.00 psi
Flange Allowable Stress at Ambient Sfa 17100.00 psi
Flange Outside Diameter Fod 24.250 in

Flange Inside Diameter Fid 20.188 in
Flange Thickness Tf 2.4375 in

Bolt Material UNS Number G41400

Number of Bolts 20
Flange Face Outside Diameter Ffod 21.125 in

Flange Face Inside Diameter Ffid 20.188 in

Flange Facing Sketch Code Sketch 1c
Column for Gasket Seating Code Column I
Gasket Thickness 0.1250 in
Flange Face Nubbin Width 0.1250 in
Length of Partition Gasket 20.188 in
Width of Partition Gasket 0.3750 in
Partition Gasket Factor, mPart 4.7500
Partition Gasket Facing Sketch Code Sketch 1c
Partition Gasket Column for Gasket Seating Code Column I
Dist. from Head Centerline to Flange Centroid hr 0.7394 in
The Flange is not Slotted.
Backing Ring Material Specification SA-266

Backing Ring Allowable Stress, Temperature Sots 17100.00 psi
Backing Ring Allowable Stress, Ambient Sats 17100.00 psi
Backing Ring Inside Diameter Dr 20.188 in
Page 118 of 159

Job # 778121
PO # 30002711

Backing Ring Thickness Tr 2.3125 in

Number of Splits in Backing Ring nsp 0
Use Full Bolt Load in Flange Design Yes
Internal Pressure results for Spherical heads

ASME Code, Section VIII, Division 1, 2015, App. 1-6
Thickness Due to Internal Pressure[thr]:

= 5PL / 6Sho
= ( 5 * 75.0 * 16.125 )/( 6 * 20000 )
= 0.0504 in
Maximum Allowable Working Pressure at Given Thickness[Pa]:

= 6Sho* (Th-Cass-Cats) / 5L
= ( 6 * 20000 * 0.25 )/( 5 * 16.125 )
= 372.09 psig
Maximum Allowable Pressure, New and Cold[Pnc]:

= 6Sha / 5L
= ( 6 * 20000 * 0.5 )/( 5 * 16.0 )
= 750.00 psig
Actual Stress at given Pressure and Thickness[Sact]:

= 5PL / 6(Th-Cass-Cats)
= ( 5 * 75.0 * 16.125 )/( 6 * 0.25 )
= 4031. psi
Spherical head Percent Elongation (75*tnom/Rf)*(1-Rf/Ro): 2.308 %
External Pressure results, Spherical head

External Pressure Chart CS-2 at 250.00 °F

Results for Maximum Allowable External Pressure:

Corroded Thickness of Shell TCA 0.2500 in
Outside Crown Radius of Shell OD/2 16.3750 in
Crown Radius / Thickness Ratio (0D/2)/T 65.5000
Geometry Factor, A f(D/T,LD) A 0.0019084
Materials Factor, B, f(A, Chart) B 14893.0977 psi
Maximum Allowable Working Pressure 227.38 psig
EMAWP = B/( (0D/T)/2 ) = 14893.0977/(131.0/2.0) = 227.3755

Corroded Thickness of Head TCA 0.1073 in
Outside Diameter of Shell ODCA 32.750 in
Diameter / Thickness Ratio (D/T) 305.2185
Geometry Factor, A f(DT,LD) A 0.0008191
Materials Factor, B, f(A, Chart) B 11447.0781 psi
Maximum Allowable Working Pressure 75.01 psig
EMAWP = B/((D/T)/2) = 11447.0781/(305.2185/2 ) = 75.0091
Intermediate Calculations for Flanged portion:
ASME Code, Section VIII, Div. 1, 2015 App. 2
Gasket Contact Width, N = (Go-Gi) / 2 0.438 in

Basic Gasket Width, b0 = (w+tg) / 2.0 0.125 in
Page 119 of 159

Job # 778121
PO # 30002711


= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 2.438/(4.75 + 0.5)
= 4.286 in

= C * sin( pi / n )
= 22.375 * sin( 3.142/20 )
= 3.500 in
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 3.5/( 2 * 0.75 + 2.438 )), 1 )
= 1.0000

Total Area of Bolts 6.040 in²
-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Results for the Internal Pressure case:
Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure H 25057.6 lbf
Contact Load on Gasket Surfaces Hp 5770.8 lbf
Hydrostatic End Load at Flange ID Hd 24604.1 lbf
Pressure Force on Flange Face Ht 453.5 lbf
Radial Component of Head Membrane Force Hr 30200.1 lbf
Operating Bolt Load: Wm1 30828.4 lbf
Gasket Seating Bolt Load Wm2 105292.4 lbf
Required Bolt Area Am 4.212 in²
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calculation]:

= Ab * Sb/(y * PI * (Go+Gi) )
= 6.04 * 25000.0/(13000.0 * 3.14 * (21.06 + 20.19 ) )
= 0.090 in
Flange Design Bolt Load (Seating) W 151000.0 lbf

Gasket Seating Force (Operating) Hg 5770.8 lbf
Distance to Gasket Load Reaction hg 0.8750 in
Distance to Face Pressure Reaction ht 0.9219 in
Distance to End Pressure Reaction hd 0.9688 in
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 24604. 0.9688 1.0000 23835. in-lb
Face Pressure, Mt 454. 0.9219 1.0000 418. in-lb
Gasket Load, Mg 5771. 0.8750 1.0000 5049. in-lb
Floating Hd. Load, Mh 30200. 0.7394 1.0000 -22330. in-lb
Gasket Seating, Ma 151000. 0.8750 1.0000 132125. in-lb
Total Moment for Operation ( Internal Pressure ) 6972.764 in-lb

Total Moment for Gasket Seating ( Int. Pressure ) 132125.000 in-lb
Page 120 of 159

Job # 778121
PO # 30002711

Results for the External Pressure case:
Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure H 25057.6 lbf
Hydrostatic End Load at Flange ID Hd 24604.1 lbf
Pressure Force on Flange Face Ht 453.5 lbf
Radial Component of Head Membrane Force Hr 30200.1 lbf
Gasket Seating Bolt Load Wm2 105292.4 lbf
Required Bolt Area Am 4.212 in²
Flange Design Bolt Load (Seating) W 151000.0 lbf

Distance to Gasket Load Reaction hg 0.8750 in
Distance to Face Pressure Reaction ht 0.9219 in
Distance to End Pressure Reaction hd 0.9688 in
Summary of Moments for External Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 24604. 0.0938 1.0000 2307. in-lb
Face Pressure, Mt 454. 0.0469 1.0000 21. in-lb
Floating Hd. Load, Mh 30200. 0.7394 1.0000 -22330. in-lb
Gasket Seating, Ma 151000. 0.8750 1.0000 132125. in-lb
Total Moment for Operation ( External Pressure ) 20002.096 in-lb

Total Moment for Gasket Seating ( Ext. Pressure ) 132125.000 in-lb
Factor for integral type flanges [F]:

= P * B * sqrt( 4 * L * L - B * B )/(8 * S(A - B))
= 75.0*20.438*sqrt(4*16.125*16.125-20.438*20.438)
/(8*17100.0(24.0-20.438))
= 0.0785 in
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 6972(24.0+20.438)/(17100.0*20.438)(24.0-20.438)
= 0.2489 in^2
Required thickness for Main Flange, internal operating conditions [T]:

= F + sqrt( F * F + J ) per 1-6(g)
= 0.078+sqrt(0.078*0.078+0.249)
= 0.5835 in

= P * B * sqrt( 4 * L * L - B * B )/(8 * S(A - B))
= 0.0*20.438*sqrt(4*16.125*16.125-20.438*20.438)
/(8*17100.0(24.0-20.438))
= 0.0000 in
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 132125(24.0+20.438)/(17100.0*20.438)(24.0-20.438)
= 4.7158 in^2
Required thickness for Main Flange, internal bolt-up conditions [T]:

= F + sqrt( F * F + J ) per 1-6(g)
= 0.0+sqrt(0.0*0.0+4.716)
= 2.1716 in

= P * B * sqrt( 4 * L * L - B * B )/(8 * S(A - B))
= 75.0*20.438*sqrt(4*16.125*16.125-20.438*20.438)
/(8*17100.0(24.0-20.438))
Page 121 of 159

Job # 778121
PO # 30002711

= 0.0785 in
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 20002(24.0+20.438)/(17100.0*20.438)(24.0-20.438)
= 0.7139 in^2
Required thickness for Main Flange, external operating conditions [T]:

= F + sqrt( F * F + J ) per 1-6(g)
= 0.078+sqrt(0.078*0.078+0.714)
= 0.9270 in

= P * B * sqrt( 4 * L * L - B * B )/(8 * S(A - B))
= 0.0*20.438*sqrt(4*16.125*16.125-20.438*20.438)
/(8*17100.0(24.0-20.438))
= 0.0000 in
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 132125(24.0+20.438)/(17100.0*20.438)(24.0-20.438)
= 4.7158 in^2
Required thickness for Main Flange, external bolt-up conditions [T]:

= F + sqrt( F * F + J ) per 1-6(g)
= 0.0+sqrt(0.0*0.0+4.716)
= 2.1716 in
Required thickness for Backing Ring, internal operating conditions [T]:

= sqrt( WM1 * h * Split_fac * Y / S B ) Per TEMA RCB-5.141
= sqrt(30828.4*1.09*1.0*10.691/(17100.0*20.188))
= 1.0219 in
Required thickness for Backing Ring, internal bolt-up conditions [T]:

= sqrt( W * h * Split_fac * Y / S B ) Per TEMA RCB-5.141
= sqrt(151000.0*1.09*1.0*10.691/(17100.0*20.188))
= 2.2616 in
Summary of Required Thicknesses:

Head Flange Backing Ring
Tubeside (Internal) Pressure 0.0625 0.5835 1.0219 in
Shellside (External) Pressure 0.1073 0.9270 in
Tubeside Gasket Seating Load 2.1716 2.2616 in
Shellside Gasket Seating Load 2.1716 in
Maximum + Corrosion Allowance 0.3573 2.4216 2.2616 in
Actual Thickness as Given 0.5000 2.4375 2.3125 in
Floating Head MAWP and MAPnc (psig):
Stress | Tubeside | Shellside |

Condition | MAWP | MAPnc | MAWP | MAPnc |
-----------------------------------------------------------------------------
Flange Stress | 383.94 | 383.94 | 336.19 | 512.42 |
Floating head Stress | 371.99 | 749.90 | 227.28 | 508.43 |
Bolt Stress | 367.26 | 367.26 | ... | ... |
Minimum MAWP & MAPnc 367.26 367.26 227.28 508.43
Page 122 of 159

Job # 778121
PO # 30002711

Horizontal Vessel Analysis (Ope.): Step: 16 4:38pm Aug 18,2017
{ TC "Horizontal Vessel Analysis (Ope.):" /f C }

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle
(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Input and Calculated Values:
Vessel Mean Radius Rm 10.94 in

Stiffened Vessel Length per 4.15.6 L 196.44 in
Distance from Saddle to Vessel tangent a 43.38 in
Saddle Width b 3.25 in

Saddle Bearing Angle theta 120.00 degrees
Wear Plate Width b1 8.00 in

Wear Plate Bearing Angle theta1 132.00 degrees
Wear Plate Thickness tr 0.3750 in
Wear Plate Allowable Stress Sr 20000.00 psi
Shell Allowable Stress used in Calculation 17100.00 psi

Head Allowable Stress used in Calculation 17100.00 psi
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 4115.65 lbf
Horizontal Vessel Analysis Results: Actual | Allowable |

psi | psi |
----------------------------------------------------------------
Long. Stress at Top of Midspan 917.40 | 17100.00 |
Long. Stress at Bottom of Midspan 1270.10 | 17100.00 |
Long. Stress at Top of Saddles 3633.79 | 17100.00 |
Long. Stress at Bottom of Saddles -314.10 | -73414.29 |
Long. Stress at Bottom of Saddles 314.10 | 17100.00 |
----------------------------------------------------------------
Tangential Shear in Shell 655.94 | 13680.00 |
Circ. Stress at Horn of Saddle 794.09 | 21375.00 |
Circ. Compressive Stress in Shell 130.18 | 17100.00 |
----------------------------------------------------------------
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 386.7/2 + 0 ) * 18.25/18.9443
= 558.7 lbf
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 57.8, 0.0, 0 ) * 18.25/108.0
= 9.8 lbf
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 771.3, 0.0, 0 ) * 18.25/108.0
= 130.3 lbf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.0 * ( 771/2 + 0 ) * 18.25/18.9443
= 1114.6 lbf
Page 123 of 159

Job # 778121
PO # 30002711

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 3001 + Max( 10, 559, 130, 1115 )
= 4115.6 lbf
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 4180.99 lbf
Transverse Shear Load Saddle 385.65 lbf
Longitudinal Shear Load Saddle 771.30 lbf
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0434
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -4116*43.38[1-(1-43.38/196.44+(10.938²-0.0²)/
(2*43.38*196.44))/(1+(4*0.0)/(3*196.44))]
= -38164.6 in-lb

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 4116*196.4/4(1+2(10.938²-0.0²)/(196.44²))/(1+(4*0.0)/
(3*196.438))-4*43.38/196.44
= 24853.9 in-lb
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 75.0 * 10.938/(2* 0.375) - 24853.9/(pi*10.9²* 0.375)
= 917.40 psi
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 75.0 * 10.938/(2 * 0.375) + 24853.9/(pi * 10.9² * 0.375 )
= 1270.10 psi
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 75.0*10.938/(2*0.375)--38164.6/(0.1066*pi*10.9²*0.375)
= 3633.79 psi
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 75.0*10.938/(2*0.375)+-38164.6/(0.1923*pi*10.9²*0.375)
= -314.10 psi
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 4116( 196.44 - 2 * 43.38)/(196.44 + ( 4 * 0.0/3))
= 2298.1 lbf
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
Page 124 of 159

Job # 778121
PO # 30002711

= 1.1707 * 2298.11/( 10.9375 * 0.375 )

= 655.94 psi
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 10.938 * 0.375 )
= 1.580 in
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 4116 * 0.1/( 0.375 * ( 3.25 + 1.58 + 1.58 ) )
= -130.18 psi
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 3.25 + 1.56 * sqrt( 10.938 * 0.375 ), 2 * 43.375 )
= 6.41 in
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
= min( 20000.0/17100.0, 1 )
= 1.0000
Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= - 0.7603 * 4116 * 0.1/( 6.409( 0.375 + 1.0 * 0.375 ) )
= -65.09 psi
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.27) [sigma7,r]:

= -Q/(4(t+eta*tr)b1) - 3*K7*Q/(2(t+eta*tr)²)
= -4116/(4( 0.375 + 1.0 * 0.375)6.409) -
3 * 0.053 * 4116/(2( 0.375 + 1.0 * 0.375)²)
= -794.09 psi
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.000007 * 108.0 * ( 250.0 - 70.0 )
= 0.132 in
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 22.0000 in
Baseplate Thickness Bpthk 0.5000 in
Baseplate Width Bpwid 4.0000 in
Number of Ribs ( inc. outside ribs ) Nribs 2
Rib Thickness Ribtk 0.3750 in
Web Thickness Webtk 0.3750 in
Web Location Webloc Side
Moment of Inertia of Saddle - Lateral Direction
B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 11.1322 | 0.3750 | 0.1875 | 4.1746 | 0.7827 | 0.1957 |
Wearplate 8.0000 | 0.3750 | 0.5625 | 3.0000 | 1.6875 | 0.9844 |
Web 0.3750 | 6.2500 | 3.8750 | 2.3438 | 9.0820 | 42.8223 |
BasePlate 4.0000 | 0.5000 | 7.2500 | 2.0000 | 14.5000 | 105.1667 |
Totals ... | ... | ... | 11.5183 | 26.0523 | 149.1690 |
Value C1 = Sumof(Ay)/Sumof(A) = 2.2618 in

Value I = Sumof(Io) - C1*Sumof(Ay) = 90.2437 in**4
Value As = Sumof(A) - Ashell = 7.3438 in²
K1 = (1+cos(beta)-0.5*sin(beta)² )/(pi-beta+sin(beta)*cos(beta)) = 0.2035
Page 125 of 159

Job # 778121
PO # 30002711

Fh = K1 * Q = 0.2035 * 4115.646 = 837.6233 lbf
Tension Stress, St = ( Fh/As ) = 114.0593 psi

Allowed Stress, Sa = 0.6 * Yield Str = 22800.0000 psi
Saddle Splitting Dimension [d]:

= B - R * sin( theta )/ theta
= 18.2 - 10.75 * sin( 1.0472 )/1.0472
= 9.360 in
Bending Moment, M = Fh * d = 7840.0039 in-lb
Bending Stress, Sb = ( M * C1 / I ) = 196.4971 psi

Allowed Stress, Sa = 2/3 * Yield Str = 25333.3340 psi
Minimum Thickness of Baseplate per Moss:

= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 2 * BasePlateLength * AllStress ))½
= ( 3(4116 + 65)4.0/( 2 * 22.0 * 25333.334 ))½
= 0.212 in
Calculation of Axial Load, Intermediate Values and Compressive Stress:
Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 20.1351/( 2 - 1 )
= 20.135 in
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 20.1351 * 4.0/2
= 40.270 in²
Axial Load [P]:

= Ap * Bp
= 40.3 * 46.77
= 1883.384 lbf
Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 1.078 + 3.775
= 4.853 in²
Compressive Stress [Sc]:

= P/Ar
= 1883.4/4.8535
= 388.050 psi
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 0.3750 | 2.8750 | 1.8125 | 1.0781 | 1.9541 | 0.7426 |
Web 10.0675 | 0.3750 | 0.1875 | 3.7753 | 0.7079 | 0.0442 |
Values ... | ... | ... | 4.8535 | 2.6620 | 0.7869 |
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 771.3/( 2 * 22.0 ) * 20.135 * 11.94/2
= 2106.731 in-lb
Compressive Allowable, KL/R < Cc ( 15.1802 < 122.736 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 15.18 )²/(2 * 122.74² )) * 38000/
Page 126 of 159

Job # 778121
PO # 30002711

( 5/3+3*(15.18)/(8* 122.74)-( 15.18³)/(8*122.74³)

= 22016.064 psi
AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * Distance Side/I )/Sba
= 388.05/22016.06 + ( 2106.73 * 2.702/3.001 )/25333.33
= 0.092
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 2

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 25000.00 psi
Bolt Corrosion Allowance Bca 0.0000 in
Distance from Bolts to Edge Edgedis 1.1880 in
Nominal Bolt Diameter Bnd 1.0000 in
Thread Series Series TEMA
BasePlate Allowable Stress S 20000.00 psi
Area Available in a Single Bolt BltArea 0.5510 in²
Saddle Load QO (Weight) QO 3066.4 lbf
Saddle Load QL (Wind/Seismic contribution) QL 130.3 lbf
Maximum Transverse Force Ft 385.7 lbf
Maximum Longitudinal Force Fl 1221.4 lbf
Saddle Bolted to Steel Foundation No
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 1221.43/(25000.0 * 2.0)
= 0.0244 in²
Bolt Area due to Transverse Load:
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 18.25 * 385.65 + 0.0
= 7038.14 in-lb
Eccentricity (e):
= Rmom / QO
= 7038.14/3066.44
= 2.30 in < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 0.0244, 0.0]
= 0.0244 in²
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Page 127 of 159

Job # 778121
PO # 30002711





Saddle Force Q, Operating Case 3492.07 lbf

psi | psi |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 386.7/2 + 0 ) * 18.25/18.9443
= 558.7 lbf

= max( 57.8, 1221.43, 0 ) * 18.25/108.0
= 206.4 lbf
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 771.3, 1221.43, 0 ) * 18.25/108.0
= 206.4 lbf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.0 * ( 771/2 + 0 ) * 18.25/18.9443
= 1114.6 lbf

= 2378 + Max( 206, 559, 206, 1115 )
= 3492.1 lbf

Page 128 of 159

Job # 778121
PO # 30002711


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0434

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -3492*27.06[1-(1-27.06/196.44+(10.938²-0.0²)/
(2*27.06*196.44))/(1+(4*0.0)/(3*196.44))]
= -11956.2 in-lb

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 3492*196.4/4(1+2(10.938²-0.0²)/(196.44²))/(1+(4*0.0)/
(3*196.438))-4*27.06/196.44
= 78052.5 in-lb

= P * Rm/(2t) - M2/(pi*Rm²t)
= 75.0 * 10.938/(2* 0.375) - 78052.5/(pi*10.9²* 0.375)
= 539.93 psi

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 75.0 * 10.938/(2 * 0.375) + 78052.5/(pi * 10.9² * 0.375 )
= 1647.57 psi

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 75.0*10.938/(2*0.375)--11956.2/(0.1066*pi*10.9²*0.375)
= 1889.49 psi

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 75.0*10.938/(2*0.375)+-11956.2/(0.1923*pi*10.9²*0.375)
= 652.70 psi

= Q(L-2a)/(L+(4*h2/3))
= 3492( 196.44 - 2 * 27.06)/(196.44 + ( 4 * 0.0/3))
= 2529.9 lbf

= K2 * T / ( Rm * t )
= 1.1707 * 2529.89/( 10.9375 * 0.375 )
= 722.10 psi

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 10.938 * 0.375 )
= 1.580 in

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 3492 * 0.1/( 0.375 * ( 3.25 + 1.58 + 1.58 ) )
Page 129 of 159

Job # 778121
PO # 30002711

= -110.46 psi

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 3.25 + 1.56 * sqrt( 10.938 * 0.375 ), 2 * 27.062 )
= 6.41 in

= min( Sr/S, 1 )
= min( 20000.0/17100.0, 1 )
= 1.0000

= -K5 * Q * k / ( B1( t + eta * tr ) )
= - 0.7603 * 3492 * 0.1/( 6.409( 0.375 + 1.0 * 0.375 ) )
= -55.23 psi

= -3492/(4( 0.375 + 1.0 * 0.375)6.409) -
3 * 0.053 * 3492/(2( 0.375 + 1.0 * 0.375)²)
= -673.78 psi
Results for Vessel Ribs, Web and Base

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 11.1322 | 0.3750 | 0.1875 | 4.1746 | 0.7827 | 0.1957 |
Wearplate 8.0000 | 0.3750 | 0.5625 | 3.0000 | 1.6875 | 0.9844 |
Web 0.3750 | 6.2500 | 3.8750 | 2.3438 | 9.0820 | 42.8223 |
BasePlate 4.0000 | 0.5000 | 7.2500 | 2.0000 | 14.5000 | 105.1667 |
Totals ... | ... | ... | 11.5183 | 26.0523 | 149.1690 |

Fh = K1 * Q = 0.2035 * 3492.065 = 710.711 lbf


= 18.2 - 10.75 * sin( 1.0472 )/1.0472
= 9.360 in

Page 130 of 159

Job # 778121
PO # 30002711


= ( 3(3492 + 65)4.0/( 2 * 22.0 * 25333.334 ))½
= 0.196 in

= 20.1351/( 2 - 1 )
= 20.135 in

= e * Bpwid / 2
= 20.1351 * 4.0/2
= 40.270 in²
Axial Load [P]:

= Ap * Bp
= 40.3 * 39.68
= 1598.024 lbf

= 1.078 + 3.775
= 4.853 in²

= P/Ar
= 1598.0/4.8535
= 329.255 psi

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 0.3750 | 2.8750 | 1.8125 | 1.0781 | 1.9541 | 0.7426 |
Web 10.0675 | 0.3750 | 0.1875 | 3.7753 | 0.7079 | 0.0442 |
Values ... | ... | ... | 4.8535 | 2.6620 | 0.7869 |

= Fl /( 2 * Bplen ) * e * rl / 2
= 1221.4/( 2 * 22.0 ) * 20.135 * 11.94/2
= 3336.207 in-lb
= ( 1-( 15.18 )²/(2 * 122.74² )) * 38000/
( 5/3+3*(15.18)/(8* 122.74)-( 15.18³)/(8*122.74³)
= 22016.064 psi

= 329.25/22016.06 + ( 3336.21 * 2.702/3.001 )/25333.33
= 0.133

Page 131 of 159

Job # 778121
PO # 30002711




= 1221.43/(25000.0 * 2.0)
= 0.0244 in²

= 18.25 * 385.65 + 0.0
= 7038.14 in-lb
Eccentricity (e):
= Rmom / QO
= 7038.14/2442.86

= 0 (No Uplift)

= max[0.0, 0.0244, 0.0]
= 0.0244 in²
Page 132 of 159

Job # 778121
PO # 30002711

Horizontal Vessel Analysis (Test): Step: 17 4:38pm Aug 18,2017
{ TC "Horizontal Vessel Analysis (Test):" /f C }

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle
Horizontal Vessel Stress Calculations : Test Case




Saddle Force Q, Test Case, no Ext. Forces 4976.70 lbf

psi | psi |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 127.6/2 + 0 ) * 18.25/18.8361
= 185.4 lbf

= max( 19.07, 0.0, 0 ) * 18.25/108.0
= 3.2 lbf

= 4791 + Max( 3, 185, 0, 0 )
= 4976.7 lbf

Hydrostatic Test Pressure at center of Vessel: 135.200 psig
Page 133 of 159

Job # 778121
PO # 30002711


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0434

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -4977*43.38[1-(1-43.38/196.44+(10.875²-0.0²)/
(2*43.38*196.44))/(1+(4*0.0)/(3*196.44))]
= -46166.5 in-lb

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 4977*196.4/4(1+2(10.875²-0.0²)/(196.44²))/(1+(4*0.0)/
(3*196.438))-4*43.38/196.44
= 30036.4 in-lb

= P * Rm/(2t) - M2/(pi*Rm²t)
= 135.2 * 10.875/(2* 0.5) - 30036.4/(pi*10.9²* 0.5)
= 1308.62 psi

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 135.2 * 10.875/(2 * 0.5) + 30036.4/(pi * 10.9² * 0.5 )
= 1631.99 psi

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 135.2*10.875/(2*0.5)--46166.5/(0.1066*pi*10.9²*0.5)
= 3801.32 psi

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 135.2*10.875/(2*0.5)+-46166.5/(0.1923*pi*10.9²*0.5)
= 178.31 psi

= Q(L-2a)/(L+(4*h2/3))
= 4977( 196.44 - 2 * 43.38)/(196.44 + ( 4 * 0.0/3))
= 2778.9 lbf

= K2 * T / ( Rm * t )
= 1.1707 * 2778.91/( 10.875 * 0.5 )
= 598.30 psi

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 10.875 * 0.5 )
= 1.819 in
Page 134 of 159

Job # 778121
PO # 30002711

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 4977 * 0.1/( 0.5 * ( 3.25 + 1.82 + 1.82 ) )
= -109.87 psi

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 3.25 + 1.56 * sqrt( 10.875 * 0.5 ), 2 * 43.375 )
= 6.89 in

= min( Sr/S, 1 )
= min( 20000.0/30400.0, 1 )
= 0.6579

= -K5 * Q * k / ( B1( t + eta * tr ) )
= - 0.7603 * 4977 * 0.1/( 6.888( 0.5 + 0.658 * 0.375 ) )
= -73.57 psi

= -4977/(4( 0.5 + 0.658 * 0.375)6.888) -
3 * 0.053 * 4977/(2( 0.5 + 0.658 * 0.375)²)
= -949.51 psi
Results for Vessel Ribs, Web and Base:

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 11.5956 | 0.5000 | 0.2500 | 5.7978 | 1.4495 | 0.4832 |
Wearplate 8.0000 | 0.3750 | 0.6875 | 3.0000 | 2.0625 | 1.4531 |
Web 0.3750 | 6.2500 | 4.0000 | 2.3438 | 9.3750 | 45.1294 |
BasePlate 4.0000 | 0.5000 | 7.3750 | 2.0000 | 14.7500 | 108.8229 |
Totals ... | ... | ... | 13.1416 | 27.6370 | 155.8886 |

Fh = K1 * Q = 0.2035 * 4976.699 = 1012.8661 lbf


= 18.2 - 10.62 * sin( 1.0472 )/1.0472
= 9.463 in

Page 135 of 159

Job # 778121
PO # 30002711


= ( 3(4977 + 65)4.0/( 2 * 22.0 * 25333.334 ))½
= 0.233 in

= 19.9186/( 2 - 1 )
= 19.919 in

= e * Bpwid / 2
= 19.9186 * 4.0/2
= 39.837 in²
Axial Load [P]:

= Ap * Bp
= 39.8 * 56.55
= 2252.927 lbf

= 1.078 + 3.735
= 4.813 in²

= P/Ar
= 2252.9/4.8129
= 468.106 psi

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 0.3750 | 2.8750 | 1.8125 | 1.0781 | 1.9541 | 0.7426 |
Web 9.9593 | 0.3750 | 0.1875 | 3.7347 | 0.7003 | 0.0438 |
Values ... | ... | ... | 4.8129 | 2.6544 | 0.7864 |

= Fl /( 2 * Bplen ) * e * rl / 2
= 19.1/( 2 * 22.0 ) * 19.919 * 12.0/2
= 51.804 in-lb
= ( 1-( 15.21 )²/(2 * 122.74² )) * 38000/
( 5/3+3*(15.21)/(8* 122.74)-( 15.21³)/(8*122.74³)
= 22014.217 psi

= 468.11/22014.22 + ( 51.8 * 2.698/2.996 )/25333.33
= 0.023

Page 136 of 159

Job # 778121
PO # 30002711




= 19.07/(25000.0 * 2.0)
= 0.0004 in²

= 18.25 * 63.8 + 0.0
= 1164.32 in-lb
Eccentricity (e):
= Rmom / QO
= 1164.32/4856.61

= 0 (No Uplift)

= max[0.0, 0.0004, 0.0]
= 0.0004 in²
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle





Page 137 of 159

Job # 778121
PO # 30002711

Saddle Force Q, Test Case, no Ext. Forces 4058.94 lbf

psi | psi |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 127.6/2 + 0 ) * 18.25/18.8361
= 185.4 lbf

= max( 19.07, 0.0, 0 ) * 18.25/108.0
= 3.2 lbf

= 3873 + Max( 3, 185, 0, 0 )
= 4058.9 lbf

Hydrostatic Test Pressure at center of Vessel: 135.200 psig

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0434

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -4059*27.06[1-(1-27.06/196.44+(10.875²-0.0²)/
(2*27.06*196.44))/(1+(4*0.0)/(3*196.44))]
= -13911.1 in-lb

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
Page 138 of 159

Job # 778121
PO # 30002711

= 4059*196.4/4(1+2(10.875²-0.0²)/(196.44²))/(1+(4*0.0)/
(3*196.438))-4*27.06/196.44
= 90708.7 in-lb

= P * Rm/(2t) - M2/(pi*Rm²t)
= 135.2 * 10.875/(2* 0.5) - 90708.7/(pi*10.9²* 0.5)
= 982.02 psi

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 135.2 * 10.875/(2 * 0.5) + 90708.7/(pi * 10.9² * 0.5 )
= 1958.58 psi

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 135.2*10.875/(2*0.5)--13911.1/(0.1066*pi*10.9²*0.5)
= 2172.70 psi

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 135.2*10.875/(2*0.5)+-13911.1/(0.1923*pi*10.9²*0.5)
= 1080.99 psi

= Q(L-2a)/(L+(4*h2/3))
= 4059( 196.44 - 2 * 27.06)/(196.44 + ( 4 * 0.0/3))
= 2940.6 lbf

= K2 * T / ( Rm * t )
= 1.1707 * 2940.57/( 10.875 * 0.5 )
= 633.10 psi

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 10.875 * 0.5 )
= 1.819 in

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 4059 * 0.1/( 0.5 * ( 3.25 + 1.82 + 1.82 ) )
= -89.60 psi

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 3.25 + 1.56 * sqrt( 10.875 * 0.5 ), 2 * 27.062 )
= 6.89 in

= min( Sr/S, 1 )
= min( 20000.0/30400.0, 1 )
= 0.6579

= -K5 * Q * k / ( B1( t + eta * tr ) )
= - 0.7603 * 4059 * 0.1/( 6.888( 0.5 + 0.658 * 0.375 ) )
= -60.00 psi

= -4059/(4( 0.5 + 0.658 * 0.375)6.888) -
3 * 0.053 * 4059/(2( 0.5 + 0.658 * 0.375)²)
= -774.41 psi
Page 139 of 159

Job # 778121
PO # 30002711

Results for Vessel Ribs, Web and Base

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 11.5956 | 0.5000 | 0.2500 | 5.7978 | 1.4495 | 0.4832 |
Wearplate 8.0000 | 0.3750 | 0.6875 | 3.0000 | 2.0625 | 1.4531 |
Web 0.3750 | 6.2500 | 4.0000 | 2.3438 | 9.3750 | 45.1294 |
BasePlate 4.0000 | 0.5000 | 7.3750 | 2.0000 | 14.7500 | 108.8229 |
Totals ... | ... | ... | 13.1416 | 27.6370 | 155.8886 |

Fh = K1 * Q = 0.2035 * 4058.936 = 826.0814 lbf


= 18.2 - 10.62 * sin( 1.0472 )/1.0472
= 9.463 in


= ( 3(4059 + 65)4.0/( 2 * 22.0 * 25333.334 ))½
= 0.211 in

= 19.9186/( 2 - 1 )
= 19.919 in

= e * Bpwid / 2
= 19.9186 * 4.0/2
= 39.837 in²
Axial Load [P]:

= Ap * Bp
= 39.8 * 46.12
= 1837.460 lbf
Page 140 of 159

Job # 778121
PO # 30002711


= 1.078 + 3.735
= 4.813 in²

= P/Ar
= 1837.5/4.8129
= 381.781 psi

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 0.3750 | 2.8750 | 1.8125 | 1.0781 | 1.9541 | 0.7426 |
Web 9.9593 | 0.3750 | 0.1875 | 3.7347 | 0.7003 | 0.0438 |
Values ... | ... | ... | 4.8129 | 2.6544 | 0.7864 |

= Fl /( 2 * Bplen ) * e * rl / 2
= 19.1/( 2 * 22.0 ) * 19.919 * 12.0/2
= 51.804 in-lb
= ( 1-( 15.21 )²/(2 * 122.74² )) * 38000/
( 5/3+3*(15.21)/(8* 122.74)-( 15.21³)/(8*122.74³)
= 22014.217 psi

= 381.78/22014.22 + ( 51.8 * 2.698/2.996 )/25333.33
= 0.019



= 19.07/(25000.0 * 2.0)
= 0.0004 in²
Page 141 of 159

Job # 778121
PO # 30002711


= 18.25 * 63.8 + 0.0
= 1164.32 in-lb
Eccentricity (e):
= Rmom / QO
= 1164.32/3938.84

= 0 (No Uplift)

= max[0.0, 0.0004, 0.0]
= 0.0004 in²
Page 142 of 159

Job # 778121
PO # 30002711

Wind Load Calculation: Step: 13 4:38pm Aug 18,2017
{ TC "Wind Load Calculation:" /f C }

Input Values:
Wind Design Code ASCE-7 2010

Wind Load Reduction Scale Factor 0.600
Basic Wind Speed [V] 120 mile/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 in
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 in
Distance Upwind of Crest Lh 0 in
Distance from Crest to the Vessel x 0 in
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Wind Analysis Results
Static Gust-Effect Factor, Operating Case [G]:

= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.4*0.228*0.99)/(1+1.7*3.4*0.228)))
= min(0.85, 0.92 )
= 0.850
Natural Frequency of Vessel (Operating) 33.000 Hz

Natural Frequency of Vessel (Empty) 33.000 Hz
Natural Frequency of Vessel (Test) 33.000 Hz
Force Coefficient [Cf] 0.618

Structure Height to Diameter ratio 10.264
This is classified as a rigid structure. Static analysis performed.
Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units

only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:

Exposure Category: C from Table 26.9.1
Alpha = 9.5: Zg = 10800.0 in
Effective Height [z]:

= Centroid Height + Vessel Base Elevation
= 18.25 + 0.0 = 18.25 in
= 1.521 ft. Imperial Units
Velocity Pressure coefficient evaluated at height z [Kz]:

Because z (1.521 ft.) < 15 ft.
= 2.01 * ( 15 / Zg ) 2 / Alpha
= 2.01 * ( 15/900.0 )2/9.5
= 0.849
Type of Hill: No Hill
Wind Directionality Factor [Kd]:

= 0.95 per Table 26.6-1
As there is No Hill Present: [Kzt]:
Page 143 of 159

Job # 778121
PO # 30002711

Wind Load Calculation: Step: 13 4:38pm Aug 18,2017
K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:

= ( 1 + K1 * K2 * K3 )²
= ( 1 + 0.0* 0.0* 0.0 )²
= 1.0
Velocity Pressure evaluated at height z, Imperial Units [qz]:

= min( 16, 0.00256 * Kz * Kzt * Kd * V(mph)² )
= min( 16, 0.00256 * 0.849 * 1.0 * 0.95 * 120.0² )
= 29.7 psf
Force on the first element [F]:

= qz * G * Cf * WindArea
= 29.729 * 0.85 * 0.618 * 0.371
= 5.8 lbf
Element Hgt (z) K1 K2 K3 Kz Kzt qz

in psf
---------------------------------------------------------------------------
(1) Cover 18.2 0.000 0.000 0.000 0.849 1.000 29.729
(2) Flange 18.2 0.000 0.000 0.000 0.849 1.000 29.729
(4) Shell 18.2 0.000 0.000 0.000 0.849 1.000 29.729
(3) Flange 18.2 0.000 0.000 0.000 0.849 1.000 29.729
(7) Flange 18.2 0.000 0.000 0.000 0.849 1.000 29.729
(9A) Shell 18.2 0.000 0.000 0.000 0.849 1.000 29.729
(9B) Shell 18.2 0.000 0.000 0.000 0.849 1.000 29.729
(8) Flange 18.2 0.000 0.000 0.000 0.849 1.000 29.729
(16) Flange 18.2 0.000 0.000 0.000 0.849 1.000 29.729
(17) Shell 18.2 0.000 0.000 0.000 0.849 1.000 29.729
(18) Head 18.2 0.000 0.000 0.000 0.849 1.000 29.729
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | in | in | in² | psf | lbf |
---------------------------------------------------------------------------
10| 20| 18.25 | 31.65 | 53.4094 | 29.7286 | 3.47602 |
20| 30| 18.25 | 25.5 | 79.6876 | 29.7286 | 5.18627 |
30| 40| 18.25 | 26.4 | 310.2 | 29.7286 | 20.1886 |
40| 50| 18.25 | 25.5 | 79.6876 | 29.7286 | 5.18627 |
50| 60| 18.25 | 25.5 | 79.6876 | 29.7286 | 5.18627 |
60| 70| 18.25 | 26.7 | 2549.85 | 29.7286 | 165.951 |
70| 80| 18.25 | 26.7 | 2249.48 | 29.7286 | 146.401 |
80| 90| 18.25 | 25.5 | 63.7499 | 29.7286 | 4.149 |
90| 100| 18.25 | 30 | 91.8749 | 29.7286 | 5.97945 |
100| 110| 18.25 | 30.9 | 185.4 | 29.7286 | 12.0663 |
110| 120| 18.25 | 31.05 | 198.005 | 29.7286 | 12.8866 |
---------------------------------------------------------------------------
Note:
The Wind Loads calculated and printed in the Wind Load
calculation report have been factored by the input
scalar/load reduction factor of: 0.600.
Be sure the wind speed is in accordance with the specified

wind design code.
Page 144 of 159

Job # 778121
PO # 30002711

Earthquake Load Calculation: Step: 14 4:38pm Aug 18,2017
{ TC "Earthquake Load Calculation:" /f C }

Earthquake Load Calculation:
Input Values:
Seismic Design Code ASCE 7-2010

Seismic Load Reduction Scale Factor 0.700
Importance Factor 1.000
Table Value Fa 1.000
Table Value Fv 1.400
Short Period Acceleration value Ss 1.000
Long Period Acceleration Value Sl 0.400
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class C
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000
Seismic Analysis Results:
Sms = Fa * Ss = 1.0 * 1.0 = 1.0

Sm1 = Fv * S1 = 1.4 * 0.4 = 0.56
Sds = 2/3 * Sms = 2/3 * 1.0 = 0.667
Sd1 = 2/3 * Sm1 = 2/3 * 0.56 = 0.373
Check Approximate Fundamental Period from 12.8-7 [Ta]:

= Ct * hnx where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)
= 0.020 * ( 2.61980.75)
= 0.041 seconds
The Coefficient Cu from Table 12.8-1 is : 1.400
Fundamental Period (1/Frequency) [T]:

= ( 1/Natural Frequency ) = ( 1/33.0 )
= 0.030
Check the Value of T which is the smaller of Cu*Ta and T:

= Minimum Value of (1.4 * 0.041, 0.03 ) per 12.8.2
= 0.030
As the time period is < 0.06 second, use section 15.4.2.
Compute the Base Shear per equation 15.4-5, [V]:

= 0.3 * Sds * W * I
= 0.3 * 0.667 * 5509 * 1.0
= 1101.861 lbf
Final Base Shear, V = 771.30 lbf
Page 145 of 159

Job # 778121
PO # 30002711

Earthquake Load Calculation: Step: 14 4:38pm Aug 18,2017
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
| | in | lbf | lbf |
-------------------------------------------------
10| 20| 13.1875 | 423.792 | 69.5194 |
20| 30| 10.625 | 423.792 | 56.0109 |
30| 40| 10.625 | 423.792 | 56.0109 |
40| 50| 10.625 | 423.792 | 56.0109 |
50| 60| 10.625 | 423.792 | 56.0109 |
60| 70| 10.625 | 423.792 | 56.0109 |
60| 70| 10.625 | 423.792 | 56.0109 |
70| 0| 10.625 | 423.792 | 56.0109 |
70| 80| 10.625 | 423.792 | 56.0109 |
80| 90| 10.625 | 423.792 | 56.0109 |
90| 100| 12.5 | 423.792 | 65.8951 |
100| 110| 12.5 | 423.792 | 65.8951 |
110| 120| 12.5 | 423.792 | 65.8951 |
-------------------------------------------------
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.
Page 146 of 159

Job # 778121
PO # 30002711

Leg & Lug Analysis Channel Cover Lift Lug: Step: 11 4:38pm Aug 18,2017
Input Echo, Leg & Lug Item 1, Description: Channel Cover Lift Lug
Design Internal Pressure 0.00 psig

Design Temperature for Attachment TEMP 100.00 F
Vessel Outside Diameter OD 26.375 in.
Vessel Wall Thickness Ts 2.1875 in.
Vessel Corrosion Allowance Cas 0.1250 in.
Vessel Material SA-105
Vessel Material UNS Number K03504
Vessel Allowable Stress at Design S 20000.00 psi
Analysis Type: Lifting Lug
Empty Weight of Vessel Wemp 300.00 lb.

Operating Weight of Vessel (vertical load ) W 0.00 lb.
Lifting Lug Material SA-516 70

Lifting Lug Material UNS Number K02700
Lifting Lug Yield Stress YIELD 38000.00 psi
Lifting Lug Orientation to Vessel Perpendicular

Total Height of Lifting Lug w 4.0000 in.
Thickness of Lifting Lug t 0.5000 in.
Diameter of Hole in Lifting Lug dh 1.5000 in.
Radius of Semi-Circular Arc of Lifting Lug r 2.0000 in.
Height of Lug from bottom to Center of Hole h 2.0000 in.
Offset from Vessel OD to Center of Hole off 4.0000 in.
Minimum thickness of Fillet Weld around Lug tw 0.3750 in.
Length of weld along side of Lifting Lug wl 4.0000 in.
Length of Weld along Bottom of Lifting Lug wb 0.5000 in.
Lift Orientation Horizontal
Force Along Vessel Axis Fax 300.00 lb.
Force Normal to Vessel Fn 300.00 lb.
Force Tangential to Vessel Ft 300.00 lb.
Impact Factor Impfac 1.50
Occasional Load Factor (AISC A5.2) Occfac 1.00
Results for lifting lugs, Description : Channel Cover Lift Lug
Weld Group Inertia about the Circumferential Axis ILC 5.799 in**4
Weld Group Centroid distance in the Long. Direction YLL 2.375 in.
Dist. of Weld Group Centroid from Lug bottom YLL_B 2.000 in.
Weld Group Inertia about the Longitudinal Axis ILL 0.617 in**4
Weld Group Centroid Distance in the Circ. Direction YLC 0.625 in.
Applying the Impact factor to the loads:

Fax = 300.00 * 1.50 = 450.00 lb.
Ft = 300.00 * 1.50 = 450.00 lb.
Fn = 300.00 * 1.50 = 450.00 lb.
Page 147 of 159

Job # 778121
PO # 30002711

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )
= Sqrt(450^2+450^2+450^2) / ( (2*4.0 +0.5 ) * 0.3750 )
= 244.52 psi
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
= (450 *(2.000 -2.000 )) * 2.375 /5.799 +
(450 *4.000 * 2.375 /5.799 ) +
(450 *4.000 * 0.625 /0.617 )
= 2560.00 psi
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 244.525 + 2560.003
= 2804.53 psi
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear All.)
= 0.4 * 38000 * 1.00
= 15200.00 psi
Shear Stress in Lug above Hole [Shs]:

= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
= Sqrt( 450^2 + 450^2 + 450^2 ) / 1.250
= 623.54 psi
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 38000 * 1.00
= 15200.00 psi
Pin Hole Bearing Stress [Pbs]:

= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
= Sqrt( 450^2 + 450^2 ) / ( 0.500 * 1.500 )
= 848.53 psi
Allowable Bearing Stress [Pba]:

= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
= Min( 0.75 * 38000 * 1.00 , 34200.0 )
= 28500.00 psi
Bending stress at the base of the lug [Fbs]:

= Ft*off / (w*t2 / 6) + Fax*off / (w2*t / 6)
= 450 * 4.000 / (4.000 * 0.5002 / 6) +
450 * 4.000 / (4.0002 * 0.500 / 6)
= 12150.00 psi
Page 148 of 159

Job # 778121
PO # 30002711

Tensile stress at the base of the lug [Fa]:

= Fn / (w * t) = 450 / (4.000 * 0.500 )
= 225.00 psi
Total Combined Stress at the base of the lug:

= Fbs + Fa = 12375.0 psi
Lug Allowable Stress for Bending and Tension:

= Min( 0.66 * Yield * Occfac, 0.75*Yield )
= Min( 0.66 * 38000 * 1.00 , 28500.0 ) = 25080.0 psi
Note: Check the Shell Stresses using method such as WRC-107.
Summary of Results
Stress (psi
------------------------------------------------------------------------------
Primary Shear Stress of Weld : 2804.53 15200.00 Ok |
Shear Stress above Hole : 623.54 15200.00 Ok |
Pin Hole Bearing Stress : 848.53 28500.00 Ok |
Total Combined Stress at the lug base : 12375.00 25080.00 Ok |
Page 149 of 159

Job # 778121
PO # 30002711

Leg & Lug Analysis Channel Lift Lug: Step: 10 4:38pm Aug 18,2017
Input Echo, Leg & Lug Item 2, Description: Channel Lift Lug

Vessel Material SA-105



Results for lifting lugs, Description : Channel Lift Lug

Fax = 500.00 * 1.50 = 750.00 lb.
Ft = 500.00 * 1.50 = 750.00 lb.
Fn = 500.00 * 1.50 = 750.00 lb.
Page 150 of 159

Job # 778121
PO # 30002711


= Sqrt(750^2+750^2+750^2) / ( (2*4.0 +0.5 ) * 0.3750 )
= 407.54 psi

= (750 *(2.000 -2.000 )) * 2.375 /5.799 +
(750 *4.000 * 2.375 /5.799 ) +
(750 *4.000 * 0.625 /0.617 )
= 4266.67 psi

= Ssll + Sblf
= 407.541 + 4266.671
= 4674.21 psi

= 0.4 * 38000 * 1.00
= 15200.00 psi

= Sqrt( 750^2 + 750^2 + 750^2 ) / 1.250
= 1039.23 psi

= 0.4 * 38000 * 1.00
= 15200.00 psi

= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
= Sqrt( 750^2 + 750^2 ) / ( 0.500 * 1.500 )
= 1414.21 psi

= Min( 0.75 * 38000 * 1.00 , 34200.0 )
= 28500.00 psi

= 750 * 4.000 / (4.000 * 0.5002 / 6) +
750 * 4.000 / (4.0002 * 0.500 / 6)
= 20250.00 psi

= Fn / (w * t) = 750 / (4.000 * 0.500 )
= 375.00 psi
Page 151 of 159

Job # 778121
PO # 30002711


= Fbs + Fa = 20625.0 psi

= Min( 0.66 * 38000 * 1.00 , 28500.0 ) = 25080.0 psi
Summary of Results
Stress (psi
------------------------------------------------------------------------------

{ TC "Leg & Lug Analysis Channel Cover L" /f C }
Page 152 of 159

Job # 778121
PO # 30002711

Leg & Lug Analysis Shell Cover Lift Lugs: Step: 15 4:38pm Aug 18,2017
Input Echo, Leg & Lug Item 3, Description: Shell Cover Lift Lug




Results for lifting lugs, Description : Shell Cover Lift Lug

Fax = 500.00 * 1.50 = 750.00 lb.
Ft = 500.00 * 1.50 = 750.00 lb.
Fn = 500.00 * 1.50 = 750.00 lb.
Page 153 of 159

Job # 778121
PO # 30002711


= Sqrt(750^2+750^2+750^2) / ( (2*4.0 +0.5 ) * 0.3750 )
= 407.54 psi

= (750 *(2.000 -2.000 )) * 2.375 /5.799 +
(750 *4.000 * 2.375 /5.799 ) +
(750 *4.000 * 0.625 /0.617 )
= 4266.67 psi

= Ssll + Sblf
= 407.541 + 4266.671
= 4674.21 psi

= 0.4 * 38000 * 1.00
= 15200.00 psi

= Sqrt( 750^2 + 750^2 + 750^2 ) / 1.250
= 1039.23 psi

= 0.4 * 38000 * 1.00
= 15200.00 psi

= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
= Sqrt( 750^2 + 750^2 ) / ( 0.500 * 1.500 )
= 1414.21 psi

= Min( 0.75 * 38000 * 1.00 , 34200.0 )
= 28500.00 psi

= 750 * 4.000 / (4.000 * 0.5002 / 6) +
750 * 4.000 / (4.0002 * 0.500 / 6)
= 20250.00 psi

= Fn / (w * t) = 750 / (4.000 * 0.500 )
= 375.00 psi
Page 154 of 159

Job # 778121
PO # 30002711


= Fbs + Fa = 20625.0 psi

= Min( 0.66 * 38000 * 1.00 , 28500.0 ) = 25080.0 psi
Summary of Results
Stress (psi
------------------------------------------------------------------------------
Page 155 of 159

Job # 778121
PO # 30002711

MDMT Summary: Step: 34 4:38pm Aug 18,2017
{ TC "MDMT Summary:" /f C }
Minimum Design Metal Temperature Results Summary :
Curve
Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes °F °F °F in
----------------------------------------------------------------------------
(7) Flange [11] C -55 -55 -20 0.386 0.375 1.000
(8) Flange [11] C -36 -36 -20 1.000 0.500 1.000
(16) Flange [11] C -55 -55 -20 0.636 0.375 1.000
(9A) Shell [8] D -55 -155 -20 0.190 0.500 0.850
(9B) Shell [8] D -55 -155 -20 0.190 0.500 0.850
(17) Shell [8] D -55 -155 -20 0.335 0.375 0.850
(18) Head [10] D -55 -155 -20 0.263 0.438 1.000
(18) Head [7] D -55 -155 -20 0.223 0.500 1.000
3in. Nozzle S2[1] B -20 -155 0.050 0.263 1.000
Nozzle Flg [4] -20 -155 0.050
1 1/2" Noz S7 [1] C -55 -155 0.040 0.300 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2" Noz S8 [1] C -55 -155 0.040 0.300 1.000
Nozzle Flg [5] -20 -155 0.263
10in. Nozzle S[1] C -43 -155 0.060 0.438 1.000
Nozzle Flg [4] -20 -155 0.060
1 1/2" Noz S6 [1] C -36 -155 0.050 0.500 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2" Noz S5 [1] C -36 -155 0.050 0.500 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2in. Noz S[1] C -55 -155 0.222 0.375 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2in. Noz S[1] C -55 -155 0.222 0.375 1.000
Nozzle Flg [5] -20 -155 0.263
----------------------------------------------------------------------------
Warmest MDMT: -20 -36
----------------------------------------------------------------------------
(1) Cover [11] C -44 -44 -20 1.000 0.422 1.000
(2) Flange [11] C -55 -55 -20 0.429 0.375 1.000
(3) Flange [11] C -55 -55 -20 0.428 0.375 1.000
(4) Shell [8] D -55 -155 -20 0.230 0.375 0.850
4in. Nozzle T1[1] B -20 -155 0.053 0.295 1.000
Nozzle Flg [4] -20 -155 0.053
4in. Nozzle T2[1] B -20 -155 0.053 0.295 1.000
Nozzle Flg [4] -20 -155 0.053
1 1/2" Noz T4 [1] C -55 -155 0.042 0.337 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2" Noz T3 [1] C -55 -155 0.042 0.337 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2" Noz T6 [1] C -55 -155 0.042 0.337 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2" Noz T5 [1] C -55 -155 0.042 0.337 1.000
Nozzle Flg [5] -20 -155 0.263
----------------------------------------------------------------------------
Warmest MDMT: -20 -44
----------------------------------------------------------------------------
Exchanger Side Computed MDMT Required MDMT Pass/Fail

°F °F
----------------------------------------------------------------------------
Shell -36 -20 Pass
Channel/Tube -44 -20 Pass
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
Page 156 of 159

Job # 778121
PO # 30002711

MDMT Summary: Step: 34 4:38pm Aug 18,2017
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).

