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S+ Control: SPDSM04
Pulse Input Module
User Manual
Symphony Plus
NOTICE
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ifications section in this manual for status of agency certifications
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright © 2012 ABB.
All rights reserved.
The SPDSM04 Pulse Input Module is a Harmony rack I/O module that is part of the Symphony Plus Control System. It
brings eight separate pulse signals into the system for a Harmony controller to monitor and control a process.
This user manual explains the SPDSM04 module specifications and operation. It details the procedures necessary to
complete setup, installation, maintenance, troubleshooting, and replacement of the module.
NOTE: The SPDSM04 module is fully compatible with existing INFI90 OPEN Strategic Enterprise Management Systems.
All references to the SPDSM04 module in this user manual apply to both the INFI90 and Symphony Plus versions of
these products (IMDSM04 and SPDSM04) respectively.
Support Services
ABB will provide assistance in the operation and repair of its products. Requests for sales or application services
should be made to your nearest sales or service office. ABB can also provide installation,
repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
Parts without a description must be ordered from the nearest sales or service office. Recommended spare parts lists,
including prices are available through the nearest sales or service office.
ABB has modern training facilities available for training your personnel. On-site training is also available.
Contact your nearest ABB sales office for specific information and scheduling.
Additional copies of this instruction, or other instructions, can be obtained from the nearest ABB
sales office at a reasonable charge.
Trademarks and Registrations
Registrations and trademarks used in this document include:
TABLE OF CONTENTS
Safety Summary.......................................................................................................1
1. Introduction.................................................................................................... 1-1
1.1 Overview ..............................................................................................................1-1
1.2 Application usage ...............................................................................................1-1
1.3 Intended User ......................................................................................................1-1
1.4 Manual Content ...................................................................................................1-2
1.5 How to Use this Manual ......................................................................................1-2
1.6 Document Conventions ......................................................................................1-2
1.7 Glossary of Terms and Abbreviations...............................................................1-3
1.8 Reference Documents.........................................................................................1-3
1.9 Related Nomenclature ........................................................................................1-3
1.10 Specifications ......................................................................................................1-4
2VAA001654 i
TABLE OF CONTENTS
5. Troubleshooting............................................................................................. 5-1
5.1 Introduction .........................................................................................................5-1
5.2 Error Messages and Corrective Action .............................................................5-1
5.3 Module Errors ......................................................................................................5-1
5.4 Edge Connector Pin Assignments.....................................................................5-1
ii 2VAA001654
LIST OF TABLES
LIST OF TABLES
2VAA001654 iii
LIST OF TABLES
iv 2VAA001654
LIST OF FIGURES
LIST OF FIGURES
2VAA001654 v
LIST OF FIGURES
vi 2VAA001654
Safety Summary
The following table categorizes the various safety precautions to be followed when using the DSM04 module:
2VAA001654 1
Safety Precaution Description
SPECIFIC CAUTION Damage to the module may occur if voltage range one is
selected for an input that uses a preamplifier. (Refer to
section 3.4.2- Preamplifier Select (S2, S3) of this user
manual, where this specific caution statement is
applicable.
2 2VAA001654
About This Book
Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of material when entering text, key
sequences, prompts, messages, menu items, screen elements, etc.
Warning indicates the presence of a hazard which could result in a plant shutdown.:
Caution indicates the presence of a hazard which could result in personal or hardware
module damage.
NOTE Note indicates advice on, for example, how to design your project or how to use a certain function
2VAA001654 3
About This Book
4 2VAA001654
1. Introduction Overview
1. Introduction
1.1 Overview
The DSM04 Pulse Input Module is a Harmony rack I/O module that is part of the Symphony Plus Control System. It brings
eight separate pulse signals into the system for a Harmony controller to monitor and control a process. The input signals are
optically isolated. The controller performs the control functions. I/O modules provide the input and output functions.
NOTE: The DSM04 module is fully compatible with existing INFI 90 OPEN Strategic Enterprise Management Systems.
The following figure (Figure 1-1) shows the Harmony rack I/O architecture. The Harmony rack controllers can use the rack
I/O modules for I/O interface.
2VAA001654 1-1
How to Use this Manual 1. Introduction
• Introduction:
This section provides a brief description, general usage information, and technical specifications.
