IRM-5000P: Operating Instructions For The

MODEL IRM-5000P INSTRUCTION MANUAL
OPERATING INSTRUCTIONS
for the
IRM-5000P
INSULATION-RESISTANCE METER
Vanguard Instruments Company

1710 Grevillea Court
Ontario, California 91761
TEL: (909) 923-9390 July 2003

FAX: (909) 923-9391 Rev 1
SAFETY SUMMARY
Only trained operators shall use the IRM-5000P. All devices under test shall be off line
and fully isolated.
DO NOT SERVICE OR TEST ALONE
Do not perform test procedures or service unless another person is also present who is
capable of rendering aid and resuscitation.
DO NOT MODIFY TEST EQUIPMENT
Due to the added risk of introducing additional or unknown hazards, do not install
substitute parts or perform any unauthorized modification to the IRM-5000P. To ensure
that all designed safety features are maintained, it is recommended that all repairs be
performed only by Vanguard Instruments Company’s factory personnel or by an
authorized repair service center. Unauthorized modifications can cause serious safety
hazards and will nullify the manufacturer's warranty.
IRM-5000P CARE AND TEST PRECAUTIONS
The area around the IRM-5000P’s charging circuits and test terminals must be kept
clean and dry to prevent high-voltage leakage paths, which can cause hazardous
conditions or erroneous measurements. Failure to heed these precautions may result in
unsafe operating conditions, cause erroneous test results and will void the Vanguard
Instruments Company’s warranty.
WARRANTY
The IRM-5000P’s warranty is valid only to the original purchaser. The IRM-5000P is
guaranteed to be free from defects in material and workmanship for a period of only one
year. The warranty does not apply to normal wear or damage due to misuse, abuse,
improper storage, improper installation, accident, unauthorized repairs or alterations.
1
Table of Contents
1.0 FUNCTIONAL DESCRIPTION................................................................................................ 6

1.1 Test Voltage.......................................................................................................................... 6
1.2 High-Voltage Warning Display and Audible Alarm .............................................................. 6
1.3 Capacitor Discharge............................................................................................................. 6
1.4 Voltmeter............................................................................................................................... 6
1.5 Keypad .................................................................................................................................. 6
1.6 LCD Display.......................................................................................................................... 6
1.7 Built-in Thermal Printer......................................................................................................... 7
1.8 Test-Report Storage Capability ............................................................................................ 7
1.9 Computer Interface............................................................................................................... 7
1.10 Temperature Probe............................................................................................................. 7
1.11 Power Source..................................................................................................................... 7
1.10 Test Terminals .................................................................................................................... 8
1.20 Test Probes ........................................................................................................................ 8
2.0 IRM-5000P SPECIFICATIONS................................................................................................ 9
3.0 IRM-5000P CONTROL PANEL DESCRIPTION................................................................... 10
4.0 TEST MODE SUMMARY....................................................................................................... 11
4.1 Insulation Resistance ( R ) Test......................................................................................... 11
4.2 Polarization Index (PI) Test................................................................................................ 11
4.3 Step Voltage (SV) Test....................................................................................................... 11
4.4 Dielectric Discharge (DD) Test ......................................................................................... 11
5.0 OPERATING PROCEDURES............................................................................................... 12
5.1 Insulation Resistance Test Procedure Using Standard Voltages ...................................... 12
5.2 Insulation Resistance Test In Progress Display ................................................................ 13
5.3 Insulation Resistance “End of “Test Displays .................................................................... 14
5.4 Typical Resistance Test Printout........................................................................................ 15
5.6 Polarization Index (PI) Test Using Standard Voltage ........................................................ 18
5.7 PI Test In Progress Display................................................................................................ 20
5.8 Polarization Index Test Final Display ................................................................................. 20
5.9 Polarization Index (PI) Test Print Out................................................................................. 21
5.10 PI Resistance and Current Plot........................................................................................ 23
5.11 Step Voltage (SV) Test..................................................................................................... 24
5.12 Step Voltage Test In Progress Display ............................................................................ 25
5.13 Step Voltage Test Result Display (Screen #1) ................................................................ 26
5.14 Step Voltage Test Print Out.............................................................................................. 27
5.15 Step Voltage Test Resistance and Current Plots ............................................................ 28
5.16 Dielectric Discharge (DD) Test ........................................................................................ 29
5.17 Dielectric Discharge Test Result Display......................................................................... 30
5.18 Dielectric Discharge Test Printout.................................................................................... 31
5.19 Dielectric Discharge Voltage vs Time and Current vs Time Plots ................................... 32
5.20 Save Test Report In Memory ........................................................................................... 33
5.21 Print Test Report Directory............................................................................................... 33
5.22 Recall Test Report From Memory.................................................................................... 35
5.23 Print Tabulated Test Report ............................................................................................. 35
5.24 Print Graphic Test Report................................................................................................. 36
5.25 Delete a Test Report From Memory................................................................................. 36
5.26 Computer Interface........................................................................................................... 37
2
MODEL IRM-5000P USER’S MANUAL
Appendix A.................................................................................................................................... 38
Appendix B .................................................................................................................................... 39
Appendix C.................................................................................................................................... 40
3
List of Tables
Table 1.0 Serial Port Pin Assignments.......................................................................................... 7
Table 2.0 IRM-5000P Voltage Jumper Selections ........................................................................ 8
Table 3.0 IRM-5000P Cable set ..................................................................................................... 8
Table 4.0 IRM-5000P Controls and Displays .............................................................................. 10
Table 5.0 Insulation Resistance Test Procedure ........................................................................ 12
Table 6.0 Polarization Index (PI) Test Procedure ....................................................................... 18
Table 7.0 Step Voltage (SV) Test Procedure.............................................................................. 24
Table 8.0 Dielectric Discharge Test Procedure .......................................................................... 29
Table 9.0 Save Test Report In Memory....................................................................................... 33
Table 10.0 Print Test-report Directory Procedure ....................................................................... 33
Table 11.0 Recalling a Test Report ............................................................................................. 35
Table 12.0 Printing a Test Report................................................................................................ 35
Table 13.0 Printing a Graphic Report.......................................................................................... 36
Table 14.0 Delete a Test Report from Memory........................................................................... 36
Table 15.0 Putting the IRM-5000P under Computer Control...................................................... 37
Table 16.0 PI Ratio Table ............................................................................................................ 38
4
List of Figures
Figure 1.0 IRM-5000P Controls and Indicators........................................................................... 10

Figure 2.0 Typical Resistance Display During Test.................................................................... 13
Figure 3.0 Resistance Result Display ......................................................................................... 14
Figure 4.0 Equivalent Resistance Result @ 40°C Display. ........................................................ 14
Figure 5.0 Equivalent Resistance Result @ 20°C Display ......................................................... 14
Figure 6.0 Typical Resistance Printout........................................................................................ 15

Figure 7.0 Resistance vs Time Plot............................................................................................. 17
Figure.8.0 Current vs Time Plot................................................................................................... 17
Figure 9.0 Typical PI Test in Progress Display ........................................................................... 20
Figure 10.0 Typical Polarization Index Result Display................................................................ 20
Figure 11.0 Typical Polarization Index (PI) Test Printout............................................................ 21
Figure 12.0 PI Resistance Plot .................................................................................................... 23
Figure 13.0 PI Current Plot .......................................................................................................... 23
Figure 14.0 Typical Step-Voltage Test in Progress Display ....................................................... 25
Figure 15.0 Step Voltage Test Result Display @ 1 Minute......................................................... 26
Figure 15.1 Step Voltage Test Result Display @ 2 Minutes ....................................................... 26
Figure 16.0 Typical Step-Voltage Test Printout........................................................................... 27
Figure 17.0 Resistance vs Time and Current vs Time Plot of a SV test..................................... 28
Figure 18.0 Typical Dielectric Discharge Test Result Display .................................................... 30
Figure 19.0 Typical Dielectric Discharge Test Printout............................................................... 31
Figure 20.0 Resistance vs Time Plot of a DD test...................................................................... 32
Figure 21.0 Current vs Time Plot of an DD test.......................................................................... 32
Figure 22.0 Typical Test Report Directory Printout ..................................................................... 34
Figure 23.0 Test Terminals of the IRM-5000P ............................................................................ 40
5
1.0 FUNCTIONAL DESCRIPTION

Vanguard Instruments Company’s model IRM-5000P mega-ohmmeter is a
microprocessor-based, high-voltage, insulation test meter. The IRM-5000P is rugged
and portable, making it ideal for use in electrical, utility substations and in many other
industrial applications.
The sophisticated, insulation tester uses a dual-microprocessor design. One processor
is dedicated to the control of the power supply and measuring circuitry. While, the
second microprocessor is dedicated to the display, printer control and user interfaces.
These microprocessors interface with each other via an optical link to ensure the
operator’s safety and isolation from the high-voltage inside the unit.
1.1 Test Voltage

The IRM-5000P can run tests with pre-set voltages consisting of: 500, 1000, 2500, and
5000 Vdc. The unit can also output test voltages specified by the user ranging from
50 Vdc to 5000 Vdc with a resolution of ±1 Vdc step.
1.2 High-Voltage Warning Display and Audible Alarm

A warning LED indicates when high-voltage is present at the test terminals. An audible
alarm will also alert the operator that a test is in progress.
1.3 Capacitor Discharge

The IRM-5000P automatically discharges any test charge left on the test material after
each test. The High-Voltage LED will warn the operator of the potential hazard that
exists during each discharging period.
1.4 Voltmeter
The IRM-5000P will always display on the LCD screen the voltage at the test terminals.
Thus, the user can use the IRM-5000P as a voltmeter. Measurable voltage input
ranges from 50 to 1250 Volts, ac or dc.
1.5 Keypad
An alphanumeric keypad allows users to enter test identification numbers and control
functions.
1.6 LCD Display

A back-lit, 4-line by 20-character, LCD screen outputs test data and user messages. To
conserve energy, the backlight of the LCD will power off after 45 seconds of inactivity.
Pressing any button on the keypad can restore the backlight. The adjustment to the
contrast of the LCD can be done from the keypad. Pressing the “↑” key for more than 3
seconds will darken the LCD screen. Pressing the “↓” key for more than 3 seconds will
lighten the LCD screen.
6
1.7 Built-in Thermal Printer

A built-in, thermal printer will output test results on 2½-inch-wide, thermally sensitive
paper. Test results can be printed in both tabular and graphic formats. Moving the
paper inside in the printer can be done from the keypad. Pressing and immediately
releasing the “↑” key will advance the printer paper. While, pressing and immediately
releasing the “↓” key will retract the printer paper.
1.8 Test-Report Storage Capability

The IRM-5000P uses Flash Electrically Erasable PROMS (EEPROM) to store test
reports in the memory. Stored test results can be recalled later by the user to be
reanalyzed, print test reports or to transfer data to an IBM-compatible, personal
computer for record keeping. Up to 90 test reports can be stored in the EEPROMs.
1.9 Computer Interface

An RS-232C port can be used to interface with an IBM-compatible computer. A
Windows-based Insulation-Resistance Analysis program allows users to retrieve test
reports stored in the IRM-5000P. Thus, the user can generate test reports with an office
computer. A special feature of the software will also allow the user to overlay several
resistance curves on a color monitor. The user is then able to monitor the resistance
deterioration of a test material over time.
An RS-232C cable is also furnished with every unit. The IRM-5000P requires a 9-pin,
D-type, male-to-female connector. The RS-232C port connector pin assignment is
shown in Table 1.0 below:
Table 1.0 Serial Port Pin Assignments

PIN SIGNAL
2 Tx Data
3 Rx Data
5 Gnd
1.10 Temperature Probe

A non-contacting, infrared, temperature probe is also provided with each IRM-5000P.
Recording the temperature of the device under test (DUT) permits the IRM-5000P to
convert the recorded resistance to the equivalent resistance reading at 20 °C and 40°C.
The feature provides the user the ability to compare the resistance reading of the DUT
regardless of the temperature at which the reading was taken.
1.11 Power Source

The IRM-5000P can operate from internally, sealed, rechargeable, lead-acid batteries or
it can be operated from an external power source. The lead-acid batteries provide up to
five hours of continuous operation. An isolated transformer allows the IRM-5000P to be
used while the batteries are charging. The factory or an authorized user can set the
desirable power sources to be: 110/220 Vac, 50/60 Hz or 220/440 Vac, 50/60 Hz
according to Table 2.0.
7
Table 2.0 IRM-5000P Voltage Jumper Selections

VOLTAGE SELECTION JUMPERS (JP1 & JP16)
120 Vac Pin 1&2, 3&4
240 Vac Pin 2&3
1.10 Test Terminals

The IRM-5000P has three test terminals: POS, NEG, and GUARD. For measurements
up to 100 Giga-ohms, the user can make measurements using the POS and NEG
terminals. For higher resistance readings, the user may want to use the GUARD
terminal to remove any surface-leakage current affecting the measurement. For an
additional explanation about the GUARD terminal, please refer to Appendix C.
1.20 Test Probes