[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
Page 157 of 159

Job # 778121
PO # 30002711

Vessel Design Summary: Step: 35 4:38pm Aug 18,2017
{ TC "Vessel Design Summary:" /f C }ASME Code, Section VIII, Division 1, 2015
Diameter Spec : 21.250 x 25.000 in ID

Vessel Design Length, Tangent to Tangent 219.25 in
Specified Datum Line Distance 0.00 in
Shell Material SA-516 70 [Normalized]

Shell Material SA-516 60 [Normalized]
Nozzle Material SA-105 [Normalized]
Shell Side Design Temperature 250 °F

Channel Side Design Temperature 150 °F
Shell Side Design Pressure 75 psig

Channel Side Design Pressure 75 psig
Shell Side Hydrostatic Test Pressure 134 psig

Channel Side Hydrostatic Test Pressure 134 psig
Wind Design Code ASCE-2010

Earthquake Design Code ASCE 7-2010
Element Pressures and MAWP (psig):
Element Description | Design Pres. | External | M.A.W.P | Corrosion |

| + Stat. head | Pressure | | Allowance |
-------------------------------------------------------------------------------
(1) Cover | 75.000 | 15.000 | 106.700 | 0.1250 |
(2) Flange | 75.000 | 15.000 | 248.830 | 0.1250 |
(4) Shell | 75.000 | 15.000 | 389.908 | 0.1250 |
(3) Flange | 75.000 | 15.000 | 249.250 | 0.1250 |
(7) Flange | 75.000 | 15.000 | 292.820 | 0.1250 |
(9A) Shell | 75.000 | 15.000 | 496.640 | 0.1250 |
(9B) Shell | 75.000 | 15.000 | 496.640 | 0.1250 |
(8) Flange | 75.000 | 15.000 | 112.920 | 0.1250 |
(16) Flange | 75.000 | 15.000 | 177.510 | 0.1250 |
(17) Shell | 75.000 | 15.000 | 284.442 | 0.1250 |
(18) Head | 75.000 | 15.000 | 427.773 | 0.1250 |
Element Types and Properties:
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type in in in Int. Ext. Long Circ
-----------------------------------------------------------------------
Body Flg 2.06 1.688 1.875 1.501 1.496 1.00 1.00
Body Flg 5.44 3.125 2.062 1.846 1.846 1.00 0.85
Cylinder 17.19 11.750 0.375 0.188 0.180 0.85 0.85
Body Flg 20.31 3.125 2.062 1.841 1.841 1.00 0.85
Body Flg 25.31 3.125 2.062 1.716 1.532 1.00 0.85
Cylinder 120.81 95.500 0.500 0.188 0.299 0.85 0.85
Cylinder 205.06 84.250 0.500 0.188 0.299 0.85 0.85
Body Flg 207.56 2.500 3.062 1.101 1.101 1.00 0.85
Body Flg 211.25 3.062 3.250 1.793 1.793 1.00 0.85
Cylinder 217.25 6.000 0.375 0.190 0.181 0.85 0.85
Ellipse 219.25 2.000 0.500 0.188 0.192 1.00 0.85
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Page 158 of 159

Job # 778121
PO # 30002711

Vessel Design Summary: Step: 35 4:38pm Aug 18,2017
Saddle Parameters:
Saddle Width 3.250 in
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 18.250 in
Wear Pad Width 8.000 in
Wear Pad Thickness 0.375 in
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 43.375 in
Baseplate Length 22.000 in

Baseplate Thickness 0.500 in
Baseplate Width 4.000 in
Number of Ribs (including outside ribs) 2
Rib Thickness 0.375 in
Web Thickness 0.375 in
Height of Center Web 7.250 in
Number of Bolts in Baseplate 2
Baseplate Sketch
|------------------- 22.000 in ----------------------|

------------------------------------------------------ ---
| |
| | 4.000 in
| |
------------------------------------------------------ ---
Baseplate Plan View
------------------------------------------------------ ---
| | 0.500 in
------------------------------------------------------ ---
Baseplate Side View
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 4180.99 lbf
Maximum Transverse Saddle Shear Load 385.65 lbf
Maximum Longitudinal Saddle Shear Load 1221.43 lbf
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 5042.05 lbf
Maximum Transverse Saddle Shear Load 63.80 lbf
Maximum Longitudinal Saddle Shear Load 19.07 lbf
Weights:
Empty - 5,845 lbm

Operating - 9,311 lbm
Field Test - 2,672 lbm
Page 159 of 159

0
0
3" 3" 7/16" 3" 3"
2 15/16" 7/16"
2 15/16"
1/2" TYP. ONLY AT A1

ONLY AT B1
1/2" TYP.
21 1/16" O.D. *
21 1/16" O.D. *
270 90 270 90
22 22
3/4" X 90 NOTCH 3/4" X 90 NOTCH

180 TOP & BOTTOM TOP & BOTTOM 180
VIEW Z-Z OF BAFFLE "A" VIEW Z-Z OF BAFFLE "B"

1/4" THK. 1/4" THK.
(9) REQUIRED (8) REQUIRED
CUSTOMER: ECOPETROL
OHMSTEDE JOB NO.: 778121
P.O. NO. : 30002711
NOTES: ITEM NO.: E-681
1. DRILL TUBE HOLES IN BAFFLES 25/32" & DEBURR. SERVICE: T681 OVERHEAD CONDENSER
2. DRILL TIE ROD HOLES 9/16" SEE TUBE LAYOUT FOR LOCATIONS.
3. CHECK SHELL I.D. BEFORE MACHINING BAFFLE O.D.
* BAFFLE DETAIL
REF.:012
4. RADIUS ALL CORNERS ON BAFFLE CUTS.
0 ISSUE FOR FABRICATION AQ DS 7/21/2017
5. MACHINE O.D. OF BAFFLES TO 250 AARH. DRAWING NO.
No. REVISION BY CHK DATE
778121-BF1
21 1/16" O.D. *
9"
CUT
OUT
2"
1/
4
270 90
5
3/
8"
10
1/
4
8
3/
"
4"
1/2" TYP. 22A
3/4" X 90 NOTCH
180
TOP & BOTTOM
VIEW Z-Z OF "SUPP. PL."
3/8" THK.
(1) REQUIRED
CUSTOMER: ECOPETROL
NOTES: P.O. NO. : 30002711
ITEM NO.: E-681
1. DRILL TUBE HOLES IN BAFFLES 25/32" & DEBURR. SERVICE: T681 OVERHEAD CONDENSER
2. DRILL TIE ROD HOLES 9/16" SEE TUBE LAYOUT FOR LOCATIONS.
* 3. CHECK SHELL I.D. BEFORE MACHINING BAFFLE O.D.
BAFFLE DETAIL
REF.:013
4. RADIUS ALL CORNERS ON BAFFLE CUTS. 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
5. MACHINE O.D. OF BAFFLES TO 250 AARH. DRAWING NO.
778121-BF2
BAFFLE
0"-1/8" TIE ROD LENGTH
GAP 0"-1/8"
191 3/4" FACE TO FACE OF TUBESHEETS GAP
BAR 1" 3"
1 1/4" BAR
1 1/4" 14" (16) SPACES @ 9 5/16" = 149" 19 15/16" SLOT
1/8
1/8 1/8
1/8
BAFFLE
O.D. 23B 23
SEAL STRIP WELD 1/2" TIE ROD O.D.
QTY. Length
4 185 7/8"
2 165 7/8"
173"
IMP. PL.
SPACER LENGTH
23C 16" X 13 1/2" X 3/8" THK.
PLAN VIEW (C.F.W. TO IMP. PLATE RODS)
(2) IMP. PLATE RODS

23D (1) 1/2" X 22 1/4" LG. BAFFLE A1
(1) 1/2" X 31 9/16" LG. BAFFLE B1 23A
Z (2) SEAL STRIPS
(C.F.W. TO BAFFLES)
3/4" O.D. SPACER
19 23E 2 3/4" X 3/8" THK. X 151 1/4" LG.
(WELDED TO BAFFLES PER DETAIL) 20
21 1" TYP. QTY. Length
R1/2" TYP.
4 13 7/8"
32 9 1/16"
2 19 5/8"
30 18 3/8"
2 23 3/16"
2 28 15/16"
1/8" TUBE
SUP. PL. PROJ.
A B A B A B
Z A B1 A1
1/8" TUBE
PROJ.
ELEVATION VIEW
CUSTOMER: ECOPETROL
P.O. NO. : 30002711
ITEM NO.: E-681
NOTES:
1. FOR BAFFLE DETAILS, SEE DWG. SHT. "BF1" & "BF2".
BUNDLE DETAIL
REF.:011
2. BUNDLE WEIGHT: 2677 LBS.
3. USE WPS: T/P1-1(70S3) OR S/P1-1(7018-1) DRAWING NO.
778121-BU
EDGE OF
FLG.
3/16"
1/4"
DRIL (28) 7/8" HOLES 17"
0
5 1/2" TYP.
1 7/8" EQUALLY SPACED 3 5/16" 10 3/8" 3 5/16"
(CHORD=2.7711") T2
83
82
DETAIL A 0 1 1/16"
T2
62 83A 8 1/4" TYP. 83A
10"
62 F.S T5
"6
/1
1" 83
11
N.S T6 45
2
315
45 82A T6 T5
18 1/2"
62
4A
5" 280
"
"
16
16
CHANNEL
1/
1/
TY /8"
21 1/4" CYL. I.D.
4
23 1/2" TURN
26 3/8" O.D.
4
24 3/4" B.C.
22" CYL. O.D.

LG. SM.
P.
3
21" TURN
90 270 90 270
ZINC CONDENSER
1
6 "
ANODE 7 LBS.
3/8" THK.
120
/1
11
2
4B
18 1/2"
225
T4 T3
A 180 2 3
N.S T4 81A
1 CHANNEL COVER DETAIL
F.S T3 4
83 83
T1
T1
81 83A 180 83A
NOZZLE SCHEDULE
MK QTY DESCRIPTION
T1 1 4"-150# FFWN SCH. X-STG. CHANNEL END VIEW
T2 1 4"-150# FFWN SCH. X-STG.
T3/T5 2 1 1/2"-150# RFLWN W/BLIND
T4/T6 2 1 1/2"-150# RFLWN W/BLIND
41 42 55 56 1 57 58 59 1 60 58 59
NOTES: STUDS & NUTS STUDS & NUTS STUDS, NUTS & WASHER STUDS, NUTS & WASHER
1. ALL BOLT HOLES TO STRADDLE CENTER LINES. (1) COVER & (2) FLANGE FOR 1 1/2"-150# BLINDS DOUBLE ZINC ANODE SINGLE ZINC ANODE
2. SPOT RADIOGRAPHY
3. FOR WELD AND BEVEL DETAILS, SEE DRAWING SHEET "WB". CUSTOMER: ECOPETROL
4. FOR FLANGE DETAILS, SEE DRAWING SHEET "GF". OHMSTEDE JOB NO.: 778121
5. (1) LUG ON CHANNEL COVER AND (2) LUG ON FLANGE. FOR P.O. NO. : 30002711
LIFTING LUG DETAILS, SEE DRAWING SHEET "NP". ITEM NO.: E-681
6. FRONT CHANNEL WEIGHT = 467 LBS. SERVICE: T681 OVERHEAD CONDENSER
7. FRONT COVER WEIGHT = 268 LBS.
8. MACHINE ALL COVER GASKET SURFACES TO 63-125 AARH. 1 ADDED ANODE AQ DS 7/27/2017
9. ALL COVER PASS PLATE GROOVE WIDTHS TO BE 1/2" WIDE X 3/16" DEEP.
FRONT CHANNEL
REF.:03
10. ALL COVER PASS PLATE GROOVE JUNCTIONS TO BE NOTCHED 3/8" X 45 . 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
11. MACHINE ALL GASKET FLANGE FACING AFTER ALL WELDING. DRAWING NO.
778121-FC
2 5/16" 3"
3/16"
24 1/4" O.D.
3/8"
24 1/4" O.D.
1/64"
FULL PENETRATION WELD WITH 3/8"
22 3/8" B.C.
C.F.W. OUTSIDE. P.T. EXAMINE ALL WELD
22 3/8" B.C.
SURFACES BOTH SIDES AFTER WELDING
R1
21 1/8" TURN
/1
20 3/4" TURN
°
6"
45
20 1/2" TURN
21 1/16" TURN
20 3/16" TURN
°
62
20 3/16" I.D.
R16" .
N OM
5/16" .
T HK
2"
13/16" 1/
20" I.D.
3
BACK - UP RING DETAIL
DRILL (20) 7/8"HOLES FLOATING HEAD COVER DETAIL
DRILL (20) 7/8" HOLES (CHORD=3.5002")
(CHORD=3.5002") 0 0
62A
315 45
24 25A
8 3/4"
47 48
2 11/16"
STUDS & NUTS 121
3/
8"
90 270 270 90
SPLIT AFTER MACHINING 1

ZINC CONDENSER 26
2
11
ANODE 3 LBS.
/1
"6
135 1 57 58 59
225
180 STUDS, NUTS & WASHER
180 DOUBLE ZINC ANODE
BACK - UP RING 25
NOTES:
FLOATING HEAD COVER
5 15/16" 51 52
1. ALL BOLT HOLES TO STRADDLE CENTERLINES.
2. FOR WELD AND BEVEL DETAILS, SEE DWG. SHT. "WB". STUDS & NUTS
3. MACHINE GASKET FACING AFTER ALL WELDING. FOR 1 1/2"-150# BLINDS
4. MACHINE ALL COVER GASKET SURFACES TO 63-125 AARH
5. FLOATING HEAD COVER WEIGHT: 180 LBS. CUSTOMER: ECOPETROL
6. BACK-UP RING WEIGHT: 79 LBS. OHMSTEDE JOB NO.: 778121
7. POST-WELD FLOATING HEAD COVER: P.O. NO. : 30002711
3 REV. DIMENSION AQ DS 9/22/2017 ITEM NO.: E-681
A. HEAT FROM 800 F. TO 1150 F ( 25 F) AT 400 F. PER HOUR.
B. HOLD AT 1150 F ( 25 F) FOR 1 HOUR MIN.) 2 ADDED NOTE AQ DS 9/7/2017
C. COOL FROM 1150 F ( 25 F) TO 800 F. AT 500 F. PER HOUR.
1 ADDED ANODE AQ DS 7/27/2017
D. FURTHER COOLING MAY BE IN STILL AIR.
FLOATING HEAD COVER
REF.:08
E. AN OVEN RECORDING CHART IS REQUIRED. 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
778121-FH
3 5/16" DRILL (28) 7/8" 3 5/16"
3 5/16"
DRILL (28) 7/8" DRILL (28) 7/8" EQUALLY SPACED
2 1/16" 1 1/4" EQUALLY SPACED 2 1/16" 1 1/4" (CHORD=2.7711") 2 1/16" 1 1/4"
EQUALLY SPACED
(CHORD=2.7711") (CHORD=2.7711")
R3/8"
R3/8"
R3/8"
26 3/8" O.D.
26 3/8" O.D.
26 3/8" O.D.
30° 30° 3/8" 30°
24 3/4" B.C.
24 3/4" B.C.
24 3/4" B.C.
3/8" 3/8"
11.31°
23 5/8" TURN
11.31°
11.31°
23 5/8" TURN
23 5/8" TURN
22" TURN
22 1/2" TURN
22" TURN
22" TURN
21 1/4" I.D.
21 1/4" I.D.
22 1/2" TURN
22 1/2" TURN
21 1/4" I.D.
2
3 7
3/16" 3/16"
3/16"
2 13/16"
DRILL (28) 7/8" 1
EQUALLY SPACED 1 1/4" 1 1/4"
5/16" 3 1/4"
(CHORD=3.1910") DRILL (28) 7/8"
EQUALLY SPACED 2" 1 1/4"
(CHORD=3.1910") R3/8"
R3/8"
30 1/8" O.D.
30 1/8" O.D.
28 1/2" B.C.
3/8"
28 1/2" B.C.
11.31°
30° 1/2" 1
27 5/16" TURN
27 3/16" TURN
3/16" LAND
5.71°
25 3/4" TURN
26 1/4" TURN
22 1/4" TURN
25" I.D.
30°
22 1/2" TURN
21 1/4" I.D.
16
8
3/16"
CUSTOMER: ECOPETROL
P.O. NO. : 30002711
ITEM NO.: E-681
NOTES: 1 REV. FLG. 8 AQ DS 7/27/2017

GIRTH FLANGE DETAILS
REF.:04
1. ALL BOLT HOLES TO STRADDLE NATURAL CENTERLINES. 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
2. MACHINE ALL GASKET SURFACES TO 63-125 AARH. DRAWING NO.
778121-GF
23 1/2" O.D. 27 1/4" O.D.
22 1/2" I.D. 23 1/2" O.D. 23 1/2" O.D. 26 1/4" I.D.

0 22 1/2" I.D. 22 1/2" I.D. 0
45 0 0
45
270 90
270 90 270 90 270 90

2
11
/1
6"
2
11
/1
6"
225
4
1/
180
16
225
40
"
( 1 ) REQUIRED 40 40
4
180 180
1/
16
CHANNEL COVER GASKET 40 180
"
1/8" THK. C.ST'L DOUBLE JACKETED ( 1 ) REQUIRED ( 1 ) REQUIRED
( 1 ) REQUIRED
WITH GRAPHITE FILLER FRONT CHANNEL GASKET SHELL GASKET
SHELL COVER GASKET
RIB WIDTH TO BE 3/8" WIDE 1/8" THK. COPPER DOUBLE JACKETED 1/8" THK. COPPER DOUBLE JACKETED
1/8" THK. C.ST'L DOUBLE JACKETED
WITH GRAPHITE FILLER WITH GRAPHITE FILLER
21 1/16" O.D. WITH GRAPHITE FILLER
20 3/16" I.D. RIB WIDTH TO BE 3/8" WIDE
0
45
11
/ 16
" NOZZLE GASKETS:
270 90 (8) 1 1/2"-150# RFLWN
MATERIAL: 0.175" THK. SPIRAL WOUND CGI GASKETS
304 WITH GRAPHITE FILLED
1/8" THK. 304 S.ST'L INNER & OUTER GAGE RINGS
225
180
40
( 1 ) REQUIRED
CUSTOMER: ECOPETROL
FLOATING HEAD GASKET OHMSTEDE JOB NO.: 778121
1/8" THK. SOLID COPPER P.O. NO. : 30002711
ITEM NO.: E-681
RIB WIDTH TO BE 3/8" WIDE SERVICE: T681 OVERHEAD CONDENSER
NOTES:
GASKET DETAIL
REF.:014
1. QUANTITIES SHOWN FOR ONE ( 1 ) SET (3) SETS REQUIRED TOTAL 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
• ONE ( 1 ) SET OF GASKETS TO BE USED IN EXCHANGER AND TWO ( 2 ) SETS TO BE BOXED, DRAWING NO.
TAGGED WITH P.O. & ITEM NO.& SHIPPED WITH EXCHANGER. No. REVISION BY CHK DATE
778121-GK
DESIGN NOTES INSPECTION NOTES
1. ALL BOLT HOLES TO STRADDLE NATURAL CENTER LINES. 1. THE INSIDE AND OUTSIDE OF THE EXCHANGER SHALL BE CLEAN AND FREE OF ALL SLAG, LOOSE SCALE,
DIRT, GRIT, WELD SPLATTER, PIECES OF METAL, PAINT, OIL, AND OTHER FOREIGN MATTER BEFORE
HYDROTESTING AND PAINTING.
2. THE EXCHANGER SHALL BE THOROUGHLY DRAINED AFTER HYDROTEST.
3. SURFACE PREPARATION AND PAINTING MATERIALS SHALL BE KEPT OUT OF THE EXCHANGER.
MATERIAL NOTES 4. REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATIONS SHALL BE IN ACCORDANCE WITH THE
1. SEE BILL OF MATERIALS CUSTOMER SPECIFICATIONS, PURCHASE ORDER, AND APPLICABLE SECTIONS OF THE ASME CODE.
5. FINAL VISUAL WELD INSPECTION SHALL BE PERFORMED AFTER ANY REQUIRED PWHT.
6. ALL RE-PADS SHALL BE PROVIDED WITH A 1/4" NPT TEST HOLE. PADS SHALL BE AIR AND SOAP SUDS
MACHINING NOTES TESTED AT 25 PSIG (MINIMUM) PRIOR TO HYDROTEST. TEST HOLES SHALL BE PLUGGED WITH HEAVY
• SEE BILL OF MATERIALS GREASE PRIOR TO SHIPMENT.
• UNLESS OTHERWISE INDICATED, MACHINE SURFACES TO RECEIVE WORKMAN LIKE FINISH.
1. THE EXCHANGER ITEM NO. AND THE OHMSTEDE SERIAL NO. SHALL BE DIE STAMPED ON THE
PERIPHERAL EDGE OF THE FOLLOWING PARTS (WHERE APPLICABLE): PAINT NOTES
1. GIRTH FLANGES
2. TUBESHEETS SHELL SIDE ONLY:
3. CHANNEL COVER 1. SANDBLAST OUTSIDE PER SSPC-SP5 (WHITE BLAST CLEANING - NACE 2). ROUGHNESS PROFILE IS 1.5-
2. GASKET CONTACT SURFACES (OTHER THAN NOZZLES): 2.0 MILS
1. THE FLATNESS TOLERANCE (MAXIMUM DEVIATION FROM A PLANE) ON PERIPHERAL 2. APPLY ONE COAT OF CARBOLINE INORGANIC ZINC PRIMER (GRAY) 2-3 MILS D.F.T.
GASKET CONTACT SURFACES SHALL BE 1/32" WITHIN A 20 ARC, AS DETERMINED BY THE 3. APPLY ONE INTERMEDIATE COAT OF CARBOLINE CARBOGUARD 890 EPOXY (WHITE) 4-6 MILS D.F.T.
USE OF A DIAL INDICATOR. GIRTH FLANGE TOLERANCE SHALL BE MEASURED AFTER THE 4. APPLY ONE FINISH COAT OF CARBOLINE CARBOTHANE 134HG (COLOR: RAL 6019) 2-3 MILS D.F.T.
FLANGE HAS BEEN WELDED TO THE CYLINDER OR HEAD AND PWHT (IF REQUIRED). 5. TOTAL D.F.T. IS 8-12 MILS.
FLATNESS TOLERANCE ON THE TUBESHEET SHALL BE MEASURED AFTER THE TUBES HAVE TUBE SIDE ONLY:
BEEN ROLLER EXPANDED.
1. SANDBLAST OUTSIDE PER SSPC-SP5 (WHITE BLAST CLEANING - NACE 2). ROUGHNESS PROFILE IS 1.5-2.0
MILS
FABRICATION NOTES 2. APPLY ONE COAT OF CARBOLINE INORGANIC ZINC PRIMER (GRAY) 2-3 MILS D.F.T.
1. ALL MATING BODY FLANGES AND TUBESHEETS SHALL BE MATCH MARKED FOR PERMANENT 3. APPLY ONE INTERMEDIATE COAT OF CARBOLINE CARBOGUARD 890 EPOXY (WHITE) 4-6 MILS D.F.T.
ASSEMBLY REFERENCE. A 1/8" DEEP SCRIBE LINE SHALL BE PROVIDED ON THE OUTER EDGE OF 4. APPLY ONE FINISH COAT OF CARBOLINE CARBOTHANE 134HG (COLOR: RAL 6016) 2-3 MILS D.F.T.
THE CHANNEL COVER, TUBESHEET & GIRTH FLANGES AT 90 & 270 CENTER LINES. 5. TOTAL D.F.T. IS 8-12 MILS.
2. THE PERMISSIBLE OUT-OF-ROUNDENSS OF THE COMPLETED SHELL SHALL ALLOW A METAL
TEMPLATE TO PASS COMPLETELY THROUGH THE SHELL WITHOUT BINDING. THE TEMPLATE SHALL FLOATING HEAD COVER INTERIOR:
CONSIST OF THREE RIGID DISCS, EACH WITH A DIAMETER EQUAL TO THAT OF THE BAFFLES,
RIGIDLY MOUNTED ON A SHAFT AND SPACED NOT LESS THAN 18" APART. 1. SANDBLAST INSIDE PER SSPC-SP5 (WHITE BLAST CLEANING - NACE 2). ROUGHNESS PROFILE IS 2.0-
4.0 MILS
ASSEMBLY NOTES 2. APPLY ONE COAT OF CURRAN 1500 COATING 28-32. MILS D.F.T.
1. TUBES ARE ROLLER EXPANDED INTO TUBESHEET TO A WALL REDUCTION OF 5% - 7%. 3. DO NOT COAT THE GASKET SURFACE ON THE FLOATING HEAD FLANGE. PROTECT THE GASKET
2. ALL EXTERNAL BOLTING SHALL BE COATED WITH AN ANTI SEIZE COMPOUND. SURFACE DURING SANDBLASTINGAND CURRAN COATING OPERATIONS.
3. ALL MACHINED SURFACES AND THREADED CONNECTIONS SHALL BE COATED WITH A READILY 4. INSTALL ANODE AFTER CURRAN COATING. DO NOT CURRAN COAT ANODE STUDS. 1
REMOVABLE RUST PREVENTATIVE.
4. ALL THREADED CONNECTIONS SHALL BE PLUGGED TO PREVENT DAMAGE. INSPECTION NOTES
5. HYDROTEST PRESSURE SHALL BE HELD FOR A PERIOD OF ONE (1) HOUR MINIMUM. HYDROTEST
SHALL BE CONDUCTED USING POTABLE WATER. MINIMUM WATER TEMPERATURE FOR 1. DS GRB-0269-16023-IB-PRO-HD-001_0
HYDROTEST SHALL BE 60 DEG. F. THE SHELL SIDE AND THE TUBE SIDE SHALL BE TESTED SEPERATELY 2. SPEC ECP-VST-P-MEE-ET-005
IN SUCH A MANNER THAT LEAKS AT THE TUBE JOINTS CAN BE DETECTED FROM AT LEAST ONE 3. SPEC ECP-VIN-G-GEN-GT-003
SIDE. 4. SPEC ECP-DHS-G-009
5. GRB 0269-16023-IB-MEE-MR-001_0
6. GRB 0269-16023-IB-MEE-LI-001_0
SHIPPING NOTES 7. GRB 0269-16023-IB-MEE-GG-001_0
8. GRB 0269-16023-IB-MEE-ET-001_0
1. EXCHANGER ITEM NO. THE PURCHASE ORDER NO., AND THE EXCHANGER SHIPPING WEIGHT
SHALL BE STENCILED ON THE SIDE OF THE SHELL IN A CONSPICUOUS LOCATION, IN LETTERS AT
LEAST 3" HIGH.
2. ALL FLANGED OPENINGS SHALL BE PROVIDED WITH GASKETED METAL SHIPPING COVERS.
CUSTOMER: ECOPETROL
P.O. NO. : 30002711
ITEM NO.: E-681
1 ADD FLOATING HEAD NOTE 4 AQ DS 8/22/2017

GENERAL NOTES
REF.:02
DRAWING NO.
778121-GN
W 1/2' NPT EXTENDED - - - 108 1/2' THREADED TEE NITROGEN PURGE AND BLANKET
~ BODY GATE VALVE. PRESSURE GAUGE
MALE THREAD ONE END. 1/4' MALE NPT CONNECTION
FEMALE THEARD ONE END. WITH 0 TD 30 PSI DIAL
IN INCREMENTS OF 1 PSI. A) AFTER HYDRDTEST, COMPLETELY DRAIN OUT WATER FROM
~ 1/2' NPT PLUG TUBESIDE AND SHELLSIDE AND BLOW WITH WARM COMPRESSED
AIR TD PUSH OUT ANY TRAPPED WATER FROM THE EXCHANGER.
- - - PROTECT IVE COVER
B) ALL FLANGED OPENINGS SHALL BE SEALED WITH A GASKETED
BLIND I PURGE COVER.
DRILL THRU &TAP ----+----~ C) ONE < D PURGE COVER ON THE TUBES IDE AND ONE < 1)
1/2' NPT AT CENTER 1/2' PIPE NIPPLE PURGE COVER ON THE SHELLSIDE SHALL BE PROVIDED WITH
OF PURGE COVER X 3' LG. <T. B. E. ) A VALVE AND PRESSURE GAUGE PER DETAIL 'A' ON THIS SHEET.
10'-150# ANSI RF BLIND FLANGE D) ONE < D PURGE COVER ON THE TUBES IDE AND ONE < 1)
PURGE COVER ON THE SHELLSIDE SHALL BE PROVIDED WITH
4'-150# ANSI RF BLIND FLANGE A VALVE ONLY PER DETAIL 'B' ON THIS SHEET.
DETAIL 'A' NITROGEN PURGE COVER E) FLUSH AND PURGE THE TUBESIDE AND THE SHELLSIDE WITH
DRY NITROGEN. KEEP 5-10 PSIG NITROGEN ON BOTH SIDES.
VALVE AND PRESSURE GAUGE
F) THE FOLLOWING SHALL BE STENCILED ON THE OUTSIDE OF
THE EXCHANGER AT A LOCATION VISIBLE TD THE VALVED
CONNECTION: 'CONTENTS UNDER NITROGEN PRESSURE: DD NOT
OPEN WITHOUT PURCHASERS APPROVAL.'
W 1/2' NPT EXTENDED --~ ~---1111 1/2' NPT PLUG
~ BODY GATE VALVE. G) PLATE TYPE PURGE COVERS ARE FDR PURGE &BLANKET ONLY.
MALE THREAD ONE END.
FEMALE THEARD ONE END. r-- --------------- --------1 'NOT FDR HYDRDTEST',
H) PAINT PURGE COVERS YELLOW.
- - - - - - - - PROTECT IVE COVER
DRILL THRU & TAP----~-~

1/2' NPT AT CENTER
OF PURGE COVER
DETAIL 'B' NITROGEN PURGE COVER ITEM ND. E-681

VALVE ONLY NITROGEN PURGE ~ BLANKET
0 ISSUE FDR FABRICATION AQ DS 07-21-17 r---------~--------__,
C"9 G"-'Telie
f--ND-.+-----RE-V-IS-ID-NS----l---BY--l--C-HK-.l--DA-TE-C-HK--1, DRAl,/ING N~,78121-N2
61 3/16" THK. PLATE
6"
CYLINDER Ltd.
AS
9"
M
CENTER LINE E
CERTIFIED BY: OHMSTEDE Ltd.
8" 3/16" U
T W S/N 778121 YEAR
(1) REQ'D
NAME PLATE BRACKET DETAIL
SHELL TUBE
SHELL SIDE
1 RT3 RT3 MAWP 103 PSIG AT 250 F
HT PHT MDMT -20 F AT 103 PSIG
1 1/2"
DRIL HOLE HYDRO: SHOP / FIELD 164 PSIG / 134 PSIG
R2"
62
65 TUBE SIDE
MAWP 103 PSIG AT 150 F
MDMT -20 F AT 103
6"
PSIG
4"
HYDRO: SHOP / FIELD 164 PSIG / 134 PSIG

1/2" ITEM NO. E-681 SIZE 21-192 TYPE AES
2"
4" P.O. NO. 30002711
(5) REQ'D T681 OVERHEAD CONDENSER
LIFTING LUG DETAIL
FRONT COVER,
FRONT CHANNEL
65A
C A U T I O N
62A
2 3/8" THE CODE-REQUIRED PRESSURES AND TEMPERATURES MARKED
ON THE HEAT EXCHANGER RELATE TO THE BASIC DESIGN CONDITIONS.
THE HEAT EXCHANGER HAS BEEN EVALUATED FOR SPECIFIC OPERATING
CONDITIONS AND SHALL BE REEVALUATED BEFORE IT IS OPERATED AT
DIFFERENT OPERATING CONDITIONS.
"
360
0.4
1"
(1) REQ'D CUSTOMER: ECOPETROL
LIFTING RING DETAIL OHMSTEDE JOB NO.: 778121
FLOATING HEAD P.O. NO. : 30002711
ITEM NO.: E-681
1 REV. MAWP, HYDRO TEST PRESS. AQ DS 8/18/2017

SHELL SIDE
NAMEPLATE, BRACKET & LIFTING LUGS
REF.:015
DRAWING NO.
No. REVISION BY CHK DATE 778121-NP
223 3/16" O.A.L. DESIGN DATA SHELL TUBE
B DESIGN PRESSURE: PSIG 75 75
A EXTERNAL PRESSURE: PSIG 0 0
S1 S7 SHOP: 164 SHOP: 164
T2 TEST PRESSURE: PSIG
FIELD: 134 FIELD: 134
8 5/8" 22" 162" 18 9/16" 12"
DESIGN TEMP: °F 250 150
F.S T5 F.S S3 MDMT @ MAWP: F -20 -20
1/2" THK. 1 3/8" THK.
N.S T6 21 1/4" I.D. 1 N.S S4 MAWP: PSIG 103 103
MAWP LIMITED BY: (19) TUBESHEET (19) TUBESHEET
MAP: PSIG 126 126
25" I.D.
MAP LIMITED BY: (19) TUBESHEET (19) TUBESHEET
CORR. ALLOW.: IN. 0.125 0.125
45" "C.G"
NUMBER OF PASSES 1 4
RADIOGRAPHY SPOT SPOT
21 1/4" I.D.
S6 N.S 22 1/4" O.D. "Y"

T4 N.S "X" 1
3/8" THK.
JOINT EFFICIENCY 0.85 0.85

1 3/4"
S5 F.S 1 3/4" YES FLOATING HEAD
T3 F.S 1/2" THK. 4" TYP. HEAT TREAT REQUIRED YES
ONLY
T1 35" 108" S8
INSULATION(BY OTHERS)-TYPE/THK N/A N/A
S2 ( 2 ) 7/8" ROUND HOLES ( 2 ) 7/8" X 1 1/2" LG. SLOTS ESTIMATED WEIGHTS
1/2" NOM.
B FIXED SUPPORT SLIDING SUPPORT DRY: 5845 LBS. WET: 9311LBS. BUNDLE: 2672 LBS.
SPECIFICATIONS
CODE: ASME B&PV SECT. VIII DIV.1, 2015 ED. (STAMP YES)
A STANDARD: TEMA NINTH ED. CLASS R.
REGISTRATION: NATIONAL BOARD
0
S7 TUBE SPECIFICATIONS
TUBES(245) 3/4" O.D. X 0.065" (MW) X 16'-0" STRAIGHT LENGTH SB-111C44300
0 S1 TUBE PITCH: 1" 45 ROTATED SQUARE
12" TYP. EFF. TUBE SURFACE AREA: 759 SQ. FT.
T2 TUBE TO TUBESHEET JOINTS: ROLLER EXPANDED
6 1/2"
315 45
T5 T6 MATERIALS GASKETS
S3 S4
18 1/2"
18 1/2"
CHANNEL: SA-516 70 CHANNEL: C. ST'L DJ / COPPER DJ

COVER: SA-105 N SHELL: COPPER DJ / C.ST'L DJ
TUBESHEET: SB-171C46400 FLOATING HEAD: SOLID COPPER
SHELL: SA-516 60N (2) SPARE SETS REQ'D
SHELL COVER: SA-516 60N
GIRTH FLGS.: SA-266-1
BAFFLES: SA-36
270 90 270 90
NOZZLE SCHEDULE
MK QTY DESCRIPTION PROCESS
T1 1 4"-150# FFWN SCH. X-STG. INLET
18 1/4"
18 1/2"
18 1/2"
T2 1 4"-150# FFWN SCH. X-STG. OUTLET

1 DESIGN NOZZLE LOADS T3/T4 2 1 1/2"-150# RFLWN W/BLIND AUX.
T3 T4 S5 S6 P(lbs) VL(lbs) VC(lbs) MT(ft-lbs) ML(ft-lbs) MC(ft-lbs) T5/T6 2 1 1/2"-150# RFLWN W/BLIND AUX.
S1 2700 4288 2000 6600 5800 4400 S1 1 10"-150# RFWN SCH. X-STG. INLET
S2 1 3"-150# RFWN SCH. X-STG. OUTLET
8 1/4" TYP. 5 1/2" THK. S2 800 800 600 600 500 400
6 1/2" TYP. 5 1/4" S3/S4 2 1 1/2"-150# RFLWN W/BLIND AUX.
T1 1100 1100 800 1000 900 700 S5/S6 2 1 1/2"-150# RFLWN W/BLIND AUX.
T1 8" 8"
T2 1100 1100 800 1000 900 700 S7/S8 2 1 1/2"-150# RFLWN W/BLIND VENT / DRAIN
180 S2
ONE 21-192 AES
SECTION A-A S8
CERTIFIED BY: Dan Stenman CUSTOMER: ECOPETROL
180 OHMSTEDE JOB NO.: 778121
DATE: 7/21/17
22" P.O. NO. : 30002711
ITEM NO.: E-681
SECTION B-B SERVICE: T681 OVERHEAD CONDENSER
1 REV. AS NOTED AQ DS 7/27/2017

OUTLINE DRAWING
REF.:01
DRAWING NO.
778121-OL
OF FLG.
EDGE
18"
0 3 1/4" 6" 8 3/4"
S7 17 1/8"
62
S7
73A 1"
62
73
18 1/2"
14"
80
LG. SM.
25 3/4" CYL. O.D.

30 1/8" FLG. O.D.
25" CYL. I.D.

270 90
18 1/2"
3/8" THK. 1/2" NOM.
74 18
17
16
74A
6"
S8
NOZZLE SCHEDULE S8
MK QTY DESCRIPTION 180
S7/S8 2 1 1/2"-150# RFLWN W/BLIND
SHELL COVER END VIEW SHELL COVER SIDE VIEW
NOTES:
1. ALL BOLT HOLES STRADDLE CENTER LINES.
2. FOR WELD AND BEVEL DETAILS, SEE DWG. SHT. "WB". 49 50 51 52
3. FOR FLANGE DETAILS, SEE DWG. SHT. "GF".
4. SPOT RADIOGRAPHY. STUDS & NUTS STUDS & NUTS
5. SHELL COVER WEIGHT = 299 LBS. FOR 1 1/2"-150# BLINDS FOR 1 1/2"-150# BLINDS
6. (1) LUG ON SHELL COVER AND (1) LUG ON FLANGE. FOR LIFTING LUG DETAILS,
SEE DRAWING SHEET "NP". CUSTOMER: ECOPETROL
7. MACHINE ALL FLANGE GASKET SURFACES TO 63-125 AARH. OHMSTEDE JOB NO.: 778121
8. MACHINE ALL GASKET FLANGE FACING AFTER ALL WELDING. P.O. NO. : 30002711
9. POST-WELD HEAT TREAT SHELL COVER: ITEM NO.: E-681
A. HEAT FROM 800 F. TO 1150 F ( 25 F) AT 400 F. PER HOUR. SERVICE: T681 OVERHEAD CONDENSER
B. HOLD AT 1150 F ( 25 F) FOR 1 HOUR MIN.)
C. COOL FROM 1150 F ( 25 F) TO 800 F. AT 500 F. PER HOUR.
SHELL COVER
REF.:07
D. FURTHER COOLING MAY BE IN STILL AIR. 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
E. AN OVEN RECORDING CHART IS REQUIRED. No. REVISION BY CHK DATE
778121-SC
OF FLG.
EDGE
185 7/8" O.A.L.
179 3/4" 1
0 1
3 5/16" 95 1/2" 84 1/4" 2 13/16"
S1 6 1/2" COURSE #1 COURSE #2
12" TYP. 71 S1
75 75
3:1 WELD TAPER 1 9B 71A
75A 9A F.S S3
1/2" THK. 1
NAME PLATE N.S S4
S3 80
S4
18 1/2"
LG. SM. #2
280
22 1/4" O.D.
75A
21 1/4" I.D.
LG. SM. #1
1
1
270 90
18 1/4"
75A
18 1/2"
75A
S5 S6 50 1/2" "C.G"
S6 N.S
7 CL OF HOLES "X" CL OF SLOTS "Y"
11 1/4" S5 F.S
6 1/2" THK. W/ HOLES W/ SLOTS
72A
75 5 1/4" FIXED SUPPORT SLIDING SUPPORT 8
S2 S2
75 72 46 1/4" 108"
180
154 1/4"
SHELL END VIEW 173 1/4"
SHELL SIDE VIEW
NOZZLE SCHEDULE
MK QTY DESCRIPTION
S1 1 10"-150# RFWN SCH. X-STG.
S2 1 3"-150# RFWN SCH. X-STG.
S3/S4 2 1 1/2"-150# RFLWN W/BLIND
S5/S6 2 1 1/2"-150# RFLWN W/BLIND
43 44 45 46 53 54
NOTES:
1. ALL BOLT HOLES TO STRADDLE CENTER LINES. STUDS & NUTS STUDS & NUTS STUDS & NUTS
2. FOR WELD AND BEVEL DETAILS, SEE DWG. SHT. "WB". (3) FLANGE & (7) FLANGE (8) FLANGE & (16) FLANGE FOR 1 1/2"-150# BLINDS
3. FOR FLANGE DETAILS, SEE DWG. SHT "GF".
4. GRIND ALL INSIDE WELDS FLUSH IN BUNDLE CONTACT AREA.
5. SPOT RADIOGRAPHY. CUSTOMER: ECOPETROL
6. SHELL WEIGHT = 1802 LBS. OHMSTEDE JOB NO.: 778121
P.O. NO. : 30002711
7. POST-WELD HEAT TREAT SHELL: ITEM NO.: E-681
A. HEAT FROM 800 F. TO 1150 F ( 25 F) AT 400 F. PER HOUR. SERVICE: T681 OVERHEAD CONDENSER
B. HOLD AT 1150 F ( 25 F) FOR 1 HOUR MIN.)
C. COOL FROM 1150 F ( 25 F) TO 800 F. AT 500 F. PER HOUR. 1 REV. CYL. THK. AQ DS 7/27/2017
SHELL DETAILS
REF.:05
D. FURTHER COOLING MAY BE IN STILL AIR. 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
E. AN OVEN RECORDING CHART IS REQUIRED. DRAWING NO.
778121-SH
SHELL CENTER LINES
10 5/8" TYP.
10" TYP.
K.
" TH
3/8 8"
D
PA 1" RADIUS (TYP.)
.D. 4" 4"
1 "O 1/4" N.P.T. WEEP HOLE.
1/2
SEE INSPECTION NOTE
D
1
R1
A
.P
#6 DRW. SHT. "GN"
.D
8"I
1/
2 1/8" REF.
1
15
R1
1/4" N.P.T.
2 7/8"
WEEP HOLE
18 1/4"
15A 1/4
26 1/16
" 5/8"
12 9/16"
12 3/16"
15C 1/4
7 15/16" TYP.
3/8" TYP. GUSSETS
3/8" THK. 1/4
A 15C A
7 1/8"
1/4 BACK PLATE TO BASE
1/4 PLATE & SADDLE PAD
5 5/8" 5 5/8" 3/8" TYP.

1/2" 1 3/4" 2 1/4"
8" 8" 15B
3/8" 4"
3/8"
21 1/4"
22"
CUSTOMER: ECOPETROL
SECTION A-A P.O. NO. : 30002711
ITEM NO.: E-681
1 REVISED PAD O.D. & I.D. AQ DS 8/21/2017

NOTES: SUPPORT DETAILS
REF.:06
1. ONE REQUIRED "X" W/(2) 7/8" ROUND HOLES 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
2. ONE REQUIRED "Y" W/(2) 7/8" X 1 1/2" LG. SLOT DRAWING NO.
778121-SP
TIE RODS 1/2" O.D.
( 6 ) REQ'D. TOTAL 0
1/2" TYP.
6" TYP. 67
56
8"
IMP. PLATE RODS 1/2" O.D. 56
3/
3
( 2 ) REQ'D. TOTAL 45 66
8"
3/
8"
3/
3
"
1
16
/
11
TUBE HOLE DISTRIBUTION
10 1/8" TYP.
7 13/16" TYP.
90 270
5" TYP.
CL PASS LANE
225
CL PASS
CL PASS LANE
LANE
8 5/8" TYP.
180
VIEW LOOKING AT SHELL SIDE OF NO.19 TUBESHEET

CUSTOMER: ECOPETROL
P.O. NO. : 30002711
NOTES: ITEM NO.:
SERVICE:
E-681
T681 OVERHEAD CONDENSER
1. DRILL AND REAM TUBE HOLES IN TUBESHEET TO 0.758" 0.0020" DIA. FOR (245) 3/4" O.D. TUBES.
2. TUBE PITCH = 1" 45 ROTATED SQUARE
3. NUMBER OF PASSES = 4
4. SEE DWG. SHT. "TS" FOR TUBE HOLE GROOVING DETAILS TUBE LAYOUT
REF.:09
5. BAFFLE O.D. = 21 1/16" 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
6. O.T.L. = 19.9480"
778121-TL
2 1 1/4" DRILL AND BOTTOM TAP 3/4" DEEP FOR (6) - 1/2" DIA.
0 11 0
/1 A TIE RODS ON SHELL SIDE OF # 19 TUBESHEET
6" 3/16" 3/16"
DO NOT DRILL THRU.
45 (SEE TUBE LAYOUT FOR LOCATIONS)
1/
2 "T
4
1/
YP
16
.
"
21 1/8" TURN
21 1/8" TURN
23 1/2" O.D.
270 90 90 270
DETAIL A
225
180 180
19
TUBE SIDE STATIONARY TUBESHEET DETAIL SHELL SIDE
1 1/4" B 0
1/16" 3/16"
45
°
60
"
/ 16
11
CHANNEL SIDE 5/8"
R1/16" TYP. 1/8"
TY /2"
20 1/8" TURN
SHELL SIDE
P.
1
1/4"
21" O.D.
20 1/16"
1/64"
1/8"
DEBURR TUBE
90 270
HOLES ON
SHELL SIDE
DETAIL B
0.7580 ±0.0020
1/64"
1/8"
1 1/8"
225
ROLL AREA
20 180
1/32" X 45
FLOATING TUBESHEET DETAIL TUBE SIDE BEVEL
NOTES:
1. MACHINE ALL GASKET SURFACES TO 63-125 AARH.
CUSTOMER: ECOPETROL
2. ALL PASS PLATE GROOVE WIDTHS TO BE 1/2" WIDE X 3/16" DEEP. OHMSTEDE JOB NO.: 778121
3. ALL PASS PLATE GROOVE JUNCTIONS TO BE NOTCHED 3/8" AT 45 . P.O. NO. : 30002711
4. STATIONARY TUBESHEET WEIGHT: ITEM NO.: E-681
AS MACHINED: 164 LBS
AS DRILLED: 119 LBS
TUBESHEET DETAILS
REF.:010
5. FLOATING TUBESHEET WEIGHT:
AS MACHINED: 136 LBS 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
AS DRILLED: 91 LBS No. REVISION BY CHK DATE
778121-TS
1/8"
GAP 3/16" LAND
60° 1/8" 3/16" LAND
GAP
I.D. I.D. 60°

1/8" I.D.
60°
GAP
LONG SEAMS
GIRTH SEAMS SHELL COVER CYL.
TO HEAD SEAM
1/16"GAP
* FULL LENGTH
* OF PASS PL.
1/16"
75°
LAND Pass PL. weld to be full

penetration for 2" (Min.)
from face of flange.
1/8
WELD-NECK FLANGE PASS PLATE WELD 1 TYP. ANODE STUDS
45°
9A
45
* 7
R1/8"
NOZZLE WITHOUT PAD
1 3:1 WELD TAPER
LIFT LUG
CUSTOMER: ECOPETROL
P.O. NO. : 30002711
ITEM NO.: E-681
1 ADDED ANODE DETAIL AQ DS 7/27/2017

WELD & BEVEL DETAILS
REF.:016
NOTES:
1. ALL WELDING TO BE IN ACCORDANCE W/ ASME CODE (SECTION IX). 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
2. (*) ALL FILLET WELDS TO BE 3/8" UNLESS OTHERWISE NOTED. DRAWING NO.
3. ALL ROOT GAPS ARE 1/16" UNLESS OTHERWISE NOTED. No. REVISION BY CHK DATE
778121-WB
G
C G
F
B F
E
A E
B F OR G
B
C B
C ROOT PASS ONLY
C ROOT PASS ONLY
B
TYPICAL WELD NECK NOZZLE TYPICAL L.W.N. NOZZLE NAME PL. BRACKET
CHANNEL SIDE CHANNEL SIDE
LIFT LUG PASS PLATE
E F G
G D B B A
G
F ROOT PASS ONLY C B
F ROOT PASS ONLY F G
B D
TYPICAL WELD NECK NOZZLE TYPICAL L.W.N. NOZZLE

SHELL SIDE SHELL SIDE 1 TYP. ANODE STUDS
SUPPORT SADDLES
FLOATING HEAD
CUSTOMER: ECOPETROL
G T/P1-1(70S3)/HT 3.0 P.O. NO. : 30002711
F S/P1-1(708-1)/HT 1.0 ITEM NO.: E-681
E A/P1-1(EM14K)/HT 0.0
D FC/P1-1 5.0 NON PRESSURE WELDS ONLY
1 ADDED ANODE DETAIL AQ DS 7/27/2017
C T/P1-1(70S3) 13.0 ROOT PASS AS REQ'D.
WELD MAP
REF.:018
B S/P1-1(7018-1) 9.0 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
A A/P1-1(EM14K) 11.0 DRAWING NO.
MK. WELD PROCEDURE REV. NOTES No. REVISION BY CHK DATE
778121-WM
Ltd.
Weld Procedure Specification (WPS / PQR)
A/P1-1(EM14K)
OHMSTEDE JOB NO. : 778121
CUSTOMER: ECOPETROL
OHMSTEDE LOCATION: BEAUMONT, TX
P.O. NO.: 30002711
ITEM NO. : E-681
CUSTOMER LOCATION: BOGOTA, COLOMBIA
PROJECT.:
SERVICE : T681 OVERHEAD CONDENSER
DOCUMENT CODE:
If Applicable
SHEETS : 17 (excluding cover sheet)
11.0 FOR REVIEW MG DS 6/15/2017

REV. # DESCRIPTION BY CHECKED DATE
778121-WPS-A
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
Welding Procedure Specification (WPS)
WPS No.: A/P1-1(EM14K) Date: 12/16/2008 Rev. No.: 11 Date: 02/01/2017 Page 1 of 3
Supporting PQR(s): A-187 / CN: 2097 ; A-189 / CN: 2099
Weld Type: Groove and fillet welds
BASE METALS (QW-403)
P-No. 1 Group No. 2 Thickness Range: 0.1875 in. to 8.0 in.
to P-No. 1 Group No. 2
Base metal thickness range with impacts: .375" to 8.0" (See page 3 notes)
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 100 °F PWHT Type: No PWHT will be performed
Maximum Interpass Temperature: 275 °F PWHT Temperature : None °F
Preheat Maintenance: See page 3 notes PWHT Holding Time: None
Minimum preheat 200°F for material thickness greater then
.750".
Maximum interpass 475°F for material thickness greater then
.750".
1st Process
Weld Process / Method SAW / Machine
Weld Deposit Limit 1.5 in. maximum
POSITION (QW-405)
Position of Joint Flat & Horizontal
FILLER METAL (QW-404)
AWS Classification EM14K
SFA Spec. / F-No. 5.17 / 6
A-No. or Chemical Composition 1
Filler Metal Trade Name Lincolnweld LA-71
Supplemental Filler Metal No supplemental filler metal permitted.
Flux Trade Name / Type Lincolnweld 880M / Basic
Flux from Recrushed Slag No
Other: Boniszewski basicity: 3.3
Pass Greater Than ½": No
Filler Metal Size (in.) 1/8 | - | -
ELECTRICAL (QW-409)
Welding Amperage Range 290-400 | - | -
Welding Voltage Range 30-31 | - | -
Wire Feed Speed (in/min) 55-65 | - | -
Travel Speed (in/min) 24-29 | - | -
Max. Heat Input (J/in) 30000
Current Type and Polarity DCEP (reverse)
TECHNIQUE (QW-410)
Peening Not permitted
Stringer or Weave Bead Stringer bead
Multiple / Single Pass (per side) Multipass
Contact Tube to Work Distance 5/8" - 1" as required
Oscillation None
Multiple or Single Electrode(s) Single electrode
Electrode Spacing N/A
(1) -Maximum heat input not applicable for welds without impacts.
-AWS Designation: F7A8-EM14K-H8
-Flux is highly basic due to a basicity level of 3.3. Highly basic flux basicity= 2.5 - 4.0.
-All production welds shall be made with the same flux and filler metal designations as listed on this WPS.
-All production welds shall only use Lincoln 880M flux and Lincoln LA-71 filler metal.
-No pass can be greater than 3/8".
2011 Form 011 - Format W

Page 1 of 17
778121-WPS-A
PO # 30002711
Ohmstede, Ltd.
WPS No.: A/P1-1(EM14K) Rev. No.: 11 Page 2 of 3

JOINT DESIGN (QW-402)
Backing: With backing only Backing Material: Weld metal / Base metal
Fillet Welds: All fillet sizes on all base metal thicknesses and all diameters.
Retainers: None permitted
WELD JOINT DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB. WELD JOINT
DESIGN REFERENCE IN AN ENGINEERING SPECIFICATION OR A DESIGN DRAWING SHALL TAKE
PRECEDENCE OVER WELD JOINTS SHOWN IN THIS WPS.
Initial and Interpass Cleaning: With wire brush, or grinding clean 2 -3 inches (50.8 - 76.2 mm) on both sides of the weld joint.
Method of Back Gouging: When required, grind, or carbon air arc followed by grinding until all defects are removed.
Rev. 1 (02/15/09): Updated to new Ohmstede, Ltd. format.
Rev. 2 (08/26/09): Revised per client comments.
Rev. 3 (04/10/12): Revised per client comments, added optional notes page, and corrected typo-graphical errors.
Rev. 4 (05/09/12): Revised to include limitation on manufacturer for flux and filler metal.
Rev. 5 (06/11/12): Revised to remove all positions without impacts due to process limitations.
Rev. 6 (07/11/12): Revised per client comments, and included additional hardness testing.
Rev. 7 (09/24/13): Revised to remove "or equal" from the filler metal section to coincide with filler metal notes.
Rev. 8 (10/13/15): Revised to add ranges to Amperage, Voltage, and Travel Speed.
Rev. 9 (02/04/16): Revised to show a single process, maximum heat input recalculated.
Rev. 10 (8/12/16): Revised to include pass width restriction and weld taper ratio.
Rev. 11 (2/01/17): Revised to match maximum heat input of PQR A-189.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Prepared By: 12/16/2008 Welding Engineer

Dave Dooley Date
Revised By: 2/01/2017 Welding Engineer

Max Gressman Date

Page 2 of 17
778121-WPS-A
PO # 30002711
Ohmstede, Ltd.
WPS No.: A/P1-1(EM14K) Rev. No.: 11 Page 3 of 3
Notes
1. When impact testing is not requiredthe following variables apply:
a. Base Materials: Any P1 Group 1, 2, or 3 to any P1 Group 1, 2, or 3.
2. Filler metal MTR are required for each heat / lot to verify that a minimum of 20 ft/lbs @ 0°F or the job impact
requirement temperature (which ever is less) has been achieved for each heat / lot.
3. Backgouging (when required) shall be by grinding, or carbon air-arc gouging followed by grinding to remove all
carbon residuals left behind by gouging to clean base material prior to performing the back-welding.
4. Higher preheating may be required due to highly restrained nozzles (closely spaced nozzles, etc.), this higher
preheat shall be as agreed to by the client and on the approved construction drawings.
5. This WPS shall not be utilized as a stand alone WPS where back-gouging will not be performed.
6. Preheat & Interpass temperatures shall be monitored using either temperature indicating sticks (of the correct
rating), infra-red devices, pyrometers, or thermo-couples of all which shall be of current calibration. At a minimum,
the base material shall be preheated to render the joint to a warm & dry condition.
7. Preheating shall be accomplished via ceramic heating pads, induction heating, or by oxy- fuel cutting equipment
with a properly installed rose-bud tip (no cutting tip shall be permitted).
8. Maximum misalignment shall not exceed the lesser of 1/8" or 1/4T. Maximum internal misalignment shall not
exceed 1/16" per side. When this internal misalignment cannot be achieved, the ajoining materials shall be taper
bored with at least a 3:1 transition to bring alignment into acceptable tolerance without removing excessive material
to below the minimum required plus corrosion allowance.
9. Minimum preheat must be maintained during thermal cutting, tacking, and welding operations.
10. Welds shall be cleaned between each weld pass, when completed all slag and/ or projections shall be removed.

