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DOI 10.1007/s11356-015-4783-1
RESEARCH ARTICLE
Received: 13 March 2015 / Accepted: 25 May 2015 / Published online: 4 June 2015
# Springer-Verlag Berlin Heidelberg 2015
Abstract Combination of ozone together with electrolysis revealed that peroxone reaction was the main pathway
(ozone-electrolysis) is a promising wastewater treatment tech- of ·OH production in the present system, and cathodic
nology. This work investigated the potential use of carbon reduction of ozone could significantly promote ·OH
nanotube (CNT)-based gas diffusion cathode (GDC) for generation. These results suggested that application of
ozone-electrolysis process employing hydroxyl radicals (· CNT-based GDC offers considerable advantages in
OH) production as an indicator. Compared with conventional ozone-electrolysis of organic wastewater.
active carbon (AC)-polytetrafluoroethylene (PTFE) and car-
bon black (CB)-PTFE cathodes, the production of ·OH in the
coupled process was improved using CNTs-PTFE GDC. Keywords Ozone-electrolysis . Gas diffusion cathode .
Appropriate addition of acetylene black (AB) and pore- Carbon nanotubes . Hydroxyl radicals . Response surface
forming agent Na2SO4 could enhance the efficiency of methodology
CNTs-PTFE GDC. The optimum GDC composition was
obtained by response surface methodology (RSM) anal-
ysis and was determined as CNTs 31.2 wt%, PTFE
60.6 wt%, AB 3.5 wt%, and Na 2 SO 4 4.7 wt%. Nomenclature
Moreover, the optimized CNT-based GDC exhibited AB Acetylene black
much more effective than traditional Ti and graphite AC Active carbon
cathodes in Acid Orange 7 (AO7) mineralization and AOPs Advanced oxidation processes
possessed the desirable stability without performance AO7 Acid Orange 7
decay after ten times reaction. The comparison tests ANOVA Analysis of variances
BBD Box-Behnken design
Responsible editor: Bingcai Pan
CB Carbon black
Electronic supplementary material The online version of this article CNTs Carbon nanotubes
(doi:10.1007/s11356-015-4783-1) contains supplementary material, C.V. Coefficient of variation
which is available to authorized users.
DDI Deionized-distilled
* Guanghua Lu
GDC Gas diffusion cathode
ghlu@hhu.edu.cn O3 Ozone
·OH Hydroxyl radicals
1
pCBA p-Chlorobenzoic acid
Key Laboratory of Integrated Regulation and Resource Development
on Shallow Lakes of Ministry of Education, College of Environment,
PTFE Polytetrafluoroethylene
2
Hohai University, Nanjing 210098, China R Coefficient of determination
2
State Key Laboratory of Urban Water Resource and Environment,
RSM Response surface methodology
Harbin Institute of Technology, P.O. Box 2606, 202 Haihe Road, SEM Scanning electron microscopy
Harbin 150090, China TOC Total organic carbon
Environ Sci Pollut Res (2015) 22:15812–15820 15813
(Wang et al. 2012), the obtained GDCs after pressing were cathode. For ozonation and ozone-electrolysis tests, 0.3 L/min
then boiled in DDI water for 1 h to remove Na2SO4. For ozonized gas generated from dry oxygen by a laboratory
comparison, the CNTs-PTFE, CB-PTFE, and AC-PTFE ozone generator (WH-H-Y5, Wohuan Technology Co.,
GDCs with carbon supports loading of 80 mg/cm2 and China) was fed into the reactor through a bubble diffuser sit-
PTFE loading of 160 mg/cm2 were also prepared. uated under the cathode, while equal oxygen was used in
RSM is a statistical method being useful for the experimen- experiments with electrolysis alone. When considering
tal design and processes optimization (García-Gómez et al. peroxone oxidation only, ozonized gas was sparged into the
2014; Khataee et al. 2014). Box-Behnken design (BBD), reactor through another bubble diffuser. The distance between
which is a widely used form of RSM, was employed for the two bubble diffusers was 30 mm, and the ozone concentration
optimization of binary carbon support GDC. The CNT load- in ozonized gas was set at 9.8 mg/L.
ing was 80 mg/cm2, and the weight ratios of PTFE/CNTs, AB/ Determination of ·OH and degradation of AO7 (100 mg/L)
CNTs, and Na2SO4/CNTs (i.e., WPTFE:WCNTs, WAB:WCNTs, were performed in the aqueous medium containing 0.05 M
and WNa2SO4:WCNTs) were selected as independent variables. Na2SO4 at ambient temperatures (25±2 °C). The ozone tests
The amount of ·OH produced in the ozone-electrolysis system with no electrode are termed Bozonation tests.^ The ozone
was taken as the dependent variable. The BBD was applied tests with CNT-based electrode are termed BCNTs catalytic
using Design-Expert 8.0.6 software. The levels and ranges of ozonation tests.^ The electrolysis tests with O2 flow through
the variables are summarized in Table 1. A quadratic model GDC are termed Belectrolysis tests.^ The electrolysis tests
was chosen in terms of independent variables, which is given with ozonized gas flow through GDC are named Bozone-elec-
as follows: trolysis tests.^ The electrolysis test with both O2 (flow through
GDC) and ozonized gas (not flow through GDC) is the
3 3 2 3
Y ¼ β0 þ ∑ β i xi þ ∑ βii x2i þ ∑ ∑ βi j xi x j þ εði≠ jÞ ð5Þ Belectrolysis+peroxone oxidation test.^
i¼1 i¼1 i¼1 j¼2
Analytical methods
where Y is the response value; β0 is the intercept; βi, βii, βij are
the regression coefficients for linearity, square, and interac-
O3 concentration in gas was measured by the iodometric
tion, respectively; Xi and Xj are the different independent var-
method, and O3 residual in water was determined by the indi-
iables; ε is the random error.
go method (APHA 1998). ·OH produced in the solution was
To obtain the interaction between the variables and the
measured by the pCBA method (Cho et al. 2004), concentra-
responses, the analysis of variances (ANOVA) was conducted.
tion of pCBA was analyzed with a HPLC analytical system
The optimum parameters for GDC preparation were calculat-
(Waters Co., 1525 Binary system, USA). The steady-state
ed using the fitted models and validated by the experiments.
concentrations of ·OH could be approximated from the known
second-order rate constant for the reaction of pCBA with hy-
droxyl radicals, i.e., kOH,pCBA (=5×109 M−1 s−1) (Neta and
Experimental setup and conditions
Dorfman 1968) and the pseudo-first-order rate constant
of pCBA measured in various processes. The scanning
Experiments were carried out in an undivided poly reactor
electron microscopy (SEM) images of GDCs were per-
(50 mm wide, 100 mm length, and 150 mm height) with
formed on a Hitachi S-3400N II microscope (Japan).
working volume of 500 mL (Fig. S1 in Supplementary
The absorbance at 485 nm was analyzed by a UV-
Material). A DC power supply (KPS-3030DA, Atten
Visible spectrophotometer (T6, Beijing Purkinje
Technology Co., China) was employed to provide constant
General Instrument Co., Ltd., China) to evaluate the
current between a 0.8 cm2 Pt anode and a 7.5 cm2 GDC.
decolorization efficiency. Total organic carbon (TOC)
The electrode gap was 30 mm, and the applied current was
was measured using a TOC analyzer (multiN/C 2100,
300 mA, corresponding with current density of 40 mA/cm2 at
Analytik Jena AG, Germany) to evaluate the minerali-
zation of AO7 during the treatment.
Table 1 Coded levels and independent variables for the experimental
design
0.0 Table 2 BBD matrix and response values for the yield of ·OH
-0.2 Exp. WAB:WCNTs WNa2SO4:WCNTs WPTFE:WCNTs Yield of ·OH
no. (%) (%) (%) (×10−13 mol/L)
-0.4
1 7.5 7.5 150 5.8
ln ([pCBA]t/[pCBA]0)
-0.6
2 15 15 150 6.0
-0.8 3 7.5 7.5 150 5.6
4 7.5 7.5 150 5.8
-1.0 AC-PTFE GDC
5 7.5 7.5 150 5.7
CB-PTFE GDC
-1.2 CNT-PTFE GDC 6 7.5 7.5 150 5.9
7 7.5 15 250 5.8
-1.4 8 15 7.5 250 5.5
0 2 4 6 8 10 9 15 7.5 50 3.8
Time (min) 10 0 7.5 250 5.2
11 0 7.5 50 2.7
Fig. 1 Decay of pCBA during ozone-electrolysis process using different
cathodes (current of 300 mA; ozonized gas flow rate of 0.3 L/min; inlet 12 0 15 150 4.6
O3 concentration of 9.8 mg/L) 13 15 0 150 5.2
14 7.5 0 250 5.0
15 7.5 15 50 4.2
concentrations of ·OH that calculated from the slope of the 16 7.5 0 50 3.5
curves in Fig. 1 were 4.7 × 10−13, 2.2 × 10−13, and 1.9 × 17 0 0 150 4.4
10−13 mol/L for CNTs-PTFE, CB-PTFE, and AC-PTFE
GDCs, respectively, suggesting that CNTs-PTFE is the most
response variable and the independent variables was derived
effective cathode for ·OH production in ozone-electrolysis
as follows:
process.
It is well known that ozone could react easily on the Y ¼ 5:76 þ 0:45X 1 þ 0:31X 2 þ 0:91X 3
surface of AC and CNTs due to their specific porous
structure. However, compared with CB and CNTs, AC þ 0:15X 1 X 2 − 0:20X 1 X 3
was an inefficient GDC material for O2 reduction to
þ 0:03X 2 X 3 − 0:52X 1 2 − 0:19X 2 2 − 0:94X 3 2 ð6Þ
generate H2O2 (Soltani et al. 2012), which can react
with sparged O3 to produce ·OH. Thus, the above phe- where Y was the yield of ·OH, and X1, X2, X3 were the
nomena can be explained by the fact that CNTs have a coded values of the independent variables (Table 1).
great number of mesoporous pores and large accessible The sufficiency of the model was evaluated through
surface area (Khataee et al. 2011), so that both O2 and ANOVA (Table S1 in Supplementary Material). The model
O3 can be reduced easily on the cathode surface to F-value was 36.43, and the model p value was less than
generate more ·OH. Since the oxidation power of 0.0500, implying that the model was statistically significant.
ozone-electrolysis system is mainly related to the pro- The determination coefficients (R2) of the models indicated
duced intermediate reactive oxygen species, the cathode that 97.91 % of the total variability could be explained by
materials which have high ·OH production ability are the model. The adjusted determination coefficient (adjusted
essential for the effective degradation of pollutants. R2 =0.9522) further testified the minute difference between
Therefore, CNTs are suitable cathode materials for the experimental and predicted values. The low coefficient
ozone-electrolysis process. variation value (C.V.=4.25 %) suggested the precision and
reliability of the experimental values.
CNT-based GDC optimization
Optimization of the variables
Model building and statistical analyses
A 3D representation of the polynomial (Eq. 6) obtained from
The full factorial BBD with three factors in three levels as well the experimental data was shown in Fig. 2. As seen in Fig. 2a,
as the results of ·OH generation performance of prepared the AB content in GDC exhibited a significant effect on the ·
GDC is presented in Table 2. The data of BBD experiment OH production in ozone-electrolysis system, whereas the per-
were analyzed by Design-Expert 8.0.6, and a quadratic poly- centage of pore-forming agent Na2SO4 exerted a weaker ef-
nomial equation reflecting the empirical relationship between fect. The generated ·OH concentration initially increased with
15816 Environ Sci Pollut Res (2015) 22:15812–15820
Fig. 3 SEM images of fabricated CNT-based GDCs (WAB:WCNTs = 0 %, WNa2SO4:WCNTs =7.5 %, WPTFE:WCNTs =250 % (c); WAB:WCNTs =
7.5 %, WNa2SO4:WCNTs =15 %, WPTFE:WCNTs =50 % (a); WAB:WCNTs = 7.5 %, WNa2SO4:WCNTs =0 %, WPTFE:WCNTs =250 % (d))
7.5 %, WNa2SO4:WCNTs =15 %, WPTFE:WCNTs =250 % (b); WAB:WCNTs =
significant improvement of color removal was observed in Ten successive runs were performed to evaluate the
ozone-electrolysis process, consisting with previous reports stability of CNT-based GDC in ozone-electrolysis sys-
(Bakheet et al. 2013; Hsu et al. 2003). This may be tem. As shown in Fig. 5, no obvious change was ob-
due to the fact that electrolyte used in current work served on the performance of CNT-based GDC after
was Na2SO4. Beltrán et al. suggested that null effect the tenth run, and the mineralization efficiency of
of H2O2 was expected while the direct reactions be- AO7 in ozone-electrolysis remained at 39.8 % within
tween reactants and ozone are faster (Beltrán et al. 10 min, confirming that the stability of CNT-based
1996). However, ozone-electrolysis could present more GDC can be maintained for a long time and it can
efficiency than ozonation for azo dye decolorization in be reused.
NaCl solution, owing to the production of hypochlorite Based on the experimental results, CNT-based GDC
(Parsa et al. 2014). is effective for ozone-assisted electrochemical degrada-
During decolorization tests revealed in Fig. 4a, the miner- tion of organic compounds in wastewater. A possible
alization of AO7 was also investigated (Fig. 4b). Electrolysis reason, as discussed in BComparison of AC-PTFE, CB-
or ozonation alone was inefficient for AO7 mineralization; the PTFE, and CNTs-PTFE GDCs in ·OH generation,^ is
detected TOC removal ratios were about 6.4 and 11.3 % at 10- that the presence of CNTs in cathode contributed the
min treatments, respectively. Conversely, combined tests yield improvement of ·OH generation in ozone-electrolysis
synergistic mineralization of AO7, approximately 41.5 % system. This explanation is consistent with the results
TOC removal was obtained. Even when taking the electrolysis in previous research, which showed that ·OH was the
and O3 effects into consideration, enhancement in the ozone- main responsible for refractory organic compound deg-
electrolysis process was notable. The mineralization of AO7 radation in ozone-electrolysis process (Kishimoto et al.
by ozone-electrolysis process using traditional Ti and graphite 2005). While ozone oxidizes organic compounds selec-
cathodes was also presented in the Fig. 4b as references, and tively and partly, ·OH is very unselective and reacts at
only 16.9 and 20.1 % TOC removal were obtained within rates that are several orders of magnitude higher than
10 min, respectively. O3 (Brillas et al. 2009). Consequently, generation of
15818 Environ Sci Pollut Res (2015) 22:15812–15820
0.0
(a) 100
ozone-electrolysis (CNTs-based GDC)
electrolysis (CNTs-based GDC)
80 CNTs-based GDC adsorption
ozonation -0.5
ln ([pCBA]t/[pCBA]0)
Color removal (%)
60
-1.0
40 electrolysis
ozonation
-1.5 CNTs catalytic ozonation
20 electrolysis+peroxone oxidation
ozone-electrolysis
0 -2.0
0 2 4 6 8 10 0 2 4 6 8 10
Time (min)
Time (min)
(b) 50 Fig. 6 Time-dependent decay of pCBA using different treatment
ozone-electrolysis (CNTs-based GDC) processes (current of 300 mA; O2 flow rate of 0.3 L/min; ozonized gas
ozone-electrolysis (graphite cathode)
flow rate of 0.3 L/min; inlet O3 concentration of 9.8 mg/L)
40 ozone-electrolysis (Ti cathode)
electrolysis (CNTs-based GDC)
CNTs-based GDC adsorption Mechanism of ·OH production
ozonation
30
TOC removal (%)
3.0
40 ozonation
2.5 CNTs catalytic ozonation
Adueous ozone concentration (mg/L)
electrolysis+peroxone oxidation
30 ozone-electrolysis
2.0
TOC removal (%)
20
1.5
first run
fifth run 1.0
10 tenth run
0.5
0 0.0
0 2 4 6 8 10 0 2 4 6 8 10
Time (min) Time (min)
Fig. 5 Performance of CNT-based GDC in ten successive ozone- Fig. 7 Profiles of aqueous O3 concentrations in various ozone-based
electrolysis runs (current of 300 mA; ozonized gas flow rate of 0.3 L/ processes (current of 300 mA; O2 flow rate of 0.3 L/min; ozonized gas
min; inlet O3 concentration of 9.8 mg/L) flow rate of 0.3 L/min; inlet O3 concentration of 9.8 mg/L)
Environ Sci Pollut Res (2015) 22:15812–15820 15819
e- e-
DC power supply and cathodic reduction of ozone resulted in excess ·OH gen-
eration in the present system, thereby enhancing the treatment
+ - efficiency. It is concluded that CNT-based gas diffusion elec-
O2 trode is promising to be potentially used as a new cathode for
H2O
+2e- ozone-electrolysis process.
Acid Orange 7
Pt -e- H2O2 CNT/PTFE
anode peroxone cathode Acknowledgments We are grateful for grants from Natural Science
•OHads •OHbulk reaction Foundation of Jiangsu Province (No. BK20130835), China Postdoctoral
Science Foundation (No. 2013 M541600), Fundamental Research Funds
CO2
O3 for the Central Universities of Hohai University (No. 2013B13020026),
+ +e- and A Project Funded by the Priority Academic Program Development of
H2O
Jiangsu Higher Education Institutions.
•O3-
: main pathway
: minor pathway O2/O3 References
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