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1 General
The fuel requirements of the gas turbine are satisfied by either of two fuel systems (dual
fuel) that use both mechanical handling and electrical control components. Fuel nozzles,
capable of burning either of the two type fuels, natural gas and distillate oil, are
incorporated in the design.
A liquid fuel system that pumps and distributes fuel from the off-base fuel forwarding
system is used to supply the distillate oil flow to the 14 combustion nozzles. When
operating on natural gas, a system that includes gas strainers and flow control valves
delivers a flow of gas fuel to these nozzles.
The text that follows describes the components and the operation of both fuel systems, in
addition to the method of changeover from one type fuel to the other.
3 NOTE :
• On dual fuel machines, equipped with an atomizing air system, some atomizing air is
diverted to purge liquid fuel nozzles and prevent their coking during operation on gas
fuel.
• Fuel oil and gas fuel RECOMMENDATIONS are included in the "Gas turbine
subcontractor’s literature chapter".
• For the detailed drawings of the liquid fuel system and its settings, and those of the gas
fuel system and its settings, (see the "Gas turbine operation chapter"), the Piping
systems schematic, as well as for the Control specifications.
The liquid fuel (distillate oil) system pumps and distributes fuel as supplied from the fuel
forwarding system, to the fourteen fuel nozzles of the combustion system. The fuel system
filters the fuel and divides the fuel flow into 14 equal parts for distribution to the combustion
chambers at the required pressure and flow rates.
Controlling the position of the fuel pump bypass valve VC3-1 regulates the amount of fuel
input to the turbine combustion system by varying the amount of bypassed fuel. Information on
control of the fuel system is provided in the "Control and protection systems" in this volume.
The fuel system shown in the schematic diagram, Figure LF-1 is comprised of the following
major components plus several other control devices, switches and gauges.
• Fuel oil strainer
• Fuel oil stop valve VS1
• Liquid fuel pump PF1
• Fuel pump discharge relief valve VR-4
• Fuel bypass valve VC3-1
• High-pressure fuel filter FF2-1,-2
• Flow divider or fuel distributor FD1-1
• Fuel line check valves
• Fuel nozzle assemblies
• False start drain valves
• Purge multiport valves
Control devices also associated with the fuel system include : the liquid fuel pressure switch
63 FL-2, servovalve 65 FP that controls the fuel bypass valve, fuel pump clutch solenoid 20
CF-1, and permissive limit switches 33 FL-1 and -2.
PART NOMENCLATURE
Fuel oil at low pressure from the fuel forwarding system, flows through a low pressure
oil filter (strainer) and fuel stop valve prior to entering the fuel pump. The type strainer
housing contains a filter screen to remove any extraneous particulate residue left in
the fuel lines after installation. The strainer screen is to be removed after the initial 600
hours of operation and the strainer housing must be cleaned and flushed upon
removal of the screen prior to placing the turbine into service. Clean fuel is normally
supplied to the turbine system ; however, during this initial period the low-pressure fuel
strainer prevents contaminants from entering the fuel oil stop valve and the fuel pump,
thereby preventing possible damage or improper functioning of these components.
Fuel oil stop valve VS 1 is an emergency valve, operated from the protection system,
which shuts off the supply of fuel to the turbine during normal or emergency
shutdowns. This valve is a special purpose, hydraulically operated, two positions
(open and closed) valve with a venturi disc and valve seat. When the turbine is shut
down in the normal sequence, or by an emergency, the fuel oil stop valve will fully
close within a 0.5 second total elapsed time. During normal operation of the turbine the
fuel trip valve is operated by electrical information issued from the SPEEDTRONIC in
normal conditions, the fuel trip valve 20 FL is held in a position that allows hydraulic oil
to flow between the control servovalve and the hydraulic cylinder. For normal start up
and shutdown sequence operation and for electrical trips from the control panel, an
electrohydraulic trip servo-valve shuts off the hydraulic oil flow to the fuel oil stop valve
hydraulic cylinder. The spring in the fuel oil stop valve then overcomes the oil pressure
and closes the valve.
• Fuel pump
The fuel pump PF1 is a positive displacement continuous output screw type pump with
two sets of opposed screws. The integral shaft screws are end mounted in roller
bearings that are oil lubricated. The bearings and timing gears are supplied with lube
oil from the main lube oil header and are sealed off from the fuel oil pumping chamber
by internal mechanical seals.
The pump is driven directly from the turbine driven accessory gear ; therefore, fuel
pump speed is directly proportional to turbine speed. The fuel pump discharge flow at
any given turbine speed is greater than the turbine combustion requirements at that
speed.