Table 3.0 IRM-5000P Cable set
ITEM DESCRIPTION QTY
1 Power Cord 1
2 5 feet test leads 3
3 15 feet test leads 2
4 RS-232C Cable 1
WARNING
Do not touch the test probes of the IRM-5000P during testing. Failure to comply can
cause a lethal shock.
8
2.0 IRM-5000P SPECIFICATIONS
TYPE Insulation Resistance Meter
SIZE 19 L by 15 W by 7 H (inches)
48.2 L by 38.2 W by 17.7 (cm)
WEIGHT 24 pounds (10.88 Kg)
RESISTANCE RANGE +5% 1 M-ohm to 1 T-ohm @ 5 kV

+5% 1 M-ohm to 100 G-ohm @ 500 V
+5% 1 M-ohm to 10 G-ohm @ 50 V
+20% 100 k-ohm to 1 M-ohm @ 5 kV
+20% 1 T-ohm to 5 T-ohm @ 5 kV
+20% 100 k-ohm to 1 M-ohm @ 500 V
+20% 100 G-ohm to 500 G-ohm @ 500 V
TEST VOLTAGE (Vdc) 500 V, 1000 V, 2500 V, 5000 V

Or selectable from 50 V to 5 kVdc in 1 V steps
OUTPUT VOLTAGE +2% +1V of selected voltage

ACCURACY with load resistance >100 M-ohm (0 °C to 30 °C)
SHORT-CIRCUIT CURRENT 2 mA max
LEAKAGE-CURRENT 0.03 nA to 1.0 mA

RANGE Accuracy +5% ±0.2 nA (0 oC to 30 oC)
CAPACITANCE RANGE 0.01 uF to 10.0 uF (Test voltage >100 Vdc)

Accuracy +15% + 0.03 uF (0 oC to +30 oC)
VOLTAGE READING 50-1250 Vac (rms) or DC

RANGE Accuracy +5%, +1V (0 oC to +30 oC)
CAPACITOR DISCHARGE <2 Sec/uF, automatic discharge at the end of test
HUM REJECTION 1 mA rms per 1 kV test voltage, not to exceed 2 mA rms max
BATTERIES Two 12 V, 2.0 Ah, sealed, lead-acid batteries. Battery life is

typically 5 hours of continuous testing. Unit can be operated
during the charging period.
AC INPUT 110-120 Vac 50/60 Hz or 220-240 Vac 50/60 Hz, Selectable.
9
3.0 IRM-5000P CONTROL PANEL DESCRIPTION
Figure 1.0 IRM-5000P Controls and Indicators
Table 4.0 IRM-5000P Controls and Displays

Fig
Index no PANEL MARKING FUNCTIONAL DESCRIPTION
1 120 Vac, 6A, 50/60Hz Power plug and fuse holder

Fuse: 250 Vac, 3A Fast-Blow
2 HIGH VOLTAGE PRESENT Red, LED indicator
Flashes when high voltage is present at
test terminals.
3 CHARGER Battery charging indicator
4 POWER Power switch
5 NEG Negative test lead terminal
6 GUARD Guard test lead terminal
7 POS Positive test lead terminal
8 1-9, 0, ENTER, START, STOP, CLEAR, ↑↓ 16 button keypad

User interface for menu selections,
entering alphanumeric data, move paper
and adjust contrast.
9 (Printer, no panel marking) Thermal printer
Prints on specially treated, 2.5-inch-wide
paper.
10 RS-232C 9-pin, RS-232C, connector
Used for computer interface.
10
4.0 TEST MODE SUMMARY

4.1 Insulation Resistance ( R ) Test
The Insulation Resistance test measures the insulation resistance at selected test
voltages to provide an instantaneous resistance reading.
4.2 Polarization Index (PI) Test

The Polarization Index test measures the ratio of insulation resistance after one minute
and then after ten minutes. The Polarity Index is derived from a ratio of the two periods,
where the resistance value at ten minutes is divided by the resistance value at one
minute. See Appendix A for more details.
4.3 Step Voltage (SV) Test

The Step Voltage test is based on an ideal insulator producing the same resistance
measurement at all voltages. As an example, an insulator that is over stressed will
measure lower resistance values at the higher voltages. Accordingly, the resistances
measured on an over-stressed insulator at increasingly higher voltages (steps) will
produce decreasingly lower resistance values. A typical Step Voltage test duration is
five minutes. The IRM-5000P will sequentially take resistance readings of the DUT at
one-fifth increments of the final test voltage at one minute intervals. Default test
voltages are selectable at 2,500 Vdc or 5,000 Vdc. The user can also select a specific
voltage and intervals.
4.4 Dielectric Discharge (DD) Test

The Dielectric Discharge test measures the dielectric absorption of the tested material.
The default test requires 30 minutes of applying full voltage followed by a one minute
discharging of the DUT. The DD value is then calculated from the formula:
Current after1 minute (mA)

DD RATIO =
Test Voltage × Capacitanc e
Refer to Appendix B for more details.
11
5.0 OPERATING PROCEDURES

5.1 Insulation Resistance Test Procedure Using Standard Voltages
The Insulation Resistance test measures the insulation resistance at selected voltages.
Since the insulation resistance is continuously monitored during each test, users can
plot resistance values versus time or current versus time. The following table provides
the procedure for measuring the insulation resistance.
Table 5.0 Insulation Resistance Test Procedure

STEP DESCRIPTION ACTION RESULTING DISPLAY
1 Run Test Select key “1” 1. R 2. PI
3. DD 4.SV
TERMINAL VTG: 0V
2 Select Resistance Test Select key “1” 1. 1 MIN 2. 10 MIN
3. 30 MIN 4. Custom
TERMINAL VTG: 0V
3 Select 10 Minute Test Select key “2” 1. 500V 2. 1000V
3. 2500V 4 5000V
5.Custom
TERMINAL VTG: 0V
4 Select 5000V Test Select key “4” ENTER D.U.T. TEMP?
Voltage 1. YES 2. NO
TERMINAL VTG: 0V
5 Use DUT Temp option Select key “1” ENTER Temp (0-254°F)
°F
TERMINAL VTG: 0V
6 Enter DUT Temp Enter DUT Temp. PRINT DURING TEST?
Using key 0-9 1. YES 2. NO
then “ENTER” key
TERMINAL VTG: 0V
7 Do not print data during Select key “2” “ENTER” TO START
test R 5000 Volts 10 Min 85°F
(See note #5) TERMINAL VTG: 0V
8 Start Test! Select “ENTER” key Bat: --- Time: 09:39
Resistance: 983.8 M
Current: 47 uA
TEST VOLTAGE: 4997V
9 Test complete, view None Res=989.7M 4.87uA
results 4998V 0.00uF 10:00
10 View Equivalent Select “ENTER” key DUT Temp 85°F
Resistance @ 40°C EQ R@40°C : 476.1 M
TEST VOLTAGE: 0V
11 View Equivalent Select “ENTER” key DUT Temp 85°F
Resistance @ 20°C EQ R@20°C : 1.9046 G
TEST VOLTAGE: 0V
12 Print Test Report Select “ENTER” key PRINT REPORT?
1. YES 2. NO
TERMINAL VTG: 0V
13 Confirm Print Select key “1” PRINTING REPORT
TERMINAL VTG: 0V
14 Next screen Select “ENTER” key SAVE TEST ?
1. YES 2. NO
TERMINAL VTG: 0V
12

