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1.0 INTRODUCTION
plant sap, juice or grain extracts. It can also be defined as a thick, sweet, sticky
liquid, consisting of a sugar base, natural or artificial flavorings and water. Syrup
maple, maltose, etc. The hydrolysis of starch is achieved by using acid treatment,
acid-enzyme process and the starch used in the manufacture of glucose syrup
composition of cocoyam flour ranges from; 6.55% to 13.2% for moisture, 1.2%
to 2.5% for ash, 1.5% to 2.4% crude fiber, 1.7% to 2.6% fat, 7.4% to 8.9%
protein and 72.1% to 79.3% carbohydrate. The syrup can be applied to the
1
glucose syrup, dextrose, D-glucose, sweets and confectionaries among others.
The syrup form being a concentrated form is less bulky and suitable for
transportation. It’s relatively high solutes content and lower water activity will
bulk sweetener in the food, and confectionary industry (Fox and Cameron,
1982). The production of glucose, maltose and dextrins from starch of maize
(Sutherland et al., 1986), banana (Igoe, 1989; Bello – perez et al., 2000), cassava
and sweet potato (Omemu et al., 2004) has been well documented in many parts
hydrolysis in Nigeria has been largely obtained from starch of tubers such as
cassava whose cultivation is in large scale in the southern part of the country.
grapes or honey. It is less sweet than sucrose (Cane syrup). Glucose syrup is
made from the enzymatic or acid hydrolysis of starch which could be from
Cocoyam is a root crop and belongs to the family Aracea (Anikwe, et al., 2005).
It has two major cultivated varieties namely; Colocasia spp., and Xanthosoma
spp. Cocoyam is an ancient crop grown throughout the humid tropics for its
2
edible corms, cormels and leaves, as well as other traditional uses. The Aracea
family is made up of some hundred genera and more than fifteen hundred
species. They are mostly tropical and subtropical and grow mainly in moist or
shady habitats. Cocoyam is a well-known food plant which has a long history of
cultivate, its corms are important source of starch which is the main component
of tuber crops.
Yam belong to the genus Dioscorea in the family Dioscoreaceae. The family is
Starch, the raw material is required for the production of low molecular weight
in the endosperm of cereal grains, roots and tuber crops (Omemu, et.al. 2004).
confection and biscuits because of its ability to gel firmly on cooling. Starch may
be used in baking industries. Its enzyme and acid conversion can produce
3
amongst the most advanced food technologies, characterized by higher yields,
wide range of products, higher product quality and energy economy (Bindumole,
et.al., 2001).
Therefore, the study is interested in the production of sugar syrup from crude
enzymes in malted wheat, millet and sorghum using cocoyam and yam flour
1.2 Objectives
The main objective of this research project is;
To produce sugar syrup from Cocoyam flour, Aerial yam flour and potato
To malt cereal grains such as sorghum, millet and wheat to develop their
production
To produce syrups by hydrolyzing the flours and starch using the crude
4
To determine and compare thesugars, present in thesyrupsproduced by means
1.3 Justification
The success of this research will help provide a guide for the use of
glaneum) for millet, (Triticum eastivum) for wheat and (Sorghum vulgare) for
sorghum and dry milling of tubers crops (yam, cocoyam), in the production of
starch (tuber flour) for the production of sugar syrup to a large extent. This will
encourage the use of crude enzyme gotten from malted cereal grains thereby
reducing the money spend in importing exogenous enzymes and this will
promote the use of our indigenous cereals in enzyme production. And help to
compare the various source of enzyme and know the enzyme source which is
5
CHAPTER TWO
Sugar syrup is foods syrup, made from the hydrolysis of starch. Maize (corn) is
commonly used as the source of the starch in the US, in which case the syrup is
called "corn syrup", but sugar syrup is also made from other starch crops,
including potatoes, wheat, barley, rice and cassava (Hull,2010). Sugar syrup
glucose, maltose and higher oligosaccharides, depending on the grade and can
typically contain 10% to 43% glucose (Jackson 1995). Sugar syrup is used in
foods to soften texture, add volume, prevent crystallization of sugar and enhance
flavour. By converting some of the glucose in corn syrup into fructose (using an
produced.
2.1Types of syrups
Depending on the method used to hydrolyze the starch and on the extent to
which the hydrolysis reaction has been allowed to proceed, different grades of
sugar syrup are produced, which have different characteristics and uses. The
syrups are broadly categorized according to their dextrose equivalent (DE). The
further the hydrolysis process proceeds, the more reducing sugars are produced,
and the higher the DE. Depending on the process used, sugar syrups with
6
different compositions, and hence different technical properties, can have the
same DE.
The original sugar syrups were manufactured by acid hydrolysis of corn starch at
high temperature and pressure. The typical product had a DE of 42, but quality
was variable due to the difficulty of controlling the reaction. Higher DE syrups
made by acid hydrolysis tend to have a bitter taste and a dark colour, due to the
al.,2011) and is still widely used due to the low cost of acid hydrolysis. The
glucose, 14% maltose, 11% maltotriose and 56% higher molecular mass
carbohydrates.
This is possible because these enzymes remove two glucose units (i.e. one
maltose molecule) at a time from the end of the starch molecule. High-maltose
glucose syrup has a great advantage in the production of hard candy: at a given
moisture level and temperature, a maltose solution has a lower viscosity than a
glucose solution, but will still set to a hard product. Maltose is also less
7
humectant than glucose, so candy produced with high-maltose syrup will not
(Hull,2010).
Irrespective of the feedstock or the method used for hydrolysis, certain steps are
Before conversion of starch to glucose can begin, the starch must be separated
from the plant material. This includes removing fibre and protein (which can be
valuable by-products, for example wheat or maize gluten (Hull, 2010). Protein
produces off-flavours and colours due to the Millard reaction, and fibre is
insoluble and has to be removed to allow the starch to become hydrated. The
plant material also needs to be ground as part of this process to expose the starch
to the water.