Liquid fuel pressure switch 63 FL-2 indicates that inlet fuel pressure is established. It is
used as a permissive to energize the fuel pump clutch solenoid 20 CF-1. In case of
loss of pressure while the turbine is running, 63 FL-2 will trip the turbine.
The fuel pump discharge relief valve, VR-4, is located in a loop between the discharge
and inlet of the pump. The valve prevents the fuel oil pressure from getting high
enough to rupture any lines in the event of a flow divider malfunction or freeze up. This
valve is set to operate in the range of 1200 to 1300 psi and relieves back into the inlet
pipe.
High pressure flow from the pump is modulated by the servocontrolled bypass valve
assembly VC3-1. Components of this assembly include the bypass valve body,
electrohydraulic servovalve 65 FP, and the hydraulic cylinder. This bypass valve is
connected between the inlet and discharge sides of the fuel oil pump and meters the
flow of fuel to the turbine by subtracting excess fuel delivered by the pump and
bypassing it back to the pump inlet.
Fuel oil pump discharge pressure passes through the secondary (high pressure) fuel
filter FF2-1 as it flows from the fuel pump to the flow divider. This full flow, high
pressure filter helps to assure that contaminants and pipe scale are retained and
prevented from entering the flow divider, thereby preventing possible damage or
improper operation of this component.
There are two filters FF2-1 and FF 2-2,, with a manuel transfer valve, equipped with
isolating valves. A panel mouted differential manometer is connected to indicate
directly the pressure drop through the filter.
There is one filter equipped with isolating valves. Filter differential pressure is
controlled by 63 LF-3 pressure switch. Should the pressure increases above a preset
value indicating fouling of the filter, pressure switch 63 LF-3 will cause an alarm to be
annunciated.
• Flow divider
The flow divider FD1-1 equally distributes input fuel flow to the 14 combustion nozzles.
The continuous flow, free-wheeling flow divider consists of 14 gear pump elements in
a line arrangement having a common inlet with a single timing gear. This timing gear
serves to maintain true synchronous speed of each pumping element with all other
elements. As the fuel enters the flow divider, each pair of gear elements distributes
one fourteenth of the fuel flow into each of the lines going to the fuel nozzles.
The divider of flow FD1-1 is equipped with starter motor 88 FM. This motor helps to
make turn the divider of flow during the first moments of the injection of fuel oil and it is
stopped when the flames are detected.
The speed of the flow divider pumping elements is directly proportional to the fuel flow
through the flow divider. Three magnetic pickup assemblies 77 FD-1, 77 FD-2 and 77
FD-3, fitted to the flow divider, produce a flow feedback signal at a frequency
proportional to fuel flow delivered to the combustion chambers. This signal is fed to the
SPEEDTRONIC control panel where it is used in the fuel control system.
• Check valves
There is a check valve in each line between the flow divider and the fuel nozzles. The
check valve is mounted in each discharge line from the flow divider near the input
connection to each nozzle. These valves prevent fuel oil from continuing to flow when
a stop signal is given resulting in a clean cut-off of fuel to the nozzle. These check
valves are set at a pressure which is sufficient to prevent the fuel from the forwarding
system from breaking through, should the stop valve not close.
A 16-position selector valve and pressure gauge assembly is located at the flow
divider to allow monitoring of selected fuel oil pressure in the nozzle inlet line.
Positions 1 through 14 select the fuel nozzles, position 15 selects the fuel pump inlet
pressure, and position 16 selects the fuel pump outlet pressure.
1 General
The gas fuel system is designed to deliver gas fuel to the turbine combustion chambers at
the proper pressure and flow rates to meet all of the starting, acceleration and loading
requirements of gas turbine operation. A schematic diagram of the gas fuel system is
provided in Figure GF-1.
The major components of a gas fuel system are the gas stop/ratio and gas control valves
located in the gas fuel module. Associated with the two gas valves are the necessary inlet
piping and strainer, fuel vent valve, control servovalves, pressure gauges and the
distribution piping to the 14 combustion fuel nozzles.
The fuel gas stop ratio valve and the gas control valve, two independent valves, are located
side by side in the gas fuel piping of the module. The gas fuel flows through the gas stop
ratio valve and then into the gas control valve on its way to the gas manifold and individual
combustion chambers. The position of each valve is servo controlled by electrical signals
from the gas turbine SPEEDTRONIC control system. Both the gas stop ratio valve and the
gas control valve are actuated by single-acting, hydraulic cylinders.
The following major components comprise the gas fuel system :
• Strainer
PART NOMENCLATURE
the stop ratio valve by means of a servovalve controlled hydraulic cylinder to provide
required intervalve pressure.