15 Save Test Select key “1” REPEAT TEST?
1. YES 2. NO
TERMINAL VTG: 0V
16 No more test Select key “2” 1. RUN TEST 06/13/03
2. UTILITIES 20:09:01
Bat ----
TERMINAL VTG: 0V
Table 5.0 Notes:

1. To select a custom test duration, select “4” in step 2. Test duration is selectable in
minutes.
2. To select a custom test voltage, select “5” in step 3. Selectable test voltages can
range from 50 Vdc to 5000 Vdc.
3. If no temperature measurement is required, Select “2” in step 4.
4. The test terminal voltage is always shown at the bottom of the LCD screen.
5. The option of “Print during test,” will command the IRM-5000P to print the resistance
readings at 15 seconds, 30 seconds, 45 seconds and every one minute interval.
5.2 Insulation Resistance Test In Progress Display

A typical Insulation Resistance Test in Progress display is shown in Figure 2.0.
1 2
Bat:------- Time: 09:39 3

Resistance: 989.5 M
Current: 4.87 uA 4
TEST VOLTAGE: 4998V 5
Figure 2.0 Typical Resistance Display During Test
The display in Figure 2.0 is interpreted as follows:
1. Battery Capacity is shown on Bat: -------. A discharged battery symbol is shown as a

blank battery.
2. Remaining time of the test is shown as Time: 09:39 (in minutes and seconds).
3. Current resistance value is shown as Resistance: 989.5 M.
Resistance value symbols are defined as follows:
- T is for Tera-ohm.
- G is for Giga-ohm.
- M is for Meg-ohm.
- K is for Kilo-ohm.
4. Test Current is shown as Current: 4.87 uA.
5. Test voltage is shown on line 4 as TEST VOLATGE: 4998V.
13
5.3 Insulation Resistance “End of “Test Displays

A typical Insulation Resistance result display is shown on Figure 3.0.
1 4 2
3 Res=989.7M 5.05 uA
4998V 0.00uF 10.00 5
TERMINAL VTG: 0V 6
Figure 3.0 Resistance Result Display
1. Final resistance reading Res = 989.7 Mega-ohm.

2. Test Current 5.05 Micro-ampere.
3. Test voltage 4998 Vdc.
4. Measured load capacitance is 0.00 Micro-farad.
5. Test time 10 minutes.
6. Test terminals voltage is 0Vdc.
1
2 D.U.T TEMP: 85°F

EQ R @ 40°C: 2.90 G
TERMINAL VTG: 0V
Figure 4.0 Equivalent Resistance Result @ 40°C Display.
1. Temperature of the device under test is 85°F.

2. Equivalent resistance at 40°C is 2.90 Gega-ohm.
1
D.U.T TEMP: 85°F

2
EQ R @ 20°C: 11.60 G
TERMINAL VTG: 0V
Figure 5.0 Equivalent Resistance Result @ 20°C Display
1. Temperature of device under test is 85°F.

2. Equivalent resistance at 20°C is 11.60 Gega-ohm.
14
5.4 Typical Resistance Test Printout

A typical Insulation Resistance printout is shown in Figure 6.0.
4
5
6
7
10
Figure 6.0 Typical Resistance Printout
15
In Figure 6.0, the Resistance Test printout is interpreted as follows:

1. Time and date of the test are shown on the top of the test report.
2. The test record identification number is shown in the first box of the test report.
3. The final resistance value is shown as FINAL TEST RES: 989.7 M. (Mega-ohm)
4. Final test voltage is shown on the second line as FINAL TEST VOLTAGE: 4998V.
5. TEST CAPACITANCE displays the capacitance value, in micro-farads, of the device
under test measured during the discharging period. In the report, no capacitance was
detected, 0.00 uF.
6. The timed duration of the test is identified under TEST DURATION: 10:00 MIN.
7. The device under test temperature measured by an IR sensor is shown as D.U.T
TEMPERATURE: 85 °F.
8. Equivalent resistance value @ 20 °C and 40 °C are also shown as:
EQUIV RES @ 40 °C: 476.1M (Meg-ohm).
EQUIV RES @ 20 °C: 1.9046G (Gega-ohm).
9. The HUM Rejection is set for 60Hz.
10. The resistance readings at 15 seconds, 30 seconds, 45 seconds and one minute
intervals are printed on the test results.
16
5.5 Typical Resistance Plot and Current Plot

A typical resistance versus time and current versus time plots for an Insulation
Resistance test are shown in Figures 7.0 and 8.0.
Figure 7.0 Resistance vs Time Plot
Figure.8.0 Current vs Time Plot
17
5.6 Polarization Index (PI) Test Using Standard Voltage

The Polarization Index is derived from the ratio of the insulation resistance at ten
minutes divided by the insulation value at one minute. Users can use standard voltages
of: 500 V, 1000 V, 2500 V, 5000 V, or any selectable voltage from 50V to 5000V.
The default test time is ten minutes however the user may select any test duration from
10 to 99 minutes.
Table 6.0 Polarization Index (PI) Test Procedure

3. DD 4.SV
TERMINAL VTG: 0V
2 Select PI Test Select key “2” 1.10 MIN (Default)
2. Custom
TERMINAL VTG: 0V
3. 2500V 4 5000V
5.Custom
TERMINAL VTG: 0V
4 Select 1000V Test Select key “2” ENTER D.U.T. TEMP?
Voltage 1. YES 2. NO
TERMINAL VTG: 0V
5 No DUT temperature Select key “2” PRINT DURING TEST?
1. YES 2. NO
TERMINAL VTG: 0V
6 No print during test Select key “2” “ENTER” TO START
PI 1000 Volts 10 Min
TERMINAL VTG: 0V
7 Start test ! Select “ENTER” key Bat: --- Time: 09:39
Resistance: 1.6556 g
Current: 100.7 nA
TEST VOLTAGE: 1000V
8 View Test Results None Res=4.5054 G PI=2.07
1000V 0.00uF 10:00
TERMINAL VTG: 0V
9 Print Test Report Select “ENTER” key PRINT REPORT?
1. YES 2. NO
TERMINAL VTG: 0V
TERMINAL VTG: 0V
11 Wait for report No action SAVE TEST?
1. YES 2. NO
TERMINAL VTG: 0V
12 Save Test Select key “1” TEST NUMBER 1
HAS BEEN SAVED!
TERMINAL VTG: 0V
13 Go to repeat test screen Select “ENTER” key REPEAT TEST
1. YES 2. NO
TERMINAL VTG: 0V
14 Select no repeat test Select key “2” 1. RUN TEST 06/13/03
Bat ----
TERMINAL VTG: 0V
18
Table 6.0 Notes:

1. To select a custom test time, select “2” on step 2. The test duration is selected in
minutes.
2. To select a custom test voltage, select “5” on step 3. The test voltage is selectable
from 50Vdc to 5000Vdc.
3. If the DUT temperature measurement is used, Select “1” in step 4.
4. The test terminal voltage is always shown at the bottom of the LCD screen.
19
5.7 PI Test In Progress Display

A typical PI test in progress on the LCD is shown in Figure 9.0.
1 2
Bat:------- Time: 09:39 3

Resistance: 1.9305 G
Current: 100.7 nA 4
TEST VOLTAGE: 1000V
5
Figure 9.0 Typical PI Test in Progress Display
The PI display in Figure 9.0 is interpreted as follows:
1. The battery capacity is shown on Bat: -------. Discharged battery is shown as a blank
battery symbol.
2. Remaining time of test is shown as Time: 9:39 (in minutes and seconds).
3. Current resistance value is shown as Resistance: 1.9305 G.
Resistance value symbols are defined as follows:
- T is for Tera-ohm.
- G is for Giga-ohm.
- M is for Meg-ohm.
- K is for Kilo-ohm.
4. Test current is shown as Current: 100.7 nA.
5. Test voltage is shown on line 4 as TEST VOLATGE: 1000V.
5.8 Polarization Index Test Final Display

A typical Polarization Index Test result display is shown on Figure 10.0.
4
1 2
Res=4.5054 G PI=2.07
1000V 0.00uF 10:00 5
3
TERMINAL VTG: 0V 6
Figure 10.0 Typical Polarization Index Result Display
Figure 10.0 is interpreted as follows:
1. Final resistance value is shown as Res=4.5054G.

2. PI value is PI=2.07.
3. Test voltage is shown on second line 1000V.
4. Discharge capacitance is shown as 0.00uF.
5. Test duration is 10.00 minutes.
6. Terminal voltage is shown on line 4 as TERMINAL VTG: 0V
20
5.9 Polarization Index (PI) Test Print Out

A typical Polarization Index Test printout is shown in Figure 11.0.
Figure 11.0 Typical Polarization Index (PI) Test Printout
21
The sample PI printout in Figure 11.0 is interpreted as follows:
1. The time and date of the test are shown at the top of the test report.
3. The Polarization Index Ratio is shown as PI: 2.07.
4. The final test voltage is shown as FINAL TEST VOLTAGE: 1000V.
5. The timed duration of the test is identified under TEST DURATION: 10:00 MIN.
6. The resistance value at 1 minute is shown as RES @ 1:00=2.1748 G (Giga-ohm).
7. The resistance value at 10 minutes is shown as RES @ 10:00= 4.5054 G (Giga-ohm).
22
5.10 PI Resistance and Current Plot
A typical resistance versus time and current versus time plots for a PI test are shown in
Figures 12.0 and 13.0.
NOTE
The one minute marker is highlighted on both the resistance and the current plots.
.
Figure 12.0 PI Resistance Plot
Figure 13.0 PI Current Plot
23
5.11 Step Voltage (SV) Test

For the Step Voltage test, the IRM-5000P measures the Insulation Resistance at five
different voltages. The default test duration for each test voltage is one minute or a total
test time of five minutes. A non-standard test time can be selected by the user. Using the
standard 2,500V test voltage, the IRM-5000P will step through 500V, 1,000V, 1,500V,
2,000V, and 2,500V. Using the 5,000V test voltage, the IRM-5000P will step through
1,000V, 2,000V, 3,000V, 4,000V, and 5,000V.
Table 7.0 Step Voltage (SV) Test Procedure

3. DD 4.SV
TERMINAL VTG: 0V
2 Select SV Test Select key “4” 1. 5 MIN (Default)
2. Custom
TERMINAL VTG: 0V
3. Custom
TERMINAL VTG: 0V
4 Select 2500V Test Voltage Select key “1” ENTER D.U.T. TEMP?
1. YES 2. NO
TERMINAL VTG: 0V
5 Measure DUT Temp Select key “1” ENTER TEMP (0-254 F)
°F
TERMINAL VTG: 0V
6 Enter DUT temp of 89°F. Enter DUT temp. “ENTER” TO START
Using key 0-9 SV 2500V 5 Min 89°F
Then “ENTER” key TERMINAL VTG: 0V
7 Start test Select “ENTER” key Bat: --- Time: 04:39
Resistance: 98.04 M
Current: 50.1 nA
TEST VOLTAGE: 499V
8 View test in progress None Bat: --- Time: 03:20
(Test voltage = 1000V) Resistance: 98.81 M
Current: 100.2 nA
TEST VOLTAGE: 1000V
9 View test in progress Bat: --- Time: 02:10
Current: 150.0 nA
TEST VOLTAGE: 1500V
Current: 200.1 nA
TEST VOLTAGE: 2000 V
Current: 250.0 nA
TEST VOLTAGE: 2499V
12 View Test Results None 98.04M @ 01:00, 500V
@ 1 minute 2499V 0.00F 05:00
13 View Test Results Select “ENTER” key 98.94M @ 02:00, 1001V
@ 2 minutes 2499V 0.00F..05:00
24

@ 3 minutes 2499V 0.00F 05:00
@ 4 minutes 2499V 0.00F 05:00
@ 5 minutes 2499V 0.00F 05:00
17 View Equivalent resistance Select “ENTER” key D.U.T. TEMP: 89°F
@ 40°C EQ R @ 40°C: 55.61 M
18 View Equivalent resistance Select “ENTER” key D.U.T. TEMP: 89°F
@ 20°C EQ R @ 20°C: 222.45 M
19 Advance to next screen Select “ENTER” key PRINT REPORT?
1.YES 2.NO
TERMINAL VTG: 0V
20 Print Test Report Select key “1” PRINTING REPORT
TERMINAL VTG: 0V
21 Wait for print out None SAVE TEST ?
1. YES 2. NO
TERMINAL VTG: 0V
22 Save test Select key “1” TEST NUMBER 3
HAS BEEN SAVED!
TERMINAL VTG: 0V
23 Go To Next Screen Select “ENTER” key REPEAT TEST ?
1.YES 2.NO
TERMINAL VTG: 0V
24 Return to main menu Select key “2” 1. RUN TEST 06/17/03
Bat ----
TERMINAL VTG: 0V
5.12 Step Voltage Test In Progress Display

A typical SV test in progress display is shown in Figure 14.0.
1 2
Bat:------- Time: 09:39 3

Resistance: 98.9 M
Current: 0.243 nA 4
TEST VOLTAGE: 500V 5
Figure 14.0 Typical Step-Voltage Test in Progress Display
1. The battery capacity is shown as Bat: -------. Discharged battery is shown as a blank
battery symbol.
2. The remaining time for the test is shown as Time: 09:39 (in minutes and seconds).
3. The current resistance value is shown as Resistance: 98.9 M (Meg-ohm).
4. The test current is shown as Current: 0.243 nA.
6. The test voltage is shown on line 4 as TEST VOLATGE: 500V.
25
5.13 Step Voltage Test Result Display (Screen #1)

A typical Step Voltage Test result is shown on Figure 15.0.
98.09M @ 01:00, 501V

2499V 0.00F 5:00
Figure 15.0 Step Voltage Test Result Display @ 1 Minute
1. The final resistance value at one minute is shown as Res=98.04M.

2. The test voltage during the first minute is 501V.
3. The final test voltage is shown on the second line as 2499V.
4. The discharged capacitance is shown as 0.00uF.
5. The test duration is 5:00 minutes.
98.94M @ 02:00, 1001V

2499V 0.00F 5:00
Figure 15.1 Step Voltage Test Result Display @ 2 Minutes
99.04M @ 03:00, 1502V

2499V 0.00F 5:00
99.02M @ 04:00, 2000V

2499V 0.00F 5:00
99.09M @ 05:00, 2499V

2499V 0.00F 5:00
NOTES
To view the next resistance reading, press the ENTER key.
Figure 15.0 displays the resistance reading at 501V, at the first minute time interval.
Figure 15.1 displays the resistance reading at 1001V, at the second minute time
interval.
Figure 15.2 displays the resistance reading at 1502V, at the third minute time interval.
Figure 15.3 displays the resistance reading at 2000V, at the fourth minute time interval.
Figure 15.4 displays the resistance reading at 2499V, at the fifth minute time interval.
26
5.14 Step Voltage Test Print Out

A typical Step Voltage Test printout is shown in Figure 16.0. 1
3
2
4
9
10
11
12
Figure 16.0 Typical Step-Voltage Test Printout
27
The readout in Figure 16.0 is interpreted as follows:
3. Resistance value tested at 500v in the first “one minute” is shown as:
AT 01:00, 501V, R=98.04 M.
4. Resistance value tested at 1000V in the second “one minute” is shown as:
AT 02:00, 1001V, R=98.94 M.
5. Resistance value tested at 1500V in the third “one minute” is shown as:
AT 01:00, 1502V, R=99.04 M.
6. Resistance value tested at 2000V in the fourth “one minute” is shown as:
AT 01:00, 2000V, R=99.02 M.
7. Resistance value tested at 2500V in the fifth “one minute” is shown as:
AT 01:00, 2499V, R=99.09 M.
8. The test capacitance of the device under test measured during discharge is shown
as: TEST CAPACITANCE: 0.00uF.
9. The timed length of the test is identified under TEST DURATION: 05:00 MIN.
10. The recorded DUT temperature is 89 °F.
11. The equivalent resistance value at 40 °C of final reading is 55.61 M.
12. The equivalent resistance value at 20 °C of final reading is 222.45 M.
5.15 Step Voltage Test Resistance and Current Plots

Resistance and current plots for the SV test is shown in Figure 17.0.
Figure 17.0 Resistance vs Time and Current vs Time Plot of a SV test
Note
Test current increases as test voltage is increased.
28
5.16 Dielectric Discharge (DD) Test

The Dielectric Discharge test measures the dielectric absorption of a tested material. A
typical DD test is timed for 30 minutes. The IRM-5000P performs the DD test
automatically. Follow the steps below to start a DD test.
Table 8.0 Dielectric Discharge Test Procedure

3. DD 4.SV
TERMINAL VTG: 0V
2 Select DD Test Select key “3” 1. 30 Min (Default)
2 Custom
TERMINAL VTG: 0V
3 Select Default Time Test Select key “1” 1. 500V
2..Custom
TERMINAL VTG: 0V
4 Select 500V Test Voltage Select key “1” ENTER D.U.T. TEMP?
1. YES 2. NO
TERMINAL VTG: 0V
5 Measure DUT Select key “1” ENTER TEMP (0-254 °F)
Temperature °F
TERMINAL VTG: 0V
6 Enter DUT Temperature Enter DUT Temp “ENTER” TO START
of 80 °F Using key 0-9 DD 500 Volts 30 Min 80°F
then “ENTER” key TERMINAL VTG: 0V
7 Start Test! Select “ENTER” key Bat: --- Time: 30:00
Resistance: 2.1640 M
Current: 0.243 nA
TEST VOLTAGE: 503V
8 View Test Results None Res=2.1623 M DD=5.7
498V 3..95uF 30:00
TERMINAL VTG: 0V
9 View Test Results Select “ENTER” key D.U.T TEMP: 80°F
Next Screen EQ R @ 40°C: 858.2K
10 View Test Results Select “ENTER” key D.U.T TEMP: 80°F
Next Screen EQ R @ 20°C: 3.342M
11 Print Test Report Select “ENTER” key PRINT REPORT ?
1.YES 2.NO
TERMINAL VTG: 0V
TERMINAL VTG: 0V
13 Wait For Print Out None SAVE TEST ?
1.YES 2.NO
TERMINAL VTG: 0V
14 Save Test Select key “1” TEST NUMBER 4
HAS BEEN SAVED!
15 Go To Next Screen Select “ENTER” key REPEAT TEST ?
1.YES 2.NO
TERMINAL VTG: 0V
16 No Repeat Test Select “ENTER” key 1. RUN TEST 06/13/03
Bat ----
TERMINAL VTG: 0V
29
Table 8.0 Notes:

1. To select a custom test time, select “2” in step 3. Test duration is selected in minutes.
2. To select a custom test voltage, select “2” in step 4. Test voltages are selectable from
50 V dc to 500 V dc.
3. If no temperature measurement is required, select “2” in step 4.
4. The test terminal voltage is always shown at the bottom of the screen.
5.17 Dielectric Discharge Test Result Display

A typical Dielectric Discharge test result is shown on Figure 18.0.
Res=1.99M DD=4.7
100V 3.08uF 10:00
Figure 18.0 Typical Dielectric Discharge Test Result Display
The sample display in Figure 18.0 is interpreted as follows:
1. The final resistance at one minute is shown as Res=1.99M.

