CONDITION ASSESMENT :

VIBRATION ANALYSIS

Report
CONDITION ASSESSMENT
VIBRATION ANALYSIS

KWSP JOHOR

18-September-2017

Prepared By:

Hanitek Sdn.Bhd
34.Jalan Ara SD7/3B , Bandar Sri Damansara 52000 Kuala Lumpur.
No.Tel :+60362768517 No.Fax:+601362728751
Email: mail@hanitek.com.my
www.hanitek.com.my
CONDITION ASSESMENT :
VIBRATION ANALYSIS
 CONDITION ASSESMENT :
VIBRATION ANALYSIS

1.0 Introduction
Hanitek Sdn.Bhd was engaged by KWSP to carry out vibration measurement
and analysis on Pumps, Cooling Tower Fans and AHU. The exercise was
executed at KWSP Johor Bahru on 16th August 2017 and 17th August 2017.

2.0 Objective
Our objective by conduct the exercise is to evaluate the condition of machinery
by using vibration analysis technology. In addition, to provide our client
suggestions in order to enhance the reliability and maintenance of the machinery
in the plant.

3.0 Test Equipment Overview

NO. DESCRIPTION Qty
1 CSI 2115 Vibration Analyzer 1-set
2 Accelerometer Probe 1-set
5 Computer 1-Set

No Description Photo

CSI 2115 Vibration Analyzer

1

Wilcoxon Research Accelerometer

2
100mv/g.
CONDITION ASSESMENT :
VIBRATION ANALYSIS
CONDITION ASSESMENT :
VIBRATION ANALYSIS
 CONDITION ASSESMENT :
VIBRATION ANALYSIS

4.3 Monitoring Schedule

It is suggested that the surveys to be performed monthly for critical machine.
Stable machines and essential machinery can be scheduled once in 6 or 12
months but this should be considered later in the program (after the first one
year) once sufficient understanding of machine behavior is obtained.

4.4 Measurement Point Description

Measurements are typically collected at bearing housing positions to give best
in sight to the forces generated of the machine. Our policy is to conduct
generally in tri-axial direction at each bearing position. This gives the best
picture of machine condition and machine dynamics allowing accurate
diagnosis of faults. Measurement only in a single direction can be risky, as
faults can be both local and directional.

Vertical
Vertical

Axial

Horizontal

Horizontal

Axial

Figure 1: Measurement Location on Motor

CONDITION ASSESMENT :
VIBRATION ANALYSIS
 CONDITION ASSESMENT :
VIBRATION ANALYSIS

5.0 Vibration Standard

Vibration measurement and analysis performed shall be complying with

iso standard in determining of acceptance criteria of the machinery.
Acceptance criteria each machine may differ according to machine class
and type of prime mover of the machine. Below shows vibration ISO
standard charts is used in determining acceptance limit of vibration level.

5.1 Vibration Standard of ISO 10816

Figure 2: Vibration Standard ISO 10816 Severity Chart

 CONDITION ASSESMENT :
VIBRATION ANALYSIS

5.1 Vibration Standard of ISO 8528-9

Figure 3: Vibration Standard ISO 8528-9 Severity Chart

CONDITION ASSESMENT :
VIBRATION ANALYSIS
CONDITION ASSESMENT :
VIBRATION ANALYSIS
CONDITION ASSESMENT :
VIBRATION ANALYSIS
CONDITION ASSESMENT :
VIBRATION ANALYSIS