Page 3 of 17
778121-WPS-A
PO # 30002711
Page 4 of 17
778121-WPS-A
PO # 30002711
Page 5 of 17
778121-WPS-A
PO # 30002711
203
Page 6 of 17
778121-WPS-A
PO # 30002711
Page 7 of 17
778121-WPS-A
PO # 30002711
WELDING
TESTING
LABORATORY
A COMPLETE METALLURGICAL, WELDING, AND NON·DESTRUCTIVE TESTING LABORATORY
Ohmstede,lnc. Report No. L28789

P.O. Box 2431 Date 10/6/08
Beaumont, TX 77704 P.O. No. 422915
Job No. 849720
Attn: Mike Hammersly

Sample Description: Submitted for analysis was (1) welded plate coupon described as
follows:
WPS A1P1-1 (EM14K)

PQR A-187
Base Metal SA·516-70 / SA-516-70 NORM.
Thickness 3/8"
Process SAW
Position 1G
Welder Alonzo Pattum
Stamp
Test Plate 8-024
Analysis Requested: 1) VT Inspection per QW-302.4
2) Welding Procedure Qualification in accordance with ASME Section

IX to include the following:
a) Tensile Test per QW-462.1 (a)
b) Guided Bend Test per QW-462.2
c) Weld Metal Chemistry for QW 404.5
3) Charpy Impact Test of the weld and both HAl at -50"F per ASME
Section VIII, Div. I, UG-84
4) Vicker's Microhardness Survey per ASTM E92. The schematic to

be followed is NACE RP0472 Fig. 2
Results:
* Tensile Test *
10 Width Thkns Area Load Tensile Strength Character and
(in2 ) (kips) (ksil Location of Failure
89-T-1 0.752' 0.315" 0.2369 19.44 82.0 Ductile - Base (516-70)
89-T-2 0.751" 0.313" 0.2351 19.37 82.4 Ductile - Base (516-70)
*VT Inspection*
Acceptable-Per QW302.4
4350 Scenic Hwy. Salon Rouge, I.A 70805 • 225-357-4014 (1.A8) 225-357-7649 (FAX) 225-357-1092 (NOT, 24~,) • www.weldt.ot.com
Page 8 of 17
778121-WPS-A
PO # 30002711
Report No, L28789 (Continued) 2
* Guided Bend
1- We d 0X8 -5( 67 60
J- We d -5( 43 10
J- We -5( 26 36
)-4 HAZ (516-70 N) 11 -50'F 12 14
89-5 HAZ (516-70 N) 10 X 8 -50'F 15 16
89-6 HAZI( 16-70N) IOX8 _50' 20 17
89-7 HAZ ;11)-, 0 _60' 15 15
89-8 HAZ ;16-, 0 _50' 15 16
89·9 HAZ (511;', 10 -50'F 25 23
' M'Icorhard ness S urvev *

'V'ICkers
Indentation Location I HVN·10 kg
Cap Side
1 Base 181
2 HAZ, Start 201
3 HAZ, Upper 203
4 HAZ, Middle 198
5 HAZ, Lower 200
6 Fusion Line 200
7 Weld Adjacent 198
8 Weld, Cap Surface 184
11 Weld Adiacent 189
12 Fusion Line 191
13 HAZ, Upper (516-70) 205
14 HAZ, Middle (516-70) 201
15 HAZ, Lower (516·70) 187
16 HAZ, End (516-70) 190
17 Base (516-70) 191
- Mid Wall
18 Base 179
19 HAZ, Start 205
20 HAZ Middle 201
21 Fusion Line 198
22 Weld, Adjacent 187
23 Weld, Adiacent 189
24 Fusion Line 200
25 HAZ, Middle (516-70\ 203
26 HAZ, End (516-70) 201
27 Base 190
Page 9 of 17
778121-WPS-A
PO # 30002711
Report No. L28789 (Continued) 3
Root Side
28 Base 179
~,
29 HAZ, Start 201
30 HAZ, UDDer 205
31 HAZ, Middle 197
32 HAZ, Lower 189
33 Fusion Line 199
34 Weld, Adlacent 198
35 Weld, CaD Surface 183
39 Fusion Line 199 -~
40 HAZ, Unber 516-70) 205

41 HAZ, Middle 516-70\ 201
42 HAZ, Lower 516-701 197 '
43 HAZ, End (516-70) 178
44 8aseI516-70\ 192
Chemical Analvsis •
Element WT%
C 0.11
Mn 1.19
p 0.013
S 0.007
SI 0,36
Ni 0.02
Cr 0.033
Mo 0.008
Cu 0.09
V 0.004
Nb <0.01
Ti 0.009
AI 0.016
Co <0.01
~_W <0.01
Fe Balanced
"Z~' A ....-..
Ji~Lley, LaZ:hnician
r::;-
Reviewed By: ~, ~- ~
..
\Tance Henderson, Laboratory Technician
Material submitted will be discarded (30) days after receipt unless other arrangements have been made.
Page 10 of 17
778121-WPS-A
PO # 30002711
Page 11 of 17
778121-WPS-A
PO # 30002711
Page 12 of 17
778121-WPS-A
PO # 30002711
Page 13 of 17
778121-WPS-A
PO # 30002711
WELDING
TESTING
LABORATORY
A COMPLETE METALLURGICAL, WELDING, AND NON-DESTRUCTIVE TESTING LABORATORY
Ohmstede, Inc. Report No. L28783

P.O. Box 2431 Date 10/6/08
Job No. 849720
follows:
WPS AlP1-1 (EM14K)

PQR A-189
Base Metal SA-516-70 NORM.
Thickness 1 112"
Process SAW
Position 1G
Stamp "5H"
Test Plate 8-027
Analysis Requested: 1) VT Inspection per QW-302.4

3) Charpy Impact Test of the weld and both HAZ at -50°F per ASME

Results:
* Tensile Test *
10 Width Thkns Area Load Tensile Strength Character and
(in') (kips) (ksi) Location of Failure
83-T-1 0.753" 1.405" 1.0538 85.01 80.7 Ductile - Base
83-T-2 0.750" 1.445" 1.0838 86.90 80.2 Ductile - Base
*VT Inspection*
Page 14 of 17
778121-WPS-A
PO # 30002711
Report No. L2B7B3 (Continued) 2
• Guided Bend Test'

Type Results Type Results
Side Bend #1 Acceptable Side Bend #2 Acceptable
• Charpy Impact T est *

Specimen Location Size Temp Energy Lat Exp
(mm) (ft-Ibsl (milsi
83-1 Weld 10 X 10 -50'F 82 62
83-2 Weld 10 X 10 -50'F 77 54
83-3 Weld 10 X 10 -50'F 87 65
83-4 HAZ 10 X 10 -50'F 47 37
83-5 HAZ 10 X 10 -50'F 45 37
83-6 HAZ 10 X 10 -50'F 40 32
Ch emlca
. IA nalysls
I . *
Element wt%
C 0.067
Mn 1.34
p 0.010
S 0.004
Si 0.51
Ni 0.03
Cr 0.03
Mo 0.010
Cu 0.12
V 0.01
Nb <0.01
Ti <0.01
AI 0.009
Co <0.01
W <0.01
Fe Balanced
• Vicker's Micorhardness Survey *

Indentation I Location I HVN-10 kg
Cap Side
1 Base 158
2 HAZ, Start 205
3 HAZ, Upper 208
4 HAZ, Middle 215
5 HAZ, Lower 209
6 Fusion Line 203
Page 15 of 17
778121-WPS-A
PO # 30002711

12 Fusion Line 205
13 HAZ, Upper 203
14 HAZ, Middle 194
15 HAZ, Lower 189
16 HAZ, End 190
17 Base 156
Mid Wall
18 Base 156
19 HAZ, Start 204
20 HAZ, Middle 207
21 Fusion Line 200
24 Fusion Line 179
25 HAZ, Middle 186
26 HAZ, End 193
27 Base 159
Root Side
28 Base 161
29 HAZ, Start 200
30 HAZ, Upper 207
31 HAZ, Middle 204
32 HAZ, Lower 200
33 Fusion Line 199
39 Fusion Line 180
40 HAZ, Upper 210
41 HAZ, Middle 209
42 HAZ, Lower 204
43 HAZ, End 200
44 Base 163
Reviewed By:
Vance Henderson, Laboratory Technician
Page 16 of 17
778121-WPS-A
PO # 30002711
MAVERICK TESTING LABORATORIES, INC.
10001 Porter Rd, Suite 100 La Porte, Texas 77571
Ph. 281-888-8210 Fx. 281-888-8212
Welding Procedures - Welder Performance - Materials Testing
Where Personal Service & Quality Meet
Customer: Ohmstede, Ltd. Lab# PQ12-0349
Attention: Robert Moseley Date: 7/6/2012
P.O. # / Job # 105027 / 219721
Welding Procedure Qualification Report Per ASME Section IX, Latest Edition
Material Information: 1" SA516-70 to SA516-70

Welding Process / Type: SAW / Machine Filler Metal: EM14K
Joint Design/Groove Angle : n/a Position/Progression: n/a
Backing : n/a
WPS#: A/P1-1 ( EM14K ) Preheat: n/a
PQR#: n/a Max Interpass: n/a
Welders Name & SS#: n/a Root Opening: n/a
Base Metal Ht / Lot#: n/a Filler Heat / Lot#: n/a
Tungsten Type & Size: n/a Deposited Thickness: 1.00"
Vickers 10Kg. Hardness Survey Per NACE SP0472-2010

Location Base Haz FL Weld FL Haz Base
1.5mm Below Cap 201 230-235-240-236 246 234-238-243-220-210 235 235-239-238-240 205
Mid Wall 223 244-245 239 243-231 236 219-209 200
1.5mm above Root 200 237-237-235-240 240 218-241-242-227-244 240 243-242-248-240 201
Brinell 3000Kg. Hardness

Location Base HAZ Weld HAZ Base
Top/Cap 149 179 197 170 156
Top/Midwall 156 179 197 187 156
Top/Root 149 179 197 179 149
Bottom/Cap 156 170 197 187 156
Bottom/Midwall 149 170 197 187 149
Bottom/Root 149 170 197 179 149
Maverick Testing Laboratories, Inc. Representitive

Matt Richard
Page 17 of 17
Ltd.
S/P1-1(7018-1)
CUSTOMER: ECOPETROL
P.O. NO.: 30002711
ITEM NO. : E-681
PROJECT.:
DOCUMENT CODE:
If Applicable

778121-WPS-B
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
WPS No.: S/P1-1(7018-1) Date: 8/18/2009 Rev. No.: 9 Date: 8/15/2016 Page 1 of 3
Supporting PQR(s): CTS-07 / CN: C0008[ 2 ] ; CTS-09 / CN: C0010
P-No. 1 Group No. 1,2 Thickness Range: 0.0625 in. to 8.0 in.
to P-No. 1 Group No. 1,2
see notes page 3
Minimum Preheat Temperature: 100 °F PWHTType: No PWHT will be performed
Preheat Maintenance: See notes page 3 PWHT Holding Time: None
Minimum preheat 200°F for material thickness greater then 1.00"
Maximum interpass 400°F for material thickness greater then 1.00"
1st Process
Weld Process / Method SMAW / Manual
Weld Deposit Limit 8 in. maximum
POSITION (QW-405)
Position of Joint All Positions
Weld Progression Flat, Horizontal, and Vertical Up
AWS Classification E7018-1H4R
SFA Spec. / F-No. 5.1 / 4
Filler Metal Trade Name ESAB Atom Arc 7018-1 or equal
Other:
Filler Metal Size (in.) 1/8 | 5/32 | 3/16
Strip Thickness or Width (in.):
ELECTRICAL (QW-409)
Welding Amperage Range 105-115 | 170-175 | 180-205
Welding Voltage Range 15-16 | 19-22 | 21-25
Travel Speed (in/min) 6-12 | 8-10 | 8-14
TECHNIQUE (QW-410)
Peening Notpermitted
ProWrite 2015 Form 008 - Format W

Page 1 of 15
778121-WPS-B
PO # 30002711
Ohmstede, Ltd.
WPS No.: S/P1-1(7018-1) Rev. No.: 9 Page 2 of 3

Backing: With or without backing Backing Material: Weld metal / Base metal
This WPS is not permitted on joints with open roots without back gouging and back welding. See page 4 notes.
Initial and Interpass Cleaning: With wire brush clean 1 inch (25 mm) on both sides of weld joint
Method of Back Gouging: When required, grind until all defects are removed.
Rev. 1 (08/26/09): Revised per client comments.
Rev. 2 (01/21/10): Revised to include diffusible hydrogen designation to E7018 per client request.
Rev. 3 (03/27/12): Revised numerous typo-graphical errors and corrected base material thickness ranges.
Rev. 4 (07/12/13): Revised to include more detailed joint description information.
Rev. 5 (10/07/15): Revised increased range of travel speed.
Rev. 6 (02/04/16): Revised to show one process.
Rev. 7 (08/05/16): Revised to eliminate from use for impact test requirements.
Rev. 8 (08/12/16): Revised to change backing to "with or wit hout".
Rev. 9 (12/15/16): Revised weld progresion

DaveDooley(signatureonfile) Date
Revised By: 12/15/2016 Director Mech. Engr.

RockyKuykendall Date

Page 2 of 15
778121-WPS-B
PO # 30002711
Ohmstede, Ltd.
WPS No.: S/P1-1(7018-1) Rev. No.: 9 Page 3 of 3
Notes
1. Impact testing is not requiredfor this wps, the following variables apply:
8. Maximum radial misalignment allowed at the weld joint of 1/8" or 1/4 of the pipe wall thickness whichever is less
and internal radial misalignment of 1/16” maximum for B31.3 piping or (2) alignment tolerances per ASME Section
VIII, Div.1, Table UW-33 or (3) both if the WPS is intended for piping and vessel applications.
9. Proper cleaning is essential prior to and during welding. Clean a minimum of 2-3 inches (50.8 - 76.2mm) on both
sides of the weld bevel to remove any scale, oil, grease, marking crayons, or any other deleterious materials by light
grinding and/ or wire brush prior to welding or tacking.

Page 3 of 15
778121-WPS-B
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
Procedure Qualification Record (PQR)
PQR No.: CTS-07 / CN: C0008 Date: 8/18/2009 WPS No.: CTS/P1-1(70S3) Page 1 of 3
JOINT DESIGN (QW-402) BASE METALS (QW-403)
Weld Type: Groove weld Specification Type and Grade:
Groove Type: Single-V groove SA-516, Grade 60 to SA-516, Grade 70
Backing: Back-gouged and back weld P-No. 1 Group No. 1 to P-No. 1 Group No. 2
Root Opening: 1/16 in. Root Face: 0 in. Thickness (in.): 0.250 to 0.250
Groove Angle: 70 ° Material condition per UG-84(h)(2)(b): as rolled to normalized.
Minimum Preheat Temperature: 100 °F Type: No PWHT performed
Maximum Interpass Temperature: 200 °F PWHT Temperature: None °F
Preheat Maintenance: None PWHT Holding Time: None hr.
1st Process 2nd Process
Weld Process / Method GTAW / Manual SMAW / Manual
POSITION (QW-405)
Position of Joint 1G - Flat 1G - Flat
Weld Progression N/A N/A
GAS (QW-408)
Shielding Gas / CFH 100% Argon (99.99%) / 30
Trailing Gas / CFH None / -
Backing Gas / CFH None / -
AWS Classification ER70S-3 E7018-1H4R
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
A-No. or Chemical Composition 1 1
Filler Metal Trade Name Lincoln SuperArc L-50 ESAB Atom Arc 7018-1
Filler Metal Product Form Bare (Solid)
Consumable Insert None
GTAW Flux None
Weld Deposit 't' (in.) 0.125 0.125
Filler Metal Size (in.) 3/32 | | - 1/8 | | -
ELECTRICAL (QW-409)
Amperage Used 80-145 | | - 105-115 | | -
Voltage Used 10.5-12.5 | | - 15-16 | | -
Travel Speed (in/min) 2-3 | | - 6-10 | | -
Max. Heat Input (J/in) 54375 18400
Current Type and Polarity DCEN (straight) DCEP (reverse)
Tungsten Type / Size EWCe-2 / 1/8"
Pulsed Current None
TECHNIQUE (QW-410)
Thermal Processes: No No
Stringer or Weave Bead Stringer bead Stringer bead
Multiple / Single Pass (per side) Multipass Multipass
Nozzle / Gas Cup Size #10
(1) QW-404.14: Filler metal added each pass (No Autogenous welding performed).

Page 4 of 15
778121-WPS-B
PO # 30002711
Ohmstede, Ltd.
PQR No.: CTS-07 / CN: C0008 Page 2 of 3
Joint Detail Image

Page 5 of 15
778121-WPS-B
PO # 30002711
Ohmstede, Ltd.
Tensile Test (QW-150)

Width Thickness Area Ultimate Total Ultimate Unit Failure Type
Specimen No. (in.) (in.) (in²) Load (lb) Stress (PSI) and Location
T1 0.747 0.227 0.170 12960 76200 Ductile - BM
T2 0.753 0.219 0.165 12590 76300 Ductile - BM
Guided Bend Tests (QW-160)

Type and Figure No. Result Type and Figure No. Result
QW-462.3(a) Face bend Acceptable QW-462.3(a) Root bend Acceptable
Toughness Tests (QW-170)

Test Impact Drop
Specimen Notch Notch Temp. Value Lateral Expansion Weight
Number Location Type (°F) (ft-lb) % Shear (Mils) Break
1 Weld metal 10x5 -50 63 86 No
4 HAZ(norm) 10x5 -50 15 23 No
5 HAZ(norm) 10x5 -50 12 23 No
6 HAZ(norm) 10x5 -50 18 33 No
7 HAZ(As Roll) 10x5 -50 25 35 No
8 HAZ(As Roll) 10x5 -50 17 25 No
9 HAZ(As Roll) 10x5 -50 17 32 No
Hardness Test - Vickers hardness

Location Readings
SA-516, Grade 60 BM(Face) 160
SA-516, Grade 60 BM(Mid) 161
SA-516, Grade 60 BM(Root) 159
SA-516, Grade 60 HAZ(Face) 202 187 184 198 194
SA-516, Grade 60 HAZ(Mid) 175 176 176
SA-516, Grade 60 HAZ(Root) 201 184 239 212 196
SA-516, Grade 70 HAZ(Face) 215 223 181 221 215
SA-516, Grade 70 HAZ(Mid) 170 173 169
SA-516, Grade 70 HAZ(Root) 167 164 171 165 171
Weld metal(Face) 181 202 201 211 204
Weld metal(Mid) 161 169
Weld metal(Root) 167 164 171 165 171
Chemical Analysis: C=0.05%, Cr=0.02%, Mo=0.012%, Ni=0.02%, Mn=1.47%, Si=0.34%, P=0.013%, S=0.005%, V=0.01%, Cu=0.04%,
Ti=0.005%, Nb=0.002%, Co=0.003%, Fe=98.01%
Amendment History :
Amnd 1 (07/11/12) : Included the addition or deletion of filler metal (QW-404.14), verified through original testing data.
Amnd 2 (10/10/12) : Corrected the Impact specimen size as recorded by the supporting lab report.
Amnd 3 (02/05/16) : Cleaned up Electrical Charactoristics ranges.
Welder's Name: Dao Dzung I.D.: Stamp No.: E
PQR was done and welding of coupon was witnessed by: Ohmstede, Ltd.
Test conducted by: Dynamic Laboratories Inc. Lab Test No.: MT09-349

Dave Dooley Date
Amended By: 2/5/2016 Welding Engineer

Max Gressman Date

Page 6 of 15
778121-WPS-B
PO # 30002711
Page 7 of 15
778121-WPS-B
PO # 30002711
Page 8 of 15
778121-WPS-B
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
Groove Type: Single-V groove SA-516, Grade 60 N to SA-516, Grade 70
Groove Angle: 37 ° Material condition per UG-84(h)(2)(b): As rolled to normalized.
POSITION (QW-405)
GAS (QW-408)
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
GTAW Flux None
ELECTRICAL (QW-409)
Amperage Used 160-200 | | - 180-205 | | -
Voltage Used 12-15 | | - 21-25 | | -
Travel Speed (in/min) 2 | | - 8-12 | | -
Pulsed Current None
TECHNIQUE (QW-410)

Page 9 of 15
778121-WPS-B
PO # 30002711
Ohmstede, Ltd.
Joint Detail Image

Page 10 of 15
778121-WPS-B
PO # 30002711
Ohmstede, Ltd.

T1A 0.757 0.637 0.482 35890 74500 Ductile - BM
T1B 0.756 0.752 0.569 43840 77000 Ductile - BM
T2A 0.759 0.630 0.478 36160 75600 Ductile - BM
T2B 0.757 0.765 0.579 42840 74000 Ductile - BM

QW-462.2 Side bend Acceptable QW-462.2 Side bend Acceptable

Test Impact Drop
1 Weld metal 10x10 -50 20 17 No
2 Weld metal 10x10 -50 28 24 No
3 Weld metal 10x10 -50 10 11 No
4 HAZ (Norm) 10x10 -50 136 86 No
5 HAZ (Norm) 10x10 -50 121 77 No
6 HAZ (Norm) 10x10 -50 142 81 No
7 HAZ (As Roll) 10x10 -50 49 34 No
8 HAZ (As Roll) 10x10 -50 60 43 No
9 HAZ (As Roll) 10x10 -50 50 35 No

Location Readings
SA-516, Grade 60 HAZ(Face) 158 190 186 186 188
SA-516, Grade 60 HAZ(Mid) 171 185 193
SA-516, Grade 60 HAZ(Root) 188 198 222 244 215
SA-516, Grade 70 HAZ(Face) 213 240 243 237 193
SA-516, Grade 70 HAZ(Mid) 201 205 198
SA-516, Grade 70 HAZ(Root) 191 201 207 239 188
Weld metal(Face) 184 198 191 176 207
Weld metal(Root) 198 208 210 213 181
Chemical Analysis: C=0.046%, Cr=0.04%, Mo=0.012%, Ni=0.03%, Mn=1.17%, Si=0.56%, P=0.014%, S=0.005%, V=0.007, Cu=0.07%,
Ti=0.008%, Nb=0.001%, Co=0.003%, Fe=98.03%
Amendment History :
Amnd 1 (07/11/12) : Added Impact specimen size per lab report MT09-0374, and per QW-404.14 included the addition or
deletion of filler metal variable.
Amnd 2 (02/05/16) : Cleaned up Electrical Charactoristics.


Page 11 of 15
778121-WPS-B
PO # 30002711
Ohmstede, Ltd.

Dave Dooley Date

Max Gressman Date

Page 12 of 15
778121-WPS-B
PO # 30002711
Page 13 of 15
778121-WPS-B
PO # 30002711
Page 14 of 15
778121-WPS-B
MAVERICK TESTING LABORATORIES, INC. PO # 30002711
10001 Porter Rd, Suite 100 La Porte, Texas 77571
Ph. 281-888-8210 Fx. 281-888-8212
Welding Procedures - Welder Performance - Materials Testing
Where Personal Service & Quality Meet
Customer: Ohmstede, Ltd. Lab# PQ12-0350
Attention: Robert Moseley Date: 7/6/2012
P.O. # / Job # 105027 / 219721
Welding Procedure Qualification Report Per ASME Section IX, Latest Edition
Material Information: 1/2" SA516-70 to SA516-70

Welding Process / Type: SMAW / Manual Filler Metal: E7018-1
Joint Design/Groove Angle : n/a Position/Progression: n/a
Backing : n/a
WPS#: A/P1-1 ( E7018-1 ) Preheat: n/a
PQR#: n/a Max Interpass: n/a
Welders Name & SS#: n/a Root Opening: n/a
Tungsten Type & Size: n/a Deposited Thickness: 1.00"
Vickers 10Kg. Hardness Survey Per NACE SP0472-2010

Location Base Haz FL Weld FL Haz Base
1.5mm Below Cap 192 204-242-228-225 240 240-241-240-237-239 241 224-230-233-243 184
Mid Wall 185 245-244 220 206-225 245 232-240 203
1.5mm above Root 197 220-234-212-230 244 242-236-240-243 211 218-230-222-209 199
Brinell 3000Kg. Hardness

Location Base HAZ Weld HAZ Base
Top/Cap 149 170 197 170 149
Top/Midwall 149 179 197 179 149
Top/Root 149 179 197 170 149
Bottom/Cap 149 179 197 187 149
Bottom/Midwall 149 179 197 179 149
Bottom/Root 149 170 197 179 149
Maverick Testing Laboratories, Inc. Representitive

Page 15 of 15 Matt Richard
Ltd.
T/P1-1(70S3)
CUSTOMER: ECOPETROL
P.O. NO.: 30002711
ITEM NO. : E-681
PROJECT.:
DOCUMENT CODE:
If Applicable

778121-WPS-C
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
WPS No.: T/P1-1(70S3) Date: 8/18/2009 Rev. No.: 13 Date: 2/01/2017 Page 1 of 3
Supporting PQR(s): CTS-07 / CN: C0008 ; CTS-08 / CN: C0009 ; CTS-09 / CN: C0010
Minimum Preheat Temperature: 100 °F PWHTType: No PWHT will be performed
Preheat Maintenance: See page 3 notes PWHT Holding Time: None
Minimum preheat for thicknesses of 1.25" and larger shall be 200°F.
1st Process
Weld Process / Method GTAW / Manual
POSITION (QW-405)
Position of Joint All Positions
Weld Progression Vertical up
GAS (QW-408)
Shielding Gas / CFH 100% Argon (99.99%) / 30-35
AWS Classification ER70S-3
Filler Metal Use Filler Metal Used
SFA Spec. / F-No. 5.18 / 6
Filler Metal Trade Name Lincoln SuperArc L-50
Other:
Consumable Insert None permitted
GTAW Flux No GTAW flux permitted
ELECTRICAL (QW-409)
Welding Voltage Range 10.5-16 | - | -
Current Type and Polarity DCEN (straight)
Pulsed Current None allowed
TECHNIQUE (QW-410)
Peening None allowed
Nozzle / Gas Cup Size #5 to #12 as required
(1) High frequency arc starting required. QW-404.14: Filler metal shall be added each pass (No Autogenous welding permitted).

Page 1 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.
WeldingProcedureSpecification(WPS)
WPS No.: T/P1-1(70S3) Rev. No.: 13 Page 2 of 3

Backing: With or without backing Backing Material: Weld metal / Base metal P1
Fillet Welds: Fillet sizes limited to 1.5" maximum throat on all base metal thicknesses and all diameters.
Retainers: None
Backing to be base material or filler metal when used.
Initial and Interpass Cleaning: With wire brush, or grinding; clean 2-3 inches (50.8 - 76.2mm) on each side of the weld joint.
Method of Back Gouging: When required, grind or carbon air arc gouge followed by grinding until all defects are removed.
Rev. 6 (02/05/16): Revised to show only one process, changed base metal thickness per Section IX.
Rev. 7(03/07/16): Revised per customer comments. PQR CTS-09 removed. WPS ranges changed to include PQR's CTS-07 and CTS-08
parameters only.
Rev. 8(04/07/16): Revised per customer comments. Preheat maintenance reference page corrected.
Rev. 9(5/17/16): WPS changed to a non-impact tested proceedure only. PQR CTS-09 added and WPS amperage and heat input changed.
Rev. 10(8/12/16): Editorial Changes.
Rev. 11(10/31/16): Added 1.25" preheat commen t.
Rev. 12(12/21/16): Add note under Preheat Section.
Rev. 13(02/01/17): Removed note under Preheat Section.

DaveDooley(signatureonfile) Date

Max Gressman Date

Page 2 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.
WeldingProcedureSpecification(WPS)
WPS No.: T/P1-1(70S3) Rev. No.: 13 Page 3 of 3
Notes
1. Filler metal MTR shall also verify that a minimum of 20 ft/lbs @ 0°F or the job impact requirement temperature
(which ever is less) has been achieved for each heat / lot.

Page 3 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
POSITION (QW-405)
GAS (QW-408)
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
GTAW Flux None
ELECTRICAL (QW-409)
Amperage Used 80-145 | | - 105-115 | | -
Voltage Used 10.5-12.5 | | - 15-16 | | -
Travel Speed (in/min) 2-3 | | - 6-10 | | -
Pulsed Current None
TECHNIQUE (QW-410)

Page 4 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.
Joint Detail Image

Page 5 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.

T1 0.747 0.227 0.170 12960 76200 Ductile - BM
T2 0.753 0.219 0.165 12590 76300 Ductile - BM


Test Impact Drop

Location Readings
SA-516, Grade 60 HAZ(Face) 202 187 184 198 194
SA-516, Grade 60 HAZ(Mid) 175 176 176
SA-516, Grade 60 HAZ(Root) 201 184 239 212 196
SA-516, Grade 70 HAZ(Face) 215 223 181 221 215
SA-516, Grade 70 HAZ(Mid) 170 173 169
SA-516, Grade 70 HAZ(Root) 167 164 171 165 171
Weld metal(Face) 181 202 201 211 204
Weld metal(Root) 167 164 171 165 171
Ti=0.005%, Nb=0.002%, Co=0.003%, Fe=98.01%
Amendment History :
Amnd 1 (07/11/12) : Included the addition or deletion of filler metal (QW-404.14), verified through original testing data.
Amnd 2 (10/10/12) : Corrected the Impact specimen size as recorded by the supporting lab report.
Amnd 3 (02/05/16) : Cleaned up Electrical Charactoristics ranges.
Amnd 4 (03/07/16): Removed impact test data.

Dave Dooley Date

Max Gressman Date

Page 6 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
POSITION (QW-405)
GAS (QW-408)
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
GTAW Flux None
ELECTRICAL (QW-409)
Amperage Used 80-115 | | - 170-175 | | -
Voltage Used 10.5-16 | | - 19-22 | | -
Travel Speed (in/min) 2-3 | | - 8 | | -
Pulsed Current None
TECHNIQUE (QW-410)

Page 7 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.
Joint Detail Image

Page 8 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.

T1A 0.752 0.464 0.349 26820 76800 Ductile - BM
T1B 0.751 0.463 0.348 26620 76500 Ductile - BM


Test Impact Drop

Location Readings
SA-516, Grade 60 HAZ(Face) 192 207 213 193 192
SA-516, Grade 60 HAZ(Mid) 181 180 173
SA-516, Grade 60 HAZ(Root) 203 198 205 231 199
SA-516, Grade 70 HAZ(Face) 229 245 228 221 209
SA-516, Grade 70 HAZ(Mid) 186 182 178
SA-516, Grade 70 HAZ(Root) 195 197 217 194 201
Weld metal(Face) 184 195 184 211 201
Weld metal(Root) 198 209 207 209 190
Ti=0.01%, Nb=0.001%, Co=0.004%, B=0.0003%, Fe=97.95%
Amendment History :
Amnd 1 (07/11/12) : Added Impact specimen size from lab report MT09-423, and per QW-404.14 included the addition or
deletion of filler metal variable (Autogenous welding).
Amnd 2 (02/05/16) : Cleaned up Elecrical Charactoristics.
Amnd 3 (03/07/16): Removed Impact testing data.


Dave Dooley Date

Max Gressman Date

Page 9 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
Groove Type: Single-V groove SA-516, Grade 60 N to SA-516, Grade 70
Groove Angle: 37 ° Material condition per UG-84(h)(2)(b): As rolled to normalized.
POSITION (QW-405)
GAS (QW-408)
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
GTAW Flux None
ELECTRICAL (QW-409)
Amperage Used 160-200 | | - 180-205 | | -
Voltage Used 12-15 | | - 21-25 | | -
Travel Speed (in/min) 2 | | - 8-12 | | -
Pulsed Current None
TECHNIQUE (QW-410)

Page 10 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.
Joint Detail Image

Page 11 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.

T1A 0.757 0.637 0.482 35890 74500 Ductile - BM
T1B 0.756 0.752 0.569 43840 77000 Ductile - BM
T2A 0.759 0.630 0.478 36160 75600 Ductile - BM
T2B 0.757 0.765 0.579 42840 74000 Ductile - BM


Test Impact Drop

Location Readings
SA-516, Grade 60 HAZ(Face) 158 190 186 186 188
SA-516, Grade 60 HAZ(Mid) 171 185 193
SA-516, Grade 60 HAZ(Root) 188 198 222 244 215
SA-516, Grade 70 HAZ(Face) 213 240 243 237 193
SA-516, Grade 70 HAZ(Mid) 201 205 198
SA-516, Grade 70 HAZ(Root) 191 201 207 239 188
Weld metal(Face) 184 198 191 176 207
Weld metal(Root) 198 208 210 213 181
Chemical Analysis: C=0.046%, Cr=0.04%, Mo=0.012%, Ni=0.03%, Mn=1.17%, Si=0.56%, P=0.014%, S=0.005%, V=0.007, Cu=0.07%,
Ti=0.008%, Nb=0.001%, Co=0.003%, Fe=98.03%
Amendment History :
Amnd 1 (07/11/12) : Added Impact specimen size per lab report MT09-0374, and per QW-404.14 included the addition or
deletion of filler metal variable.
Amnd 2 (02/05/16) : Cleaned up Electrical Charactoristics.
Amnd 3 (03/07/16): Removed impact testing data.


Page 12 of 13
778121-WPS-C
PO # 30002711
Ohmstede, Ltd.

Dave Dooley Date

Max Gressman Date

Page 13 of 13
Ltd.
FC/P1-1
CUSTOMER: ECOPETROL
P.O. NO.: 30002711
ITEM NO. : E-681
PROJECT.:
DOCUMENT CODE:
If Applicable

778121-WPS-D
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
WPS No.: FC/P1-1 Date: 10/2/1995 Rev. No.: 5 Date: 10/28/2016 Page 1 of 3
Supporting PQR(s): M-124[ 1 ], M-125[ 1 ]
Normalized P-No. 1 Group No. 1,2 Thickness Range: 0.0625 in. to 1.50 in.
Base Metal thickness range with impacts 0.375"-1.50", Group 2 only for impacts
Minimum Preheat Temperature: 75 °F PWHT Type: No PWHT will be performed
Preheat Maintenance: Warm and dry PWHT Holding Time: None
For base metal thicknesses over 1.25", the minimum interpass
temperature shall be 200°F.
Weld Process / Method FCAW / Semiautomatic FCAW / Semiautomatic
Weld Deposit Limit 0.75 in. maximum 1.50 in. maximum
POSITION (QW-405)
Position of Joint All Positions All Positions
Weld Progression Vertical up Vertical up
Notes For Impacts, no vertical welding For Impacts, no vertical welding
GAS (QW-408)
Shielding Gas / CFH 75% Argon, 25% CO2 / 25-35 75% Argon, 25% CO2 / 25-35
Trailing Gas / CFH None / - None / -
Backing Gas / CFH None / - None / -
AWS Classification E71T-12MJ E71T-12MJ
SFA Spec. / F-No. 5.20 / 6 5.20 / 6
Filler Metal Trade Name ESAB Dual Shield II 70T-12 ESAB Dual Shield II 70T-12
Filler Metal Product Form Flux cored Flux cored
Supplemental Filler Metal None None
Other:
Pass Greater Than ½": No No
Filler Metal Size (in.) 0.045 | - | - 0.045 | - | -
ELECTRICAL (QW-409)
Welding Amperage Range 160-180 | - | - 160-180 | - | -
Welding Voltage Range 26-28 | - | - 26-28 | - | -
Wire Feed Speed (in/min) N/R | - | -
Travel Speed (in/min) 12 | - | - 12 | - | -
Max. Heat Input (J/in) 25,200 25,200
Current Type and Polarity DCEP (reverse) DCEP (reverse)
Transfer Mode Spray arc Spray arc
TECHNIQUE (QW-410)
Peening None None
Nozzle / Gas Cup Size 3/8" to 5/8" 3/8" to 5/8"
Contact Tube to Work Distance 0.75 - 1.25 0.75 - 1.25
(1) See page 3 notes for filler metal restrictions.
(2) See page 3 notes for filler metal restrictions.

Page 1 of 13
778121-WPS-D
PO # 30002711
Ohmstede, Ltd.
WPS No.: FC/P1-1 Rev. No.: 5 Page 2 of 3

Backing: With or without backing Backing Material: P1 base material and/or A1 Filler metal
Retainers: None
Minimum preheat must be maintained during thermal cutting, tacking, and welding operations, see notes below.
Welds shall be cleaned between each pass. When completed, remove all slag and projections, see notes below.
Revisions:
Rev 3: Format change. WPS signature is the last known signature used.
Rev 4: Rev 3 was supposed to be Rev 4.
Rev 5 (10/28/16): Added notes page, additional preheat instructions for base metal thickness above. 1.25".

Olin Zollinger Date

Max Gressman Date

Page 2 of 13
778121-WPS-D
PO # 30002711
Ohmstede, Ltd.
WPS No.: FC/P1-1 Rev. No.: 5 Page 3 of 3
Notes
1. Open root joints shall not be welded unless the back side can be visually inspected for complete penetration and
removel of slag or back gouged and back welded.
2. Backgouging (when required) shall be by grinding to clean base material prior to performing the back-welding.
3. Filler metal with CMTR's verifying A1 chemistry limits and provide heat/lot controls during welding.
4. Base metal oxide shall be removed from the joint area before welding by grinding, abrasive blasting, machining,
or pickling.
5. All slag shall be removed from the outside of each completed weld.

Page 3 of 13
778121-WPS-D
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
PQR No.: M-124 Date: 10/20/1995 WPS No.: FC/P1-1 Page 1 of 3

Backing: Back-gouged and back welded P-No. 1 Group No. 2 to P-No. 1 Group No. 2
Root Opening: 1/16 in. Root Face: 1/16 in. Thickness (in.): 0.375
Groove Angle: 60 ° Normalized
Preheat Maintenance: Warm and dry PWHT Holding Time: None hr.
1st Process
Weld Process / Method FCAW / Semiautomatic
POSITION (QW-405)
Position of Joint 1G - Flat
Weld Progression N/A
Notes backhand
GAS (QW-408)
Shielding Gas / CFH 75% Argon, 25% CO2 / 30
Trailing Gas / CFH /
Backing Gas / CFH /
AWS Classification E71T-12MJ
SFA Spec. / F-No. 5.20 / 6
Filler Metal Trade Name Esab Duel Shield II 70T-12
Filler Metal Product Form Flux cored
Supplemental Filler Metal None
Weld Deposit 't' (in.) 0.375
Filler Metal Size (in.) 0.045 | - | -
ELECTRICAL (QW-409)
Amperage Used 160-180 | - | -
Voltage Used 26-28 | - | -
Travel Speed (in/min) 12 | - | -
Transfer Mode Spray arc
TECHNIQUE (QW-410)
Contact Tube to Work Distance 0.75 - 1.25

Page 4 of 13
778121-WPS-D
PO # 30002711
Ohmstede, Ltd.
PQR No.: M-124 Page 2 of 3
Joint Detail Image

Page 5 of 13
778121-WPS-D
PO # 30002711
Ohmstede, Ltd.

1 0.750 0.347 0.260 19400 74615 Ductile - BM
2 0.750 0.348 0.261 19200 73563 Ductile - BM


Test Impact Drop
1 (10x8) Weld metal "V" -20 65 35 70
2 (10x8) Weld metal "V" -20 64 40 67
3 (10x8) Weld metal "V" -20 60 30 62
4 (10x8) HAZ "V" -20 75 75 81
5 (10x8) HAZ "V" -20 70 75 74
6 (10x8) HAZ "V" -20 75 75 79
Hardness Test - Brinell hardness

Location Readings
SA-516, Grade 70 BM 149 149
SA-516, Grade 70 HAZ 166 163
Weld metal 212
Visual Examination: Acceptable

Liquid Penetrant Test: Acceptable
Amendments
Amend 3: (7/25/16) Format change, changed PQR impact values to match lab.
Welder's Name: M. Gautreau I.D.: Stamp No.: 62

Test conducted by: Welding Testing Laboratory Lab Test No.: L10530

Olin Zollinger Date

Max Gressman Date

Page 6 of 13
778121-WPS-D
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
PQR No.: M-125 Date: 2/6/1996 WPS No.: FC/P1-1 Page 1 of 2

Root Opening: 1/8 in. Root Face: 3/16 in. Thickness (in.): 0.75
Groove Angle: 60 ° Normalized
Preheat Maintenance: Warm and dry PWHT Holding Time: None hr.
1st Process
Weld Process / Method FCAW / Semiautomatic
POSITION (QW-405)
Position of Joint 1G - Flat
Notes backhand
GAS (QW-408)
Shielding Gas / CFH 75% Argon, 25% CO2 / 30
Trailing Gas / CFH /
Backing Gas / CFH /
AWS Classification E71T-12MJ
SFA Spec. / F-No. 5.20 / 6
Filler Metal Trade Name Esab Duel Shield II 70T-12
Filler Metal Product Form Flux cored
Weld Deposit 't' (in.) 0.75
Filler Metal Size (in.) 0.045 | - | -
ELECTRICAL (QW-409)
Amperage Used 160-180 | - | -
Voltage Used 26-28 | - | -
Transfer Mode Spray arc
TECHNIQUE (QW-410)
Contact Tube to Work Distance 0.75 - 1.25
(1) E71T-12MJ is certified to -20°F
If using trade name Esab Dual Shield II 70T-12 filler metal, then the filler metal is certified to -40°F.

Page 7 of 13
778121-WPS-D
PO # 30002711
Ohmstede, Ltd.

1 0.751 0.724 0.544 45900 84375 Ductile - WM
2 0.751 0.703 0.528 44300 83902 Ductile - WM


Test Impact Drop
1 (10x10) Weld metal "V" -50 114 40 86
2 (10x10) Weld metal "V" -50 99 30 76
3 (10x10) Weld metal "V" -50 87 35 65
4 (10x10) HAZ "V" -50 49 15 40
5 (10x10) HAZ "V" -50 83 25 60
6 (10x10) HAZ "V" -50 100 35 70
Hardness Test - Brinell hardness

Location Readings
SA-516, Grade 70 BM 163
SA-516, Grade 70 HAZ 187
Weld metal 170
Visual Examination: Acceptable

Liquid Penetrant Test: Acceptable
Amendments
Amend 3:(7/25/16) Format change.
Welder's Name: M. Gautreau I.D.: Stamp No.: 62

Test conducted by: Welding Testing Laboratory Lab Test No.: L10848

Olin Zollinger Date

Max Gressman Date

Page 8 of 13
778121-WPS-D
PO # 30002711
Ohmstede of LA., Inc. Report No. : L10530.1 (Reprint)

P.O. Box 76 Date : 10/20/95
St. Gabriel, LA. 70076 PO No . : 332747
Job No. : 539713
Attn: Jacques Majors
Sample Description: Submitted for testing was a weld plate described as follows:
WPS NO. : FC/P1-1

Process : FCAW
Base Material : SA 516-70 Normalized
Thickness : 3/8"
Position : 1G
Filler Metal Size : 0.045"
Filler Metal : ESAB DualShield II E70T-12
Test Plate : 891
Welder : M. Gautreau
Stamp No. : 62
Analysis Requested: Procedure qualification test per ASME Section IX to include the
following:
1) Tensile Test per QW462.1(a).

2) Guided Bend Test per QW462.2.
3) Brinell Hardness Survey per ASTM E-10.
4) Charpy Impact Test in the weld and HAZ at -20°F per ASME
Section VIII.
Results:
Note: The tensile test, guided bend test, and brinell hardness test results are from Report No.
L10493.
Page 9 of 13
778121-WPS-D
PO # 30002711
Report No.: L10530.1 (Continued) 2
* Tensile Test *
ID Width Thkns Area Load Tensile Strength Character and

(in2) (lbs) (psi) Location of Failure
T1 .750" .347" .260 19,400 74,615 Ductile-Base
T2 .750" .348" .261 19,200 73,563 Ductile-Base
* Guided Bend Test *

* Brinell Hardness Survey *

(Average of 3 readings at each location)
Indentation Location Value
1 Base 149 HBN
2 HAZ 166 HBN
3 Weld 212 HBN
4 HAZ 163 HBN
5 Base 149 HBN
* Charpy Impact Test *
Specimen Location Size Temp Energy Lat Exp % Shear

(mm) (ft-lbs) (mils)
30-1 Weld 10 X 8 -20°F 65 70 35
30-2 Weld 10 X 8 -20°F 64 67 40
30-3 Weld 10 X 8 -20°F 60 62 30
30-4 HAZ 10 X 8 -20°F 75 81 75
30-5 HAZ 10 X 8 -20°F 70 74 75
30-6 HAZ 10 X 8 -20°F 75 79 75
Page 10 of 13
778121-WPS-D
PO # 30002711
Report No.: L10530.1 (Continued) 3
Respectfully Submitted,
Charles D. Venable, Mechanical Testing Director
Reviewed By:
Michael Henderson, Metallurgical Engineer
Material submitted for testing will be discarded (30) days after receipt unless other arrangements have been made.
Page 11 of 13
778121-WPS-D
PO # 30002711
Ohmstede of LA., Inc. Report No.:L10848 (Reprint)

P.O. Box 76 Date:2/6/96
St. Gabriel, LA. 70076PO No.:334684
Job No.:539713
Attn:Mr. Jacques Majors
Sample Description: Submitted for examination was a welded plate coupon identified as follows:
WPS No. :FC/P1-1

Base :SA-516-70 Nom.
Thickness :.750"
Filler :E71T-1
Process :FCAW
Test Plate :940
Analysis Requested: Welding Procedure qualification in accordance with ASME Section IX to

include:
1) Tensile Test per QW462.1(a).

2) Guided Bend Test per QW462.2.
3) Charpy Impact Test per ASME Section VIII, one set in the weld,one set
in the HAZ at -50°F.
4) Hardness Testing in the weld, HAZ, and Base.
Results:
* Tensile Test *

(in2) (lbs) (PSI) Location of Failure
T1 .751" .724" .544 45,900 84,375 Ductile-Weld
T2 .751" .703" .528 44,300 83,902 Ductile-Weld
Page 12 of 13
778121-WPS-D
PO # 30002711
Page 13 of 13
Ltd.
A/P1-1/HT(EM14K)
CUSTOMER: ECOPETROL
P.O. NO.: 30002711
ITEM NO. : E-681
PROJECT.:
DOCUMENT CODE:
If Applicable

778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701

WPS No.: A/P1-1/HT(EM14K) Date: 11/7/2008 Rev. No.: 4 Date: 2/13/2015 Page 1 of 4
Supporting PQR(s): A-190 / CN: 2100 ; A-191 / CN: 2101 ; A-192 / CN: 2102
P-No. 1 Group No. 2 Thickness Range: 0.375 in. to 8.000 in.
to P-No. 1 Group No. 2
Base metal thickness range for welds without impacts: .0625" to 8.00".
Minimum Preheat Temperature: 100 °F PWHT Type: PWHT below lower transformation temperat
Maximum Interpass Temperature: 275 °F PWHT Temperature : 1125 - 1175 °F
Preheat Maintenance: Allow for slow cooling prior to PWHT. PWHT Holding Time: 1.0 hr./in., 0.25 hr. min.
Minimum preheat 200 deg. for material thickness 1.25" and Total aggregate PWHT time including any repairs CANNOT
greater. exceed 5.62 hours. For PWHT heating & cooling rates (See
Maximum interpass 475 deg. for material thickness 1.25" and page 4 notes).
greater.
Weld Process / Method SAW / Machine SAW / Machine
POSITION (QW-405)
Position of Joint Flat & Horizontal Flat & Horizontal
AWS Classification F7P8-EM14K-H8 F7P8-EM14K-H8
SFA Spec. / F-No. 5.17 / 6 5.17 / 6
Filler Metal Trade Name Lincolnweld LA-71 Lincolnweld LA-71
Supplemental Filler Metal None None
Flux Trade Name / Type Lincolnweld 880M / Neutral Lincolnweld 880M / Neutral
Flux from Recrushed Slag No No
Other: Boniszewski basicity: 3.3 Boniszewski basicity: 3.3
Pass Greater Than ½": No No
Filler Metal Size (in.) 1/8 | - | - 1/8 | - | -
ELECTRICAL (QW-409)
Welding Amperage Range 300 | - | - 325 | - | -
Welding Voltage Range 30-31 | - | - 30 | - | -
Wire Feed Speed (in/min) 55 | - | - 53 | - | -
Travel Speed (in/min) 27 | - | - 22 | - | -
TECHNIQUE (QW-410)
Peening None permitted None permitted
Contact Tube to Work Distance 3/4" - 1" 3/4" - 1"
Oscillation None None
Multiple or Single Electrode(s) Single electrode Single electrode
Electrode Spacing N/A N/A

778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
WPS No.: A/P1-1/HT(EM14K) Rev. No.: 4 Page 2 of 4

3rd Process
Weld Process / Method SAW / Machine
POSITION (QW-405)
Position of Joint Flat & Horizontal
AWS Classification F7P8-EM14K-H8
SFA Spec. / F-No. 5.17 / 6
Filler Metal Trade Name Lincolnweld LA-71
Flux Trade Name / Type Lincolnweld 880M / Neutral
Flux from Recrushed Slag No
Other: Boniszewski basicity: 3.3
ELECTRICAL (QW-409)
Welding Amperage Range 400 | - | -
Welding Voltage Range 30 | - | -
Wire Feed Speed (in/min) 65 | - | -
TECHNIQUE (QW-410)
Peening None permitted
Contact Tube to Work Distance 3/4" - 1"
Oscillation None
Multiple or Single Electrode(s) Single electrode
Electrode Spacing N/A

778121-WPS-E
PO# 30002711
Ohmstede, Ltd.

Backing: With backing only Backing Material: Weld metal / Base metal
This WPS is not permitted on joints with open roots; without back gouging and back welding. See page 4 notes.
Initial and Interpass Cleaning: With wire brush, or grinding clean 2 -3 inches (50.8 - 76.2 mm) on both sides of the weld joint..
Method of Back Gouging: See notes page 4.
Revision History:
Rev. 1 (03/17/09) : Revised to include PWHT notation, and per client comments.
Rev. 2 (02/06/13) : Revised to remove "all" positions without Impacts due to this process not being capable of
Vertical or overhead welding, included Optional Notes page to include information, and
corrected typographical errors throughout.
Rev. 3 (08/09/13) : Revised to correct minimum preheat temperature per PQR No.: A-192/CN:2102.
Rev. 4 (2/13/15): Revised to correct Filler Metal AWS Classification from EM14K to F7P8-EM14K-H8.