2.1.4 Soaking
The starch needs to be swelled to allow the enzymes or acid to act upon it. When
2.1.5 Gelatinization
By heating the ground, cleaned feedstock, starch gelatinization takes place: the
intermolecular bonds of the starch molecules are broken down, allowing the
hydrogen bonding sites to engage more water. This irreversibly dissolves the
8
starch granule, so the chains begin to separate into an amorphous form. This
2.1.6 Hydrolysis
Formerly, sugar syrup was only produced by combining corn starch with dilute
hydrochloric acid, and then heating the mixture under pressure. Currently, sugar
corn starch and water. α-amylase is secreted by various species of the bacterium
Bacillus; the enzyme is isolated from the liquid in which the bacteria are grown.
The enzyme breaks the starch into oligosaccharides, which are then broken into
Aspergillus; the enzyme is isolated from the liquid in which the fungus is grown.
The glucose can then be transformed into fructose by passing the glucose
through a column that is loaded with the enzyme D-xylose isomerase, an enzyme
2.1.7 Clarification
After hydrolysis, the dilute syrup can be passed through columns to remove
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2.1.8 Evaporation
The dilute glucose syrup is finally evaporated under vacuum to raise the solids
concentration.
2.1.9 Uses
Its major uses in commercially prepared foods are as a thickener, sweetener, and
maintains a food's freshness (Elaine 2008). Sugar syrup is also widely used in
the manufacture of a variety of candy products. In the United States, cane sugar
quotas raise the price of sugar hence, domestically produced corn syrup and
high-fructose corn syrup (HFCS) are less expensive alternatives that are often
Sugar syrup was the primary corn sweetener in the United States prior to the
are used to convert some of the glucose into fructose. The resulting syrup is
sweeter and more soluble. Corn syrup is also available as a retail product. Sugar
syrup is often used as part of the mixture that goes into creating fake blood for
films.
2.2 Millet
Millet are tiny in size, round in shape and minor cereals of the small seeded
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in less fertile soil, drought – resistant, resistance to pest and disease, short
growing season (Devi et al., 2011)and cultivated round the year and all the
world. The world millet derived from the beginning of human civilization.
Millets are considered as the first domesticated cereal (Shahidi et al., 2013).
Millet have uniqueness because of its richness in protein, calcium, dietary fibre
and polyphenol (Devi et al., 2011). It is founded that millets contain significant
amount of Sulphur containing essential amino acids like methionine and cysteine
11
Fig 2.0 Structure of millet kernel
2.7% crude fibre and are also rich in vitamins and minerals. They are excellent
other dietary millet like manganese, phosphorus and iron. Millet proteins are
good source of essential amino acid except lysine and threonine but are
(Singh et al., 2012). Millet is an alkaline forming grain that is gluten – free
12
(Moreno et al., 2014), vitamin B such as Niacin, folacin, riboflavin and thiamine
and phosphorus are present in millets that play a key role in energy synthesis in
the body.
Prebiotics aid the existing flora or help repopulate the colon when bacteria level
treatment for diarrhea is young children (Lei et al., 2006). Prebiotics are non-
colon (Laminu et al., 2011). Millets’ whole grain also shows prebiotics activity.
Which helps to increase the population of friendly bacteria that plays a key role
in millet grain.
Millets have many nutraceutical properties that are helpful to prevent disease,
other health benefits are increasing the time span of gastric emptying, provides
13
meaning when it combine with digestive enzymes. The soothing alkaline nature
illnesses.
2.3 Wheat
type of grass grown all over the world for its highly nutritious and useful grain.
It is one of the top three most produced crops in the world, along with the corn
unlike maize or rice that can be grown by small holders. It is the number one
Wheat originated within India.The three major categories of wheat, hard, soft
and Durum, have slight variations in their botanical descriptions. Hard wheat
contains hard, small wheat kernels while soft wheat contains larger, softer
kernels. Durum wheat are completely different than both hard and soft wheat. Its
kernels are much larger and is has a unique shape than the other wheat varieties
(Eborn, 2008). The cultivation of wheat spread from the centre of its origin that
is India to Pakistan and china. The greatest diversity of this specie Triticum is
14
found in the Ethopia. Africa produces only2.46% of the total worldproduction of
wheat. Only four countries are known in Africa forwheat productionthey include
15
micronutrients. First to macronutrients, grains consist of approximately 75%
carbohydrate (McKevith, 2004), and therefore many believe that the importance
Carbohydrates are categorized into “good carbs” and “bad carbs,” the difference
between them being rates of fiber digestion. “Good carbs” are unrefined
complex carbohydrates, such as whole grains, and have a very slow rate of fiber
white pasta, are known as “bad carbs.” These have a very fast rate of fiber
digestion, which leads to a feeling of hunger soon after a meal. This is where the
idea of “low-carb” diets originated, believing that eating no carbs would help to
The second major macronutrient within wheat is protein, the most concentrated
being gliadins and glutenins. However, these proteins are still in relatively low
amounts and therefore, essential amino acids must be supplied from another
source of the diet (McKevith, 2004). Lastly, lipids are a very minor component,
therefore cannot be compared within their percentages. They do, however, serve
16
promoting health and preventing disease (Basey, 2005). The most significant
vitamins found within wheat are B, specifically thiamin, riboflavin and niacin,
and Vitamin E (McKevith, 2004). The dominant mineral found in all wheat is
zinc are also found in high concentrations (Wheat Germ 8). Lastly, the most
bioactive substances. Research has shown that these substances may have many
are hard, soft and durum, have a great variety in their nutritional aspects,
specifically in their protein levels. Hard wheat typically has high protein and
gluten levels which make it particularly useful for bread making. Bread making
requires a 12% protein level and specific varieties of hard wheat can contain up
to a 16% protein level. Soft wheatcontain a 9-11% protein level, making them
ideal for making pastries and cakes. Durum, although containing high levels of
protein, does not contain the type of protein needed to form a strong gluten and
2.4 Sorghum
Africa and though commercial needs and uses may change over time, sorghum
17
will remain a basic staple food for many rural communities. The latter is
especially true in the more drought prone areas of South Africa where this hardy
crop provides better household food security than maize. In Nigeria, sorghum is
also known as guinea corn. Sorghum, guinea corn or millet is the world’s third
important food grain being exceeded in utilization for food by wheat and rice. It
into dough and baked as flat, unleavened bread or cooked like rice. It is
frequently mixed with the cereals, legumes, crude sugar or spices for various
preparations. Sorghum grain is processed to remove the fibrous and often high
colored pericarp and testa layers and to reduce the remainder of the seeds to
flour. It consists of the endosperm, the main starchy portion and the embryo or
place there around 5000-8000 years ago. The largest diversity of cultivated and
wild sorghum is also found in this part of Africa. The secondary center of origin
of sorghum is the Indian subcontinent, with evidence for early cereal cultivation
dating back about 4500years. Sorghum is the world’s fifth major cereal in terms
of production and acreage (International Crops Research Institute for the Semi-
Arid Tropics, ICRISAT, 2004). It is a staple food crop for millions of the poorest
18
and most food-insecure people in the semi-arid tropics of Africa, Asia and
Central America. The crop is genetically suited to hot and dry agro-ecologies
Fig. 2.2: Structure of the sorghum kernel (caryopsis), (Adewole and Sanni,
2005).
better than many crops, but it does not grow well under low temperatures. It can
19
be grown on soils ranging from heavy clay to light sand. Loam and sandy loam
soils generally allow the best syrup production. Sweet sorghum is ideally shown
distributed ideally across growing period is the best, unless the soil can hold
much water (deep). The crop does not prefer high rainfall as high soils moisture
or continuous heavy rain after flowering may hamper sugar increase. If irrigation
is available, sowing can be done before June so that the crop does not face heavy
rains after flowering and more so during the last half of grain malting period.
Sowing during rabi or summer season may result in low biomass and sugar
yield. For the seed rate, a good crop may have 1,000,000 to 120,000 plants/ha.
furrows at a spacing of 60cm between rows and 15cm within rows. Three to four
seeds are dibbled in each hill/planting hole and the seedlings are to be eventually
thinned to one per hill. If a planter is used, then the existing seed rate will be
reduced.
Grain sorghum is mostly used as a cereal grain energy source and is a good feed
stuff for poultry, pigs and ruminants. Its composition is roughly similar to that of
maize and it is particularly rich in starch (more than 70% of the dry matter).
Crude protein content in sorghum grain ranges from 9 to 13% DM and is slightly
higher than that of maize, though much more variable depending on growing
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conditions. Like maize, it has low lysine content and its utilization may require
amino acid supplementation. Fat content is also slightly lower in sorghum grain
2.5 Cocoyam
The cocoyam are aroids, grown primarily for edible corms, belonging to the
Araceae is grown in a number of tropical and sub-tropical countries and has been
identified as a major group of under exploited root crops with an uncertain future
through limited demand that may lead to reduced production until it becomes a
The terms ‘edible aroids’ or ‘cocoyam’ are used for both Colocasia and
important food crops in parts of India, Southeast Asia and Pacific Islands,
21
less important than other tropical root crops such as yam, cassava and sweet
potato but form subsistence and emergency crops in many countries and are
stable crops in parts of Ghana, Japan, Nigeria and Hawaii. In South Pacific
Island countries, edible aroids, principally taro, form a high proportion of the
root crops, however in Caribbean and West Africa, tannia dominates, (Opara,
2000).
Amerindians and people of the Caribbean and is called ‘malanga’ in Cuba and
‘yautia’ in the Dominican Republic and Puerto Rico. During the slave trade it
was taken to Africa and since the nineteenth century it has been cultivated in
Pacific Islands and Asia because of its resistance to pests and diseases. Other
Taro (Colocasia esculenta) or taro eddoe, dasheen gabi, keladi, taru, arvi, kolkas,
dalo or sato-imo has been the focus of cocoyam research and its agronomic and
attachment; tannia has a stalk attached to the leaf edge while in taro it emerges
22
near centre. In tannia, secondary corms (cormels) are used for human
consumption while the corms are used for vegetative propagation. Taro is a
versatile crop grown in both low land and upland conditions whereas tannia
cannot stand water-logging and is a partial shade-loving annual crop that prefers
deep well-drained soils of pH 5.5-6.5 and tolerates saline soils, (O’Hair, 1984).
Biophysical and socio-economic factors accounting for the lower yields include
low yielding cultivars, pest and disease, poor husbandry practices, deteriorating
susceptible to attack by pests and diseases. A typical pest is the slugs that wound
corms, providing entry points for spoilage microorganisms. Losses can reach
Tagodoe and Nip (1994) concluded that taro flours are rich in starch and total
dietary fibers are low in fat, protein and ash. Moisture content are 69.1% and
67.1% respectively for taro and tannia; energy values of 4800 and 5210kj/kg; fat
contents 0.10% and 0.11%, sugar contents 1.01% and 0.42%, ash contents
0.97% and 1.01%, (Bradbury, et al., 1988). Taro corms contain pigment
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2.5.4 Cocoyam Anti-Nutrient Components
Food and feed usage of cocoyam is restricted because of the acrid nature of the
corms that irritate upon ingestion and lowers palatability, (Gohl, 1981). This has
reduced possibilities for processing. The acridity is such that if eaten raw, corms
cause swelling of the lips, mouth and throat as well as bitterness, astringent taste
and scratchiness in the mouth and throat. Anti-nutritional and off-taste problems
and other acidic and proteinous factors, (Bradbury, et.al., 1988; Bradbury, et.al.,
1995; Sakai, 1979). Bradbury and Nixon (1998) have explained the acridity is
due to the mechanical sharp raphides in puncturing the soft skin and irritant
Content of calcium oxalate raphides has been reported to decrease from outer to
the centre of the corm, (Sunell, et.al., 1979) and be more abundant in distal
sections than mid or apical, (Sefa-Dede, et.al., 2002). Effects of cocoyam anti-
nutritional factors range from reduction of food and feed intake, with depression
et.al., 1976; Gerpacia, et.al., 1975; Moy, et.al., 1979; Ravindarn, et.al, 1996;
24
et.al., 1980; Sumathi, et.al., 1979), alpha-amylase inhibitors, (Krishnasharma,
present in the leaves (0-30mg HCN/kg fresh weight) and in the stems (0-3mg
HCN/kg) of taro and tannia were only about 1%-5% that of cassava leaves and
tubers and are thus not a cause for concern for human nutrition.
