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Aquaflexactiv

Construction joint sealing system


Aquaflexactiv construction joint sealing system

What is Aquaflexactiv?

Aquaflexactiv is a joint sheet with dual sealing effect, including with high Sodium bentonite coating….
quality sodium bentonite coating, which swells upon contact with moisture.
The thickness of the coating is 2-3 mm, which corresponds to the solidity of
20-30 cm of waterproofing concrete, based on the water permeability factor
-9 -11
of concrete (10 m/s) and bentonite (10 m/s).
It has been demonstrated that the bentonite coating maintains its
swellability even if water pressure changes. To prevent premature
swelling, the bentonite coating is supplied with a protective film, which
dissolves in concrete.
…when activated

Properties of active sodium bentonite swelling coating

Thickness: 2 - 3 mm Swelling in media of different pH values:


Density: 1,653 g/cm3 pH = 7,0 190%
-11
Water permeability factor: 10 m/s pH = 12,5 230%
Swelling pressure: ≤ 45 kPa pH = 4,5 180%
Specific mass: 3,3 kg/m2

Main areas of application

• Construction joints of soil contacting reinforced concrete structures and engineering facilities in contact with the soil
• Waterproofing construction joints of various engineering structures, continuous footing, raft and block footing
• Solid construction joints of sedimentation and sewage basins
• Waterproofing working joints of thermal baths, swimming pools
• Construction joints of multiple break point and arched structures, tanks

The bentonite coating of every coated Aquaflexactiv system component must be on the side exposed to moisture, water
or other liquid medium. In this way, active and passive protection is activated on the exposed side. In the case of tanks, this
is always the internal side. It is expedient to indicate this in time when designing and ordering materials.

The bentonite coating of the Aquaflexactiv system components swells upon contact with moisture, hence it must be
stored in a closed space.
Aquaflexactiv construction joint sealing system

What is Aquaflexactiv sealing system?

The Aquaflexactiv sealing system insulation consists of complete shuttering components, which are jointing and
waterproofing elements equipped with dual (active and passive) safety protection.

They are unique for a system of jointing, because their installation as waterproofing plane or spatial elements are exceedingly
simple and fast.
Owing to the simple fitting of the complete elements, it is virtually impossible to damage or incorrectly install the water sealing
joints.

MSA – cracking profile F/AS shuttering unit (wall)

ACF – metal sheet F/AS plane


changing element

FBK edge form F/AS key profiled shuttering unit


(plate)

The Aquaflexactiv system components have been authorized by ÉMI for use at 3 bar water pressure.

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Aquaflexactiv F/AS shuttering units

Waterproofing constuction joints with F/AS shuttering units (slab)

Aquaflexactiv F/AS are complete


waterproofing shuttering unit
components with active bentonite
swelling coating. These components are
used to form and seal the construction
joints of base plates, walls and slabs in
contact with the soil. Components higher
than 30 cm are not self-supporting,
hence their support must be provided on
site, prior to concreting.

Junctions, overlaps

2,25 0,10 2,25

Connections are done by overlap with active coating and fixing clips.

Profile types – subject to plate thickness

H < 30 cm 30 cm < _ H< _ 50 cm H > 50 cm


rough joint surface key profiled joint surface key profiled joint surface

H1 H1 H1

F/AS F/AS F/AS


base slab – base slab base slab – base slab base slab – base slab

Elements higher than 30 cm are key profiled that meets the geometric
requirements of the “intended” (toothed) finish according to the European Standard
EN 1992-1-1.

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Aquaflexactiv F/AS shuttering units

Waterproofing construction joints with F/AS shuttering units (wall)

The F/AS wall element is similar to the


element used in slabs. The components
can be pushed into one another; they are
cut to size on site. The component can be
placed and fastened between the
external and the internal reinforcement.

The swelling coating is on the side


exposed to the liquid medium.

F/AS-S plane changing element

When ordering F/AS-S plane changing elements, the height


of the junction (b), its distance from the edge of the plate (a)
and its direction (to the right or to the left; the component in
the picture points to the left) must be specified. The plane
changing element guarantees reliable waterproofing and
simple fitting when the joint is changed from horizontal to
vertical.
b

We provide consignment order sheets for ordering plane


changing elements!
a

Sizing

1
base slab – base slab
Key profiled
plate thickness

B construction joint

H1

wall width

H1
L=
2,25

wall – wall
B
Rough surface
construction joint

AVAILABLE AQUAFLEXACTIV F/AS SHUTTERING UNITS


TYPES OF ELEMENTS FOR CONSTRUCTION JOINT FORMING, SIZES
type L B* H1 **
(m) (mm)

F/AS shuttering unit 2,25 250 ......


F/AS-S plane changing element 250 ......

* Available also with 200 mm and 300 mm plates ** The H1 size must always be specified,
the range is 10-150 cm

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Aquaflexactiv ACF, -ACR joint sheet

Aquaflexactiv ACF joint sheet

The active bentonite coated plate


marked ACF is an easy and quick to fit
waterproofing construction joint forming
element between the base slab and the
wall in the Aquaflexactiv system.
The Aquaflexactiv ACF plates can be
fitted on the upper reinforcement in a
stable and highly secure manner with
just a few movements, using the
integrated feets. The overlapping of the
elements is done using clips. At corners
or edges the ACF plate can simply be
bent to the desired angle. The time taken by fitting and the possibility of misforming
joints can be minimised.

Principle of operation

The natural sodium bentonite coated joint sheet developed


for the rapid and efficient closure of Aquaflexactiv ACF and
ACR seals through its closing and sealing effect due to high
swellability. Cracks and cavities are packed by self-injection
of active bentonite.

Secure junctions, divarications, extensions

1. Two elements are joined 2. Corners are formed by 3. The integrated feet
by overlapping and by bending the plates ensures quick and
fitting the clips. manually. accurate fitting on the
upper reinforcement.

4. Perpendicular joining of 5. ACB type expansion


Aquaflexactiv ACF and joint piece with clamp
ACR plates with fixing rim to connect metal
clips. sheet to PVC waterstops.

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Aquaflexactiv ACF, -ACR joint sheet

Aquaflexactiv

1. Full surface swelling bentonite coating


2. 2. Delayed swelling – by protective film that
dissolves in concrete
1.
3. 10 cm active bentonite overlap, at junctions
4. The upper plane of the base slab must be
placed on the red marker stripe (min. – max.)
on the joint sheet
4. 5. Integrated collapsible feets

5. 3.

Aquaflexactiv joint sheet types

ACF 125 full coated metal sheet ACR 125 metal


with integrated feet sheet in reels

ACF 125a (lower 5 cm coated) ACR 200metal


with integrated feet sheet in reels

ACS 50
ACF 165 full coated metal sheet
self-adhesive
with integrated feet
swelling strip

ACB active expansion joint ACS 100


piece with clamp rim self-adhesive
swelling strip

AVAILABLE AQUAFLEXACTIV ACF, ACR JOINT SHEET


TYPES, SIZES, ACCESSORIES

type height element lenght packing


b (mm) (m/piece)

ACF 125 full coated metal sheet with integrated feet 125 2,25 22,5 m
ACF 125a (lower 5 cm coated) with integrated feet 125 2,25 22,5 m
ACF 165 full coated metal sheet with integrated feet 165 2,25 22,5 m
ACR 125 metal sheet in reels 125 10 10 m
ACR 200 metal sheet in reels 200 10 10 m
ACB 125 expansion joining piece 125
ACB 165 expansion joining piece 165
ACB 200 expansion joining piece 200
ACS 50 self-adhesive swelling strip 50 10 20 m
ACS 100 self-adhesive swelling strip 100 10 10 m
Fastener 100 pcs
KA18/3 fixing clip 100 pcs
KA12/3 fixing clip 100 pcs

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FBK- aktív
Aquaflexactiv
FAS - bokafalmagasítóelem
FBK
zsaluzati edge form element
elemek

FAS -edge
FBK aktív
bokafalmagasító
form
zsluzati
element
elemek
kosár

Az alaplemez
When the concreting
és a bokafalmagasítóelem
of the base slab and
the
egyidejű
edgebetonozása
form element során
is adone
terpesztett
at the
same
hálókosárba
time, kerülő
the concrete
beton együttdolgozik
put into the
widened
az alapbetonnal.
mesh cage works together with
the
Az alaplemezbe
base concrete. kerülő beton a tömörítés
In
során
the course
felfelé,of compaction,
míg a bokafalelembe
the concrete
in
kerülő
the base
betonslab
lefeléexerts
ható nyomást
pressure fejt
upward,
ki. A
while
kosár megakadályozza
the concrete in athe betonedge
vissza-
form
element
folyását. exerts pressure downward. The
cage prevents the concrete from flowing
back.

Az optimális tömörítési lehetőség következtében egy


tömör, monolitikus kapcsolat jön létre az alaplemez
és a bokafal között.
As a result of optimal compaction, a solid, monolithic
junction is created between the base slab and the
kicker.
Continuous waterproofing is provided by the active
bentonite coating of the junction bands.

Csatlakozások
Junctions, overlaps
- átfedések

aktív
Active
csatlakoztató
jointing band
sáv rögzítőkengyel
fixing clip jointing
FBK - FASFBKelemek
– FAS
csatlakoztatása
elements

Sarokelem
Corner piece
ésand
rögzítőkengyel
fixing clips

FBK kosarak
Forming csatlakoztatása
corners… with FBKE corner …and fixing clip
elements…
FBKE sarokelemek rögzítése

6
10
Aquaflexactiv FBK edge form element

FBK+ full coated edge form element

The Aquaflexactiv FBK+ element is


based on the principle of double sealing
insulation safety:
in addition to passive water sealing
according to the labyrinth principle by the
metal sheet, the edge form element has
active sodium bentonite coating along its
full length.

The use of the Aquaflexactiv FBK and


FBK+ edge form elements is particularly
expedient in the case of high plasticity
self-compacting concrete (scc) and is
indispensible because of the greater
shrinkage.

H/2

AVAILABLE AQUAFLEXACTIV FBK EDGE FORM ELEMENT


TYPES AND SIZES
type H B lenght
(mm) (mm) (m/pieces)

FBK edge form element 200 200 130 2,25


FBK edge form element 250 250 150 2,25
FBK edge form element 200+ 200 130 2,25
FBK edge form element 250+ 250 150 2,25
FBK corner element 200 200
FBK corner element 250 250
FBK fixing clip

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Aquaflexactiv MSA cracking profile

MSA cracking profile

The MSA cracking profile is an intended


structure construction component, which
regulates and determines the place and
tracing of the structural cracks in reinforced
concrete structures, primarily walls. In this
way, cracks occur in a regulated manner.
The profile interrupts the reinforced
concrete structures at the intended points
between the two-layer iron fittings and
waterproofs it by surface ribs and
bentonite stripes placed on both sides.
The 1.5 m long elements can be pushed
into one another and can be cut to the desired length. The regulated crack remains
within the band between the triangular and trapezoid profiles nailed to the casing on
the external and internal sides of reinforced concrete walls.

Principle of operation
When professionally installed (placing the corner fillet in the line of the MSA profile),
the MSA cracking profile appropriately weakens the cross section of the concrete
structure, while the active bentonite insulation ensures the waterproofing of the crack.

