Purpose Calibration Procedure for DVC 6200F Series (FOUNDATION Fieldbus Application)

Safety and Standard PPE is required that includes protection against H2S Gas.
Environmental
Requirements
References ILD, P&ID, Operation/maintenance manual, and instrument datasheet
AD204-651-G-51074
Job Prerequisites 1. Obtain work permits
2. Ensure that work permit / JSA is read and understood in toolbox talk with all involved personal
3. Ensure all PPE requirements are met as listed in work permit / JSA before conducting the work.
4. Ensure required system overrides were properly implemented, online equipments/instruments
are isolated / removed from the system, as per P&ID given by operations and as per C&E Matrices.

Tools and Equipment 1. Handheld Communicator HHC475

2. Pair of Screw Drivers (+/-)
3. Digital Multi-meter
4. Rags and cleaning agent (if applicable)
5. 2 2-Way Radios (1 for CCR Operator and 1 for Field Technicians)

Persons Required 1. Senior Instrument Technician

2. Instrument Technician
3. CCR Operator

Applicable Tags 615-HV-3501, 615-PV-3101/2

615-FV-3101, 615-FV-3102
615-FV-3103, 615-HV-3502
615-PV-3125
Procedure 1. Connect the 375-field communicator to loop terminal on the DVC. CHECK POLARITY
2. Turn on-the field communicator.
3. Select the FIELD BUS APPLICATION
4. Select ONLINE

NOTE: There could be a database mismatch changes made with 475 may not be recorded in
the host system database. Ensure all safety precautions and work procedures have been
followed.

Do you want to continue? Click YES

WAIT TILL THE TAG LIST IS DISPLAYED
DOUBLE CLICK THE DEVICE TAG NO. FROM THE DISPLAYED LIST

5. Select TRANSDUCER BLOCK from the functional block list.

NOTE: REFER TO DETAIL SET-UP PROCEDURE TO SET TRANSDUCER BLOCK TO MANUAL

MODE

6. Select CALIBRATE from the following transducer block list.

o BASIC SETUP
o DETAIL SETUP
o DISPLAY
o CALIBRATE
o INSTRUMENT STATUS
o STROKE VALVE

7. Select AUTO TVL CALIBRATE from the following list.

o AUTO TVL CALIB
o MANUAL TVL CALIB
o RELAY ADJUSTMENT
o TRAVEL SENSOR
 o SUPPLY PRESSURE SENSOR CALIB
o OUT PUT A SENSOR CALIB
o OUT PUT B SENSOR CALIB

Auto TVL calibrate will cause sudden changes in valve and loss of process control.
Select YES and Click NEXT
A Message appears: The transducer block is Auto; continue for the prompt to set the
transducer block mode to manual. Click NEXT
The valve will not track input if transducer block mode is MANUAL

8. Enter calibration type

Follow the prompt on the field communicator display and select AUTO CALIBRATION-
STANDARD from the following.
o AUTO CALIBRATION- STANDARD
o AUTO CALIBRATION- EXTENDED
o HELP

Click NEXT

Wait till the process of finding end points is completed and click NEXT
Valve will start to move; take precaution. Watch for pinch point.

9. Select DEFAULT from the crossover adjustment list.

o MANUAL
o LAST VALUE
o DEFAULT

Click NEXT

The valve will move now to adjust HI and LO set pressure range
Wait till the process complete and observe TRAVEL % & PRESSURE.

Optional but advisable:

ENTER NAME: PERSON WORKING ON THE VALVE & Click NEXT.
ENTER LOCATION & Click NEXT.
DATE OF CALIBARTION & Click NEXT.

A Reminder appears on communicator: Transducer block mode must be set to AUTO

for the valve to track input. Click NEXT

A Warning appears on communicator: Valve may move when Transducer Block is set
to AUTO. Select YES & Click NEXT.

MESSAGE APPEARS: Auto calibration is now COMPLETE.

Click FINISH

REFER TO DETAILED SET-UP PROCEDURE TO SET TRANSDUCER BLOCK to AUTO

MODE

“TO CONFIRM TRANSDUCER BLOCK IN AUTO FOLLOW THE BELOW STEPS”.

1. Click arrow symbol on left upper corner of screen.
2. Select DISPLAY from the transducer block list.
o BASIC SETUP
o DETAIL SETUP
o DISPLAY
o CALIBRATE
 o INSTRUMENT STATUS
o STROKE VALVE

3. From the display list click Transducer block mode and check the following-
o TARGET-AUTO
o ACTUAL-AUTO
o NORMAL-AUTO

If any of the above is in manual, change it to auto. Click NEXT

A MESSAGE APPEARS: Transducer block is now complete. Click FINISH

**End of Procedure**

Remarks