Robert Mosely Date

Max Gressman Date

778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
Notes
1. When impact testing is not requiredthe following variables apply:
8. Maximum misalignment shall not exceed the lesser of 1/8" or 1/4T. Maximum internal misalignment shall not
exceed 1/16" per side. When this internal misalignment cannot be achieved, the ajoining materials shall be taper
bored with a 4:1 transition to bring alignment into acceptable tolerance without removing excessive material to below
the minimum required plus corrosion allowance.
9. Minimum preheat must be maintained during thermal cutting, back gouging, tacking, and welding operations.
10. Welds shall be cleaned between each weld pass, when completed all slag and/ or projections shall be removed.
11. PWHT Notes:

a. Heating above 800°F to PWHT Soak temperature shall be 400°F / hour divided by the maximum
thickness of the part being heat treated, however in no case shall this heating rate be greater than
400°F/hour.
b. Cooling from PWHT Soak temperature to 800°F shall be 500°F/ hour divided by the maximum thickness of
the part being heat treated, however in no case shall this cooling rate be greater than 500°F/ hour.
c. The soak temperature shall be held at 1150°F (-0°F/ + 25°F).
12 For thickness(s) greater than 2.00", the retention of preheat, de-hydrogenation bake-out, or intermediate stress
relief will be addressed within a separate procedure or specification.

778121-WPS-E
PO# 30002711
Obmstede, Ltd.
ISSUE 1_ _ _ _ __ 895 N. Main St.
REL FDR FA8• --~- Beaumont, TX 77701
PQR No.: A-190 I CN: 2100 WPS No.: A!Pl-l/HT(EM14K) Date: 11/7/2008 Page: "-1-"o=-f=-3_ __
Welding Process(es) I Type(s)' SAW I Machine
Joints (QW-402)
Weld Type: Groove weld
Single~Vgroove Groove Angle
~
Backing: Back-gouged and back welded
Root Opening: 0 in. Root Face: 118 in.
Groove Angle: 60 0
?~_lj~_j
SINGLE VEE GROOVE
Base Metals (QW-403) Postweld Heat Treatment (QW-407)

Material Spec., Type or Grade: Type: P\VHT Eerformed below lower transformation temE.
SA-516, Grade 70· to SA-516. Grade 70 N Temperature: 1150 op
P-No.: _!_Group No.: to P-No.: _l_ Group No.: _2_ Time: 1.25 hr
Thickness of Test Coupon (in.): 0.375
Gas (QW-408)
Material condition per UG-84(h)(2)(b ): as rolled to normalized.
Gas Composition I Flow Rate
Filler Metals (QW-404) Shielding: NIA
SFA Specification: 5.17 Trailing: NIA
. \ WS Classification: EM! 4K (F7P8-EM14K-H8) Backing: NIA
iiUer Meial F-No: 6
Electrical Characteristics (QW-409)
Weld Metal Analysis A-No: 1
Current I Polarity: DCEP (reverse)
Size ofFiller Metal (in.): 118
Amps: 300
Weld Deposit 't' (in.): 0.375
Volts: 30-31
Pass Greater Than 'lS:": No
Tungsten Type I Size: NIA
Filler Metal Trade Name: Lincolnweld LA-71
Wire Feed Speed (in/min): 55
Supplemental Filler Metal: None
Heat Input: 20667 Jlin
Flux Trade Name I Type: Lincolnweld 880M I Neutral
Recrushed Slag: No Technique (QW-410)
Travel Speed (in/min): 27
Positions (QW-405)
Thermal Processes: No
Position of Joint: 1G - Flat
String/Weave Bead: Stringer bead
Weld Progression: NIA
Oscillation: None
Preheat (QW-406) Mult./Single Pass (per side): Multi£asS
Preheat Temp.: 100 op Mult./Single Electrode: Single electrode
Interpass Temp.: 175 op Electrode Spacing: NIA
Preheat Maintenance: None Contact Tube to Work Dist.: l"
(1) Wire/Flux combination: Lincoln Lincolnweld LA-71 & Lincoln Lincolnweld 880M.
C-l'QRIX-A· Wl'W7.l.6
Form 2008 - Rev.
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
PQR No.: A-190 I CN: 2100 Page: ~2~o~f3~--
Width Thickness Area Ultimate Total Ultimate Stress Failure Type
Snecimen No. <in.\ <in.l lin'l Load Hbl IPSI\ and Location
90-T-1 0.751 0.309 0.232 17870 77000 Ductile-BM
90-T-2 0.752 0.319 0.240 18640 77700 Ductile-BM
Guided Bend Test (QW-160)

Figure Number and Tvne Result Figure Number and Tvne Result
OW-462.2 Side bend Acceotable OW-462.2 Side bend Acceotable
OW-462.2 Side bend Acceptable OW-462.2 Side bend Acceotable
None None
Toughness Test (QW-170)

Test Drop
Specimen Notch Notch Temp. Impact Value Lateral Exnansion Weight
Number Location Tvne (oF) (ft-lb) Shear% Mils Break
90-1 Weld metal 10X8 -50 86 82 No
90-2 Weld metal 10X8 -50 91 89 No
90-3 Weld metal 10X8 -50 86 74 No
90-4 HAZ !Norm) 10X8 -50 8 15 No
90-5 HAZ I Norm) 10X8 -50 ll 16 No
90-6 HAZ (Norm) 10X8 -50 18 25 No
90-7 HAZIAsRollll 10X8 -50 18 20 No
90-8 HAZ (As Roll)) 10X8 -50 34 37 No
90-9 HAZ IAsRolll) 10X8 -50 22 22 No
Hardness Test~ Vickers hardness

Readings
Location 1 2 3 4 5 6 7 8 9
Fusion Line (Face Side) 183 185
Fusion Line IMid Walll 187 180
Fusion Line (Root Side) 175 180
SA-516 Grade 70 BM <Face Side\ 164
SA-516. Grade 70 BM (Mid Wall) 165
SA-516 Grade 70 BM IRoot Side\ 163
SA-516. Grade 70 HAZ (Face Side) 183 187 186 180
SA-516 Grade 70 HAZ IMid Walll 178 179
SA-516. Grade 70 HAZ (Root Side) 190 187 175 189
SA-516 Grade 70 N BM IFace Side\ 171
SA-516. Grade 70 N BM (Mid Wal]) 170
SA-516 Grade 70 N BM IRoot Side\ 173
SA-516. Grade 70 N HAZ (Face Side) 189 175 173 184
SA-516. Grade 70 N HAZ IMid Walll 174 173
SA-516. Grade 70 N HAZ (Root Side) 189 191 189 187
Weld metal IFace Side\ 181 179 180 174 188
Weld metal (Mid Wal]) 176 179
Weld metal !Root Side\ 179 183 187 189 181
Chemical Analysis: 0=0.11 %,Cr=0.037%,Mo=0.009%,Ni=0.02o/o,Mn=l.20%,Si=0.37o/o,P=0.013o/o,S=0.006%,V=0.003,Cu=O. l l %,

Al=0.014%
C ·PQRIX·A·WPW7.l.O
Form 2008 • Rev.
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
PQR No.: A-190 I CN: 2100 Page: =.3-00.0.f=.3_ __
Welder's Naine: 0A~Io~n~z~,o'-l'-'a00t~tu~m~-------------------- ID: - - - - - - - Stamp: =.SH~---

PQR was done and welding of
coupon was witnessed by: Ohmstede, Ltd.
Tests Conducted By: Welding Testing Laboratory Test ID.: L28790

---------
ME Code.
Welding Engineer
Dave Dooley Date
C-PQRIX-A-WPW7.1.0
Form 2008- Rev.
778121-WPS-E
PO# 30002711
WELDING
TESTING
LABORATORY

P.O. Box2431 Date 10/6/08
Job No. 849720
follows:
WPS A/P1-1/HT (EM14K)

PQR. A-190
Base Metal SA~516-70 I SA-516-70 NORM.
Thickness 3/8"
Process SAW
Position 1G
Stamp
Test Plate
Analysis Requested: 1) PWHT at 1150°F for 1.25 hours

400°Flhr maximum heating rate above 800°F
500°F/hr maximum cooling rate to 800°F
2) VT Inspection per QW-302.4


Results:
•Tensile Test•
lin 2l (kips} lksi\ Location of Failure
90-T-1 0.751" 0.309" 0.2321 17.87 77.0 Ductile - Base i516-70N)
90-T-2 0.752" 0.319" 0.2399 18.64 77.7 Ductile - Base 1516-70Nl
'VT Inspection*
Acceptable-Per OW302.4
4350 Scenic Hwy. Baton Rouge, LA 70805 • 225"357"1014 (LAB) 225·357-7649 (FAX) 225"357-1092 (NOT, 24hr) • www.weldtest.com
778121-WPS-E
PO# 30002711
•Guided Bend Test•

Side Bend #1 Acceotable Side Bend #2 Acceotable
Side Bend #3 Acceotable Side Bend #4 Acceotable
• Charpy Impact Test•

Imm\ (ft-lbs\ !mils)
90-1 Weld 10X8 -50°F 86 82
90-2 Weld 10 X8 -50°F 91 89
90-3 Weld 10X 8 -50°F 86 74
90-4 HAZ 1516-70 N\ 10X8 -50°F 8 15
90-5 HAZ 1516-70 N\ 10X8 -50°F 11 16
90-6 HAZ (516-70 N) 10 x 8 -50'F 18 25
90-7
90-8
HAZ (516-70
HAZ (516-70
10 8
10 X8
x -56'F
-50°F
18
34
·············20
·-- 37
: '
90-9 HAZ (516-70 10X8 -50'F 22 22
• Vic ker' s Micorhard ness Survey •

Indentation Location HVN-10 ka
Cap Side
1 Base 171
2 HAZ, Start 189
3 HAZ, Unner 175
4 HAZ, Middle 173
5 HAZ, Lower 184
6 Fusion Line 183
9 Weld, Cao Surface 180
12 Fusion Line 185
13 HAZ, Unner 516-70 183
14 HAZ, Middle 516-70 187
15 HAZ. Lower 516-70 186
16 HAZ, End (516-70)
-· 180
~--
17 Base 1516-70) 164
Mid Wall
18 Base 170
19 HAZ, Start 174
20 HAZ, Middle 173
21 Fusion Line 187
24 Fusion Line 180
25 HAZ, Middle (516-70) 178
26 HAZ, End 1516-70) 179
27 Base 165
778121-WPS-E
PO# 30002711
Root Side
28 Base 173
-~--
29 . HAZ, Start 189
30 HAZ, Unner 191
31 HAZ, Middle 189
32 HAZ, Lower 187
33 Fusion Line 175
34 Weld Adiacent 179
36 Weld. Cao Surface 187
37 Weld, Can Surface 189
39 Fusion Line 180
40 HAZ, LJnner 1516-70) 190
41 HAZ, Middlel516-70) 187
...... . ......... 42 HAZ, LowerJ516-70) .... . ... .175
43 HAZ, End 1516-70) 189
44 Base 1516-70) 163
Chemical Anal sis*

Element WT%
c 0.11
Mn 1.20
p O.D13
s 0.006
,,__~Si 0.37
Ni 0.02
Cr 0.037
Mo 0.009
Cu 0.11
v 0.003
Nb <0.01
Ti <0.01
Al 0.014
Co <0.01
w <0.01
Balanced
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
ISSUE ! _ _ _ _ __ 895 N. Main St
REL FDR fAB.1_~-~ Beaumont, TX 77701
PQR No.: A-1911 CN: 2101 WPS No.: A/Pl-1/liT(EM14K) Date: 1117/2008 Page: ~l~o~f~3_ __
Welding Process(es) I Type(s ): SAW I Machine
Joints (QW-402)
Single~V groove Groove Angle
~
0
Groove Angle: 60
?Jj&. ,_J
SINGLE VEE GROOVE

Material Spec., Type or Grade: Type: PWHT 12erformed below lower transformation tem12.
SA-516, Grade 70 to SA-516, Grade 70 N Temperature: 1150 op
P-No.: Group No.: _2_ to P-No.: _l_ Group No.: _2_ Time: ? ?< hr
Gas (QW-408)
Material condition per UG-84(h)(2)(b ): as rolled to normalized.
Filler Metals (QW-404)
SPA Specification: 5.17
. Shielding: NIA
Trailing: NIA
AWS Classification: EM14K (F7P8-EM14K-H8) Backing: NIA
Filler Metal F-No: 6
Weld Metal Analysis A-No: 1
Current/ Polarity: DCEP (reverse)
Size of Filler Metal (in.): 1/8
Amps: 325
Weld Deposin' (in.): 0.750
Volts: 30
Pass Greater Than 1h": No
Wire Feed Speed (in/min): <>
Positions (QW-405)
Position of Joint: 10 - Flat
Oscillation: None
Preheat (QW-406) Mult./Single Pass (per side): Multieass
Preheat Temp.: 100 op Mult/Single Electrode: Single electrode
Preheat Maintenance: None Contact Tube to Work Dist.: l"
C • PQRIX· A. WPW 7.1.0

Form 2008. ·Rev.
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
PQRNo.: Page: ~2~o~f3~--
Snecimen No. fin.l fin.l nn:z) Load flbl rrsn and Location
88-T-l 0.747 0.665 0.497 38030 76500 Ductile- BM
88-T-2 0.748 0.680 0.509 38650 75900 Ductile-BM

Fiuure Number and Tvoe Result Fiuure Number and Tvne Result
OW-462.2 Side bend Accentable OW-462.2 Side bend Accentable
OW-462.2 Side bend Acceptable OW-462.2 Side bend Acceptable
None None

Test Drop
Specimen Notch Notch Temp. Impact Value Lateral Exoansion Weight
Number Location Tvoe l°Fl (ft-lb) Shear o/o Mils Break
88-1 Weld metal "A" -50 100 64 No
88-2 Weld metal "A" -50 93 60 No
88-3 Weld metal "A" -50 85 57 No
88-4 HAZINorm) "A" -50 23 25 No
88-5 HAZINorml "A" -50 15 13 No
88-6 HAZINorm) "A" -50 34 30 No
88-7 HAZfAsRolll "A" -50 22 23 No
88-8 HAZ (As Roll) "A" -50 35 30 No
88-9 HAZIAsRolll "A" -50 15 13 No

Readine:s
Location 1 2 3 4 5 6 7 8 9
Fusion Line fMid Walll 198 187
SA-516, Grade 70 BM (face Side) 164
SA-516, Grade 70 BM (Mid Wall) 163
SA-516, Grade 70 BM (Root Side) 163
SA-516, Grade 70 HAZ (Face Side) 192 191 189 190
SA-516, Grade 70 HAZ fMid Walll 192 189
SA-516, Grade 70 HAZ (Root Side) 190 190 191 187
SA-516, Grade 70 N BM (face Side) 162
SA-516, Grade 70 N BM (Mid Wall) 160
SA-516, Grade 70 N BM <Root Side) 161
SA-516, Grade 70 N HAZ (face Side) 201 200 194 199
SA-516, Grade 70 N HAZ fMid Walll 197 205
SA-516, Grade 70 N HAZ (Root Side) 200 204 189 193
Weld metal (face Side) 189 179 190 175 177
Weld metal (Mid Wall) 204 176
Weld metal !Root Side) 189 187 169 187 199
Chemical Analysis: C=0.085% Cr=0.04%,Mo=0.010% Ni=0.02%,Mn=l. l 7% Si=0.04% P=0.009% S=0.004%,Cu=0.13%,Al=0.014%
C- l'QR IX-A- WPW 7.1.0

Form 2008- Rev.
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
PQR No.: A-191 / CN: 2101 Page: =3~o=f=3_ __
Welder's Name: =D~a~v=id==M=i=ll=er~--------------------- ID: _ _ _ _ _ _ _ _ Stamp: =D=D'-'D~---

coupon was witnessed by:
Tests Conducted By: Welding Testing Laboratory Test ID.: "L"28"-7'-'8"'8_ _ _ __
We certify that the statements in this record arc correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX ofJlle ASME Codt;,. f) f7
Prepared By: t'.Jl=-.-. Li/~~ ah~'j( Welding Engineer
Dave Dooley Date
C. PQR IX" A - Wl'W 7.1.0

Form 2008- Rev.
778121-WPS-E
PO# 30002711
WELDING
TESTING
LABORATORY

P.O. Box 2431 Date 10/6/08
Job No. 849720

follows:
WPS NP1-1/HT (EM14K)

PQR A-191
Bas.e Metal sA:516-10 (§A:516~io NORM.
Thickness %H
Process SAW
Position 1G
Welder David Miller
Stamp !1000"
Test Plate 8-025
Analysis Requested: 1) PWHT at 1150'F for 2.25 hours

400°F/hr maximum heating rate above 800'F
500'F/hr maximum cooling rate to 800'F

4) Charpy Impact Test of the weld and both HAZ at -50'F per ASME

Results:
• Tensile Test •
ID Width Thkns . Area Load Tensile Strength Character and
lin2l (kips! !ksn Location of Failure
88-T-1 0.747" 0.665" 0.4968 38.03 76.6 Ductile- Base 1516-70!
88-T-2 0.748" 0.680" 0.5086 38.65 76.0 Ductile~ Base !516-701
*VT Inspection•
4350 Scenic Hwy. Baton Rouge, LA 70805 • 225-357-4014 (LAB) 225-357·7649 (FAX) 225-357-1092 (NDT, 241lr) • www.weldtest.com
778121-WPS-E
PO# 30002711

•Guided Bend Test•
Tvae Results Tvae Results
Side Bend #1 Accentable Side Bend #2 Accentable
Side Bend#3 Acceotable Side Bend #4 Acceotable
• Charpv Impact Test*

Imm\ 1t1-1bsi I mils)
88-1 Weld 10 x 10 -50°F 10() 64
88-2 Weld 10 x 10 -50°F 93 60
88-3 Weld 10 x 10 -50°F 85 57
88-4 HAZ 516-70 N\ 10 x 10 -50°F 23 25
88-5 HAZ 516-70 N\ 10 x 10 -50°F 15 13
88-6 HAZ 516-70 Nl 10x10 -50°F 34 30
88-7 HAZ 1516-70 l 10x10 -50'F 22 23
88-8 HAZ 1516-70 \ 10 x 10 -50'F 35 30
88-9 HAZ 1516-70 \ 10 x 10 -50°F 15 13
* Vicker's Micorhardness Survev *

Indentation Location HVN-10 ka
Cao Side
1 Base 162
2 HAZ, Start 201
3 HAZ, Unner 200
4 HAZ, Middle 194
5 HAZ, Lower 199
6 Fusion Line 192
12 Fusion Line 190
13 HAZ. LJMer 1516-70\ 192
14 HAZ, Middle !516-701 191
15 HAZ, Lower 1516-70\ 189
16 HAZ, Endi516-70l 190
17 Base 1516-70\ 164
Mid Wall
18 Base 160
19 HAZ Start 197
20 HAZ. Middle 205
21 Fusion Line 198
23 Weld. Adiacent 176
24 Fusion Line 187
25 HAZ, Middle 1516-70) 192
26 HAZ, End 1516-701 189
27 Base 163
778121-WPS-E
PO# 30002711
Root Side
28 Base 161
29 HAZ, Start 200
30 HAZ, Unner 204
31 HAZ, Middle 189
32 HAZ, Lower 193
33 Fusion Line 190
37 Weld, Cao Surface 187_~
39 Fusion Line 192
40 HAZ, Unner 516-70 190
41 HAZ. Middle 516-70 190
---- - - 42 --- --- ,___ HAZ Lowe~ 5-16--70 ,____________ 191 ----- ----
·---
43 HAZ, End (516-70\ 187
44 Base 1516-70\ 163
Chemical Anal sis •

Element WT%
c 0.085
Mn 1.17
p 0.009
s 0.004
Si 0.40
Ni 0.02
Cr 0.04
Mo 0.010
Cu 0.13
v <0~1
Nb <0.01
<0.01
0.014
<0.01
<0.01
Balanced
evlewed By: _-'4~~!±.:'.A:..:~:!:-i::·:===---=--,-..,...,.----

Vance Henderson, Laboratory Technician
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
JSSUE I _ _ _ _ __ 895 N. Main St.
REL FDR FIJJ.1 _=~- Beaumont, TX 77701
PQR No.: A-1921 CN: 2102 WPS No.: A/Pl-1/HT(EM14K) Date: 11/7/2008 Page: ~l~o~f~2_ __
Welding Process(es) I Type(s): SAW I Machine
Joints (QW-402)
Double-V groove Groove Angle
~
ro~--j
0
Groove Angle: 60-70
Op•~ I.-
Root /
DOUBLE VEE GROOVE

Material Spec .. Type or Grade: Type: PWHT Eerfonned below lower transformation tem:e.
SA-516 Grade 70 N to SA-516, Grade 70 N Temperature: 1150 op
P-No.: _l_ Group No.: _2_ to P-No.: _l_ Group No.: _2_ Time: 4.5 hr
Gas (QW-408)
Material condition per UG-84(h)(2)(b): nonnalized to nonnalized.
Filler Metals (QW-404) Shielding: NIA
SFA Specification: 5.17 Trailing: NIA
AWS Classification: EM14K (F7P8-EM!4K-H8} Backing: NIA
Filler Metal F-No: 6
Weld Metal Analysis A-No: l
Current I Polarity: DCEP (reverse)
Size ofFiller Metal (in.): 1/8
Amps: 400
Weld Deposit~· (in.): 1.5
Volts: 30
Pass Greater Than 1h.11 : No
Wire Feed Speed (in/min): 65
Positions (QW-405)
Position of Joint: 1G ~Flat
Oscillation: None
Preheat (QW-406) Mult./Single Pass (per side): MultiEass
Preheat Temp.: 200 op
Mult./Single Electrode: Single electrode
Preheat Maintenance: None Contact Tube to Work Dist.: I"
C-PQRIX-A-WPW 7.1.0
Form 2008 - Rev.
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
PQR No.: A-192 I CN: 2102 Page: _2_o_f_2_ __
Specimen No. lin.) lin.) (in') Load (lb) (PSI) and Location
84-T-1 0.748 1.452 1.09 82530 75700 Ductile-BM
84-T-2 0.754 1.455 1.10 83570 76000 Ductile-BM

Fi2ure Number and Tvoe Result Fh!ure Number and Tvoe Result
QW-462.2 Side bend Accentable QW-462.2 Side bend Acceptable
OW-462.2 Side bend Acceotable OW-462.2 Side bend Accentable
None None

Test Drop
Specimen Notch Notch Temp. Impact Value Lateral Expansion Weight
Number Location Tvoe (OF\ lft-lb) Shear 0/o Mils Break
84-1 Weld metal "A" -50 87 68 No
84-2 Weld metal "A" -50 81 61 No
84-3 Weld metal "A" -50 75 59 No
84-4 HAZ "A" -50 92 72 No
84-5 HAZ "Au -50 54 35 No
84-6 HAZ "All -50 87 67 No
Ifardness Test - Vickers hardness

Readin2s
Location 1 2 3 4 5 6 7 8 9
Fusion Line IMid Wam 190 195
SA-516. Grade 70 N BM !Face Side\ 152 157
SA-516 Grade 70 N BM (Mid Wall) 154 155
SA-516. Grade 70 N BM !Root Sidel 152 150
SA-516, Grade 70 N HAZ (Face Side) 187 189 189 181 185 187 179 177
SA-516, Grade 70 N HAZ !Mid Wam 189 190 188 183
SA-516, Grade 70 N HAZ (root Side) 182 178 190 191 181 180 179 188
Weld metal !Face Side) 185 191 193 187 192
Weld metal (Mid Wall) 188 186
Weld metal !Root Side) 196 188 184 183 190
Chemical Analysis: C=0.071%,Cr=0.03%,Mo=0.01%,Ni=0.03%,Mn=l.33%,Si=0.54%,P=0.011%,S=0.005%,V=0.01%,Cu=0.12%,Ti=O.OI%,
Welder's Name: _A_lo_n_z_o_P_a_ttu_m_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ID: - - - - - - - - Stamp: ~5~H~---

coupon was witnessed by: Ohmstedc, Ltd.
Tests Conducted By: Welding Testing Laboratory Test ID.: =L~28~7"8"4_ _ _ __
ME Code.
Welding Engineer
Date
C- PQRIX-A-WPW 7,l.O
Form 2008- Rev.
778121-WPS-E
PO# 30002711
WELDING
TESTING
LABORATORY

P.O. Box 2431 Date 10/6/08
Job No. 849720

follows:
WPS A/P1-1/HT (EM14K)

PQR A-192
Base Metal SA-516-70 NORM.
Thickness 1 Yzll
Process SAW
Position 1G
Stamp
Test Plate 8-027
Analysis Requested : 1) PWHT at 1150°F for 4.5 hours

250°F/hr maximum heating rate above 800°F
325°F/hr maximum cooling rate to 800°F


Results:
•Tensile Test•
!in21 lkiosl lksi\ Location of Failure
84-T-1 0.748" 1.452" 1.0861 82.53 76.0 Ductile - Base
84-T-2 0.754" 1.455" 1.0971 83.57 76.2 Ductile - Base
4350 Scenic Hwy. Baton Rouge, LA 70805 • 225-357-1014 (LAB) 225·357·7649 (FAX) 225-357-1092 (NDT, 24hr) • www.weldtesLcom
778121-WPS-E
PO# 30002711

*VT Inspection•
* Guided Bend Test •

Tvne Results Tvpe Results
Side Bend#1 Acceptable Side Bend #2 Acceptable
•Ch arpy mpactTest •

fmml lft·lbsl lmilsl
84-1 Weld x
10 10 -50°F 87 68
84-2 Weld x
10 10 -50°F 81 61
-- 1--- --
84c3 +· ········weld 10X10 •50°F 75
..
59
84-4
- HAZ x
10 10 -50°F 92 72
84-5 HAZ x
10 10 -50°F 54 35
84-6 HAZ x
10 10 -50°F 87 67
Chem Ica IAna1ysis

I •
Element wt%
r--·
c 0.071
Mn 1.33
. p 0.011
s 0.005
Si 0.54
Ni 0.03
Cr 0.03
Mo 0.01
Cu 0.12
v 0.01
Nb <0.01
Ti 0.01
Al 0.01
Co <0.01
w <0.01
Fe Balanced
• v·ICker' S M'1corhardness s urvev •

Indentation Location
Cap Side
-HVN-10 ka
1 Base 152
2 HAZ. Start 187
3 HAZ, Uooer 189
4 HAZ, Middle 189
5 HAZ, Lower 181
6 Fusion Line 190
7 Weld. Adiacent 185
778121-WPS-E
PO# 30002711

9 +--·Weld, Cap Surface 193
12 Fusion Line 191
13 HAZ, Unner 185
14 HAZ Middle 187
15 HAZ, Lower 179
16 HAZ, End 177
17 Base 157
Mid Wall
18 Base 154
19 HAZ, Start 189
20 HAZ, Middle 190 ,,._
21 Fusion Line 190

'22 . Weld, Adiacent ............ lBS.
24 Fusion Line 195
25 HAZ, Middle 188
26 HAZ, End 183
27 Base 155
Root Side
28 Base 152
29 HAZ, Start 182
30 HAZ. Uooer 178
31 HAZ, Middle 190
32 HAZ, Lower 191
33 Fusion Line 191
39 Fusion Line 189
40 HAZ, Unner 181
41 HAZ, Middle 180
42 HAZ, Lower 179
43 HAZ, End 188
44 Base 150
Ltd.
S/P1-1/HT(7018-1)
CUSTOMER: ECOPETROL
P.O. NO.: 30002711
ITEM NO. : E-681
PROJECT.:
DOCUMENT CODE:
If Applicable

Ohmstcde, Ltd.
ISSIE I _ _ _ _ __ 895 N. Main St.
Beaumont, TX 7770 I
REL FIR FAB.i - - - -
Welding Pl'ocedure Specification (WPS)
WPS No.: S/Pl-1/llT(7018-l) Date: 8/19/2009 Rev. No.: _2_ _ Date: 4/4/2013 Page I of 4
Supporting PQR(s): CTS- 10 I CN: COO i Jf 2 J. CTS- 11 / CN: COO J2J 2 J. CTS-1 2 / CN: COO l3[ 2 I
Weld Type: G roove und lillcl welds
P-No. I Group No. _J,j_ Thickness Range: 0.25 in. to 8.0000 in.
to P-No. I Group No. _J,j_
13ase metal thickness without imeacts: .0625" to 8.00" (See notes 11age 4 for additional in fonnntion}
PREHEAT (QW-406) POSTWELO HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: JOO •r PWHT Type: PWI IT below lower transfonnation tem1ieraturc
Maximum lntcrpass Temperature: 300 017 PWHT Temperature : 1150 •f
Preheat Maintenance: Wroe for slow cool [!rior to PWHT PW HT Holding Time: Sec Note 11(page4)
Minimum 12reheat 200°F forT > 1.00". Total aggregate PWHT time including an}'. re12airs CANNOT
Maximum inter12ass 400°F forT > 1.00". exceed 5.62 hours. See 12age 4 notes for healing I cooling rates.
See 12age 4 notes for add itional 12rehea1 information.
Weld Process I Method SMAW I Man uni SMAW I Manual
POSITION (QW-405)
Position of Joint Flat, Horizontal, & Overhead Flat, Ilorizontal, & Overhead
Weld Progression NIA NIA
Notes Position without impacts: all. Vertical u12. Position without im1>ac1s: nil. Verticnl UQ.
AWS Classification E70 18-11 14R E.70 18- JH4R
SFA Spec./ F-No. 5.1 I 4 5.1 I 4
A-No. or Chemical Composition I 1
Filler Metnl Trade Name ESAB Atom Arc 7018-1 or egual ESAB Atom Arc 7018·1 or egual
Other:
Pass Greater Than W': No No
Fi ller Metal Size (in.) 1/8 I 1/8 I - 5/32 I 5/32 I .
ELECTRICAL (QW-409)
Welding Amperage Range 105-115 I 105-115 I . 170- 175 I 170- 175 I .
Welding Voltage Range 15- 16 I 15-16 I . 19-22 I 19-22 I .
Travel Speed (in/min) 6 I JO I . 8 I 8 I .
TECHNIQUE (QW-4 10)
Peening Not l?ermiued No112ermitted
Stringer or Weave Bead St1inger bead Stringer bead
Multiple I Single Pass (per side) Mu lti12ass Multieass
(I) Maximum heat in12u1 not a12121icable for welds without im12acts.
(2) Maximum heal in12ut 1101 a1212licable for welds without im12acts.
2011 •'orm 008 · For111AI W

Ohmstcde, Ltd.
WPS No·.. S/P l-llllT170 t8-ll Rev No·.. 2 Page 2 of4
3rd Process
Weld Process I Method SMAW I Mun uni
Weld Deposit Limit 8.0000 in. ma.ximum
POSITION (QW-405)
Position of Joint Flat, Horizontal, & Overhead
Weld Progression NIA
Notes Position without imriacts: al l. Vertical Uf1.
AWS Classification E7018-1114R
SFA Spec. / F-No. 5. 1 I 4
A-No. or Chemical Cornposilion I
Filler Metal Trade Name ESA B Atom Arc 7018-1 or egual
Other:
Pass Greater Than W': No
Filler Metal Size (in.) 3/16 I 3116 I .
ELECTfUCAL (QW-409)
Welding Amperage Range 195-205 I 180-190 I .
I I
.-
Welding Voltage Range 24-25 21-22
Travel Speed (in/min) 8 I t2 I
Max. Heal Input (J/in) 38438
TECllNIQUE (QW-4 10)
Peening Not ~crmiued
Multiple I Single Pass (per side) Multi11ass
(3) Maximum heal in[1ul not a1111licable for welds without im11acts.
2011 Pornt 008- For'fn!U W

Ohmstede, Ltd.
Welding Procedure Specificat ion (WPS)
WPS No.: S/Pl-l/HT(7018-ll Rev. No.: 2 Page 3 of4

Backing: Wilh or wilhout backing Backing Material: -~.:..0'1..::;cl:.::d-"n"-'1c:.::1a:.:..I:..../:::.

Bas=c.:..om;.::c.:;;
ta"-1_ _ _ _ __ __
Fillet Welds: All fillet sizes on all base mclul thicknesses and all diamclcrs.
Retainers: None oem1itted
This WPS is not permitted as a stand alone WPS on joints with open roots without back gouging and back welding. See page 4
notes.
WELD JOINT DESCRIPTIONS SHOWN ARE NOT fNCLUS IVE OF ALL THOSE FOUND ON A JOB. WELD JOINT
DESIGN REFERENCE IN AN ENGINEERING SPECLFICATION OR A DESIGN ORA WING Sl-1/\LL TAKE
PRECEDENCE OYER WELD JOINTS SHOWN IN THIS WPS.
Initial and lnterpass Cleaning: With wire brush, or grinding; clean 2 • 3 inches (50.8 • 76.2mm) on both sides of weld joint.
Method of Back Gouging: When required, grind, or carbon air arc gouge followed by grinding unlil all dcfccls arc removed.
Minimum preheat must be maintained during thermal cutting , tacking, and welding operations.
Welds shall be cleaned between each pass. When completed, remove all slag and projections.
Revision History:
Rev. O (08/19/09): Issued for use.
Rev. 1 (04/10/12): Revised per client comments, and corrected typo-graphica l errors throughout.
Rev. 2 (04/04/13): Included PWHT notation for clarification for thickness above 2.00".
We certi fy lhat lhe statcmcnls in this record arc correct and that the test welds were prepared, welded, and tested in accordance with the
requiremenls of Section IX of the ASME de.
4/412013 Senior Welding Engineer
Dare
10 11 1o·or111 008 ·Format W

Ohmstcdc, Ltd.
WPS No.: S/Pl- l/HT(7018-I) Rev. No.: _2_ _ Page4 of4
Notes
I. Whe11 im12act testing js 11ot rcgujrcdhe fol lowing variables apply:
a. Base Materials: Any P I Group I to any PI Group I, 2, or 3.
b. Positions: All positions are perrn it1ed, all vertical (3G, 3F, etc.) shall be performed in the uphill progression.
2. Filler metal MTR are required for each heat / lot to verify that a minimum of20 ft/lbs@ 0°F or the job impact
requirement temperature (which ever is less) has been achieved for each heat I lot.
3. Backgouging (when requi red) shall be by grinding, or carbon air-arc gouging followed by grinding to remove all
carbon residuals lefi behind by gouging to clean base material prior to performing the back-welding.
preheat shall be as agreed to by the client and on the approved construction drawi ngs.
6. Preheat & lnterpass temperatures shall be monitored using either temperature indicating sticks (of the correct
rating), infra-red devices, pyrometers, 0 1· thermo-couples of all which shall be of current calibration. At a minimum,
the base material shall be preheated to render the joint to a warm & dry condi tion.
with a properly installed rose-bud ti p (no cutting tip shall be permitted).
and internal radial misalignment of 1116" maximum for 83 1.3 piping or (2) alignment tolerances per ASME Section
VIII, Div. I, Table UW-33 or (3) both if the WPS is intended for pipi ng and vessel applications.
9. Proper cleaning is essential prior to and during welding. Clean a minimum of2-3 inches (50.8 - 76.2mm) on both
grinding and/ or wire brush prior to welding or tacking. Upon weld completion, all slag shall be removed.
I0. PWHT heating I cooling rates shall be the more stri ngent of per the fabrication drawings or per below:
-Heating: From 800°F to soak, rate of heating shall not be greater than 400°F I hour divided by the maximum
metal thickness being PWHT, but in no case greater than 400°F/ hour.
- Cooling: From soak to 800°F, rate of cooling shall not be greater than 500°F/ hour divided by the ma.ximum
metal thickness being PWI IT, but in no case greater than 500°F/ hour.
11. PWHT Soak Times shall be as per ASME VIII- I (UCS-56).

- Par thickness up to 2.00": 1.0 hr/ inch ( 15 mins. minimum).
- Par thickness over 2.00" to 5.00": 2 hrs plus 15 mins. for each additional inch greater than 2.00".
- For thickness over 5.00": 2 hrs plus 15 mins. for each additional inch greater than 2.00".
201I >'om1 008 • Forou111W

778121-WPS-F
PO# 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701

PQR No.: CTS-10 / CN: C0011 Date: 8/19/2009 WPS No.: CTS/P1-1/HT(70S3) Page 1 of 3
Minimum Preheat Temperature: 100 °F Type: PWHT performed below lower transformation temp.
Maximum Interpass Temperature: 200 °F PWHT Temperature: 1150 °F
Preheat Maintenance: None PWHT Holding Time: 1 hr.
POSITION (QW-405)
GAS (QW-408)
Shielding Gas / CFH 100% Argon (99.99%) / 30/35
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
GTAW Flux None
Filler Metal Size (in.) 3/32 | 3/32 | - 1/8 | 1/8 | -
ELECTRICAL (QW-409)
Amperage Used 80-85 |140-145 | - 105-115 | 105-115 | -
Voltage Used 10.5-11.5 |11.5-12.5 | - 15-16 | 15-16 | -
Travel Speed (in/min) 2 | 3 | - 6 | 10 | -
Pulsed Current None
TECHNIQUE (QW-410)

778121-WPS-F
PO# 30002711
Ohmstede, Ltd.
Joint Detail Image
Notes
Amendment History:
Amnd. 1 (01/07/13) : Corrected typo for HAZ (Norm) specimen Impact Energy. Incorrectly documented for HAZ (As Roll)
results, and included shear % not originally reported. (see Lab Report # MT09-350).

778121-WPS-F
PO# 30002711
Ohmstede, Ltd.
PQR No.: CTS-10 I CN: COOll Page 3 of3

Snecimen No. (in.) I (io.) ( in') Load Ob\ I Stress (PSI) and Location
Tl 0.750 I 0.220 0.165 I 12970 I 78600 Ductile - BM
T2 0.749 I 0.221 0.166 12430 I 74900 Ductile- BM
Result
Acee table
Acee table
Test Impact Drop
Number Location Tvoe (•F) (ft-lb) %Shear (Mils\ Break
I Weld metal 10x5 -50 41 35 66 No
I 2 Weld metal 10x5 -50 41 35 67 I No
Weld metal 54 I
3 10x5 -50 37 30 No
I 4 HAZ(Norm) 10x5 -50 32 ' 20 45 No
s HAZ<Norm) 10x5 -50 29 20 43 I No
6 HAZ<Norm) 10x5 -50 15 15 21 I No
7 HAZ(as Ro)() 10x5 -50 II 20 19 I
No
8 HAZ<as Ro)() 10x5 -SO 14 20 22 No
9 HAZ(asRoll) 10x5 -50 16 20 25 I No
Location Readings
SA-516 Grade 60 BM(Face) 153 I
SA-516 Grade 60 BM(Mid) 144
SA-516 Grade 60 BM(Root) 148 I
SA-516 Grade 60 HAZ(Face) 188 168 172 205 198
SA-516, Grade 60 HAZ(Mid) 174 181 167 '
SA-516 Grade60HAZ<Root) 176 167 169 159 172
SA-516 Grade 70 BM(Face) 156
SA-516. Grade 70 BMfMid) 142
SA-516 Grade 70 HA71Face) 186 187 173 156 166 I
SA-516 Grade 70 HAZ(Mid) 164 162 154 I
SA-516. Grade 70 HAZ(Root) 156 158 161 157 158
Weld metal<Face) 192 189 176 188 184 I
Weld metal<Mid) 159 167 I I
Weld metal<Rootl 148 154 160 147 133 I
Chemical Analysis: C=0.07%, Cr=<J.024o/o, Mo=0.011%, Ni=0.025%, Mn= l.42%, Si=0.37%, P=0.012%, S=0.004%, V=0.01, Cu=0.06%,
Ti=0.005%, Nb=0.002%, W=0.004%, Co=0.003%, Fe=97.98%
Welder's Name: ~D=a=
o~D~zun
=g~---------- I.D.: _ __ _ __ _ Stamp No.: ~E~--------
PQR was done and welding of coupon was witnessed by: Ohm""st"'ed"'e"-"'
Lt,,,d._.- - - - - - - - - - - - - -- -- - - - -
Test conducted by: Qypamic Laboratories Inc. Lab Test No.: ~M
=T
~0~9~
-3
=5~
0_ _ __ __
Prepared By: - ~r.1-1*\lu.'1..E. ot.l °ht..£ - 8/19/2009 Welding Engineer
a ~v·n
~~
Date
~
~--~ ~
Amended By:_ _ _ _ _ _
Robert L. M ;ioy---o----- 1n12013
Da!e
Senior Welding Engineer
lOll F•maOOS·Fe..... W
Dynamic Laboratories Incorporated
3650 Underwood - La Porte, Texas 77571 - USA
Phone-281-478-0239 Fax-281-478-0259
Welder Performance • Welding Procedures • i\laterials Testing
Client : Ohmstede Date 08/19/09

Att. : Dave Dooley Lab No: MT09 - 350
Weld Procedure Qualification
Type : Procedure Form : Plate
Job# : 979720 P.O. : 764153
TestinQ Per: ASME Sec IX Coupon Form : Plate
Base Metal 1 : SA516 Gr. 60-?0AR Base Metal 2 : SA516 Gr. ?ON
Thickness : 0.250" Thickness : 0.250"
Process : GTAW I SMAW Position : 1G
WPS: CTS/P1 -1/HT (70S3) Filler Metal : ER?OS-3 I E7018-1H4R
Welder : Dao Dzung Welder ID: E
Post Weld Heat Treat : 1150°F for 1 Hr.

See chart attached.
Crossweld Tensile Tests

W"xT" Area (1n'i Yield, Lbs. YS, ksi UTL, Lbs. UTS, ksi % El. Frac1iure I Location
T1 . .750 x .220 .165 8,390 51 .0 12,970 78.5 21 60-?0AR I Ductile
T2. .749 x .221 .166 7,850 47.3 12,430 75.0 21 60-?'0AR I Ductile
Transverse Bend Tests

Face Bend - 1 Face Bend - 2 Root Bend - 1 Root Bend - 2
Satisfactory Satisfactory Satisfactory Satisfactory
ASTM A370 E23 Charpy Impact Tests: 10 x 5.1mm x 2·"

Location Temp. Ft. I Lbs. Avg. % Shear MLS Lateral Expansion
Weld -50°F 41 - 41 - 37 40 35 - 35 - 30 6Ei - 67 - 54
HAZ - 60-?0AR -50°F 11 - 14 - 16 14 20 - 20 - 20 1SI - 22 - 25
HAZ - ?ON -50°F 32 - 29 - 15 25 20 - 20 - 15 4e> - 43 - 21
Vickers 10kg Hardness Survey per NACE RP0472

Maximum Hardness : 205Hv10 (See report attached.)
Weld Metal Chemical Analysis

c Mn Si p s
Ni Cr Cu Mo v
.07 1.42 .37 .012 .004 .025 .024 .06 .0'11 .01
Ti Al Nb w Co B Fe*
.005 <.001 .002 .004 .003 <.0005 97.98
*Calculated by difference.
Dynamic Laboratories, Inc. Rep. :

<Dynamic £a6oratories Incorporated
3650 Underwood Rd. ~ La Porte, Texas 77571
Phone 281-478-0239 ~ Fax 281-478-0259
Vicker lOkg Hardness Survey per NACE RP0472
Customer: Ohmstede Date: 6/ 15/09

Material Grade: .. 250" SA516Gr.60-70AR Welded to SA516Gr. 70N
Row location: Top row 1.6mm Below Surface, Mid wall, Bottom row l .6mm Above Surface
Technician: Justin Sanders Max# 205 Lab #MT09-350
Row Location RV lOK
To Left Base 153
Left HAZ 188-168-172-205-198
Weld 192-189-176-188-184
Ri ht HAZ 186-187-173-156-166
Ri ht Base 156
Middle Left Base 144
LeftHAZ 174-181-167
Weld 159-167
Ri ht HAZ 164-162-154
Ri ht Base 142
Bottom Left Base 148
Left HAZ 176-167-169-159-172
Weld 148-154-160-147-133
Ri ht HAZ 156-158-161-157-158
Right Base 151
<;I h <i1 711:\
1 2 3 4 5 6 7 8 9 1 2 3 4 6 1
Ohmstede, Ltd.
ISSl{ I _ _ _ _ __ 895 N. Main St.
R£L FIN FAB.i _ _ __ Beaumont, TX 7770 I
PQR No.: CTS-11 I CN: C0012 WPS No.: CTS/Pl - 1/HT(70S3) Date: 8/19/200_
,9 _ _ _ Page: _l_
o_fJ_ __
Welding Process(cs) I Type(s)· (I) GTAW I Manual (2) SMAW I Manual
Joints (QW-402)
Single-V filOOve Groove Ang'.e
~
0
Groove Angle: 70
qj~ SINGLE VEE GROOVE

Material Spec., Type or Grade: Type: PWHT QCrfonned below lower transformation temQ.
SA-5 16, Grade 60 to SA-516 Grade 70 Temperature: 11 50 op
P-No.: _l_ Group No.: _l_ to P-No.: _I_ Group No.: _2_ Time: 1.5 hr
Gas (QW-408)
Material condition per UG-84(h)(2)(b): as rolled to normalized.
Filler Metals (QW-404) Shielding: {I} 100% Argon (99.99%} I 30135 CFH (2} N/A
SFA Specification: 02 5. 18 {22 5.1 Trailing: (I} None (2} NIA
A WS Classification: 02 ER70S-3 (2} E7018-1 H4R Backing: (I} None (2} NIA
Fi ller Metal F-No: 02 6 (22 4
Electrical Characteristics (QW-40'9)
Weld Metal Analysis A-No: 0 & 2} I
Current I Polarity: ( l} DCEN (straight} (2) DCEP (reverse}
Size of Filler Metal (in.): 02 3/32 I 3132 (2} 5/32 / 5/32
Amps: (1} 80-85 / 105- 11 5 (2} 170- 175 / 170-175
Weld Deposit 't' (in.): (I} 0. 125 (22 0.375
Volts: (I} 10.5-11.5 I 15-1 6 (2} 19-22 I 19-22
Pass Greater Than Yz'': (2} No
Tungsten Type I Size: (12 EWCe-2 I 118" {2} N/A
Filler Metal Product Form: O} Bare {Solid}
Heat Input: (I} 36800 J/in (2} 28875 J/in
Filler Metal Trade Name: ( 1) Lincoln superArc L-50
Pulsed Current: (I} None
(2} ESAB Atom Arc 70 18- 1
Consumable Insert: 0 2 None Technique (QW-410)
Flux: (I} None Travel Speed (in/ min): (12 2 I 3 {2) 8 I 8
Positions (QW-405)
String/Weave Bead: ( 1 & 2} Stringe:r bead
Position of Joint: O & 2} IG - Flat
Oscillation: (I & 2} NIA
Weld Progression: (1 & 2} NIA
Mult./Single Pass (per side): ~ MultiQass
Preheat (QW-406) Mult./Single Electrode: (I & 2} NIA
Preheat Temp.: 100 op Nozzle/Gas Cup Size: (0 # 10
lnterpass Temp.: 250 op
Preheat Maintenance: None
C - PQR IX- A- WP\V 7.t.l

Fom1 2008 - Rev.
Ohmstede, Ltd.
PQR No.: CTS-11 / CN: C0012 Page: _2_o_
f3_ __
Sueci men No. (in.) (in.) (in') Load (lb) (PS[) and Location
TIA 0.751 0.427 0.321 23750 74000 Ductile - BM
TIB 0.752 0.424 0.3 19 23520 73700 Ductile-BM

Fie.urc Number and Tv1ie Result Fie.nre Number a nd Tv1ie Result
OW-462.2 Side bend Acceptable QW-462.2 Side bend Acceptable
None None

Test Drop
Specimen Notch Notch Temp. Impact Value Lateral Ex nansion Weight
Number Location Tvne (OF) (ft-lb) Shear% Mils Break
I Weld metal "A" -50 72 56 No
2 Weld metal "A" -50 85 73 No
4 HAZ(Norm) "A" -50 23 20 No
5 HAZ(Norm) uA" -50 27 25 No
6 HAZ(Norm) "A" -50 33 30 No
7 HAZ(As Roll) HAii -50 28 25 No
8 HAZ(As Roll) 11A" -50 35 33 No
9 HAZ(As Roll) "A" -50 32 30 No

Readhrns
Location I 2 3 4 s 6 7 8 9
Fusion Line(Face) 175 17 1
Fusion Line(Mid) 169 16 1
Fusion Line(Root) 197 171
SA-516 Grade 60 BM(Root) 154
SA-516 Grade 60 HAZ(Face) 165 167 172 174
SA-5 16 Grade 60 HAZ(Mid) 152 154
SA-516 Grade 60 HAZ(Root) 167 17 1 175 170
SA-5 16 Grade 70 BM(Mid) 157
SA-5 16 Grade 70 BM(Root) 149
SA-5 16 Grade 70 HAZ(Face) 187 203 194 173
SA-516 Grade 70 HAZ(Mid) 163 168
-
SA-5 16 Grade 70 HAZ(Root) 182 173 193 199
Weld metal(Face) 175 197 172 188 168
Weld metal<Root) 184 195 204 202 174
Chemical Analysis: C=0.05%,Cr=0.03%,Mo=0.007%,Ni=0.08%,Mn= 1.32%,Si=0.46%,P=O.O I 0%,S=0.007%, V=0.011 %,Cu=0.06%,

Ti=0.008%,Nb=0.0006%,Co=0.004%,B=O.OOO I %,Fe=97.93 %
C- PQR IX-A- WPW 7.1.l

Form 2008 - Rtv.
Ohmstede, Ltd.
PQR No.: CTS-11 / CN: C0012 Page: _3_of_3_ __
Welder's Name: _D_a_o_D_z_u_n_g_ _ _ __ _ __ __ _ _ _ __ _ _ _ __ _ ID: Stamp: _E_ _ _ __

coupon was witnessed by: Ohmstede Ltd.
Tests Conducted By: Dynamic Laboratories Inc. Test ID.: MT09-424
,Code.
Welding Engineer
0.11e
C-PQR IX-A· WPW7.1.Z

Form 2008 • Rn.
Phone-281 -478·0239 Fax-281-478-0259
Welder Performance * Welding Procedures * i\laterlals Testing
Client : Ohmstede Date: 08/19/09

Att. : Dave Dooley Lab No: MT09 -424
Job# : 979720 PO: 764456
Testing Per : ASME Sec IX Coupon Form : Plate
Base Metal 1 : SA516 Gr. 60 AR Base Metal 2 : SA516 Gr. ?ON
Thickness: 0.500" Thickness: 0.500"
Process: GTAW I SMAW Position : 1G
WPS: CTS/P1-1/HT (70S3) Filler Metal : ER?OS-3 I E7018 - 1H4R
Welder : Dao DzunQ Welder ID: E
Post Weld Heat Treat : 1150° for 1.5 Hrs.

See chart attached.