• Installation:
This section describes setup procedures required before module operation. It also explains the switch and
jumper settings, and installation procedures.
• Operating Procedures:
This section explains the startup process of the DSM04 module.
• Troubleshooting:
This section describes the error indications and corrective actions to take.
• Maintenance:
This section provides a maintenance schedule for the DSM04 module.
Term Definition
1-2 2VAA001654
1. Introduction Reference Documents
Term Definition
Function code An algorithm which manipulates specific functions. These functions are linked
(FC) together to form the control strategy.
I/O expander bus Parallel communication bus between the Harmony rack controllers and rack
I/O modules.
Module mounting A card cage that provides electrical and communication support for Harmony
unit (MMU) rack modules.
Pulse inputs Low level amplitude pulses, sinewaves, logic level pulses, or contact closures.
Examples are turbine flowmeters, tachometers, Watt meters, proximity
sensors, and counters.
Termination unit Provides input/output connection between plant equipment and the Harmony
(TU) rack modules.
Number Document
Nomenclature Description
2VAA001654 1-3
Specifications 1. Introduction
1.10 Specifications
The following table (Table 1-4) contains the specifications for the DSM04 module:
Property Characteristic/Value
Power requirements
Voltage ±5 VDC logic supply ± 5%
±24 VDC I/O supply +12%, -10%
Current 5 VDC at 1.4 A typical, 1.5 A maximum
24 VDC at 62 mA typical, 70 mA maximum
Range 1
Voltage 4.0 VDC to 6.0 VDC
Current 14.8 mA maximum at 6.0 VDC
Logic 1 4.0 VDC minimum, 6.0 VDC maximum
Logic 0 0 V minimum, 1.0 V maximum
Range 2
Voltage 21.6 VDC to 27.0 VDC
Current 8.4 mA maximum at 24.0 VDC
Logic 1 21.6 VDC minimum, 27.0 VDC maximum
Logic 0 0 VDC minimum, 2.0 VDC maximum
Input signal frequency limit Upper frequency limit for using debounce: 40Hz
Accuracy
Period ±1 count
Frequency ±1 count
Totalize ±0 count
Environmental:
1-4 2VAA001654
1. Introduction Specifications
Property Characteristic/Value
CE Mark declaration This product, when installed in a Symphony cabinet, complies with
the following directives/standards for CE marking.
Low Voltage Directive EN61010-1 Safety Requirements for Electrical Equipment for Mea-
2006/95/EC surement, Control and Laboratory Use - Part 1: General Require-
ments
Certifications:
Canadian Standards Certified for use as process control equipment in an ordinary (non-
Association (CSA) hazardous) location.
2VAA001654 1-5
Specifications 1. Introduction
1-6 2VAA001654
2. Description and Operation Introduction
Individual voltage and response time are jumper selectable on the module to configure each input. Selectable response
times (fast or slow) allow compensation for process field device debounce time.
The DSM04 module provides 16-bit resolution in the input channels for frequencies up to 50 kilohertz. It makes high
resolution measurements of low frequency signals at selected rates for periods between 20 microseconds and 655 103
seconds. The I/O module can count the number of rising or falling edges of input signals and measure the time between the
pulse edges.
The I/O module has eight pulse input circuits that condition process signals (Figure 2-1). Input signals are processed,
stored and sent to the controller. The controller communicates with its I/O module on an eight-line I/O expander bus shown
in Figure 2-2. Each I/O module on the I/O expander bus has a unique address set by the module address dipswitch.
The DSM04 module consists of a single printed circuit board that occupies one slot in a module mounting unit (MMU). Two
captive screws on the faceplate secure the DSM04 module to the module mounting unit. The module has three card edge
connectors for external signals and power (P1, P2, and P3). P1 connects to common (ground) and +5 VDC power. P2
connects the module to the I/O expander bus to communicate with a controller. The pulse signals are input through
2VAA001654 2-1
Operating Modes 2. Description and Operation
connector P3 using a cable connected to a termination unit. The terminal blocks (physical connection points) for field wiring
are on the termination unit.
Each input channel can respond to either 4 to 6 VDC or 21.6 to 27 VDC and either the rising or falling edge of the signal. In
addition, channels one and two can be routed through preamplifiers so they can respond to inputs from 50 millivolt
(peak-to-peak) to 10 volt (peak-to-peak).
