Académique Documents
Professionnel Documents
Culture Documents
Keiichi Taniguchi
Under the present circumstances where companies are required to seriously tackle global
environmental issues, hydrogen is drawing attention as clean energy. This report introduces the advanced
safe cutting method using hydrogen. This cutting method can meet ecological (environment friendly) as
well as economical requirements and is expected to become a dominant cutting method for steel in the
future.
fossil fuel, such as acetylene gas and propane gas, the new
system has many advantages not only from the environmen-
tal point of view but also from the viewpoint of cost and
productivity.
Fig. 1 An image of Hydrogen Gas Cutting
−1 −
(2) High-quality high-precision cutting with low heat input . Low oxygen consumption
In principle, it is one kind of thermal cutting, the . Slag can be removed ver y easily, releasing workers
same as LP gas cutting. However, compared with LP gas from hard work.
cutting, the quantity of input heat during cutting is re- . Use safe hydrogen gas for cutting
duced to approx. 60%, so that the heat input to base metal As shown in the following comparison table, hydrogen
is low, reducing thermal distortion to a large extent. There- gas has lower specific gravity and higher ignition point and
fore, the new cutting system can produce high precision explosion limit and therefore is safer than propane and
products. acetylene gases.
In addition, cut surface is smooth and the corners of
Table 1 Comparison of gas properties
cut groove are sharp, which assures high precision cutting,
Explosion limit
or 1 mm or smaller deviation of cutout products, for ex- (air)
Gas Formula Specific gravity Ignition point(℃)
ample. When combined with our peculiar touch sensor, more (volume%)
precision cutting is possible with a cutting robot. Hydrogen H2 0.07 585 4
(3) Greatly relieved slag removal work after cutting Acetylene C2H2 0.88 335 2.5
One of the greatest advantages of hydrogen gas cut- Propane C3H8 1.567 467 2.2
ting is easy separation of slag (dross). Like ordinary gas
cutting, hydrogen gas cutting also generates slag , which,
however, has high releasability and can easily be removed. 2.2 Low heat input and high quality and cutting
Compared with LP gas cutting, slag can surprisingly easily accuracy
be removed, so that time is hardly consumed for slag re- Groove cutting was performed with hydrogen gas cut-
moval. As a result, the man-hours conventionally required ting and LP gas cutting systems under the following condi-
for the finishing of cutout products can be reduced to a tions. The resultant cut surface, heat input and thermal
large extent, contributing to productivity improvement and strain are compared below.
cost reduction as well as improving product quality. For the quantity of input heat, according to the tem-
peratures measured at various points, it is supposed that the
ratio of hydrogen gas cutting to LP gas cutting is 3:5.
Namely, the quantity of input heat is lower with hydrogen
gas cutting. (Fig. 3)
140
120 LP gas cutting
100 Hydrogen gas cutting
Fig. 2 80 Linear(Hydrogen gas cutting)
Linear(LP gas cutting)
60
[Condition]
40
(4) Reduction of running cost for cutting 20 Thickness:t16mm,Root facd:2mm,45-degree groove
Comparing the cost of propane and oxygen gases nec- 0 Cutting speed:Hydrogen gas cutting 350mm/min
0
6
12
18
24
30
36
42
48
54
is possible to cut steel plates (mild steel) with the thick- Groove face
Cutting direction
ness of 6 to 100 mm at the speed of 600 to 200 mm/min. 500
2.1 Clean, environment-friendly and safe cutting
method Fig. 4 Measuring point
Hydrogen gas cutting is a cutting method that has the
following merits and is friendly to global environment and
safe for working environment.
. “Zero” emission of carbon dioxide
. Generation of fume is ver y small and therefore is fa-
vorable for working environment
−2 −
Then distortion by input heat was measured. As a re- 2.2.2 Improving the precision of cutting system
sult, 0.9 mm of maximum distortion occurred with LP gas Hydrogen gas cutting is a cutting method with low
cutting, which is reduced to 0.5 mm with hydrogen gas cut- heat input and low distortion by input heat. Combining it
ting. with Komatsu’s peculiar touch sensor (Photo 5) to make
This means that because heat input is lower with up a cutting robot, it is possible to further improve the
hydrogen gas cutting, and distortion is lowered to ap- cutting accuracy of whole work. (Fig. 8)
proximately half. (Fig. 5)
0
12 13 14 15 16 17 18 19 20 21 22
-0.2
distortion(mm)
-0.4
LP gas cutting
Hydrogen gas cutting
-0.6 Maximum distoriton
-1
Position
−3 −
Gas cooling system
Pressure Pressure
gauge gauge
Decomposition
Decomposition tank tank
(hydrogen) (oxygen)
Fig. 11 After slag is removed Table 3 Comparison of running cost for cutting
−4 −
Offline teaching software
(thought by Teaching Man)
System configuration
Create display model
3D CAD ROBCAD
Fig. 13 TCHMORE
Keiichi Taniguchi
Entered KOMATSU in 1978.
Currently belongs to Komatsu Engineering
Corp.
−5 −