2. The test voltage is 100V.
3. The DD value is shown as DD=4.7.
4. The discharged capacitance is shown as 3.08 uF.
5. The test duration was 10:00 minutes.
30
5.18 Dielectric Discharge Test Printout

A typical Dielectric Discharge Test printout is shown in Figure 19.0.
1
3 5
10
11
Figure 19.0 Typical Dielectric Discharge Test Printout
3. The DD Ratio is shown as DD RATIO: 5.7.
4. The discharged current after one minute is shown as I @ TEST+1:00= 12.24uA.
5. The final test voltage is shown as FINAL TEST VOLTAGE: 498V.
6. The capacitance value of the device under test, measured during discharge, is
shown as TEST CAPACITANCE: 3.95uF.
7. The test duration is identified under TEST DURATION: 30:00 MIN.
8. The final resistance value is 2.1623 M.
9. The recorded temperature of the DUT is 80 °F.
10. The equivalent resistance value @ 40°C is 858.2 K.
11. The equivalent resistance value @ 20°C is 3.4324 M.
31
5.19 Dielectric Discharge Voltage vs Time and Current vs Time Plots

The resistance and current plots for the DD test are shown in Figures 20.0 and 21.0.
Figure 20.0 Resistance vs Time Plot of a DD test
Figure 21.0 Current vs Time Plot of an DD test
32
5.20 Save Test Report In Memory

The IRM-5000P is capable of saving up to 90 test reports in the Flash EEPROM. The
feature allows the user to recall test reports generated in the field, which can then be
printed in an office or down-loaded to a computer. To store a test report in the memory,
follow the steps described in Table 9.0.
Table 9.0 Save Test Report In Memory

1 Select Utilities menu Select key “2” 1. PRINT 2. SAVE/RES
3. SET UP
TERMINAL VTG: 0V
2 Select “SAVE/RES” Test Select key “2” 1. SAVE 2. RESTORE

2. ERASE 4. DIRECTORY
TERMINAL VTG: 0V
3 Confirm ”SAVE” Test Select key “1” SAVING SHOT
TERMINAL VTG: 0V
4 IRM-5000P confirm save None TEST NUMBER 4
HAS BEEN SAVED!
TERMINAL VTG: 0V
5.21 Print Test Report Directory

To print the Test Report Directory inside the IRM-5000P, follow the steps listed in Table
10.0 below:
Table 10.0 Print Test-report Directory Procedure

3. SET UP
TERMINAL VTG: 0V
TERMINAL VTG: 0V
3 Confirm ”DIRECTORY” Select key “4” TEST DIRECTORY
Test 1. FULL 2.BRIEF
TERMINAL VTG: 0V
4 Select “FULL” directory Select key “1” PRINT DIECTORY
TERMINAL VTG: 0V
33
Figure 22.0 Typical Test Report Directory Printout
34
5.22 Recall Test Report From Memory

To recall a specific test report from the memory, follow the steps below in Table 11.0.
The test report can then be printed.
Table 11.0 Recalling a Test Report

3. SET UP
TERMINAL VTG: 0V
TERMINAL VTG: 0V
3 Select “RESTORE” Test Select key “2” RECALL TEST
NUMBER:
TERMINAL VTG: 0V
4 Enter test number Enter two digit test RECALL TEST
number NUMBER: XX
TERMINAL VOLTAGE
5 Confirm test number Select “ENTER” key RESTORING TEST: XX
6 Return to main menu Select “ENTER” key 1. RUN TEST 06/13/03
TERMINAL VTG: 0V
5.23 Print Tabulated Test Report

To print a test report, follow the steps in Table 12.0.
Table 12.0 Printing a Test Report

3. SET UP
TERMINAL VTG: 0V
2 Select Print Summary Test Select key “1” 1. PLOT R 2. PLOT I
3. PLOT R,I 4. SUMARY
TERMINAL VTG: 0V
3 Print Summary Select key “4” PRINT REPORT
TERMINAL VTG: 0V
35
5.24 Print Graphic Test Report

Follow the steps in Table 13.0 below to print a graphic report.
Table 13.0 Printing a Graphic Report

3. SET UP
TERMINAL VTG: 0V
2 Select “PRINT” test report Select key “1” 1. PLOT R 2. PLOT I
3. PLOT R,I 4. SUMARY
TERMINAL VTG: 0V
3 Plot Resistance vs time Select key “1” PRINT REPORT
curve
TERMINAL VTG: 0V
5.25 Delete a Test Report From Memory

To delete a specific test report, follow the steps in Table 14.0 below:
Table 14.0 Delete a Test Report from Memory

3. SET UP
TERMINAL VTG: 0V
TERMINAL VTG: 0V
3 Select “ERASE” Test Select key “3” ERASE TEST
NUMBER:
TERMINAL VTG: 0V
4 Enter test number Enter two digit test ERASE TEST
number NUMBER: XX
TERMINAL VOLTAGE
5 Confirm erase command Select “ENTER” key ERASING TEST
PLEASE WAIT
6 Return to main menu Select “ENTER” key 1. RUN TEST 06/13/03
TERMINAL VTG: 0V
36
5.26 Computer Interface

A built-in, RS-232C port allows the IRM-5000P to be connected to an IBM-compatible
computer. The RS-232C port is controlled by the main microprocessor board and is
optically isolated from the high-voltage generator board.
A Windows-based software package provided with the IRM-5000P allows the user to
retrieve test reports from the IRM-5000P. From the same software package, the user
can print test reports using the office printers.
To interface the IRM-5000P with a computer, first connect the IRM-5000P to the serial
port using the RS-232 cable provided. Follow the steps in Table 15.0 below to put the
IRM-5000P into the computer interface mode:
Table 15.0 Putting the IRM-5000P under Computer Control

1 Select Utilities Menu Select key “2” 1.PRINT 2.SAVE/RES
3.SETUP
2 Select Set Up menu Select key “3” 1.TEST ID 2.CLOCK
3.COMP INT 4.50/60Hz
3 Select Computer ITF Select key “3” COMPUTER INTERFACE
MODE
NOTE
To return the IRM-5000P to the stand-alone mode, press the STOP key on the front
panel.
37
Appendix A
Polarization Index Ratio
The Polarization Index (PI) number is derived from the ratio of the resistance value at
ten minutes to the resistance value reading at one minute. Since the resistance
readings are taken very closely in time, the temperature is virtually the same at both
resistance measurement times. Accordingly, the PI value is virtually free of any
temperature variation. For a typical insulation, the resistance value increases as time
increases during a test.
Table 16.0 PI Ratio Table
INSULATION CONDITION PI RATIO

Unsatisfactory Less than 1.0
Questionable 1.0 to 2.0 (Note 1)
Good 2.0 to 4.0
Very Good Above 4.0 (Note 2)
Notes
1. A resistance load, a load with low capacitance, such as short runs, the PI reading will
be satisfactory with the reading.
2. A dry, brittle insulation may show a good PI reading, but may fail under shock
condition.
3. Table 16.0 above, gives a rough guide to the condition of the insulation under test.
The user needs to consider the equipment’s history and the user’s own experience with
the equipment.
38
Appendix B
Dielectric Discharge Ratio
When a dielectric is subjected to a voltage gradient, some charge will slowly permeate
into the dielectric. The effect is referred to as Dielectric Absorption. Since the dielectric
is by intent, an insulator, one can imagine that the movement of these small charges
has a very long time constant. While virtually all dielectrics exhibit the effect to some
extent, poorer dielectrics or dielectrics that have undergone degradation will absorb
more charge.
The Dielectric Discharge test incorporated in the IRM-5000P has a standard test voltage
of 500V and a standard test time of 30 minutes. During the testing time some charge
migrates into the dielectric material under test, as described above. At the completion
of the 30 minute test, the insulation system is discharged to zero potential. At the zero
point, the absorbed charge will start to migrate out of the insulator’s dielectric. After
discharging the dielectric for one minute, the Dielectric Discharge current flow is
measured. As can be seen in the equation below, the Dielectric Discharge Ratio is
proportional to the current measured:
Current after1 minute (mA)

DD RATIO =
Test Voltage × Capacitanc e
In general, higher ratios indicate a poorer insulation system.

As one would expect, a higher test voltage will produce a higher electric field across the
insulator’s dielectric material, and more charge can be expected to be absorbed by the
dielectric. Thus, doubling the test voltage can be expected to double both the absorbed
charge as well as the discharge current measured at the end of the test. To make the
Dielectric Discharge Ratio independent of the natural phenomenon, the formula for the
Dielectric Discharge Ratio is divided by the test voltage.
An insulation system that has longer lengths of insulated conductors can naturally be
expected to absorb more charge, due to the physically longer length of the conductors
and dielectric. Of course, such systems will also have a higher capacitance, as the
capacitance of a pair of conductors in a cable is proportional to the length of the cable.
Thus, a system with twice as much cable will absorb, in general, twice as much charge,
but will also have twice as much capacitance. Dividing the discharge current by the
measured capacitance in the DD Ratio formula above will normalize the effect.
39
Appendix C
Guard Terminal Application
When testing an insulation system, there may be times where the measured leakage
current is not necessarily a function of a poor insulation system, but rather of
contamination at the connection point, which allows leakage currents to flow along the
surface of the connection point. These readings can cause the test operator to
incorrectly assume that the insulation system under test has failed and must be
replaced.
To exclude these surface effects and get an accurate measurement of the insulation
system itself, it is often advisable to perform the Insulation Test with a guard terminal
attached as shown in the figure below.
Figure 23.0 Test Terminals of the IRM-5000P
Surface leakage currents, which may flow along the surface of the exposed wires, will
flow from the Positive HV Test lead to the Guard lead. These currents are not
measured by the IRM-5000P. The cable itself will also have some inherent leakage
current that will flow from the Positive HV lead, through the cable, and out the Negative
HV lead. The current that will be used for the Insulation Resistance measurements.
The guard terminal is at very nearly the same voltage potential as the Negative Test
lead. For the same reason, the guard connection should be positioned to avoid arcing
from the Positive Test lead. As shown in the illustration, by placing the guard near the
Negative Test lead, the risk of arching can be avoided.
40
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IRM-5000P: Operating Instructions For The

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MODEL IRM-5000P INSTRUCTION MANUAL

Vanguard Instruments Company

TEL: (909) 923-9390 July 2003

DO NOT SERVICE OR TEST ALONE

DO NOT MODIFY TEST EQUIPMENT

IRM-5000P CARE AND TEST PRECAUTIONS

1.0 FUNCTIONAL DESCRIPTION................................................................................................ 6

Figure 1.0 IRM-5000P Controls and Indicators........................................................................... 10

Figure 5.0 Equivalent Resistance Result @ 20°C Display ......................................................... 14

Figure 6.0 Typical Resistance Printout........................................................................................ 15

1.0 FUNCTIONAL DESCRIPTION

1.1 Test Voltage

1.2 High-Voltage Warning Display and Audible Alarm

1.3 Capacitor Discharge

1.6 LCD Display

1.7 Built-in Thermal Printer

1.8 Test-Report Storage Capability

1.9 Computer Interface

Table 1.0 Serial Port Pin Assignments

1.10 Temperature Probe

1.11 Power Source

Table 2.0 IRM-5000P Voltage Jumper Selections

1.10 Test Terminals

1.20 Test Probes

2.0 IRM-5000P SPECIFICATIONS

TYPE Insulation Resistance Meter

WEIGHT 24 pounds (10.88 Kg)

RESISTANCE RANGE +5% 1 M-ohm to 1 T-ohm @ 5 kV

TEST VOLTAGE (Vdc) 500 V, 1000 V, 2500 V, 5000 V

OUTPUT VOLTAGE +2% +1V of selected voltage

SHORT-CIRCUIT CURRENT 2 mA max

LEAKAGE-CURRENT 0.03 nA to 1.0 mA

CAPACITANCE RANGE 0.01 uF to 10.0 uF (Test voltage >100 Vdc)

VOLTAGE READING 50-1250 Vac (rms) or DC

CAPACITOR DISCHARGE <2 Sec/uF, automatic discharge at the end of test

BATTERIES Two 12 V, 2.0 Ah, sealed, lead-acid batteries. Battery life is

AC INPUT 110-120 Vac 50/60 Hz or 220-240 Vac 50/60 Hz, Selectable.

3.0 IRM-5000P CONTROL PANEL DESCRIPTION

Figure 1.0 IRM-5000P Controls and Indicators

Table 4.0 IRM-5000P Controls and Displays

1 120 Vac, 6A, 50/60Hz Power plug and fuse holder

4 POWER Power switch

5 NEG Negative test lead terminal

6 GUARD Guard test lead terminal

7 POS Positive test lead terminal

8 1-9, 0, ENTER, START, STOP, CLEAR, ↑↓ 16 button keypad

4.0 TEST MODE SUMMARY

4.2 Polarization Index (PI) Test

4.3 Step Voltage (SV) Test

4.4 Dielectric Discharge (DD) Test

Current after1 minute (mA)

Refer to Appendix B for more details.

5.0 OPERATING PROCEDURES

Table 5.0 Insulation Resistance Test Procedure

STEP DESCRIPTION ACTION RESULTING DISPLAY

Table 5.0 Notes:

5.2 Insulation Resistance Test In Progress Display

Bat:------- Time: 09:39 3

The display in Figure 2.0 is interpreted as follows:

1. Battery Capacity is shown on Bat: -------. A discharged battery symbol is shown as a

5.3 Insulation Resistance “End of “Test Displays

Figure 3.0 Resistance Result Display

The display in Figure 3.0 is interpreted as follows: