Protection Relay

FAKOOR SANAT TEHRAN Commissioning Standard Test Formats

Description: 7SJ622 Record No.:
Bay no.: SS121-33KV Drawing ref.: III-1 Sheet: 1 of 7
Contractor: FEEDER NO.: U01A INCOMING A Substation No : 121

Note:
 The approved updated final settings should be applied and printed out from the relay
by using the software of the relay.
 The following test format contains minimum required tests and some of settings are
mentioned as an example and not as limitation.

1. GENERAL DATA & INFORMATION

Panel No. SS121-33KV CT Ratio 800/5

Relay Type 7SJ62 In 5
Manufacturer SIEMENS VT Ratio 6.6KV/110V
SERIAL NO Vn 63.51V
No. of contacts: Draw. & Sh No. : VII-1
Order - No. Conn.Diag.No.
Software Version DIGSI 4.87 DC. Auxiliary. Voltage 110V-DC
Opto-coupler supply: 110V-DC Frequency Fn 50 Hz

2. MECHANICAL CHECKS AND VISUAL INSPECTION

Item Description Remarks

1. Inspect for any physical damage or defects.  Yes  N/A
2. Verify connections and ferrules as per approved drawings  Yes  N/A
3. Check tightness of all the connections.  Yes  N/A
4. Check Apparatus List  Yes  N/A
5. Check relay version and switching elements on printed circuit board  Yes  N/A

Tested by: masoud karimi Witnessed by:

Signature & Date: Signature & Date:

 Protection Relay
FAKOOR SANAT TEHRAN Commissioning Standard Test Formats
Description: 7SJ622 Record No.:
Bay no.: SS121-33KV Drawing ref.: III-1 Sheet: 2 of 7
Contractor: FEEDER NO.: U01A INCOMING A Substation No : 121

3. ELECTRICAL TESTS

3.1. FUNCTION TEST

ITEM DESCRIPTION REMARKS
1. Human Machine Interface (HMI) Checked.  Yes N/A
2. Case Earthing checked.  Yes N/A
3. LED’s Function Checked.  Yes N/A
4. Trip Contacts Checked.  Yes N/A
5. Reset Function Checked  Yes N/A
6. Group active Functions Checked  Yes N/A
7. Binary inputs checked.  Yes N/A
8. Output Relays Checked  Yes N/A
9. Event Display on HMI Screen Checked  Yes N/A
10. Test switch / plug checked for correct function.  Yes N/A
11. Watchdog contacts checked  Yes N/A
12. Current shorting facility.  Yes N/A

3.2. RELAY BURDEN

ITEM DESCRIPTION DC Voltage (V) Current (mA) V.A

1 Normal Condition 125 50 6.25
2 Fault Condition 125 52 6.5

Burden =7 VA

Tested by: masoud karimi Witnessed by:

Signature & Date: Signature & Date:

 Protection Relay
FAKOOR SANAT TEHRAN Commissioning Standard Test Formats
Description: 7SJ622 Record No.:
Bay no.: SS121-33KV Drawing ref.: III-1 Sheet: 3 of 7
Contractor: FEEDER NO.: U01A INCOMING A Substation No : 121

3.3 SECONDARY INJECTION TEST:

MEASUREMENTS

Open Degsi 4 Measurement primary value operational value primary after connecting to the relay
& observe the reading, in primary values.

Input CT Applied Value (A)
R 800
S 800
T 800
N 0
CT Ratio Applied (A) Displayed Secondary Value (A) Displayed Primary Value (A)
800/5 5 800
800/5 5 800
800/5 5 800

To get the value of IN we will inject only one phase by 1A

Input CT Applied Value (A) CT Ratio Applied (A) Displayed Secondary Value(A) Displayed Primary Value(A)
N 1 800/5 1 160

Voltage Inputs Check:

Input PT Applied Value PT Ratio Applied Displayed Secondary Value (V) Displayed Primary Value (KV)
R-S 110 33000/110 110 33K
S-T 110 33000/110 110 33K
R-T 110 33000/110 110 33K
R-N 63.51 33000/110 63.51 19.05K
S-N 63.51 33000/110 63.51 19.05K
T-N 63.51 33000/110 63.51 19.05K

Tested by: masoud karimi Witnessed by:

Signature & Date: Signature & Date:

 Protection Relay
FAKOOR SANAT TEHRAN Commissioning Standard Test Formats
Description: 7SJ622 Record No.:
Bay no.: SS121-33KV Drawing ref.: III-1 Sheet: 4 of 7
Contractor: FEEDER NO.: U01A INCOMING A Substation No : 121

Active, Reactive and Apparent Power Check:

- Injected 63.51V per phase

- To check the values go to measurement.
- P= √3 * V * I * COS (ӨL) and Q= √3 * V * I * SIN (ӨL)

PHASE Calculated Measured Calculated Measured Calculated Measured

ANGLE (P) MW (P) MW (Q) MVAR (Q) MVAR (S) MVA (S) MVA
AT 0O 45.73 45.73 0 0 45.73 45.73

AT 45O Lag 32.33 32.33 32.33 32.33 45.73 45.73

AT 90O Lag 0 0 45.73 45.73 45.73 45.73

AT 45O Lead 32.33 32.33 -32.33 -32.33 45.73 45.73

AT 90O Lead 0 0 -45.73 -45.73 45.73 45.73

Trip time Trip time Trip time Trip time

PHASE Pickup TMS CURVE
2X Theory 2X Relay 2X Theory 2X Relay
R 3.7 A 0.85 V.I 11.475 sec 11.488sec 3.825 Sec 3.836 sec
51 S 3.7 A 0.85 V.I 11.475 sec 11.488sec 3.825 Sec 3.836 sec
T 3.7 A 0.85 V.I 11.475 sec 11.488sec 3.825 Sec 3.836 sec

1.05X
PHASE Pickup TMS CURVE Injected A 1.05X Relay
Theory
R 26 A 0.45 D.T 27.3 A 0.45 sec 0.465 sec
50-1 S 26 A 0.45 D.T 27.3 A 0.45 sec 0.465 sec
T 26 A 0.45 D.T 27.3 A 0.45 sec 0.465 sec

1.05X
PHASE Pickup TMS CURVE Injected A 1.05X Relay
Theory
R 60 A 0.02 D.T 63 A 0.02 sec 0.035 sec
50-2 S 60 A 0.02 D.T 63 A 0.02 sec 0.035 sec
T 60 A 0.02 D.T 63 A 0.02 sec 0.035 sec

1.05X
PHASE Pickup TMS CURVE Injected A 1.05X Relay
Theory
50N-2 N 0.5 A 0.3 D.T 0.525 0.3 sec 0.312 sec

Tested by: masoud karimi Witnessed by:

Signature & Date: Signature & Date:

 Protection Relay
FAKOOR SANAT TEHRAN Commissioning Standard Test Formats
Description: 7SJ622 Record No.:
Bay no.: SS121-33KV Drawing ref.: III-1 Sheet: 5 of 7
Contractor: FEEDER NO.: U01A INCOMING A Substation No : 121

U< T< U<< T<<

27
88V 10 sec 77V 1 sec

Pickup Drop off Trip time (Relay)

27-1 (U<) 83.78V 88.5 V 10.02 sec

Pickup Drop off Trip time (Relay)

27-2 (U<<) 73.3 V 77.45 V 1.015 sec

U> T> U>> T>>

59
121V 1 sec 123V 0.3 sec

Pickup Drop off Trip time (Relay)

59-1 (U>>) 126.8 V 120.8 V 1 sec

Pickup Drop off Trip time (Relay)

59-2 (U>>) 129 V 122.5 V 1.015 sec

81> T> 81< T<

81
50.6 Hz 30 sec 49.4 Hz 30 sec

Pickup Drop off Trip time (Relay)

81> 50.61 Hz 50.57 Hz 30.15 sec

Pickup Drop off Trip time (Relay)

81< 49.4 Hz 49.41 Hz 30.12 sec

Tested by: masoud karimi Witnessed by:

Signature & Date: Signature & Date:

 Protection Relay
FAKOOR SANAT TEHRAN Commissioning Standard Test Formats
Description: 7SJ622 Record No.:
Bay no.: SS121-33KV Drawing ref.: III-1 Sheet: 6 of 7
Contractor: FEEDER NO.: U01A INCOMING A Substation No : 121

Binery Input Check:

This is to verify the healthiness of the DC control inputs.

Apply a rated voltage at each input and verify the status of the input through DIGSI in the online
operating mode

Control input No. Terminal Configuration Result

BI 1 F14 VCB CLOSE OK
BI 2 F15 TEST POSITION OK
BI 3 F17 TCS OK
BI 4 R9 FEEDER READY OK
BI 5 R10 EARTH SWITCH OK
BI 6 R11 SPRING DISCHARGED OK
BI 7 R12 VCB OPEN OK
BI 8 R8 GENERAL TRIP OK
BI9 R2 XXXXXXXX OK
BI10 R6 XXXXXXXX OK
BI11 R7 XXXXXXXX OK

Control Output Relay Check:

This is to verify the healthiness of the Control output relay healthiness.

Operate each output through DIGSI® 4 in the online operating mode, the check continuity of the
contact that closes.

Output Relay No. Terminal Configuration Result

BO 1 F6,F7
BO 2 F8,F9
BO 3 F10,F11 GENERAL TRIP
BO 4 F12,F13 74 TCS
BO 5 R1,R3 GENERAL TRIP
BO 7 R4,R5

Tested by: masoud karimi Witnessed by:

Signature & Date: Signature & Date:

 Protection Relay
FAKOOR SANAT TEHRAN Commissioning Standard Test Formats
Description: 7SJ622 Record No.:
Bay no.: SS121-33KV Drawing ref.: III-1 Sheet: 7 of 7
Contractor: FEEDER NO.: U01A INCOMING A Substation No : 121

LED Status Checked:

LED No. Configuration STATUS CHECKED

1 OVER CURRENT  Yes
2 EARTH FAULT  Yes
3 UNDER VOLAGE  Yes
4 OVER VOLTAGE  Yes
5 SPRING DISCHARGED  Yes
6 FREQUENCY  Yes
7 74 TCS  Yes

Test Instrument Details

Name of The Instrument Type Sl.No.

OMICRON 256-6 256-6 DI540J

Tested by: masoud karimi Witnessed by:

Signature & Date: Signature & Date: