Machine Design Laboratory

Dan Zachacki Steve Adams

Steve Jordan Prof. Nagurka

Dave Nowak

Machine Design Laboratory

Prof. Mark Nagurka

Dept. of Mechanical Engineering
Marquette University

April 20, 2012

Prof. Nagurka Engineering Hall 161, Marquette University, Feb 25, 2012 22

Machine Design Laboratory Machine Fault Simulator

• A teaching laboratory and resource for

research and projects.

• Equipped with machines, tools, components,

computers, instrumentation.

• Laboratory experiments foster student

learning through application.

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 Machine Design Laboratory Experiments
• Labs developed and deployed Spring 2012:
• “MEEN 3250: Design of Machine Elements” • Lab 1: Introduction to Design of Machine Elements
course. • Lab 2: Stress Measurements and Concentrations

• Students gain real-world experience through • Lab 3: Press and Shrink Fits

laboratory experiments, analysis, computer • Lab 4: Gear Lab

simulation and engineering methods. • Lab 5: Flexible Components

• Students become familiar with current • Lab 6: Computer Tools Lab

engineering practice. • Lab 7: Bearing Lab

• Lab 8: Bolt Lab

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Intro Laboratory Intro Laboratory

Drill
Press
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 Intro Laboratory Intro Laboratory
Drill
Press

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Intro Laboratory Intro Laboratory

Go-Kart

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 Intro Laboratory Intro Laboratory
Chainless Bicycle

Buell Blast
Engine

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Intro Laboratory Experiments

• Labs developed and deployed Spring 2012:

• Lab 1: Introduction to Design of Machine Elements

• Lab 2: Stress Measurements and Concentrations

• Lab 3: Press and Shrink Fits

• Lab 4: Gear Lab

• Lab 5: Flexible Components

• Lab 6: Computer Tools Lab

• Lab 7: Bearing Lab

• Lab 8: Bolt Lab

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 Stress Measurements Stress Measurements
Bending and Torsion
Test Rig

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Stress Measurements Stress Measurements

Thanks to RTS:
Mike Mitchell,
Dave Fork,
Jesse Nordgren

Effect of Stress Concentrations

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 Stress Measurements Stress Measurements

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Stress Measurements Stress Measurements

Measuring Strain at
Stress Concentration
in Bar in Instron

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 Stress Measurements Experiments
• Labs developed and deployed Spring 2012:

• Lab 1: Introduction to Design of Machine Elements

• Lab 2: Stress Measurements and Concentrations

• Lab 3: Press and Shrink Fits

• Lab 4: Gear Lab

• Lab 5: Flexible Components

• Lab 6: Computer Tools Lab

• Lab 7: Bearing Lab

• Lab 8: Bolt Lab

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Press and Shrink Fits Press and Shrink Fits

Steelflex Coupler Thanks to
AC-Equipment:
Bill Hankes

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 Press and Shrink Fits Press and Shrink Fits

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Press and Shrink Fits Experiments

• Labs developed and deployed Spring 2012:

• Lab 1: Introduction to Design of Machine Elements

• Lab 2: Stress Measurements and Concentrations

• Lab 3: Press and Shrink Fits

• Lab 4: Gear Lab

• Lab 5: Flexible Components

• Lab 6: Computer Tools Lab

• Lab 7: Bearing Lab

• Lab 8: Bolt Lab

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 Gear Lab Falk Gearbox
Thanks to RTS:
Mike Mitchell

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Gear Lab Gear Lab

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 Gear Lab Gear Lab

Measuring
Speed of
Motor

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Gear Lab Gear Lab

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 Gear Lab Experiments
• Labs developed and deployed Spring 2012:

• Lab 1: Introduction to Design of Machine Elements

• Lab 2: Stress Measurements and Concentrations

• Lab 3: Press and Shrink Fits

• Lab 4: Gear Lab

• Lab 5: Flexible Components

• Lab 6: Computer Tools Lab

• Lab 7: Bearing Lab

• Lab 8: Bolt Lab

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Flexible Components Lab Flexible Components Lab

Characterizing
Belts

Characterizing Chains
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 Flexible Components Lab Flexible Components Lab

Timing
Belt

Wire
Rope

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Flexible Components Lab Flexible Components Lab

Measuring Measuring
Belt Belt
Tension Tension

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 Flexible Components Lab Experiments
• Labs developed and deployed Spring 2012:

• Lab 1: Introduction to Design of Machine Elements

• Lab 2: Stress Measurements and Concentrations

Triple Strand • Lab 3: Press and Shrink Fits

Chain in
• Lab 4: Gear Lab
Buell Blast
Engine • Lab 5: Flexible Components

• Lab 6: Computer Tools Lab

• Lab 7: Bearing Lab

• Lab 8: Bolt Lab

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Bearing Lab Bearing Lab

Thanks to Thanks to
Timken: Iljin:
Joe Pack Brian Lage

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 Bearing Lab Bearing Lab
Thanks to
Harley-Davidson:
Paul Murray

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Bearing Lab Bearing Lab

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 Experiments Bolt Lab
• Labs developed and deployed Spring 2012:

• Lab 1: Introduction to Design of Machine Elements

• Lab 2: Stress Measurements and Concentrations

• Lab 3: Press and Shrink Fits

• Lab 4: Gear Lab

• Lab 5: Flexible Components

• Lab 6: Computer Tools Lab

• Lab 7: Bearing Lab

• Lab 8: Bolt Lab

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Bolt Lab Bolt Lab

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 Bolt Lab Bolt Lab

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Harley-Davidson Engine
Thanks to
Harley-Davidson:
Paul Murray
Thanks to all who
contributed.

Prof. Mark Nagurka

mark.nagurka@marquette.edu
414-288-3513

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