W"xT" Area (in'> Yield, Lbs. YS, ksi UTL, Lbs. UTS, ksi % El. Fracture I Location
T1A. .751 X .427 .321 13,990 43.6 23,750 74.0 32 Gr. 60AR I Ductile
T1B. .752 X .424 .319 14,450 45.3 23,520 73.5 32 Gr. 60AR I Ductile

Side Bend - 1 Side Bend - 2 Side Bend - 3 Side Bend - 4
Satisfactory Satisfactory Satisfactory Satisfac1tory
ASTM A370 E23 Charpy Impact Tests: 10 x 10mm xi~"

Weld -50°F 72 - 85 - 41 66 50 - 60 - 45 !56 - 73 - 37
HAZ - Gr. 60 AR -50°F 28 - 35 - 32 32 30 - 35 - 30 25 - 33 - 30
HAZ - Gr. ?ON -50°F 23 - 27 - 33 28 20 - 25 - 30 ~w - 25 - 30

Maximum Hardness: 204Hv10 183HV10 Weld Avg .(See report attached .)
Weld Metal Chemical Anal~sis

c Mn Si p s Ni Cr Cu IMO v
0.05 1.32 0.46 0.010 0.007 0.08 0.03 0.06 0 . 007 0.011
Ti Al Nb w Co B Fe*
0.008 >0.01 0.0006 >0.01 0.004 0.0001 97.93

3650 Unde1wood Rd.~ La Porte, Texas 77571
Phone 281-478-0239 ~ Fax 281-478-0259
Vickers lOkg Hardness Survey Per NACE-RP0472
Customer: Ohmstecle Date: 7/28/09
Material Grade: Yi" SA516 Gr. 60AR welded to Yi'' SA516 Gr. 70N
Row location: Top row 2mm Below Surface, Mid wall, Bottom row 2mm Above~ Surface
Row Location Hv10
Top Left Base 146
LeftHAZ 187-203-194-173
Left Fusion Line 175
Weld 175-197-172-188-168
Right Fusion Line 171
Right HAZ 165-167-172-174
Right Base 148
Left HAZ 163-168
Weld 168-165
RightHAZ 152-154
Right Base 144
LeftHAZ 182-173-193-199
Weld 184-195-204-202-174
RightHAZ 167-171-175-170
Right Base 154
197
. .
172 188
146·
203,
187.194· •• ·175, 175 168 171 00 •
' :12~ 174
·1'11' •148
173'
MT09-424 ,167
••• ·174,171,171,170 •
149• '175
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8
WVOT
Ohmstede, Ltd.
)SS\£ ' - - - - - - 895 N. Main St.
Beaumont, TX 7770 I
REL HR fAB1 _ _ __
PQR No·.. CTS-12 / CN· COOl3 Amend I Date· 8/19/2009 WPS No·.. CTS/Pl-1/HT(70S3) Paae I of3
"
Groove Type: Double-V ![OOVe SA-516 Grade 60 N to SA-5 16 Grade 70
Backing: Back-gouged and back welded P-No. I Group No. _ 1_ to P-No. I Group No. _ 2_
Root Opening: 1/8 in. Root face: 0 in. Thickness (in.): 1.5 to 1.5
Groove Angle: 37 0
Material condition ~r UG-84(h)(2)(b): J\s rolled to nonnalized.
Minimum Preheat Temperature: 200 Of Type: PWHT ~rfonned below lower transfonnatio n tem[J.
Maximum Interpass Temperature: 400 Of PWHT Temperature: 1150 Of
Preheat Maintenance: See note below PWHT Holding Time: 4.5 hr.
Preheat was maintained at 200°F until the weld joint was
com12leted, and then 11Ta1212ed for slow cooling 12rior to PWHT.
Weld Process I Method GTA WI Manual Si\lAWI Manual
POSITION (QW-405)
Position of Joint IG- flat IG- Flat
GAS (QW-408)
Shielding Gas I CFI-1 100% Argon (99.99%) I 30/35
Trailing Gas I CFH None I -
Backing Gas I CFH None I -
AWS Classification ER70S-3 E7018-IH4R
SFA Spec./ F-No. 5.18 I 6 5.1 I 4
A-No. or Chemical Composition I I
Filler Metal Trade Name Lincoln Su[JerArc L-50 ESAB Atom Arc 7018-1
Filler Metal Product Fonn Bare (Solid)
GTAW Flux None
Pass Greater Than Yz'': No
Filler Metal Size (in.) 3/32 I 3/32 I - 3/16 I 3/16 I -
ELECfRICAL (QW-409)
Amperage Used 160-1 70 I 190-200 I - 195-205 I 180-190 I -
Voltage Used 12-13 I 14- 15 I - 24-25 I 21-22 I -
Travel Speed (in/min) 2 I 2 I - 8 I 12 I
Tungsten Type I Size EWCe-2 I 118"
Pulsed Current None
TECHNIQUE (QW-4 10)
Thennal Processes: No No
Stringer or Weave Bead Stringer bead St ti nger bead
Multiple I Single Pass (per side) Multi[Jass Multi[Jass
Nozzle I Gas Cup Size #JO
2011 f orm 008 - format W

Ohmstede, Ltd.
PQR No.: CTS-12 / CN: C0013 Amend. 1 Page 2 of3
Joint Detail rmagc
l
T= 1 S in
Mn.; 0.1875in.f
- i i 14-- R; Oin.
BACKGOUGE, GRINO, INSPECT, AND WELD
Notes
Amendment History:
Amend. 1 (031071141 Amended in accordance with ASME IX (Q\V-200.2(c)), updated preheat maintenance to include
documented process of maintaining until weld joint was completed, and wrapping for slow cooling, also corrected section
Q\V-402 to include the proper joint design used during qualification.
20 11 t"orm OOS · formatW

Ohmstede, Ltd.
PQR No.: CTS-12 / CN: C0013 Amend. I Page 3 of3

Soecimen No. (in.) fin.) fin' ) Load fib) Stress f PSl\ and Location
T IA 0.755 0.706 0.533 380 10 71300 Ductile -BM
TIB 0.754 0.698 0.526 37730 71700 Ductile -BM
T2A 0.753 0.721 0.543 38760 71400 Ductile - BM
T2B 0.752 0.683 0.5 14 36500 71000 Ductile - BM
Result Result
Acee table Acee table
W-462.2 Side bend Acee table Acee table
Toughness Tests (QW-1 70)
Test lmpact Drop
Number Location Type (OF) !ft-lb\ %Shear !Mils\ Break
1 Weld metal "A" -50 11 6 80 No
4 HAZ <Norm) "A" -50 41 32 No
5 HAZ(Nonn) ''A" -50 21 17 No
6 HAZ (Nonn) "A" -50 II 7 No
7 HAZ(As Roll) "A" -50 24 18 No
8 HAZ (As Rolll "A" -50 20 13 No
9 HAZ (As Roll\ "A" -50 21 17 No
Ha rdness Test - Vickers hard ness
Location Readi1ws
SA-5 16, Grade 60 BM!Midl 129
SA-516 Grade60HAZ<Face) 166 172 175 156 183
SA-5 16, Grade 60 HAZ<Midl 155 153 164
SA-516, Grade 60 HAZ(Root) 184 170 198 175 179
SA-5 16 Grade 70 BM<Face) 140
SA-5 16, Grade 70 BM(Mid) 147
SA-5 16, Grade 70 BM<Root\ 140
SA-516, Grade 70 HAZIFace) 213 217 195 205 199
SA-516 Grade 70 HAZ(Mid) 208 200 198
SA-5 16 Grade 70 HAZ(Rootl 170 204 199 184 199
Weld metal<Face\ 163 182 188 165 183
Weld metal(Mid\ 179 185
Weld metal!Rootl 178 191 189 175 179
Chemical Analysis: C=0.06%, Cr=0.04%, Mo=0.01%, Ni=0.07%, Mn= l.30%, Si=0.43%, P=0.009%, S=0.007o/o, V=0.01%, Cu=0.05%,
Ti=0.006% Nb=0.0006% Co=0.004%, B=0.000 I% Fe=98.98%
Welder's Name: Dao Dzung l.D.: _ _ __ _ __ Stamp No.: -'E,,__ _ _ __ _ _ __
PQR was done and welding of coupon was witnessed by: _,,O_,h1'_, -"n""
st"'e"'de"'--"L'-'td,,,._ _ _ _ _ _ _ _ _ _ __ _,_ _ _ _ _ __ _ __
Test conducted by: Dynamic Laboratories Inc. Lab Test No.: .'-'M""T,,_,0"9"_-4,_,2""7_ __ __ _
Prepared By.:_ _ __ _ --'&=:

-~~~~
-'--'--'-'--'--'u=_-o
_ -=--=0'------'fr==--=~'--=---- 8/19/2009 Welding Engineer
~'' 0;011,r ~
Date
Amended By:_ _ _ _ _~
---"-1""'"'--'""""'----"-;.i...
-'--'-~4"'~
c=.,;.-..:;_;,...__ _ _ __ 3/7/2014 Senior Welding Engineer
Robert L. Mose\ey ~ Date
2011 form 008- fo rmal W

Phone-281-478-0239 Fax-281-478-0259
Welder Performance • Welding Procedures • Materials Testing

Att. : Dave Dooley Lab No: MT09 -· 427 .1
Job# : 979720 PO: 764457
Testin!:I Per: ASME Sec IX Coupon Form : Plate
Base Metal 1 : SA516 Gr. ?OAR Base Metal 2: SA516 Gr. 60N
WPS: CTS/P1-1/HT (70S3} Filler Metal : ER?OS-3 I E7018 - 1H4R
Welder : Dao Dzung Welder ID : E
Post Weld Heat Treat: 1150° for 4.5 Hrs.

See chart attached.

W"xT" Area (in'i Yield, Lbs. YS, ksi UTL, Lbs. UTS, ksi % El. Fracture I Location
T1A. .755 x .706 .533 22,800 42.8 38,010 71 .5 37 Gr. '30N I Ductile
T1B. .754 x .698 .526 22,200 42.2 37,730 71 .5 37 Gr. '30N I Ductile
T2A. .753 x .721 .543 24,300 44.8 38,760 71.5 36 Gr. '30N I Ductile
T2B. .752 x .683 .514 22,300 43.4 36,500 71.0 37 Gr. 130N I Ductile

ASTM A370 E23 Charpy Impact Tests : 10 x 1Omm x 2v

Weld -50°F 116 -122-93 110 50- 50- 50 80- 77 - 65
HAZ-Gr. 70AR -50°F 24-20-21 22 20-20-20 113-13-17
HAZ - Gr. 60N -50°F 41 - 21 - 11 24 30 - 20 - 15 32 - 17 - 7

Maximum Hardness : 217Hv10 180Hv10 Weld Avg. (See report attached.)

C Mn Si P S Ni Cr Cu Mo v
0.06 1.30 0.43 0.009 0.007 0.07 0.04 0.05 0.01 0.01
Ti Al Nb W Co B Fe*
0.006 >0.01 0.0006 >0.01 0.004 0.0001 97.98

- - - - - - ~;;~171HS10.'9
(J)ynamic £a6oratories Incorporated
3650 Underwood Rd.~ La Porte, Texas 77571
Phone 281-478-0239 ~ Fax 281-478-0259
Vickers Hardness Report Per NACE RP0472
Customer: Ohmstede Date: 8-18-09
Material Grade: 1.5" SA516 Gr. 60N to SA516 Gr. 70AR
Row location: Top row 2mm below surface, Mid wall, Bottom row 2mm above~ surface
Technician: Colton She herd Max# 217 Lab# MT09-427.1
Row Location HV lOK
To Left Base 132
Left HAZ 166-172-175-156
Weld 163-182-188-165-183
Ri ht Fusion Line 199
Right HAZ 213-217-195-205
Ri ht Base 140
Left HAZ 155-153
Weld 179-185
Ri ht HAZ 208-200
Ri ht Base 147
LeftHAZ 184-170-198-175
Weld 178-191-189-175-179
199
170-204-199-184
1!11
I
8 9 I
I
1 2 3~ 5 8 7 8 9
II1
Ltd.
T/P1-1/HT(70S3)
CUSTOMER: ECOPETROL
P.O. NO.: 30002711
ITEM NO. : E-681
PROJECT.:
DOCUMENT CODE:
If Applicable

778121-WPS-G
PO# 30002711
Ohmstede,Ltd.
895 N. Main St.
Beaumont, TX 77701
WPS No.: T/P1-1/HT(70S3) Date: 8/19/2009 Rev. No.: 3 Date: 6/21/2017 Page 1 of 3
Supporting PQR(s): CTS-10 / CN: C0011[1], CTS-11 / CN: C0012[1], CTS-12 / CN: C0013 Amend. 1[1]
BASE METALS
Base metal thickness range without impacts: .0625" to 8.00"
PREHEAT POSTWELD HEAT TREATMENT

Minimum Preheat Temperature: 100 °F PWHT Type: PWHT below lower transformation temperat
Maximum Interpass Temperature: 300 °F PWHT Temperature : 1150 °F
Preheat Maintenance: None PWHT Holding Time: 1.0 hr./in., 0.25 hr. min.
Minimum preheat 200 deg. for material thickness greater then 1.00" Total aggregate PWHT time including any repairs CANNOT exceed 5.62 hours.
Maximum interpass 400 deg. for material thickness greater then 1.00"
1st Process
Weld Process / Method GTAW / Manual
POSITION
Position of Joint Flat, Horizontal, & Overhead
Notes Position without impacts: all. Vertical up
GAS
FILLER METAL
AWS Classification ER70S-3
Filler Metal Use Filler Metal Used
SFA Spec. / F-No. 5.18 / 6
Filler Metal Trade Name Lincoln SuperArc L-50
Other:
GTAW Flux None
ELECTRICAL
Welding Voltage Range 10.5-16 | - | -
Current Type and Polarity DCEN (straight)
Pulsed Current None
TECHNIQUE
Thermal Processes No
Peening None
Nozzle / Gas Cup Size #5 to #12
(1) High frequency arc starting required. Maximum heat input not applicable for welds without impacts.
Filler metal shall be added each weld pass, No Autogenous welding is permitted.

778121-WPS-G
PO# 30002711
Ohmstede,Ltd.
WPS No.: T/P1-1/HT(70S3) Rev. No.: 3 Page 2 of 3

JOINT DESIGN
Backing: With or without backing Backing Material: Weld metal / Base metal
Retainers: None
Minimum preheat must be maintained during thermal cutting, tacking, and welding operations.
Revision History:
Rev. 1 (01/07/13) : Revised for editorial corrections, and to include optional notes not originally shown per Client comments.
Rev. 2 (07/12/13) : Revised to include more defined weld joint deminsion ranges
Rev. 3 (06/21/17) : Revised to consolidate processes to a single process.
Prepared By: -Signature on file- 8/19/2009 Welding Engineer
DaveDooley Date

MaxGressman Date

778121-WPS-G
PO# 30002711
Ohmstede,Ltd.
WPS No.: T/P1-1/HT(70S3) Rev. No.: 3 Page 3 of 3
Notes
1. When impact testing is not required the following variables apply:
a. Base Materials: Any P1 Group 1 to any P1 Group 1, 2, or 3.
b. Positions: All positions are permitted, all vertical (3G, 3F, etc.) shall be performed in the uphill progression.
5. Preheat (when > 100°F), & Interpass temperatures shall be monitored using either temperature indicating sticks (of
the correct rating), infra-red devices, pyrometers, or thermo-couples of all which shall be of current calibration. At a
minimum, the base material shall be preheated to render the joint to a warm & dry condition.
9. PWHT heating / cooling rates shall be the more stringent of per the fabrication drawings or per below:
-Heating: From 800°F to soak, rate of heating shall not be greater than 400°F / hour divided by the maximum
- Cooling: From soak to 800°F, rate of cooling shall not be greater than 500°F/ hour divided by the maximum

778121-WPS-G
PO# 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701

PQR No.: CTS-10 / CN: C0011 Date: 8/19/2009 WPS No.: CTS/P1-1/HT(70S3) Page 1 of 3
Minimum Preheat Temperature: 100 °F Type: PWHT performed below lower transformation temp.
Maximum Interpass Temperature: 200 °F PWHT Temperature: 1150 °F
Preheat Maintenance: None PWHT Holding Time: 1 hr.
POSITION (QW-405)
GAS (QW-408)
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
GTAW Flux None
Filler Metal Size (in.) 3/32 | 3/32 | - 1/8 | 1/8 | -
ELECTRICAL (QW-409)
Amperage Used 80-85 |140-145 | - 105-115 | 105-115 | -
Voltage Used 10.5-11.5 |11.5-12.5 | - 15-16 | 15-16 | -
Travel Speed (in/min) 2 | 3 | - 6 | 10 | -
Pulsed Current None
TECHNIQUE (QW-410)

778121-WPS-G
PO# 30002711
Ohmstede, Ltd.
Joint Detail Image
Notes
Amendment History:
Amnd. 1 (01/07/13) : Corrected typo for HAZ (Norm) specimen Impact Energy. Incorrectly documented for HAZ (As Roll)
results, and included shear % not originally reported. (see Lab Report # MT09-350).

778121-WPS-G
PO# 30002711
Ohmstede, Ltd.
PQR No.: CTS-10 I CN: COOll Page 3 of3

Snecimen No. (in.) I (io.) ( in') Load Ob\ I Stress (PSI) and Location
Tl 0.750 I 0.220 0.165 I 12970 I 78600 Ductile - BM
T2 0.749 I 0.221 0.166 12430 I 74900 Ductile- BM
Result
Acee table
Acee table
Test Impact Drop
Number Location Tvoe (•F) (ft-lb) %Shear (Mils\ Break
I Weld metal 10x5 -50 41 35 66 No
I 2 Weld metal 10x5 -50 41 35 67 I No
Weld metal 54 I
3 10x5 -50 37 30 No
I 4 HAZ(Norm) 10x5 -50 32 ' 20 45 No
s HAZ<Norm) 10x5 -50 29 20 43 I No
6 HAZ<Norm) 10x5 -50 15 15 21 I No
7 HAZ(as Ro)() 10x5 -50 II 20 19 I
No
8 HAZ<as Ro)() 10x5 -SO 14 20 22 No
9 HAZ(asRoll) 10x5 -50 16 20 25 I No
Location Readings
SA-516 Grade 60 BM(Face) 153 I
SA-516 Grade 60 HAZ(Face) 188 168 172 205 198
SA-516, Grade 60 HAZ(Mid) 174 181 167 '
SA-516 Grade60HAZ<Root) 176 167 169 159 172
SA-516. Grade 70 BMfMid) 142
SA-516 Grade 70 HA71Face) 186 187 173 156 166 I
SA-516 Grade 70 HAZ(Mid) 164 162 154 I
SA-516. Grade 70 HAZ(Root) 156 158 161 157 158
Weld metal<Face) 192 189 176 188 184 I
Weld metal<Mid) 159 167 I I
Weld metal<Rootl 148 154 160 147 133 I
Chemical Analysis: C=0.07%, Cr=<J.024o/o, Mo=0.011%, Ni=0.025%, Mn= l.42%, Si=0.37%, P=0.012%, S=0.004%, V=0.01, Cu=0.06%,
Ti=0.005%, Nb=0.002%, W=0.004%, Co=0.003%, Fe=97.98%
Welder's Name: ~D=a=
o~D~zun
=g~---------- I.D.: _ __ _ __ _ Stamp No.: ~E~--------
PQR was done and welding of coupon was witnessed by: Ohm""st"'ed"'e"-"'
Lt,,,d._.- - - - - - - - - - - - - -- -- - - - -
Test conducted by: Qypamic Laboratories Inc. Lab Test No.: ~M
=T
~0~9~
-3
=5~
0_ _ __ __
Prepared By: - ~r.1-1*\lu.'1..E. ot.l °ht..£ - 8/19/2009 Welding Engineer
a ~v·n
~~
Date
~
~--~ ~
Amended By:_ _ _ _ _ _
Robert L. M ;ioy---o----- 1n12013
Da!e
Senior Welding Engineer
lOll F•maOOS·Fe..... W
Phone-281-478-0239 Fax-281-478-0259
Welder Performance • Welding Procedures • i\laterials Testing
Client : Ohmstede Date 08/19/09

Att. : Dave Dooley Lab No: MT09 - 350
Job# : 979720 P.O. : 764153
TestinQ Per: ASME Sec IX Coupon Form : Plate
Base Metal 1 : SA516 Gr. 60-?0AR Base Metal 2 : SA516 Gr. ?ON
WPS: CTS/P1 -1/HT (70S3) Filler Metal : ER?OS-3 I E7018-1H4R
Welder : Dao Dzung Welder ID: E
Post Weld Heat Treat : 1150°F for 1 Hr.

See chart attached.

W"xT" Area (1n'i Yield, Lbs. YS, ksi UTL, Lbs. UTS, ksi % El. Frac1iure I Location
T1 . .750 x .220 .165 8,390 51 .0 12,970 78.5 21 60-?0AR I Ductile
T2. .749 x .221 .166 7,850 47.3 12,430 75.0 21 60-?'0AR I Ductile

Face Bend - 1 Face Bend - 2 Root Bend - 1 Root Bend - 2
ASTM A370 E23 Charpy Impact Tests: 10 x 5.1mm x 2·"

Weld -50°F 41 - 41 - 37 40 35 - 35 - 30 6Ei - 67 - 54
HAZ - 60-?0AR -50°F 11 - 14 - 16 14 20 - 20 - 20 1SI - 22 - 25
HAZ - ?ON -50°F 32 - 29 - 15 25 20 - 20 - 15 4e> - 43 - 21

Maximum Hardness : 205Hv10 (See report attached.)

c Mn Si p s
Ni Cr Cu Mo v
.07 1.42 .37 .012 .004 .025 .024 .06 .0'11 .01
Ti Al Nb w Co B Fe*
.005 <.001 .002 .004 .003 <.0005 97.98

3650 Underwood Rd. ~ La Porte, Texas 77571
Phone 281-478-0239 ~ Fax 281-478-0259
Vicker lOkg Hardness Survey per NACE RP0472
Customer: Ohmstede Date: 6/ 15/09

Material Grade: .. 250" SA516Gr.60-70AR Welded to SA516Gr. 70N
Row location: Top row 1.6mm Below Surface, Mid wall, Bottom row l .6mm Above Surface
Row Location RV lOK
To Left Base 153
Left HAZ 188-168-172-205-198
Weld 192-189-176-188-184
Ri ht HAZ 186-187-173-156-166
Ri ht Base 156
LeftHAZ 174-181-167
Weld 159-167
Ri ht HAZ 164-162-154
Ri ht Base 142
Left HAZ 176-167-169-159-172
Weld 148-154-160-147-133
Ri ht HAZ 156-158-161-157-158
Right Base 151
<;I h <i1 711:\
1 2 3 4 5 6 7 8 9 1 2 3 4 6 1
Ohmstede, Ltd.
ISSl{ I _ _ _ _ __ 895 N. Main St.
R£L FIN FAB.i _ _ __ Beaumont, TX 7770 I
PQR No.: CTS-11 I CN: C0012 WPS No.: CTS/Pl - 1/HT(70S3) Date: 8/19/200_
,9 _ _ _ Page: _l_
o_fJ_ __
Welding Process(cs) I Type(s)· (I) GTAW I Manual (2) SMAW I Manual
Joints (QW-402)
Single-V filOOve Groove Ang'.e
~
0
Groove Angle: 70
qj~ SINGLE VEE GROOVE

Material Spec., Type or Grade: Type: PWHT QCrfonned below lower transformation temQ.
SA-5 16, Grade 60 to SA-516 Grade 70 Temperature: 11 50 op
P-No.: _l_ Group No.: _l_ to P-No.: _I_ Group No.: _2_ Time: 1.5 hr
Gas (QW-408)
Material condition per UG-84(h)(2)(b): as rolled to normalized.
Filler Metals (QW-404) Shielding: {I} 100% Argon (99.99%} I 30135 CFH (2} N/A
SFA Specification: 02 5. 18 {22 5.1 Trailing: (I} None (2} NIA
A WS Classification: 02 ER70S-3 (2} E7018-1 H4R Backing: (I} None (2} NIA
Fi ller Metal F-No: 02 6 (22 4
Electrical Characteristics (QW-40'9)
Weld Metal Analysis A-No: 0 & 2} I
Current I Polarity: ( l} DCEN (straight} (2) DCEP (reverse}
Size of Filler Metal (in.): 02 3/32 I 3132 (2} 5/32 / 5/32
Amps: (1} 80-85 / 105- 11 5 (2} 170- 175 / 170-175
Weld Deposit 't' (in.): (I} 0. 125 (22 0.375
Volts: (I} 10.5-11.5 I 15-1 6 (2} 19-22 I 19-22
Pass Greater Than Yz'': (2} No
Tungsten Type I Size: (12 EWCe-2 I 118" {2} N/A
Filler Metal Product Form: O} Bare {Solid}
Heat Input: (I} 36800 J/in (2} 28875 J/in
Filler Metal Trade Name: ( 1) Lincoln superArc L-50
Pulsed Current: (I} None
(2} ESAB Atom Arc 70 18- 1
Consumable Insert: 0 2 None Technique (QW-410)
Flux: (I} None Travel Speed (in/ min): (12 2 I 3 {2) 8 I 8
Positions (QW-405)
String/Weave Bead: ( 1 & 2} Stringe:r bead
Position of Joint: O & 2} IG - Flat
Oscillation: (I & 2} NIA
Weld Progression: (1 & 2} NIA
Mult./Single Pass (per side): ~ MultiQass
Preheat (QW-406) Mult./Single Electrode: (I & 2} NIA
Preheat Temp.: 100 op Nozzle/Gas Cup Size: (0 # 10
lnterpass Temp.: 250 op
Preheat Maintenance: None
C - PQR IX- A- WP\V 7.t.l

Fom1 2008 - Rev.
Ohmstede, Ltd.
PQR No.: CTS-11 / CN: C0012 Page: _2_o_
f3_ __
Sueci men No. (in.) (in.) (in') Load (lb) (PS[) and Location
TIA 0.751 0.427 0.321 23750 74000 Ductile - BM
TIB 0.752 0.424 0.3 19 23520 73700 Ductile-BM

Fie.urc Number and Tv1ie Result Fie.nre Number a nd Tv1ie Result
OW-462.2 Side bend Acceptable QW-462.2 Side bend Acceptable
None None

Test Drop
Specimen Notch Notch Temp. Impact Value Lateral Ex nansion Weight
Number Location Tvne (OF) (ft-lb) Shear% Mils Break
I Weld metal "A" -50 72 56 No
4 HAZ(Norm) "A" -50 23 20 No
5 HAZ(Norm) uA" -50 27 25 No
6 HAZ(Norm) "A" -50 33 30 No
7 HAZ(As Roll) HAii -50 28 25 No
8 HAZ(As Roll) 11A" -50 35 33 No
9 HAZ(As Roll) "A" -50 32 30 No

Readhrns
Location I 2 3 4 s 6 7 8 9
Fusion Line(Face) 175 17 1
Fusion Line(Mid) 169 16 1
Fusion Line(Root) 197 171
SA-516 Grade 60 HAZ(Face) 165 167 172 174
SA-5 16 Grade 60 HAZ(Mid) 152 154
SA-516 Grade 60 HAZ(Root) 167 17 1 175 170
SA-5 16 Grade 70 BM(Mid) 157
SA-5 16 Grade 70 BM(Root) 149
SA-5 16 Grade 70 HAZ(Face) 187 203 194 173
SA-516 Grade 70 HAZ(Mid) 163 168
-
SA-5 16 Grade 70 HAZ(Root) 182 173 193 199
Weld metal(Face) 175 197 172 188 168
Weld metal<Root) 184 195 204 202 174
Chemical Analysis: C=0.05%,Cr=0.03%,Mo=0.007%,Ni=0.08%,Mn= 1.32%,Si=0.46%,P=O.O I 0%,S=0.007%, V=0.011 %,Cu=0.06%,

Ti=0.008%,Nb=0.0006%,Co=0.004%,B=O.OOO I %,Fe=97.93 %
C- PQR IX-A- WPW 7.1.l

Form 2008 - Rtv.
Ohmstede, Ltd.
PQR No.: CTS-11 / CN: C0012 Page: _3_of_3_ __
Welder's Name: _D_a_o_D_z_u_n_g_ _ _ __ _ __ __ _ _ _ __ _ _ _ __ _ ID: Stamp: _E_ _ _ __

coupon was witnessed by: Ohmstede Ltd.
Tests Conducted By: Dynamic Laboratories Inc. Test ID.: MT09-424
,Code.
Welding Engineer
0.11e
C-PQR IX-A· WPW7.1.Z

Form 2008 • Rn.
Phone-281 -478·0239 Fax-281-478-0259
Welder Performance * Welding Procedures * i\laterlals Testing

Att. : Dave Dooley Lab No: MT09 -424
Job# : 979720 PO: 764456
Testing Per : ASME Sec IX Coupon Form : Plate
Base Metal 1 : SA516 Gr. 60 AR Base Metal 2 : SA516 Gr. ?ON
Thickness: 0.500" Thickness: 0.500"
Process: GTAW I SMAW Position : 1G
WPS: CTS/P1-1/HT (70S3) Filler Metal : ER?OS-3 I E7018 - 1H4R
Welder : Dao DzunQ Welder ID: E
Post Weld Heat Treat : 1150° for 1.5 Hrs.

See chart attached.

W"xT" Area (in'> Yield, Lbs. YS, ksi UTL, Lbs. UTS, ksi % El. Fracture I Location
T1A. .751 X .427 .321 13,990 43.6 23,750 74.0 32 Gr. 60AR I Ductile
T1B. .752 X .424 .319 14,450 45.3 23,520 73.5 32 Gr. 60AR I Ductile

Satisfactory Satisfactory Satisfactory Satisfac1tory
ASTM A370 E23 Charpy Impact Tests: 10 x 10mm xi~"

Weld -50°F 72 - 85 - 41 66 50 - 60 - 45 !56 - 73 - 37
HAZ - Gr. 60 AR -50°F 28 - 35 - 32 32 30 - 35 - 30 25 - 33 - 30
HAZ - Gr. ?ON -50°F 23 - 27 - 33 28 20 - 25 - 30 ~w - 25 - 30

Maximum Hardness: 204Hv10 183HV10 Weld Avg .(See report attached .)
Weld Metal Chemical Anal~sis

c Mn Si p s Ni Cr Cu IMO v
0.05 1.32 0.46 0.010 0.007 0.08 0.03 0.06 0 . 007 0.011
Ti Al Nb w Co B Fe*
0.008 >0.01 0.0006 >0.01 0.004 0.0001 97.93

3650 Unde1wood Rd.~ La Porte, Texas 77571
Phone 281-478-0239 ~ Fax 281-478-0259
Vickers lOkg Hardness Survey Per NACE-RP0472
Customer: Ohmstecle Date: 7/28/09
Material Grade: Yi" SA516 Gr. 60AR welded to Yi'' SA516 Gr. 70N
Row location: Top row 2mm Below Surface, Mid wall, Bottom row 2mm Above~ Surface
Row Location Hv10
Top Left Base 146
LeftHAZ 187-203-194-173
Weld 175-197-172-188-168
Right HAZ 165-167-172-174
Right Base 148
Left HAZ 163-168
Weld 168-165
RightHAZ 152-154
Right Base 144
LeftHAZ 182-173-193-199
Weld 184-195-204-202-174
RightHAZ 167-171-175-170
Right Base 154
197
. .
172 188
146·
203,
187.194· •• ·175, 175 168 171 00 •
' :12~ 174
·1'11' •148
173'
MT09-424 ,167
••• ·174,171,171,170 •
149• '175
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8
WVOT
Ohmstede, Ltd.
)SS\£ ' - - - - - - 895 N. Main St.
Beaumont, TX 7770 I
REL HR fAB1 _ _ __
PQR No·.. CTS-12 / CN· COOl3 Amend I Date· 8/19/2009 WPS No·.. CTS/Pl-1/HT(70S3) Paae I of3
"
Groove Type: Double-V ![OOVe SA-516 Grade 60 N to SA-5 16 Grade 70
Backing: Back-gouged and back welded P-No. I Group No. _ 1_ to P-No. I Group No. _ 2_
Root Opening: 1/8 in. Root face: 0 in. Thickness (in.): 1.5 to 1.5
Groove Angle: 37 0
Material condition ~r UG-84(h)(2)(b): J\s rolled to nonnalized.
Minimum Preheat Temperature: 200 Of Type: PWHT ~rfonned below lower transfonnatio n tem[J.
Maximum Interpass Temperature: 400 Of PWHT Temperature: 1150 Of
Preheat Maintenance: See note below PWHT Holding Time: 4.5 hr.
Preheat was maintained at 200°F until the weld joint was
com12leted, and then 11Ta1212ed for slow cooling 12rior to PWHT.
Weld Process I Method GTA WI Manual Si\lAWI Manual
POSITION (QW-405)
Position of Joint IG- flat IG- Flat
GAS (QW-408)
Shielding Gas I CFI-1 100% Argon (99.99%) I 30/35
Trailing Gas I CFH None I -
Backing Gas I CFH None I -
AWS Classification ER70S-3 E7018-IH4R
SFA Spec./ F-No. 5.18 I 6 5.1 I 4
A-No. or Chemical Composition I I
Filler Metal Trade Name Lincoln Su[JerArc L-50 ESAB Atom Arc 7018-1
Filler Metal Product Fonn Bare (Solid)
GTAW Flux None
Pass Greater Than Yz'': No
Filler Metal Size (in.) 3/32 I 3/32 I - 3/16 I 3/16 I -
ELECfRICAL (QW-409)
Amperage Used 160-1 70 I 190-200 I - 195-205 I 180-190 I -
Voltage Used 12-13 I 14- 15 I - 24-25 I 21-22 I -
Travel Speed (in/min) 2 I 2 I - 8 I 12 I
Tungsten Type I Size EWCe-2 I 118"
Pulsed Current None
TECHNIQUE (QW-4 10)
Thennal Processes: No No
Stringer or Weave Bead Stringer bead St ti nger bead
Multiple I Single Pass (per side) Multi[Jass Multi[Jass
Nozzle I Gas Cup Size #JO
2011 f orm 008 - format W

Ohmstede, Ltd.
PQR No.: CTS-12 / CN: C0013 Amend. 1 Page 2 of3
Joint Detail rmagc
l
T= 1 S in
Mn.; 0.1875in.f
- i i 14-- R; Oin.
BACKGOUGE, GRINO, INSPECT, AND WELD
Notes
Amendment History:
Amend. 1 (031071141 Amended in accordance with ASME IX (Q\V-200.2(c)), updated preheat maintenance to include
documented process of maintaining until weld joint was completed, and wrapping for slow cooling, also corrected section
Q\V-402 to include the proper joint design used during qualification.
20 11 t"orm OOS · formatW

Ohmstede, Ltd.
PQR No.: CTS-12 / CN: C0013 Amend. I Page 3 of3

Soecimen No. (in.) fin.) fin' ) Load fib) Stress f PSl\ and Location
T IA 0.755 0.706 0.533 380 10 71300 Ductile -BM
TIB 0.754 0.698 0.526 37730 71700 Ductile -BM
T2A 0.753 0.721 0.543 38760 71400 Ductile - BM
T2B 0.752 0.683 0.5 14 36500 71000 Ductile - BM
Result Result
Acee table Acee table
W-462.2 Side bend Acee table Acee table
Toughness Tests (QW-1 70)
Test lmpact Drop
Number Location Type (OF) !ft-lb\ %Shear !Mils\ Break
1 Weld metal "A" -50 11 6 80 No
4 HAZ <Norm) "A" -50 41 32 No
5 HAZ(Nonn) ''A" -50 21 17 No
6 HAZ (Nonn) "A" -50 II 7 No
7 HAZ(As Roll) "A" -50 24 18 No
8 HAZ (As Rolll "A" -50 20 13 No
9 HAZ (As Roll\ "A" -50 21 17 No
Ha rdness Test - Vickers hard ness
Location Readi1ws
SA-5 16, Grade 60 BM!Midl 129
SA-516 Grade60HAZ<Face) 166 172 175 156 183
SA-5 16, Grade 60 HAZ<Midl 155 153 164
SA-516, Grade 60 HAZ(Root) 184 170 198 175 179
SA-5 16 Grade 70 BM<Face) 140
SA-5 16, Grade 70 BM(Mid) 147
SA-5 16, Grade 70 BM<Root\ 140
SA-516, Grade 70 HAZIFace) 213 217 195 205 199
SA-516 Grade 70 HAZ(Mid) 208 200 198
SA-5 16 Grade 70 HAZ(Rootl 170 204 199 184 199
Weld metal<Face\ 163 182 188 165 183
Weld metal(Mid\ 179 185
Weld metal!Rootl 178 191 189 175 179
Chemical Analysis: C=0.06%, Cr=0.04%, Mo=0.01%, Ni=0.07%, Mn= l.30%, Si=0.43%, P=0.009%, S=0.007o/o, V=0.01%, Cu=0.05%,
Ti=0.006% Nb=0.0006% Co=0.004%, B=0.000 I% Fe=98.98%
Welder's Name: Dao Dzung l.D.: _ _ __ _ __ Stamp No.: -'E,,__ _ _ __ _ _ __
PQR was done and welding of coupon was witnessed by: _,,O_,h1'_, -"n""
st"'e"'de"'--"L'-'td,,,._ _ _ _ _ _ _ _ _ _ __ _,_ _ _ _ _ __ _ __
Test conducted by: Dynamic Laboratories Inc. Lab Test No.: .'-'M""T,,_,0"9"_-4,_,2""7_ __ __ _
Prepared By.:_ _ __ _ --'&=:

-~~~~
-'--'--'-'--'--'u=_-o
_ -=--=0'------'fr==--=~'--=---- 8/19/2009 Welding Engineer
~'' 0;011,r ~
Date
Amended By:_ _ _ _ _~
---"-1""'"'--'""""'----"-;.i...
-'--'-~4"'~
c=.,;.-..:;_;,...__ _ _ __ 3/7/2014 Senior Welding Engineer
Robert L. Mose\ey ~ Date
2011 form 008- fo rmal W

Phone-281-478-0239 Fax-281-478-0259
Welder Performance • Welding Procedures • Materials Testing

Att. : Dave Dooley Lab No: MT09 -· 427 .1
Job# : 979720 PO: 764457
Testin!:I Per: ASME Sec IX Coupon Form : Plate
Base Metal 1 : SA516 Gr. ?OAR Base Metal 2: SA516 Gr. 60N
WPS: CTS/P1-1/HT (70S3} Filler Metal : ER?OS-3 I E7018 - 1H4R
Welder : Dao Dzung Welder ID : E
Post Weld Heat Treat: 1150° for 4.5 Hrs.

See chart attached.

W"xT" Area (in'i Yield, Lbs. YS, ksi UTL, Lbs. UTS, ksi % El. Fracture I Location
T1A. .755 x .706 .533 22,800 42.8 38,010 71 .5 37 Gr. '30N I Ductile
T1B. .754 x .698 .526 22,200 42.2 37,730 71 .5 37 Gr. '30N I Ductile
T2A. .753 x .721 .543 24,300 44.8 38,760 71.5 36 Gr. '30N I Ductile
T2B. .752 x .683 .514 22,300 43.4 36,500 71.0 37 Gr. 130N I Ductile

ASTM A370 E23 Charpy Impact Tests : 10 x 1Omm x 2v

Weld -50°F 116 -122-93 110 50- 50- 50 80- 77 - 65
HAZ-Gr. 70AR -50°F 24-20-21 22 20-20-20 113-13-17
HAZ - Gr. 60N -50°F 41 - 21 - 11 24 30 - 20 - 15 32 - 17 - 7

Maximum Hardness : 217Hv10 180Hv10 Weld Avg. (See report attached.)

C Mn Si P S Ni Cr Cu Mo v
0.06 1.30 0.43 0.009 0.007 0.07 0.04 0.05 0.01 0.01
Ti Al Nb W Co B Fe*
0.006 >0.01 0.0006 >0.01 0.004 0.0001 97.98

- - - - - - ~;;~171HS10.'9
(J)ynamic £a6oratories Incorporated
3650 Underwood Rd.~ La Porte, Texas 77571
Phone 281-478-0239 ~ Fax 281-478-0259
Vickers Hardness Report Per NACE RP0472
Customer: Ohmstede Date: 8-18-09
Material Grade: 1.5" SA516 Gr. 60N to SA516 Gr. 70AR
Row location: Top row 2mm below surface, Mid wall, Bottom row 2mm above~ surface
Technician: Colton She herd Max# 217 Lab# MT09-427.1
Row Location HV lOK
To Left Base 132
Left HAZ 166-172-175-156
Weld 163-182-188-165-183
Right HAZ 213-217-195-205
Ri ht Base 140
Left HAZ 155-153
Weld 179-185
Ri ht HAZ 208-200
Ri ht Base 147
LeftHAZ 184-170-198-175
Weld 178-191-189-175-179
199
170-204-199-184
1!11
I
8 9 I
I
1 2 3~ 5 8 7 8 9
II1
Ltd.
BILL OF MATERIALS
CUSTOMER : ECOPETROL
P.O. NO. : 30002711
JOB NO. : 778121
ITEM NO. : E-681
SHEETS : 9 EXCLUDING COVER SHEET
3 2 REVISED MATERIAL NOTES DS DS 07/26/17

2 1 RELEASED FOR PURSCHASING DS DS 07/21/17
1 0 ISSUED FOR CUSTOMER APPROVAL DS DS 06/14/17
REL. # REV. # DESCRIPTION BY CHECKED DATE
Ohmstede Ltd. SHEET#: __1__
BILL OF MATERIALS WRITTEN BY: AQ APPROVED BY: DS DATE: 5/4/2017
CUSTOMER: ECOPETROL CUST. P.O. 30002711 ITEM NO.: E-681

JOB NO.: 778121 RELEASE #1 FAB START // DEL.DATE: //
ITEM QTY. DESCRIPTION MATERIAL SPEC. P.O. VEND/STOCK DUE
NOTES: 1 2
(1) GENERAL REQUIREMENTS:
A. PLATE MATERIAL MUST BE FULLY KILLED.
B. ALL MATERIAL SHALL BE SUPPLIED NORMALIZED
ACCORDING TO NACE MR 0103 2012
C, MAXIMUM CARBON EQUIVALENT (CE) SHALL NOT
EXCEED 0.43%
(CE) = C + Mn/6 + (Cr + Mo +V)/5 + (Ni + Cu)/15
D. COLUMBIUM (Cb) + VANADIUM (V) SHALL NOT EXCEED
0.03% AS REPORTED ON THE MTR.
(2) ALL GRADES OF SA-516 PLATE MATERIALS SHALL MEET

THE FOLLOWING REQUIREMENTS:
A. ULTIMATE TENSILE STRENGTH MUST BE LESS THAN
80,000 PSI AS REPORTED ON THE MTR.
B. PRODUCT ANALYSIS PER SA-20 SUPPLEMENTARY
REQUIREMENTS S2
B. SULFUR CONTENT < 0.010% PER SA-20 SUPPLEMENTARY
REQUIREMENTS S26
(3) ALL SA-105 AND/OR SA-266 GR. 1 FORGINGS MATERIAL

SHALL MEET THE FOLLOWING REQUIREMENTS:
B. SA-105 SUPPLEMENTARY REQUIREMENT S1 FOR
BOM Version 12/17/2014



HARDNESS.
C. SA-266 SUPPLEMENTARY REQUIREMENT S7 FOR
PRODUCT ANALYSIS.
D. SA-266 SUPPLEMENTARY REQUIREMENT S9 FOR
HARDNESS.
E. SA-788 SUPPLEMENTARY REQUIREMENT S10.2 LEVEL B
PRODUCT ANALYSIS.
MAXIMUM CONTENT: SULFUR - (S) < 0.018%
POTASSIUM - (P) < 0.015%
(4) ALL SA-106 GR. B ONLY IS ALLOWED AND

SHALL MEET THE FOLLOWING REQUIREMENTS:
B. SA-106 SUPPLEMENTARY REQUIREMENT S1 FOR
PRODUCT ANALYSIS.
MAXIMUM CONTENT: SULFUR - (S) < 0.020%
POTASSIUM - (P) < 0.030%
TUBES
21 245 TUBES, 3/4" O.D. X 0.065 THK (MW) X 192" LG. SB-111 C44300 (Admiralty)
FORGED RING MATERIAL

2 1 FORGING, 26 3/8" O.D. X 21 1/4" I.D. X 3 5/16" THK (f) 2 SA-266 GR. 1 (1)(3)



8 1 FORGING, 30 1/8" O.D. X 21 1/4" I.D. X 2 13/16" THK (f) 1 2 SA-266 GR. 1 (1)(3)
16 1 FORGING, 30 1/8" O.D. X 25" I.D. X 3 1/4" THK (f) 2 SA-266 GR. 1 (1)(3)
24 1 FORGING, 24 1/4" O.D. X 20 3/16" I.D. X 2 5/16" THK (f) 1 2 SA-266 GR. 1 (1)(3)
25 1 FORGING, 24 1/4" O.D. X 20" I.D. X 3" THK (f) 1 2 SA-266 GR. 1 (1)(3)
TUBESHEETS
19 1 TUBESHEET, 23 1/2" O.D. X 1 1/4" THK (f) SB-171 C46400 (Naval Brass)
20 1 TUBESHEET, 21" O.D. X 1 1/4" THK (f) SB-171 C46400 (Naval Brass)
CHANNEL COVERS
1 1 FORGING, 26 3/8" O.D. X 1 7/8" THK (f) 1 2 SA-105N (1)(3)
BAFFLES
22 17 BAFFLES, 21 7/16" B.O.D. X 1/4" THK SA-36
22A 1 SUPPORT BAFFLE, 21 7/16" B.O.D. X 3/8" THK SA-36
HEADS
18 1 ELLIP HEAD, 25" I.D. X 1/2" THK (NOM) W/2" SF 1 2 SA-516 GR. 60 (1)(2)
(7/16" MIN. THK., 8 3/4" O.A.L.)
30° INSIDE BEVEL, 3/16" LAND
FABRICATION PER UG-79, UG-81, & UCS-79
26 1 DISH ONLY, 19 7/8" O.D. X 1/2" THK (MIN), DR = 16" 1 2 SA-516 GR. 70 (1)(2)
FABRICATION PER UG-79, UG-81, & UCS-79
ROLLED & TACKED CYLINDERS

9A 1 PLATE, 21 1/4" I.D. X 1/2" THK X 95 1/2" LG. 1 2 SA-516 GR. 60 (1)(2)



SEE SKETCH 778121-9A FOR DETAILS
9B 1 PLATE, 21 1/4" I.D. X 1/2" THK X 84 1/4" LG. 1 2 SA-516 GR. 60 (1)(2)
SEE SKETCH 778121-9B FOR DETAILS
4 1 PLATE, 21 1/4" I.D. X 3/8" THK X 10 3/8" LG. 1 SA-516 GR. 70N (1)(2)
SEE SKETCH 778121-4 FOR DETAILS
17 1 PLATE, 25" I.D. X 3/8" THK X 6" LG. 1 2 SA-516 GR. 60 (1)(2)
SEE SKETCH 778121-17 FOR DETAILS
ASME FLANGES
71 1 ANSI FLG, 10" - 150# RFWN (SCH. X-STG BORE) 1 2 SA-105N (1)(3)
72 1 ANSI FLG, 3" - 150# RFWN (SCH. X-STG BORE) 1 2 SA-105N (1)(3)
73 1 ANSI FLG, 1 1/2" - 150# RFLWN X 9" LG W/(1 1/2" BORE) 1 2 SA-105N (1)(3)
74 1 ANSI FLG, 1 1/2" - 150# RFLWN X 9" LG W/(1 1/2" BORE) 1 2 SA-105N (1)(3)
75 4 ANSI FLG, 1 1/2" - 150# RFLWN X 9" LG W/(1 1/2" BORE) 1 SA-105N (1)(3)
2
73A 1 ANSI BLIND, 1 1/2" - 150# RF BLIND 1 2 SA-105N (1)(3)
81 1 ANSI FLG, 4" - 150# FFWN (SCH. X-STG BORE) 1 SA-105N (1)(3)
82 1 ANSI FLG, 4" - 150# FFWN (SCH. X-STG BORE) 1 SA-105N (1)(3)
83 4 ANSI FLG, 1 1/2" - 150# RFLWN X 9" LG W/(1 1/2" BORE) 1 SA-105N (1)(3)
83A 4 ANSI BLIND, 1 1/2" - 150# RF BLIND 1 SA-105N (1)(3)
NOZZLE PIPE
71A 1 SMLS PIPE, 10" NPS X (0.500", SCH. X-STG) X 6 1/2" LG. 1 2 SA-106 GR. B (1)(4)
72A 1 SMLS PIPE, 3" NPS X (0.300", SCH. X-STG) X 6 3/4" LG. 1 2 SA-106 GR. B (1)(4)
81A 1 SMLS PIPE, 4" NPS X (0.337", SCH. X-STG) X 6 3/4" LG. 1 SA-106 GR. B (1)(4)



82A 1 SMLS PIPE, 4" NPS X (0.337", SCH. X-STG) X 6 3/4" LG. 1 SA-106 GR. B (1)(4)

BILL OF MATERIALS WRITTEN BY: DS APPROVED BY: DS DATE: 5/4/2017

BOLTING & GASKETS

40 1 LOT OF GASKETS, PER DWG. 778121-GK PER DWG.
GASKET QUANTITIES INCLUDE 2 SPARE SETS
41 31 STUDS, 3/4" ROUND X 10-THREAD X 5 3/4" LG. (1&2) SA-193 B7
42 62 3/4" HEAVY HEX NUTS X 10-THREAD SA-194 2H
43 31 STUDS, 3/4" ROUND X 10-THREAD X 7" LG. (3&7) SA-193 B7
44 62 1 3/8" HEAVY HEX NUTS X 8-THREAD SA-194 2H
45 31 STUDS, 3/4" ROUND X 10-THREAD X 5 3/4" LG. (8&16) SA-193 B7
47 22 STUDS, 3/4" ROUND X 10-THREAD X 7 1/2" LG. (24&25) 2 SA-193 B7M
48 44 3/4" HEAVY HEX NUTS X 10-THREAD 2 SA-194 2HM
49 5 STUDS, 1/2" ROUND X 13-THREAD X 3" LG. (73&73A) SA-193 B7
STUD & NUT QUANTITIES INCLUDE 10% SPARES
MISC. MATERIAL
65 1 STD. NAMEPLATE, PART NO.: 72.16.9999 18-8 S.ST'L
65A 1 STD. CAUTION NAMEPLATE, PART NO.: 72.16.9992 18-8 S.ST'L
61 1 STD. NAMEPLATE BRACKET, PART NO.: 28.90.9997 SA-516 GR. 70



23 92 FT. 1/2" O.D. TIE RODS SA-36
23B 12 1/2" HEX TIE ROD NUTS S.ST'L
23A 92 FT. 3/4" O.D. SPACER TUBING C.ST'L
23C 1 PLATE, 16" X 3/8" THK X 13 1/2" LG. IMP PLATE SA-516 GR. 60N (1)(2)
23D 1 ROD, 1/2" O.D. X 22 1/4" LG. IMP. PLATE ROD SA-36
23D 1 ROD, 1/2" O.D. X 31 9/16" LG. IMP. PLATE ROD SA-36
23E 2 FLAT BAR, 2 3/4" X 3/8" THK X 151 1/4" LG. SEAL STRIP SA-36
4A 1 PASS PLATE, 20 11/16 X 3/8" THK X 17 1/2" LG SA-516 GR. 70N (1)(2)
4B 1 PASS PLATE, 19 3/4 X 3/8" THK X 17 1/2" LG SA-516 GR. 70N (1)(2)
25A 1 PASS PLATE, 20 X 3/8" THK X 5" LG SA-516 GR. 70N (1)(2)
99 1 COST TO COVER PAINT
100 1 COST OF MATERIAL & LABOR FOR RABBIT
62 5 PLATE, 4" X1/2" THK X 6" LG. LIFT LUG SA-516 GR. 70N (1)(2)
62A 1 SMLS PIPE, 2" NPS X (0.436", SCH. XX-STG) X 1" LG. SA-106 GR. B
107 2 1/2" NPT EXTENDED BODY GATE VALVE, MTOE & FTOE C.ST'L
108 1 1/2" THREADED TEE C.ST'L
109 1 1/2" X 1/4" NPT BUSHING C.ST'L
110 1 PRESSURE GAGE, 1/4" MALE NPT CONN. WITH 0-30 PSI DIAL
IN INCREMENTS OF 1 PSI
111 2 1/2" NPT PLUG C.ST'L
112 1 PIPE NIPPLE, 1/2" X 3" LG THREADED BOTH ENDS C.ST'L
113 12 STUDS, 7/8" ROUND X 9-THREAD X 4 3/4" LG. SA-193 B7
(S1-N2 BLANKET)
(S2-N2 BLANKET)



(T1&T2-N2 BLANKET)
SADDLE SUPPORT
15 2 PAD, 8" X 3/8" THK X 26 1/16" LG. 2 SA-516 GR. 60 N (2)
ROLL PAD IN THE 26 1/16" DIRECTION TO A 11 1/8" I.S.R. 2
BURN 1"R ON ALL CORNERS AFTER ROLLING
15A 2 WEB PLATE, 12" X 3/8" THK X 21 1/4" LG. 2 SA-516 GR. 60 N (2)
15B 2 BASE PLATE, 4" X 1/2" THK X 22" LG. SA-516 GR. 60 N (2)
15C 4 GUSSET PLATE, 2 7/8" X 3/8" THK X 8" LG. 2 SA-516 GR. 60 N (2)


ANODE MATERIAL
120 3 7LB ZINC CONDENSER ANODE, 6" O.D. X 1" THK. ZINC
121 2 3LB ZINC CONDENSER ANODE, 4" O.D. X 1" THK. ZINC
57 2 STUDS, 1/2" ROUND X 13-THREAD X 2" LG. C.ST'L
58 3 1/2" HEAVY HEX NUTS X 13-THREAD C.ST'L
59 3 STD. WASHER, 1/2" O.D. X 0.109 THK. PER ASTM F844 C.ST'L
60 3 STUDS, 1/2" ROUND X 13-THREAD X 2" LG. C.ST'L

Element Materials Technology p 918 258 6066
elerne11t· 3100 North Hemlock Circle

Broken Arrow, OK
74012-1115 USA
F 9182581154
T 800 982 8378
info.brokenarrow@element.com
element.com
Laboratory Report • EAR-Controlled Data
Attn: Whitney Upton Report No: 817081357

Oklahoma Forge, Inc. Date Reported: 9/5/2017
5259 S. 49th West Ave.
P.O. No: SD-16295
Tulsa, OK 74107
Material: Steel
Description: (1) Normalized Test Block, SA266-1, OFI Customer: OFI, HT# BH964
Metals Chemistry Results
I -' Element
,, . Results Method, ASTM -i ,.
~ .. - '
Carbon 0.21 % ASTM E1019-11/CO
Sulfur <0.005 % ASTM E1019-11/ CO
Manganese 0.99 % MAP C223 Rev 8/0E
Phosphorus 0.010 % MAP C223 Rev 8/0E
Silicon 0.28 % MAP C223 Rev 8/0E
This document contains technical d: 1ta whose export and reexport/ retransfer may be subject to control by the U.S. Department of Commerce under the
Export Administration Act and the E <port Administration Regulations. The Department of Commerce's prior written approval may be required for the
export or re-export/retransfer of sue l technical data to any foreign person, foreign entity or foreign organization whether in the United States or abroad .
Approved by:
Stephanie Scott
Supervisor, Metals Chemistry
Test resutts relate only to the Items tested . Tt Is document shall not be reproduced . except In full , without the written approval of Element Materials Technology. The recording of false. fictitious, or
fraudulent statements or entries on this docun ent may be a punishable offense under federal and state law. A2LA Accred ited Laboratory Certificate No. 1089-01 (Mechanical) & 1089-02 (Chemical).
Page 1of1
Element Materials Technology p 918 258 6066
elerne11t 3100 North Hemlock Circle

Broken Arrow, OK
74012-1115 USA
F 91825811 54
T 800 982 8378
info.brokenarrow@element .com
element.com
Laboratory Report - EAR-Controlled Data
Attn: Whitney Upton Report No: 817081354

Oklahoma Forge, Inc. Date Reported: 9/5/2017
5259 S. 49th West Ave. /
P.O. No: SD-16296
Tulsa, OK 74107
Material: Steel
Description: (1) Normalized Test Block SA105, OFI CUSTOMER: OFI, HT# 172748
Metals Chemistry Results

