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Purenit

06
CONTENTS
Material properties 00-03

Overview 00-04

Manufacturing Cycle 00-09

Specification 00-10

Purenit
PURENIT - a diamond among smart materials
Purenit is a high-density smart material exhibiting a variety of outstanding properties. Purenit is a
polyurethane product on a (PUR/PIR) rigid foam basis providing a high thermal insulation value. Its
bulk density ranges around 550 kg/m3 making Purenit light-weight and easy to handle.

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Material properties
Reaction to fire:
acc. to E (13501-1), DIN 4102, B2, does not drip

Thermal conductivity:
= 0,07-0,10 W/(m.K), EN 12667. To be used at
temperatures ranging from -50°C to +100°C

Bulk density:
500-600 kg/m3

Compressive strength:
5.5-7.5 MPa acc. to DIN EN 826

Resistance to aging:
non-rotting, mould- and mildew-resistant

Resistance to chemicals:
mineral oils, solvents, dilute solutions and acids

PURENIT
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Advanced Material Constituent materials are strictly controlled Mold and Moisture Resistance resisting short-term temperatures from –200°C
New developments to the building industry ensuring a uniform, reliable product that performs Being a diffusion-open smart material, Purenit up to 250°C. Its thermal conductivity ranges
frequently mean that traditional materials often consistently throughout its lifespan. from 0.07 to 0.09 W/(mK). Naturally, Purenit is an
excels in outdoor environments. Under strain
are unsuitable. Purenit has been designed to from moisture, Purenit shows its extraordinary insulation material approved by building authorities
fulfill innovative construction requirements when Sustainability performance and distinguishes itself clearly from and complies with fire resistance standards. Low
traditional materials have reached their limits. wooden materials. Even long term exposure to thermal expansion coefficient of 5mm at 100 K over
From a biological, as well as an ecological, a length of 1m greatly facilitates application with
point-of-view, purenit is completely harmless, moist/humid environments will not deform Purenit
Brand quality or affect its mechanical properties. Its rather low other materials.
resistant to aging and is non-putrescible. The
product has a fully costed life-cycle and from μ-value of 8-12 positively supports water vapor
Made purely from the material left over from
production to disposal/reuse has been proven to be permeability. Also Purenit is non-rotting, mold and Resistance to Acids, solutions, solvents and
polyurethane insulation manufacture, purenit is
environmentally friendly and sustainable. mildew-resistant as well as being resistant to pests other substances
an excellent example of sustainable engineering.
such as termites.
Purenit’s resistance to most chemicals and solvents,
dilute solutions and acids opens an enormous range
Thermal Behavior of applications. Purenit works well with adhesives
As a duroplastic insulation material, Purenit and laminate materials making it an extremely useful
convinces with its enormous thermal capacity, building material.

PURENIT
purenit is harmless from a biological and The EPD (Environmental Product Declaration) purenit complies with strict requirements –
purenit is harmless from abuilding
biological
ecologyand
point of view.The EPD
purenit is (Environmental
for polyurethaneProduct
insulating Declaration)
panels explicitly purenit complies
as numerous with
national and strict requirements
international inde- –
Purenit is resistant to aging, to rot- The EPD (Environmental Product Purenit
pendent testcomplies
certificates with
prove requirements
(e.g. international
DGNB,
building ecology point of resistant
view. purenitaging, is
rot-proof and
fornon
polyurethane refersinsulating
to the manufacture
panels of high-grade
explicitly as numerous national and inde-
proof and
resistant non putrescible.
to aging,
putrescible.
rot-proof and non Declaration)
refers for polyurethane
materials on polyurethane basis.
to the manufacture of high-grade –LEED,
asDIBT,
pendentnumerous
FIW, BAM).
national
test certificates prove and(e.g. DGNB,
putrescible. insulating
materials on panels
polyurethaneexplicitly
basis.refers international
LEED, DIBT, FIW, independent
BAM). test
to the manufacture of high-grade certificates prove (e.g. DGNB, LEED,
polyurethane materials. DIBT, FIW, BAM).

Moisture has an extreme impact on many purenit also resists liquid nitrogen. Solutions, solvents, agents – purenit resists
Moisture has an extreme impact on
materials. purenit even retains its shape in
Purenit also resists liquid nitrogen. Solutions, solvents, agents – Purenit
a multitude of popular chemicals and is
many
boiling materials.
water. Purenit even retains resists
also a multitude
suitable of popular
for mineral-based plaster
Purenit - more qualifications, higher performance its shape in boiling water. chemicals and is also suitable for
systems.
mineral-based plaster systems.

Material Advantages
Extensive tests show good mechanical properties
and resistance to pressure. Compressive strength
values are 5-7.5 MPa (EN 826).

Purenit is consequently highly suitable for building


components or sandwich elements. Being
resistant to compression, it is also suitable for safe
connections and applications in the installation sector.

Purenit block undergoing compressive strength test.


purenit is extremely pressure-resistant as its technical properties confirm. purenit is highly suitable for building
components or as core material of sandwich constructions.

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Simple and cost-efficient process Bonding and Laminating safely. A brilliant material offering a thousand possibilities
Purenit can be processed easily using any current Purenit works well with widely-used 1K- or 2K-PU
wood working machinery and tools. For screw adhesives, hotmelt water-based adhesive systems
connections, we recommend predrilling and and solvent-based paints. Areas of Application very beneficial. For designers of lab furniture or
leaving sufficient distances to any edges. Well known manufacturers usually rely on smart agricultural products, its resistance to chemicals is
materials such as Purenit and appreciate the the principal characteristic.
advantages of this special construction solution.
Bulk density of approx. 500 kg/m3 makes Purenit
It’s mostly valuable feature is resistance to a lightweight among smart construction materials
moisture. In vehicle construction, it is excellent and helps to reduce weight in the vehicle industry,
towards adhesives and a multitude of surface i.e. a substantial advantage for commercial
Facts for processing
laminates. For manufacturers of counter tops vehicles and campers. The homogenous material
Milling: Exact and without effort, on any commercial and floor elements, pressure resistance and the structure of Purenit furthermore provides excellent
wood processing machinery. possibility to use wood working machinery is thermal insulation.
Drilling: An HSS drill bit suffices for drilling screw
connections.
Sawing: Saws easily and precisely. Water-jet cutting
also possible. For a longer stability, we recommend
carbide tools.
Laminating: Practically no restrictions when joined
and laminated with other materials. Ideal support for
laminating materials.
Bonding: Suitable to process with any commercial
adhesive/bonding system.
Painting: Purenit withstands solvent-based paints
or varnishes and is an ideal support panel for plaster
of any current plaster system.

PURENIT
FACTS FOR PROCESSING
Milling exact and without effort, on any commercial wood
processing machinery

Drilling an HSS drill bit suffices for drilling screw


connections

Sawing saws easily and precisely. Water-jet cutting also


possible. For a longer stability, we recommend Top photo: Whether sport boat, sail boat, private yacht or furniture inside cruise ships – High-grade interior design of spa areas
carbide tools. 100 % waterproof
for shipbuilders, purenit flooring
is always a–wise
below its high-grade cover layer,
choice. High-grade interior
and sanitary rooms design
– purenit of creative
allows spa areas and
Laminating Practically no restrictions when joined and
laminated with other materials. Ideal support for Purenit convinces as support material. sanitary roomsand
room for planers – Purenit
designersallows
and creative room
laminating materials. Photo below: 100 % waterproof flooring – below its high-grade cover layer, purenit convinces convinces processors through easy handling.
Bonding Suitable to process with any commercial as support material.
for planners and designers and convinces
adhesive/bonding system.
processors through easy handling.
Painting purenit even withstands solvent-based paints and
varnishes and is an ideal support panel for plaster
of any current plaster system

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Purenit is highly recommended for shim applications Unique World-Wide: The Purenit Manufacturing Cycle
Please check material compression values.

Purenit production meet high requirements of the industry and applies necessary product quality
standards. Manufacturing process is subject to strict and consistent internal and external supervision.

Building insulated
Manufacture of with polyurethane
polyurethane
insulation panels

W
m
Dismantling/ c
refurbishment p
(optional)

Residue from
production

PURENIT
Purenit is part of an exemplary
One of the greatest strong points product life cycle.
One of the greatest
of purenit: Building strong
elements points
must
of purenit:
meet Building
enormous elements
strains suchmust as
One
meet ofenormous
the greatest strong
strains such points
temperature gradients insideasand
of purenit: Building
temperature gradientselements
inside must
and
out, moisture,
Proven heat where
applications and mechanical
Purenit
meetmoisture,
One ofenormous strains
the greatest such
strong as excels.
out,
strain. Wherever heat and
purenit ispoints
mechanical
used –
temperature
of purenit:
strain. gradients
Building
Wherever inside
elements
purenit is usedand–
must
this
out,
extraordinary
moisture, heat
material
and such
fulfills
mechanical
its
meetextraordinary
this enormous strains
material as its
fulfills
claims. Whether
strain. Wherever in the
purenit vehicle,
is used
temperature
claims. gradients
Whether in the inside
vehicle, and–
furniture
this or building
extraordinary components
One
out, of the
moisture,
furniture heatmaterial
greatest
or building and fulfillspoints
strong
mechanical
components its
industry
claims. – purenit
Whether in sets
the standards.
vehicle,
strain.
industry Wherever
– purenitpurenit
sets
of purenit: Building elements is used – must
standards.
furniture
this or building
extraordinary components
material fulfills
meet
industry
enormous strains
– purenitinsets
suchitsas
claims. Whether the standards.
vehicle,
temperature gradients
furniture or building components
inside and
out, moisture,
industry – purenitheat
sets and mechanical
standards.
strain. Wherever purenit is used –
this extraordinary material fulfills its
claims. Whether in the vehicle,
furniture or building components
industry – purenit sets standards.

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Purenit Smart Material 550MD
PURENIT SMART MATERIAL 550 MD
PURENIT SMART MATERIAL 550 MD
Basic material PUR/PIR rigid foam, non-laminated
Basic material PUR/PIR rigid foam, non-laminated
Characteristics high resistance to mechanical strain, pressure-resistant, dimensionally
Characteristics high resistance
stable, to mechanical
easy to bond, strain,
to be coated andpressure-resistant,
laminated with variousdimensionally
cover
stable,resistant
layers, easy to tobond, to be coated
chemicals, andfrom
harmless laminated with and
a biological various cover
building
layers, resistant
ecology to chemicals,
point of view, non-rotting,harmless
mold- and from a biological and
mildew-resistant, building
recyclable
ecology point of view, non-rotting, mold- and mildew-resistant, recyclable
Areas of application profiles or strips, insets in wet rooms and damp locations, façades,
Areas of application profiles
bath andor strips,
ship insetsvehicle
furniture, in wet construction
rooms and damp locations, wagons,
(e.g. campers, façades,
bath and ship
commercial furniture,
vehicles, vehicle
ships, construction
boats etc.), kitchen (e.g. campers,
counter tops,wagons,
basis of
commercial
sandwich vehicles,
elements, ships, boats etc.), kitchen counter tops, basis of
etc.
sandwich elements, etc.
Bulk density 550 kg/m³ (+/–50 kg), DIN EN 1602
Bulk density 550 kg/m³ (+/–50 kg), DIN EN 1602
Applicable temperatures –50° to +100° C
Applicable temperatures –50° to +100° C
Compressive strength1 5,5 - 7,5 MPa, DIN EN 826
Compressive strength1 5,5 - 7,5 MPa, DIN EN 826
Bending strength1 5 - 7 MPa, DIN EN 12089
Bending strength1 5 - 7 MPa, DIN EN 12089
Shearing strength1 1 - 1,5 MPa, DIN EN 12090, E-Modul: 53,3
Shearing strength1 1 - 1,5 MPa, DIN EN 12090, E-Modul: 53,3
Thrust strength1 1 - 1,5 MPa, DIN EN 12090
Thrust strength1 1 - 1,5 MPa, DIN EN 12090
Reaction to fire E (DIN EN 13501-1), B2 (DIN 4102), BKZ 5.3 (CH)
Reaction to fire E (DIN EN 13501-1), B2 (DIN 4102), BKZ 5.3 (CH)
Swelling 2 0,8 %, DIN EN 68763
Swelling 2 0,8 %, DIN EN 68763
Pull-out resistance3 650 - 750 N, M6 x 16 / 3500 - 3800 N, 6 x 60 Holz
Pull-out resistance3 650 - 750 N, M6 x 16 / 3500 - 3800 N, 6 x 60 Holz
Thermal conductivity 0,070 W/(m·K), DIN EN 12667 / 0,086 W/(mK), DIN 4108-4
Thermal conductivity 0,070 W/(m·K), DIN EN 12667 / 0,086 W/(mK), DIN 4108-4
Formats Standard format 2440 x 1220 mm, thicknesses 10 - 60 mm
Formats Standard
other format
formats and 2440 x 1220 upon
thicknesses mm, thicknesses
request 10 - 60 mm
other formats and thicknesses upon request
Edges blunt
Edges blunt
11
Varies acc. to dust/grain size, portion and admixture of adhesive agents used.
24Varies
2 11
hoursacc.
at 20°to C, depending
dust/grain onportion
size, the surface/volume ratio,
and admixture mainly reversible,
of adhesive without panel getting damaged.
agents used.
32
Varies acc.atto20°
24 hours dust/grain size, portion
C, depending and admixture ofratio,
on the surface/volume adhesive
mainlyagents as well
reversible, as fibrous
without paneladmixtures used.
getting damaged.
3
Varies acc. to dust/grain size, portion and admixture of adhesive agents as well as fibrous admixtures used.

Purenit Standard Packaging


PURENIT-STANDARD PACKAGINGUnits
UNITS
PURENIT-STANDARD PACKAGING UNITS
Art. No. Length Width Thickness Packaging Unit m²/pallet
Art. No. Length Width Thickness Packaging Unit m²/pallet
112600 2.440 1.220 10 60 178
112600 2.440 1.220 10 60 178
112602 2.440 1.220 15 40 119
112602 2.440 1.220 15 40 119
112605 2.440 1.220 20 30 89
112605 2.440 1.220 20 30 89
112607 2.440 1.220 25 24 71
112607 2.440 1.220 25 24 71
112610 2.440 1.220 30 20 59
112610 2.440 1.220 30 20 59
112612 2.440 1.220 35 17 51
112612
112615 2.440
2.440 1.220
1.220 35
40 17
15 51
44
112615
112617 2.440
2.440 1.220
1.220 40
45 15
13 44
39
112617
112620 2.440
2.440 1.220
1.220 45
50 13
12 39
35
112620
112625 2.440
2.440 1.220
1.220 50
60 12
10 35
29
112625 height = 600 2.440
Packaging 1.220
mm, weight = approx. 60 wooden one-way
1000 kg, packed onto 10pallet with edge protection
29
and shrink-wrapped,
Packaging Ü-Sign
height = 600 mm, weight = approx. 1000 kg, packed onto wooden one-way pallet with edge protection
and shrink-wrapped, Ü-Sign

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