Cocoyam usage can be similar to that of potato in the Western world and corms
can be converted into several specific food and feed products and also for
semi-finished and end products include boiling, roasting, baking, frying in oil,
and pasting, milling and pounding. Arnaud-vinas and Lorenz, (1999), have also
considered the possibility of production of pasta from blends of wheat and taro
reported that taro starch can effectively replace maize as a binding agent in tablet
25
The high digestibility of cocoyam starches and the small size of taro granules
form a good basis for processed baby foods. In parts of West Africa, boiled
corms are mashed to form a weaning diet. Onwulata and Konstance, (2002),
have reports on the process of formulation of weaning food with taro flour
extruded with whey protein concentrate, whey protein isolate and latalbumin.
Mature aroids are processed into flour for ‘fufu’, commonly eaten in Nigeria
with stew. In South eastern parts of Nigeria in particular, tannia is used in small
paste, (Obiechina, et.al., 1987; Onwueme, et.al., 1978. Taro flours have unique
properties from small starch granules (greater 1.5 micrometer) and high
weaning foods. The use of cocoyam as a raw material for brewing has been
reported by Onwuakaet.al., (1996). The final beer, though slightly bitter, was
2.6 Yam
the family Dioscoreacea within the genus Dioscorea. The Dioscorea species is a
climbling, vigorously twining herbaceous plant that coils swiftly around the
stake. They are perennial through root system but are grown as annual crops
(Udensi et al 2008; IITA, 2006). Having over 600 species but in which a few are
26
cultivated for food and medicines. The most cultivated species in Nigeria are the
white yam (Dioscorea rotundata), yellow yam (Dioscorea cayenesis), water yam
Dioscorea bulbifera is available in two varieties, the edible and non-edible. The
edible varietiesare cultivated and widely distributed in west Africa, west indies,
south pacific and south east Asia. (FAO, 1985). It is an aerial yam also known
with common names as potato yam, cheeky yam, bulbils-bearing yam. In south-
called “Odu”. (Sanful et al., 2013). Though it possesses a distinctive flavor and
comparable in nutritional content to most preferred yams, it does not have the
less studied and has high rate of postharvest losses. In Nigeria, aerial yam is
almost going into extinction and it is counted among the underutilized plant
The "white yam", and Dioscorea cayenensis, the "yellow yam", are native to
Africa. They are the most important cultivated yams. In the past they were
considered two separate species but most taxonomists now regard them as the
same species. There are over 200 cultivated varieties between them.
27
White yam's tuber is roughly cylindrical in shape, the skin is smooth and brown
and the flesh usually white and firm. Yellow yam is named after its yellow flesh,
a colour caused by the presence of carotenoids. It looks similar to the white yam
in outer appearance; its tuber skin is usually a bit firmer and less extensively
grooved. The yellow yam has a longer period of vegetation and a shorter
The Kokoro variety is important in making dried yam chips (Dumont, 2000).
They are large plants; the vines can be as long as 10 to 12 meters (33 to 39 ft.).
The tubers most often weigh about 2.5 to 5 kilograms (5.5 to 11.0 lb.) each but
can weigh as much as 25 kilograms (55 lb.). After 7 to 12 months’ growth the
tubers are harvested. In Africa most are pounded into a paste to make the
Dioscorea alata, commonly called water yam or tenth month yam is the most
widespread yam species and more important as food in the west Africa and the
Caribbean than in Asia and America where it originated and has been competing
source of starch which provides calorific energy and protein three times more
superior than the one of cassava and sweet potato. (Coursey. 1973).It has low
sugar content necessary for diabetic patients (Udensi, et al., 2010). They are also
known for their high nutritional content, with crude protein content of 7.4%
starch content of 75- 84% and vitamin C content ranging from 13.0 to
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24.7mg/100g. (Osagie, 1992). Due to the high starch content of Dioscorea alata
tubers they provide a good source of dietary carbohydrates in the tropics and
The bitter yam, is popular as a vegetable in parts of West Africa; one reason
being that their cultivation requires less labour than other yams. The wild forms
are very toxic and are sometimes used to poison animals when mixed with bait.
It is said that they have also been used for criminal purposes (Kay, 1987)
There are many cultivars of yam throughout the humid tropics. The most
Yam is a good source of energy; 100 g provides 118 calories. Its crunchy
fibre.
preventing toxic compounds in the food from adhering to the colon mucosa.
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2.7 Cassava
Cassava has its genetic, geographical and agricultural origin in Latin America.
2002) and it was distributed by the Europeans to the rest of the world (Henry and
Hershey, 2002). Cassava was taken from Brazil to the west coast of Africa by
most of Asia and the Pacific in the late 18th and early 19th centuries.