;.
Carbon
Element
l• . " Results
0.1 7 %
~·
Method, ASTM
ASTM E1019-11/ CO
y '
Sulfur <0.005 % ASTM E1019-11/ CO

Chromium 0.1 0 % MAP C223 Rev 8/0E
Copper 0.21 % MAP C223 Rev 8/0E
Manganese 1.1 5 % MAP C223 Rev 8/0E
Molybdenum 0.04% MAP C223 Rev 8/0E
Nickel 0.09 % MAP C223 Rev 8/0E
Chromium + Molybdenum 0.14 % Calculation
Phosphorus 0.011 % MAP C223 Rev 8/0E
Silicon 0.19 % MAP C223 Rev 8/0E
Cu + Ni + Cr + Mo + V 0.47 % Calculation
Vanadium 0.03 % MAP C223 Rev 8/0E
Th is document contains technical d; 1ta whose export and reexport/ retransfer may be subject to control by the U.S . Department of Commerce under the
Export Administration Act and the E <port Administration Regulations. The Department of Commerce's prior written approval may be required for the
export or re-export/retransfer of sue 1 technical data to any foreign person , foreign entity or foreign organization whether in the United States or abroad.
Approved by:
Stephanie Scott
Supervisor, Metals Chemistry
Test results relate only to the Items tested. Tt Is document shall not be reproduced . except In full . without the written approval of Element Materials Technology. The recording of false, fictitious, or
fraudulent statements or entries on this docun ent may be a punishable offense under federal and state law. A2LA Accredited Laboratory Certificate No. 1089-01 (Mechanical) & 1089-02 (Chem ical) .
Page 1of1
INVOICE NUMBER
_OKLAHOMA FORGE, INC. 118-01096
Ci~rtification of Anal sis and Tests Date: 9/06/17
Toll Free (866)909-5553 e:Mail - sales@oklahomaforge.com 5259 S. 49TH West Ave
Local(918)446-5553 FAX (918)4-46-4150 Web Site -www.oklahomaforge.com Tulsa, OK 74107
-------------------------------------------------------------------------------------------------------------'
-
Sold To ~: Your P1.i'rchase Order Sales Order
OHMSTEDE Number 778965 Numb!~ 117-77899
895 NORTH MAIN BY. PAUL PIKE Shipped VI OLD DOMINION
BEAUMONT, TX 77701 US.ti Dated 8/23/2017 Ship Oat, 9/06/2017
Your Part Number Dimensions

Material Specifications
Item# Charpy Impact (Ft.Lbs.) Quantity
7 26.375"00 x 21.250"10 x 3.3 1

-CL 1 NORMALIZED
Al Pb
.022
Temp #2 #3
8.5 -50F 15 17
8 1
c Other
.22 .022
Yield Lb/Sqln Type Temp #1 #2 #3
45,000 8.5 CVN -50F 13 15 17
Notes: LAB REPORTS B17081354AND B17081357 ATTACHED Page 2

BHNS: 143,143,14! I, 149, 149, 156, 149, 149
I CERTIFY THAT THERE IS A TRUE COP'( OF THE ORIGINAL TEST SHEET NOW ON FILE AT THE OFFICE OF
OKLAHOMA FORGE, INC. AND THAT T~ IS MATERIAL WAS MELTED AND MANUFACTURED IN THE USA.
Anneal by heating to 15 iO degrees F for one hour/Inch of thinnest section. Slow cool furnace to 1200 degrees F then air coo by opening door.
Normallzi by heating to 1675 degrees F, Hold at 1675 degrees F for one hour/Inch of thinnest section and air cool.
F040-4/2014 Solution Anneal by heating to 1900-2050 degrees F and Water Quenching. BS EN 10204 3.18.
INVOICE NUMBER
_OKLAHOMA FORGE, INC. 118-01096
...--~~~~~""'-''---"'"~~~
C4!rtification of Anal sis and Tests Date: 9/06/17
Toll Free (866)909-5553 e:Mail - sales@oklahomaforge.com 5259 S. 49TH West Ave
Local(918)446-5553 FAX (918)44 i-4150 Web Site - www.oklahomaforge.com Tulsa, OK 74107
~~~~~~~~~~~~~~~~---"'~~~~~~~~~~~~~~~~~~~_.
I
~
Sold To Your Purchase Order ~, Sales Order

OHM STE DE Number. 778965 Numberi 117-77899
895 NORTH MAIN By PAUL PIKE Shipped v~~ OLD DOMINION
BEAUMONT, TX 77701 USA Dated~ 8/23/2017 Ship Oat 9/06/2017
,,
PART OESCRI PTION
Your Part Number Shop Order Number Shape Dimensions
Supplier Heat Number - Material Specifications
'·' " ~: .1· ~ Chemical Analvsls ~-·
Quantity
I
,~
Item# Physical Propert~s

I ""'
I /
I
r . Charpy Impact (Ft.t6s.)
,, ~
1 778121'-1
I
J
I
/ 1~7-7789.sf-01 /
NUC06t" /
DISC
1172748 /
/' 1~6.375i'OD x 1.875"TH
liPJSA1.<>5-14 NORMALIZED
.,,/ 1
c ./1 Mn.I p JI S ·I SI .A' NI .Y Cr "I Cu Mo "l r

V _./ Cb I Al I Pb I Ce \II Other
.17 1.20 .008 .003• • .1Sd .10 ,.(O .22 1 I .03 A .02 I .003 I .026 I I .41 SN-.01 ;Tl-.002
Yield Lb/Sqln I Tensile Strength L J/Sqlri/ I Elong'loln 21n ~ed of Area'loi'Brtneil IRtlkwi CIBend TestJGraln Slzel Type I Temp I Average I #1 I #2 I #3
46,000 I 71,000 / I 34 ./I 68 v i 149 I +'
I FINE I CVN I -50F I 91 I 91 % 60 1122
,
I I /
2 778121'-16 I I 117-778.99-02 RIN.3 / 3,0.125/0D x 25.000"ID x 3.250J,11i 1
I I
!LLWflJOD BM'964 / ISA-26.6"-CL 1 NORMALIZED
C II Mn .JI p JI Si../l Ni s ,,
Of' . J' Cu ...r- Mo 1 I Cb I Al I Pb I Ce~ v Other
.22 1.00 .008 .004 .2J .09 / 13 .10 .J .ot I .002 I <.001 I .022 I I .43
Yield Lb/Sqln I Tensile Strength l b/Sqlr/ I Elong'loln 21n VRed of Area'lo J,,l!rtneil ~ckwl CJ Bend TestJGraln Size( Type I Temp I Average I #1 I #2 I #3
45,000 I 74,000 / I 34 JI 68 J 149 ~ I I 8.5 CVN I -50F I 15 I 13 I 15 I 11 I
/ /
3 778121-2 I I 1ft7-77899-03 / Rlt/G l..26.375''.i5D x 21.250"1D x 3.313-'ltH 1
t:LLW 00D I Bjq964 / llSA-261"-CL 1 NORMALIZED v /
C I Mn J P I ii Si .II Ni J sCr•¥ Cu 1 Mo.II V tf Cb I Al I Pb I Ce Jf Other
.22- 1.00 .008 .004 .25 .o9 I .~3 .10 I .o3 fl .002 I <.001 I .022 I I .43
Yield Lb/Sqln I Tensile Strength l b/Sqll I Elong'.41n 21n I J(ed of Area'lo I Brtneil lltckwl Cl Bend TestlGraln Slzel Type I Temp I Averaae I #1 I #2 I #3
45,000 I 14,000 ./ I 34 68 I 149\ff .A' I I 8.5 I CVN I -50F I 15 I 13 I 15 I 11
I I ) / /
4 7781'l"l-24 I f 11"17-77M9-0~ RING I .t4.25()1'0D x 20.188"1D x 2.3131TH 1
j I ELLWOOD / BH964/ JSA-2fl6-CL 1 NORMALIZED e/7
CJ MnJ p ,/ .J Si ., s
Ni../ I Cr / I Cu/I Mo~ Cb I Al I Pb I Ce.,,, Other
.22 1.00 .008 .004 .25 .o9 I .tt .10 I .oJl I .002 I <.001 I .022 I v "'
I .43
Yield Lb/Sqln I Tensile Strength I b/Sqll I Elong'loln 21n I jl'ed of Area'loJ! Brtnell Jltckwl CJ Bend TestJGraln Size( Type I Temp I Average I #1 I #2 I #3
45,000 I 74,000 " I 34 68 JI 149"'1 A I I 8.5 CVN I -50F I 15 I 13 I 15 I 11 I
5 O' OD x 20.000"ID x 3.00 1
-CL 1 NORMALIZED
Al Pb Other
.022
Temp #2 #3
-50F 15 17
6 1
c Al Pb Other
.22 .022
Yield Lb/Sqln Type Temp #1 #2 #3
45,000 8.5 CVN -50F 13 15 17
Notes: LAB REPORTS Bl7081354AND 817081357 ATTACHED Page 1

BHNS: 143,143,1' 9,149,149,156,149,149
I CERTIFY THAT THERE IS A TRUE CO 'Y OF THE ORIGINAL TEST SHEET NOW ON FILE AT THE OFFICE OF
OKLAHOMA FORGE, INC. AND THAT T ~IS MATERIAL WAS MELTED AND MANUFACTURED IN THE USA.
Anneal by heating to 1 ;so degrees F for one hournnch of thinnest section. Slow cool furnace to 1200 degrees F then air cool by opening door.
Normail :e by heating to 1675 degrees F, Hold at 1675 degrees F for one hour/Inch of thinnest section and air cool.
F040-4/2014 Solution Anneal by heating to 1900-2050 degrees F and Water Quenching. BS EN 10204 3.1B.
·11 PU r ( ~ SS l. ~,.: ,; c :::
R.EPOHTCF T: .ST 1\1· :> ~'# ." l-<i E. S
:~J=-T~g4 _6 ____ -_---==~=-·-r·o~i~21-:~;--i:;~ ~~~L~~;~~~;~~----~;~~~; -;·(; ~-~-; ~1-;~~~~::~~i ~~ .: ~: .:

0
s 1HOUSTON PLATE PROCESSING 5

I
0
i PO#: 18408 7
~I GRADE: SA516-70 NORMi\LIZl:D ~
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..___ _.........____,_______ _ _ INCHES ::NCHES INC HES POUND S E' SI !?SI IH % 1.
QUALI'rY S TEEL MEL ~r:e: o & lli.lANUFl!\.C 'Ji~mum ::N I EE 0. !~ . A.
PLATE S - A S'I'M A 516-0 6 GR 70 PVQ KT.J) li!' J: NJ~ GRAIN i!>l.U\.C CE= .43X p_,_fl n w J:"'():.FU!tlffl.JI. .
AS'I'M A5l6-0 6 GR 65 PVQ , Jill 'l~M A!5H - 06 , ];! 60 PVQ , AHME SA!i16 GR ·ro
PV1;J 2 015 !W I Tit::>N , ASHE SA !.> 1 6 GR 65 PV~~ 2015 ED I T :rnN, J\ 1'1E 8.1:...-J.E; (;i:~
6 0 PVQ 20 15 ED:ITION, CH- V Si!\2 0::>!:1 l?l.'l' I. 15/12 FTI ,BB A~~ -· 5 (ll!,, V.hCti':T1t
DEGASSED - - - PI,T :HORJ!f.IAL:rm~o Ii CCIC•LED :m s~rrLL AI R -- - 'IE:S T Cl.i::Et':i'S
PE:R ~:m 1020 4: 20 04 TYPE 3 . ~-, PL'r CHEM m: <L. 0 0 %, NOT :n.e ~:tlL PHlJ.m £.lSJ) .
BHN < =2 0 l?ER I, ACE MRO l 7 !) & MRI) 1 C3
NO W:ii:LD l~ l?AIR WAS E'EJRFOHHE D Oli BELOW :: 1 ::J1~rE (S )
MFST - MFST PPI 0 0692 7 0 -- ODl Ml W ~~ MIJ.,I. <:ERIJL.;* i;;
PA'r n : RN# MFST 'l'ES~~ i::E:lR'!;S l>ER El. ] 0204 : :! 0 04 T YPE OHMSTEDE LTD PLANT 7
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P!..ATES .HEAT TREA'rll:I) .. T:..s T SPEC UmHS li.'l''.F:,!i,CRED lie :crnLD S TF\li:N~ @ ~ JW :t.
E0 30 1 25 B:llV1 116i'.l 2 3 /H t:2 0 49 0 1 2 252 54300 76G00 S 26

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{M.'5 5) M.FS'T RE:E' # : 5 1 60 .37!:5MD
E0 30 1 26 8 11Vl 1 1 60 3 3/ 8 '.l.:~ {) 48G 18 31'8 5 .117 0 (1 2 .IC'
N 16!:i0 rnw ir ·- 18 1'UJil
___@~MFST RE:t!'#: 51 li0 .37 5.MD _________________ ____ ______________ _____ ___ __--·- ·--··- -·-·-----·· ·· -- -···-·-·--- -·-
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: orof'lly th•! 1'HI at:oYe ,,,....,,:.are a :tutt a r f l Cl.Antci c.r>.ry o r ru:i.olal ·tu..ul:a cn 11tl1ii" 11t: 111 '"1!(;11tt: ' r~ 1l111'!'18'C ~ ,~~$c:ftt'. I"' n ! - : ; 1, t·c;1 inn .ere 111 fuU ccan111tn{u""' h ·.e
--·-···-- --·
rOQ,,..·o -.onts 0 , En() ~oo:il'kXluon au.-o a:>.>1::i. l~l!> ton) rupor1 001l:"Ot 0<. Gt 10 w .,,o ~t 1 ~ :.1>ia 1 1 .nc ::J 1 · ~.:i w. !t ..... l. \ :J l!Jt.. uc ·1. Tr! ~ ..a'"' t ea1 •'O~, R ~uuog P .. J\~' Gil EFt I
; El ~
I. SS
ElHPLTAPT - .F
p . l1 , P- !1~ ,'1~ 1505 River Rei
Wi!l!ttn. NC :;?7!1{16
(251} :~ ; :·J·~
f\.liiii Test Report Ccfi~id, =-~c
!2!02)
27S2Z
~56-37!)0 ; . -~--~~
- ~~!£ • ...
!i .<(,J lfr.\ .i fj/ t~ ·. ..&~

~L. A7 E f.-ifi.. ;,_ Pac;a 'i
iss uino Date : 1j~2i i.£Vii i1JL Aiu . . 407GLS Load No. : .;1s1s5 Ctar C;~;r :-.:c. : ~~e2~!~ C:.::1t. Q:"'d::- ~o.: HOU~i?:!
Vchidc rfo: ?<OK'-. 725152 S o ld To: Ship Te::
::t~&CifiCCit:V:i : u.;;;;:rv ': ;;. i2Y.D;;U .. = id~ .-~;;;; · ·

.l"tSTM A5 16 70/E5!6Qi~5-l0 f:W 1 S J IASMl:O :;A.Si<>-r0iliii.'1Sui4i.iil PvQ
~~a =-~i ~.; :
-- B
~~ Sn
~
Ceq Pcm
0.005 0 .20 0.19 0.08 O.OB 0.02 0.039 0.007 0.002 0.003 0.0060 0 0040 0.0001 0.0 10 O.~ O 0.26
Tensile Test i Heat Treat ----i Charpy lmpacm

Eic 1 1~ Temµ Si.2.e
I
f 1irr.e i - -Absornad Er.arg1 (F:-!bs) - - ---- - -Sheer (%)1-----
5~ '"0 ~ ~~ l N?~m
Yieid T en&iic Ek:ll'lg. Time Temper
(~·~! {~·~:; % m 2''
}Q ' "·
· tmm} •C
~ :':'~tn ) i 1 2 3 Ave Min ~ Ave Min
'i=
,v v, .00
/ )YO · -'· .,L.
~€50
_ _
18
__ ! 1-L 82.8 10:.!.£> 100.8 95 .5 20 -tiu 'l .5mm
53,600 ?Po '00 /

-.~
__ -
36.0 1650 18 • L 89.9 104.4 79 .5 91 .3 20 .5o ·r.5mm
HOUSTON PU\TE PROC ESSING

PO#: 18305 '\,.
GR,L\DE : Sl\516-70 f'.JORf\~,l\L!Z ED
HT/SL#: 7501703-04
. E I. Tr> PLANT 7
.....,. j'
~~CEl'll.~('i.~
. >'-IMSTED
~;OBIC.-15, ~- _
i 'O#_;:+y
i '/.1RT#~ -. -f ~ --1{n.i:._!_
:::.{)..\.-
1.·u_s:~~~~S-
i ' f , I E. .
- '."Q~ _ .
_.T .._..... _-_-=::._-=:_ __
,npr:Cl\'H> ..
i'icce ~ncy cnarpy ;

M;inuf.a:tured to fully killed fine grain practice by Electric Afc Furnace. Welding or weld repai r w;os r.ct performed or. thil: ma:c:ia!. W e hereby et:rtiry lhal the contents cf this repo rt ar~ accurate a~d correct All test '.esulls an<!
Mercury has not been used in the direct manufaciuriog of this material. Produced as continuous cast discrete p:ate. i..mles; othernise noted operation~ performed by the m:J!eria! mar.u!ec1L"fer are m rompl1ance w.!h ! h~ ap~icabl~
in Specification . For Mexico shipments: nhc-SalesMX@Nucor.com speoticat1ons. inducting CUS1omer speaiicatio~ns .~
Y1 by O.SEUL method unless otnerwise specified. Ceq = C•(Mn/6)+((Cr• Mo+V)/5)+((Cu+N1)/15) ..,,,,.-· /7, , ,
~~and
cm= C+(S1/30)+(Mnl20)+(Cul20)+{Ni/60)t(Cr/20)+(Mo/15)+(V/10)+5B
Manufactured 1111hc USA ISO 9001 2008 certified (#0109-40) by SRI Quel1ty System Registrar (#0985-09) PED 97/23/EC 712 Annex 1, Para. 4.3 Campi.ant.
DIN 50049 3.1.BIEN 102G4 3.1 8(2004), DIN EN 10204 3 .1(2005) compliant. For ABS grades ooly, Quallty ASsuranc:e oertific.J:e 14-MMPQA-723
/ · t,/..
T . A. Depretis. Metc.lturg1sl
'.l/22120 1711 :0'.l:S1 A.Ill
P.O.Box 279 1505 River Rd
NUCOR Winton, NC 27986

(252) 356-3700
Mill Test Report Cofield, NC 27922
(252) 356-3700 NUCOR
PLATE #rlll.L ?age4 /1's Our 1\ i1111rr:..
Issuing Date : 05111/2017 BIL No.: 471634 Load No. : 480609 Our Order No. : 146966/1 Cust. Order No. : HOU-8281
' I
Vehicle No: NOKL 725361 Sold To: Ship To: I
I
Specification: 0.5000" x 96.000" x 480.000"

ASTM A516 70/65/60/485-10(2015)/ASME SA516-70/65/60/485 PVQ
2013/2015 Normalized Plate NACE MR0175 Annex 2.1.2, MR0103 (2010) -~
Section 2.1.2 (2015) 13.1.1, 13.1.2)Compliant
'
Marking:
c'\J p "'
' s-......, sN ~ '
ms c,.... Al(to~·'-.) V '-' Nb N \J
Heat No Mn \.,.\ MO"' Tl Ca B
" Sn Ceq Pcm
7502821 0.18 1.06 0.008 0.003 0.21 0.19 0.09 0.12 0.02 0.037 0.009 0.004 0.003 0.0066 0.0040 0.0002 0.006 0.41 0.26
7502824 0.19 1.06 0.009 0.001 0.21 0.23 0.10 0.08 0.02 0.034 0.006 0.002 0.003 0.0079 0.0020 0.0003 0.011 0.41 0.27
7502825 0.20 1.05 0.008 0.001 0.21 0.23 0.10 0.06 0.03 0.034 0.006 0.002 0.002 0.0091 0.0020 0.0003 0.010 0.41 0.28
Dir.~eld
~"f ile Tes~ Heat Treat
}
Charpy Impacts
Plate Serial Pieces Tons Tensile Elong . Elong . Norm nme Temper Time - -Absorbed Energy (Ft-lbs ) - - Shear(%) Temp Size
No (psi) (psi) % in 2" % in8" •F (min) •F (min) •F
Dir. 1 2 3 Ave Min 1 2 3 Ave Min
75D2821-01 6 19.60 T 53,600 78 ,100 40.6 1650 23 H-L 125.0 79.6 103.3 102.6 20 -50 10mrn
7~1 6 19.60 T 49,900 75,200 40.5 1650 23 H-L 119.4 95.5 117.3 110.7 20 -5010mrn
7502825-07 2 6.53 T 51 ,300 76,200 42.9 1650 23 H-L 116.1 63.7 88.1 89.3 20 -50 10mrn
Piece frequency charpy ;
Ma nufactured to fully killed fine grain practice by Electric Arc Furnace. Welding or weld repair was not performed on this material. We hereby certify that the contents of this report are accurate and correct. AU test results and
Mercu ry has not been used in the direct manufacturing of this material. Produced as continuous cast discrete plate , unless otherwise noted operations performed by the materia l manufacturer are in compliance with the applicable
in Specifica tion. For Mexico shipments: nhc-SalesMX@Nucor. com spec1ficat1ons , including customer spec1ficat1ons
Yield by 0.5 EUL method unless otherwise specified . Ceq = C+ (Mn/6)+((Cr+Mo+V)/5) +((Cu+Ni)/ 15) -T'"""/l /,} ~
Pcm = C+(Si/30)+(Mn/20)+(Cu/20)+(Ni/60)+(Cr/20)+(Mo/15)+(V/10)+5B / . £/, ~
Melted and Manufactured in the USA. ISO 9001 :2008 certified (#010940) by SRI Quality System Registrar (#0965-09). PED 97/23/EC 7/2 Annex 1, Para 4 3 Compliant 5/11/2017 3:00:13 AM
DIN 50049 3.1.B/EN 10204 3.16(2004) , DIN EN 10204 3.1(2005) compliant. For ABS grades only , Quality Assurance certificate 14-MMPQA-723 T. A. Depretis. Metallurgist
Certificate of Mill Test Results
SO HOU-0907b7-001 HJull7
l'g 1/1
AIU!:
~-0. l!lo• %79 1605RlverRd

NUC:CJR
PLATE AflLL
Winton. NC %1tM
(252) 35'-3700
Mill Test Report
Page3
Cot"•ld, NC mtt
(252»~3700 NUCOR
l1i <.>.r .~:1,.,.:.,
Issuing 09'2: 0411112G'7 BIL No.: 4C842t LoadNo. :'71711 OurOrduNo.: 14$620/2 Cust. Order No. : HOU-8238
Vlhlde No: NOl<L 'nl053 So4d/ o: Ship To: HOUSTON P:LATE PROCESSING
Specllic:don: 0.3750" ll 120.00<r x 480.000"'
ASTM A51& ~6-10(2015)/ASllll!! SA51•·7t.11518Dl415 PVQ PO#: 18400
201312t1S~ Pia .. NACE W"°175Ant'IH2.1 .:t'MIJD1U (2010>
GRACl:: SA516-70 NORMALIZED
SK11oz2.1.2( 13.1.1.13.1.l)Comlll•nt
~.;;;-·~- ~-
Marking:
/ I I I I I I I / / / / __ _ ~i
.- v; i7. T'" 1J. J ,, r . / .,... '7 • ..7"• v;, ;r, ,, ,7 .. '"" ··- - -
0. 18 1.02 0.010 0.001 0.20 11.25 0.11 o.,, 0.02 O.lr.6 0 D06 0.001 D.002 0.005S 0.0030 C.0000 0.009 O.•O 0.26
0.20 1.01
I - --Absc~~~=~-(F~l>•»--=C~y~~c•:{===-
0.008 0.001 0.22
· - 0.11
• . .• n ~
· -- n "
. . .. 0.01 0 .026 0 007 0.001 O.OOl 0.0051 0 0030 0.0000 0.007 0.• 2 027
""
::IT~~ T~
T.,...s11e , , st
Pla1~ S.nal Pleoeo T..,. , IN. Y ...d Temp Siu
;'~ L No (ps.)
---...,f---~--+--_.,,____
(min) "F (mn) Dir.
-·
' 2 3 Ave ... ., 1 2 3 AW! M.n
·--- - -
"f
"<·~'
ij
f
~-
7502202-02 1 ~ . 06 T 18 H-l 81.1 74.5 75.5 71.0 20 -507.Smm
~·
~. 18.37 T 18 fR 61 .-4 83.7 81 .9 62.3 20 -507.Smm
fi..i
i HMSTEDE LTD PLANT 7

.~CEIVING? 7_
.. 8 #_..,,..._ BI__
l I _ _ _ _ __
.'1]\~@
) #
' DT#
'?/~
?flf'11 _
1
»TOMER# ~-co;11.vrrw~
· '." : rOl.!J 0 __
.<w Eo:s:o>/ 11 2
Plee'e "-ncy Ch"'P1 ;
nut.c11ne1 IO lll9y ~ - " ' " " IHC!.C.O by Eloc!ric: "'~ ""'~- WeJdfnv or wellt rq>.>it- nat petfonned on ints ,.., teriel. Vl.'t _ , Uflly ' "'' ""'~.,. lhi& ·~ ..~.,.,.,...,..and OOfl1ICt. AIU•SI rnub.....,
rcury ha no1 ~....,., "'1he f t d inar<dw::tl.ft-.g ol lhie mot.r1al. PtodUOOG tt ..,,,..,...,.,. cost diiol!le pl:ole, uoless .--...., no:ed ~,_ por1\)<TneCI Dy 1ne ,,_,.., ~ ••• n """'!>lienc. Mlh t>e ~
S~ Foo Mnic:o~ nl\Co-S.tnMll@"""'°'-com apecifcelicw>o. lnc:l~cuslO""" ·~·
let! Dy 0 .5eUl "'"11od "'*9s-"'
specitle<I. CAq " C•(~(tCr--V)l51'{1c.rNl/15)
Pc;n. • C•{Sil30) + 4Mnr./JO)+(CW20~(C#20)+{Mo/15)-<'fll0)>58
-r ·/7/;~)
/ - t/. ~
,...,_ ""d ,......,,......
red II\ ... Us.\. ISO 9001 .200& a:r~rcd 41010940) by SRl Oult&!yS)s1em ReiJhlrar (*198!.0B). PF.D llTl2~C 7!2 Anne• 1 Pw•. • .) Complar.t .
DIN 50049 3.1.BIEN 10204 S.111("°°4). l>lllEH 10204 J .1(2005) airnpll...i. ForABS11-orq. Ou11lnyMMnnee~ 1•-MMPCA-723 T. A. ~-•"u19'1(
.,,.rnn, 11:01:711 ~
Doc No. 337130 Jadexcd 1!1Aorl7 bv 14511ola

' .
ArcelorMittal Burns Harbor Plate
QUALITY ASSU~ce US HWY 12 Bumi Hatbor. lndlano
REPORT OF TEST ANO ANAYLSES
SI PMeNTNO. CAR OR VD llCl.E NO.
803-15946 CSS - CHGO- BNSF LMIC 200055 PAGE 1
s HOUSTON PLATE PROCESSJN< i
- - - --- -="'"------'--...-- -
s
H
~ PO#: 18400 I
p
~ GRADE: SA516-70 NORMALIZE!) T
0 0
HT/ #: 811V11160-E030126
SIZE ANO ANTI YIELD TENSILE AF FRAC.
P"T HEAT TH ICKN ESS WIOTHOR01". LENGTH POINT STRENGTH ELONG. RED .
NO. NUMBER
INCHES INCHES INCHES PSI PSI IN % %
STEEL MELTE) & MANUFACTURED IN THE 0 . S. A.
ASTM A516-)6 GR 70 PVQ KLD FINE GRAIN PRAC CE=.43X PER IIW FORMULA,
ASTM A5l6-J6 GR 65 PVQ, ASTM A516-06 GR 60 PVQ , ASME SA516 GR 70
PVQ 2015 E>ITION, ASME SA516 GR 65 PVQ 2015 EDITION, ASME SA516 GR
60 PVQ 2015 EDITION, CH-V SA20S5 PLT L 15/12 FTLBS AT -SOF, VACUUM
DEGASSED --- PLT NORMALIZED & COOLED IN STILL AIR --- TEST CERTS
PER EN 102)4 : 2004 TYPE 3 . 1, PLT CHEM NI <1 . 00% , NOT RE SULPHURIZED ,
BBN <=200 ?ER NACE MR0175 & MR0103
NO WELD RE ?AIR WAS PERFORMED ON BELOW PLATE(S)
MFST - MFST PPI )069270- 001 MFST MILL SERIAL# &
PATTERN# Mi'ST TEST CERTS PER EN 10204 : 2004 TYPE
3.1, PLT CiEM NI <1 . 00%, NOT RE MFST
SULPHURIZE), BHN <=200 PER NACE MR0175 & MR0103
LIFT MAX 5 TON UNLDG
FORK LIFT-;IDE
.s:z /
CO# Pl558l GH 403-1)51
~T
~
PLATES HEAT TREATED - TEST S
E030125 B11V11160
REF#:516037
811V11160 3
t 3,B
3,8 120
NS ATTACHED & YIELD
120
DEG F -
480
18 MIN
480
STRENGTH @
12252
18378
54300 / " 600 0~ 6
54700 7540~ 25
1650 DEG F - 18 MIN
(M55)MFST REF#:51603~75~MD
~~~~~~~~~~~~~~~~~~~~~~~~~~~-
o.oUENcH TEMPERATURE T-TEMPER TEW>ERATURE I-I-NORMALIZE TEMPERATURE
SERIAL PAT HeAT LAT. EXP

NUMOER NO. NUMBER
E030126 811V11160
HEATN~BER
t -C_..,.r---.t-- ---.~--il----:<.,,.___,.;f-'==~=::;rr--,,'-""T"".l--r---P"--""T">----.,,,_--r----1 ~l~D
Sn 1~
BllVlll60 .17 1.05 . )10 .004 . 329.230 .17 .03.005 . 002.002.036.0002 .002.005.003
CE
.38
IIPER LSS
P.O.Box279 1505 River Rd
NUCCIR Winton, NC 27986

Mill Test Report Cofield, NC 27922
NUCOR
mOur :V.1111n·:..4
(252) 356-3700 (252) 356-3700
PL.ATE UILL Page1
Issuing Date : 03/21/2017 BIL No. : 467029 Load No.:•76195 Cust Order No. : HOU-3172
Vehicle No: NOKL 725152 Sold To: Ship To:

Specification:
Marking:
Ca " B Ceq Pcm

D.002 0.003 0 .0060 0 .0040 0.0001 0 .010 0.40 0.2fi
Charpy Impacts
. Pieces Tons Dir. Yield
(psi)
Norm
•F
Time
(min)
Temper Time
"F (rrin)
I Dir.
--Absolbed Energy (Fl-lb&)--
1 2 3 Ave Min
~~~~Shear (% 1--~~- T"'mp
'F
Size
2 3 Ave Min
6 18.37 T 53 ,300 1650 18 H-L 82.8 102.9 100.8 95.5 20 -507.5mm
3.06 T 1650 18 H-L 89.9 104.4 79 .5 91 .3 20 -507.5mm
HOUSTON PLATE PROCESSING

PO#: 18305
GRADE: SA516-70 NORMALIZED
HT/SL#:7501703-04
OHMSTI:DE LTD PLANT 7
~~~~VIN~2~/b.
P0#/6C2J5
*
DADT '<"_;
~~!i:v-M~~=-r-7~---~'P'~...,;,..~--:=--'""Z, . ,./'
Piece flequency c"8rpy ;

Manufadured 10 fuly killed fine grain pradice by Electric Arc Furnace. Welding or weld repair was not P"'rformed on 1his material. We hereby cer1iry 1hal the conlents of thi& report are accur.ole and correct. Al tl!SI rest.11& and
Men:ury: not been used in the direct manufaciuring of this mat..n&I. Produced as continuous casl ciscrete piste , unless dhe~ noted OP"'rations performed by the maletial manuflld!A'er ere in oompiance IM!h the applica~
in S · . For Mexico shipment&: nhc-SalesMX@Nucor.com specifications. indudmg cuB1omer specifications.
d by 0.5EUL method uni..ss othenMsc specified. Ceq • C+(Mn/6)+((Cr+M<>+V)/5)+((Cu+Nl)/15) ~,/?/.1~ .
Pcm= C+(Sil30)+(Mnl20)+(Cu/20)+(Nil60)+(Crf20)+(111o115)+(V/10)+5B / • ~ ..:tA!
Melted and Manufactured in 1t.... USA. ISO 9001:2008 certified (#01 0940) by SRI Quelily System Registrar (#0985--09). PED 97/23/EC 7/2 Annex 1, Pera. 4.3 Compliant. 3122/2017 11:03:51 Al.II
DIN 50049 3.1.B/EN 10204 3.10(2004), DIN EN 102043.1(2005) compliant For ABS grades only, Qualily Assurance oertiflcsle 14-MMPQA-723 T. A . Depretis, Metallurgist
, :·:, ·'j
-..;:. \)t.
~ .
6XSllLo -~~i
<::;·
..:~.C•:-.··....~. ....,
1505 River Rd
P.O.Box 279
Mill Test Report NUCCR~.

Cofield, NC 27922
NUCOR Winton, NC 27986
(252) 356-3700 (252) 356-3700 • !. • . . • , , ~· ..
1l ·' O.ir \a.,_
1.• · ··. ,'
..' ~ .
PLATE MILL Page 2
Issuing Date : 05/10/2017 B/L No. : 47152.9 Load No. : 480943 Our Order No. : 147142./2 Gust. Order No.: 14065
Vehicle No : LW 62131 Sold To: RANGER STEEL SERVICES LP Ship To: WATCO TRANSLOADING CLINTON
1225 NORTH LOOP W STE 650 9640 CLINTON DR
Specification : 0.5000" x 120.000" x 480.000"
HOUSTON, TX 77008 HOUSTON, TX 77245
ASTM A516 70-10(2015)/ASME SA516 70 PVQ 2013/2015 Cu .15 Max, Sn
.020 Max)iormalized Test Coupons at 1650 F NACE MR0175 Annex
2.1.2, MR0103 (2010) Section 2.1.2 (2015) 13.1 . 1, 13.1.2)Compliant .
Marking:
\1 \ • \. \ ~ \ \..
Heat No c \t p
"'s SI
\q
Cu
\
Ni c~ M~ Al(tot) v Nb Ti N Ca B Sn \JCeq Pcm
-- J
7503081 0.19 1.04 0.007 0.002 0.19 0.14 0.14 0.06 0.01 0.034 0.007 0.001 0.002 0.0033 0.0002 0.007 0.40 0.27
7503082 0.20 1.0 5 0.006 0.002 0.20 0.13 0.14 0.06 0.0 1 0.032 0.007 0.001 0.002 0.0031 o.oon 0.007 0.40 0?.7
l
Tensile Test \ Charpy Impacts ·
Plate Serial
No
Pieces Tons
Dir.
"\i
(psi)
Yield
(psO
h ensile
Elong ation
%in 2"
\ & tongation
%in8" Dir. 1
(%)
she ar 2
(%)
shear 3
(%)
shear Ave.
(%)
shear Size Tem p
r\r.i:i
Ave.
750 3081-04 6 24 .50 T 52,400 77,000 23 .6

T 48,400 73, 100 25.7 N 31.5 q!_p
7503081-05 6 24 .50 T
T
53 .200
47 ,700
76.600
74,200
23 .6
27.8 N 3 X'O"-\1
7503082-01 2 8 . 16 T
T
52,800
47,200
78. 700
7 3, 000
23.1
2 4 .1 N ~x~~ co
·. !- ·
Te st coupon s only, normalized 60 minutes per inch of th ickness at 1650 F :t 25 F. Hold 30 minutes minimum. ;
M~nu ractu reo to fully killed fine grain practice by Electric Arc Furnace. Welding or weld repair was nol performed o o this material. We he reby certify that the contents of this report are accurale and correct. All lest resul: s and
Merc:..iry has not been used in the direct manufactu ring of :his material. Produced as continuous cast discrete pla1e as~rolled, unl ess operations performed ~y th e material manufacturer are In compliance wi th :he app\1c•cle
otherwise noted in Specification. For MeJ<ico shipments: nhc-SatesMX@Nucor.com specifications, in::luding cus!omer spec!ficat>ons. _,
Yield by O.SEUL mclhod unless otherwise specified. Ceq = C+(Mn/6)+((Cr+Mo+V)/S)• ((Cu+N1)1 15)
Pcm ~ C .. (S1130)·• (Mnl20)+(Cu/20)'(Nil60)+ (Cr/20)'\Mol15)+(V/10)+5B
Mcl:cd and Mar.~fact ured in the USA. IS O 9001 :2008 certified (#010940) by SR I Qualrty System Regis tra r (#-0965·09) . PED 97/23/EC 712 Annex 1. Para. 4.3 Compliant
/-i?£J7.2;; 5/1012017 10 . i 7 : t 7,; ~,;
DIN 50049 3. 1.BIE.N 102043. 18(2004), DIN EN 10204 3.1(2005) complianl. Fer A BS grades only, Quality Assura nce certifcate 14-MM"OA-723 i . A. Depre~is. Mela!l-.irgist
Cust. OHMSTEDE LTD (BEAUMONT)(EM Item P464015000HR---- Line 1092057-1 Qty 203 Req 2
Desc. 1-1/2" 464 ANN NAVAL PLT Carr. Our Truck Route 5 Doc. A 12404-464 P.O.# 778967
-~~ll~~'
AbnahmeprUfzeugnls DIN EN 10204·3.1
Certificate DIN EN 10204-3.1
Besteller I Purchaser: MKM Mansfelder Kupfer

Farmer's Copper & Industrial und Messing GmbH
Supply Inc. Llcht!Ocherberg 40
9900 Emmett F. Lowry Expressway 06333 Hettstedt I Germany
Produktberelche Bleche I Bander
ObllprOl\nldl fJl 2llD().Ml<Wl!tWY!RD1CO
77591 Texas City dun:ll dlnTlN Nord Sylllmt GITl>H & Co.KG
us ~~=!'!.~=~ ~MSTEDE LTD PLANT 7
T(JV Nord Gn.!>po. Blnlmll Blallt, l(om.!lr.: opf£ CE IVI NG 7 /
.~B#...,..~"1-f~..v-''-""""--''-----
Telelon: +493476892473 l'O# .
Fax: +493476892403 .f'AR._T#
_:_:;a-~«-"----------
E·Mall: Tom.Burchert@mkm.e'tUSTO
DATE :__,,__,'-f-~-+-~r-----~---
Datum/Date 26.08.2017
Auftrag/PoslUon/Contract·No/llem 482428/6
Kundenmat.-NrJProd.No. of Customer
Kundennummer/Customer 113929
Bestellnummer/Order no. 757027-FC
Produkllonsmeldung/Producllon no. 5~208
Abmessung/Olmenslon 1,5x60x120'
Dicke/thickness 38,10 mm (+/-1 ,100 mm)
Brelle/wldth 1.524,00 mm (-0,000 mm/+2,400 mm)
Lllngeilenglh 3.048,00 mm (-0,000 mm/+2,800 mm)
Erzeugnls/Product Plate hot rolled

Werl<stoff, Norm/Malerlal,Slandard C4il400
ASMESB171/58171M/2015/ASTMB171/8171 M/2012
Festlgkelt, Norm/Temper, Standard 025

ASMESB171/58171M/2015/ASTM8171/8171 M/2012
Gesamtgewicht/ Shipping Units

Netto /net 1486,00 kg
8rutto I gross: 1572,00
Stock I pieces: 1
Chemische und mechanlsche Eigenschaften I Chemical and mechanical properties

ChargelBatch ~
Datum/i'robenrJDatellest-no ~5
Cu 59,00000 • 82,00000 % 61 ,23100
F• max O, 10000 % -..,_-; 0,00800
Pb max 0,20000 o/o \. \.o,00500
Sn 0,50000-1,00000 o/o
Zn% Rem.
'°- D,88100 FARMERS COPFER liD
Rm Ttnalle Streng ht min 345 Nlqm~\.. 16
Rp0,2 (0,2% Olfa•ll min 140 N/q~ I '\.\.m
MILLTEST REPORT APPROVED
Rto,5Yleld Slrlngth min 140 N/q I\ "213 BY Q.A. DEPT.:-=uia
ElongaUon 50 mm min 35 % · 58
Hardness HRB "\. · 71,3 REVIEWED BY:_f!L__
Rm Tensile Strenght min 50 ks! '\.-1 60
RpO,Z (0,2% Olfatt) min 20 ksl \ \,28
Rt0,5 Yl1ld Strength min 20 ks! 31
o;eo,, Sdn;ben - 1111ad1inol n ltlll urd lit ohne Ullltn<IYlll g(llllg.

El Ill IUdlMcNl-P"'°' 11.Cori1lort.
MKM Mansfelder Kupfer und Me$slng GmbH Hettsledl
~btMl!tl•;lor / lnspodlon Mtnlger
1lil ""'11\eollon "port It llllcllinlmtdt.
ll II IUl'ootizod by lht llldtnlgntd ptnCn. Tom Burchert
Qty 203 Req 2
Line 1092057-1
Cust. OHMSTEDE LTD (BEAUMONT)(EM Item P464015000HR----
Doc. A12404-464 P.O.# 778967
Carr. Our Truck Route 5
Desc. 1-1/2" 464 ANN NAVAL PLT
mkm
wir leben kupfer
Farmer's Cqppet & lrtdvstrial Supply Jnc.

9900 Emmett F. Lowry Expy
Texas City TX 77591
ioitt July 2016
Cei;tiffcate of Compiiance
MKM.Mansfelder Kupfer 1md Mes.sing GmbH meets the following requirements in all
produc;ts; Manufactured at Hettstedt.
1. Matl!fial furnished does not contain functional mercury ifl.any form ,

2. Mercury bearing instruments and/or equipment which might ca1,1se contartiinatlon are.
not used in the m'!nufactur.e, fabrication, assembly or testing of any material furnished
by MKM Mansfelder Kupfer uhd M.essing GmbH.
3. In the unlikely event that any accident resulted in merCJ.Jry contamina~i.oni.or the
suspicion Qf mercury contamination, the material would be properly discarded arid the
order replaced.
Means, Material did not come into contact with Mercury or any of it's compounds puring
manufac:turing,
Yoursfaithfully
,:·~,/ ;,~
Palm Fischer ·
Director Quality & Manager Production
Development . Sheets &Plates
Line 1092057-1 Qty 203 Req 2
P464015000HR----
Cust. QHMSTEDE LTD (BEAUMONT) (EM Item P.O.# 778967
Doc. A 12404-464
Desc. 1-1 /2" 464 ANN NAVAL PLT
,.. .-. ·~
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Farmer · ~ Copper 8i fnd.u~t.rial Supply.IJTc.

9900 E_mmett F. LowryExpressway
Texas City, Texas 71591
lhr Schreiben lhre.Zeichen unsere Zeichen Bearbeiter I T~lefpn Datum

2016-07-05 MKM Ke/UM El~e Kellner /892058 2()16-07-25
REACH Information required underArtide33
Dea(5ir·wMadam 1 .
We thank you for yol!r tnquity to com.ply with the regµl~tion (EC) N<i 19.07/,2006 (REACH). Our
company will meet the requirements of RE:AC.H. We wilt i'nform you a.bo\Jt changes caused by
REACH to our product delivery as part of our bus,iness refa.tionships. and we will .agree wit~ you
appropriate actions in individual cases.
Regarding Article 33 of REACH, we would like to inform you that pr.oducts delivered by us to you ~
~ompa.riY do, not-contain substan~es · in, concentrations a.bove .o,i % weight by Weight, which are
listed in the EC!HA· candidate list upda'ted on 2·0.06.2016.
lfyou have any questfb ns regarding REACH please.<:ont'act Ms. Elke Kellner, who is responsible for
REACH at MKM:
Telephone:+ 49(0)34'7G/S9 20 58
Fax: +.49(0)3~76/ S9 23 S,8
ma11to:Elk-eiKellner@riikm.eu
Yo1,Jrs faltl)fu.!ly,
,',v,/_ fl~
K.·D. Palm E. Kellner
Quality Management/ Envi ronment/REACH
Development
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i•mkm
,:_ . wir leben kupfer
Farmer's Copper & Industrial Supply Inc. July 18, 2016

9900 Emmett F. Lowry Expressway
Texas City, TX 77591
Certification of melting & casting
Herewith we certify,
that our all our slabs used for plates are melted & casted mainly in
Germany(at MKM) and small parts in European Union.
V~/'f~"
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B/U Plates & Sheets
Mansfelder Kup fer & Messing GmbH
Qty 203 Req 2
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Cust. OHMSTEDE LTD (BEAUMONT)(EM Item P464015000HR---- P.O.# 778967
Doc. A 12404-464
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Farmer's Copper & Industrial Supply Inc. January 21, 2016

77591 Texas City
Certification of sulfur content
that our sulfur content of the gas fuels used in firing furnaces
3
have a less th <Jn 30 grains per 100 cu. ft. Which corresponds to 686,68mg/m •
3
Regarding our attached letter we confirm less than 10mg/m •
We don't use any oil for this.
~fhrR
Marc Owczare k
B/U Plates & Sheets
Mansfelder Kupfer & Messing GmbH
WKM Manslrtc!IH'lupftr urul loltai11 .: GmbH

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!·
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Farmer's Copper & Industrial Supply Inc. March 23, 2016

Blanket Certification
that all alloys, produced as plate & sheet, supplied by MKM Mansfelder Kupfer
und Messing Gm bH will not contain any weld repairs.
~~(~""(~
Vw~zar~
Marc
B/U Plates & She·2ts
Mansfelder Kupfer & Messing GmbH
MIOil Ni.n1ftl.. rlupf1ru/\d liltuir.; Gml>H

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Doc. A 12404-464 .....
Oesc. 1-1/2" 464 ANN NAVAL PLT
mkrrl
wir leben kupfer
Farmer's Copper & Industrial Supply Inc.

9900 Emmett F. Lowry Expy
Texas City TX 77591
Hettstedt, 12. September 2016
2011/65 EU
Ladies and Gentlemen,
all products from MKM Mansfelder Kupfer ttnd Messing GmbH conform with this
document.
For further questions we are available gladly.
Yours sincerely
MKM Mansfelder Kupfer und Messing GrnbH
,'.v,/
Palm
i.A . Ro~
Gerner
Director Quality Management/ Head of Laboratory
Development
Line 1092057-1 Qty 203 Req 2
cust. OHMSTEDE LTD (BEAUMONT)(EM Item P464015000HR----
ii!ii FARMERS Doc. A12404-464 P.O.# 778967
¥ £2!"~.R.'"" Desc. 1-112" 464 ANN NAVAL PLT Carr. Our Truck Route 5
Farmer ' s Copper & Industrial Supply Inc. July 18, 2016
Fraud and Falsification Notice
This letter confirms that MKM declines to include the requested Fraud Statement on
test reports for its plate products intended for use by the US Navy.
MKM is not subject to US laws but is subject to German laws against making
fraudulent statements. For this reason we do not feel that including such a statement
would be meaningful or appropriate.
However, we do certify that all material supplied by MKM is produced to meet the
requirements of both your purchase order and material specifications.
·-- --==~- -- Pl!ase contcrctus-at your-convenience with-any questions-0r~omments.
Yours faithfully
~Swen Fischer
MKM Hettstedt
&,;~~
MKM Hettstedt
B/U Plates & Sheets B/U Plates & Sheets
. CERTIFICADO DE CALIDAD
MILL TEST REPORT FECHA/ DATE:
~JI. EN-10204-3.1
PLANTA: MX18 - Nacobre San Luis PEDIDO/ORDER: 147022868
CUEHTEIC\JSTOllER: 109886 TUBES INC. ·TX PRODUCTOIPRODUCT: 38A5044310375
PEDIDO CLIENTEIP.O.: 3901-K-17 DESCRIPCION/DESCRIPTION: COND(443).750"0 D X.065 MW X 32.083'(061)
PEDtDO/ORDER: 147022868 ALEACIONIALLOY: C44300
NORMA CTEJCtJST SPEC.: TEUPLE'/TEllPER: RECOCIDO (081) I ANNEALED (061)
PARTE CTEJCUST. PART:
NORllA/STANDAR ASME 58-111-13/AS'TM 8-111-11 PESO NETO/NET WEIGHT: 1,824.000 KG / 3,580.307 LB
TIPO DE PAREll/WT: MINlUO I UlllUUlol
CAHTIDAD/QUAHTITY: 200 PZ I 200 PCS
COMPOSICION QUIMICA REQUERIDA

CHEMICAL COMPOSITION REQUIRED
BL!lllB!ll'l'O As cu l"e Pb Sn Zn
Max % 0.060 73.000 0.060 0.070 1.200 REM
Min% 0.020 70.000 0 . 900 REM
No. DE MUESTRA COMPOSICION QUIMICA DETERMINADA

HEATNUMB R CHEMICAL COMPOSITION DETERMINED
Colada
35735 0.0330 71.6000 0.0200 "
0.0050 0.9 00 REM
PRUEBAS FISICAS I MECANICAS . PHYSICAL I MECHANICAL PROPERTIES

DETERMINADO I DETERMINED REQUERIDO I REQUIRED
PROXBA I TB8T U/11 llli.D..iaa I Jli.ni.mwa >Uxiaa I ll&ximm
35735 TENSILE STRENGTH KSI 50.630 45.000
35735 YIELD STRENGTH KSI 17.590 15 . 000
35735 GRAIN SIZE MM 0 . 030 0.010 0.045
35735 EXPANSION % 34.000 20.000
35735 MERCUROUS NITRATE TEST OK
35735 EDDY CURRENTS TEST OK REQ
35735 FLATTENING TEST OK REQ
35735 TENSILE STRENGTH KSI 50.460 45.000
35735 YIELD STRENGTH KSI 17 . 440 15 . 000
35735 GRAIN SIZE MM 0.030 0 . 010 0.045
35735 EXPANSION % 32.000 20.000
35735 FLATTENING TEST OK REQ
H.N. PCS
11.JBES, INC.
1-800-847-5745
35735 20 0
TIIESE MILL 1EST REPORTS APPLY TO:
YOUR P.O. NO. _ _\
~°l
--'--'~""-(_
o o4
__-; NT 1
OH MSTEDE LTD PLA
JOB NUMBER _ _l- '--' \ '"2...
1 '-"'CZS" -'- __ ) --:~~~;1v1~5 Jg I aI
PO# .~~~~~~~
PART#
ORDEN I ORDER : 80148770 '
CAJA I BOX: 0000641094
.Bntr-.ga I O.livery: 82362171
OBSERVACIONES
REVISO: CALIDAD HECHO EN MEXICO

RAUL VILLAFUERTE GONZALEZ REVIEWED:QUALITY MADE IN MEXICO
:===~ ~v=l~~os~ ~~ EMBARCAOO BA.JO ESTA ORDEN HA SIOO INSPECCJONADO, PROBAOO y ENCONTRAOO CONFORME A LA ESPEQFICAOON APUCASU:: A NUESTAOS ARCHrvos.
SE PAOHIBE LA RE.P'FCJOUCCKJN TOTAL 0 PAFCIAL OE ESTE CERTIFICAOO SIN LA AUTORl.ZACION OE LA GERENOA. OE CAl...IDAO.
:=:no~AE. HERE BY CE.RTIFU:S TH.AT MATEAW. SHlPPED UNOEA THIS OPDER WAS BEEN INSPECTED, AND F()Up.,() IN AGREEMEHT WITH APf'UCABLE SPECIFICATION, TEST REPORTS ARE ON FU SUBJECT
THE COUtffi!YOFORIGINOI' THE CAST MATERIAL FOR TlilSORIJERWASMEJCICO Q3QAC-Q95

CERTIFICADO DE CALIDAD
MILL TEST REPORT FE CHA I DATE :
~ r10cionol de cobre; S. 0. de C. U. EN-10204-3.1 22.04.2017
PLANT A' MX18 - Nae ob re San Luis PEDIDO/ORDER· 147023464

CLIENTE/CUSTOMER: 109866 TUBES INC.· TX PRODUCTOIPRODUCT: 36A5044310375
PEDIDO CLIENTE/P.O.: 3914·H·17 DESCRIPCION/DESCRIPTION: COND(44 3).7 50 " 0D X.065 MW X 32.083'(061)
PE DIDO/ORDER: 147023464 A LEAC ION/ALLO Y: C44300
NORMA CTE JCUST SPEC.: TEMPLE/TEMPER: RECOCI OO (061) I ANNEALED (061)
PARTE CTE .ICUST . PART :
NORMA/ST AN DAR ASME SB·111·13/ASTM 8 ·111·11 PESO NETO/NET WEIGHT: 796. 000 KG 11,754.879 LB
TIPO DE PARED/WT : MINIMO I MINIMUM
CANTIDAD/OUANTITY : 100 PZ 1100 PCS
COMPOSICION QUIMICA REQUERIDA

CHEMICAL COMPOSITION REQUIRED
ELEMENTO As Cu Fe Pb Sn Zn
Max % 0.060 73.000 0.060 0.0 7 0 1 .200 REM
Min % 0 . 020 70 . 000 0.900 REM
No. DE MUESTRA COMPOSICION QUIMICA DETERMINADA

HEAT NUMB ~ R CHEMICAL COMPOSITION DETERMINED
\
"'
Col ad a \
36485 0.0300 70 . 8000 0.0260 0.0050 0.900 0 REM
PRUE BAS FISICAS I MECANICAS . PHYSICAL I MECHANICAL PROPERTIES

DETERMINADO I DETERMINED REQUERIDO I REQU IRED
PRUEBA / TEST U/ 'M ~inima I Minit:iw:i Maxima / Maximum
3 64 8 5 TENSILE STRENGTH KS I '\, 52. 590 45.000

36485 YIELD STRENGTH KSI \; 21.390 15 .000
36 4 8 5 GRAIN SIZE MM \ 0 . 015 0.010 0. 045
36485 EX PANSION % 28.000 20.000
36485 MERCUROUS NITR!>.TE TEST OK
36 485 FLATTENING TEST OK REQ
36 4 8 5 TENSILE STRENGTH KSI 52 .760 45 .000
36 485 YIE LD STRENGTH KS I 21 .800 15.000
36485 GRAIN SIZE MM 0 . 015 0.010 0.045
36485 EXPANSION % 29.000 20.000
36485 FLATTENING T ES T OK REQ
11.N . PCS OHMSTEDE l TD PLANT 7 TUBES, INC.

)6185 lOO ~~~;1v1~~=i~i 2 I 1-800-847-5745
TIIBSE MILL TEST REPORTS APPLY TO:
PO# ~ .
PART#~~ - -~--.----- YOUR P.O. NO. J \. <i) ~ o4-
g~i~?:i;X?f~~ I \ Ji \3-f
APPROVED: ----=!-v--11~
<-----------·- JOB NUMBER
ORDEN / ORDER : 80160'181
CAJA I aox : 0000666222

Entrega I Delivery: 82388858
OBSERVACIONES
REVISO: CALIDAD HECHO EN MEXICO

REVI EW ED :QUALITY MADE IN MEXICO
RAUL VILLAFUERTE GONZALEZ
~:~J~~~~TER~~~~~~:r~~ ~EVP~~~T~~l~~J~~~;~ ~~~~L EMSARCADO BAJO ESTA ORDEN HA S100 INSPECCIONADO. PROBAOO Y ENCONTRADO CONFORME A LA ESPECIFICAC ION APLICABL E A NUESTROS ARCHIVOS.
SE PROHIBE LA REPROOUCCION TOTAL 0 PARClAL DE ESTE CERT IFICAOO SIN LA AUTORIZACtON DE LA GERENCIA OE CALIOAO
~~C~:~~~l~~~RE. HERE BY CERTIFIES THAT MAT ER IAL SHIPPED UNDER THIS ORDER WAS BEEN INSPECTED. ANO FOUND IN AGREEMENT WITH APPLICABL E SPECIFlCAT10N. TEST REPORTS ARE ON FILE SUBJECT
THE COUNTRY OF ORIGIN O F THE CAST MATERIAL FOR THIS ORDER WAS MEXICO 03GAC-095
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!· -:r1:-b;: cer!;!:: tn;:;t U-11 ":

f"1·(t--
_______
~?- .... . _...4-~ ;;;J ,;~' fi ti; •;t \·~01
---- --·-·..__
... ~ ~ :~ . . . .
~'.°' CCl.~i On~.; c:r!; 0.:; .'1:'lNf· r,.1-.;:~·: ::

7•
:J i ".' ·' ::, •• t .c. :~ r _.:i'-' ·••
. ~s;· .~l'")t'C '~' .<

0
h~.:> '1 .. f._1ct..,: c (! t: 11 : :J I; ~, k,:lcd ~ .tlt: H r.~. ,, ;'):,::i:i -: :: r·Jl.JTFM i-'F.H ·r ~ f·A?~: .: ~ P.-'\ ~Sf; ~1 ~, . ; 1 ti• fr~~-. ::t;il
1sr; ?O: i·: 001': 1
.
~ u~~i :. :~rc c: . !.lrf... c ~ ·n1f1{··:.
--------+~· · L:::__,___
.
·•• · · r,r : 1 : : c ~ t ·~ · :; r~·.! = 1 :::; n 1r;:11: r! .. • .! : ,: :11 1 ~1'.t ' '.J1N _ r• :1l;; ~1 S ,. . ;j. ,·<j,l'1i.'1 '(: I i·;;t~J :-.Jil~ :}: •~ ; -- -.--------··
Sealing Global • Servicing Local
CERTIFICATE OF CONFORMANCE I COMPLIANCE
AFFIDAVIT OF MANUFACTURE
LAMONS CERTIFIES THE MATERIAL(S) SHIPPED AGAINST THE ABOVE REFERENCED SALES ORDER WERE
MANUFACTURED, INSPECTED AND TESTED (IF REQUIRED), IN ACCORDANCE WITH THE CUSTOMER'S SPECIFIED
REQUIREMENTS AND THE LAMONS QUALITY PROGRAM AND ARE CERTIFIED TO REQUIREMENTS MEETING
EN10204 2.1, 2.2, 3.1, OR ISO 1047413 1B OR NACE MR0175/IS015156, WHERE APPLICABLE.
THEY HAVE BEEN FOUND TO BE IN CONFORMANCE AND IN COMPLIANCE WITH ALL APPLICABLE REQUIREMENTS
AND SPECIFICATIONS SUCH AS, BUT NOT LIMITED TO, ASTM 193, ASTM 194, ASTM A320, API 6A, ASME B16.20 AND
. ASME B16.21 OR AS LISTED ON CUSTOMER PURCHASE ORDER.
RING TYPE JOINT (RTJ) GASKETS WHERE THE EXTERNAL PERMANENT STAMPING CONTAINS THE 'GH'
DESIGNATION WERE MANUFACTURED FOR LAMONS UNDER A GUEST-HOST LICENSE AGREEMENT BY EITHER
MADRAS INDUSTRIAL PRODUCTS OR IGP ENGINEERING LOCATED IN CHENNAI, \NOIA. THESE PRODUCTS ARE
INSPECTED UNDER THE LAMONS QUALITY GUIDELINES AND ARE IN CONFORMANCE WITH APl-6A
REQUIREMENTS.
Llne Item Description Quantity
1 P87C475SLN7X 718-9 X 4-314 87 ATS LIN DOMESTIC 12

COO/MFG REQUIRMENTS: USA, W. EURO, JAPAN, OR CANADA
ONLY
MUST BE STATED ON THE MTRS
2 P87CN2HPX 718-9 GR-2H HVY HEX NUT PLAIN DOMESTIC ASTM A-194 24
(DOMESTIC-100% USA) CL-2B
ONLY
ONLY
4 P62CN2HPX 518-11 GR-2H HVY HEX NUT PLAIN DOMESTIC 8
ONLY
ONLY
6 P62CN2HPX 5/8-11 GR-2H HVY HEX NUT PLAIN DOMESTIC 32
COO/MFG REQUIRMENTS: USA, W. EURO, JAPAN. OR CANADA
ONLY
7 EA-00127983 300 23.5 X 22.5 X 118 STEEL FG E-1 3
8 EA-00127984 300 23.5X22.5X118 COPPER FG E-1 3
9 EA-00127985 300 23.5 X 22.5 X 118 COPPER FG RING 3
10 EA-00127986 300 27.25 X 26.25 X 118 STEEL FG RING 3

.
Page 1 of3
Wednesday, September 20, 2017
Sealing Global • Servicing Local
CERTIFICATE OF CONFORMANCE I COMPLIANCE
Customer Name : Lamons Gasket Company

Customer PO: TB00088651
LAMONS SALES ORDER : TB00088651
12 SCSCB015BSCSCUSA WRI 1-1/2150 304 FG 304 OR 304 IR ASME B16.20 USA 24

ONLY
13 P75C575SLN7X 3/4-10 X 5-3/4 B7 ATS LIN DOMESTIC 31
ONLY
14 P75CN2HPX 3/4-10 GR-2H HW HEX NUT PLAIN DOMESTIC 62
ONLY
15 P75C700SLN7X 3/4-10 X 7 B7 ATS DOMESTIC 31
ONLY
ONLY
17 P75C575SLN7X 3/4-10 X 5-3/4 B7 ATS LIN DOMESTIC 31
ONLY
ONLY
19 P50C300SLN7X 1/2-13 X 3 B7 ATS LIN DOMESTIC 5
. COO/MFG REQUIRMENTS: USA, W. EURO, JAPAN, OR CANADA
ONLY
20 P50CN2HPX 1/2-13 GR-2H HEAW HEX NUTS PLAIN PER ASTM A194(100%USA- 10
DOMESTIC)CL-2B
ONLY
ONLY
22 P50CN2HPX 1/2-13 GR-2H HEAW HEX NUTS PLAIN PER ASTM A194(100%USA- 10
DOMESTIC)CL-2B
ONLY
ONLY
Page 2 of 3
•
Sealing Global · Servicing Local
CERTIFICATE OF CONFORMANCE: I COMPLIANCE
Customer ~ame : Lamons Gasket Company

Customer PO: TBD0088651
LAMONS SALES ORDER : TB00088651
24 P50CN2HPX 1/2-13 GR-2H HEAVY HEX NUTS PLAIN PER ASTM A194(100%USA- 36
DOMESTIC)CL-2B
ONLY
MUST BE STATED ON THE MTRS .

ONLY
26 P50CN2HPX 1/2-13 GR-2H HEAVY HEX NUTS PLAIN PER ASTM A194(100%USA- 36
DOMESTIC)CL-2B
ONLY
--¥
Fernando Pacheco, Quality Manager
Page 3 of 3
HIGHLAND THREADS, INC.
Manufacturer of Industrial Fasteners
11700 GLOGER HOUSJON, TEXAS 77039
(281)986-5100 • FAX(281J986-5151
Certification Material Test Report

LAMONS GASKET (HOUSTON) DATE: 09/08/17
7300 AIRPORT BLVD CUST. P.O.#: BCT-0000534
HOUSTON ,TX 77061 ORDER#: 1448504
CERT#: 0002041333
LOT#: CAQU
HEAT#: 3053950
Items:
1 3/4-10 X 7 1/2 ASTM A193 B7M .. ALL THREAD STUDS - DOMESTIC
Chemical Actual Min Max Physical Actual Min Max
c 0.4100 0.3700 0.4900 HARDNESS HB

Cr 0.8500 0.7500 1.2000 211 200 235
Mn 0.8200 0.6500 1.1000 E%
Mo 0.2020 0.1500 0.2500 30.55 18.00
p 0.0110 0.0350 RIA%
s 0.0260 0.0400 66.35 50.00
Si 0.2000 0.1500 0.3500 TENSILE
105500 100000
YIELD
87300 80000
Certification Comments:
MIN. TEMPERING TEMP. 1150°F TIME: 3HRS
ASTM E381: S1/R1/C1.
ASTM A193-14
ASTM A320-14
CHARPY@ -100 DEG. F.: 22/20/24
100% HARDNESS TESTED
COUNTRY OF ORIGIN: USA
QUENCHED AND TEMPERED
MANUFACTURED, SAMPLED, TESTED, AND INSPECTED IN ACCORDANCE WITH THE REQUIREMENTS OF
THE REFERENCED SPECIFICATION
Specification Comments:
ASTM A193-96a
MINIMUM TEMPERING TEMPERATURE 1150 deg F
E381-GOOD
The Physical and Chemical Properties Reported

Herewith are contained in the Records of
HIGHLAND THREAD~~_:\ ~~\1(

HIGHl.AND THREADS, INC.
Authorized Official
Page 1
HIGHLAND THREADSF INC.
Manufacturer of Industrial Fasteners
11700 GLOGER HOUSTON, TEXAS 77039
(281) 986-5100 • FAX (281) 986-5151
Certification Material Test Report

LAMONS GASKET (HOUSTON) DATE: 09/08/17
7300 AIRPORT BLVD GUST. P.O.#: BCT-0000534
HOUSTON ,TX 77061 ORDER#: 1448504
CERT#: 0002041332
LOT#: BWUA
HEAT#: B23689
Items:
1 3/4-10 ASTM A194 GRADE 2HM HEAVY HEX NUTS - DOMESTIC
Chemical Actual Min Max Physical Actual Min Max
c 0.4400 0.4000 1.0000 HARDNESS HB

Cu 0.1400 235 159 237
Mn 0.7800 1.0000 RB AFTER 24HR
p 0.0070 0.0400 165.00 159.00
s 0.0170 0.0500 P/L NUTS
Si 0.2400 0.4000 153000 50100
Certification Comments:
MIN TEMPERING TEMP 1150 DEG. F
MACRO ETCH: E381 S2/R2/C2
SPEC DATE: ASTM A194-13
COUNTRY OF ORIGIN: USA
Specification Comments:
ASTM A194-98b
MIN. TEMPERING@ 1150 deg F
E381 Macro Etch - Good
100% HARDNESS TESTED
The Physical and Chemical Properties Reported

Herewith are contained in the Records of
HIGHLAND THREADS, ~ __J(~<{'.
~·) (1n
Authorized Official
Page 1
Material Test Report Page 1of1
LAMONS
7300 AIRPORT BLVD.
HOUSTON, TEXAS 77061
PH# 713-222-0284
c *MATERIAL TEST
e"°ORT*
at : 09-21-2017
FAX# 713-547-9502
SOLD TO: Lamons Gasket Company Customer P/O #
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# TB00088651-1
ITEM QTY DESCRIPTION LOT/HEAT
1 12 7/8-9 X 4-3/4 B7 ATS LIN DOMESTIC-USA-778121-113 UXNO/

Chemical Pronerties 10492040
c Mn p s Si Ni Cr Mo
.41 .88 .013 .024 .29 .06 .91 .20
Cu v Al
.14 .003 .028
Mechanical Properties
Charpy Heat Treatment
RA Impact Macro TEMPERING
Tensile Yield Elong Hardness
62 Test S2-R2- TEMP 1340F,
139 KSI 125 KSI 21 % 30HRC
% 30/34/40 C2 QUENCHING
111T/LBl TEMP90F
CHARPY
Country
IMPACT
of Melt
TEMP.
USA
-150F
Remarks: ASTMA193-17/ASME SA193 B7, ASTMA320-17/ASME SA320L7, EN

10204 3.1
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to,. the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
,,:r . £.''J2~
/ j
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php?poid= 13 7194 9/20/2017

LAMONS * MATERIAL TEST

7300 AIRPORT BLVD. l'.'1 "'PORT *
HOUSTON, TEXAS 77061 ftSaJ: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
SOLD TO: Lamons Gasket Company Customer PIO#
1060 Fannin St.
Beaumont TX 77701
ITEM QTY DESCRIPTION _LOT/HEAT
1 24 7/8-9 GR-2H HVY HEXNUI PLAINDOMESTIC-778121-114 HGG2382-l I

Chemical Properties 75062326
p s Si
.007 .029 .23
Proof 24HR.
Hardness Macro Heat Treatment Country of
Load HARDNESS
28.28 Sl-Rl- TEMPERING TEMP Melt
80,850 1000 DEG F ~
HRC Cl 1220DEG F USA
ft-lb 104.8HRB
Remarks: ASME SA194/ASTM Al94-16, EN 10204 3.1
1bis is to certify that the material purchased on this order was made io accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testiog Materials (ASTM) and the American Society
of Mechanical Engioeers (ASME).
LAMONS
Josh Flowers
Quality Manager
http://mtr.stbf.com1mtr.php?poid=l37217 9/20/2017
:__ '
LAMONS *MATERIAL TEST

7300 AIRPORT BL VD. Ftf=PORT*
HOUSTON, TEXAS 77061 e: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
ITEM QTY DESCRIPTION .LOT/HEAT
1 4 5/8-11X3-3/4 B7 ATS LIN DOMESTIC-USA778121-115 UXKR/

.42 .87 .009 .024 .27 .04 .21 .21
Cu v Al
.
.08 .004 .024
Charpy
Heat
RA Hardness Impact Macro
Tensile Yield Elong Treatment
69 Test Sl-Rl-
133 KSI 122 KSI 23% 30HRC TEMPERING
% 56145136 Cl
TEMP l332F
FT/LB
CHARPY
Country
IMPACT
of Melt
TEMP.
USA
-150F
Remarks: ASME SA193/ASTMA193-16 B7, ASME SA320/ASTMA320-17aL7, EN

10204 3.1
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
LAMONS
__ ,,p'/f. ,,(''"~
/ v
Josh Flowers
Quality Manager

l - - --
LAMONS
7300 AIRPORT BLVD.
0 ?'!!RIAL TEST
PORT*
HOUSTON, TEXAS 77061 D te: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# TB0008865 l-4
1 8 5/8-11 GR-2HHVY HEX NUT PLAIN DOMESTIC-778121-116 HGG4843-2 I

Chemical Prooerties 75064155
.
c Mo p s Si Ni Cr Mo
.44 .77 .013 .029 .22 .10 .16 .01
Cu v Al
.22 .052 .002
Proof
Hardness Macro Heat Treatment 24HR. Country of
Load
27.75 Sl-Rl- TEMPERING TEMP HARDNESS Melt
39550 FT-
HRC Cl 1220F lOOOF 104.7 HRB USA
LB
Remarks: ASME SA194/ASTMA194-17 2H, EN 10204 3.1
This is to certify that the material purchased on this order was made in accordance with, aud to conform to, the
ofMechauical Engineers (ASME).
LAMONS
"~ ,?~{!'
/. •/ .
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php?poid= 137197 9/20/2017

LAMONS PlATERIAL TEST

7300 AIRPORT BL VD. REPORT*
HOUSTON, TEXAS 77061 ate: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
SOLD TO: Lamons Gasket Company Customer P/O #
1060 Fannin St.
Beaumont TX 77701
1 16 5/8-11X3-3/4 B7 ATS L/NDOMESTIC-USA-778121-117 UXKR/

.42 .87 .009 .024 .27 .04 .21 .21
Cu v Al
.08 .004 .024
Cbarpy
Heat
RA Impact Macro
Tensile Yield Elong Hardness Treatment
69 Test Sl-Rl-
133 KS! 122KSI 23% 30HRC TEMPERING
% 56/45/36 Cl
TEMP 1332F
FT/LB
CHARPY
Country
IMPACT
of Melt
TEMP.
USA
-150F
Remarks: ASME SA193/ASTM Al93-16 B7, ASME SA320/ASTM A320-l 7a L7, EN

10204 3.1
LAMONS
./'.~ ,,[>:'.
/ _'.
Josh Flowers
Quality Manager

Material Test Report Page 1 of I
LAMONS 'Y:!,TERIAL TEST

7300 AIRPORT BLVD. REPORT*
HOUSTON, TEXAS 77061 Date: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
1 32 5/8-11 GR-2H HVY HEX NUT PLAIN DOMESTIC-778121-118 HGG4843-2 I

.44 .77 .013 .029 .22 .10 .16 .01
Cu v Al
.22 .052 .002 .
Proof
Load
39550 FT-
LB
Remarks: ASME SA194/ASTM Al94-17 2H, EN 10204 3.1
of Mechanical Engineers (ASME). ·
LAMONS
__,,,,if /f ,,;'>;,>'
/ './
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr .php ?po id= 13 7199 9/20/2017

Material Test Report Page 1 ofl

7300 AIRPORT BLVD. V REPORT*
HOUSTON, TEXAS 77061 JDate: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
SOLD TO: Lamons GasketCompany Customer PIO#
1060 Fannin St.
Beaumont TX 77701
1 31 3/4-10 X 5-3/4 B7 ATS LIN DOMESTIC-USA-788121-41 UXNQ/

Chemical Pro erties DLl 7100698
.43 .92 .006 .006 .26 .05 .88 .15
Charpy
Heat
Impact
Elong iRA IHardness
Macro
Tensile Yield Treatment
60 Test S2-R2-
138 KS! 130 KS! 18 % 30HRC TEMPERED
% 24/25/23 C2
1693 F
FT/LB
CHARPY
Country o
IMPACT
Origin
TEMP.
USA
-150 F
Remarks: ASME SA-193/SA-193M B7/ASTMA320 L7, EN 10204 3.1
This is to certify fuat 1he material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by fue American Society for Testing Materials (ASTM) and the American Society
LAMONS
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php ?poid= 13 7200 9/20/2017

Material Test Report Page I of I
LAMONS
7300 AIRPORT BL VD .
. HOUSTON, TEXAS 77061 '
c )
J1
~
; MATERIAL TEST
REPORT*
Date: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701

.46 .75 .01 .021 .24 .084 .161 .032
Cu v Al
.20 .001 .002
Proof
Load
58450
HRC Cl 1193F JOOOF 105.2 HRB USA
LBF
~
specifications and descriptions required by the American Society for Testing Materials (ASTM) aud'the American Society
LAMONS
jf ,:<,r
/ v
Josh Flowers
Quality Manager

LAMONS
7300 AIRPORT BLVD.
)J f"J 0 P!f RIAL TEST
PORT*
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
1 31 3/4-10 X 7 B7 ATS LIN DOMESTIC-USA-788121-43 UXNQ/

Chemical Properties DL17100698
;3 I Mn
.92 I
p
.006 I
s
.006
s·
,;6I Ni
.05
I Cr
.88 I
Mo
.15
Cbarpy
Heat
RA Impact Macro
Tensile Yield !;;Jong Hardness Treatment
60 Test S2-R2-
138 KSI 130 KS! 18 % 30HRC TEMPERED
% 24/25/23 C2
1693 F
FT/LB
CHARPY
Country oJ
IMPACT
Origin
TEMP.
USA
-150 F
Remarks: ASME SA-193/SA-193MB7/ASTM A320 L7, EN 10204 3.1
LAMONS
,,,,:''.//r . . .t·'>y'
/ v
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php?poid= 137201 9/20/2017

LAMONS
7300 AIRPORT BL VD.
:)Cl cc, .
O'nTERIALTEST
REPORT*
ate: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
USA STBFOrder# TB00088651-16
ITEM QTY DESCRIPTION LOT /HEAT

.46 .75 .01 .021 .24 .084 .161 .032
Cu v Al
.20 .001 .002
Proof
Load
58450
LBF
Remarks: ASME SA194/ASTM Al94-17 2H, EN 10204 3.1
LAMONS
../ ,[>"'
/ v
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr .php?poid= 13 7204 9/20/2017

LAMONS * !!ERIAL TEST

7300 AIRPORT BLVD.
PH# 713-222-0284
P PORT*
ate: 09-21-2017
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
1 31 3/4-10 X 5-3/4 B7 ATS L/NDOMESTIC-USA-788121-45 UXNQ/

Chemical Pro erties DL17100698
C Mn P s Si Ni Cr Mo
.43 .92 .006 .006 .26 .05 .88 .15
Charpy
Heat
Impact Macro
Tensile Yield IE Jong RA
60
IHardness
Test S2-R2-
Treatment
138 KS! 130 KS! 18 % 30HRC TEMPERED
% 24/25/23 C2
1693 F
FT/LB
CHARPY
Country ol
IMPACT
Origin
TEMP.
USA
-150 F
Remarks: ASME SA-193/SA-193MB7/ASTM A320 L7, EN 10204 3.1
This is to certify that the material purchased on thiS order was made in accordance with, and to conform to, the
LAMONS
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php?poid=l37202 9/20/2017

7300 AIRPORT BL VD. '{aREPORT *
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
1 62 3/4-10 GR-2H HVY HEX NUT PLAIN DOMESTIC-788121-46 HGG4970-l I

.46 .75 .01 .021 .24 .084 .161 .032
Cu v Al
.20 .001 .002
Proof
Hardness MaCro Heat Treatment 24HR. Country of
Load
28.13 SI-RI- TEMPERING TEMP HARDNESS Melt
58450
HRC Cl 1193F IOOOF 105.2 HRB USA
LBF
LAMONS
···"·d.?:f . ,::,P
/ ¥'
Josh Flowers
Quality Manager

I
LAMONS
7300 AIRPORT BLVD.
•';ri·c PJ!RIAL TEST
PORT*
09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
1 5 1/2-13 X 3 B7 ATS LIN DOMEST!C-USA-788121-49 UXNR/

.41 .89 .008 .026 .27 .06 .91 .21
Cu v Al
.11 .028 .004
Tensile Yield RA Heat Treatment Country of
Elong Hardness
136 124 65 TEMPERING TEMP 1350F, Melt
22% 31 HRC
KS! KS! % QUENCHING TEMP 95F USA
Remarks: ASME SA193/ASTM Al93-16 B7, ASME SA320/ASTM A320-l 7a L7, EN

10204 3.1
LAMONS
./·' L;f,f
,. v
Josh Flowers
Quality Manager
http ://mtr. stbf. com/mtr.php?poid= 13 7206 9/20/2017

Material Test Report Page I of 1
..i'
LAMONS Pl'Vltl'TERIAL TEST

7300 AIRPORT BL VD. REPORT*
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
1 10 1/2-13 GR-2H HEAVY HEX NUTS PLAIN DOM. -788121-50 UCTA/

Chemical Pro erties M677705
C Mn P s Si Ni Cr Cu
.45 .73 .009 .013 .23 .017 .090 .26
Mechanical Pro erties

Hardness Proof Load Heat Treatment 24 HR. HARDNESS Country of Melt
27 HRC 24833 LBF TEMPERED 1580F lOOOF 102.8 HRB USA
Remarks: ASTM A194 2H, EN 10204 3.1
LAMONS
Josh Flowers
Quality Manager
http://mtr.stbf. corn/mtr. php ?po id= 13 7212 9/20/2017


7300 AIRPORT BLVD. · · REPORT*
HOUSTON, TEXAS 77061 )'bate: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
1 5 1/2-13 X 3 B7 ATS LIN DOMESTIC-USA-788121-51 UXNR/

.
.41 .89 .008 .026 .27 ,06 .91 .21
Cu v Al
.11 .028 .004
Elong Hardness
22% 31HRC
KSI KSI % QUENCHING TEMP 95F USA
Remarks: ASME SA193/ASTMA!93-16 B7, ASME SA320/ASTMA320-17aL7, EN

10204 3.1
specifications and descriptions required by the American Society for Testing Materia.ls (ASTM) and the American Society
LAMONS
_,,,, .· "''·~,,y- -
,.- v
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php?poid=137207 9/20/2017

HOUSTON, TEXAS 77061 yte: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# :rB00088651-22
ITEM QTY DESCRIPTION LOT/HEAT.
1 10 1/2-13 GR-2H HEAVY HEX NUTS PLAIN DOM. -788121-52 UCTA/

c Mn p s Si Ni Cr Cu
.45 .73 .009 .013 .23 .017 .090 .26
27 HRC 24833 LBF TEMPERED 1580F IOOOF 102.8 HRB USA
Remarks: ASTMA1942H,EN102043.l
LAMONS
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php ?po id= 13 7213 9/20/2017


7300 AlRPORT BLVD. ¥REPORT*
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# JB00088651-23
1 18 1/2-13 X 3 B7 ATS LIN DOMESTIC-USA-788121-53 UXNR/

.41 .89 .008 .026 .27 .06 .91 .21
Cu v Al
.11 .028 .004
!':long Hardness
22% 31 HRC
KSI KSI % QUENCIDNG TEMP 95F USA
Remarks: ASME SA193/ASTM Al93-16 B7, ASME SA320/ASTM A320-l 7a L 7, EN

10204 3.1
LAMONS
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Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php?poid=137208 9/20/2017

7300 AlRPORT BL VD. REPORT*
HOUSTON, TEXAS 77061 yate: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# JB00088651-24
1 36 1/2-13 GR-2HHEAVY HEX NUTS PLAIN DOM. -788121-54 UCTA/

.45 .73 .009 .013 .23 .017 .090 .26
Remarks: ASTM Al94 2H, EN 10204 3.1
This is to certify that the material pnrchased on this order was made in accordance with, and to conform to, the
, LAMONS
Josh Flowers
Quality Manager
httn://mtr .stbf.com/mtr.php ?po id= 13 7215 9/20/2017

LAMONS I *MATERIAL TEST

PH# 713-222-0284
FAX# 713-547-9502
1060 Famrin St.
Beaumont TX 77701
1 18 1/2-13 X 3 B7 ATS L/NDOMESTIC-USA-788121-55 UXNR/

Chemical Prooerties 10502480.
.41 .89 .008 .026 .27 .06 .91 .21
Cu v Al
.11 .028 .004
Tensile Yield RA Hardness Heat Treatment Country of
!!:long
22% 31 HRC
KSI KSI % QUENCHING TEMP 95F USA
Remarks: ASME SA193/ASTM Al93-16 B7, ASME SA320/ASTM A320-l 7a L 7, EN

10204 3.1
of Mechanical Engioeers (ASME).
LAMONS
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Josh Flowers
Quality Manager
http ://mtr. stbf. com/mtr. php?poid= 13 7209 9/20/2017

Material Test Report Page I of I

PH# 713-222-0284
FAX# 713-547-9502
1060 Fannin St.
Beaumont TX 77701
1 36 1/2-13 GR-2HHEAVYHEXNUTS PLAIN DOM. -788121-56 UCTA/

.45 .73 .009 .013 .23 .017 .090 .26
Remarks: ASTM A194 2H, EN 10204 3.1
specifications and descriptions required by the American Society for Testiug Materials (ASTM) and the American Society
of Mechanical Engiueers (ASME).
LAMONS
Josh Flowers
Quality Manager

HT#: 15/37144 10 150 RF WELD NECK'XH P0:779006 Lynco#: 1137053
A01
0
METALFAR PRODOTTI INDUSTRIAL! SPA COMPANY WITH
23861 CESANA BRIANZA (LC) - ITALY MANAGEMENT SYSTEM
M= VIA G. PARINI, 28 CERTIFIED BY DNV
PHONE+ 39 031 655441 - FAX +39 031 655149 =ISO 9001 =
certificate@metalfaritaly.com =ISO 14001 =
INSPECTION CERTIFICATE EN 10204:200413.1 A02

NrA03 2016-C_MFF-03615 Data I Dated 14.09.2016 zoz j
SILBO INDUSTRIES A06 Ordine I PO 67906/LY A07

50 CHESTNUT RIDGE ROAD SUITE 204 Item 026
07645 MONTVALE N.J. US DDT I Delivery note 2016-3E301-0003228
Packing List 2016-3E401-0002734
A08
Fattura I Invoice 2016-3E401-0002734
Ns. rif. I Our ref. 2016-3E201-0002881-0026
Io... "LY" LYNCO A06
HOUSTON us
007 007 008 801-(809 - 8 11)
Cod. colata Nr. colata Quantlta Descrizione
Heat Code HeatNr - Quantity Description
"{t5i;1144
--z
I 50 ,00 WIN 150 RF 10" XS A105N
Mal 1n acc. a I Mal in acc. to ASTM A105M - 14 ,ASME SA105M-15 ASME CODE SECT. Ii , PART A, ED. 2015
NACE MR~17512015 ISO 15156
NACE MR-010312012
Q.A.S.IN ACCORD.WITH PRESS.EQUIPM.DIRECT.2014168/UE(PED) ANNEX I.PARAGRAPH 4.3
CERT.4687-2014-CE-ITA-ACCREDIA
Elementi I Elements
LADLE ANALYSIS
(C 7 ~ ) C
0,190
Si \ : Mn
0,220 0.970
~s
0,009
"" p "
0,011
Cr "\_, Ni
0,090 0,050
Mo
0,010 0,017
0,019
'
Ti "'\., Cu
0,130
0,127
"' v0,003
0,002
Nb
0,001
0,001
. N
0,009
0,008
PRODUCT ANALYS IS 0,185 0,218 0.973 0.010 0,010 0,086 0,052 0,016
Al E LF \.cE SF , F1 F2 PREN
LADLE ANALYSIS 0,027 0,384 0,352 0,283 0,100
PRODUCT ANALYS IS 0,025 0,380 0,347 0,283 0,102
CE LF=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15 CES C+(Mn/6) F1=Cu+N i+Cr+Mo+V

Provetta Forma cio Snervamento>0,2% c11 Snervarnento>1,0% c11 Rottura c12 Allungamento c13 C ntrazione cis
Test specimen Shape Yield Strength>0,2% Yield Strength>1 ,0% Tensile Elongation Reduction of area
Sez/Sect mm2 L. mm 1=0-2=0 MPa MPa MP a % %
126,60 50,80 20 328,0 502,0 31 ,0 59 ,0
D REZZAIHARDNESSczz RESILIENZA / IMPACT TEST

HBW Tipo/Type C40 Provetta I Test Specimen •c c03 1-Joule C4Z 2-Joule C4z 3-Joule C4Z Media/Average e<J
1'!50,0 - 154,0 '\. KV 10x10 mm 20 78 80 74 77,3

T ratt. Term . I Heat treatment C70 !'NORMALIZED AT 920 °C - COOLED IN STILL AIR l ELECTRIC FURNACE
014 ASME/ANSI 816.5 -2013
Dim in acc. a I Dim. acc. to
ASME/ANSI B36.10M -2015
ASME/ANSI 816.25-2012
I Finitura I Roughness I125/250 MICROINCH AARH
Marcatura in acc. 006 Origine ITALY
MSS SP25 Ed. 2013 Vis. & Dim. SATISFACTORY
Marking in acc. to Origin of Steel
Note I Notes 100% MANUFACTURED IN ITALY

MANUFACTURING IN ACCORDANCE WITH ORDER AND SPECIFICATION
OHMSTEDE LTrl PLANT 7

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UFFICIO CONTROLLO QUALITA'
INSPECTION AUTHORITY MANUFACTURER'S SYMBOL
QUALITY CONTROL DEPARTMENT
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Page 8- 37
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CUSTOMER:
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2669 MARTIN WTHER KING
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YOUNGSTOWN, OH 44510
·- - - - -·- ·- - - - - - - - - --·- -··--DESC: SEAMLEsS HOT ROil.ED
VALLOUREC STAR, LP
Seamless Tubular Products
Certified Test Report
Customer PO-Rev#: 10P22360-00- -- - - - -, ,

02/15/2017
SLN: G30058 GRADE: APl 5L X42/B PSL 2 45th Ed., July 1, 2013 ORDER LINE#: Y-107038-001 ,
OD: 10.750 WALL: 0.500 LBS/FT: 54.79 PEB DRL LP W/0 NO: !
COMMENT: Melted and Manufactured in Ygstn, OH USA LOT NUMBER: !
This pipe is also manufactured to: ASTM A106B/C-15; ASTM ...\;"B-12; ASME SA1066/e-2015; ASME SA53B-2015 ; V&M Stars QA program meets the requirements of DIN EN 10204-2004 Type 3.1.
[ Satisfies NACE MR0175/IS015156:2015 and ANSI/NACE MROi."6'3/15017945:2015
I
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No repa~ welding has been conducted. Material is free from Mercury. ·- - - ·- -·- · ----- ___ _ _ _ __ ____ J
M"'l'NANICAL-1'ROPERUES ORIENTATION: LONGITUDINAL TYPE: STRIP
I I SPEC1MEN I. ELONGAJt~
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0 INSPECTION: Q/T: AF: 0 AT: 0 TF: 0 TI: 0
u
c s·second minimum
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>,
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0
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0.010
s
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PRODUCT 2) 0.18 0.010 0.006 0.23 0.17 0 .07 0.09 0.03 0.009 0.000 0.003 · . 0.030 0.0017 0.0002 0.002 0.0080 0.36
0 PRODUCT 3) .,;.~·;
a.. PRODUCT4) ',__
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r ~ I · j
L T~T_j'
() unless otherwise listed below. Wi!i.f:>ereby certify that the above test results are representative of those
1 •
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ISlZE FULL 1
- -- .- - -
MIN :CTUAL !
-·--i---+---j
MIN ACTUAL Icontained in the records of the comp<j!IY· Any modification to this certlftcatlon as provided by Vallourec Star; I
without the expressed written consent·of Vallourec Star negates the validity of the test report. Vallourec Star !
a.. 1
NOTCH v L_2-~~t--59 ' ___ _NR ___!.~Is not responsible for the inability of the material to meet specific applications. i
a.. I 2 ; 15 39 NR 10 ' ~
(/) TEMP (De F) LOCATION : 3 ; 15 57 NR 10 SIGNED: ~ ..-: '<:lU NAME: JOE DOLAK TITLE: PRODUCT METALLURGIST ;
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CERTIFICATO DI COLLAUDO SECONDO EN 10204 • 3,1 INSPECTION CERTIFICATE
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METALFAR. 23831 CESA.~ l;lllW~ZA (l.C)

Via_G. 1'8'llli, ~
• na.y COMPANY WITH
QUALITY SY8Tl!M
Certlf. N. 3829
DOT I Del Note N. 3000
Oellll1led 05.07.2013
Oal/Daled 04.07 .2013
Fattura /Invoice H. 2662
Ne.Ord. I Ourref. N. 0
001/0ated 04.07.2013
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'PROU011'1 INOUSTA1All S.fl.A. tol l391131 .Gs!i4~1
f'.a:u~b31.fli;51Jil CERTIFIED BY DNV I I
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SALA PROVE Ii ANALISI MATERIAL! I MATERIAL TEST OEPAIUMENT i
Pag. 7 • 10
POS. VS.OROINE Q.TA' OESCRIZIONE DIM.IN ACC. A VISIVO E DIMENS.

ITEM YOUR REFERENCE Q.TY DESCRIPTION OIM. ACCORDANCE TO VIS. & OIMF.NS.
ASMEl~NSI 816.6 ·2009
Cu~
030 l-1703BBITEAM '\. 0 RF 3" XS
\392,00 '\ W/N 15\. A105N SATISFACTORY
MATERIALE I MATERIAL "1 c·~ '- Si% '\... Mno/1 'vs% \. Po/t C1% \. Nl'k \ Mo'.(, Ti% Vo/. Nb'.(. N'" Al% '\i c.E.'.(.
ASTM A105 (LADLE) 0,196 0,170 0,890 0,009 0,015 0,150 0,060 0,010 0,019 0,190 0,001 0,002 0,000 0,026 0,392
PROV!nA ITEaTSP!CllU/f rDRllA SHERVAlllNTO ROTIURA AlLUNOAllllf'fO COllTRAZIOME DUllEUA RE81UlllZA llllPACTTHT - JOULEl<ml SNlllVAMEllTO
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126,60 50,80 1 326,0 624,0 30,0 ' 58,0 152,0·1114,0 KV 20 81 80 90 0,0
t.IATERIALE IN ACCOROO A I MATERIAL IN ACC. TO "'.. TRATTAMENTO TERMICO I HEAT TREATMENT FORNO I FURNACE ORIGINE I ORIGIN OF STEEL
ASTMIASME A 105/SA 106M·11a ASME CODE SECT. II, PART A, ED. 2010 'NORMALIZED AY 920 C ·COOLED IN STILL AIR ELECTRIC FURNACE EUROPEAN UNION
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13nl1888 1!'.'1 1-1 ?'Q3BBITF ~M ~32,00 BLIND -.50 RF 2" A111AN ABMEfANSI 818.& ·2009 SATISFACTORY
:it MATEltlALE/ M" 11:r<!AL C% Si% Mno/o 1% P% Cr'!.. Ni% Mo% Tl% Cu% · V% Nb0.(. N% Al% C.E.%
0
(.) ASTM A105 (LADl.I:) 0,186 0,230 0,980 0,0111 0,015 0,140 0,060 0,010 0,023 0,180 0,003 0.002 0.000 0,031 D,390
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NOTES 100'~ MANUFACTURED IN ITALY QUAmY CONTROL Ol!PARTEMENT IN8Pl!CTION AUTHORITY MANUFACTURER'S SYMBOL
MANUFACTURING IN ACCORDANCE WITH ORDER AND SPECIFICATION
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HT#: 489484 3" XH A106B SMLS PIPE : CUT P0 :779006 Lynco#: 1137053
TUBE TEST REPORT

Form QA-003 12/02/09 • Rev 2
Pa ge 1 o f 1
IPSCO
ORDER: 066103 001 I Hi:Ar : 489484 ) P.O.: 10P14696 I PARTNO.

SOLD TO: . ·-· ... - ·-- - - SHIP TO:
SPECIFICATION(S}: ASMEASTM SA53/A53-12 GR B/SA106-13 GR B/C

ASTM A106-14 GR B/C
API 5L PSL 1 GR B/X42 FORTY-FIFTH EDITION
GRADE: 1023M SIZE: 3.500 x 0.300 DRL I WPF: 10.26 lauALITY: SEAMLESS HOT FINISH
CONDITION (SPECIAL} : ELECTRIC FURNACE

FINE GRAIN MELT PRACTICE
TEST METHODS USED: ASTM E415
TE~:~r~ULT~~Nf\\~M T~ TH~ STA~AR~S ~ D SPECIF~tTION LISTED ABOVE.
I c I Mn I SI P I Si I Cr I Ni I Mo I Cu I Al I V I Cb I Ti I BI
LI . 211 . 591 . 0071 . 0051 . 30 I . 14 I .191 . 061 . 211 • 023 1 . 0041 . 001 1 . 00181 . 00021
P I . 21 1 . 59 1 . 0051 . 0061 . 30 I .131 .151 . 051 .191 . 0251 . 0021 . 0011 . 0017 1 . 00051
PI . 211 . 591 . 0051 . 0051 . 311 .131 .181 . 061 .191 . 0241 . 0021 . 0011 . 00181 . 00031
MATERIAL 100% MELTED AND~FACTURED IN THE USA.

Specimen ~eld l'(ensile l\,ELNG c.E. Rockwell Hydrotest
AS TMEO EUL KSI KSI 2.. RIA AS TME18 AV!J
.750" STR 0.5 50.5 72.1 36.0 .38 MW 77.0.76.0 77.0 76.7 RB 3000 PSI
5 Sec Hold

FLAT(S) • SATISFACTORY
EMI INSPECTION WITH OD N10 NOTCHES EIVlt-IG ~j Q I
~g~~
LONGITUDINAL - SATISFACTORY PO# - . __,..~'-------
EN 10204 TYP ~ . 1b DATED 01-2005 PART# .
CERTIFIED NAC ~MR0175 DATED 10-15-2009 CUSTO~,E5 --~ I
DATE: ~ . ~-----
TENSILE TEST(S): 3/4" STRIP LONGITUDINAL APPROVED :-~ ·------
11/11/14
DATE QUALITY ASSURANCE/KOPPEL
MATERIAL WAS NOT EXPOSED TO MERCURY DURING PROCESSING.

NO WELDING OR WELD REPAIR PERFORMED ON THIS MATERIAL.
MATERIAL IS FREE OF HARMFUL RADIATION.
THIS CERTIFICATION MAY NOT BE REPRODUCED EXCEPT IN FULL.
IPSCO KOPPE L WOR KS IPSCO AMBRIDGE WOR KS IPSCO BAYTOWN WORKS

P.O. BOX 750 P.O. BOX 410 2600 SPUR 55
BEAVER FALLS, PA 15010 AMBRIDGE, PA 15003 BAYTOWN , TX 77523
P0 :7?goo6 Lynco#: 11 37053
Material Test Report Forged Vessel Connections

1
.FVC ·
~n~/={i~/Jif/ company
HeatCode: cl045AF An AFGlobal Company
13770 Industrial Rd. Houston, TX 77015
ISO 9001:2008 Certified Sales: (713) 393-4200
Lyn c o Fl ange & Fit 00 011 506 !Sales Order: 1 61226 Line: 23
PO: H 07051? - S
Item Code: LWN0141 500 90A00 1Al
lat y
Shipped: 30
Attn: Acc ount s Payab le
P. O. Box 9262 2 6 Item Desc: LWN SA105, 150#, 1 • 5 " x 9" , RF
Hous t o n, TX 7 72 92 ' Mill Heat: CB10387 2
Spec: A S T~ Al05/Al0 5M (14) /ASME SA 105/SA 1 05M- (1 5 ) Sect i on I I Part A
0
Element ( h wt)"\. Ladle Product EPCRA CAS# I Element (%wt) \ Ladle Product EPCRA CAS#
c Carb on \l 0 .1 9 : Cr Chcomium -o.oa .r 1440 -47-3
Mn Manqanese " l. 10 .t' 7439-96-5 Mo Holybd enur:i 0 . 02
p Phosphorous '" 0 . 006 v Va nadi um \ ; 0.034
s Sulphur ·o . 004 Cb Columbium. ' , \ 0 .0 0 1
Si Silicon , 0 . 24 C.E . 0.41
Cu Copper 0 .1 5 .t' 7 44 0-5 0-8 CuNi CrMoV 0.344
Ni Nickel 0.06 .t' 7440 - 02-0 CrMo 0 . 100
Mechanical Testing Other

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Tensile Specimen Size (in) . . 493

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Annex A (A.2 .1. 2, A2 . l.3J .
YI ELD STRENGTH CALCULATED AT 0 . 2% OFFSET.
FVC STANDARD MANUFACTURING PRACTICES :
1) FLANGE DIMENSI ONS
& BOLTING COMPLY - ASME Bl6.5
2) SELF-REINFORCING NOZZLES COMPLY WITH SPECIFICATION
DESIGN/FVC DESI GN OF SECTION VIII DIV. 1 OR DIV.
3) 2 PER CUSTOMER
MATERIAL SPECIFICAT I ON COMPLI ES WITH ASME SECT.
4) II PART A
ALL FVC MATERIAL MANUFACTURED PER FINE GRAIN PRACTI CE
5 ) ALL FVC MATERIAL CERTIFIED PER EN 10204
6) TYPE 3 . 1 UNLESS OTHERWISE SPECIFIED
CERTIFICATE OF INSURANCE AVAILABLE UPON REQUEST
The r•eotdng of false, fictilious. or fraudulenl slatement or entries on IHs dcx:i.ment may Ile puii!habfe u a felony under federal mtlle.
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Certification Date: a/ 14 / 2 o1 7
Issued By: Nancy Loos
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Rina Sane - Metallurgical Lab Manager
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METALFAR PRODOTTI INDUSTRIAL! SPA A01 COMPANY WITH
23861 CESANA BRIANZA (LC) - ITALY MANAGEMENT SYSTEM
VIA G. PARINI, 28 CERTIFIED BY DNV
PHONE+ 39 031 655441 - FAX +39 031 655149 =ISO 9001 =
quality.mff@farmas.com = ISO 14001 =
INSPECTION CERTIFICATE EN 10204:2004 / 3.1 A02 NrAo3 2014-C_MFF-07935 Data I Dated 17.11 .2014 zo2 I
A06
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Cod. colata Nr. colata Quantita Descrizione
Heat Code Heat Nr Quantity Description
0360/14 75,00 W/N 150 RF 4" XS A105N
Mat. in acc. a I Mat. i n acc. to 802 ASTM/ASME A 105/SA 105 M - 14 ASME CO DE SECT. II , PART A, ED. 2013
NACE MR-0175/2009 ISO 15156
NACE MR-0103/2012
Q.A.S.IN ACCORD.WITH PRESS.EQUIPM.DIRECT.97/23/EC(PED) ANNEX I.PARAGRAPH 4.3
CERT.4687-2014-CE-ITA ACCREDIA
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Elem enti I Elements
(
Mn "S p Ti Cu v Nb N
LADLE ANALYS IS 0,190 0,960 0,003 0,006 0,180 0,090 0, 015 0,090 0,006 0,002 0,010
CE LF CESF F1 F2 PREN
LADLE ANALYSIS 0,025 0,408 0,350 0,412 0,226
CE LF=C+Mn/6+(Cr+Mo+V)/5+(N i+Cu)/15 ~E SF=C+Mn/6) F1=Cu+Ni+Cr+Mo+V F2=Cr+Mo

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Test spec imen Shape Yield St ngth> 0,2% Y1elQ Stren gth>1,0% Tensi le Elongation Reduction of area
Sez/Sect mm2 L mm 1=0 - 2= 0 MP a MP a MPa % %
126,60 50,80 20 372,0 549,0 33,0 66,0
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1-Jou le c• 2 2-Joule C42 3-Joule C4 2 Med ia/Average C43
154,0 - 158,0 KV 10x10 mm 20 89 96 85 90,0
ITratt. Term. I Heat treat ment c70 1NORMALIZED AT 920 ' C - COOLED IN STILL AIR I ELECTRIC FURNACE
Dim in acc . a I Dim . acc. to 814 ASME/AN SI B 16.5 -2013
ASME/ANSI B36.10M -2004
IFi nitura I Roughness i125/250 MICROINCH AARH
Marcat ura in acc. 806 Origine
MSS SP25 Ed . 201 3 Vis. & Dim. SATISFACTORY ITALY
Marking in acc. to Origin of Steel
Note I Notes
100% MANUFACTURED IN ITALY
MANUFACTURING IN ACCORDANC E WITH ORDER AND SPECIFICATION
UFFICIO CONTROLLO QUALITA' A05 ENTE UFFICIALE DI COLLAUDO Z03 MARCHIO PRODUZIONE A04
QUALITY CONTROL DEPARTMENT INSPECTION AUTHORITY MANUFACTURER'S SYMBOL
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Page 47 - 59
DATB: 10/20/14
~
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tJN ACCORDANCE WITH ISO 104741EN102CMIDIN50049 "type 3.1•) BBS NO: 2000826573 1
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2 I 3 I AVG
IDEN11FICA'TION
D:S:G
C87386 ox
..... !B:ND OF DA~ A TH S SHIU T ,.,.
LEGEND L • LOllGmlOlllAL T·TRANSVERlll! B·BODY W·WEU> HAZ • Hl!AT Al'l'ECTB) ZONE

TESTlllG / INSP£Cl'ION INFORMATION
TEST I INSP£C'TION YES Rl!SULTSICO_,.TS
FULL LENGnt l/ISUAL x

FULL LENGTH Ell! x OD 00/ll _ _ . ¥ L LIT __x.. 10. O/·l .O. 0% NOTCH
FULL LENGTH MPI x
FUU. LENGlH UT ID OD/ID L Llr
END AREA INSP£CTK>N IPLAIN ENDl UPI UT
SPECIAL END AREA (SEA) INSP UPI UT
FUU. LENGTH DRFT DRIFT MANDREL SIZE:
ADDITIOHALN0~5
ALL MELTXNG ARD MANUP'ACTURJ:NG TOOK PLACK XN THE USA.

