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SKF Condition Monitoring

and Custom Products

CMCP500 Series of Special


Single Channel Transmitters/Monitors
SKF Condition Monitoring and Custom Products
SKF Machine Condition Transmitters (MCT) Series
www.skf.com/cm
2

SKF Machine Condition Transmitters (MCT) Series


Please refer to the MCT Catalog (SKF publication CM2284) for our standard transmitters.

The standard series of Machine Condition Transmitters (MCT) include:


• CMSS530(A) Velocity Transmitter
• CMSS590(A) Enveloped Acceleration Transmitter
• CMSS525(S) Acceleration Transmitter
• CMSS540(A) Displacement Transmitter
• CMSS545(A) Position Transmitter
• CMSS570(A) Temperature Transmitter

Any CMCP500 Low Cost Monitoring System can be equipped


with standard Machine Condition Transmitters and/or special
CMCP Transmitters/Monitors. The same applies for General
Machinery Monitors (CMCP5301, CMCP5302 and CMCP5304)
and the Channel Vibration Monitor (CMCP1000).

For specific ordering information for each Transmitter/Monitor, please see each individual section.
• CMCP500 Low Cost Monitor System
• CMCP535(A) Series Displacement Transmitter/Monitor
• CMCP547(A) Series Differential Expansion Transmitter/Monitor
• CMCP548(A) Series Case Expansion Transmitter/Monitor
• CMCP549(A) Series Valve Position Transmitter/Monitor
• CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor
• CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor
• CMCP575 Speed Transmitter
• CMCP580(A) Series Process Variable Transmitter/Monitor
• CMCP585(A) Series Eccentricity Transmitter/Monitor

Please specify the full model number for each Transmitter/Monitor to be installed in the CMCP500 System separately at
order entry.
SKF Condition Monitoring and Custom Products
Table of Contents
www.skf.com/cm
3

Table of Contents
Description Page
CMCP500 Series Single Channel Transmitters/Monitors............................................................................................................4
CMCP535(A) Series Displacement Transmitter/Monitor.............................................................................................................5
CMCP547(A) Series Differential Expansion Transmitter/Monitor...............................................................................................7
CMCP548(A) Series Case Expansion Transmitter/Monitor..........................................................................................................9
CMCP549(A) Series Valve Position Transmitter/Monitor.......................................................................................................... 11
CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor................................................................................... 13
CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor.................................................................. 15
CMCP575 Speed Transmitter....................................................................................................................................................... 17
CMCP580(A) Series Process Variable Transmitter/Monitor..................................................................................................... 18
CMCP585(A) Series Eccentricity Transmitter/Monitor.............................................................................................................. 20
CMCP500 Low Cost Monitor System........................................................................................................................................... 22
CMCP500 Series Sample System Enclosures............................................................................................................................ 24
CMCP515 Power Supply................................................................................................................................................................ 25
CMCP591 High Pass Filter and CMCP592 Low Pass Filter...................................................................................................... 28
CMCP505 Series 0-5 Vdc, 24 Vdc Powered 3.5 Digital Meter................................................................................................ 29
CMCP510 Series 4-20 mA Loop-Powered 3.5 Digital Meter.................................................................................................. 30
CMCP245 Intrinsically Safe Barriers............................................................................................................................................ 31
CMCP1000 Dual Limit Single Channel Vibration Monitor........................................................................................................ 32
CMCP5019 19" Rack-mounted Retrofit 10-Channel Monitor................................................................................................. 33
CMCP5301 One-Channel General Machinery Monitor............................................................................................................. 35
CMCP5302 Two-Channel General Machinery Monitor............................................................................................................. 35
CMCP5304 Four-Channel General Machinery Monitor............................................................................................................ 36
HMI (Human Machine Interface) Systems with Wonderware® Software............................................................................... 37
Turbine Supervisory Instrumentation with CMCP 500 Series Transmitters/Monitors........................................................ 39

SKF offers for sale the products described herein as a convenience to our customers. The products have been shown to meet our
customers’ needs and complement SKF products, systems and services. These quality products are manufactured, tested and
delivered by third parties and are not warranted by SKF. SKF will transfer to the Buyer any warranties made by the applicable third
party product vendor to the extent such warranties are transferable.
SKF Condition Monitoring and Custom Products
CMCP500 Series Single Channel Transmitters/Monitors
www.skf.com/cm
4

CMCP500 Series Single Channel Transmitters/Monitors


CMCP500 Series Transmitters and CMCP 500A Series Monitors
Features
TRANSMITTERS ONLY
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters

TRANSMITTERS WITH MONITORS


• Alert, danger and OK alarms and relays Filters
• Trip multiply For applications that require monitoring specific frequency
• Remote reset bands, optional high-pass and/or low-pass filters can be
specified. These filters are modular and can be installed by
Description the factory or in the field. Each module attenuates out-of-
The CMCP500 Series are general purpose single channel band signals at a rate of approximately 24 dB/octave. Corner
transmitters/monitors. They are compatible with vibration and frequencies from 2 Hz to 20 kHz may be specified. Filter
temperature inputs, they provide a 4-20 mA output proportional modules may be cascaded to form higher order filters or to
to the overall measurement. create a band-pass response.
NOTE: Filtering does not effect the buffered transducer output.
Each unit provides power for the associated transducer,
processes the vibration signal to determine overall amplitude, Monitor upgrade
and outputs a 4-20 mA DC current that is proportional to a user
The monitoring option adds two independent set points, with
specified range such as 0-10 mils or 0-0.5 in/sec.
LED alarm indicators and output relay contacts (Alert and
Combining transmitters with an existing PLC or DCS system Danger). Set points are adjustable via potentiometer, from 0
results in a high density, low cost vibration monitoring system. to 110% of full scale. Each has an adjustable delay of 1 to 10
When specified with the alarm feature, the unit functions as a seconds.
complete single channel monitor that includes alert and danger
Relay contacts can be independently configured by the user
alarms, and output relays.
for either Normally Open (NO) (Standard) or Normally Closed
(NC) operation. Relays are normally de-energized and can be
Buffered output configured for latching or non-latching (standard) operation.
A BNC connector mounted on the front of the unit provides Latched alarms may be reset locally or by remote contact
buffered access to the transducer signal. This includes both the closure. SPST Relay contacts are rated to 5 amps at 30 Vdc or
unfiltered vibration signal, and the DC bias voltage. Portable 250 Vac for resistive loads. The Alarm option also provides set
test equipment or analyzers such as the SKF Microlog can point multiplication of 3X via contact closure (2X available) useful
be connected to this output without disturbing other system during machinery startup.
outputs.
Displays and assemblies
Fault detection Various display options, NEMA and explosion-proof enclosures,
On board fault detection circuitry continuously monitors the and assembled multi-channel systems are available. Consult
transducer for normal operation. In the event of a fault, the your SKF Sales Representative.
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault. Mounting
32 mm (G-style) or 35 mm (T-style) DIN-rail.
SKF Condition Monitoring and Custom Products
CMCP535(A) Series Displacement Transmitter/Monitor
www.skf.com/cm
5

CMCP535(A) Series Displacement Transmitter/Monitor


Features
TRANSMITTERS ONLY
• Integrated vibration displacement
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters

TRANSMITTERS WITH MONITORS


Filters
• Alert, danger and OK alarms and relays
For applications that require monitoring specific frequency
• Trip multiply bands, optional high-pass and low-pass filters can be specified.
• Remote reset These filters are modular and can be installed by the factory or
in the field. Each module attenuates out-of-band signals at a
Description rate of approximately 24 dB/octave. Corner frequencies from 2
Hz to 20 kHz may be specified. Filter modules may be cascaded
The CMCP535(A) Series are single channel displacement to form higher order filters or to create a band-pass response.
transmitters/monitors. They are compatible with piezo, voltage
output, and electro-mechanical velocity transducer inputs. NOTE: Filtering does not effect the buffered transducer output.
Vibration displacement is integrated from a velocity input.
They provide a 4-20 mA output proportional to the overall Monitor upgrade
measurement.
The monitoring option adds two independent set points, with
Each unit provides power for the associated transducer, LED alarm indicators and output relay contacts (Alert and
processes the vibration signal to determine overall amplitude, Danger). Set points are adjustable via potentiometer, from 0
and outputs a 4-20 mA dc current that is proportional to a user to 110% of full scale. Each has an adjustable delay of 1 to 10
specified range such as 10 mils peak-to-peak detection. seconds.

Combining transmitters with an existing PLC or DCS system Relay contacts can be independently configured by the user
results in a high density, low cost vibration monitoring system. for either Normally Open (NO) (Standard) or Normally Closed
When specified with the alarm feature, the unit functions as a (NC) operation. Relays are normally de-energized and can be
complete single channel monitor that includes alert and danger configured for latching or non-latching (standard) operation.
alarms, and output relays. Latched alarms may be reset locally or by remote contact
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc or
Buffered output 250 Vac for resistive loads. The Alarm option also provides set
point multiplication of 3X via contact closure (2X available) useful
A BNC connector mounted on the front of the unit provides during machinery startup.
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage.
Displays and assemblies
Fault detection Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
On board fault detection circuitry continuously monitors the your SKF Sales Representative.
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
SKF Condition Monitoring and Custom Products
CMCP535(A) Series Displacement Transmitter/Monitor
www.skf.com/cm
6

CMCP535(A) Series Displacement Transmitter/Monitor (continued)


Specifications
Electrical Environmental
Power +24 Vdc at 45 mA maximum (30 mA typical at 2 Operating Temperature −4 ° to +176 °F (−20 ° to +80 °C)
full scale output). Reverse polarity and transient Storage Temperature −67 ° to +257 °F (−55 ° to +125 °C)
protection included (with the alarm/relay option
installed: 75 mA maximum). Relative Humidity 0-95% non-condensing

Frequency Response (−3 dB) 2 Hz to 20 kHz


(without optional filters) Mounting
Buffered Output BNC connector 0-20 kHz 32 mm (G-style) or 35 mm (T-style) DIN-rail
Accuracy 0.5% of full scale range
Output 4-20 mA proportional to the full scale range
Maximum Load 600 Ohms resistive
Case Isolated

CMCP535 Series Ordering Information


CMCP535 - Differential Expansion Transmitter
CMCP535A - Differential Expansion Monitor
CMCP535 -XX -XX -XXX -XXXX Input
CMCP535A
100V 100 mV/in/sec velocity transducer
500EV 500 mV/in/sec electro-mechanical pick up
Specify Specify exact mV/in/sec followed by V or EV
Full Scale
01 5 mils peak-to-peak
02 10 mils peak-to-peak
03 15 mils peak-to-peak
51 125 µm peak-to-peak
52 250 µm peak-to-peak
53 375 µm peak-to-peak