Cassava roots and leaves are used for human consumption and animal feed
starch. Cassava root starch consists of both amylose (20 percent) and
amylopectin (70 percent). Generally, cassava roots have less than 1percent free
Cassava roots are low in protein and fat and as a result should be eaten along
with other crops rich in essential amino acids to supplement the deficit, such as
vegetables, cereals, fish and meat (Okigbo, 1980; FAO, 1990). Cassava has a
30
and citrate (Bradbury and Holloway, 1988). The major constraint on cassava
the tissues.
which a number are used as crops (Conn, 1980). Cassava roots and leaves
and;
Free cyanide comprises of 8-12 percent of the total tuber cyanide. This
cyanide can under some circumstances lead to human toxicity problems and
fresh weight) although many intermediate forms exist. Traditionally the sweet
cultivars were considered non-toxic while the bitter ones were considered
toxic. Cyanide levels in the range 6 to 370mg/kg have been found depending
31
temperature) and the age of the plant. The highest proportion of HCN is
found in the peels (Hahn, 1984; Onwueme, 1978) it is for this reason the
2.8 Potato
The cultivation of potatoes for starch mainly takes place in Germany, the
Netherlands, China, Japan, France, Denmark, and Poland, but also in Sweden,
Finland, Austria, the Czech Republic, Ukraine, Canada, and India. Many types
of potatoes are grown; for the production of potato starch, potato varieties with
high starch content and high starch yields are selected. Potato starch contains
typical large oval spherical granules ranging in size between 5 and 100 μm.
Potato starch is a very refined starch, containing minimal protein or fat. This
gives the powder a clear white colour, and the cooked starch typical
characteristics of neutral taste, good clarity, high binding strength, long texture
contains approximately 800 ppm phosphate bound to the starch; this increases
the viscosity and gives the solution a slightly anionic character, a low
power. These typical properties are used in food and technical applications.
32
2.9 Physico-Chemical Properties of Sugar Syrup
Akinola and Ayanleye (2004) recorded that the glucose syrup obtained from acid
1.0033, total reducing sugars of 30.4%, 80% total solids and 38% Dextrose
Equivalent. All glucose syrup is palatable, the low conversion being tasteless
(around 30 DE) Allikonis standard. The sweetness of glucose syrup has been
composition and distribution of glucose syrups vary with degree and method of
weight might increase while the lower molecular weight saccharides increase
Plant starches come in two different forms; amylase (20-30%) and amylopectin
glucose found in plants. It is one of the two components of starch, the other
being amylose. Glucose units are linked in a linear way with alpha-(1-4)
amyloplasts. When energy is need for cell work, the plant hydrolyzes the starch
releasing the glucose subunits. Humans and other animals that eat plant foods
33
Starch is made up of about 70% amylopectin by weight, though it varies
waxy potato starch and waxy corn and lower in long-grain rice, amylomaize, and
2000 to 200000 glucose units. Its inner chains are formed of 20-24 glucose
(gelling) during storage and cooling. For this main reason, the waxy starches are
This is the measure of the amount of reducing sugars present in a sugar product,
starch gives dextrose, and starch and dextrose are thus the two extremes of the
range. The DE scale is therefore related to these two products. Starch has
first into large glucose polymers of 20-30 units in size then into much smaller
products of 20 units and below. Depending on its DE, glucose syrup will
therefore contain a greater or lesser percentage of high and low molecular weight
34
glucose polymers and it is the percentage of the individual saccharides in syrup
which gives that syrup its unique properties and which differentiates syrup from
another.
produce two (or even three) syrups of the same DE with different carbohydrate
composition and thus different properties. While, the scale of DE covers the
range from 0 to 100, not all these products are considered as glucose syrups
industrially. From 3-20 DE, the products are described as maltodextrins, from 20
‘thicknesses’. For example, honey has a much higher viscosity than water.
fluid that are moving at different velocities. Viscosity is a measure of the ratio of
Colour scales: to be useful, a color scale should relate to how we see color, be
35
color differences. The color scales that are most widely used by the food
L*, a*, b* scales. These are 3-dimensional scales. Both are based on the
opponent colors theory that states that red, green and the human eye cone
coders as they move up the optic nerve to the brain. The *L, *a, *b type of scales
*a (red-green) axis - positive values are red; negative values are green and 0 is
neutral.
*b (yellow-blue) axis - positive values are yellow, negative values are blue and 0
is neutral.
36
CHAPTER THREE
(Dioscorea bulbifera), commonly known as Bulb yam, (Adu in igbo land) and
solvent used in HPLC analysis were of HPLC grade and obtained from E-Merck
(Steinheim, Germany). The equipment used in carrying out this work were
gotten from Federal University of Technology Owerri, Imo State, Nigeria and
3.2 Methods
harvested. These freshly harvested tubers of yam and cocoyam were washed
separately, manually peeled, washed, sliced and oven dried at 400C for 60
37
minutes and afterwards was milled to get the flour (Pancoast and Junk, 1980;
38
3.2.2Preparation of potato roots to starch
The method described by Osuji and Anih, (2011) was used. Starch
extraction was carried out from the fresh potato roots. The roots were
washed, peeled and milled into slurry. The slurry was properly stirred
and allowed to settle for about 6 hours. After settling of the potato
mixture was a transparent liquid and the bottom part was a white thick
liquid which is starch. The supernatant was decanted and the sediment
which contains the starch was filtered with muslin cloth and oven-
dried at 45-55˚C for 30 minutes to produce the dry starch, which was
39
Potato roots
Washing
↓
Peeling
↓
Grating/rasping
↓
Filtering/screening
↓
Settling
↓
Starch washing/decanting
↓
Drying
↓
Milling
↓
Potato starch
Fig 3.3 Flow diagram for potato starch production
40
3.2.3 Production of Malted Sorghum
Sorghum variety of guinea corn Farafara (sorghum vulgare) was used as one of
the sources of enzymes for the hydrolysis of starch. The sorghum was washed
and soaked/steeped in portable water for 24hours and the water was changed
every 6hours interval to undergo air rest. It was spread on a jute bag in an air
tight room for the commencement and completion of sprouting. Water was
germinated for 24hours before the emergence of sorghum rootlets. The properly
sprouted grains were sun dried for 3days and were milled to get the malted
sorghum.
41
Sorghum grains
↓
Sorting
↓
Washing
↓
Steeping/germination (24hours)
↓
Sun drying
↓
Milling
↓
Packaging
↓
Malted sorghum
42
3.2.4 Production of Malted Wheat
Wheat variety Ex –Jos (Triticum eastivum) was used as one of the sources of
enzymes for the hydrolysis of starch. The wheat was washed and soaked/steeped in
portable water for 24hours and the water was changed every 6hours interval to
undergo air rest. It was spread on a jute bag in an air tight room for the
interval on the grains to enhance sprouting. It was germinated for 24hours before
the emergence of sorghum rootlets. The properly sprouted grains were sun dried
for 3days and were milled to get the malted wheat flour.
43
Wheat grain
Sorting
Washing
Steeping (24hours)
Sprouting/germination (24hours)
Sun drying
Milling
Packaging
Malted wheat
44
3.2.5 Production of Malted Millet
The millet variety Ex –Borno (Pennisetum glaneum) was used as one of the
sources of enzymes for the hydrolysis of starch. The millet was washed and
soaked/steeped in portable water for 12hours and the water was changed every
6hours interval to undergo air rest. It was spread on a jute bag in an air tight room
for the commencement and completion of sprouting. Water was sprinkled every
6hours interval on the grains to enhance sprouting. It was germinated for 24hours
before the emergence of sorghum rootlets. The properly sprouted grains were sun
dried for 3days and were milled to get the malted millet flour.
45
Millet grain
Sorting
Washing
Steeping (12hours)
Sprouting/germination (24hours)
Sun drying
Milling
Packaging
Malted millet
46
3.3 PROCEDURE FOR SYRUP PRODUCTION USING EXOGENOUS
The method described by Osuji and Anih (2011) was used. The mash water to be
used for the syrup production was prepared to a pH of 11 with aid of calcium
hydroxide. 20grams of the starch samples were weighed respectively into clean
pots. Slurry was made by adding 250ml of the mash water respectively into the
weighed starches. The temperature of the slurries were raised to 45˚C, after which
20grams of the amylogucosidase enzyme was added to each of the slurries, The
Temperature was raised to 55 , they were stirred and allowed to rest for 10
minutes. Iodine tests were carried out by adding 2 drops of iodine to a few drops of
the samples on a ceramic tile. The temperature of the slurries were raised to 65˚C
and maintained for 1 hour. Another iodine tests were carried out. Temperatures
were further raised to 90-93˚C and maintained for another 1 hour. The slurries
were then boiled for 5 minutes, after which iodine tests were carried out. The
samples were then cooled to 60˚C by placing them in an ice water bath. The pH of
the samples was checked. After hydrolysis, the liquors were boiled for 10 minutes
to denature enzymes. The converted slurries were then filtered across a double-
layered muslin cloth. The samples were then evaporated and concentrated through
47
3.3.1 PROCEDURE FOR SYRUP PRODUCTION USING CRUDE
The method described by Okafor et al (2017) was used. The mash water to be used
for the syrup production was prepared to a pH of 11 with aid of calcium hydroxide.
20grams of the starch samples were weighed respectively into clean pots. Slurry
was made by adding 250ml of the mash water respectively into the starches. The
temperature of the slurries were raised to 45˚C, after which 3grams of the malted
grains respectively was added to each of the slurries, The slurries were stirred and
they were stirred and allowed to rest for 10 minutes. Iodine tests were carried out
by adding 2 drops of iodine to a few drops of the samples on a ceramic tile. The
temperature of the slurries were raised to 65˚C and maintained for 1 hour. Another
set of iodine tests were carried out. Temperatures were further raised to 90-93˚C
and maintained for another 1 hour. The slurries were then boiled for 5 minutes,
after which iodine tests were carried out. The samples were then cooled to 60˚C by
placing them in an ice water bath. The pH of the samples was checked, after
hydrolysis, the liquors were boiled for 10 minutes to denature enzymes. The
converted slurries were then filtered across a double-layered muslin cloth. The
samples were then evaporated and concentrated through evaporation using a water
48
bath, and then packaged. This same procedure was repeated for 6, 9, 12, 15 and 20
The apparent ˚Brix was determined using a portable digital handheld refract meter
was cleaned with a clean wiper and standardized with distilled water at 20˚C until
the brix value reads zero. Two drops of syrup sample at 20˚C was dropped on the
lens (sensitive surface) of the refractometer and measured. The syrups with the
highest brix level was chosen for the sugar spectra analysis using high performance
liquid chromatography because HPLC sugar analysis is very expensive. The cost is
highly exorbitant.
Analysis 300 x4.6mm column. The analysis was performed at 35°C with a flow
49
(H2O) mixture as a mobile phase. All samples were centrifuged at 4,000 rpm for
PES membrane (Sartorius StedimBiotech, Germany). Then the filtrate was diluted
10 times before direct injection into the HPLC. The sugars seen and detected were
recorded.
Data were expressed as mean ± standard deviation (SD) from two parallel
(LSD) were performed with the SPSS 20.0 software (SPSS Inc.) significance of
50
CHAPTER FOUR
4.1 RESULTS
Millet Cocoyam flour 0.0 6.5 7.6 9.4 11.3. 12.0 12..0
Aerial yam flour 0.0 7.3 8.7 10.9 12.3 13.0 13.0
Potato white starch 0.0 10.5 11.8 13.8 15.5 18.5 18.0
Sorghum Cocoyam flour 0.0 8.5 10.7 12.3 14.5 19.0 19.0
Aerial yam flour 0.0 5.8 6.3 7.7 8.9 10.0 10.0
Potato white starch 0.0 8.5 9.8 11.5 13.7 15.0 14.8
Wheat Cocoyam flour 0.0 6.6 9.8 11.3 13.6 15.0 15.0
Aerial yam flour 0.0 8.3 10.2 12.3 13.8 15.0 15.0
Potato white starch 0.0 11.3 12.6 15.0 19.0 25.0 24.8
51
Table 4.2 Sugar Profiles of Flours and Starch Source Interaction
source
KEY:
52
Table 4.1.2: Sugar Profile of Enzyme Source Interaction
KEY:
AMG= Amyloglucosidase
53
Table 4.4 Showing the Sugar Spectra of the Interactive Effect of Enzymes and Starches.
54
4.2 DISCUSSION
The result showed that there was an interaction between the starches and enzymes
For fructose, interaction between the flours and starch showed that, cocoyam flour
(COF) gave the highest mean yield of fructose (12.16g/l) followed by Aerial yam
flour (7.36g/l) while potato white starch gave the least fructose yield (5.78g/l)
irrespective of the enzyme used. For glucose, interaction between the flours and
starch showed that, cocoyam flour (COF) gave the highest mean yield of glucose
(9.72g/l) followed by potato white starch (9.70g/l) while Aerial yam flour (AYF)
gave the least glucose yield (8.92g/l) irrespective of the applied. For sucrose, the
interaction of flours and starch showed that, potato white starch (PWS) liberated
the highest sucrose portion (11.31g/l and 11.01g/l) while cocoyam flour being the
least yield of 6.36g/l notwithstanding the enzyme used. For maltose, interaction
between flours and starch showed that, potato white starch gave the highest mean
yield of maltose (26.09) followed by Aerial yam flour (21.11g/l) while cocoyam
flour (COF) gave the least mean yield (14.20g/l) irrespective of enzyme used. For
55
D-Xylose, interaction between the carbohydrate sources showed that Aerial yam
flour gave the highest mean yield of D-Xylose (0.05g/l) as against cocoyam flour
(0.02g/l) while potato starch gave the least (0.01g/l) irrespective of enzyme used.
For D-Raffinose, interaction between the carbohydrate source showed that PWS
gave the highest mean yield (0.12g/l) followed by COF and AYF (0.01g/l) and
trace of D-Stachyose was not found. In fact Ding, et al., (1997) have worked on
fruit juices and revealed the existence of significant differences among the sugar
CONSIDERED.
When the enzymes interaction only is considered without paying attention to the
starch source, AMG enzyme gave the highest total yield of fructose with mean (14
sorghum enzyme gave the lowest yield (2.57g/l). Millet enzyme gave the highest
total glucose yield (24,23g/l), followed by wheat enzyme (8.29g/l), AMG enzyme
(3.33g/l) and sorghum enzyme being the least (1.95g/l). Millet enzyme gave the
AMG enzyme (3.03g/l) and sorghum enzyme (1.52g/l). Millet enzyme gave the
56
sorghum enzyme (9.36g/l), and AMG enzyme (6.67g/l). Millet enzyme gave the
highest total yield of D-Xylose(0.10) whereas AMG, Sorghum and Wheat yielded
0.00 of D-Xylose. Millet enzyme and Wheat enzyme gave the highest total yield of
When the interaction of both enzyme and starch sources are considered together,
the sugars spectra are affected. Cocoyam flour and millet enzyme gave the highest
mean yield of fructose (25.71g/l), followed by the interactive effect of Aerial yam
flour and AMG with yield of 22.31g/l while potato white starch and wheat gave
the lowest yield (10.49g/l). The interactive effect between Cocoyam flour and
millet enzyme gave the highest mean yield of glucose (31.92g/l), followed by the
interaction effect of Aerial yam flour and millet enzyme with yield of 23.76g/l,
with Potato white starch and wheat given the lowest glucose yield of 17.11g/l. The
interaction effect between Aerial yam and millet enzyme gave the highest yield of
sucrose (32.90 g/l), followed by the interaction effect of Potato white starch and
wheat enzyme with yield of 21.22g/l, with Cocoyam flour and millet given the
lowest yield of 19.01g/l. The interaction effect between potato white starch and
57
wheat enzyme gave the highest mean yield of maltose (48.04g/l), followed by the
interaction effect between Cocoyam flour and millet with yield of 41.44g/l with
Aerial yam flour and sorghum enzyme given the lowest yield (21.62g/l). The
interaction effect between Aerial yam flour and millet enzyme gave the highest
and millet enzyme with mean yield of 0.10g/l with Potato white starch and AMG
enzyme given the lowest mean yield (0.02g/l). The interaction effect between
Potato white starch and millet enzyme gave the highest mean of D-Raffinose yield
(0.22g/l), followed by the interaction effect between Aerial yam flour and sorghum
enzyme with mean yield (0.03g/l), with Cocoyam flour and millet enzyme given
AMG and Aerial yam on sorghum enzyme and wheat enzyme as they has the same
superscript (f), likewise no significant difference exist between water yam starch
on wheat and Aerial yam flour on millet and potato white starch on millet as both
has the same superscript (g). Other carbohydrate sources and enzymes are
For glucose yield, potato white starch on millet and potato white on sorghum are
not significantly different as both have the same superscripts (f), but all other
58
carbohydrate sources on all other enzymes are significantly different with regards
For sucrose yield, cocoyam flour on wheat enzyme and Aerial yam flour on
sorghum enzyme are not significantly different because they have the same
superscript (i). All other carbohydrate sources on all other enzyme sources are
significantly different.
For maltose yield, cocoyam flour on AMG and cocoyam flour on millet are not
significantly as both has the same superscript (d).while other carbohydrate sources
For Dxylose yield, Aerial yam flour on AMG and millet enzymes are significantly
different, while other carbohydrate sources on all other enzymes sources are not
For D-Raffinose yield, cocoyam flour on millet enzyme and sorghum enzyme are
not significantly different, cocoyam flour on AMG enzyme and wheat enzyme are
not significant and potato white flour on sorghum enzyme and millet enzyme are
My explanations are in agreement with the results of the study conducted by other
researchers. In fact Osuji and Okafor (2013) have worked on Soymilk and revealed
59
the existence of significant differences among the sugar content of soymilk after
different enzyme treatment using HPLC. Among the sugars identified include
stachyose as identified in their work can be attributed to the action of the cell wall
degrading enzyme used as opposed to this research where stachyose was not
degrading enzymes.
60
CHAPTER FIVE
5.1 Conclusion
From the results obtained from this research, Cereal Grains such as millet,
produce syrups and also sources of the starches hydrolyzed determines to a great
enzymes developed in a particular malted grain and the cell structure of the starch
source must be compatible to the intended end product (sugar) in that particular
hydrolysis. With the data and information obtained from this research work, this
paper concludes that syrup producers in the country and private investors should
utilize the opportunity of producing syrups from crude enzymes and not only that
but make choices as to what type of sugar they want to dominate the syrups. This
can be achieved by choosing among the starches and enzymes that produce the
best result for that particular sugar. For syrup rich in fructose cocoyam flour with
malted millet as source of enzyme is the best. For maltose rich syrup, white potato
61
starch with malted wheat as source of enzyme is the best. For syrup rich in
glucose cocoyam flour with malted millet as source of enzyme is an ideal one. For
sucrose rich syrup Aerial yam flour with millet as source of enzyme is the best.
5.2 Recommendations
The production of sugar syrup from Aerial yam starch and cocoyam starch should
country Nigeria.
From the novel research work conducted, it can be well understood that;
A particular sugar type can dominate in particular syrup and how this can be
achieved.
62
Endogenous enzyme present in malted cereal grains can be used to hydrolyze
63
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APPENDIX
78
79
80
81
82
Effect of Enzymes and Crop type on concentration of Fructose Extracted
Descriptive Statistics
Dependent Variable: Fructose
83
Total 5540.313 36
Corrected Total 2979.514 35
Multiple Comparisons
Dependent Variable: Fructose
LSD
(I) Enzyme (J) Enzyme Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
Multiple Comparisons
Dependent Variable: Fructose
LSD
(I) Crop (J) Crop Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
84
Based on observed means.
The error term is Mean Square(Error) = .114.
*. The mean difference is significant at the .05 level.
LSD=0.584
Descriptive Statistics
Dependent Variable: Glucose
Multiple Comparisons
Dependent Variable: Glucose
LSD
(I) Enzyme (J) Enzyme Mean Std. Error Sig. 95% Confidence Interval
86
Difference (I-J) Lower Bound Upper Bound
Multiple Comparisons
Dependent Variable: Glucose
LSD
(I) Crop (J) Crop Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
LSD=0.205
87
Effect of Enzymes and Crop type on concentration of Fructose Extracted
Descriptive Statistics
Dependent Variable: Sucrose
88
Millet 32.89967 .016042 3
Sorghum 2.06067 .016042 3
Wheat 2.50167 .016042 3
Total 11.31042 13.229250 12
AMG .79967 .004041 3
Millet 20.43100 .526641 3
Potato White Sorghum 1.21667 .093029 3
Wheat 21.59300 .536224 3
Total 11.01008 10.461589 12
AMG 3.03433 3.561025 9
Multiple Comparisons
Dependent Variable: Sucrose
LSD
(I) Enzyme (J) Enzyme Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
89
Wheat -6.39144* .103245 .000 -6.60453 -6.17836
AMG 21.08078* .103245 .000 20.86769 21.29387
Millet Sorghum 22.58944* .103245 .000 22.37636 22.80253
Wheat 14.68933* .103245 .000 14.47625 14.90242
AMG -1.50867* .103245 .000 -1.72175 -1.29558
Sorghum Millet -22.58944* .103245 .000 -22.80253 -22.37636
Wheat -7.90011* .103245 .000 -8.11320 -7.68702
AMG 6.39144* .103245 .000 6.17836 6.60453
Multiple Comparisons
Dependent Variable: Sucrose
LSD
(I) Crop (J) Crop Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
LSD=0.379
90
91
Effect of Enzymes and Crop type on concentration of Sucrose Extracted
Descriptive Statistics
Dependent Variable: Sucrose
92
Total 7261.855 36
Corrected Total 3995.581 35
Multiple Comparisons
Dependent Variable: Sucrose
LSD
(I) Enzyme (J) Enzyme Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
Multiple Comparisons
Dependent Variable: Sucrose
LSD
(I) Crop (J) Crop Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
93
Based on observed means.
The error term is Mean Square(Error) = .048.
*. The mean difference is significant at the .05 level.
LSD=0.379
Descriptive Statistics
Dependent Variable: Maltase
Multiple Comparisons
Dependent Variable: Maltase
LSD
(I) Enzyme (J) Enzyme Mean Std. Error Sig. 95% Confidence Interval
95
Difference (I-J) Lower Bound Upper Bound
Multiple Comparisons
Dependent Variable: Maltase
LSD
(I) Crop (J) Crop Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
LSD=0.387
96
Effect of Enzymes and Crop type on concentration of Dxylose Extracted
Descriptive Statistics
Dependent Variable: Dxylose
97
AMG .00800 .001000 3
Millet .17600 .001000 3
Aerial Yam Sorghum .00100 .001000 3
Wheat .00700 .001000 3
Total .04800 .077242 12
AMG .01867 .006429 3
Millet .00467 .006429 3
Potato White Sorghum .00467 .006429 3
Wheat .00467 .006429 3
Total .00817 .008376 12
AMG .00922 .008378 9
Multiple Comparisons
Dependent Variable: Dxylose
LSD
(I) Enzyme (J) Enzyme Mean Std. Error Sig. 95% Confidence Interval
98
Difference (I-J) Lower Bound Upper Bound
Multiple Comparisons
Dependent Variable: Dxylose
LSD
(I) Crop (J) Crop Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
LSD=0.006
Multiple Comparisons
Dependent Variable: DRafinose
LSD
(I) Crop (J) Crop Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
99
Aerial Yam .00350* .000933 .001 .00157 .00543
Cocoyam
Potato White -.11030* .000933 .000 -.11223 -.10837
cocoyam -.00350* .000933 .001 -.00543 -.00157
Aerial Yam
Potato White -.11380* .000933 .000 -.11573 -.11187
cocoyam .11030* .000933 .000 .10837 .11223
Potato White
Aerial Yam .11380* .000933 .000 .11187 .11573
100
Descriptive Statistics
Dependent Variable: DRafinose
(I) Enzyme (J) Enzyme Mean Std. Error Sig. 95% Confidence Interval
Difference (I-J) Lower Bound Upper Bound
LSD=0.001
102
103
104
105
106
107
108
109
110
111
112
113
114
115