MANUPACTORBD :IN AN XSO 9001. CSRTJ:PJ:BD PACXLXTY - C'BRTJ:FXCATE #30727.
NO RBPAJ:RS BY WBLD:r:NG. NO MERCURY OR MERCURY COMPOCNDS ARE ADDED TO THE STEEL AND ALL MERCURY
• • BNX> O~ DATA **
IBIS IS TO CIERTIFY ,_T TIE l'RODUCT D!SCIUllB> _ .. WAS -.FACllJRED,

SAMPL.ED, TESTED ANDIOR INSPl!C11iD .. M:COllDANCI! WITH THI! Sl'ECIPICATION
AND FULFILLll THE REQUIREllEHllil IN SUCH RESPECTS.
PREPARED BY THE OFFICE OF: J. MAJXRZAX. - MANAGBR, Q.A.
DATE l.0/20/14
000000000 FQ251B23 23383101.Sl. 0-0-0 PAGB 2 OF 2

**
~ lJ.N:ITED STA"J:BS STEEL CORPORAT:ION TUBULAR PRODUCTS DATB: 10/20/14
ADD:X:TXONAL COMMENTS SBBBT TXME: 10:18:10
PAGE: 1 OF l
I
MILL ORDEllAIEM NO SKIPPERS MO. P.O. NUllBER MEAT
l>R9l.272 Ol
90l0TO~S
8680 I
lllAIL TO ADORESS
SBRXAL NUMBBR:
VEllDOR
P0094333
UNITED STATES STEEL CORP

FAXRPIBLD TUBOLJlR OPERATIONS
P.O. BOX 599
PA:IRPIBLD ALABAMA 35064
BEAT C87386 - HELTBD AT:PAXRFXBLD WORXS. PAl:RPIELD, AL 35064

BHAT C87387 - MELTBI> AT:FAIRPXBLD WORltS, J!'AJ:RPXBLD. AL 35064
END OP DATA
-~
·-
Pressure Test Report
Job Number: 778121
~~~~~~-'-'-~'-'-~~~~~-
Ohmstede Location: Beaumont-Tx.
Customer: ~~~~~~~~~~~~~~-
ECOPETROL Customer Item No.: E-681
Customer P.O. No.: 30002711
Type of Test
Type
Type No. No.
0 1 Shellside Hydrostatic Test D 7 Air-Soap Re-pads
D 2 Tubeside Hydrostatic Test D 8 Air on Shellside Bubble Test
D 3 Double-side Hydrostatic Test D 9 Air on Tubeside Bubble Test
D 4 Shellside Pneumatic Test D 10 Stacked Position (see remarks)
D 5 Tubeside Hydrostatic Test D 11 Test- Helium (see remarks)
D 6 Air-Soap Test Tube End Welds D 12 Test- Other (see remarks)
Test Requirements & Witness

Type
of Hold
Test Pressure Time
(No.) (PSIG) (Hrs) Witness (Customer) Date Witness (Ohmstede) Date
1 164 PSIG 1 HR MARTIN HEDGES 10/19/17
A fJ .,-,~
11
1011oi1n
~
Test Gauge(s)
2 Pressure Gauge Serial Number: CHART PCK 2025 Calibration Expiration Date: 5/24/18
2 Pressure Gauge Serial Number: GUAGE # 307 Calibration Expiration Date: 01/19/1 Bi
Pressure Gauge Serial Number: Calibration Expiration Date:
Temperature at time of test: 62 DEGREES F AMBIENT

Chloride Content: NIA
Rust Preventative:
Remarks:
Certification of Test
This is to certify that the Pressure Test was performed in accordance with applicable specifications and found satisfactory.
No leaks were observed at time of test.
Reviewed by: Ohmstede QC Representative (sign):
Page 1 ofl Form OHM/FRM-BSH-40 Rev.3 08/09/15 WTM

0
j
'
''
,i
'
Job Number: ~~~~~~~~~~~~~~-
778121 Ohmstede Location: Beaumont-TX.
Customer: ~~~~~~~~~~~~~~-
Eco pet r o I Customer Item No.: E-681
Type of Test
Type
Type No. No.
D 1 Shellside Hydrostatic Test D 7 Air-Soap Re-pads
0 2 Tubeside Hydrostatic Test D 8 Air on Shellside Bubble Test
D 3 Double-side Hydrostatic Test D 9 Air on Tubeside Bubble Test

Type
of Hold
Test Pressure Time
(No.) (PSIG) (Hrs) Witness (Customer) Date Witness (Ohmstedel Date
2 164 PSIG 1 HR Eric Gillespie 10110117
Test Gauoe(s)
-
2 Pressure Gauge Serial Number: #678 Calibration Expiration Date: 1117117
-
2 Pressure Gauge Serial Number: Recorder #PCK-1010 Calibration Expiration Date: 5117118
Temperature at time of test: 80 degrees F. ambient

Chloride Content: N/A
Rust Preventative: N/A
Remarks:
Reviewed by: Ohmstede QC Representative (sign):
Page 1 ofl Form OHM/FRM-BSH-40 Rev.3 08/09/15 WTM

_.
0
· ~curen Inspection, Inc.
J8 N Memorial Fwy
Nederland,Texas77627
Phone: 409.729.2860
www.acuren.com
AC UREN NOT, Inspection and Materials Engineering

a Rockwood Company
MAGNETIC PARTICLE EXAMINATION REPORT Page 1 of
Customer. Report#: Date:

Ohmstede 55100717-03 10/07/2017
Location/Address: Contact:
Beaumont, TX. Chuck Darby
Equipment ID: SC#:
E-681
Item Description: PO#: WO#:
floating head 727726 778121
Material: Thickness: Surface Condition:
Carbon Steel inches as welded
NOE Procedure: Rev: SpecificationlCade: Accep1ance standard: Item Temp.:
MT-1 25 ASME Section VIII Appendix 6 80 °F
Stage of Manufacture: Comment: Surface Preparation:
BEFORE STRESS BEFORE STRESS wipe
D Wet IZJ Dry IZJ Continuous IZl AC IZl Halfwave
D Fluorescent D Penn. Magnet D Residual D DC D Fullwave
IZl Yake D Spacing: IZl Prod Spacing: 3-6" Amps:6
D Circular IZl Direct Contact D Central Conductor Amps:
IZl Longitudinal D Wrap, Tums: D Fixed Coil Tums Amps:
Equipment Madel & Serial Number. Medium: MFG/Type/Colar/Batch
Contour Probe B100 8902 #8A Red Magnavis 14H083
Blacklight: Mfg/SN Cal. Due Date ligh1meter. Mfg/SN Cal. Due Date
NIA
Intensity: 1Demagnetization Equipment IZl Yes
D FC D LUX D µW/CM'1 D No
Accept/
Items Comments Reu.ct Sketch D Additional Pages
Magnetic particle testing was perfonned on
all weld l.D. and O.D. and lifting lug before
stress on E-681
No relevant indications were found @

time of inspection ••.
All welds accepted @ this time ....•...
BEFORE STRESS
l.D Accept
O.D. Accept
Comments:
Lifting Lug Accept
D Hi-Temp JWire Wheel: IOther: Customer Contact IPer Diem; 'Unit#: No. on Job:
Travel if Applicable:
Hours: Miles Total:
I .5 lbs. mag powder
Ho~rs Worked:
to
Chuck Darby
and to
1715 2
Total Hours:
1
~TOMER REPR~Tri/E ACUREN INSPECTOR .. , 'l. ?/J.6i

~-~) ·~O . (J •:J;/e;_y- R~ 10/0712017 T.J.Hotof1{Pleas Hyatt ->' 1 1 10/0712017 II
• Print Name I Signature Dale Print,.....,."" I Signature Dato Inspection Level
PEER REVIEW (IF APPLICABLE}:
Customer Representative signature certifies that-above information is coirect, including hours
worked and acceptance standard and materials used.
Print Name I Signature Date
This dCIClllMnt .and aD services .andlor pl'Oduets provided in connection with this document and 1111 fuf:uM sal6s are subj&ctto and slWI be 90vemed by the "'Aeuren stand•rd Service TonnsR ln llffeot
whenthesenffcesaadfofprodl&CtsueGfdered. THOSETERMSAREAVAll.ABlEATWWW.ACUREN.COMISERVICETERMS,AREEXPRESSLYINCORPORATEDBYREFEREHCEINTOTHIS
DOCUMENf AND SHALL SUPERSEDE ANY CONfUCTING TERMS INANY OTHER DOCUMENTIEXCEPTWHERE EXPRESSLY AGREED OTHERWISEIH THAT OTHER DOCUME.HT}.
MT 10ll-1_a Rev. 8-14
. Acuren Inspection, Inc.
pa N Memorial Fwy
Nederland, Texas 77627
Phone: 409.729.2860
www.acuren.com
AC UREN
NDT, Inspection and Materials Engineering
a Rockwood Company
MAGNETIC PARTICLE EXAMINATION REPORT Page of
Customer: Report#: Date:

Ohmstede SS101717-02 10/17/2017
Location/Address: Contact:
Beaumont, TX. Chuck Darby
Equipment ID: SC#:
E-681
Item Description: PO#: WO#:
Shell Cover Lifting Lugs After PWHT 727726 778121
Material: Thickness: Surface Condition:
Carbon Steel inches as welded
NOE Procedure: Rev: Specttication/Code: Acceptance Standard: Item Temp.:
MT-1 25 ASME Section VIII Appendix 6 80 °F
Stage of Manufacture: Comment: Surface Preparation:
AFTER STRESS AFTER STRESS wipe
D Wet IZJ Dry [Z] Continuous IZl AC IZl Halfwave

D Fluorescent D Perm. Magnet D Residual D DC D Fullwave
IZl Yoke D Spacing: IZl Prod Spacing: 3-6" Amps:6

D Circular IZJ Direct Contact D Central Conductor Amps:
IZl Longitudinal D Wrap, Turns: D Fixed Coll Turns Amps:
Equipment Model & Serial Number: Medium: MFGIType/Color/Batch
Contour Probe 8100 8902 #8A Red Magnavis 14H083
Blacktight: Mfg/SN Cal. Due Date Lightmeter: Mfg/SN Cal. Due Date
N/A
Intensity: zl Demagnetization Equipment: 1ZJ Yes
D FC D LUX D µW/CM' D No
Accept I
Items Comments Reiect
Sketch D Additional Pages
Magnetic particle testing was performed on
lifting lugs after PWHT on E-681
No relevant indications were found@

time of inspection ...
Lifting Lugs accepted @ this time., ......
AFTER STRESS
Lifting Lugs Accept
Comments:
0 Hi-Temp !Wire Wheel: IOther: Customer Contact

Chuck Darby
1Per Diem: I Unit#:
1715
No. on Job:
2
Travel if Applicable:
Hours: Miles Total:
I Hour~ Worked:
to and to
Total Hours:
0
~~i.ErTATIVE ACUREN INSPECTO",s'f«.< Sfq~

cp!:OMER
1 ..-'I J1<.e 'i7.( .. / . 10117/2017
~
..,, •. c· 11'Pleas Hy 10/17/2017 II
~ Print Name I Sign alure Date Print Name I Si gnature Dale Inspeclion Level
PEER REVIEW (IF APPLICABLE):
Customer Representative signature certifies that above information is correct, inciuding hours
worked and acceptance standard and materials used.
Print Name I Signature Dote
This document and all services and/or products provided in connection with this document and all future sales are subject to and shall be govemad by the "Acuren Standard Service Terms" in effect
when the services andfor products are ordered. THOSE TERMS ARE AVAILABLE ATWWW.ACUREN.COMISERVICETERMS, ARE EXPRESSLY INCORPORATED BY REFERENCE INTO THIS
DOCUMENT AND SHALL SUPERSEDE ANY CONFLICTING TERMS IN ANY OTHER DOCUMENT (EXCEPT WHERE EXPRESSLY AGREED OTHERWISE IN THAT OTHER DOCUMENT).
MT 100-1_a Rev. 8-14
.. ' ~.
Acuren Inspection, Inc.

708 N Memorial Fwy
Phone: 409.n9.2860
www.acuren.com
NOT and Inspection
RADIOGRAPHIC EXAMINATION REPORT Page 1 of2

CUSTOMER: AC UREN SERVICE CALL#:
!DATE:
Ohmstede SS101317-01 10/13/2017
lOCATIONfADDRESS: CUSTOMER CONTACT:
Bml Texas Chuck Darby
PART#IDRAWING#: CUSTOMER PO#". CUSTOMER WO#:
Shell Cover & Front Channel & Shell Before Stress Spot Shots 727726 778121
ITEM DESCRIPTION: STAGE qF MANUFACTURE: SURFACE CONDmON:
E-681 Before Stress BeforePWHT As Welded
NDE PROCEDURE REV. 1SPECIRCATION/CODE REV.IEDmON l~CCEPTANCE PROCEDURE/ STANDARD: JPARTS INSPECTED: IAGCEPiED:1REJECTEO:
RT-1 30 ASME Sec. VIII UW51 11 11 0
Marertal and Thlcimess: carbon steel 5 in. A carbon Steel .375 in. B in. c in. D
Diameter: (inches) 22.250 A22 B c D
Rein. Thickness: (inches) .125 A .125 B c D
Dls1ance: {inches) SOD: OFD: •A SOD: 12 OFD: 0.1 B SOD: OFD: C SOD: OFD: D
Exposure lime (H:M:S): A B c D
!QI Amount/Type/Material: t 1B Ma!k SS A1 1B Mall: SS B Mall: c Ma!k D
IQ! Size I Location: · SW.: 1 Sowre J Size: Source . I Size: c Size: Film D
Shim Thickness & Materiat A B c D
Number of Exposures: 1 A1 B c D
Mart<eis: Numberer Spacing: l}.1-2~. l}.1 A G-1 B c D
Focal SpotJ µg 0.141 in. µg A 0.141 in. 0.0012 µg B in. µg c in. µg D
Screens: ~nches) Front .010 Rear: .oto A Front .010 Rear. .D1D B Front Rear: c Front: Rear. D
Rim Loading I Brand/Type: Single AGFAD5 A Single AGFAD5 I c D
Rim· Process: (MenuaQ une: DD:iJS:OO Temp: 75 °F A r1me: 00:05:00 Temp: 75°F B une: Temp; "F Clfmte: Temp: "F D
Sho.t Configura1ion: A-SWEISWV AA-SWEISWV B c D
A B
. C
r . ~e<!
J"
H
®tiE©~O~ DU/SlrV DWE/SWV

SOURCE: Cl kV ma OENS_ITOMETERMODa#: DENSITOMETER SERIAL#:. CAL DUE DATE:
ll]lr oeo ose OX-Ray 84 331C 114595 10-18-2017
C - Crack CP- Cluster Porosity IP - Insufficient Penetration EU - External Undea:u:t. S-Surface IFD - IF Due to Cold Lap
SL -Slag P - Porosity/Gas Pocket IF - Insufficient Fusion IU - Internal Unden:ut IPO - IP Due to High/low FA- Film Artifact
T - Tungsten HB - Hollow Bead EP - Excessive Penetration IC - Internal Concavity BT - Bum Through
Density Accept I Welder ID - Other ID
WeldfComponent View Technique IQUBase. Weld Reject List Indications Remarks
GS-1 l}.1 A 2.6 2:4 Accept . y
GS-2 0-1 A 2.6 2.4 Accept y
LS-1 0-1 A 2.6 2.4 Accept B
GS-6 0-1 A 2-7 2.5 Accept y
GS-7 l}.1 A 2.7 2.5 Accept CP y
LS-4 l}.1 A 2.7 2.5 Accept y
GS-3 l}.1 A 2.7 2.5 Accept FA,IU J
GS-4 0-1 A 2.7 2.5 Accept IU,P J
GS-5 0-1 A 2.7 2.5 Accept F
1-2 A 2.5 Accept IU F
2-3 A 2.7 2.5 Accept F
3-4 A 2.5 Accept. p F
0 Additional Pages ,Comments: JPerOlem l:Asslstanl Tech Name (Print):
PLEAS HYATT .
#ofFHm& Size: ITotal #of Welds: No. on Job: Travel if Applicable: JHoll!S V\fortted: ITotat~ours:
(16)4-112"x17''
CLIENT REP~ESE~ATIVE . . 4 11 2 Hour:s:
ACUREN INSPECTOR
Miles.Total:
M'
to
-
and to
. flc~Ji:..a .~fal•• ~ ~L Print Name I Si ature

_,. 10/13/2017
Cate
STEVE STAFFORD
Print '-..!'"' I Si§iialure
10113/2017
Date
It
Inspection Level
The Client Reptesentalivewho receNes Ibis report Is respansiblafutverif>Jingthatth&acceptance standard PEER REVIEW {IF APPLICABLE}:
listed in tha report Is correct, conlirmingthatall rad"iographS fisted in the report have been received by Client
and promptly notifying kuran Qf any issues with this repoit andfarthework summartred ha'ein. The awner is
responsible rorthe permanentcustody of al! radiographs and !he final disposition of all ilems Inspected. ------,P"'rtnt"'·~N~,,.,-./~S~ig~o'a"""~-------,D~at°'e,-----
Thls document .11.mf all .servi.cos and/or products provided in c:onn&Ction with lhisdocwnent Qlld all future safes are .subject to and sh:all tie .gowmod bytltit 'AGtuett Standatd SeMce Tenns' in effect
when th.a services andlor products are on:l11md. THOSE TERMS ARE AVAllABLEATWWW.ACUREN..COMISERVICETERMS., ARE EXPRESSLY INCORPORATED BYREl'l!RENCE INm llflS
DOCUMENT AND SHALL SUPERSEDE ANY CONFI.ICTING TERMS IN ANYOTHERDOCUMENT(EXCEPTWHERE EXPRESSLYAGREED OTHERWISE HlTHATOntER DOCUMENT}.
RT 100...1_c Rev. 02-16
,:,

708 N Memorial Fwy
Nederland, Texas n627
Phone:409.729.2860
www.acuren.com
NOT and Inspection
RADIOGRAPHIC EXAMINATION CONTINUATION SHEET Page 2 of 2

CUSWMER: ACUREN SERVICE CALL#:
tDAlE:
Ohmslede SS101317-01 1011312017
lOCATIONIADDRESS: CUSTOMER CONTACT:
Bmt. Texas Chuck Darby
PART#/ DRAWING#: CUSlUMER PO#: CUSTOMER WO#:
Shell Cover & Front Channel & Shell Before Stress Spot Shots 727726 77812.1
ITEM DESCruPTION; STAGE OF MANUFACTURE: SURFACE CONDmON:
E-681 Before Stress BeforePWHT As Welded
C- Crack CP- Cluster Porosity IP - Insufficient Penetration EU - External Undercut S- Surface IFD- IF Due. ta Cold Lap
SL-Slag P - Porosity/Gas Pocket IF - Insufficient Fusion IU - Internal Undercut fPD - IP Due fo High/Low FA- Film Artifact
T -Tungsten HB - Hollow Bead EP - Excessive Penetration IC- Internal Conca.vHy BT - Bum Through
Density Accept/ Welder ID - Other ID
Weld/Component View Technique llllllBase Weld Reject List Indications Remarks
4-5 A 2.7 2.5 Accept F
5-0 A 2.7 2.5 Accept p F
LS-2 ().1 A 2.6 2.4 Accept p B
LS-3 0-1 A 2.6 2.4 Accept B
CLIENT REPRESENTATIVE ACURENiNSPECTOR... '-~ _

10/1"312017 STEVE STAFFORD ~ 1011312017
Print Name I Signature Date
The Client Represen!attvewha raceives-this rapart is respcmsihlekrvefi!Ying fhal:the acceptance sfarnlaid.
Print rtfne I Signature Date "
Inspection Level
PEER REVIEW (IF APPLICABLE):
listed 1n the reportG correct, confirmmgUtatallradiagrapfls-!isled in Iha mport have-bean received. byCfsnt
and promptly na!ilying Aane1 of anyissues-wilh ttlis repnrtand/orthewoi:ksummarized herein. 1he l1H!leris
respo/ISl1!lefor\hepemie11entcustodyofallradiographsood-thefinaldisposiliD11afalliamsinspeded. -----~P~nnt=N"e7m-e7/S1~-~,~~---------~-=c----
This dceument and all services andfor products provided In connection with this document and all Mure sales am subject to and shall be govemed by tho 'AeuJan Standard Servii:o Terms· in tiffsct
when the sorvi=es andlor productsar.i ordered. THOSE TERMS ARE AVAILABLE AT\!'JWW.ACUREN.COMTSERVICETERMS, ARE EXPRESSLY INCORPORATED BY REFERENCE INTO THIS
IPa
AC UREN
708 N Memorial Fwy
Phone: 409J29.2860
www.acuren.com·
NOT and Inspection
RADIOGRAPHIC EXAMINATION REPORT Page 1 of 1

CUSTOMER.:. ACUREN SERVICE CALL#;
IOATE:
Ohmstede SS101717-01 10/1712017
LOCATION!ADDRESS: -- - -- - ---- - CUSTOMER CONTACT:
Bml. Texas Chuck Darby
PART#/ DRAWING#: CUSTOMER PO#:. CUSTOMER WO "It
Shell Cover & Front Channel & Shell Before Stress Spot Shots 72TI2fi 778121
ITEM DESCRIPTION: STAGE OFMANUFACTIJRE: SURFACE CONDITlON:
E-681 AFTER Stress BeforePWHT As Welded
NOE PROCEDURE REV. ISPECIFICATIONfCODE REVJEOITlON 1~CCEPTANCEPROCEDURE I STANDARD:. IP ARTS INSPECTED: IACCEPTED:IREJEClED:
RT-1 30 ASME Sec. VIII UW51 8 8 0
Material and Thickness: Carbon Steel 5 In. A Carbon Steel .375 in. B In. c In. D
Diameter. (mChes) 22.250 A22 B c D
Rein. Thickness: (lnclies) .125 A .125 B c D
-
Distance: (inclies) SOD: OFD: - A SOD: 12 OFD: 0.1 B SOD: OFD: c SOD: OFO: D
Exposure TITTJe (H:M:S): A B c D
IQI Amount /Type I Material: 1 18 SS A1 18 Matt: SS B Mall: c Mall: D
IQJ Size/ lacalion: Size: 1 Sourte , s;re: Sourte B Size: C Size: Film D
Shim Thickness & Material: A B c D
Number of Exposures: 1 A1 B c D
Markera: Number or Spacing: 0-1 A 0-t B c D
Focal Spo!I µg . 0.141 in. µg A 0.141 in. 0.0012 µg B In. µg c In. µg D
Screens:· Qnches) Front .010 Rear: .010 A Front .G10 Rear: .G10 B Frcint Rear: c Front Rear: D
Film Loading I Brand I Type: Single AGFAOS A Single AGFAOS B c D
Film Process: (Manual) une: 00:05:00 Temp: 75 °F A "'"ime:. 00:05:00 Temp: 75°F B"'ime: Temp: OF c 1me: Temp: ·F D
Sh¢ Conliguralion: A-SWEl&NV AA-SWEISWV B c D
SOURCE: Ci kV ma DENSITOMETERMODEL#.. . DENSITOMETER SERIAL#: CAL DUE DATE:

01r 0Co 0Se OX-Ray 81 331C 114595 10-18-2017
C - Crack CP - Cluster Porosity IP - Insufficient Penetration EU - External Undercut S-Surfa.ce IFD - IF Due to- Cofd lap
!?l. - Slag P-PorosHy/Gas Packet IF - Insufficient Fusion IU - Internal Undercut IPD- IP Due to High/low FA - Film Artifact
T - Tungsten HB - Hollow Bead EP - Excessive Penetration IC - Internal Concavity BT - Bum Through
Density Accept/ Welder ID - other ID
Weld/Component View Technique IQIJBase Weld Reject List Indications Remarks
GS-3 0-1 A 2-2 2-1 Accept J
Gs-4 0-1 A 2.1 2.0 Accept IU J
GS-5 0-1 A 2.2 2.1 Accept IU F
LS-2 0-1 A 2.1 2.0 Accept JU B
LS-3 0-1 A 2.1 2.0 Accept JU B
GS-6 0-1 A 2.2 2.1 Accept y
GS-7 0-1 A 2.2 2.1 Accept y
LS-4 0-1 A 23 2.2 Accept y
IZJ. Additional Pages Comments.: Per Diem Assistant Tech Name (Print):
PLEAS HYATT
Total #-of Welds: No. -en Job: Travel if Apptii;able:
8 2 Hours: Ml1es Totat •nd ,, Total Hours:
4
ACURENlNSPECTOR
10/1712017 STEVE STAFFORD 1011712017 Ii
---'--"f:f-'-""'-'"1l""a;£1,~~;{2~~""'""'J,.c°"'"'-~~~-n;D, ~;-~- .. Date Inspection level
lhe Cfient Representative Yjho receives this report is responsible ftir verifYinu tholt the acceptanoo standard
listed in tlie report. is correct, confirming that all radlagraphs lisl.ed. in"the- rep11rt haw been reCeived byC[ent
a11d promptly notifyi'n9Acunm of any !ssueswllh this report artdlorthe-worksummarized-herein. The crNner ls-
n:isponsible- furthe pe1I110.nent custrnfyofa!J radiographs andthe-finaldisposi!ion of all items inspected. ----~p~0~-n1~N~;;m=e7
/ s~;gna=1ure=--~--~--,Da1e=,..---
This document and all .servi:Q&S andfor products provided in connection v.ith this doc;wnent and all futu1&-sales are sublect to and shall bo governed by tha 'Aouren Standard Servic& Ternw-' fn effect
when-Ula services and/orpniductsam onfontd:TIIOSETERMSAREAVAl1ABLEATWWW.ACUREN.COMISERVICETERMS, ARE EXPRESSLY INCORPORATED BY REFERENCE INTO THIS
DOCUMENT AND SHALL SUPERSEDE ANY CONFltCTING TERMS IN ANY OlHER OOCUMENT(EXCEPTWHERE EXPRESSLY AGREED OTHERWISE JN THAT OTHER DOCUMENT).
RT 101)..1 c Rev. 02-16
JIOB NUMBER: DATE: ua -1·
CUSTOMER:
Equipment: Tele-Brinelletr
LOCATION HARDNESS VAILUES
mJENTIFICATION Bar Mat'! Hardness
Impression Impression
Ff,.,,,J..; vi 11 /~ ec, ,,1

#:.!J C: r ,1'9, C. ·-i -~ -fl :J {., rJ 1'.<::)< /.. . u,I ,../ ),I 3 I I YI
k>e/ cl
(/
Uil / I,. I .3. I .
' s? I
_{L1ri <1-.J 3, d-· \, 1 J 0l/
/[)· /0· /)
Date
JOB NIJMIBIER: 77 I I
llTEM NO: f .. (, ·
IBAR SIZE: 1--5 .
!Equipment: Tele-Brinelle1r
!LOCATION HARDNESS VALUES
lll!lllENTIFICATION Bar Mat'! Hardness
Impression Impression
..S },,.., \I fri \ier f>u) Ii T - )

~s tt L iP/,.# ~ ;>.., <'. n 1~n
.
/-f lJ) ~. ') 3,n II< n

AA <f!, 'I ),.., '2 n I 311'
I C ;;,, \,kl,./ j J. .:1,,9 J'J 0
If ff 2,. ..), 'l J. "\ /qn
0«5f', "'-' I ;l. • '1 !'&'()
\'I 1n1077,/~J
. Fie.. j.., ni're~
- .. ..,,,,1,J J,)_
l.J /1 2.- \ I
l.. <j
) ~
no
/11J
<
/'Jci<;c~ 1.i J._, \( /'1'{!
fl l N>. lo <.5 k-e Ii Weld .I. i . 2.~ 1'7n
I '
j..J ll '2. 3' ( :l.x / ";A)
J'J.,,,, (,, J, ') Q__l I q ()
SJ r:I0<.,,1.. -Jo Mui.,) l. i. '~.(c/ 3, 1- J,o /80
wIf/., 3 ).._ .'<Jl 18'0
i?. Klv' .'.3' ·i)_ :3. 0 IS!ll
Fro.~~ r f,,.flMH I
LSt-1 t...J.e Id J. I '.?. 8' !70
1-1f)2.- JI Q 8' 1'7o
{1,0. (~· ], '} 5< ( q (".)
(,, (') l.,J,;\< :;>. 2.. J.o I g'(!
HPi2. 3.2 ~- (") I kt)
(.l Ac~ '). ")
. ';\. ' ') (fh
.5 7 ( ifllD2.:l ) L le·' .I 7. \ '). ~' I "I CJ
- /Ji:'.)~ -<. 2 :\J)
. tKO
.i~a~ .3. L- ')«') JffO
l - ,_ - ---- _J

Job Number: 778121
~~~~~~-'-'--=--'-''-'-~~~~~-
Ohmstede Location: Beaumont
Customer: ~~~~~~~~~~~~~~-
Eco pet r o I Customer Item No.: E-681
Type of Test
Type
Type No. No.
D 1 Shellside Hydrostatic Test 0 7 Air-Soap Re-pads
D 2 Tubeside Hydrostatic Test D 8 Air on Shellside Bubble Test
D 3 Double-side Hydrostatic Test D 9 Air on Tu beside Bubble Test

Type
of Hold
Test Pressure Time
(No.) (PSIG) (Hrs) Witness (Customer) Date Witness (Ohmstedel Date
7 25 PSIG 5 min. Regino Salinas 10/16/17
Test Gauge(s)
Pressure Gauge Serial Number: 675 Calibration Expiration Date: 2/9/18
Temperature at time of test: Ambiet

Chloride Content: NA
Rust Preventative NA
Remarks:
Reviewed by: Ohmstede QC Representative (sign): '~,' /\ o £.:'ev[t' rJ 0 !;..
Pagelofl Form OHM/FRM-BSH-40 Rev.3 08/09/15 WTM

Tube Expansion Record
Customer: Ecopetrol Date: ~~~~~~~~~~~~-
10/11/17
Customer P.O.: 30002711 Job Number: ~~~~~~~~~~~~-
778121
Tubesheet (TS) No. : TS 19 1t em Number: ~~~~~~~~~~~~-
E-681
Required Expansion Range% : ~~~~~~~~~~~~~~~~-
5%-7% Ohmstede Plant -~~~~~~~~~~~~
Beaumont-Tx.
Production Set Up Acceptable (by)*: Eric Gillespie Date: 10/16/17
Precalculated Tube ID (Enter Desired '%) TS Hole ID Enter Tube OD Enter Tube ID Expected Tube ID Enter Desired%
Low Range (example: 4°/0 ) 0.756 0.750 0.608 0.621 5o/o

High Range (example: 6%) 0.757 0.750 0.612 0.629 7°/o
Tube Expansion Results
A B c D E F
~
~ .c
0 ~
Tube l.D.
0: >- Before Tube l.D. After QC-Final (Tube
Mechanic or QC (TS) Hole Tube O.D. Expansion Expansion /o Reduction
0
ID)
1 3 1 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
2 3 10 Phillip Parks 0.756 0.750 0.608 0.624 7.0 0.624
3 7 5 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
4 7 9 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
5 11 6 Phillip Parks 0.757 0.750 0.610 0.626 6.4 0.624
6 11 9 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
7 17 1 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
8 17 10 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
9 #VALUE I
10 #VALUE I
11 #VALUE!
12 #VALUE!
13 #VALUE!
14 #VALUE I
15 #VALUE I
16 #VALUE!
17 #VALUE!
18 #VALUE!
19 #VALUE!
20 #VALUE I
I'·"
Productlon (Calibration)* QC (Calibration)*
Tubesheet diameter per drawing detail: 23 1/2" 3-Ball Mic S/N: #3 3-Ball Mic SIN: 3.0
Tubesheet Diameter after expansion:
(0-180, 90- 270) 23 1/2" Standard: 0.694 Standard: 0.694
Roll Depth from Face: 1 1/8" Operator (initial) P.P. QC Rep. (initial) RS
Comments: 1/8" Tube Projection Date: 10/16/2017 Date: 10/16/2017
- - - - - - - - - - - - - - - - - - - - - - - - - - * Cahbrat1on daily pnor to use.
Prepared by: Eric Gillespie Date: 10/16/2017
Title: Foreman
Page 1 of 1 Form OHM/FRM-BSH-20 Rev.3 5/20/10 CLR

Tube Expansion Record
Customer: Ecopetrol Date: ~~~~-'-"--'--'-'-'-~~~-
10/11 /17
Customer P.O.: 30002711 Job Number: ~~~~-'-;_:_'-=-'~~~~-

778121
Tubesheet (TS) No. : TS 20 1t em Number: ~~~~--'::...:-'--'-~~~~-

E-681
Required Expansion Range% : 5%-7%
~~~~~~--"C..:..."-'-'--~~~~~-
Ohmstede Plant -~~__::..;:.;;c;c."-'Ccc._"-'.~~~
Beaumont-TX.
Production Set Up Acceptable (by) .. Eric Gillespie Date· 10/16/17
Precalculated Tube ID (Enter Desired 0/o) TS Hole ID Enter Tube OD Enter Tube ID Expected Tube ID Enter Desired%
Low Range (example: 4"/o) 0.756 0.750 0.610 0.623 5o/o

High Range (example: 6%) 0.756 0.750 0.612 0.628 7o/o
Tube Expansion Results
A B c D E F
~
~ .c Tube 1.D.
0 ~
"' I-
Mechanic or QC ITS) Hole Tube O.D.
Before
Expansion
Tube l.D. After
Exoansion o/o Reduction
QC-Final
ID)
(Tube
1 3 1 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
2 3 10 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
3 7 5 Phillip Parks 0.756 0.750 0.612 0.626 5.8 0.626
4 7 9 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
5 11 6 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
6 11 9 Phillip Parks 0.756 0.750 0.612 0.626 5.8 0.626
7 17 1 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
8 17 10 Phillip Parks 0.756 0.750 0.610 0.624 5.7 0.624
9 #VALUEI
10 #VALUE I
11 #VALUE!
12 #VALUE!
13 #VALUE I
14 #VALUE I
15 #VALUE!
16 #VALUE!
17 #VALUE!
18 #VALUE I
19 #VALUE!
20 #VALUE!
Production (Calibration)* QC (Calibration)*
Tubesheet diameter per drawing detail: 21" 3-Ball Mic SIN: #3 3-Ball Mic S/N: 3.0
Tubesheet Diameter after expansion:
{0-180, 90- 270) 21 11 Standard: 0.694 Standard: 0.694
Roll Depth from Face: 1 1/8" Operator (initial) P.P. QC Rep. (initial) RS
Comments: 1/8" Tube Projection Date: 10/16/2017 Date: 1011612017

- - - - - - - - - - - - - - - - - - - - - - - - - - * C a l i b r a t i o n dally prior to use.
Prepared by: MARTIN HEDGES Date: 10/16/2017

Title: LEADMAN
Page 1 of 1 Form OHM/FRM-BSH-20 Rev.3 5/20/1 O CLR

TEXAS STRESS, INC.
1304 UNDERWOOD RD.
LA PORTE, TX 77571
PH: 281-930-0897 FAX: 281-930-0092
RECORDER CALIBRATION CERTIFICATE
DATE OF CERTIFICATION:! 6/16/2017 Calibration Due Datel 12/16/2017

~~~~~~~~
MAKE OF RECORDING INSTRUMENT: YOKOGAWA
MODEL# OF RECORDING INSTRUMENT: 4371111
SERIAL# OF RECORDING INSTRU.MENT: S5FC06873
COMPANY l.D. #: R#59
Enviromental Condition: Temperature!.__ _ _

10"'-'I Humidity~l_ _ _111~1
Received Condition EJ1n Tolerance Oout of Tolerance 0New Equipment
Returned Condition EJ1n Tolerance Oout of Tolerance

Allowable Tolerance: +/-6°F
Input Value Received Condition Adjustment Returned Condition

400• . 400° o.o· 400°
1100· 1100· o.o· 1100·
1200· 1200· . o.o· 1200·
1600" 1600" o.o·· 1600"
Make of Calibration Instrument

Make Model CSfibrator Acruracy Serial Number CaUbratlon Date Due Date Certificate Number
FLUKE 714 +/-os·F 9947036 8/23/2!116 8/23/2017 30101362TX
Texas Stress, Inc. Certifies that this instrument has been calibrated using standards tracebal to NIST
ANSl/NCSL Z540-1, ISO 10012 Or Mil-STD 456624 Requirements, and be qualified in accordance with Texas
~ (
d cs- ~~
Stress procedure QP760.1 RO
''°'NICIANS•GNATl"E
QMS Form 753.1 RO Calibration Certificate 6/19/2017 R#59 (BEAUMONT)
I
1304 UNDERWOOD
LA PORTE, TEXAS 77571 DAILY WORK RECORD DWR#
PHONE: 281/ 930-0897 PROFESSIONAL ON-SITE HEAT TRl::ATING
FAX: 281/ 930-0992
Customer Name ( !,! ; : r:--- >·.- Date /,') / i

I Shift DayO NightD
Plant/Location ' ! i\' ! Texas Stress Job #
Purchase Order# I ' !J i :. · ...·· ! Prepared By --, J ,,- ' / ; ; /) /! ··' J,, :;1 { J
.
Charge/WO# // '
!
i
i Account Mgr.
)
TRAVEL ONSITE ONSITE STANDBY STANDBY TRAVEL TOTAL

EMPLOYEE NAME TIMEIN TIME IN TIME OUT FROM TO TIME OUT HOURS
, I ·: i; ' .'.' / '/. ;; '
~ r-------------j----+-----+-----ir----+-----+----r-------t
0
fill r------------r-----r-----+----+-------tr-----+----+-------1
~ 1-------------t------+-----+-----+------11------+-----+-------!
~ f------------+-----+-----+------1--------il--------<------+------"
I- EQUIPMENT TYPE/EQUIP.# QUANTITY ONSITETIME IN ONSITETIMEOUT TRAVEL HOURS TRAVEL MILEAGE TOTAL HOURS
z r,,..,...__,-,---~~~~~~~~~--1r-~~~r,':,-.,-,;,"';'~+-y-,-
1 /7.~,.,.,,+--~~~-+-~~~-+-.,--,.-;'~~--t
Ill r-----------------+-----1-----<----11--~~~--1------t-----+------1
:!! 1 - - - - - - - - - - - - - - - - - + - - - - - + - - - - - 1 - - - - - - 1 1 - - - - - - + - - - - + - - - - - - - !
fl. f-----------------+-----+------1-----f-l--------il-------+------"
~1-----------------1-----+----l------l------+----+------l
01-----------------1-----+----1------1------+----+------l
Ill
TOTAL DIAMETER INCHES BOXES OF INSULATION T/C WIRE (FEET) BURNED OUT HEATERS OTHER
SUBSISTENCE BH N TEST LOG #

YESD NOD
WELD OR DESCRIPTION DIAM. T/C# MAT. WT WELD OR DESCRIPTION DIAM. T/C# MAT. WT
,1 _, ', '. ! // : i Y.1. 19
i/ ,,,,
~ '/, , -,.. '·i '.- /
.! //
20
3 21
4 22
5 23
6 24
7 25
8 26
9 TEMPERATURE.SPECIFl~ATION
1-------------1----+---+---+----l Code ;' i ,: -~-/ ·. L/ i I/ /._.) \, I
10
t-------------t---+----+---+----1 Material _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
11
1-------------1----l----+---+----l P, N o . - - - - - - - - - - - - B.H.N. _ _ _ _ _ __
12
1------------1---+---+---+----1 Preheat _ _ _ _ .F _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
13 ·'_·_ _ _ °F Not to Exceed _i~/r'.~_ _ _ _ _ _ _ °F/hr.
Rate of Rise to __
1------------1----+---+---+----l
14
Rate of Rise from _,·__ _ °F Not to Exceed _ _._·-/_'{_',_"·>_ _ _ _ _ °F/hr.
1 - - - -·-----------1----+---+----t----l Soak Temp. i/··:;··/-\ °F± ,,,,~_r~~ °F Soak Time-~/~~-----
15 , .. ·· --·:. ,' /
·- -------+--~---- . .~·---->----+-----< Rate ot Cool to ., < ·' °F, Not to Exceed-~~----- °F/hr.
16 --i/ ·, / i "! "- _.
f- -----------~- ---+---~----+-----+---+ Rate of Cool from ~~~-"F, Not to Exceed °F/h1·.
17
------~-
18
OllMUiill Ltd,
PosL Weld Heat Treat (PWHT)· .Jistructions
Pott /;;,2) I \3
~~~~~~~~~_;,
0
Customer Ecopetrol Date: 10/16/2017
Job Number: 778121
P.O. No. to PWHT Vendor:
Material: SA-266GR1 ,SA-516GR60

Base Metal Thickness: Weld Deposit Thickness:
(PWHT) type: Furnace PWHT ~ Local PWHT 11 Other (describe) I:

Other (describe):
PWHT Instructions i;-4rwHT Instructions/Drawing Details Attached) - SH {_f?..e,f/, 1) ·"'° - SC. ( ~ol.D)
The _ _ _ _ _ _ _ _ _ _ _ _ _ _ is to be heated to an initial temperature of ------~-Deg. F.
From ~-----Deg. F the item(s) shall have a maximum temperature rise of --.,-,---,-,---,--Deg. F
per hour until Deg. F minimum is reached +/-25 Deg. F. Hold Hour(s) at
_ _ _ _ _ _ Deg. F. Cooling shall be a maximum of Deg. F per hour until
Deg. Fis reached. From _ _ _ _ _ _ Deg. F the item(s) shall be cooled in still air.
Checked by:
Requirements prior to PWHT: n "f1a I Dat e:
1 Thermocouple placement per ASME Section VIII, Div. 1 and mapped on drawing or sketch '~/ /!J,t?-17
2 Provide certification of calibration on PWHT equimpment -r '
3 Provide Chart Recordings of all PWHT cycles with Chart Speed indicated. 7:
4 Protect all gasket surfaces with anti-scaling coatings. ">
5 At no time shall the item(s) be in direct impingement of flame. N
6 Parts shall be supported externally during the PWHT cycle as to prevent damage or distortion / /"J
7 Parts shall be supported internally during the PWHT cycle as to prevent damage or distortion 7/L, /,
8 PWHT shall be in compliance with 7<'£. \V
9 PWHT Procedure is in accordance with applicable construction code. 7£1
Comments:
Ohmstede Engineer wqe-k °'1 . .. . . . ._

(PWHT Instructions and/or PWHT Drawing Details if attached)
Date:
Ohmstede QC 'Befj; l-,..,o S (d ii\.!&,&-- Date: Jo //b /I)

(Ail re 'rements)
Ohmstede Representative Date:
Vendor Representative Date: 10~/7~/7
IMPORTANT!
This form shall be signed and returned before start of work.
It is the vendor's responsibility to assure the parts are supported properly and this procedure is followed.
If a conflict of opinion arises between the vendor's representative regarding the placement or quantity of support
required to assure no damage is sustained to the unit during PWHT, the issue must be resolved in writing prior
heat treating of the unit and approved by all parties listed above.
Form No. OHM/FRM-MFG-98 Rev. 0 9/8/10 CLR

Customer: OM57"£.J)f. Technicia~mv$rS'ANQli<n1 Date:/!)-/~-/?.
Job Location: &Aul!loNr Heat Cycle in Acc~rdance wlth;.l!Srot' SE'<!. VUt b,V I
Chart No.:{t-.S'k Cl].art Speed: ,5'() mlh P/Hour
Job Description: hY CD .sbi /( Q..([)s ht/} covcii
OWG/LINE NO. TC# WELD# SIZE MATERIAL W.T. DWG/LINE NO. TC# WELD# SIZE MATERIAL W.T.
.:;h., I/ '-if .:J:J Yu f'S ~
71s:< 1.::i I
~1-lrll r.wP1 ' I

. 25~!'1 GS '"'IR'
771<:'1~ l
Texas Stress, Inc. 1304 Underwood Rd. LaPorte TX 77571 Phone 281-930-0897 Fax 281-930-0992
ISO 9001 : 2008
J
11. r1 111 i 1111111 11 1r111i11i111. r:. r. 11.111.1: 1111 1p 111rr1:1rr1 :.1: 11 r.1.~1 '. r1.r: Tr[]T1r1 : 11 1111: 11. 111: 111 11. 11T.r.1 I 11111 n 1. 1' 11r11. 1
0 I 11129q 1. i 4~0 11_LG_!5Q9J.!11ie9p~-~-lJJ9.E.s':c:.U.:J5'.P9.~J1i1±~'.i+r1I!1?0CnW1!!_P9mtf 0,QO l ~2qo 2400.
1• 1 'i !. I
1 'i
w, 11!11wwm1~11111~1111111w11111lill~J 11illi1 ~ l~ r1111:m1~11~11~1111~~~1i11111111!111111

! ! 1 I
·,
!i 111~I!Il1 i 1 i i i i i: i ii
Ii~~,~+tj-'"i'rh'"'n'-JJ_+1-'-'-r~-1'H+'+ 1I..,..r•h'": Ii
ti i :!Ii0·:-"~-1r+11+1T,4hti·Lll1..ul
i ITTI ! I i II
1
1 + '-'1·~·H-·1-:·:--:·-·i-~1·h·i-·+···:''r<'+··-:·:+ .-1-,i-'-+~tUH-µ
11 111111111 I 11111 Ii I 1 11 ! 1111 ! ! I! I j I Ii i ! 111 Ii! l i I 1111!111i!11111 11 ! I 111 l I 1 111
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1 1
Ii 1111I11i111I111!i!ii11ii11 !1I11iIii! r: Ii 1!I1 1 r i

"f5<M ~.IMC.
1304 UNDERWOOD RD.
LA PORTE, TX 77571
PH: 281-930-0897 FAX: 281-930-0992
RECORDER CALIBRATION CERTIFICATE
DATE OF CERTIFICATION: I 6/16/2017 Calibration Due Date I 12/16/2017
MAKE OF RECORDING INSTRUMENT: YOKOGAWA
MODEL II OF RECORDING INSTRUMENT: 437118
SERIAL# OF RECORDING INSTRUMENT: 55FC06873
COMPANY l.D.11: Rl;l59
Enviromental Condition: Temperature! 101 Humidity I 181

Received Condition !!Jin Tolerance Oout of Tolerance 0New Equipment
Returned Condition !!Jin Tolerance Oout of Tolerance

Allowable Tolerance: +/-6°F
Input Value Received Condition Adjustment Returned Condition

400•. 400° o.o· 400•
800° soo· o.o· soo·
1200· 1200· o.o· 1200·
1600" 1600" o.o·· 1600"
Make of Calibration Instrument

Make Model calibr.>tor A<ruracy Serial Number calibration Date Due Date Certificate Number
FWKE 714 +/-o.s•F 9947036 8/23/2016 8/23/20l.7 30101362TX
Texas Stress, Inc. Certifies that this instrument has been calibrated using standards tr.icebal to NIST
'<. (
ANSl/NCSI. Z540-1, ISO 10012 Or Mil-STD 456624 Requirements, and be qualified in accordance with Texas
Stress procedure QP760.1 RO
"'"""""'S~NAlU" d ('.') ~~
QMS Form 753.1 RO Calibration Certificate 6/19/2017 R#59 (BEAUMONT)

Post Weld Heat Treat (PWHT)- Instructions
Customer Date:
Job Number:
P.O. No. to PWHT Vendor:
Material: C/<;
Base Metal Thicknes~: Weld Deposit Thickness:
(PWHT) type: Furnace PWHT I Local PWHT I Other (describe) r

Other (describe):
PWHT Instructions j (or PWHT Instructions/Drawing Details Attached)
The {:I C
---~~~--------~
is to be heated to an initial temperature of
--------
Deg. F.
From ~-----Deg. F the item(s) shall have a maximum temperature rise of Deg. F
--~~--
per hour until Deg. F minimum is reached +/-25 Deg. F. Hold Hour(s) at
Deg. F. Cooling shall be a maximum of Deg. F per hour until
--=--~
Deg. Fis reached. From - - - - - - Deg. F the item(s) shall be cooled in still air.
Checked by:
Requirements prior to PWHT: Initial Date:
1 Thermocouple placement per ASME Section VIII, Div.1 and mapped on drawing or sketch 'IM' Jl)Jf~/7
2 Provide certification of calibration on PWHT equimpment. I I
3 Provide Chart Recordings of all PWHT cycles with Chart Speed indicated. {
4 Protect all gasket surfaces with anti-scaling coatings.
•
5 At no time shall the item(s) be in direct impingement of flame.
6 Parts shall be supported externally during the PWHT cycle as to prevent damage or distortion
7 Parts shall be supported internally during the PWHT cycle as to prevent damage or distortion l
8 PWHT shall be in compliance with

9 PWHT Procedure is in accordance with applicable construction code.
Comments:
Ohmstede Engineer Date:
Ohmstede QC Date: /0- 9- f2

Ohmstede Representative Date:
Vendor Representative Date: /0-'1-J 7

(All requirements)
IMPORTANT!
This form shall be signed and returned before start of work.
It is the vendor's responsibility to assure the parts are supported properly and this procedure is followed.
If a conflict of opinion arises between the vendor's representative regarding the placement or quantity of support
required to assure no damage is sustained to the unit during PWHT, the issue must be resolved in writing prior
heat treating of the unit and approved by all parties listed above.
Form No. OHMft ... Jl-MFG-98 Rev. 0 9/8/10 CLR

Technician: /<tri [}owrJL; DateJ0-9- J 7
Heat Cycle in Accordance with: /J:s1"Je Se~}-ip>1 J222)
n•~ __ . ,_ ,..__ ,-..n --- -·-
Customer: {) hPt<f feel'(, Technician: k-e,n fJow115 · Date:ltJ..tf- / 7 !
Job Location: 8-t41J/11dl'll TX Heat Cycle in Accordance with: /J;sne SecJt1m@ r
Chart No.: I Z{, Id () ChartSpeed: §?J-npn P/Hour .
Job Description: /?IV/f T
'J°ob :R 77PJ:J_ /
DWG/LINE NO. TC# WELD# SIZE MATERIAL ·w.T. DWG/UNENO. TC# WELD# SIZE MATERIAL W.T.
F'J..1)41-i "'I /, ,_ '1'(-. Cl5 57/J

J.l.NJd v J
Texas Stress, lnc.1304 Underwood Rd. LaPorte TX 77571Phone281-930-0897 Fax 281-930-0992

ISO 9001 : 2008
EXHIBIT2 REV: Paint Daily Inspection Report
SPI JOB# 30 ;,,l /
8/2015 l nl l /Page of
Instructions: This form shall be completed each work shift. All applicable information shall be Q[ven. Use additional forms or attachments as needed. Retain all reoorts for oroiect turnover.
Project: Work Location: STEEL PAINTERS INDUSTRIAL
Owner: ;f_ QC Inspector: JERRY LANGFORD
Customer: Ohtl'\.:S fC" ,. Customer Job# '7. 7G, 5 /,, l, Date: 10- 7 Report No: -:Jr. Jl • /
Paint Specification: Paint System No.: I Anchor Pattern Profile Tape
Environmental Conditions (1) Manpower I Qty I Standards Used I >1
Time taken 1lflr:..... I l I,._ \ '.l,._ Foreman I /I SP 1 Solvent Clean Testex PRESS-0-FILM ™ HT
,,,,,w.ktslaxtape.com X-Coarse
Ambient temperature ~'l I '72 'Jq Blaster I / I SP 2 Hand Tool Clean " "\
, . . , (/'-..
• 1.5to4.Smil
38to115µm
1 wet Bulb Painter SP 3 Power Tool Clean ~...£.. 3a (C~ /2 6<I ~ Mad~i'~~~A
'-~-~,---"'!,,
:elative Humidity % t.o I .l.iR 53 Helper SP 5 White Blast Metal
,_5 01il
Dew Point
Substrate temp. ..,,""... 5r.
'17
loo
RI
other /
/
I
/
I SP 6 Commercial Blast
I SP 7 Brush-Off Blastin>i
Testex PRESS-0-FILM ™ HT
:t .
"ww_t,,staxtapa.aom
/'I 1
X-Coarse
1' to 4.5 mil I
Wind direction /I ./ ./ / SP 10 Near White Blast ex Q(
C
io...-.. 3a
(C XG)/?.
..-...; 64
XC
.....--..
3Sto 115µm
Madel~USA
11s µm I
Aoorox. wind speed I/ I/ ./ / : SP 11 Power Tool to Bare Metal ~-5 2.5 4.5mil
/ D-4285 Air Quality Test lX

f1) Record environmental conditions three oer shift minimum. Other: Abrasive TvoelGrade:~!'ee/ ~-,../.IO
Paint/Coatinq Operations
Equip No./Line No.
or Batch No. Color
I App Iication %
WFT
Average Spec
Method Solids OFT OFT
fD~t.iL r~
Inspections
ITEM #'s INCLUDED: I c.i-. .. o1 ...._1 "" I /"A.IA- i Owner QA Hold Points (this shift)
_ Lil>t field Pointls (or None) : QA (initial)
1) /Jr,. 1-;·/~ ' ::S~
. 2)
Oescribeproducti~n in-proqress: /!J/q,!J1'.
ar.. .:Un Iv i':Jt!! . Pr,'JMt" C°AA"f
Describe visual inspections performed ani1 re!sults: !);~'iJA.) 1 .f:.f.
1
',!.. D~r +'ec:-r. iA:.; «.
1
Describe anv problems or Non-Conformances found: -.,,.Al~· r
Does a!! vvork perform this shift meet specifications? (YIN): t.11!!!5' !f No, exp!a!n corrective actions: JV
T
j Overspray placards deployed?(YIN): NIA Placards retrieved at aj;ift end? YIN: NIA
Work stoppaqe required? (Y/N): N/A Reason: . ;·Wori\. op Time: I
' J,, .- / ,-_ {
~-:" i .• /. .- ; ... ~/- /
Inspector: Steel Painters lnd. Rep;--_ ·&-VV 1) • --.. L/ )W::-;57 _.-Jt-;:.o:-·",..
:? ~ ,/,I
Signat:tlre df I n s p e c t o r : - - - - - - - - - - - - - - - - Steel Painters Ind. Rep: " . -

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Document Number OHM/FRM-QCO-77

Effective Date 04/30/09 Revision 2

Document Control Contact: Document Control Address:

Manufacturer’s Data Book

Contact: Chuck Darby Contact Email: cdarby@ohmstede.net

Delivered by: UPS Ground Number of Copies: 1

Manufacturer’s Data Book

Ohmstede Shop Location: Beaumont, TX Job Number: 778121 Revision 0

8 Miscellaneous Documents (list below)

Prepared by:Latonya Gray Date: 10/26/17

Body Flanges on Shells

7. Heads: (a) SA-516-60 I HT- 1150°F - 1 HR) (b)

Body Flanges on Heads

8. Type of jacket Jacket closure

If bar, give dimensions lf bolted, describe or sketch.

10. Impact test "N~o~-~P~e~r~U~C~S~-6~6~---------------------- at test temperature of

11. Hydro., ~ Gf sem9-: test pressure _1~6~4~P~S~l~G~------­ Proof test

SB-171C46400 21" 11/4" ~1~/4~"------~B~o~lte~d~------

13. Tubes SB-111C44300 ~3~/4~"-------- ~o~.0~6~5·~·l~M~W~l_ _ _ _ ~2~45~------ 16'-0" Strt Lqth

14 Shell· (a) No of course(s) (b) Overall length 10 3/8"

Body Flanges on Shells

17. Impact test NO - Exempt per UNF-65, UCS-66 at test temperature of

18. Hydro., fffi6tho 9f oom£... test pressure ~1~6~4~P~S~l~G~------ Proof test

19. Nozzles, inspection, and safety valve openings:

Purpose Diameter Material Nozzle Thickness Reinforcement Attachment Details Location

20. Supports: Skirt - Lugs Legs Others _-_ _ _ _ _ _ Attached - - - - - - - - - - - - - - - - -

22. Remarks Customer PO# 30002711 Item# E-681

Date /Of1.ftt/] Name Ohmstede Ltd. - Beaumont Plant

CERTIFICATE OF SHOP INSPECTION

Date lolj(p \11 Signed

CERTIFICATE OF FIELD ASSEMBLY COMPLIANCE

Date Name - Signed

CERTIFICATE OF FIELD ASSEMBLY INSPECTION

Date Signed Commissions -

P.O. NO. : 30002711

JOB NO. : 778121

ITEM NO. : E-681

SERVICE: T681 OVERHEAD CONDENSER

SHEETS: 159 (Excluding Cover Page)

2 REVISED SHELL THICKNESS TO 1/2" DS DS 08/21/17

Tube Data: Number: 245 OD (in): 3/4

Baffle Data: Type: (V) Single Segmental Percent Cut (%): 32

Material: Shell Side Tube Side

Design Data: Shell Side Tube Side

Ecopetrol P.O. No.: 30002711, Item No.: E-681

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : OHMSTEDE, LTD.

Job File : Z:\MECHANICAL\2017\JOB\778121-CALCS.Pvdb

Date of Analysis : Aug 18,2017 4:38pm

PV Elite 2017 SP1, March 2017

Ecopetrol P.O. No.: 30002711, Item No.: E-681 3

{ TC "Internal Pressure Calculations:" /f C }

| | Int. Press | Nominal | Total Corr | Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

Summary of Heat Exchanger Maximum Allowable Working Pressures :

Shell Side MAWP = 103 psig (19)Tubesheet

ASME Code, Section VIII, Division 1, 2015

Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. D at 150 °F

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Ecopetrol P.O. No.: 30002711, Item No.: E-681 4

11. Hydro., ~ Gf sem9-: test pressure _1~6~4~P~S~l~G~------ Proof test

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 1.734 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 2.299 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 2.299 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 1.478 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 8.333 %