Ordering Example:
To order a standard displacement monitor that accepts input from a 100 mV/in/sec Velocity Transducer, with a full scale of 10 mils
peak-to-peak detection, specify part number: CMCP535A-100V-02.
Notes:
1. For information on the CMCP591-XXX high pass filter and CMCP 592-XXXXX low pass filter, see section for the CMCP591 and CMCP592.
2. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
3. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP547(A) Series Differential Expansion Transmitter/Monitor
www.skf.com/cm
7

CMCP547(A) Series Differential Expansion Transmitter/Monitor


Features
TRANSMITTERS ONLY
• Differential expansion
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output

TRANSMITTERS WITH MONITORS


• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset Monitor upgrade
Description The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
The CMCP547(A) Series are single channel differential Danger). Set points are adjustable via potentiometer, from 0
expansion transmitters/monitors. They are compatible with DC to 110% of full scale. Each has an adjustable delay of 1 to 10
voltage proximity (eddy) probe or LVDT inputs, they provide a seconds.
4-20 mA output proportional to the overall measurement.
Relay contacts can be independently configured by the user
Each unit provides power for the associated transducer, for either Normally Open (NO) (Standard) or Normally Closed
processes the vibration signal to determine overall amplitude, (NC) operation. Relays are normally de-energized and can be
and outputs a 4-20 mA dc current that is proportional to a user configured for latching or non-latching (standard) operation.
specified range such as 0-1.0 inch detection. Latched alarms may be reset locally or by remote contact
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc or
Combining transmitters with an existing PLC or DCS system
250 Vac for resistive loads. The Alarm option also provides set
results in a high density, low cost vibration monitoring system.
point multiplication of 3X via contact closure (2X available) useful
When specified with the alarm feature, the unit functions as a
during machinery startup.
complete single channel monitor that includes alert and danger
alarms, and output relays.
Displays and assemblies
Buffered output Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
A BNC connector mounted on the front of the unit provides
your SKF Sales Representative.
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.

Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
SKF Condition Monitoring and Custom Products
CMCP547(A) Series Differential Expansion Transmitter/Monitor
www.skf.com/cm
8

CMCP547(A) Series Differential Expansion Transmitter/Monitor


(continued)
Specifications
Electrical Environmental
Power +24 Vdc at 45 mA maximum (30 mA typical at 2 Operating Temperature −4 ° to +176 °F (−20 ° to +80 °C)
full scale output). Reverse polarity and transient Storage Temperature −−67 ° to +257 °F (−55 ° to +125 °C)
protection included (with the alarm/relay option
installed: 75 mA maximum). Relative Humidity 0-95% non-condensing

Buffered Output BNC connector 0-20 kHz


Accuracy 0.5% of full scale range Mounting
Output 4-20 mA proportional to the full scale range 32 mm (G-style) or 35 mm (T-style) DIN-rail
Maximum Load 600 Ohms resistive
Case Isolated

CMCP547 Series Ordering Information


CMCP547 - Differential Expansion Transmitter
CMCP547A - Differential Expansion Monitor
CMCP547
-XX -XX -XX Input
CMCP547A
01 10 mV/mi
02 20 mV/mil
03 34 mV/mil
04 100 mV/mil
05 200 mV/mil
Specify Specify exact mV/mil
Full Scale
01 0-0.5 inch
02 0-1.0 inch
03 0-2.0 inch
51 0-12.5 mm
52 0-25 mm
53 0-50 mm
Orientation
NT Normally toward Probe (upscale)
NL Normally away from Probe (upscale)

Ordering Example:
To order a standard displacement monitor that accepts input from a 100 mV/mil Proximity Probe System, with a full scale of 0.5 inch
detection, specify part number: CMCP547A-04-01.
Notes:
1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP548(A) Series Case Expansion Transmitter/Monitor
www.skf.com/cm
9

CMCP548(A) Series Case Expansion Transmitter/Monitor


Features
TRANSMITTERS ONLY
• Case expansion
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output

TRANSMITTERS WITH MONITORS


• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset Monitor upgrade
The monitoring option adds two independent set points, with
Description LED alarm indicators and output relay contacts (Alert and
The CMCP548(A) Series are single channel case expansion Danger). Set points are adjustable via potentiometer, from 0
transmitters/monitors. They are compatible with LVDT inputs to 110% of full scale. Each has an adjustable delay of 1 to 10
(CMCP-LVDT), they provide a 4-20 mA output proportional to seconds.
the overall measurement.
Relay contacts can be independently configured by the user
Each unit provides power for the associated transducer, for either Normally Open (NO) (Standard) or Normally Closed
processes the vibration signal to determine overall amplitude, (NC) operation. Relays are normally de-energized and can be
and outputs a 4-20 mA dc current that is proportional to a user configured for latching or non-latching (standard) operation.
specified range such as 0-2.0 inch detection. Latched alarms may be reset locally or by remote contact
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc
Combining transmitters with an existing PLC or DCS system or 250 Vac for resistive loads. The Alarm option also provides
results in a high density, low cost vibration monitoring system. set point multiplication of 3X via contact closure (2X available)
When specified with the alarm feature, the unit functions as a useful during machinery startup.
complete single channel monitor that includes alert and danger
alarms, and output relays. Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
Buffered output and assembled multi-channel systems are available. Consult
A BNC connector mounted on the front of the unit provides your SKF Sales Representative.
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.

Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
SKF Condition Monitoring and Custom Products
CMCP548(A) Series Case Expansion Transmitter/Monitor
www.skf.com/cm
10

CMCP548(A) Series Case Expansion Transmitter/Monitor


(continued)
Specifications
Electrical Environmental
Power +24 Vdc at 45 mA maximum (30 mA typical at 2 Operating Temperature −4 ° to +176 °F (−20 ° to +80 °C)
full scale output). Reverse polarity and transient Storage Temperature −67 ° to +257 °F (−55 ° to +125 °C)
protection included (with the alarm/relay option
installed: 75 mA maximum). Relative Humidity 0-95% non-condensing

Buffered Output BNC connector


Accuracy 0.5% of full scale range Mounting
Output 4-20 mA proportional to the full scale range 32 mm (G-style) or 35 mm (T-style) DIN-rail
Maximum Load 600 Ohms resistive
Case Isolated

CMCP548 Series Ordering Information


CMCP548 - Case Expansion Transmitter
CMCP548A - Case Expansion Monitor
CMCP548 -XX -XX Input
CMCP548A
01 10 mV/mi
Specify Specify exact mV/mil
Full Scale
02 0-1.0 inch
03 0-2.0 inch
52 0-25 mm
53 0-50 mm

Ordering Example:
To order a standard displacement monitor that accepts input from a 10 mV/mil System, with a full scale of 2.0 inch detection
(CMCP-LVDT), specify part number: CMCP548A-01-03.
Notes:
1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP549(A) Series Valve Position Transmitter/Monitor
www.skf.com/cm
11

CMCP549(A) Series Valve Position Transmitter/Monitor

Features
TRANSMITTERS ONLY
• Valve position
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output

TRANSMITTERS WITH MONITORS


• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset
Monitor upgrade
The monitoring option adds two independent set points, with
Description LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
The CMCP549(A) Series are single channel valve position to 110% of full scale. Each has an adjustable delay of 1 to 10
transmitters/monitors. They are compatible with resistive seconds.
inputs, they provide a 4-20 mA output proportional to the
overall measurement. Relay contacts can be independently configured by the user
for either Normally Open (NO) (Standard) or Normally Closed
Each unit provides power for the associated transducer, (NC) operation. Relays are normally de-energized and can be
processes the vibration signal to determine overall amplitude, configured for latching or non-latching (standard) operation.
and outputs a 4-20 mA dc current that is proportional to a user Latched alarms may be reset locally or by remote contact
specified range such as 0-100% detection. closure. SPST Relay contacts are rated to 5 amps at 30 Vdc
Combining transmitters with an existing PLC or DCS system or 250 Vac for resistive loads. The Alarm option also provides
results in a high density, low cost vibration monitoring system. set point multiplication of 3X via contact closure (2X available)
When specified with the alarm feature, the unit functions as a useful during machinery startup.
complete single channel monitor that includes alert and danger
alarms, and output relays. Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
Buffered output and assembled multi-channel systems are available. Consult
A BNC connector mounted on the front of the unit provides your SKF Sales Representative.
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.

Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
SKF Condition Monitoring and Custom Products
CMCP549(A) Series Valve Position Transmitter/Monitor
www.skf.com/cm
12

CMCP549(A) Series Valve Position Transmitter/Monitor


(continued)
Specifications
Electrical Environmental
Power +24 Vdc at 45 mA maximum (30 mA typical at 2 Operating Temperature −4 ° to +176 °F (−20 ° to +80 °C)
full scale output). Reverse polarity and transient Storage Temperature −67 ° to +257 °F (−55 ° to +125 °C)
protection included (with the alarm/relay option
installed: 75 mA maximum). Relative Humidity 0-95% non-condensing

Buffered Output BNC connector


Accuracy 0.5% of full scale range Mounting
Output 4-20 mA proportional to the full scale range 32 mm (G-style) or 35 mm (T-style) DIN-rail
Maximum Load 600 Ohms resistive
Case Isolated

CMCP549 Series Ordering Information


CMCP549 - Valve Position Transmitter
CMCP549A - Valve Position Monitor
CMCP549 -XX -XX Input
CMCP549A
01 0-5000 Ohm potentiometer
Specify Specify exact mV/mil
Full Scale
01 0-100%

Ordering Example:
To order a standard displacement monitor that accepts input from a 0-5000 ohm potentiometer (CMCP-VALVE), with a full scale of
0-100% detection, specify part number: CMCP549A-01-01.
Notes:
1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor
www.skf.com/cm
13

CMCP560(A) Series Isolated RTD Temperature


Transmitter/Monitor

Features
TRANSMITTERS ONLY
• Isolated RTD temperature
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters
TRANSMITTERS WITH MONITORS
• Alert, danger and OK alarms and relays
• Trip multiply Fault detection
• Remote reset On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
Description output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
The CMCP560(A) Series are single channel isolated RTD
temperature transmitters/monitors. They are compatible with
100 ohm platinum RTD inputs, they provide a 4-20 mA output
Monitor Upgrade
proportional to the overall measurement. The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Each unit provides power for the associated transducer, Danger). Set points are adjustable via potentiometer, from 0
processes the vibration signal to determine overall amplitude, to 110% of full scale. Each has an adjustable delay of 1 to 10
and outputs a 4-20 mA DC current that is proportional to a user seconds.
specified range such as 0-250 °F detection
Relay contacts can be independently configured by the user
Combining transmitters with an existing PLC or DCS system for either Normally Open (NO) (Standard) or Normally Closed
results in a high density, low cost vibration monitoring system. (NC) operation. Relays are normally de-energized and can be
When specified with the alarm feature, the unit functions as a configured for latching or non-latching (standard) operation.
complete single channel monitor that includes alert and danger Latched alarms may be reset locally or by remote contact
alarms, and output relays. closure. SPST Relay contacts are rated to 5 amps at 30 Vdc
or 250 Vac for resistive loads. The Alarm option also provides
Buffered output set point multiplication of 3X via contact closure (2X available)
A BNC connector mounted on the front of the unit provides useful during machinery startup.
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable Displays and assemblies
test equipment or analyzers such as the SKF Microlog can Various display options, NEMA and explosion-proof enclosures,
be connected to this output without disturbing other system and assembled multi-channel systems are available. Consult
outputs. your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor
www.skf.com/cm
14

CMCP560(A) Series Isolated RTD Temperature


Transmitter/Monitor (continued)
Specifications
Electrical Environmental
Power +24 Vdc at 45 mA maximum (30 mA typical at 2 Operating Temperature −4 ° to +176 °F (−20 ° to +80 °C)
full scale output). Reverse polarity and transient Storage Temperature −67 ° to +257 °F (−55 ° to +125 °C)
protection included (with the alarm/relay option
installed: 75 mA maximum). Relative Humidity 0-95% non-condensing

Buffered Output BNC connector


Accuracy 0.5% of full scale range Mounting
Output 4-20 mA proportional to the full scale range 32 mm (G-style) or 35 mm (T-style) DIN-rail
Maximum Load 600 Ohms resistive
Case Isolated

CMCP560 Series Ordering Information


CMCP560 - Isolated RTD Temperature Transmitter
CMCP560A - Isolated RTD Temperature Monitor
CMCP560 -XX -XX Input
CMCP560A
100P 100 Ohm platinum RTD
Full Scale
01 0-250 °F (18 °- 121 °C)
02 0-350 °F (18 °- 177 °C)
03 0-500 °F (18 °- 260 °C)
51 0-248 °F (18 °- 120 °C)
52 0-347 °F (18 °- 175 °C)
53 0-500 °F (18 °- 260 °C)

Ordering Example:
To order a standard RDT temperature monitor that accepts input from a 100 Ohm platinum RTD, with a full scale of 0-250 °F
(18 °- 121 °C) detection, specify part number: CMCP560A-100P-01.
Notes:
1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor
www.skf.com/cm
15

CMCP565(A) Series Isolated Thermocouple Temperature


Transmitter/Monitor
Features
TRANSMITTERS ONLY
• Isolated thermocouple temperature
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters

TRANSMITTERS WITH MONITORS


• Alert, danger and OK alarms and relays
Fault detection
• Trip multiply
On board fault detection circuitry continuously monitors the
• Remote reset transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
Description the unit provides local indication of the fault.
The CMCP565(A) Series are single channel isolated
thermocouple temperature transmitters/monitors. They are Monitor upgrade
compatible with type J and K thermocouple inputs, they provide The monitoring option adds two independent set points, with
a 4-20 mA output proportional to the overall measurement. LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
Each unit provides power for the associated transducer,
to 110% of full scale. Each has an adjustable delay of 1 to 10
processes the vibration signal to determine overall amplitude,
seconds.
and outputs a 4-20 mA dc current that is proportional to a user
specified range such as 0-250 °F detection. Relay contacts can be independently configured by the user
for either Normally Open (NO) (Standard) or Normally Closed
Combining transmitters with an existing PLC or DCS system
(NC) operation. Relays are normally de-energized and can be
results in a high density, low cost vibration monitoring system.
configured for latching or non-latching (standard) operation.
When specified with the alarm feature, the unit functions as a
Latched alarms may be reset locally or by remote contact
complete single channel monitor that includes alert and danger
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc
alarms, and output relays.
or 250 Vac for resistive loads. The Alarm option also provides
set point multiplication of 3X via contact closure (2X available)
Buffered output useful during machinery startup.
A BNC connector mounted on the front of the unit provides
buffered access to the transducer signal. This includes both the Displays and assemblies
unfiltered vibration signal, and the DC bias voltage. Portable
Various display options, NEMA and explosion-proof enclosures,
test equipment or analyzers such as the SKF Microlog can
and assembled multi-channel systems are available. Consult
be connected to this output without disturbing other system
your SKF Sales Representative.
outputs.
SKF Condition Monitoring and Custom Products
CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor
www.skf.com/cm
16

CMCP565(A) Series Isolated Thermocouple Temperature


Transmitter/Monitor (continued)
Specifications
Electrical Environmental
Power +24 Vdc at 45 mA maximum (30 mA typical at 2 Operating Temperature −4 ° to +176 °F (−20 ° to +80 °C)
full scale output). Reverse polarity and transient Storage Temperature −67 ° to +257 °F (−55 ° to +125 °C)
protection included (with the alarm/relay option
installed: 75 mA maximum). Relative Humidity 0-95% non-condensing

Buffered Output BNC connector


Accuracy 0.5% of full scale range Mounting
Output 4-20 mA proportional to the full scale range 32 mm (G-style) or 35 mm (T-style) DIN-rail
Maximum Load 600 Ohms resistive
Case Isolated

CMCP565 Series Ordering Information


CMCP565 - Thermocouple Temperature Transmitter
CMCP565A - Thermocouple Temperature Monitor
CMCP565 -X -XX Input
CMCP565A
J J type thermocouple
K K type thermocouple
Full Scale
01 0-250 °F (18 °-121 °C)
02 0-350 °F (18 °-177 °C)
03 0-500 °F (18 °-260 °C)
51 0-120 °F (18 °-49 °C)
52 0-175 °F (18 °-79 °C)
53 0-260 °F (18 °-127 °C)

Ordering Example:
To order a standard thermocouple temperature monitor that accepts input from a J type thermocouple, with a full scale of 0-250 °F
(18 °-121 °C) detection, specify part number: CMCP565A-J-01.
Notes:
1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP575(A) Speed Transmitter
www.skf.com/cm
17

CMCP575 Speed Transmitter


Features
• Low cost
• DIN-rail mount
• 4-20 mA output

Description
The CMCP575 single channel speed transmitters are compatible
with eddy probe and proximity switch inputs, they provide a
4-20 mA output proportional to the overall measurement.

Each unit provides power for the associated sensor, processes


the signal to determine overall speed, and outputs a 4-20 mA
DC current that is proportional to a user specified range such as
0-1,000 RPM.

Combining transmitters with an existing PLC or DCS system


results in a high density, low cost vibration monitoring system.

Specifications
Electrical Environmental
Power +24 Vdc at 45 mA maximum (30 mA typical at 2 Operating Temperature −4 ° to +176 °F (−20 ° to +80 °C)
full scale output). Storage Temperature −67 ° to +257 °F (−55 ° to +125 °C)
Buffered Output BNC connector Relative Humidity 0-95% non-condensing
Accuracy 0.5% of full scale range
Output 4-20 mA proportional to the full scale range
Mounting
Maximum Load 600 Ohms resistive
32 mm (G-style) or 35 mm (T-style) DIN-rail
Case Isolated

CMCP575 Ordering Information


CMCP575 -XX -XXX -XX Input
01 Output from Eddy Current Probe System
02 Hall effect sensor (proximity switch)
Counts per Revolution
001 1 event per shaft revolution
060 60 event per shaft revolution
120 120 event per shaft revolution
Specify Specify exact number of events
Full Scale
01 0-1000 RPM
02 0-2000 RPM
05 0-5000 RPM
SKF Condition Monitoring and Custom Products
CMCP580(A) Series Process Variable Transmitter/Monitor
www.skf.com/cm
18

CMCP580(A) Series Process Variable Transmitter/Monitor


Features
TRANSMITTERS ONLY
• Process variable
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters

TRANSMITTERS WITH MONITORS


• Alert, danger and OK alarms and relays
• Trip multiply
Fault detection
On board fault detection circuitry continuously monitors the
• Remote reset
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
Description the unit provides local indication of the fault.
The CMCP580(A) Series are single channel process variable
transmitters/monitors. They are compatible with several types Monitor upgrade
of inputs including DC voltage and current. They provide a 4-20 The monitoring option adds two independent set points, with
mA output proportional to the overall measurement. LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
Each unit provides power for the associated transducer,
to 110% of full scale. Each has an adjustable delay of 1 to 10
processes the vibration signal to determine overall amplitude,
seconds.
and outputs a 4-20 mA dc current that is proportional to a user
specified range such as 0-100% detection. Relay contacts can be independently configured by the user for
either Normally Open (NO) (Standard) or Normally Closed (NC)
Combining transmitters with an existing PLC or DCS system
operation.
results in a high density, low cost vibration monitoring system.
When specified with the alarm feature, the unit functions as a Relays are normally de-energized and can be configured for
complete single channel monitor that includes alert and danger latching or non-latching (standard) operation. Latched alarms
alarms, and output relays. may be reset locally or by remote contact closure. SPST Relay
contacts are rated to 5 amps at 30 Vdc or 250 Vac for resistive
Buffered output loads. The Alarm option also provides set point multiplication
A BNC connector mounted on the front of the unit provides of 3X via contact closure (2X available) useful during machinery
buffered access to the transducer signal. This includes both the startup.
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can Displays and assemblies
be connected to this output without disturbing other system Various display options, NEMA and explosion-proof enclosures,
outputs. and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP580(A) Series Process Variable Transmitter/Monitor
www.skf.com/cm
19

CMCP580(A) Series Process Variable Transmitter/Monitor


(continued)
Specifications
Electrical Environmental
Power +24 Vdc at 45 mA maximum (30 mA typical at 2 Operating Temperature −4 ° to +176 °F (−20 ° to +80 °C)
full scale output). Reverse polarity and transient Storage Temperature −67 ° to +257 °F (−55 ° to +125 °C)
protection included (with the alarm/relay option
installed: 75 mA maximum). Relative Humidity 0-95% non-condensing

Buffered Output BNC connector


Accuracy 0.5% of full scale range Mounting
Output 4-20 mA proportional to the full scale range 32 mm (G-style) or 35 mm (T-style) DIN-rail
Maximum Load 600 Ohms resistive
Case Isolated

CMCP580 Series Ordering Information


CMCP580 - Process Variable Transmitter
CMCP580A - Process Variable Monitor
CMCP580 -XX -XX Input
CMCP580A
01 1-5 Vdc
02 0-10 Vdc
03 4-20 mA
04 0-20 mA
Full Scale
01 0-100%
Specify Specify desired units and range

Ordering Example:
To order a standard solid state temperature monitor that accepts input from a 0-10 Vdc input with a full scale of 0-100% detection,
specify part number: CMCP580A-02-01.
Notes:
1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP585(A) Series Eccentricity Transmitter/Monitor
www.skf.com/cm
20

CMCP585(A) Series Eccentricity Transmitter/Monitor


Features
TRANSMITTERS ONLY
• Eccentricity
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters

TRANSMITTERS WITH MONITORS


• Alert, danger and OK alarms and relays
• Trip multiply Fault detection
• Remote reset On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
Description output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
The CMCP585(A) Series are single channeleccentricity
transmitters/monitors. They are compatible with proximity Monitor Upgrade
(eddy) probe inputs, they provide a 4-20 mA output proportional
to the overall measurement. The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Each unit provides power for the associated transducer, Danger). Set points are adjustable via potentiometer, from 0
processes the vibration signal to determine over-all amplitude, to 110% of full scale. Each has an adjustable delay of 1 to 10
and outputs a 4-20 mA dc current that is proportional to a user seconds.
specified range such as 0-10 mils detection.
Relay contacts can be independently configured by the user for
Combining transmitters with an existing PLC or DCS system either Normally Open (NO) (Standard) or Normally Closed (NC)
results in a high density, low cost vibration monitoring system. operation.
When specified with the alarm feature, the unit functions as a
complete single channel monitor that includes alert and danger Relays are normally de-energized and can be configured for
alarms, and output relays. latching or non-latching (standard) operation. Latched alarms
may be reset locally or by remote contact closure. SPST Relay
contacts are rated to 5 amps at 30 Vdc or 250 Vac for resistive
Buffered output loads. The Alarm option also provides set point multiplication
A BNC connector mounted on the front of the unit provides of 3X via contact closure (2X available) useful during machinery
buffered access to the transducer signal. This includes both the startup.
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can Displays and assemblies
be connected to this output without disturbing other system
outputs. Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP585(A) Series Eccentricity Transmitter/Monitor
www.skf.com/cm
21

CMCP585(A) Series Eccentricity Transmitter/Monitor


(continued)
Specifications
Electrical Environmental
Power +24 Vdc at 45 mA maximum (30 mA typical at 2 Operating Temperature −4 ° to +176 °F (−20 ° to +80 °C)
full scale output). Reverse polarity and transient Storage Temperature −67 ° to +257 °F (−55 ° to +125 °C)
protection included (with the alarm/relay option
installed: 75 mA maximum). Relative Humidity 0-95% non-condensing

Frequency Response 30 cpm to 300 cpm


Buffered Output BNC connector Mounting
Accuracy 0.5% of full scale range 32 mm (G-style) or 35 mm (T-style) DIN-rail
Output 4-20 mA proportional to the full scale range
Maximum Load 600 Ohms resistive
Case Isolated

CMCP585 Series Ordering Information


CMCP585 - Eccentricty Transmitter
CMCP585A - Eccentricty Monitor
CMCP585 -XX -XX Input
CMCP585A
01 200 mV/mil
Specify Specify exact mV/mil
Full Scale
01 0-5 mils
02 0-10 mils
03 0-15 mils
04 0-20 mils
05 0-25 mils
51 0-125 µm
52 0-250 µm
53 0-375 µm
54 0-500 µm
55 0-625 µm

Ordering Example:
To order a standard eccentricty temperature monitor that accepts input from a 200 mV/mil Proximity Probe System with a full scale of
0-20 mils detection, specify part number: CMCP585A-01-02.
Notes:
1. The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2. Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP500 Standard Low Cost Monitoring System
www.skf.com/cm
22

CMCP500 Low Cost Monitor System


Features
• Low cost
• 1 to 12 channels
• Digital display option
• Optional enclosures
• 4-20 mA output
• Alert and danger alarms
• Trip multiply
• Transducer fault detection
• API 670 compliant

Description
The CMCP500 is a low cost condition monitoring system. Alarms
Various options allow the user to configure the system with Alarms are provided with monitor modules. Transmitter
features and the exact number of channels required for a modules do not have alarms and are usually interfaced
specific application. The system is based on the CMSS 500 directly to a PLC or DCS for trending and alarming. Monitor
and CMCP500 series Monitor and Transmitter Modules modules provide stand alone monitoring capability including
(specified separately) installed inside an specified enclosure. Alert and Danger Alarms and SPDT (Single Pole Double
Throw) output relay contacts. Alarm levels and time delays
API 670 specification may be independently adjusted. For additional information
on alarms, refer to the specific monitor module data sheet.
The CMCP500 series monitor is designed as a low channel
count system to meet all the major provisions of API 670
“Third Edition” including: two adjustable levels of alarm, fault Display options
and alarm LED indication, trip multiply, optional filters, BNC The system may be ordered without a display, with a
front panel access, 4-20 mA output, and adjustable time common digital display, or with individual digital displays.
delay. The optional LED display and DPDT slave relays should A channel selector switch is provided for use with a common
be ordered to fully comply with the API 670 specification. display. Common displays are setup to read a specific
engineering unit or if multiple parameters are in use, 0-100%
Enclosures of full scale. Individual displays may be set up for specific
engineering units or 0-100% of full scale. Please refer to the
Available enclosures include fiberglass NEMA 4X, painted
CMCP505 and CMCP510 sections for additional information.
steel NEMA 12, stainless steel NEMA 4X, and cast aluminum
for explosion proof requirements. Each can be specified to
hold up to 12 Monitor Modules or 24 Transmitter Modules. Power options
The CMCP500 system may be powered by a user supplied
Monitor modules +24 Vdc, protected source, or from an external Vac/Vdc
power supply. The CMCP515 is the recommended power
Monitor modules are available for monitoring vibration in
supply and may be housed externally or packaged within
terms of acceleration, velocity or displacement. Position,
the CMCP500 system. It is a linear regulated AC/DC supply
temperature, and process input modules are also available.
that includes over voltage protection, barrier type connection
Each monitor module is user specified by model number.
terminals, and a user replaceable fuse. Please refer to the
Features include RMS, peak, or peak-to-peak detection,
CMCP515 scetion for additional information.
buffered transducer outputs, filters, fault detection, and
analog outputs.
SKF Condition Monitoring and Custom Products
CMCP500 Standard Low Cost Monitoring System
www.skf.com/cm
23

CMCP500 Low Cost Monitor System (continued)


Specifying a low cost monitoring system, 3. Painted steel or stainless steel enclosures are
recommended for EMI reduction.
step-by-step overview
4. Fiberglass enclosure sizes:
• Evaluation of the type of transmitter needed
Channels Height Width Depth
• Contact SKF Service or application group for help 1 to 4 10" (25.4 cm) 8" (20.3 cm) 6" (15.2 cm)
5 to 8 12" (30.5 cm) 10" (25.4 cm) 6" (15.2 cm)
• Determine the amount of MCTs needed
9 to 12 16" (40.6 cm) 14" (35.6 cm) 8" (20.3 cm)
• Consider multi-parameter measurements for each
measurement point, like velocity and enveloped
5. Steel and stainless steel enclosure sizes:
acceleration and temperature
Channels Height Width Depth
• Channel count, enclosure types and optional displays
1 to 4 12" (30.5 cm) 12" (30.5 cm) 6" (15.2 cm)
• Select power-supply (CMCP515) with sufficient ratings 5 to 8 16" (40.6 cm) 12" (30.5 cm) 6" (15.2 cm)

Ordering Example: 9 to 12 20" (50.8 cm) 16" (40.6 cm) 6" (15.2 cm)

To order a 4-Channel system in a Fiberglass, NEMA 4X 6. See the CMPC505 and CMCP510 sections for more
enclosure with individual displays behind the door window information on digital displays.
specify part number: CMCP500-04-F-03. 7. When using Transmitters and not Monitors the
CMCP510 Displays must be used.
Notes: 8. External displays are not available with explosion-proof
1. Specify full model number for each model module enclosures.
(Quoted and ordered separately) to be installed, 9. Common digital display is for use with monitors only,
separately at order entry. not transmitters.
Note: see individual module section. 10. Remember that +24 Vdc power must be supplied by
2. Requires external 24 Volt DC power source. See customer or appropriate sized CMCP515 must be
CMCP515 section for power supplies. ordered separately.

CMCP500 Ordering Information


CMCP500 -XX -XX -XX Description
01 thru 04 1 to 4 Channels (Specify)
05 thru 08 5 to 8 Channels (Specify)
09 thru 12 9 to 12 Channels (Specify)
Description
F Fiberglass, NEMA 4X, hinged door, quick release latches
PS Painted steel, NEMA 12, hinged door, lock
SS Stainless steel, NEMA 4X, hinged door, lock
EX Cast aluminum, explosion-proof
Description
01 No display
02 Internal common digital display with switches
03 Internal independent digial displays
04 External common digital display with switches
05 External independent digial displays
SKF Condition Monitoring and Custom Products
CMCP500 Series Sample System Enclosures
www.skf.com/cm
24

CMCP500 Series Sample System Enclosures

Typical pump or fan monitoring system


• CMCP530A Vibration Velocity Monitors
• Common display with channel selector switch
• NEMA 4X enclosure

Eddy Probe System


• CMCP530 Vibration Velocity Transmitters
• CMCP545 Eddy Probe Position Transmitter
• CMCP575 Speed Transmitter
• Individual displays, NEMA 4X enclosure

12 Channels of Vibration Velocity Monitors


• CMCP530A Vibration Velocity Monitors
• Common display with channel selector switch
• NEMA 4X enclosure

Solar gas turbine retrofit


• Explosion proof system
• CMCP530A Vibration Velocity Monitors
• Class I, Division I, continuous monitoring system for offshore installation
• Intrinsically safe barriers, slave relays, independent displays

Wonderware HMI System


• CMCP500 Series Transmitters for X, Y eddy probes, valve position,
eccentricity, speed, keyphasor
• Individual displays
• Analog to digital converter to Ethernet TCP/IP
• Industrial PC, monitor, printer, and Wonderware software
SKF Condition Monitoring and Custom Products
CMCP515 Power Supply
www.skf.com/cm
25

CMCP515 Power Supply


Features
• DIN-Rail Mount Power Supply with a Wide Power Range of
3 to 240 W
• Universal voltage range: 100 VAC to 240 VAC
• UL 508 listed
• Class 2 approved
• Undervoltage indicators
• Finger-safe terminal block with cover according to
VDE0106/P100
• Approvals: UL, CSA, VDE, and CE

CMCP515 Ordering Information


CMCP515 -XXXX Description
(power rating, universal 24 Vdc power supply)
130 3 W, 130 mA capability, 0.18 kg(0.41 lb)
300 7.5 W, 300 mA capability, 0.18 kg(0.41 lb)
600 15 W, 600 mA capability, 0.24 kg(0.53 lb)
1300 30 W, 1300 mA (1.2 amp) capability, 0.44 kg(0.96 lb)
2100 50 W, 2100 mA (2.1 amp) capability, 0.45 kg(1.00 lb)
4200 100 W, 4200 mA (4.2 amp) capability, 0.73 kg(1.60 lb)
Note: Universal supplies accept 115 Vac or 230 Vac and 50 Hz or 60 Hz.
SKF Condition Monitoring and Custom Products
CMCP515 Power Supply
www.skf.com/cm
26

CMCP515 Power Supply (continued)


CMCP515 – 130 (3 W)
CMCP515 – 300 (7.5 W)
Mounting Brackets
1.5" (supplied with the Power Supply)
.39"
(37.5mm)
.33" Used when not mounting the Power Supply directly on the DIN rail.
(9.8mm) (8.3mm) 65"
(35mm)

Two (2)
.05" .18"
3" .07"
(1.2mm) (4.5mm)
(75mm) (1.8mm)
1.8" 1.4" diameter
(45mm) (35mm)
2.32"
(58.1mm)
1.4" 1"
(35mm) (25mm)

1.08"
M3.5 with (27mm) .29"
.18" 1.5"
square washer .06" (7.3mm)
(4.6mm) (37.5mm)
(4mm)
sliding .28" (7mm) max.)

Mounting Holes Attached


Note: If more than one Power Supply is mounting
bracket
installed in a row, keep a distance of
20 mm (0.80") mininimum between
each adjacent Power Supply. .18"
(M4 or 4.5mm)
1.8" dia. hole
(27.0mm)

CMCP515 – 600 (15 W)

1.8"
(45mm)
.39" .33"
(9.8mm) (8.3mm) .30"
(7.5mm)

3"
(75mm)
1.8" 1.4"
2.32" (45mm) (35mm)
(58.1mm)

M3.5 with 3.64"


.18" square washer (91mm)
(4.6mm) .20"
sliding .28" (7mm) max.) (5mm)

Mounting Holes
Two M4 or 4.5 diameter
mounting holes

Note: If more than one Power Supply is


2.4"
installed in a row, keep a distance of (60mm)
20 mm (0.80") mininimum between
each adjacent Power Supply.

1.4"
(35mm)
SKF Condition Monitoring and Custom Products
CMCP515 Power Supply
www.skf.com/cm
27

CMCP515 Power Supply (continued)


CMCP515 – 1300 (30 W)
3.6" .33"
CMCP515 – 2100 (50 W) (90mm) (8.3mm)
3.2"
(80mm) Four (4) .18" (4.5 mm)
.39" diameter holes .30"
(9.8mm) (7.5mm)

3"
(75mm) 1.4"
1.8"
2.32" (45mm) (35mm)
(58.1mm)

.16" M3.5 with 3.64"


(4 mm) square washer (91mm)
sliding .28" (7mm) max.) .20"
(5mm)

Mounting Holes
Four (4) M4 or .18" (4.5mm)
diameter mounting holes

Note: If more than one Power Supply is


installed in a row, keep a distance of 2.4"
(60mm)
20 mm (0.80") mininimum between
each adjacent Power Supply.
3.2"
(80mm)

CMCP515 – 4200 (100 W) 3.6"


(90mm)

3.2"
(80mm)
.39" Four (4) .18" (4.5 mm)
.33" diameter holes
(9.8mm) (8.3mm)

3"
(75mm) 2.4" 1.41"
2.32" (60mm) 1.8" (35.2mm)
(58.1mm) (45mm)

3.2"
.16" M3.5 terminal screw (80mm)
M3.5 with 20"
(4 mm)
square washer (5mm)
sliding .28" (7mm) max.) Short bar

Mounting Holes
Four (4) M4 or.18" (4.5 mm)
diameter mounting holes

Note: If more than one Power Supply is


2.4"
installed in a row, keep a distance of (60mm)

20 mm (0.80") mininimum between


each adjacent Power Supply.
3.2"
(80mm)
SKF Condition Monitoring and Custom Products
CMCP591 High Pass Filter and CMCP 592 Low Pass Filter
www.skf.com/cm
28

CMCP591 High Pass Filter and CMCP 592 Low Pass Filter
Features
• Modular CMCP591 Ordering Information
• 24 dB/octave
CMCP591 -XXX Description – High Pass Filter

Description 005 5 Hz, High Pass Filter


010 10 Hz, High Pass Filter
For applications that require monitoring specific frequency
020 20 Hz, High Pass Filter
bands, optional high pass and/or low pass filters can be
specified. These filters are modular and can be installed by 110 110 Hz, High Pass Filter
the factory or in the field. Each module attenuates out-of- XXX Specify Frequency in Hz, High Pass Filter
band signals at a rate of approximately 24 dB/octave. Corner
frequencies from 2 Hz to 2.0 kHz (up to 20 kHz for certain units)
may be specified. Filter modules may be cascaded to form CMCP592 Ordering Information
higher order filters or to create a band-pass response. CMCP592 -XXXXX Description – Low Pass Filter
Note: Filtering does not effect the buffered transducer output. 0200 200 Hz, Low Pass Filter
0500 500 Hz, Low Pass Filter
1000 1,000 Hz, Low Pass Filter
2000 2,000 Hz, Low Pass Filter
5000 5,000 Hz, Low Pass Filter
10000 10,000 Hz, Low Pass Filter
XXXXX Specify Frequency in Hz, Low Pass Filter
SKF Condition Monitoring and Custom Products
CMCP505 Series 0-5 Vdc, 2 Vdc Powered 3.5 Digital Meter
www.skf.com/cm
29

CMCP505 Series 0-5 Vdc, 24 Vdc Powered 3.5 Digital Meter


Features
35.1 mm
• Large (0.37”/9.4 mm), (1.38")

easy-to-read LED displays

• Subminiature 1.38" x 0.88"


9.4 mm 22.4 mm
x 0.48" (35 mm x 22 mm x (0.37") (0.88")

12 mm) package

• Epoxy-encapsulated for ruggedness


Meter Depth 12.0 mm (0.48")
Description
The CMCP505 digital panel meter is a large (9.4 mm), easy to read
display designed to integrate with the 0-5 VDC output of the CMCP500A

COM
SW
+V

CV
D
series monitors. The meter requires 5 to 40 IDC at 9 mA. Both the signal

A
(SW) and power (+V and COM) are available on the top terminal of the
CMCP500A monitor.

The panel meter is calibrated at CMCP to integrate with the specified


front back
CMCP500A Monitor. Both gain (span) and offset (zero) adjustments are
performed with on-board precision, 20 turn potentiometers. All decimal- Top terminal on CMCP500A Monitor
point and range-change selections are made on a six-position DIP switch
featuring vibration-resistant, gold-plated contacts. There are no jumpers
or solder gaps to close. Connections to the current loop are made via a
reliable, two-position, screw-type terminal block. COM

Specifications
+24

Minimum Typical Maximum Units SW (Sig)

Voltage Input
Full Scale Input Range 4.9 5.0 5.1 1 VDC
Input Impedance 250 140 kΩ
Over-current Protection ± 40 mA
Terminal on bi-polar models only
Performance
Sampling Rate 2.5 per sec.
Accuracy (1 minute warm up) ± 0.05% FS ± 1 Count
Temperature Drift 32 ° to 140 °F ± 0.15 ± 0.30 Cnts / °C Wiring instructions
(0 ° to +60 °C)
Red +24 VDC
Display
Black Common
Display Type and Size 3.5 Digit Red LED 0.94 mm
White SW (Signal)
Polarity Indication “-” for Neg.
Over-range Indication “-1 ___” for Neg. “1 ___” for Pos. Ordering information
Physical / Environmental
0 VDC Input 5 VDC Input
Operating Temperature 0 60 °C
CMCP505 -XXX -XXX
Storage Temperature -40 75 °C
Humidity (non-condensing) 0 95 % Example
Case Material Poly-carbonate CMCP505 00.0 25.0
Weight 0.6 ounces 17 grams
SKF Condition Monitoring and Custom Products
CMCP510 Series 4-20 mA Loop- Powered 3.5 Digital Meter
www.skf.com/cm
30

CMCP510 Series 4-20 mA Loop-Powered 3.5 Digital Meter


Features
• Large (0.37"/9.4 mm), easy-to- 35.1 mm
read LED displays (1.38")

• Subminiature 1.38" x 0.88" x 0.48"


(35 mm x 22 mm x 12 mm) package
9.4 mm 22.4 mm
(0.37") (0.88")
• Epoxy-encapsulated for ruggedness

Description
Meter Depth 12.0 mm (0.48")
The CMCP510 loop-powered digital panel meters are complete with a
large, easy to read display, and require no external power source. The
large 9.4 mm digits exhibit uniform intensity over the entire 4-20 mA
operating range. Additionally the total maximum loop voltage drop is Zero/Offset Adjust Dip Switches
only 5V.

Both gain (span) and offset (zero) adjustments are performed with
on-board precision, 20 turn potentiometers. All decimal-point and
range-change selections are made on a six-position DIP switch featuring
vibration-resistant, gold-plated contacts. There are no jumpers or solder
Gain/Span Adjust Loop Input
gaps to close. Connections to the current loop are made via a reliable,
two-position, screw-type terminal block.

Specifications
Minimum Typical Maximum Units Ordering information
Current Loop Input 4 mA Input 20 mA Input
Full Scale Input Range +4 +20 mA CMCP510 -XXX -XXX
Input Impedance 250 Ω
Example
Voltage Drop 4.0 5.0 V
CMCP510 00.0 25.0
Over-current Protection ± 40 mA
Performance
Sampling Rate 2.5 per sec.
Accuracy (1 minute warm up) ± 0.05% FS ± 1 Count
Temperature Drift 32 ° to 140 °F ± 0.15 ± 0.30 Cnts / °C
(0 ° to +60 °C)
Display
Display Type and Size 3.5 Digit Red LED 0.94 mm
Polarity Indication “-” for Neg.
Over-range Indication “-1 ___” for Neg. “1 ___” for Pos.
Physical / Environmental
Operating Temperature 0 60 °C
Storage Temperature -40 75 °C
Humidity (non-condensing) 0 95 %
Case Material Poly-carbonate
Weight 0.6 ounces 17 grams
SKF Condition Monitoring and Custom Products
CMCP245 Intrinsically Safe Barriers
www.skf.com/cm
31

CMCP245 Intrinsically Safe Barriers


Description
Non-IS rated instruments (MCTransmitters, CMU) can be
used to monitor machinery in hazardous areas when they
are either employed in an explosion proof housing or when
they are located in a non-hazardous area (nearby). Both
options require the use of an agency approved accelerometer
and appropriate safety barrier.

Hazardous (classified) Non-hazardous OR


Location Division 2 Area
Class I, II, III, Division 1
Groups A, B, C, D, E, F, G
Control (Monitoring)
Associated apparatus Equipment
No connection
Signal, B+ (safety barrier) (Note 2)
Cable to shield

3 1 + INPUT

4 2 − COMMON

Common GROUND
Shield tied to
connector shell Intrinisically
No connection safe ground
to shield

The barrier selection is controlled by the accelerometer CMCP245 Ordering Information


certification document. The On-line system (MCT) plays no
role in the selection of the barrier. CMCP245 -XX Description
00 I.S. Barriers With Required Standoffs
NOTE: The MTL7778ac barrier is accepted for ATEX, CSA and FM
approved accelerometer installations 01 For -24 VDC Proximity Probe
02 For +24 VDC Accelerometer*
Accelerometers in particular: 03 For Mechanical Velocity Sensor
ATEX: CMSS793-EE, CMSS793V-EE, CMSS797-EE 04 For 3 Wire RTD

CSA: CMSS793-CA, CMSS793V-CA, CMSS797-CA *NOTE: The CMCP245-02 barrier is a MTL 7728+ barrier that is not
approved for use with ATEX accelerometer installations. This barrier can be
FM: CMSS793-FM, CMSS793L-FM, CMSS793V-FM, used for CSA and FM certified accelerometer installations.
CMSS797-FM, CMSS797L-FM, CMSS797V-FM
SKF Condition Monitoring and Custom Products
CMCP1000 Dual Limit Single Channel Vibration Monitor
www.skf.com/cm
32

CMCP1000 Dual Limit Single Channel Vibration Monitor


Features
• Solid state reliability

• Integral sensor

• Two levels of alarm with relays

• True “OK” circuitry with relay

• Adjustable time delays

• Trip multiply

• 4-20 mA output

• Remote reset

• Bright LED digital readout

Description CMCP1000 Ordering Information


The CMCP1000 is a single channel Vibration Monitor CMCP1000 -XX -XX -XXX Description
with an integral accelerometer packaged in an explosion- 00 Standard mount
proof housing that is suitable for NEC Division I hazardous 01 3/4" NPT stud mounting adapter
areas. Designed to comply with rigid API 670 standards,
00 Non-latching
the CMCP1000 far exceeds the capabilities of competitive
01 Local external reset button
vibration switches.
001 0-1 in/sec peak
In addition to the key features listed above, the CMCP1000 002 0-2 in/sec peak
offers a buffered transducer output for detailed diagnostics 025 0-25 mm/sec peak
and optional high-pass and low-pass filters to monitor
050 0-50 mm/sec peak
specific frequency bands.

Specifications
Power +24 Vdc at 90 mA maximum
Frequency Response 4 Hz to 5 KHz
Analog Outputs 4-20 mA proportional to full scale
Accuracy 0.5% of full scale rang
Maximum Load 600 Ohms resistive
Operating Temperature −4 °F to +176 °F (−20 °C to +80 °C)
Relative Humidity 0-95%, non-condensing
Dimensions Width: 5.4375" (138 mm), Height: 5.6250"
(143 mm), Depth: 5.6250" (143 mm)
Mounting 3 Bolt Mount (Standard) 3/4" NPT (Optional)
Approvals FM, CSA, UL Class I (BCD), Class II (E,F,G)
Class III
SKF Condition Monitoring and Custom Products
CMCP5019 19” Rack-mounted Retrofit 10-Channel Monitor
www.skf.com/cm
33

CMCP5019 19" Rack-mounted Retrofit 10-Channel Monitor


Features
• 19" EIA rack or panel mount – 2-DIN high

• Individual bright red LED displays

• OK, alert, and danger relays meets API 670

• CE approved

• Terminals for customer wiring

• 110 or 120 Vac power, 50 or 60 Hz

• Optional -24 Vdc power supply for Eddy Probes

• Optional digital communication (Modbus RS-485 or TCP)

Description
With demand to replace existing and obsolete rack mounted
monitoring systems, CMCP now offers an integrated solution
Outputs include
to make replacement simple and easy. • Common relay outputs: OK, alert, and danger
• 4-20 mA recorder outputs
The CMCP5019 10-Channel Monitor is precisely designed for
• Buffered dynamic signal output BNC and terminal
direct and simple replacement of antiquated rack mounted
monitoring systems. The CMCP5019 mounts in any 19" • Optional digital communications using Modbus RS-485 or
EIA rack, or can be panel mounted in a cutout. At 19" wide, Modbus TCP (Ethernet)
7" (2-DIN) high and 7.5" deep, the unit is compact, while
remaining feature rich. As with any CMCP500 Series System, Dimensions
the CMCP5019 can be stacked for unlimited channel counts. Overall Width: 19.0" (48.2 mm), Height: 7.0" (17.8 mm),
Depth: 7.5" (19 mm)
Installation Is simple and straight Weight 11 lbs with digital communications (5 kg)
forward Cutout Size 17.75" x 7.00" (45.1 cm x 17.8 cm)
Existing wiring is removed from the monitoring system and
terminated on the replaceable terminals on the back panel
of the CMCP5019. Power is provided by an integral 24 Vdc
power supply that accepts 110 Vac or 220 Vac, 50 Hz or 60
Hz. With the use of the front accessible selector switches and
the local displays, Current Value, Alert Set Point, and Danger
Set Point can be viewed and easily changed.

If replacing a monitoring system with less then 10 channels,


blank CMCP500 Series Monitors and Displays will be
provided for the unused positions. Additional channels can
be added at a later date as the CMCP5019 is pre-wired for all
10 positions.
SKF Condition Monitoring and Custom Products
CMCP5019 19” Rack-Mounted Retrofit 10-Channel Monitor
www.skf.com/cm
34

CMCP5019 19" Rack-mounted Retrofit 10-Channel Monitor


(continued)
18.5" (470 mm)

Display Display Display Display Display Display Display Display Display Display
Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10

+ - BUF RST COM TX + - BUF RST COM TX + - BUF RST COM TX + - BUF RST COM TX + - BUF RST COM TX + - BUF RST COM TX + - BUF RST COM TX + - BUF RST COM TX + - BUF RST COM TX + - BUF RST COM TX
XDCR OUT XDCR OUT XDCR OUT XDCR OUT XDCR OUT XDCR OUT XDCR OUT XDCR OUT XDCR OUT XDCR OUT

7.0" DANGER DANGER DANGER DANGER DANGER DANGER DANGER DANGER DANGER DANGER
5.25"
(177.8 mm) (133.35 mm)
BUF OUT A D DC BUF OUT A D DC BUF OUT A D DC BUF OUT A D DC BUF OUT A D DC BUF OUT A D DC BUF OUT A D DC BUF OUT A D DC BUF OUT A D DC BUF OUT A D DC
CV CV CV CV CV CV CV CV CV CV

SET-D SET-D SET-D SET-D SET-D SET-D SET-D SET-D SET-D SET-D
OK OK OK OK OK OK OK OK OK OK
SET-A SET-A SET-A SET-A SET-A SET-A SET-A SET-A SET-A SET-A

ALERT ALERT ALERT ALERT ALERT ALERT ALERT ALERT ALERT ALERT

DC DC DC DC DC DC DC DC DC DC
PWR 4-20 OK PWR 4-20 OK PWR 4-20 OK PWR 4-20 OK PWR 4-20 OK PWR 4-20 OK PWR 4-20 OK PWR 4-20 OK PWR 4-20 OK PWR 4-20 OK
+ - OUT + - OUT + - OUT + - OUT + - OUT + - OUT + - OUT + - OUT + - OUT + - OUT

19" (482.6 mm)

Notes: 1. 20 awg stranded hook up


Faceplate (blue anodized 1/8" aluminum)
wire, all connections
2. Ferrules used on multiple
wires.
+24
-24
NC
NC

NC
G

G
+

Term
-

RS-485 RS-485

-V +V
7.0" 8 Channel A to D
CMCP515-2100
Danger

Converter
Alert
OK

(177.8 mm)
10

10
4

4
2

2
6

6
3

8
9

3
5

8
9
7

7
1

Power Supply
L N G
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Optional ADC Sensor Input 4-20 mA Relays

17.75" (450.85 mm)


Backplate (brushed 1/8" aluminum)

Panduit 1" X 2"


CMCP5019 Ordering information
CMCP1519 -XX -XX -XX Description
Power Supply 01 1 display, 9 blanks
Side View
CMCP500A
02 2 display, 8 blanks
03 3 display, 7 blanks
04 4 display, 6 blanks
05 5 display, 5 blanks
Panduit 1" X 2"
06 6 display, 4 blanks
07 7 display, 3 blanks
08 8 display, 2 blanks
1. One (1) CMCP5019 10-Channel Monitor
09 9 display, 1 blanks
2. Select the channel count (1-10)
10 10 display
3. Select communication option
00 No digital communication
4. Select a -24 Vdc power supply if required
RS Modbus RS-485
for eddy probes
01 Modbus TCP (Ethernet)
5. Itemize the CMCP500 series monitors in the
order (left to right) they will be installed. 00 Without -24 Vdc auxiliary supply
SKF will determine display values from the monitor part numbers. 24 With -24 Vdc auxiliary supply
SKF Condition Monitoring and Custom Products
CMCP5301 and CMCP5302 One and Two Channel General Machinery Monitor
www.skf.com/cm
35

CMCP5301 One-Channel General Machinery Monitor


CMCP5302 Two-Channel General Machinery Monitor
Features
• Two levels of alarm with relays

• True “OK” circuitry with relay

• Adjustable time delays

• Trip multiply

• 4-20 mA output

• Buffered transducer output

• Reset button

• Bright LED digital readout

Description Specifications
The CMCP5301 and CMCP5302 are one and two Channel Dimensions Width -7.25" (18.4 cm), Height -7.25" (18.4 cm),
Vibration Monitors that have been designed for use on typical Depth - 5.0" (12.7 cm)
rotating machinery such as motors, pumps fans, turbines,
compressors, chillers, etc. Electrical
Power Accepts 110 Vac or 220 Vac, 60 Hz or 50 H
The CMCP5301 and CMCP5302 accept inputs from any
Frequency Response (-3 dB) 2 Hz to 2.0 kHz
industry standard 100 mV/g accelerometer, condition’s the
Buffered Output BNC connector 0-20 kHz
input signals to velocity and provides a digital display and
alarm status indication. Accuracy 0.5% of full scale range
Output 4-20 mA proportional to the full scale range
Analog outputs (4-20 mA) are provided for each channel for Maximum Load 600 Ohms resistive per channel
interface to a PLC or DCS for trending, alarm and operator
Case Isolated
interface.

The alarm contacts for the OK circuit, and Alert and Danger Environmental
may be interfaced to machine control and shutdown systems Operating Temperature −4 ° to +176 °F (−20 ° to +80 °C)
for a complete vibration protection solution. Storage Temperature −67 ° to +257 °F (−55 ° to +125 °C)
Relative Humidity 0-95% non-condensing
The system is a pre-wired turn-key package with power
supply, and bright LED displays. The power supply accepts Approvals NEMA 4X
110 or 220 Vac, 50 or 60 Hz. They are available in either an
English or Metric configuration.
CMCP5301 / 5302 Ordering Information
The CMCP5301 and CMCP5302 are also available with any
other CMCP500 Series Monitor. The standard housing is CMCP5301 -aa -bb* Description
NEMA 4X Fiberglass. CMCP5302
01 No display(s)
02 Individual display(s)
E 0-1 in/sec PK
M 0-25 mm/sec RMS
*Please fully specify other transmitters for your CMCP5301/02 system.
SKF Condition Monitoring and Custom Products
CMCP5304 Four-Channel General Machinery Monitor
www.skf.com/cm
36

CMCP5304 Four-Channel General Machinery Monitor


Features
• Two levels of alarm with relays

• True “OK” circuitry with relay

• Adjustable time delays

• Trip multiply

• 4-20 mA output

• Buffered transducer output


Specifications
• Reset button
Electrical
Description Power Accepts 110 Vac or 220 Vac, 60 Hz or 50 H
Frequency response (-3 dB) 2 Hz to 2.0 kHz
The CMCP5304 is a Four Channel Vibration Monitor that has
been designed for use on typical rotating machinery such as Buffered output BNC connector 0-20 kHz
motors, pumps, fans, turbines, compressors, chillers, etc. Accuracy 0.5% of full scale range
Output 4-20 mA proportional to the full scale range
The CMCP5304 accepts inputs from any industry standard
Maximum load 600 Ohms resistive per channel
100 mV/g accelerometer, condition’s the input signals to
Case Isolated
velocity and provides a digital display and alarm status
indication. Environmental

Analog outputs (4-20 mA) are provided for each channel for Operating temperature −4 ° to +176 °F (−20 ° to +80 °C)
interface to a PLC or DCS for trending, alarm and operator Storage temperature −67 ° to +257 °F (−55 ° to +125 °C)
interface. Relative humidity 0-95% non-condensing
Approvals NEMA 4X, EEMAC, UL508, CSA Type 4,
The CMCP5304 alarm contacts for the OK circuit, and VDE IP66, IEC 529, IP66
Alert and Danger may be interfaced to machine control
and shutdown systems for a complete vibration protection Physical
solution. Width 7.87" (200 mm)
Height 15.75" (400 mm)
The system is a pre-wired turn-key package with panduit,
Depth 5.90" (150 mm)
power supply, bright LED display, channel selector switch and
Weight 15 lbs (6.80 kg)
reset button. The power supply accepts 110 or 220 Vac, 50
or 60 Hz. The CMCP5304 is available in either an english or
metric configuration. CMCP5304 Ordering Information
The standard housing is polyester powder coated steel; rated CMCP5301 -X -X-XX Description*
NEMA 12. An optional stainless steel enclosure is rated E Four channel, 0-1 in/sec PK
NEMA 4X. M Four channel, 0-25 mm/sec RMS
KEY Wing knob latch with key
FOOT Foot mounting kit
E-SS Four channel, 0-1 in/sec PK, stainless
steel enclosure
M-SS Four channel, 0-25 mm/sec RMS,
stainless steel enclosure
*Please fully specify other transmitters for your CMCP5304 system (MCT).
SKF Condition Monitoring and Custom Product
HMI (Human Machine Interface) System with Wonderware® Software
www.skf.com/cm
37

HMI (Human Machine Interface) Systems with


Wonderware® Software
Features
• World’s most popular HMI

• Machine mimics

• Hard and soft alarms

• Historical and real-time trending

• Current and historical alarm lists

• Modbus or ethernet A to D converters

• Desktop or rack mount touch screen

• Overall, rate of change, and SPC alarms

• Makes use of existing networks


compare these values to other operating parameters such
as historical data. Wonderware offers machine mimics with
Description easily programmable hard and soft alarms in overall, rate of
Wonderware® is the leading independent developer of change, or SPC. This allows the operator to make intelligent
industrial automation or HMI (Human-machine interface) machine operating decisions based on the data in front of
applications. SKF has designed applications for TSI (Turbine them.
Supervisory Instrumentation), turbines, pumps, compressors,
cooling tower fans and reciprocating compressors. Each HMI system includes the SKF 500 series transmitters,
analog to digital converters (in either Modbus or ethernet
Utilizing a HMI like Wonderware allows a plant operator TCP/IP), setup module, programming, and either a desktop
to view vibration data, or any other data from a 4-20 PC or a panel mount touch screen computer complete with
mA output sensor or transmitter, in the control room and Windows® 2000 and all necessary programming.

Wonderware® Example Screens

Main Screen Bar Graph Screen


SKF Condition Monitoring and Custom Product
HMI (Human Machine Interface) System with Wonderware® Software
www.skf.com/cm
38

HMI (Human Machine Interface) Systems with


Wonderware® Software (continued)

Current Alarm List Historical Alarm List

Historical Trend Historical Trend

Real Time Trend Setup


SKF Condition Monitoring and Custom Products
Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors
www.skf.com/cm
39

Turbine Supervisory Instrumentation with CMCP500 Series


Transmitters/Monitors
Specification of a Turbine Supervisory Instrumentation (TSI)
system can be an exhausting process when the individual
parameters must be specified. This is a guide to be used in
selecting an appropriate TSI system using CMCP500 Series
Transmitters/Monitors.
When an existing TSI system is being retro-fitted, the
immediate indication is that a one-for-one replacement of
each original parameter is sufficient. This approach may
Wonderware HMI TSI System
be adequate if the original system was complete. However,
recent experience with retro-fitting TSI systems has
brought to light that many of the existing systems can be
greatly enhanced with additional parameters. Also, certain
parameters should be considered for complete replacement
Monitoring parameters
including a different type of sensor. Radial vibration
Radial Vibration is usually the heart of the TSI system. It gets
TSI systems not only measure bearing vibration levels, but can
the most attention and generally gives the first indication
include:
of out of specification conditions. Most OEM TSI systems
• Shell expansion utilized a shaft rider transducer system to monitor vibration
• Differential expansion with a shaft absolute output signal. An exact replacement
transducer system can be supplied, but most customers
• Eccentricity
and OEMs are specifying Eddy Probe Systems. A complete
• Valve position vibration system would install two probes per bearing, with
• Turbine speed and acceleration the sensors located 90° from each other (X and Y).

• Thrust position Thrust position


• Shaft Relative Vibration Thrust Position indication includes one or two Eddy Probe
Systems to observe the position of the thrust collar within
• Case Vibration
its bearings. This system is an internal installation and
• Phase angle need not replace the existing system because many original
• Bearing temperature installations utilize a differential pressure system that
interfaces with the turbine hydraulic control system.
Types of monitoring systems Shell expansion
There are two types of monitoring systems achievable with Shell Expansion is the measure of a turbine case or shell
CMCP500 Series Transmitters/Monitors. The system can moves in relation to a fixed location usually measured with
be specified as a stand-alone system with local displays a Linear Variable Differential Transformer (LVDT). Some
and alert/danger relays using CMCP500 Series Monitors. existing OEM systems still use spindle micrometers or
Alternatively the system can provide an output to a DCS/ dial indicators that are subject to mechanical damage and
PLC, (existing or a supplied Wonderware HMI package), with human error. Although many systems installed with only
just the use of CMCP500 Series Transmitters and Analog one LVDT are adequate, a complete TSI system specification
to Digital Converters. CMCP can provide Analog to Digital should consider two LVDTs located at each corner of the
converters to communicate in Modbus, Ethernet or any other turbine shell. A second sensor will monitor shell cocking or
protocol. uneven thermal growth which is a fairly common occurrence
during startup when the sliding feet may have inadequate
lubrication.
SKF Condition Monitoring and Custom Products
Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors
www.skf.com/cm
40

Turbine Supervisory Instrumentation with CMCP500 Series


Transmitters/Monitors (continued)
Valve
Phase Diff.
X X X X X X X

TP

Exciter
HP Turbine IP/LP Turbine Generator
TP

Case
Y Y Y Y Y Y Y

Ecc Zero Speed


JB JB JB JB

Transmitters
and ADC
Ethernet to DCS or HMI System

Local Control Panel

Differential expansion will monitor at the same location, and many times use the
Differential Expansion measurements are an important same bracketry.
parameter receiving much attention during turbine startup Speed
and warming. This parameter measures how the turbine
rotor expands in relation to the turbine shell, or casing. A Turbine speed indication supplied by OEMs comes in many
new differential expansion system using Eddy Probe can be forms: observing a gear wheel located inside the front
retro-fitted to any existing system. An Eddy Probe is more standard, electrically converting the generator output
reliable and robust than OEM supplied induction coil systems. frequency, or monitoring the turning gear. A retro-fitted
system using Eddy Probe’s can be specified to observe any
Valve position multi-toothed gear wheel. Applications monitoring generator
Correct valve positioning is required to efficiently operate a output frequency without an integral turning gear may
steam turbine. Some turbines may require several throttle require installation of a custom gear wheel. Speed indication
valves be monitored, and some turbines will instrument the may be specified as an analog display or as a digital display
main stop valve(s) to determine when they crack from their and can be interfaced to a zero speed system for turning
seats. Retro-fit valve position measurements use DC LVDTs gear engagement.
or DC Rotary Potentiometers. All OEM TSI systems include Rate of acceleration
valve position measurement(s) as a startup and operation
parameter. Some OEM systems utilized AC LVDTs while Rate of Acceleration is usually monitored during startup to
others use mechanical linkages and scales for indication. A prevent over-torquing the rotors as the turbine approaches
retro-fitted system can be installed in the same position or critical speeds, and as the operating speed is reached prior
relocated to a more accessible or protected position. to line synchronization. Once the generator has been
synchronized and is being controlled by load dispatchers
Eccentricity the acceleration rate is not monitored. Acceleration rate
A rotor which has been sitting idle during overhaul or has measurements use a speed input to derive its output display.
been inadvertently stopped during coast-down for an Eddy Probe systems can be installed as a replacement or
extended period will develop a bow or bend. This condition supplement an existing application.
must be corrected by turning gear operation and, possibly, Phase
with auxiliary heating prior to high speed operation to
prevent internal clearance rubbing. Eccentricity systems Phase or phase angle, is a measure of the relationship of how
installed by OEMs monitor the turbine stub shaft or a shaft one vibration signal relates to another vibration signal and
collar using induction coils. A retro-fit Eddy Probe system is commonly used to calculate the placement of a balance
SKF Condition Monitoring and Custom Products
Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors
www.skf.com/cm
41

Turbine Supervisory Instrumentation with CMCP500 Series


Transmitters/Monitors (continued)
weight. This parameter is not usually displayed continuously monitors are used to monitor turbine specific parameters
but is monitored periodically to determine changes in the including:
rotor balance condition, deviations in system stiffness such as –– CMCP547 Differential Expansion Transmitter/Monitor
a cracked shaft. Phase angle measurements are sometimes
not supplied by OEMs, but can be installed using an Eddy –– CMCP548 Case Expansion Transmitter/Monitor
Probe system. Installation involves locating or installing a –– CMCP549 Valve Position Transmitter/Monitor
once-per-turn event such as a key or notch that the Eddy
–– CMCP585 Eccentricity Transmitter/Monitor
Probe will view. An Eddy Probe viewing a notch is easier to
install and adjust, but the installation of the notch requires Turbine speed is monitored with the CMCP-TACH3
special tooling to cut the notch. Keys are easier to apply Programmable Tachometer. The CMCP-TACH3 also displays
using glues or epoxies and are subject to coming off due to Rate of Acceleration.
centrifugal forces.

Temperature Integration
CMCP integrates the single channel CMCP500 Series
Temperature of bearings is a measure of the how hot a
Transmitters/Monitors into a complete and reliable Turbine
bearing is operating. It may be due to overloading, mis-
Supervisory Instrumentation package. Several enclosure
alignment, improper lubricant pressure and/or flow. Nearly
options are available ranging from NEMA 4X fiberglass to
all turbine generator bearings were originally installed or
cast aluminum explosion proof, all available with or without
retro-fitted with bearing temperature sensors. These
windows. Local displays are a popular option for transmitter
sensors may be thermocouples or RTDs. This parameter
systems and a must for the stand alone monitoring system.
is often overlooked possibly due to the OEM output display
With the use of analog to digital converters, this system can
located at some other panel not within the vicinity of the
communicate with existing PLC/DCS systems. If a PLC/DCS
retro-fitted TSI system. Any bearings that was not originally
does not exist, CMCP can create a custom Wonderware HMI
equipped with temperature sensors can be retro-fitted to
system to meet the customers exact needs.
accept thermocouples or RTDs.

Single channel transmitters/monitors Typical installation will include:


• One enclosure containing
Each of the channels is monitored with an individual CMCP
500 Series Transmitter or Monitor. –– CMCP500 Series modules
–– Power supplies
• CMSS525(A) transmitters/monitors are used to process
vibration signals from accelerometers and velometers and –– Analog to digital converters – if provided
provide a signal output relative to Acceleration. –– Local displays – if provided
• CMSS530(A) transmitters/monitors are used to process • One enclosure containing
vibration signals from accelerometers and velometers and –– Proximity probe drivers
provide a signal output relative to Velocity.
–– Power supplies
• CMSS540(A) transmitters/monitors are used to process
–– Intermediate terminations for other sensors
the signals from proximity probes and provide a signal
output relative to vibration displacement. • Sensors
–– Radial Vibration –– SKF CMSS proximity probes, cables and drivers

• CMSS545(A)transmitters/monitors are used to process the –– Accelerometers or Velocity transducers (Velometers)


signals from proximity probes and provide a signal output –– Linear Variable Differential Transmitters (LVDT’s)
relative to position. –– Temperature thermocouples or RTD’s
–– Thrust –– Speed pickup – proximity, magnetic, etc.
• Variations of CMSS540(A) and CMSS545(A) transmitters/ –– Rotary valve potentiometers
SKF Condition Monitoring and Custom Products
Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors
www.skf.com/cm
42

Turbine Supervisory Instrumentation with CMCP500 Series


Transmitters/Monitors (continued)
For additional information on Turbine Supervisory
Instrumentation please view the CMCP Application Notes:
• Turbine Supervisory Instrumentation
• Eccentricity
• Differentail/Rotor Expansion
• Valve Position
• Shell/Case Expansion

Sample TSI system


Item Quantity Part Number Description
A. Transducers and accessories
1 19 CMSS68-000-20-10 Eddy Probe, 8 mm, 3/8” x 24 UNF, 2” Length
2 19 CMSS958-00-90 Extension Cable, 9  meter
3 19 CMSS668-1 Driver, Standard, 200 mv/mil, 90 mil range
4 1 CMCP-VALVE Rotary Valve Potentiometer for Valve Position, 0-5,000 Ohms
5 1 CMCP-LVDT 0-2” DC LVDT Sensor for Case Expansion or Valve Position
6 1 CMCP-LVDT-HT 0-2” AC LVDT with Transmitter for High Temperature Applications
7   111-403-000-01-13-03-01-02 TQ403 18 mm Eddy Probe, 12 mm Range,  M20 Thread, 36.5 mm Case,   1 meter cable
8   913-403-000-01-01-05-01 TQ403 18 mm Eddy Probe Extension Cable, 9  meter length
TQ403 18 mm Eddy Probe Driver, 1.33 mV/micron, 10 m System, Volt O/P, Standard
9 1 204-453-000-021
Version
10 10 CMCP801-12 Relative Probe Holder 12”, Cut to Length
11 4 CMCP805-01 Probe Mounting Brackets 3/8” x 24 UNF
12   CMCP820-LP-01 Cable Packing Gland Assembly, 1 Cables 1/2” NPT
13 3 CMCP820-LP-02 Cable Packing Gland Assembly, 2 Cables 1/2” NPT
14 4 CMCP140-04 Painted Steel Enclosures for Eddy Probe Drivers
15 1 CMCP140-06 Painted Steel Enclosures for Eddy Probe Drivers
16   CMCP140-08 Painted Steel Enclosures for Eddy Probe Drivers
B. CMCP500 / CMSS500 Transmitters
1 14 CMSS540-200-02 Radial Vibration Transmitter (0-15 mils recommended)
2 2 CMSS545-200-01 Thrust Position Transmitter (40-0-40 mils recommended)
3 1 CMCP585 Eccentricity Transmitter  (0-15 mils recommended)
4 1 CMCP549 Valve Position Transmitter (0-100% recommended)
5 1 CMCP547 Differential Expansion Transmitter (Specify)
6 1 CMCP548 Case Expansion Transmitter (Specify)
7 1 CMCP575 Speed Transmitter (0-5,000 RPM)
C. Speed and/or rate of acceleration
1 2 CMCP-TACH3 Programmable Tachometer w/Eddy Probe Input
SKF Condition Monitoring and Custom Products
Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors
www.skf.com/cm
43

Turbine Supervisory Instrumentation with CMCP500 Series


Transmitters/Monitors (continued)
Item Quantity Part Number Description
D. Analog to digital converters
RS-485 Serial Modbus
1   CMCP-RM-8AI 8 Channel Analog to Digital Converter, Modbus RS-485 RTU or ASCII
2   CMCP-RM-16AI 16 Channel Analog to Digital Converter, Modbus RS-485 RTU or ASCII
3   CMCP-RM-SETUP Field Setup Module, RS-485 Units Only
4   CMCP-RM-232/484 Converter for RS232 to RS485
Ethernet Modbus TCP/IP
5   CMCP-ET-8AI 8 Channel Analog to Digital Converter, Ethernet, Modbus TCP/IP
6   CMCP-ET-16AI 16 Channel Analog to Digital Converter, Ethernet, Modbus TCP/IP
E. Power supplies
1a CMCP515-1300 +24 VDC Power Supply (50 mA Trans, 750 mA ADC)
1b 1 CMCP515-2100 +24 VDC Power Supply (50 mA Trans, 750 mA ADC)
1c CMCP515-4200 +24 VDC Power Supply (50 mA Trans, 750 mA ADC)
2a CMCP515-1300 -24 VDC Power Supply (50 mA per Eddy Probe)
2b 1 CMCP515-2100 -24 VDC Power Supply (50 mA per Eddy Probe)
2c CMCP515-4200 -24 VDC Power Supply (50 mA per Eddy Probe)
F. Computer and HMI software
1 1 CMCP-Wonderware-64 64 Tag Wonderware Software
2 1 CMCP-WW-APP-TSI Wonderware Application Runtime (5 Screens)
3a 1 CMCP-Dell-P4 Desktop Dell P4 Computer, 17” Screen
3b CMCP-IPPC-15 15” NEMA 4 Panel Mount Touch screen Industrial Pentium Computer with Windows 2000
G. Optional items
1 CMCP-Drawing Electrical Drawing Package
2 1 CMCP-Backplate Custom Backplate and Integration
3 CMCP-Mimic Machine Mimic with Displays and BNC per Channel
4 1 CMCP610 Benchtop Eddy Probe Calibrator
SKF Condition Monitoring
and Custom Products
CMCP500 Series of special Single Channel
Transmitters/Monitors

For additional information on Condition Monitoring


Custom Products, please contact customer service:
Telephone: +1 858-496-3400
Email: csg-usa@skf.com

For additional information on SKF Reliability Systems products, contact:

SKF Reliability Systems


5271 Viewridge Court • San Diego, California 92123 USA
Telephone: +1 858-496-3400 • FAX: +1 858-496-3531
Web Site: www.skf.com/cm
• ® SKF and Microlog are registered trademarks of the SKF Group.
• All other trademarks are the property of their respective owners.
© SKF Group 2008
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless permission is granted. Every care has been
taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or
consequential arising out of the use of the information contained herein. SKF reserves the right to alter any part of this publication without prior notice.
SKF Patents include: #US05854553, #US05845230, #US06489884, #US05679900, #US04768380, #US06199422, #US05992237, #US06202491,
#US06513386, #US06275781, #US06633822, #US06006164,
#US2003_0178515A1, #US6,789,025, #US6,789,360, US 5,633,811 and US 5,870,699, #WO_03_048714A1
Publication CM2380 (Revised 02-08) • Printed in the United States of America

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