Random cracks Controlled cracks with MSA profile


d

Active bentonite
coating

T
E T
T

Choice of element width: Calculation of distance between cracks:

m m = wall height
E= d E = width of the T= d = wall thickness
2 MSA element 2xd
T = distance between MSA
profiles
E = 0,3 = 0,15 m = MSA 150 Example:
2
m = 3,0 m 3,0 = 5,0 m
T=
d = 0,3 m 2 x 0,3

If MSA cracking profile is not installed, the waterproofing concrete may crack in
an uncontrolled manner; the subsequent insulation of the cracks so appearing may
be very expensive.

AVAILABLE AQUAFLEXACTIV MSA CRACKING PROFILE


TYPES AND SIZES
type wall thickness width lenght packing
(cm) (mm) (m) (piece)

MSA100 cracking profile 20-24 100 1,5 10


MSA125 cracking profile 25-29 125 1,5 10
MSA150 cracking profile 30-34 150 1,5 10
MSA175 cracking profile 35-39 175 1,5 10
MSA200 cracking profile 40-44 200 1,5 10

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Aquaflexactiv AF and AK system sealing of tie bar holes

Aquaflexactiv – distance tube (AF) and waterstopper (AK)

Aquaflexactiv AF is a distance tube with an additional outer bentonite coating. The


system combines the labyrinth principle (watertight cones) with the additional high
swelling bentonite coating, which is protected by a dissolving film against premature
swelling. For inner sealing a conical swelling plug is been used with 2 pcs. additional
closing plugs. According to tests done by ÉMI, the Aquaflexactiv AF system is
adequate up to water pressure of 5 bars.

Closing Aquaflexactiv AF distance Conical Waterproofing Closing


plug tube with swelling coating swelling plug cone plug
60

26
22
48

40 50

Wall thickness

Aquaflexactiv AK is a waterstopper with additional bentonite swelling coat on its surface.


The anchor rods are connected from both sides. The element is discontinued inside, no
liquid can penetrate through. The waterproofing of the Aquaflexactiv AK elements
remains perfect even in the case of extremely high ground water pressure and aggressive
media.

Swelling Waterstopper closed


coating inside

Aquaflexactiv AK
waterstopper

Anchor rod Plastic or fibre concrete


distance tube

Areas of application
AF system: For engineering structures, pools, water reservoirs, reinforced concrete
structures in contact with soil moisture or groundwater pressure.
AK system: Sewage treatment plants, fermentation pools, slime washers, sedimentation
tanks, aggressive and extremely high temperature (of above 100 °C) media

AVAILABLE AQUAFLEXACTIV AF AND AK SYSTEM SEALING OF


TIE BAR HOLES FORMWORK FIXING TYPES AND SIZES
type wall thickness packing
Aquaflexactiv Closing plug Swelling plug
(pcs) (pcs) (pcs)

AF-S distance tube S = 15 - 29 cm 50 100 50


AF-M distance tube M = 30 - 49 cm 50 100 50
AF-L distance tube L = 50 - 79 cm 50 100 50
AF-XL distance tube XL = 80 cm-től 50 100 100
with double bentonite strip
AK waterstopper optional 50 20 -

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The products presented in the catalogue are manufactured at the premises of Bau-Haus Kft.

We reserve the right to make modifications.


The data of the catalogue were compiled with great
care, according to the best of our knowledge.
The applications presented in the catalogue are
not obligatory; we exclude liability for the
correctness of installation.
The possibility of applying our products must be
examined, in each case, by the architect and
the building contractor.
© Bau – Haus Építõipari és Szolgáltató Kft.
All rights reserved. This catalogue is the intellectual
property of Bau-Haus Kft. Written consent from
our company is required for any further use.

www.bau-haus.hu
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info@bau-haus.hu

BAU HAUS KFT. Warehouse - Sales


1015 Budapest, 2045 Törökbálint,
Csalogány str. 6-10. Kinizsi str. 21.
Phone: 1 / 212-2181 Phone: 23 / 332-119
Fax: 1 / 201-0442 Fax: 23 / 332-118

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