After installing the DSM04 module, enter the module address and the input specifications into the controller configuration
(i.e., function code specifications) along with the normal operating configuration. A workstation running Composer Harmony
software is generally used. Enter the specifications into the controller configuration using the appropriate function code for
the desired mode of operation.
2.3.1 Totalize
In totalize mode, the DSM04 module counts the total number of pulses of an input up to 65,534 or until the controller resets
the counter. The controller sends a request to the DSM04 module at a user specified rate. The I/O module replies with a
running total of the number of input pulses it has accumulated for each channel in the totalize mode. The controller can read
a channel or read and reset a channel.
2.3.2 Frequency
In frequency mode, the DSM04 module counts the number of input pulses or cycles that occur in a preset period on a
channel. The measurement range is 0.15 millihertz to 50 kilohertz, selectable in one of six range segments. The range
segments are specified by the function code specifications. The I/O module reads the value and sends it to the controller
when the controller sends a request. The resolution of the DSM04 module depends on your application.
2.3.3 Period
In period mode, the DSM04 module counts the number of time-base pulses that occur during the period of an input pulse.
Each input channel can use a different time-base clock to measure the period of the input signal. The time-base pulses can
be set to 0.1 millisecond, 1.0 millisecond, 10 milliseconds, 0.1 second, 1.0 second, or 10 seconds. The resolution of the
DSM04 module depends on your application.
2-2 2VAA001654
2. Description and Operation Module Block Diagram
The input isolation block has current limiters and optocouplers to isolate the eight field inputs from the module circuitry. All
inputs pass through high-speed, open-collector, opto-isolators. The input signals go through the Schmitt-trigger inverters to
enhance the pulse definition.
Between the opto-isolators and the inverters are RC circuits that produce an 8.5 millisecond debounce time delay. Connect
jumpers J9 through J16 for the time delay. The input circuits provide 350 volts RMS isolation between input and logic
circuits, and 150 volts RMS isolation between input channels.
The DSM04 module can be divided into functional modules (Figure 2-2). These modules provide the control functions in the
DSM04 module.
When the multiplexer selects a channel, an eight-bit shift register stores the input state (0 or 1). The register shifts for each
channel sample. The eight-bit register holds the previous input state for each complete count. The controller can read the
present input state.
The I/O expander bus interface receives an eight-bit module address from the controller and compares it to the address set
on S1. If the addresses match, then the module responds to the bytes that follow. If the function code byte specifies a read
operation, the interface sends the selected information from the output buffer.
The other half the memory array (output memory) stores the final or total accumulated count. Whenever the controller reads
a channel, the 16-bit count value in output memory for that channel is transferred into an output buffer comprised of two
output memory buffer chips.
The output buffer is enabled at the appropriate time to place the count value onto the I/O expander bus. If the operation is a
reset-read, after transferring the count value, the buffer clears both the count memory and the output memory for that
channel. The count is flagged as invalid, if the count is not complete. The count is not valid until at least one input pulse is
complete, but is always valid by the end of the second pulse.
2VAA001654 2-3
Sequencer 2. Description and Operation
The mode memory occupies half of an 8 16 memory array. The other half is the data valid memory. In this location the
array stores the information necessary to decide if the data valid bit should be set or not.
2.5.6 Sequencer
Three programmable array logic integrated circuits make up the sequencer. The sequencer is the control center for the
DSM04 module. It provides all the timing signals needed by the other circuit blocks.
2.5.7 Inputs
Digital field inputs are voltages of either 4 to 6 VDC, 21.6 to 27 VDC, 50 millivolts and 10 volts (peak-to-peak). These
voltages indicate an energized (on) field device; a 0 volt input indicates a de-energized (off) field device. Jumpers on the
DSM04 module select the voltage level and debounce for each input. Section 3- Installation of this user manual explains the
jumper connections.
An IEMMU21 or IEMMU22 module mounting unit and an NFTP01 field termination panel (FTP) are used for module and
termination unit mounting respectively (Figure 2-3). The mounting unit and termination panel both attach to the side rails in
2-4 2VAA001654
2. Description and Operation Mounting Hardware
standard 483-millimeter (19-inch) enclosures. Front mount and rear mount MMU versions are available to provide flexibility
in enclosure mounting.
A module mounting unit is required to mount and provide power to rack-mounted modules. The unit is for mounting
controllers, I/O modules, and communication interface modules. The MMU backplane connects and routes:
• Controlway.
• I/O expander bus.
• Logic power to control, I/O, and interface modules.
The Controlway and I/O expander bus are internal cabinet, communication buses. Communication between rack controllers
and communication interface modules is over Controlway.
2VAA001654 2-5
Mounting Hardware 2. Description and Operation
2-6 2VAA001654
3. Installation Introduction
3. Installation
3.1 Introduction
This section explains the procedures required to place the DSM04 module into operation. It includes instructions on setting
the address selection switch, setup and physical installation, wiring and cable connections. Do not proceed with operation
until this is read, understood and all steps have been completed in the order in which they appear.
NOTE: The DSM04 module is a high power I/O module. Up to 20 high power I/O modules per controller can be
connected to the I/O expander bus.
Use the static grounding wrist strap when installing and removing modules. Static discharge can damage static sensitive
devices on modules in a cabinet. Use grounded equipment and static safe practices when working with static sensitive
devices.
Figure 3-1 displays the module layout showing the positions of the switches and jumpers on the DSM04 module:
• Module address switch S1.
• Preamplifier select switches S2 and S3.
• Voltage select jumpers J1 through J8.
2VAA001654 3-1
I/O Expander Bus Address (S1) 3. Installation
Set the DSM04 module I/O expander bus address to any unused binary address from zero to 63. Table 3-1 lists examples
of I/O expander bus address dipswitch settings. Refer to Figure 3-1 for the location of S1. Record the I/O expander bus
address in the user setting column.
Dipswitch Pole
Example (Binary Value) User
Address Setting
1 2 3 4 5 6
(32) (16) (8) (4) (2) (1)
15 0 0 1 1 1 1
32 1 0 0 0 0 0
63 1 1 1 1 1 1
NOTE: 0 = closed or on, 1 = open or off.
3-2 2VAA001654
3. Installation Jumpers
Damage to the module may occur if voltage range one is selected for an input that uses a
preamplifier.
If a preamplifier is switched in, select range two with the voltage selection jumper for that input channel. The 24 VDC I/O
power must be connected to the termination unit as shown in Appendix A- NTDI01 Termination Unit of this user manual.
3.4.3 Jumpers
Jumpers J1 through J8 set the input voltage levels and jumpers J9 through J16 set the DC voltage response time (speed).
The DC inputs have two propagation (speed) choices to allow for debounce time: slow response setting (8.5 millisecond
debounce time) or fast response setting (no debounce time). There are three terminals at each jumper location. Figure 3-1
shows the jumper locations.
1 J1 A B
2 J2 A B
3 J3 A B
4 J4 A B
5 J5 A B
6 J6 A B
7 J7 A B
8 J8 A B
NOTES:
Range 1: logic 0 = 0 to 1 VDC; logic 1 = 4 to 6
VDC.
Range 2: logic 0 = 0 to 2 VDC; logic 1 = 21.6 to 27
VDC.
No
Channel Jumper Debounce
Debounce
1 J9 C D
2 J10 C D
3 J11 C D
4 J12 C D
5 J13 C D
2VAA001654 3-3
Module Installation 3. Installation
No
Channel Jumper Debounce
Debounce
6 J14 C D
7 J15 C D
8 J16 C D
Follow the given steps to install the DSM04 module in the module mounting unit:
1. Locate the module mounting unit slot assignment for the module..
Disconnect power before installing dipshunts on the MMU backplane. Failure to do so will
result in contact with cabinet areas that could cause severe or fatal shock
2. Verify that a dipshunt is in the I/O expander bus socket on the MMU backplane between the DSM04 module and
the controller.
3. Connect the hooded end of the termination cable from the termination unit to the MMU backplane.
4. Insert the connector into the same backplane slot that is assigned to the I/O module.
5. Align the module with the plastic guide rails in the module mounting unit.
6. Slide the module in until the front panel is flush with the top and bottom of the MMU frame.
7. Turn the two thumbscrews on the faceplate ½-turn until the module locks in place.
3-4 2VAA001654
4. Operating Procedures Introduction
4. Operating Procedures
4.1 Introduction
This section explains the startup for the DSM04 module.
4.2 Startup
After installing the DSM04 module, follow the given steps to startup the DSM04 module:
1. Enter the module address and the input specifications into the controller with the normal setup values.
2. Use a workstation running Conductor or Composer software to modify the specifications.
3. Enter the DSM04 module specifications into function code 102 for period mode, 103 for frequency mode, and
104 for totalization mode.
NOTE: Refer to the Function Code Reference Manual for the specifications that must be entered. Most of
these specifications are self explanatory.
When using the frequency mode, there are six ranges available. The output of the module is the number of input cycles in a
specified period. The controller scales the counts to give a direct frequency parameter that can be used in control schemes.
Frequency ranges available are 0.1 hertz to 6.55 kilohertz for a 10-second count period, 1.0 hertz to 50 kilohertz for a 1.0-
second count period, 10.0 hertz to 50 kilohertz for a 0.1-second count period.
The other three frequency ranges in the frequency mode set the module to the period mode. These ranges are 0.1 hertz to
1.5 kilohertz, 10 hertz to 15 kilohertz and 10.0 to 150 kilohertz. The module output count is then scaled by the controller to
give a frequency operating parameter.
2VAA001654 4-1
Startup 4. Operating Procedures
4-2 2VAA001654
5. Troubleshooting Introduction
5. Troubleshooting
5.1 Introduction
This section explains the error indications and corrective actions for the DSM04 module.
Follow the given steps to set S1 address to same address in FC 84 specifications one:
1. Remove the module and change the setting of S1 to match the controller configuration (refer to section
3- Installation of this user manual for the procedures to set an address and to install the module).
- or -
2. Modify the address in the controller configuration (function code 84, specification one) to match the address set
on S1.
3. Use a human system interface or a workstation running Composer software to modify the configuration. (Refer
to the appropriate product manual for procedures to modify a function code specification, if required.)
The controller generates a missing slave module error for an I/O module disconnected from the I/O expander bus. Verify the
bus connection on the MMU backplane.
NOTE: The controller trips when the DSM04 module fails. When you change the trip control function code specification,
it causes the controller to continue to operate, if the I/O module fails.
If the DSM04 module is faulty, replace it with a new one. It can be removed with system power on. Refer to 3- Installation of
this user manual for the procedures to install a module or refer to section 7- Repair and Replacement of this user manual for
the procedures to remove a module.
Table 5-1,Table 5-2, and Table 5-3 shows the pin connections.
1 +5 VDC 7 NC
2 +5 VDC 8 NC
3 NC 9 NC
4 NC 10 NC
5 Power common 11 NC
6 Power common 12 NC
NOTE: NC= not connected
2VAA001654 5-1
Edge Connector Pin Assignments 5. Troubleshooting
1 Data 1 7 Data 7
2 Data 0 8 Data 6
3 Data 3 9 Clock
4 Data 2 10 Sync
5 Data 5 11 + 5 VDC
6 Data 4 12 Ground
S Common 15 24 VDC+
5-2 2VAA001654
6. Maintenance Introduction
6. Maintenance
6.1 Introduction
The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. ABB
recommends that all equipment users practice a preventive maintenance program that keeps the equipment operating at an
optimum level.
This section presents procedures that can be performed on-site. These preventive maintenance procedures should be used
as guidelines to assist in establishing good preventive maintenance practices. Select the minimum steps required to meet
the needs of your system.
NOTE: The preventive maintenance schedule is for general purposes only. The application may require special
attention.
Task Frequency
Check cabinet air filters. Clean or replace them as necessary. Check the air filter 3 months
more frequently in excessively dirty environments.
Check cabinet and module for dust. Clean as necessary using an antistatic vacuum.
Check all module signal, power and ground connections within the cabinet. Verify
that they are secure. Refer to procedure.
Check module circuit board, giving special attention to power contacts and edge 12 months
connectors. Clean as necessary. Refer to procedure.
2VAA001654 6-1
Printed Circuit Board Cleaning 6. Maintenance
Wear eye protection whenever working with cleaning solvents. When removing solvents
from printed circuit boards using compressed air, injury to the eyes could result from
splashing solvent as it is removed from the printed circuit board.
There are several circuit board cleaning procedures in this section. These procedures cover circuit board cleaning and
washing, cleaning edge connectors and circuit board laminate between edge connectors. Use the procedures that meet the
needs of each circuit board. Remove all dust, dirt, oil, corrosion or any other contaminant from the circuit board.
Perform all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the steps listed
under sub-section 3.2- Special Handling of this user manual when handling printed circuit boards.
or
2. Wipe the board with a foam-tipped swab wetted in isopropyl alcohol.
3. Remove excess solvent by using compressed air to blow it free of the circuit board, when the circuit board is
clean.
Follow the given steps to clean tarnished or deeply stained edge connector contacts:
1. Use a nonabrasive eraser to remove tarnish or stains.
NOTE: Do not use excessive force while burnishing. Use only enough force to shine the contact surface.
3. Inspect the edge connector after cleaning to assure no loss of contact surface.
If input or output circuits are a shock hazard after disconnecting system power at the
power entry panel, then the door of the cabinet containing these externally powered
circuits must be marked with a warning stating that multiple power sources exist.
Check all signal wiring, power and ground connections within the cabinet to verify their integrity. When checking
connections, always turn a screw, nut or other fastening device in the direction to tighten only. If the connection is loose, it is
6-2 2VAA001654
6. Maintenance Checking Connections
tightened. If the connection is tight, the tightening action verifies that it is secure. There must not be any motion done to
loosen the connection.
NOTE: Power to the cabinet must be off while performing this task.
2VAA001654 6-3
Checking Connections 6. Maintenance
6-4 2VAA001654
7. Repair and Replacement Introduction
NOTE: The module is released when the slots on the screws are vertical and the open end of the slots faces
away from the module.
2. Grasp the module faceplate and pull the module out of the module mounting unit (MMU).
3. Configure the replacement module switch and jumper settings.
NOTE: Make sure the configuration settings is the same as the original module.
4. Align the replacement module with the guide rails in the same slot assignment of the module mounting unit as in
the original module
5. Slide the module gently in until the faceplate is flush with the top and bottom of the MMU frame.
6. Push and turn the two captive latches on the module faceplate one-half turn to lock the module in place.
7. Return to normal operation.
2VAA001654 7-1
Module Repair and Replacement 7. Repair and Replacement
7-2 2VAA001654
A. NTDI01 Termination Unit Introduction
The following figure (Figure A-1) shows the dipshunts and terminal blocks on the termination unit.
2VAA001654 A-1
Configuring Inputs A. NTDI01 Termination Unit
The following table (Table A-1) details the dipshunt configurations for different NTDI01 applications. XU7 connects the 24
VDC I/O power to the preamplifiers on the DSM04 module.
Dipshunt Dipshunt
Application
Configuration Configuration
Signal Type
XU1-XU4, XU13-XU16 XU7
Powering an external
load
Sinking an external
load
The following figure (Figure A-3) shows the terminal assignments for the termination unit.
.The following figure (Figure A-4) shows the DSM04 to NTDI01 cable connections
A-2 2VAA001654
INDEX
A S
Applications 1 Setup 1
I/O expander bus address 2
C Jumpers 3
Cable connection 4 Preamplifier select 2
Special handling 1
Startup 1
D
Debounce jumpers 3
Description 1 T
Document conventions 2 Troubleshooting 1
E V
Edge connectors 1 Voltage jumpers 3
F
Function codes 2, 1
G
Glossary 3
I
I/O expander bus address (S1) 2
Input modes 2
Externally powered 2
Internally powered 2
Low level 2
Installation
Cable 4
Module 4
NTDI01 4
Instruction content 2
Intended user 1
J
Jumpers 3
J1 through J8 3
J9 through J16 3
M
Maintenance 1
Module installation 4
Mounting hardware 4
N
NTDI01 4, 1
O
Operating modes 2, 1
Frequency 2
Period 2
Totalize 2
P
Preamplifier select (S2, S3) 2
R
Related nomenclature 3
Repair 1
Replacement 1
2VAA001654 1
INDEX
2 2VAA001654
ABB Ltd. Notice