The gas stop ratio valve functions as a stop valve in the fuel gas system to provide a
positive fuel shut off when required by either normal or emergency conditions. Any
emergency trip or normal shut-down will trip the valve to its closed position. This is done
either by dumping hydraulic oil from the valve's hydraulic cylinder or driving the position
control closed electrically. A dump valve VH 5 is operated by trip oil acting on the piston
end of a spool. An hydraulic trip solenoid valve, 20 FGS-1, is located in the trip oil line to
the dump valve. When the trip oil pressure is normal and the 20 FGS-1 solenoid valve is
energized to reset, the spool of the dump valve is held in a position that allows hydraulic oil
to flow between the control servovalve and the hydraulic cylinder. In this position, normal
control of the stop ratio valve is allowed.
In event of a drop in trip oil below a predetermined limit, a spring in the dump valve shifts
the spool to interrupt the flow path of oil between the control servovalve and the hydraulic
cylinder. Hydraulic oil is dumped and the ratio valve closes, shutting off gas fuel flow to the
turbine.
Gas fuel system protective devices
A low gas pressure transmitter 96 FG-1 is installed in the gas piping ahead of the gas
stop/ratio valve assembly. This switch initiates a gas fuel pressure low alarm when gas
supply pressure drops below the switch setting. It also initiates a transfer to liquid fuel if
gas supply pressure drops below its setpoint.
Solenoid-operated valve 20 VG-1 is installed in the vent piping between the gas
stop/speed ratio and gas control valve. When the turbine is shut down, any gas fuel that
might accumulate in the compartment between the stop/speed ratio and gas control
valves, vents to atmosphere through the piping. It also ensures that no gas fuel will leak
past the closed gas control valve to collect in the combustors or exhaust.
Limit switch 33VG-11 controls the full openning of the 20 VG-1, if not it activates an
alarm.
• Pressure transmitters
Pressure transmitters, 96 FG-2A, -2B, -2C are installed in the fuel system on the gas
fuel discharge side of the stop/speed ratio valve, to provide the operational pressure
feedback signal to the SPEEDTRONIC control system. The dc voltage output signal is
the median of the 3 transmitters readings.
A filters FH 7-1 and FH 8-1 are installed in the hydraulic supply to the speed ratio and
gas control valve servo-valves 90 SR and 65 GC to provide 15 microns filtration. A high
filter differential pressure indicator is included.
Fuel from the control valve is distributed through the manifold to the fuel nozzle
assemblies mounted in each combustion chamber. Fuel from the nozzles is mixed with
air in the combustion liner where combustion takes place.
the three-way purge air valve. "Tell-Tale" leak-off piping connected to the purge valve vent
port provides a visual means for determining the general condition of the check valves. There
should not be any leakage.
PART NOMENCLATURE
1 General
The aim of these skid is to inject an additive in the C9 which supply of the GT.
The super-lubricant product is used to minimize wear in the gas turbine flow divider.
The catalyst combustion product main effect is to improve combustion and to inhibit smoke.
For the super lubricant
The additive product is transferred from a drum up to the storage tank by an electrical
unloading pump.
The storage tank net capacity : 1,25 m³
It is equipped with :
• A low level switch to indicate the additive level to the tank (71 FA-31).
• A manhole (for tank cleaning).
• A breather valve limiting the air exchanges between the outside and the inside of the
tank (PSV-31).
• One pressure gauge which gives the level into the tank.
• One pressure gauge to check the pressure at the pump common suction, with an
isolating valve.
• Four valves to isolate the pumps (handling to be carried out only for intervention on the
pumps).
• Basket filter at the pump suction (FF 31-1).
• One isolating valve (handling to be carried out only for intervention on the strainer).
• On the discharge of the dosing pump, is installed :
• One safety valve (VR 60-31, VR 60-32) for each pump that, in case of overpressure,
return the additive product to the suction side.
• A system allows to check the presence of inhibitor flow. It is constituted of :
- an air pressure regulator (VPR-30-31)
- a solenoid valve (20 IA-31)
- a pneumatic valve (VA 99-32)
- a little capacity
- a level switch (71 FA-32)
• A system allows to calculate the inhibitor flow, it is constituted of :
- a manual pilot valve
- 2 pneumatic valve (VA 99-33, VA 99-31)
- a pressure switch high (63 AF-31)
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9ev_m3_c6_p6 opt 1.3.doc Revision : A Date : 05/01
G
GEEE
Enneerrggyy P
Prroodduuccttss –– E
Euurrooppee
PART NOMENCLATURE