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Ver. 04-1
SMAW (Shielded Metal Arc Welding), also known as MMA (Manual Metal Arc) welding
or informally as stick welding, is a manual arc welding process that use a consumable
electrode coated in flux to lay the weld. An electric current, in the form of either
alternating current or direct current from a welding power supply, is used to form an
electric arc between the electrode and the metals to be joined.
2. Consist of Covered Electrodes
Electrode
Covering
Core wire
2-2. Electrode covering
4) Stability of Arc
5) Electric insulating
As the weld is laid, the flux coating of the electrode disintegrates, giving off
vapors that serve as a shielding gas and providing a layer of slag, both of
which protect the weld area from atmospheric contamination.
3. A process of manufacture
Die
Core wire :
Wire Rod Dry Drawing Cutting
Electrode
covering :
Flux Dry Mixing Wet Mixing Caking
- +
Extruding Baking / Drying Packaging Warehousing
4. Standard of Covered Electrodes
4-1. AWS Spec. (For Mild steel and 490MPa High tensile steel)
E X X X X - X HZR
Electrode
Tensile Strength (ex : 70ksi ≒ 50kg/mm2 ≒ 490MPa)
Position (1 : All, 2 : Flat or H-Fillet, 4 : All but V-Down)
Sign Alloy in the weld metal deposit Sign Alloy in the weld metal deposit
A1 0.5%Mo C1 2.5%Ni
B1 0.5%Cr 0.5%Mo C2 3.25%Ni
B2 1.25%Cr 0.5%Mo C3 1.0%Ni
B3 2.25%Cr 1.0%Mo W2 Weathering steel electrodes
B6 5%Cr 0.5%Mo D1,2,3 Mn-Mo steel electrodes
B8 9%Cr 1%Mo P1,2 Pipeline electrodes
B9 9%Cr 1%Mo + Nb, V, Cu G General Low-alloy steel
E X X X X - 1Z
Electrode
Iron oxide
E6027 E4327 KF-300LF
iron power
Low hydrogen
E7016 E5016, E4916 KH-500LF, KK-50LF
(Basic)
Iron powder
E7018, E7028 E4918, E4928 K-7018, K-7028LF
low hydrogen
6. Products Characteristic (According to coating type)
Division Contents
Division Contents
Division Contents
Iron powder
◆ Iron power + titania
titania
◆ High efficiency in single pass / Quiet and stable arc
AWS E701(2)4
Division Contents
Division Contents
2) The stick electrodes must be stored in dry rooms to protect them against
damage caused by moisture. The room must be fitted out with pallets or shelves
since storage directly on the floor or against the walls is not recommended.
2) Electrodes that have been in direct contact with water, grease or oil should
not be used for welding fabrication.
Re-drying Re-drying
Type of coating Base materials
Temp. (℃) time (Min.)
High cellulose Mild, Low-alloy steels 70~80 30~60
Iron oxide titania Mild, High tensile steels 70~100 30~60
High titania Mild steels, Hard facing 70~100 30~60
High iron oxide Mild steels 70~100 30~60
Iron powder, titania Mild, High tensile steels 70~100 30~60
Mild steels 70~100 30~60
Lime titania
STS, Ni-alloy 250~300 50~70
Mild, High tensile, Low-alloy
Low-hydrogen 300~350 50~70
steels, STS, Hard facing
Mild, High tensile, Low-alloy
Low-hydrogen iron powder 300~350 50~70
steels
8. Welding consumables guidance (SMAW)
50kgf/mm2
Mild steel, Requirements (490N/mm2)
K-7014, K-7024, K-7010G, KK-50LF, K-7018, K-7028LF
-45℃
KK-50N, K-7018N, K-8018C3
(Charpy-V)
-51℃
K-8016B2, K-8018B2
(Charpy-V)
Low Requirements
Temp(℃)
Temperature -60℃
KK-50NN, K-8016C1, K-8018C1(PWHT), K-9018B3
(Charpy-V)
-73℃
K-8016C2(PWHT), K-8018C2(PWHT)
(Charpy-V)
0.5% Mo K-7010A1, K-7016A1, K-7018A1
0.5% Cr-
K-8016B1
0.5% Mo
1.25% Cr-
Low-alloyed K-8016B2, K-8018B2
Requirements 0.5% Mo
High Base metal
Composition 2.25% Cr-
temperature K-9016B3, K-9018B3
1.0% Mo
5.0% Cr-
K-502, K-502-15
0.5% Mo
9.0% Cr-
K-505, K-505-15
1.0% Mo
50kgf/mm2
Low-alloyed KW-50G, KW-50V, KW-50WH
Requirements (490N/mm2)
Weather Min tensile
proof strength 60kgf/mm2
KW-60G
(590N/mm2)
250 (Hv) KM-100, KM-900, KBH-2, KM-250
Cast Iron
Ni Type KFN-50, KSN-100